Alloy C Shell Thickness Calculation

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CHAPTER 9 SHELL THICKNESS CALCULATIONS

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A) TOP SHELL THICKNESS CALCULATION
9.1 DESIGN DATA

9.1.1 Inside Dimeter of Shell DS 1200 mm
9.1.2 Dimensional Tolerance dt 1 %
9.1.3 Inside Dia. Of Shell based on Tolerance
D = DS x (100 + dt) / 100 D 1212 mm
9.1.4 Corrosion Allowance c 0 mm
9.1.5 Corroded Dia. Of Shell = D +2c DC 1212 mm
9.1.6 Inside Radius of Corroded Shell R = DC/2 R 606 mm
9.1.7 Design Pressure Internal (Vessel) Pi 0.749 Mpa
9.1.8 Design Pressure External (Vessel) Pe 0.101 Mpa
9.1.9 Shell MOC SB-575 UNS NO. N10276
9.1.10 Allowable Stress of Shell @ 150°C S 158.00 Mpa
9.1.11 Length of Shell LS 1390 mm
9.1.12 Radiography None
9.1.13 Jiont Efficiency E 0.7
9.1.14 Provided Thickness t 8.0 mm
9.1.15 Minimum procided Top Shell Thickness (After Machining) t 7.0 mm
9.2 SHELL THICKNESS CALCULATION UNDER INTERNAL PRESSURE

(AS PER ASME SEC VIII DIV. 1 EDITION 2017)
9.2.1 Thickness Calculation for Circumferntial Stress as per UG-27 Equation (1)
Minimum Shell thickness reuired (including corrosion allowance)
9.2.2 Eqn. 1 is applicable only when t<1/2R OR P<0.385SE
0.385SE = 0.385 x 158 x 0.7 42.581 Mpa
Pi < 0.385SE i.e 0.749 < 42.581
t < 1/2 R i.e 7 < 303
Hence Equation is Applicable.
9.2.3 t = P x R / (SE-0.6P) + c
= 0.75 x 606 / (158 x 0.7 - 0.6 x 0.75 + 0) As per Eqn. (1) t 4.13 mm
9.2.4 Minimum Requred Thickness t 4.13 mm
FOR USE IN NOZZLE NECK THICKNESS CALCULATIONS

9.2.4.1 Required Thickness of Top Shell due to Internal Pressure. With P = 0.75 , E = 1 and With Corrosion Allowance
t = 0.75 x 606 / (158 x 1 - 0.6 x 0.75 + 0) t 2.88 mm
9.2.4.2 Required Thickness of Top Shell due to External Pressure. With P = 0.101 , E = 1 and With Corrosion Allowance
t = 0.101 x 606 / (158 x 1 - 0.6 x 0.101 + 0) t 0.39 mm
9.2.5 Thickness Calculation for Longitudinal Stress as per UG-27 Equation (2)
1.25SE = 1.25 x 158 x 0.7 138.25 Mpa
Pi < 1.25SE i.e 0.101 < 138.25
t < 1/2 R i.e 7 < 303
9.2.7 t = P x R / (2SE+0.4P) + c
= 0.75 x 606 / ( 2 x 158 x 1 + 0.4 x 0.75 + 0) As per Eqn. (2) t 2.05 mm
CHAPTER CONTD. NEXT PAGE

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9.2.9 Mninmum Required Thickness of Shell as per UG-16(b)
9.2.10 Minimum Required Thickness of Shell tr 1.5 mm
9.2.11 Minimum Required Thickness of Shell with corrosion 1.5 mm
9.2.12 Reuired Thickness is Maximum of 4.13 , 2.05 & 1.5 t 4.13 mm

9.2.13 Provide Thickness is > Reuired Thickness 7 > 4.13
HENCE DESIGN IS SAFE
9.3 SHELL THICKNESS CALCULATION UNDER EXTERNAL PRESSURE

Minimum Shell Thickness calculation under External pressure as per UG-28 (c) (1)
Apllicable for DO / t>10 - Evalutade in Cl. 9.3.5
9.3.1 Let the thickness be (Assumed) tr 4.50 mm
9.3.2 Out side diameter = (Inner diameter + 2 x Thickness of shell + 1% Tolerance) DO 1221
(With Tolerance) 1200 + 2 x 4.5+ 0.01 x 1200
Out side diameter = (Inner diameter + 2 x Thickness of shell ) DO 1209 mm
(Without Tolerance) 1200 + 2 x 4.5
9.3.3 Effective Length of the Shell = L + LD/3 L 1463.33 mm
9.3.4 Ratio L/DO (Without Tolerance) L/DO 1.210
Ratio L/DO (With 1% Tolerance) L/DO 1.222
9.3.5 Ratio DO/tr (With Tolerance) DO/tr 271.33
Refering ASME Section II D Subpart 3 Fig.G
9.3.6 Factor A A 0.00028
Refering ASME Section II D Subpart 3 Fig.NFN-10
9.3.7 Factor B B 23.5
9.3.8 Maximum Allowable Pressure as per UG-28 (c) (1)
= 4B/3(DO/t)
= 4 x 23.5/ 3 x 271.33 0.115 Mpa
9.3.9 Minimum Reuired Thickness due to external pressure (tr+corosion allowance) tr 4.50 mm
HENCE ASSUMED THICKNESS IS SAFE
9.3.10 Minimum Required Thickness of Shell as per UG-16 (b)

9.3.12 Minimum Required Thickness of Shell With Corrosion Allowance 1.50 mm
9.3.12 Reuired Thinkess is Maximum of 4.5 & 1.5 tr 4.50 mm

9.3.13 Provided Thickness > Required Thickness
9.4 Check For Provided Thickness

9.4.1 Provided Thickness t 7.0
9.4.2 Out side diameter = (Inner diameter + 2 x Thickness of shell + 1% Tolerance) DO 1226 mm
(With Tolerance) 1200 + 2 x 7+ 0.01 x 1200
(Without Tolerance) 1200 + 2 x 7
9.4.3 Corroded Thickness =7 - 0 tc 7.00 mm
9.4.4 Effective Length of the Shell L 1463.33 mm

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9.4.6 Ratio DO/tc (DO With Tolerance) DO/tc 175.14
Refering ASME Section II D Subpart 3 Fig. G
9.4.7 Factor A A 0.0005
9.4.8 Factor B B 45 Mpa
9.4.9 Maximum Allowable Pressure as per UG-28(C)(1)
= 4B/3(DO/tc)
= 4 x 45 / 3 x 175.14 0.343 Mpa
9.4.10 Since 0.343>0.101
SINCE ALLOEABLE PRESSURE>DESIGN PRESSURE
9.4.11 Hence Minimum Reuired Thickness Maximum of reuired (UG-27l,UG-28) (4.13 , 4.5)
9.4.12 Hecnce Minimum Reuired Thickness 4.50
9.4.13 Since Provided Thickness>Reuired Thickness
9.5 SHELL THICKNESS CACULATION UNDER EXTERNAL PRESSURE DUE TO LIMPET COIL
(AS PER ASME SEC VIII DIV. 1 EDITION 2017, UG - 34)
9.5.1 Long Span of Limpet Coil D 3795 mm
9.5.2 Short Span of Limpet Coil d 54.3 mm
9.5.3 Provided Thickness of Shell t 7 mm
9.5.4 Provided Thickness of Limpet Coil tL 3 mm
9.5.5 External Pressure in Vessel Due to Limpet Coil P 0.80079 Mpa
9.5.6 Allowable Stress of Shell at Design Temprature S 158.00 Mpa
9.5.7 Corrosion Allowance - Shell C 0 mm
9.5.9 Calculation of Minimum Reuired Thickness of Shell under External Pressure Due to Limpet Coil
(As Per UG-34(C)(3), Equation (3))
9.5.10 Minimum Thickness reuired for Shell under External Pressure due to Limpet Coil t = d(Z*C*P/S*E)1/2UG-34(C)(3) Eqn.3
9.5.11 Value of Constant C (Sketch UG-34 (e) or (f)) C 0.33 Sketch UG-34 (e) or (f)
9.5.12 Factor Z as per UG-34 (C) (3), Equation (4)
Z=3.4 - (2.4 x d/D) UG-34 (C) (3), Eqn (4)
= 3.4 - ( 2.4 x 54.3 / 3795) Z 3.36566
9.5.13 But, with the limitation that Z need not be greater than two & half Z 2.5
9.5.14 Hence, Value of Factor Z is Min(3.365660079051382.5) Z 2.50
9.5.15 Hence, Reuired Thickness of Shell under External Pressure due to Limpet Coil as per UG-34 (C) (3), Equation (3)
t = d(Z*C*P/S*E)1/2 54.3x(2.5x0.33x0.800791/158x0.7) t 0.16 mm UG-34(C)(3) Eqn.3
9.5.16 Reuired Thickness of Shell under External Pressure due to Limpet Coil with Corrosion Allowance
tC = t + c =0.158932939087025+0 tC 0.16 mm
9.6 Permissible Out of Roundness for Shell As per UG-80

9.6.1 Inside Diameter of Shell DS 1200.00 mm
9.6.2 For Internal Pressure, 1% of Inside Diameter of Shell
Permissible Out of Roundness= =0.01 x 1200 12.00 mm
9.6.3 For External Prssure, as per UG-80 (b) (2), Fig. UG-80.1 & Fig. UG-29.2
9.6.3.1 Shell Length L 1340.00 mm
9.6.3.2 Provided Thickness of Shell t 8.00 mm
9.6.3.3 Outside Diameter of Shell DO 1216.00 mm
9.6.3.4 Ratio L/DO L/DO 1.10

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9.6.3.5 Ratio DO/t DO/t 152

9.6.3.6 Maiximum Permissible Deviation from a Circular From e from Fig UG-80.1 e 0.62 t Fig UG-80.1
e = 0.62 x 8 e 5.0 mm
9.6.3.7 Maximum Arc of Shell left unsupported because of Gap from Fig. UG-29.2 Arc 0.155 DO
Arc = 0.155 x 1216 Arc 188 mm
Chor
9.6.3.8 Chord = 2 x Arc Chord = 2 x 188 376 mm
d
9.6.3.9 The Permissible deviation measured with circular segmental template with Chord Length = 376 mm,
Should not be more than e = 5 mm.
* TOP SHELL THICNESS CALCULATION FOR HYDROSTATIC TEST PRESSURE :

9.7 DESIGN DATA
9.7.2 Dimnesional Tolerance dt 1 %
9.7.3 Inside Diameter of Shell Based on Tolerance
D = DS x ( 100 +dt ) / 100 =1200 x 1.01 D 1212 mm
9.7.4 Corrosion Allowance C 0 mm
9.7.5 Corroded Dia. of Shell = D + 2C DC 1212 mm
9.7.6 Inside Radius of Corroded Shell R = DC / 2 R 606 mm
9.7.7 Hydrostatic Test Pressure Ph 1.128 Mpa
9.7.8 Shell M.O.C SB-575 UNS NO. N10276
9.7.9 Yeild Strength for Shell at Test Temprature SY 283.00 Mpa
9.7.10 90% of Yeild Strength for Shell at Test Temprature SY 254.7 Mpa
9.7.11 Radiography None
9.7.14 Minimum Provided Top Shell Thickness (After Machining) t 7.0 mm

0.385SE = 0.385 x 254.7 x 0.7 68.64 Mpa

Pi < 0.385SE i.e 1.13 < 42.581
t < 1/2 R i.e 7 < 303
9.8.3 t = P x R / (SE-0.6P) + c
= (1.128 x 606 / (254.7 x 0.7 - 0.6 x 1.13) + 0 As per Eqn. (1) t 3.85 mm

t = 1.128 x 606 / (254.7 x 1 - 0.6 x 1.128) + 0 t 2.69 mm
1.25SE = 1.25 x 283 x 0.7 247.625 Mpa
Pi < 1.25SE i.e 0.101 < 138.25
t < 1/2 R i.e 7 < 303

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9.8.7 t = P x R / (2SE+0.4P) + c
= 1.128 x 606 / ( 2 x 254.7 x 0.7 + 0.4 x 1.128) + 0 As per Eqn. (2) t 1.91 mm


9.8.13 Provide Thickness is > Reuired Thickness 7 > 3.85

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B) BOTTOM SHELL THICKNESS CALCULATION
9.9 DESIGN DATA

9.9.1 Inside Dimeter of Shell DS 1172 mm
9.9.2 Dimensional Tolerance dt 1 %
9.9.3 Inside Dia. Of Shell based on Tolerance
D = DS x (100 + dt) / 100 D 1183.72 mm
9.9.4 Corrosion Allowance c 0 mm
9.9.5 Corroded Dia. Of Shell = D +2c DC 1183.72 mm
9.9.6 Inside Radius of Corroded Shell R = DC/2 R 591.86 mm
9.9.7 Design Pressure Internal (Vessel) Pi 0.160 Mpa
9.9.8 Design Pressure External (Vessel) Pe 0.748 Mpa
9.9.9 Shell MOC SB-575 UNS NO. N10276
9.9.10 Allowable Stress of Shell @ 150°C S 158.00 Mpa
9.9.11 Length of Shell LS 175 mm
9.9.12 Radiography Full
9.9.13 Jiont Efficiency E 1
9.9.15 Minimum procided Bottom Shell Thickness (After Machining) t 8.5 mm

0.385SE = 0.385 x 158 x 1 60.83 Mpa
Pi < 0.385SE i.e0.748 <60.83
t < 1/2 R i.e8.5 <295.93
9.10.3 t = P x R / (SE-0.6P) + c
= 0.16 x 591.86 / (158 x 1 - 0.6 x 0.16) + 0 As per Eqn. (1) t 0.60 mm

t = 0.16 x 591.86 / (158 x 1 - 0.6 x 0.16) + 0 t 0.60 mm
9.10.4.2 Required Thickness of Top Shell due to External Pressure. With P = 0.74 , E = 1 and With Corrosion Allowance
t = 0.748 x 591.86 / (158 x 1 - 0.6 x 0.7480562) + 0 t 2.81 mm
1.25SE = 1.25 x 158 x 1 197.5 Mpa
Pi < 1.25SE i.e 0.160 < 197.5
t < 1/2 R i.e 8.5 < 295.93
9.10.7 t = P x R / (2SE+0.4P) + c
= 0.16 x 591.86 / ( 2 x 158 x 1 + 0.4 x 0.16) + 0 As per Eqn. (2) t 0.30 mm

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9.10.13 Provide Thickness is > Reuired Thickness 8.5 > 1.50
9.11 SHELL THICKNESS CALCULATION UNDER EXTERNAL PRESSURE

Minimum Shell Thickness calculation under External pressure as per UG-28 (c) (1)
Apllicable for DO / t>10 - Evalutade in Cl. 9.3.5
9.11.1 Let the thickness be (Assumed) tr 7.50 mm
9.11.2 Out side diameter = (Inner diameter + 2 x Thickness of shell + 1% Tolerance) DO 1198.72
(Without Tolerance) 1172 + 2 x 7.5
9.11.3 Effective Length of the Shell = L + LD/3 L 175 mm
9.11.5 Ratio DO/tr (With Tolerance) DO/tr 159.83
Refering ASME Section II D Subpart 3 Fig.G
9.11.6 Factor A A 0.0075
Refering ASME Section II D Subpart 3 Fig.NFN-10
9.11.8 Maximum Allowable Pressure as per UG-28 (c) (1)
= 4B/3(DO/t)
= 4 x 90/ 3 x 159.83 0.751 Mpa
9.11.9 Minimum Reuired Thickness due to external pressure (tr+corosion allowance) tr 7.50 mm
HENCE ASSUMED THICKNESS IS SAFE
9.11.10 Minimum Required Thickness of Shell as per UG-16 (b)

9.11.12 Minimum Required Thickness of Shell With Corrosion Allowance 1.50 mm
9.11.12 Reuired Thinkess is Maximum of 7.5 & 1.5 tr 7.50 mm

9.11.13 Provided Thickness > Required Thickness
9.12 Check For Provided Thickness

9.12.1 Provided Thickness t 8.5
9.12.2 Out side diameter = (Inner diameter + 2 x Thickness of shell + 1% Tolerance) DO 1200.72 mm
Out side diameter = (Inner diameter + 2 x Thickness of shell )
(Without Tolerance) 1172 + 2 x 8.5 DO 1189 mm
9.12.3 Corroded Thickness =8.5 - 0 tc 8.50 mm
9.12.4 Effective Length of the Shell L 175.00 mm

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9.12.6 Ratio DO/tc (DO With Tolerance) DO/tc 141.26
9.12.7 Factor A A 0.0088
9.12.9 Maximum Allowable Pressure as per UG-28(C)(1)
= 4B/3(DO/tc)
= 4 x 95 / 3 x 141.26 0.897 Mpa
9.12.10 Since 0.343>0.101
SINCE ALLOEABLE PRESSURE>DESIGN PRESSURE
9.12.11 Hence Minimum Reuired Thickness Maximum of reuired (UG-27l,UG-28) (1.5 , 7.5)
9.12.12 Hecnce Minimum Reuired Thickness 7.50
9.13 Permissible Out of Roundness for Shell As per UG-80

9.13.2 For Internal Pressure, 1% of Inside Diameter of Shell
Permissible Out of Roundness= =0.01 x 1172 11.72 mm
9.13.3 For External Prssure, as per UG-80 (b) (2), Fig. UG-80.1 & Fig. UG-29.2
9.13.3.1 Shell Length L 175.00 mm
9.13.3.2 Provided Thickness of Shell t 10.00 mm
9.13.3.3 Outside Diameter of Shell DO 1192.00 mm
9.13.3.4 Ratio L/DO L/DO 0.15
9.13.3.5 Ratio DO/t DO/t 119.2
9.13.3.6 Maiximum Permissible Deviation from a Circular From e from Fig UG-80.1 e 0.37 t Fig UG-80.1
e = 0.37 x 10 e 6.2 mm
0.077
9.13.3.7 Maximum Arc of Shell left unsupported because of Gap from Fig. UG-29.2 Arc
DO
Arc = 0.077 x 1192 Arc 92 mm
Chor
9.13.3.8 Chord = 2 x Arc Chord = 2 x 92 184 mm
d
9.13.3.9 The Permissible deviation measured with circular segmental template with Chord Length = 184 mm,

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* TOP SHELL THICNESS CALCULATION FOR HYDROSTATIC TEST PRESSURE :
9.14 DESIGN DATA
9.14.2 Dimnesional Tolerance dt 1 %
9.14.3 Inside Diameter of Shell Based on Tolerance
D = DS x ( 100 +dt ) / 100 =1172 x 1.01 D 1184 mm
9.14.4 Corrosion Allowance C 0 mm
9.14.5 Corroded Dia. of Shell = D + 2C DC 1184 mm
9.14.6 Inside Radius of Corroded Shell R = DC / 2 R 592 mm
9.14.7 Hydrostatic Test Pressure Ph 1.128 Mpa
9.14.8 Shell M.O.C SB-575 UNS NO. N10276
9.14.9 Yeild Strength for Shell at Test Temprature SY 283.00 Mpa
9.14.10 90% of Yeild Strength for Shell at Test Temprature SY 254.7 Mpa
9.14.11 Radiography Full
9.14.12 Jiont Efficiency E 1
9.14.14 Minimum Provided Top Shell Thickness (After Machining) t 8.5 mm

0.385SE = 0.385 x 254.7 x 1 98.06 Mpa
Pi < 0.385SE i.e1.128 < 98.06
t < 1/2 R i.e8.5 <296
9.15.3 t = P x R / (SE-0.6P) + c
= (1.128 x 592 / (254.7 x 1 - 0.6 x 1.13) + 0 As per Eqn. (1) t 2.63 mm

t = 1.128 x 592 / (254.7 x 1 - 0.6 x 1.128) + 0 t 2.63 mm
1.25SE = 1.25 x 283 x 1 318.375 Mpa
Pi < 1.25SE i.e1.128 < 318.375
t < 1/2 R i.e8.5 < 296
9.15.7 t = P x R / (2SE+0.4P) + c
= 1.128 x 592 / ( 2 x 254.7 x 1 + 0.4 x 1.128) + 0 As per Eqn. (2) t 1.31 mm

Since Provided Thickness > Reuired Thickness
END OF CHAPTER

Alloy C Shell Thickness Calculation

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DOC NO.

CHAPTER 9 SHELL THICKNESS CALCULATIONS

9.1 DESIGN DATA

9.2 SHELL THICKNESS CALCULATION UNDER INTERNAL PRESSURE

FOR USE IN NOZZLE NECK THICKNESS CALCULATIONS

CHAPTER CONTD. NEXT PAGE

9.2.12 Reuired Thickness is Maximum of 4.13 , 2.05 & 1.5 t 4.13 mm

HENCE DESIGN IS SAFE

9.3 SHELL THICKNESS CALCULATION UNDER EXTERNAL PRESSURE

HENCE ASSUMED THICKNESS IS SAFE

9.3.10 Minimum Required Thickness of Shell as per UG-16 (b)

9.3.12 Reuired Thinkess is Maximum of 4.5 & 1.5 tr 4.50 mm

HENCE DESIGN IS SAFE

9.4 Check For Provided Thickness

CHAPTER CONTD. NEXT PAGE

9.6 Permissible Out of Roundness for Shell As per UG-80

CHAPTER CONTD. NEXT PAGE

9.6.3.5 Ratio DO/t DO/t 152

* TOP SHELL THICNESS CALCULATION FOR HYDROSTATIC TEST PRESSURE :

9.8 SHELL THICKNESS CALCULATION UNDER INTERNAL PRESSURE

0.385SE = 0.385 x 254.7 x 0.7 68.64 Mpa

FOR USE IN NOZZLE NECK THICKNESS CALCULATIONS

CHAPTER CONTD. NEXT PAGE

Hence Equation is Applicable.

9.8.9 Mninmum Required Thickness of Shell as per UG-16(b)

9.8.12 Reuired Thickness is Maximum of 3.85 , 1.91 & 1.5 t 3.85 mm

HENCE DESIGN IS SAFE

CHAPTER CONTD. NEXT PAGE

9.9 DESIGN DATA

9.10 SHELL THICKNESS CALCULATION UNDER INTERNAL PRESSURE

FOR USE IN NOZZLE NECK THICKNESS CALCULATIONS

CHAPTER CONTD. NEXT PAGE

9.10.12 Reuired Thickness is Maximum of 0.6 , 0.3 & 1.5 t 1.50 mm

HENCE DESIGN IS SAFE

9.11 SHELL THICKNESS CALCULATION UNDER EXTERNAL PRESSURE

HENCE ASSUMED THICKNESS IS SAFE

9.11.10 Minimum Required Thickness of Shell as per UG-16 (b)

9.11.12 Reuired Thinkess is Maximum of 7.5 & 1.5 tr 7.50 mm

HENCE DESIGN IS SAFE

9.12 Check For Provided Thickness

CHAPTER CONTD. NEXT PAGE

9.13 Permissible Out of Roundness for Shell As per UG-80

CHAPTER CONTD. NEXT PAGE

9.15 SHELL THICKNESS CALCULATION UNDER INTERNAL PRESSURE

FOR USE IN NOZZLE NECK THICKNESS CALCULATIONS

9.15.9 Mninmum Required Thickness of Shell as per UG-16(b)

HENCE DESIGN IS SAFE

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