V-40M

VER: IM-V080500
NO:P20ABEV4M0
LEADWELL V-40M INSTRUCTION MANUAL P20ABEV4M0
PREFACE

Thank you for purchasing the CNC MACHINE TOOL CENTER. We at

Leadwell are confident your purchase will greatly expand your work
capacity and efficiency. This issue has been prepared to assist you on
ordering replacement, servicing parts, technical problem for the type of
V-50. Due to constant improvement in design, you may find slight
variations from the machine delivered to you. This merely indicates that
equipment improvements have been made to better meet your
requirements. If you have any question on your machine or this
publication, please contact your Leadwell dealer or local agent.
BRIEF INTRODUCTION OF LEADWELL

Founded in 1980, Leadwell CNC Machines Mfg., Corp., is now the

largest CNC machine tool maker in Taiwan. Leadwell is constantly
searching for perfection by upgrading the performance, product quality
and reliability of its products which range from CNC Vertical /Horizontal
Machining Centers, Turning Centers, Plastic Injection Molding Machines,
Grinders, Tapping/Drilling Machines to Laser Cutting Machines, 5-face
Machining Centers and Flexible Manufacturing Systems (FMS).

In 1993 Leadwell received the Outstanding Product Award --SYMBOL

OF EXCELLENCE and its quality passed ISO recognition. Hence,
Leadwell products are recognized as highly reliable. In October, 1997
Leadwell has received the National Quality Award by the Executive Yuan,
R.O.C. We have developed our products total quality management with
outstanding result. January of 1999, the grate month, Leadwell passed a
certification of ISO-14001 from the Bureau of Commodity Inspection
And Quarantine (BCIQ) Ministry of Economic Affairs Taiwan.
CHANGES AND COPYING

Leadwell reserves the right to make any change or modification to this

manual without giving previous notice and without incurring any
obligation. You may not reproduce or transmit in any form or by any
means without the written permission of Leadwell.

◎Copyright 2000 LEADWELL CNC Machines Mfg., Corp. All rights

reserved.
LEADWELL
CONTENT
PAGES
1. SAFETY PRECAUTIONS
1-1 SAFETY RULES............................................................................................... 1-1
1-2 GENERAL SAFETY INSTRUCTIONS............................................................ 1-3
1-3 THE DIAGRAMS AND DRAWINGS OF SAFETY......................................... 1-5
1-4 DANGER AREAS............................................................................................. 1-8
2. MACHINE FEATURE
2-1 NOMENCLATURE .......................................................................................... 2-1
2-2 MACHINE OUTLINE DIMENSION.............…………………......................... 2-2
2-3 FOUNDATION DRAWING………...............…………………......................... 2-4
2-4 SPECIFICATION............................................................................................... 2-5
2-5 SPINDLE MOTOR TORQUE ........................................................................... 2-8
3. TRANSPORTATION
3-1 PRECAUTION................................................................................................... 3-1
3-2 TRANSPORTATION DRAWING..........................................……………....... 3-2
3-3 TRANSPORTATION-FLOOR DRAWING....................................................... 3-3
4. INSTALLATION
4-1 PRECAUTION.................................................................................................. 4-1
4-2 ENVIRONMENTAL REQUIREMENT............................................................ 4-1
4-3 THE PROCEDURE OF INSTALLATION MACHINE .................................... 4-2
5. KEY PARTS FEATURES
5-1 PNEUMATIC SYSTEM ................................................................................. 5-1
5-1-1 FRL UNIT …………………………………………….................................. 5-1
5-1-2 TECHNICAL DATA AND OUTLINE DIMENSION.................................. 5-2
5-1-3 THE SETTING METHOD OF FRL UNIT .................................................. 5-3
5-1-4 THE LOOP SKETCH OF PNEUMATIC SYSTEM.........................…........ 5-4
5-1-5 THE ROUTE SKETCH OF PNEUMATIC SYSTEM.........................…...... 5-5
5-1-6 OPTION FOR AUTOMATIC TOOL LENGTH MESUREMENT.....…...... 5-6

5-2 COOLANT SYSTEM ..................................................................................... 5-7

5-2-1 OUTLINE DIMENSION OF COOLANT PUMP......................................... 5-7
5-2-2 TECHNICAL DATA.................................................................................... 5-7
5-2-3 POSITION OF TERMINAL BOX................................................................ 5-7
5-2-4 PIPE WORK................................................................................................. 5-7
5-2-5 ELECTRICAL CONNECTION.................................................................... 5-8
I
LEADWELL
5-2-6 PHASE OF THE PUMP............................................................................... 5-8
5-2-7 TROUBLESHOOTING................................................................................ 5-8

5-3 SPINDLE OIL COOLER SYSTEM ...........................................…….......... 5-9

5-3-1 OUTLINE DIMENSION.............................................................................. 5-9
5-3-2 CIRCUIT DIAGRAM................................................................................... 5-9
5-3-3 WIRE CONNECTION.................................................................................. 5-10
5-3-4 GENERAL CAUTION................................................................................. 5-10
5-3-5 MAINTENANCE.......................................................................................... 5-11
5-3-6 TROUBLESHOOTING................................................................................ 5-12

5-4 LUBRICATION SYSTEM ............................................................................. 5-13

5-4-1 OUTLINE DIMENSION............................................................................... 5-13
5-4-2 FULL UP LUBRICATION OIL ................................................................... 5-14
5-4-3 THE LUBRICATION SYSTEM SKETCHES OF AXES ............................. 5-15
5-5 HEAT EXCHANGER SYSTEM .................................................................... 5-16
5-5-1 OUTLINE DIMENSION OF HEAT EXCHANGER.................................... 5-16
5-5-2 GENERAL CAUTION................................................................................. 5-16
5-5-3 SPECIFICATION AND TECHNICAL DATA…………………………….. 5-16
5-5-4 BASIC MAINTENANCE………………………………………………….. 5-17
6 CLEAN AND MAINTENANCE
6-1 DAILY MAINTENANCE................................................................................. 6-1
6-2 WEEKLY MAINTENCE................................................................................... 6-2
6-3 SEMIANNUAL MAINTENANCE.................................................................... 6-2
6-4 ANNUAL MAINTENANCE............................................................................. 6-3
6-5 ENVIRONMENTAL CLAIMS.......................................................................... 6-3
6-6 OUR GOAL....................................................................................................... 6-3
6-7 WASTE TREATMENT..................................................................................... 6-4

【APPENDIX】Caution: Spindle Operation

II
LEADWELL
1 SAFETY PRECAUTIONS
This machine is provided with a number of safety devices to protect personnel
and equipment from injury and damage. Operators should not, however, rely
solely upon these safety devices but should operate the machine after fully
understanding what special precautions to take by reading the following
statements thoroughly.

1-1 SAFETY RULES

However, safe operation cannot be ensured if operators use a CNC
Machine Center improperly or do not follow safety rules properly.
Failure to comply with these rules may result in death, injury, or
damage to the machine and/or products. In addition to the safety
information in this manual, common sense tells us there are many
"Don'ts" when operating a machine. Unless an operation is specifically
stated in this instruction manual, consider that operation a "Don't".

1-1-1 The basic conditions given below must always be strictly followed.

‧ Only qualified personnel are permitted to maintain and/or operate this

machine.
‧ Read the instruction manual thoroughly and make sure the contents are
completely understood in order to operate a machine efficiently and safely.
‧ Always keep this safety paragraph and the instruction manual at a
designated place near the machine so that they can be easily accessed
whenever required.
‧ Use safety shoes which are not damaged by oil, safety goggles with side
covers, safety clothes and other safety protection.
‧ Keys must be kept by a senior qualified person.
‧ Be sure there are no articles around the machine.
‧ Turn off the power source before leaving, checking and daily work.
‧ All persons concerned with operation and maintenance of this machine
must be aware of the emergency stop buttons and switches' location,
functions and operation.
‧ In the event of power failure, turn off the main circuit breaker
immediately.
‧ Use the recommended hydraulic oils, lubricants and grease or acceptable
equivalents.
V40M-1E-1 1-1
LEADWELL
‧ Replacement fuses should have the proper current ratings.
‧ Protect the NC unit, operating panel, electric control panel, etc., from
shocks, since this could cause a failure or malfunction.
‧ Do not change parameters, volumes and other electrical settings
unnecessarily. If such changes are unavoidable, record the values prior the
change so that they can be returned to their original settings if necessary.
‧ Do not soil, scratch or remove the caution plate. Should it become illegible
or be missing, order another caution plate from the supplier.
‧ Whenever operating a forklift truck, over-crane similar equipment, special
care should be taken to prevent collisions and damage to surroundings.

V40M-1E-1 1-2
LEADWELL
1-2 GENERAL SAFETY INSTRUCTIONS
1-2-1 CAUTIONS OF OPERATING MACHINE:
‧ Only well-trained personnel may operate this machine.

‧ Always wear helmet, protecting glasses, safety shoes and other protecting equipment as
required while operating this machine.

‧ Do not wear loose clothing or jewelry that can be caught by moving parts of machine.

‧ Do not touch the chip and blade tip of the cutter with naked hands or the moving parts
with gloves.

‧ During operating, do not take the chip away or touch the rotating portion parts with
naked hands and other tools.

‧ When performing heavy-duty machining, carefulley prevent chips from being

accumulated since hot chips can catch fire.

‧ Do not touch any switches with wet fingers.

‧ Always remember the position of the emergency stop button, so that you can press the
button immediately if accident occurred.

‧ Never operate the machine, unless everything is completely set down.

‧ Do not use fuses other than those are specified.

‧ Pay attention to the high voltage devices and keep away from them as possible as you
can.

‧ When the machine is operating, do not put your hands into the rotating and moving
objects.

‧ Stop the machine before adjusting the position of coolant nozzle or disposing the chips.

‧ Always turn off the power before performing maintenance or inspection.

‧ Cables, cords or electric wires whose insulation is damaged can produce current leaks
and electric shocks. Before using, please check their condition.

‧ Do not operate switches with gloves. This could cause malfunctions, damage, etc..

‧ Do not cut the kind of material which are easy to cause fire on this machine, such as
magnesium, magnesian ally or other material with lower melting point.

‧ During automatic operating, never open the machine door occasionally.

‧ During the time of worming, do not touch or operate the machine parts.

V40M-1E-1 1-3
LEADWELL
1-2-2 ROUTINE INSPECTIONS:
‧ Check pressure gauges for proper reading

‧ Check motors and other parts for abnormal noises.

‧ Check the motor lubrication, sliding parts for evidence of proper lubrication.

‧ Check safety covers and safety devices for proper operation.

‧ Before the first time to use, each sliding parts must be freshly lubricated after unpacking
or keeping the machine idle for a period. For the lubricant and so on, keep the lubricating
oil pump working until oil oozes out from wiper. Contact our service station or agents in
connection with what procedure should be taken since it depends on the type of machine.

‧ Clean the tank so that any abnormalities can be found easily.

‧ Make sure that the gauges for hydraulic pressure, air pressure, lubricating oil pressure
indicated the correct values.

‧ Make sure that lubricating oil and hydraulic oil are properly supplied to the correct
places.

‧ Oil reserviors should be filled to indicated levels. Check and fill it up, if necessary.

‧ Check the coolant level on the tank, and fill it with coolant, if necessary.

‧ All parts and waste oils should be removed by the operator and placed far enough away
from the machine set.

1-2-3 WARM UP AND PREPARATION:

‧ The power cable from the factory feeder switch to the machine main circuit breaker must
check if there is a sufficient sectional area to handle the electric power usage.

‧ Warm up the machine, especially the spindle and feed shaft by running them for ten to
twenty minutes with about half or one-third the maximum speed in the automatic
operation mode.

‧ Wire ropes or slings should be strong enough to handle the loads and should conform to
the mandatory provisions.

‧ Tools should conform to the machine specifications, dimensions and type.

‧ After installing a tool, make a trial run.

V40M-1E-1 1-4
LEADWELL
1-3 THE DIAGRAMS AND DRAWINGS OF SAFETY
1-3-1 WARNING SIGNS AND LABELS:

There are several specific safety signs and labels on your machine. These signs and labels
are attached to the machine at easy-to-see locations.

DANGER: Indicated an imminently hazardous situation, which if not avoided, could result
in death or serious injury.

WARNING: Indicated a potentially hazardous situation, which if not avoided, could result in
death or serious injury.

CAUTION: Indicated a potentially hazardous situation, which if not avoided, might result
moderate danger to the machine and death or serious injury.

LABELS: Indicated some special purpose or production examined by Q.C. DEP..

Make sure that you can read all warning and instruction labels. Clean or replace these
labels if you can not read clearly. By using a cloth, water and soap clean surface of them.
Do not use solvent, gasoline or unknown solution. You must replace new labels if they are
broke, missing or can not be recognized. In addition to the information given on safety
labels, there is a variety of other cautionary information which must be observed by
operators during machine installation, operating and maintenance. Read all safety-related
information carefully.

Failure to observe the danger of caution information can lead operators a serious injury or
damage to the machine. Always observe this information during machine installation,
operation and maintenance.

Those warning and sign labels as shown as following pages.

V40M-1E-1 1-5
LEADWELL
1-3-2 WARNING SIGNS AND LABELS:

NO.3700501000

CAUTION
A.Please check cylinder oil level regularly.(specification R32)
B.To ensure smooth running and prolonged life of the spindle,Please warm up to the
recommended procedure below.
(1) Only run the spindle with correct tool loaded.Never run the spindle without
tool.Please give close attention to the dynamic balancing requirement of
tooling before running at high speed.

(O) (X)
●Please notice every step of the process, if the temperature rise exceeds 20 °C,
please decrease the speed to 1000rpm;after the temperature is higher than
environmental temperature about 5 °C,keep on warming up according to the list below.
●The definition of 20°C is that the temperature difference between spindle and
environment should be less than 20°C.
●If not resolvable abnormal situations happen during operation,please contact with
agents.
●If speed exceeds 8000rpm, the dynamical balance of the tool must below 2.5u.
(2) Check list of spindle warming up procedure.

Situation Spindle speed Time Check item

(Max.speed=100%rpm) (Minute) 3700684000
1.Any noise
Daily running 30% 15 2.Any abnormal vibration
3.Temperature rise less than 20°C

Spindle has been 1.30% 15 1.Any noise

idled over 72hrs 2.60% 15 2.Any abnormal vibration
3.Temperature rise less than 20°C
1.25% 15
Spindle has been 2.50% 15 1.Any noise
idled over two weeks 3.65% 15 2.Any abnormal vibration
4.80% 15 3.Temperature rise less than 20°C
5.100% 15

NO.3701044010

WARNING

NO.3700477010

3700483020

V40M-1E-1 1-6
LEADWELL
1-3-3 WARNING SIGNS AND LABELS:

3701033000

3700520020

3700499000

LUBRICATOR OF
PNEUMATIC
AUTO LUBRICATOR SYSTEM
( FOR SQUARE WAY )

AUTO LUBRICATOR SYSTEM

( FOR LINEAR WAY )

SPINDLE OIL
COOLER SYSTEM
HYDRAULIC
SYSTEM
GEAR OF
ROTARY TABLE
3700492000 SPINDLE MOTOR
DANGER GEAR BOX
TOOL CAM
BOX OIL

3700589040

3700584020

3700476000

3700479010

V40M-1E-1 1-7
LEADWELL
1-4 DANGER AREAS
1-4-1 THE AREA WITH MOVING PARTS:
When no safety guarding, the inside of machine is an extremely dangerous
area due to High-speed spindle‘s rotation, tool X, Y and Z axes movements,
tool magazine rotation, tool arm rotation, swin arm of pallet rotation and
quill motions. In addition to chips and coolant are constantly bouncing
and splashing in a wet, very hot environment. In electric controlling
cabinet, it is touched, can produce current leak and electric shock without
protection or insulation acrylics. So we had not stuck labels on the
cabinet but also warning statements in the instruction manual. (Refer to
the following drawings)

All areas inside the body cover are Danger area.

V40M-1E-1 1-8
LEADWELL
1-4-1 COMPONENTS HIGH VOLTAGE:
(警示燈)
Warning light

(電控箱)
Electric cabinet

(主電源開關)
Main power switch

(熱交換器)
Heat exchanger

(潤滑油機)
Lubrication pump

(變壓器)
Transformer

(主軸油冷卻機) (切削液泵)
OIL COOLER Coolant pump

V40M-1E-1 1-9
LEADWELL
2 MACHINE FEATURE:
2-1 NOMENCLATURE:

ITEM DESCRIPTION
1 COLUMN UNIT
2 SPINDLE HEADSTOCK UNIT
3 SHEET METAL ENCLOSURE GUARDS UNIT
4 AUTOMATIC TOOL CHANGER UNIT
5 SPINDLE UNIT
6 COOLANT TANK UNIT
7 BASE UNIT
8 TABLE UNIT
9 OPERATION CABINET UNIT
10 SADDLE UNIT
11 THREE AXES TRANSMISSION UNIT & TELESCOPIC COVERS
12 POWER CABINET UNIT

V40M-2E-1 2-1
LEADWELL

2-2 MACHINE OUTLINE DIMENSION:

V40M-2E-1 2-2
LEADWELL
MACHINE OUTLINE DIMENSION (OPTION)

(OPTION : CHIP CONVEYOR)

V40M-2E-1 2-3
LEADWELL
2-3 FOUNDATION DRAWING:

V40M-2E-1 2-4
LEADWELL
2-4 SPECIFICATION OF MACHINE:
V-40M(0i-MC) 規 格 表 類別 機型代碼 年份 版本

S P - V 4 0 M 0 8 i 0

製表者: 賴志龍 審核: 核准: 啟始日期: 2006. 08. 04

項 目 / SPECIFICATIONS 規 格
工作範圍 Capacity

X 軸行程 X-axis travel mm(in) 1020(40.2)

Y 軸行程 Y-axis travel mm(in) 510(20.1)

Z 軸行程 Z-axis travel mm(in) 610(24)

Distance from table(pallet) top to spindle

工作台面至主軸端面 mm(in) 100-710(3.9-27.9)
end

Distance from column front to spindle

立柱最前端至主軸中心 mm(in) 560(22)
center

工 作 台 Table

加工面積 Size of working surface mm(in)xmm(in) 1120x500(44x19.7)

最大荷重 Permissible mass of workpiece kg(lb) 800(1760)

工作台面的樣式 Table working surface configuratin mm(in) 18Tx100x5

工作面高度 Height from floor to table top mm(in) 950(37.4)

主 軸 Spindle

主軸轉速 Spindle speeds min

-1 8000

換檔段數 Number of spindle speed ranges 1

鼻端型式 Spindle nose(nominal size,NO.) 7/24 Taper,NO40

主軸前軸承內徑 Spindle bearing inner diameter mm(in) 70 (2.75)

速比 Ratios 1:1

最大扭力 Max. spindle torque

.
N M(ft.lbf) 95.4(70.4)
傳動方式 Transmission H.T.D Belt
主軸拉刀力 Tool clamping force Kg(lb) 850 (1870)
進 給 率 Feedrate

快速位移 Rapid traverse m/min(IPM) 36/36/36(1417/1417/1417)

切削進給率 Feedrate m/min(IPM) 10(394)

寸動進給率 Jog feedrate mm/min(IPM) 1260(49.6)

自動換刀系統 A.T.C Drum type Arm type

刀柄型式 Tool shank(nominal size,NO.) BT-40

刀柄拉桿 Retention knob(nominal size,NO.) MAS-P40T-I，JIS-B-6339

刀具數 Tool storage capacity 20 24

刀具最大外徑(相鄰刀) Max. tool diameter(with adjacent tools) mm(in) 95(3.7) 80(3.15)

刀具最大外徑(非相鄰刀) Max. tool diameter(without adjacent tools) mm(in) 150(5.9) 110(4.3)

V40M-2E-1 2-5
LEADWELL
V-40M(0i-MC) 規 格 表 類別 機型代碼 年份 版本

S P - V 4 0 M 0 8 i 0

製表者: 賴志龍 審核: 核准: 啟始日期: 2006. 08. 04

項 目 / SPECIFICATIONS 規 格

刀具最大重量 Max. tool mass kg(lb) 7(15.4) 7(15.4)

刀具最大長度 Max. tool length mm(in) 250(9.8) 250(9.8)
換刀時間(tool to tool) Tool change time（tool to tool） sec 7.5 3

換刀時間(chip to chip) Tool change time（chip to chip） sec 13 10

選刀方式 Tool selection Random

自動拖板交換系統 A.P.C

拖板數 Number of pallets ---

拖板交換方式 Method of pallet change ---
拖板交換時間 Pallet changing time sec ---
托板站驅動方式 MAG drive method ---
馬達 Motors Motor type

主軸馬達 Spindle motor（30min/cont） KW(HP) 18.5(24.8) α15/7000i

X 軸伺服馬達 X-axis feed motor KW(HP) 3(4) α12/3000i
馬達輸出扭距 Const torque Nm 12
軸向推力 Thrust force Kgf 511
滾珠導螺桿 Ball screw mm ψ40xP12x1777L
快速位移加速度 Goo-G G ---
Y 軸伺服馬達 Y-axis feed motor KW(HP) 3(4)
馬達輸出扭距 Const torque Nm 12
軸向推力 Thrust force Kgf 511
滾珠導螺桿 Ball screw mm ψ40xP12x1216L
快速位移加速度 Goo-G G ---
Z 軸伺服馬達 Z-axis feed motor KW(HP) 4(5.4)
馬達輸出扭距 Const torque Nm 22
軸向推力 Thrust force Kgf 938
滾珠導螺桿 Ball screw mm ψ40xP12x1024L
快速位移加速度 Goo-G G ---
---
油壓箱馬達 Hydraulic pump motor KW(HP)
51
潤滑油箱馬達 Lubricant pump motor W
50HZ-0.5(0.67) / 60HZ-0.76(1)
切削水箱馬達 Coolant pump motor KW(HP)

三軸軌道 Guide way

X 軸軌道 X guide way MSA 35LS2SSF0+R2040-20/20 PΠ

V40M-2E-1 2-6
LEADWELL
V-40M(0i-MC) 規 格 表 類別 機型代碼 年份 版本

S P - V 4 0 M 0 8 i 0

製表者: 賴志龍 審核: 核准: 啟始日期: 2006. 08. 04

項 目 / SPECIFICATIONS 規 格
軌道寬度 Width mm(in) 350 (13.8)
滑塊跨距 Guide distance mm(in) 480 (18.9)
Y 軸軌道 Y guide way MSA 35LS2SSF0+R1160-20/20 PΠ
軌道寬度 Width mm(in) 700 (27.5)
滑塊跨距 Guide distance mm(in) 296 (11.7)
Z 軸軌道 Z guide way MSA 45LS2SSF0+R1200-20/20 PΠ
軌道寬度 Width mm(in) 350 (13.8)

滑塊跨距 Guide distance mm(in) 344 (13.5)

所需動力源 Power sources

電力需求 Electrical power supply KVA 25

空壓壓力 Compressed air pressure Mpa（psi） 0.6(87)
空壓流量 Compressed air flow rate L/min 400
各箱體容量

油箱容量 Hydraulic oil tank L ---

潤滑油箱容量 Lubricant tank L 2
切削水箱容量 Coolant tank L 200/300 (OP)
機台尺寸 Machine size FANUC

機台總高 Height of machine mm(in) 2525(99.4)

佔地空間（寬＊深） Floor space mmxmm(in) 3420(134.6)x2100(82.7)
機台重量 Mass of machine Kg(lb) 6500(14330)
其他 Miscellaneous

三軸定位精度 Positioning accuracy mm 0.01/1000、0.01/1000、0.01/1000

0.007/1000、0.007/1000、
三軸重複定位精度 Repeatability mm 0.007/1000

切削能力 Cutting capacity

銑削 Milling c.c 525
鑽孔 Drilling mm 42
攻牙 Tapping M24

V40M-2E-1 2-7
LEADWELL
2-5 SPINDLE MOTOR TORQUE CURVE:

SPINDLE MOTOR TORQUE DRAWING FANUC α15-7000i（56/48）

V40M-2E-1 2-8
LEADWELL
3. TRANSPORTATION:
3-1 PRECAUTION:

1. Only trained, qualified workers should operate forklift trucks, cranes or similar
equipments and apply slings.

2. The wires used to lift should be checked that they are strong enough for the
weight of machine center and in good condition. The dimensions of wire ropes
specified in manual. (Refer to drawings)

3. Be sure that the wires will not come into contact with any delicate parts of
machine center. Preotect machine by placing cloths or wooden blocks.

4. Before hoisting the machine, make sure all moving units are fixed in place.

5. Be careful and avoid the hoisting wires contacting with any piping, unit, parts,
electric cables.

6. Check around the site of machine and make it clean, proper to be installed, that is,
User may keep machine away from jolts during move or transport machine.

7. Always inspect slings, chains, hoists or other lifting devices prior to us and never
work on a component while it is hanging from a crane or other lifting mechanism.

8. The floor of machine located must be firm, in order to ensure vibration free and
secure fastening. Should the floor not be firm, a concrete foundation is
recommended.

9. Keep the machine‘s center of gravity at the center of the forks.

Refer to the next page drawings for hoisting.

V40M-3E-1 3-1
LEADWELL
3-2. TRANSPOTATION DRAWING

LIFTING DRAWING OF OVERCRANE

FORKLIFT DRAWING

V40M-3E-1 3-2
LEADWELL
3-3. TRANSPORATION-FLOOR DRAWING

V40M-3E-1 3-3
LEADWELL
4. INSTALLATION AND PREPARTION:
4-1 PRECATION:
1. Only trained, qualified workers should operate forklift trucks, cranes or similar
equipment and apply slings.

2. Use only wires of dimensions specified in the manual. They must be strong enough to
support the weight of the machine.

3. Before hoisting the machine, make sure that each of the units is fixed securely.

4. Be careful during remove the machine to proper site and install it.

5. Keep clean around the machine and floor.

6. be sure electrical cables and wire will not be damaged during installing machine.

7. After installation and clean, connect the wire to the power source and ensure the
requirement of power capacity is proper.

8. Before using, remove the anti-rusty oil by rags with paraffin or fueloil. Toluene
compounds must not be used.

4-2. ENVIRONMENTAL REQUIREMENT:

1. Where the machine avoid exposing to the direct sunlight and/or near to a heat source,
etc.. Ambient temperature during operation should be 0 thru 40℃.
2. Avoid a location where the humidity is considerable fluctuating and/or it is highly
humid, normally 75﹪ and below in relative humidity.
3. Avoid using the machine under such invironments as to be specially dustful and/or to
have a vaporous. organic corrosive gas highly concentrated.
4. Where there is no vibration source in the surroundings.
5. Flat and smooth ground without dust or other particles. The required bearing pressure
of the floor is at least 5000kg/㎡.
6. The machine must be protected from electrical noise sources, such as electric welders
and an electric discharge machines.
7. Always ground machine independently, the ground resistance is 100 ohms or less and
the length of ground cable is as short as possible.
8. The sound pressure level at the operator‘s position is under 85 dbA.
9. Foundation should be constructed of either, reinforced or non-reinforced concrete with
thickness and consistency compatible to industry standards for machine weight.

V40M-4E-1 4-1
LEADWELL
4-3 THE PRECEDURE OF INSTALLATION MACHINE:
1. Position the machine after settling down the machine to the adequate place.

2. Put the foundation pads under the foundation bolts and according to the drawing of
foundation to position machine.

V40M-4E-1 4-2
LEADWELL
4-3-1. Remove all the fixed blocks and screws:

a. Remove the fixed block under ATC

b. After power on, let headstock upward a little bit to remove the supported block under
spindle.(4100142000)
c. Remove the fixed block the front door.(4100190000)

4-3-2. Install the accessaries:

a. Lock up the front telescopic cover of y-axis.
b. Mount on the front cover of table.
c. Lock up the left side cover of enclosure.
d. Mount the protecting cover on ATC.
e. Pipe coolant pump and coolant tank after settling down the coolant tank.

V40M-4E-1 4-3
LEADWELL
4-3-3. THE PROCEDURE OF ADJUSTING LEVEL :
1. Let three axes return to the home position.
2. Clean the table surface and put the levels gauge on just as the drawing shown.
3. Adjust the foundation bolts and nuts to make the foundation bolts locate within the slot
of pad.
4. Move X axis to -510mm and Y axis to -255mm . Adjust the foundation bolts and
ensure the bubbles of level gauges in the middle position or keep the deviation within
0.01 mm.
5. Move Y axis to the zero position and -510mm by adjusting the bolts and nuts to make
the difference between the two points within 0.01 mm(V1) /0.04 mm(V2).
6. After returning Y axis to -255mm, move X axis to zero position and1020mm. The
difference value between two points should be within 0.05 mm(V1)/0.04mm(V2).
7. Tighten the foundation bolts and nuts.

V40M-4E-1 4-4
LEADWELL
4-3-4. Correct the drum type tool changing position:
a. Z axis returns to home position by manual.
b. Put a tool into spindle by the switch of clamp or unclamp and make sure the distance
between spindle nose and tool edge is within 0.3-0.5 mm.(As drawing shown)

c. Turn off the air source, then orientate spindle by M19.

d. Push the tool magazine toward spindle by hand and check if the tool key match with
tool keyway.
e. Reconnect the air source system.
f. Ensure the movement of tool magazine is smoothly by M21, M22 under manual mode.
g. Adjust the screws of the air cylinders located on top of tool magazine, if the
movement is stagnant.
h. If there is a distance along Z-axis between tool magazine and tool in spindle, adjust to
match with tool key of tool magazine by parameter no. 1850(Z) for 21MB/18MC,
FANUC.
i. If there is an offset between the changing tool pocket of tool magazine and tool key on
spindle, adjust by the orientation pad mounted on orientation wheel of spindle.
j. Make sure everything is smoothly, then from beginning to operate.

V40M-4E-1 4-5
LEADWELL
4-3-5. Correct the arm type tool changing position:
(1) Z axis returns to home position by manual.
(2) Put a tool into spindle by the switch of the clamp or unclamp and make sure the
distance between spindle nose and tool edge is within 0.6-0.8 mm.(As drawing
shown)
(3) Then press the MPG button.

SPDL
(4) Press the button.
ORIEN

DGONS
(5) Press the PARAM

(6) (Look CRT) Press the button below the (PARAM).

(7) (Look below “PAGE”) Press the Ð button.(page down)

(8) Press the MDI button.

(9) Press the 1 button. [When (PWO=0 (Can not change date), PWO=1 (can change
date))

(10) Press the INPUT button.(showing 100 alarm)

(11) Press the DGNOS button

PARTS
(12) (Looking CRT) Press the button below the (DGNOS)
L
(13) press the NO. Q button.
P

(14) Press the 5 2 5 buttons.(normal D0525 10000000)

(15) Press the INPUT button.

(16) Press the 1 0 1 1 0 0 0 0 bottons.

(17) Press the INPUT buttons.(after finish change it back to D0525 10000000)

(18) (Make sure the spindle nose higher than arm‘s top) Press the MPG then press
the buttons.
SP
V40M-4E-1 4-6
LEADWELL
(19) (When you press the CYCLE button the arm will be move, so take care of you
fingers)

(20) Make sure the distance between spindle nose and arm‘s top is within (BT type 5.90
±0.05mm. (for CAT type is 3.3±0.05mm)
(If you want to arm to reverse, change the D0526 00100000 to D0526 00100001
then press
CYCLE
the START button .(before you press the “cycle start ” button take care of your
fingers.)

(21) Change the DGNOS “D0525 10000000” and “D0526 00100000” and PARAM
“PWO=0” BACK

(22) Press the MDI M 6 /.# buttons.(for test auto tool change)
EOB

V40M-4E-1 4-7
LEADWELL
5. KEY PARTS FEATURES
5-1 PNEUMATIC SYSTEM :
5-1-1. FRL UNIT :

Filter Regulator Lubricator

NO. NAME NO. NAME

1 Body 1 Body
2 Bonnet 2 Sight Dome
3 Valve Assembly 3 Filter Cup
4 Filter Element 4 Damper Guide
5 Baffle 5 Needle Valve
6 Diaphragm Assembly 6 Bowl
7 Deflector 7 O Ring
8 Bowl 8 Damper
9 Spring
10
11 O Ring(Valve)
12 MY seal
13 O Ring

V40M-5E-1 5-1
LEADWELL
5-1-2. TECHNICAL DATA AND OUTLINE DIMENSION :

a. TECHNICAL DATA :

TYPE AC3010 FILTER REGULATOR LUBRICATOR

Max. operating pressure 9.9 kgf/c ㎡

Min. operating pressure 1 kgf/c ㎡

Regulating range 0.5～8.5 kgf/ c ㎡

Ambient and media temperature 5～60℃

Pressure gauge indicated 10 kgf/c ㎡

Filter rating 5 μm

Filter bowl capacity 20 cm3

Max. flow rate 1700 l/min

Lubricator bowl capacity 50 c m3

Recommanded oil ISO VG 32 (20℃)

Range of lubricator function 5 drops/min, PIN=5 kgf/ c ㎡, 40l/min

NOTE : 1. Polycarbonate bowls may be damaged and possibly fail if exposed to synthetic
oils, thinner solvents, trichlorethylene, kerosene or other aromatic hydrocarbons.
When used in above atmosphere, please use a metal bowl.

2. Unsuitable for flow is below 100 normal l/min.

3. The drain line should be 8 mm or more and overall line should be less than 5
M.

V40M-5E-1 5-2
LEADWELL
b. OUTLINE DIMENSION :

5-1-3. THE SETTING METHOD OF FRL UNIT :

a. Check pressure supply before adjusting system pressure.

b. The adjustment knob is a locking type. Pull the knob upward from the bodyuntil an
orange band is visible. (Show on the drawing)

c. Adjust as necessary, that with watch of the pressure gauge and clockwise rotaton of the
knob results in a increasing pressure or counterclockwise turn will reduce the pressure.

d. Then push the knob back into locking position after adjusting.

e. Adjust oil droplet by turning a knob of needle valve, clockwise turn will increase oil
capacity and counterclockwise turn(fully open) will stop the oil droplet.

V40M-5E-1 5-3
LEADWELL
5-1-4. THE LOOP SKETCH OF PNEUMATIC SYSTEM :

V-30i THE ROUTE DRAWING OF PNEUMATIC SYSTEM

V40M-5E-1 5-4
LEADWELL
5-1-5 THE ROUTE SKETCH OF PENUMATIC SYSTEM(STANDARD)

THE LOOP DRAWING OF PNEUMATIC SYSTEM (STANDARD)

V40M-5E-1 5-5
LEADWELL
5-1-6 OPTION FOR AUTOMATIC TOOL LENGTH MESUREMENT

THE LOOP DRAWING OF PNEUMATIC SYSTEM

V40M-5E-1 5-6
LEADWELL
5-2 COOLANT SYSTEM:
5-2-1 OUTLINE DIMENTION OF COOLANT PUMP:

5-2-2 TECHNICAL DATA :
TYPE
Max. operating pressure
Min. inlet pressure
Liquid temperature range
Max. ambient temperature
5
GRUNDFOS CH4-20
10 bars (0℃ - +40℃)
6 bars (+41℃ - +90℃)
0.75 bar (20℃/ 50Hz)
0.68 bar (20℃/ 60Hz)
0℃ - +90℃
+55℃

5-2-3 POSITION OF TERMINAL BOX :

a. The terminal box can be changed to any one of 0°, 90°, 180°. It is not
allowed to be changed by user or owner of this machine.
5-2-4 PIPEWORK :
a. The pipe should be fitted so that any tension caused by variations in
temperature does not affect the pump. A strainer is recommended in cases
where solids could enter the suction pipe and block the pump.
b. The pump suction port must be below the lowest coolant level, for the
pump is not self-priming.
c. If a hose is used as suction pipe, it must be non-collapsible and every joint
of the suction pipe should be completely tight.
d. The discharge pipe should be at least the same diameter as the discharge
port of the pump to minimize pressure drop, high flow velocities and
noise.
V40M-5E-1 5-7
LEADWELL
5-2-5 ELECTRICAL CONNECTIONS :
a. The electrical connections should be carried out in accordance with
local regulations.
b. The operating voltage and frequency are marked on the nameplate
mounted on pump.
c. The pump must be connected to an external on/off switch.
NOTE : Never make any connections in the pump terminal box unless the
electricity supply has been switched off.
5-2-6 PHASE OF THE PUMP :
a. Signal- phase motor (1x110/220V, 60Hz), do not incorprate motor
protection and must be connected to an approved motor starter. The
other incorporate a thermal overload switch and require no additional
motor protection.
b. Three-Phases motor must be connected to a motor starter, the set nominal
current of which must correspond to the electrical data on the nameplate.
NOTE :
1. Do not start the pump at first time using until it has been filled with
coolant.
2. Every connection are made as shown on the inside of the terminal box
cover.
3. The pump should rotate counter0clockwise when viewed from the motor
end and arrows on the motor fan‘s cover indicated the correct direction
of rotation.
4. To reverse the direction of rotation, switch off the power supply and
interchange any two of inputing supply wire.
5-2-7 TROUBLE SHOOTING :
FAULT CAUSE
Pump does not start. Supply failure.
Control circuit has cut out or is defective.
Motor is defective.
Pump is blocked by impurities.
Pump runs but gives no coolant. Pump is not filled with coolant.
Suction or discharge pipe is blocked by impurities.
Leakage in suction pipe.
Foot or check valve is blocked.
Pump runs at reduced capacity. Wrong direction of rotation(three-phase).
Suction lift is too great.
Suction or discharge pipe is blocked.
Pump is blocked by impurities.
Foot or check valve is partly blocked.
Pumpstops during operation. Thermal overload switch in motor or external
motor protection cuts out.
Control circuit has cut out.

V40M-5E-1 5-8
LEADWELL
5-3 SPINDLE OIL COOLER SYSTEM
5-3-1 OUTLINE DIMENSION:

TYPE CO-4PT
(L050250t20)

5-3-2 CIRCUIT DIAGRAM:

V40M-5E-1 5-9
LEADWELL
5-3-3 WIRE CONNECTION:
1. Be sure R.S.T are in phase after turning on.

2. Check insulation of compressor and pump before running.

3. 23C temperature meter must set at 25℃.

4. Operation switch should be “ON” position.

5. When the negative phase relay is triggered, reconnect two of R.S.T

three lines of power wire.
5-3-4 GENERAL CAUTION:
1. The oil cooler is designed for reducing heat and cooling spindle of CNC
machinery. It can not be used out of the range as following illustration.

2. Oil cooler usse mineral hydraulic oil or lubrication oil and the viscosity is
22-32 Cst. Phosphoric ester, chlorinated, hydrocarbon type fluids,
cutting oil, grinding oil, medicine or corrosion liquids, gasoline,
kerosene fuel and water-soluble liquid can not use on this unit.
3. Do not fall it flat and strike it as moving and put it on a level and solid
floor.
4. Locate the oil cooler at well ventilation place where is free from fire
hazard and from direct sunlight or heat.

V40M-5E-1 5-10
LEADWELL
5. Be sure the pressure of oil pump is set from 4 to 8 kg/cm2.
6. The pressure loss of outlet pipe should be below 3 kg/cm2.
7. Be sure the installation place of oil cooler unit where exhausting and air
suction can be well performed. (Refer to the following sketches)

8. Fit a suction strainer to the suction end of oil piping which is of 100 to
150 mesh (10-15mm metal net), therefore, it will be free from damage of
compressor and drop of cooling capacity. Both suction and discharge
pipes outside must be designed that the size larger than the size of outlet
and inlet of oil cooler.
9. Before removing the air filter must wait for more 10 minutes after turning
off switch.
10. When the refrigerator once stops, wait for more 3 minutes. If not
necessary, do not ON-OFF of the refrigerator.

5-3-5 MAINTENANCE :
1. Be sure to turn off the main power switch when the oil cooler is checked
or maintained.
2. Do not brush or use polishing powder, acid, solvent, benzine and hot
water to clean the surface of case. It is necessary, clean with dry cloths
and neutral detergent.
3. Clean the suction strainer at the suction end of the oil cooler, oil pipes
after work.
4. Wash the air filter once a week.
5. Clean up the dirt on radiator of oil cooler with compressive air once half
year.
V40M-5E-1 5-11
LEADWELL
5-3-6 TROUBLE SHOOTING:
SITUATION CAUSE REMEDY
Main power turned on, but Negative phase relay is Reconnect the wiring.
the indicate lamp is not lit. triggered. Control circuit Replace the fuse.
protector is blown.
Pump runs but no oil flow Joint of oil piping is Check the joint of oil pipe
and lower oil circulation rate loosened from suction side. at suction side and tighten
of air. the loose joint.
Suction strainer clogged. Clean the suction strainer.
Change the oil of oil tank if
the oil is contaminated.
The oil level in tank is too Trace and refill up oil.
low.
undue pressure loss in oil Enlarge the oil pipe
pipe cause actuation of diameter or trim shortly the
relief valve. piping.
Oil viscosity too high. Choose the appropriate oil.
Pump runs but the Thermostat is OFF. Shift the thermostat setting
refrigerator does not work. to the lower side until the
refrigerator starts.
Both pump and refrigerator Control circuit protector Replace the fuse.
stop. failed. Power failure. Check the power source.
Buzzer comes out while Air filter clogged. Clean the air filter.
refrigerator runs. Obstacle block the suction Remove the obstacle.
or exhausting port.
High pressure switch Ambient temperature is too Move the machine to the
actuated. high. lower temperature or far
Thermostat is OFF. from heat source.
Compressor motor overload Compressor out of order. Replace the compreessor.
relay actuated.
NOTE :
1. If alarm does not display, motor still runs but oil is not cool, please
record the situation and ask technical service or local agent right away.
2. Damage from cleaning air filter irregularly is not included quarantee
period.
V40M-5E-1 5-12
LEADWELL
5-4 LUBRICATION SYSTEM
5-4-1. OUTLINE DIMENSION:

5-4-2. FILL UP
LUBRICATION
OIL:
a. After opening
the cap of
oil inlet, fill
up the clean
fresh oil till
to the top
line of high
level.
b. The oil tank
should
always
preserve
clean
lubricant.
c. In case of
impurity
remains in the oil tank, please take the oil away and wash the tank, oil net
immediately. Then refill up new oil or it will fail the oil feeding.
d. Adjust oil discharge by taking off the plastic cup and three E type
retainers first.
e. Pull the rod up or down till the requirement volumn of discharge is up to
the scale on rod, then fix with the E type retainers.
f. It is necessary to refill up lubricant oil if oil level is below the lower line
during operating.
NOTE : 1. The oil quantity will reduce gradually under normal application.
2. Be careful whether the motor is running normally or abnormally,
if not, contact to the local agent or Leadwell service department.
3. The lubrication please use MOBIL VACTRA OIL NO.2 or
SHELL OIL T68 or ESSO FEBISK68 or another brand of
equivalence oil.
PS: Normality each 1000 hours make to once protection.

V40M-5E-1 5-13
LEADWELL
5-4-2-1 OIL RECOMMENDATION :

The following drawing is a plate of oil usage recommendation .

OIL USAGE RECOMMENDATION

BRAND
MOBIL SHELL ESSO CASTROL
ITEM

LUBRICATOR OF RARUS 424 CORENA S32 TERESSO 32 HYSPIN VG32

PNEUMATIC
PERFECTO T32

AUTO LUBRICATOR VACTRA 2 TONNA T68 FEBIS K68 MAGNA BD68

SYSTEM

APINDLE OIL VELOCITE 12 TURBO T32 SPINESSO 22 HYSPIN VG32

COOLER SYSTEM PERFECTO T32

HYDRAULIC SYSTEM DTE LIGHT TELLUS 32 NUTO H32 HYSPIN AWS32

GEAR OF ROTARY MOBILGARD OMALA 150 SPARTAN EP ALPHA SP150

TABLE 150

SPINDLE MOTOR DTE HEAVY TELLUS 68 NUTO H68 ALPHA SP68

GEAR BOC MEDIUM

V40M-5E-1 5-14
LEADWELL
5-4-3 THE LUBRICATION SYSTEM SKETCHES OF AXES :

LUBRICATION SYSTEM ASSEMBLY DRAWING

V40M-5E-1 5-15
LEADWELL
5-5 HEAT EXCHANGER SYSTEM :
5-5-1 OUTLINE DIMENSION OF HEAT EXCHANGER :

5-5-2 GENERAL CAUTION :

1. For using in an ambient with high moisture or oil mist content, calk it with sealing
material around.

2. Keep the air inlet portion of heat exchanger open to fresh air.

3. Every month clean the fan net with clean water and reinstall in after completely dry.

4. Replace the filter once a year.

5-5-3 SPECIFICATION AND TECHNICAL DATA :

TYPE EA-5AR
Cooling Capacity (w/°k) 25
Voltage AC 220V
Current 0.6 A
Ambient temperature 35℃ below

V40M-5E-1 5-16
LEADWELL
5-5-4 BASIC MAINTENANCE :
1. Check and ensure that hot air exhausted from the heat exchanger every day.

2. If no hot air exhausted, check top and lower fans on heat exchanger if they can
rotate normally.

3. If one of them did not operate, check if the wire connection is correct.

4. If wire connected correctly, that means, the motor is out of order and contact with
our service person to replace.

5. If both of fans stop to operate, check the circuit breaker if it is short. (CP4)

6. If the circuit breaker is normal condition, check the fans again after resetting.

7. If it still can not operate, please contact our service person to replace.

V40M-5E-1 5-17
LEADWELL
6 CLEAN AND MAINTENANCE
CAUTION : 1. Shut off the power before doing any maintenance or cleaning job and obey the
instruction or you might be hurt.

2. Any clean or maintenance concerned with removing must be careful and only
well-trained personnel can do it.

6-1 DAILY MAINTENANCE :

6-1-1 BEFORE POWER ON :

a. Inspect if the power cable and external cable are normally connected and the voltage
capacity is matched as machine required.

b. Check if there is oil or coolant leakage on the hydraulic or coolant pipes.

c. Check if there are enough oil for the hydraulic unit, lubrication unit and coolant unit.

d. Check if the pressure gauges of hydraulic unit and pneumatic unit were indicated to
zero position.

e. Check if the auto tool changer unit is at the normal position.

6-1-2 AFTER POWER ON :

a. Check if there is alarm message after NC power on.

b. NC should be ready to execute the program.

c. All the running components should be run at normal condition without noise.

d. The pressure gauge for pneumatic system should be at 6 kg/cm2.

e. Auto lubricator should be actuated to pump oil with flow setting to 3-6 c.c./cycle.

f. The lubricant should flow out to the slideways.

g. The wipers on the telescopic covers should be cleaned from the chips.

h. Test tool changing unit and make sure the unit can work smoothly.

6-1-3 AFTER FINISHING DAILY WORK :

a. Inspect the oil level of auto lubricator tank to refill up, if it is necessary and is
consumed.

V40M-6E-1 6-1
LEADWELL
b. If there is water or dirt in the tank, relieve and change fresh oil.

c. Check the level of coolant to refill up and flush the coolant pump through with clean
water if there is impurities after use.

d. Clean the chips on the chip tank, conveyor, tool tip and tool magazine.

e. Remove and centralize the chips on the chip bucket out side of the shop.

f. The coolant pump which is not being used during periods frost should be drained
(shown as the following sketch) or it will be harmful for pipe and pump. Take off the
primiing plug P and drain plug V for draining.

g. Turn off working light, power supplier and draw out the connector of power cable
whenever finishing work.

6-2 WEEKLY MAINTENANCE :

a. Clean fan net of heat exchanger on electrical cabinet.

b. Clean fan net of spindle oil cooler.

c. Clean fan net of motor on the hydraulic tank.

d. Clean the motor fan of chip conveyor .

e. Clean the filter net inside of coolant tank.

f. Clean ATC motor fan and the brake of surrounding motor.

g. Fill the grease for the warm gear of ATC transmission unit.

6-3 SEMIANNUAL MAINTENANCE :

a. Check and re-adjust the machine level and static accuracy.

b. Inspect the home position and reset, if necessary.

V40M-6E-1 6-2
LEADWELL
c. Ensure there is enough of lubricant on the slideway, gear of reducer and change or refill
the fresh oil, such as lubricant, hydraulic oil, oil cooler tank, etc.

d. Inspect the backlash of ball screw on three axes.

e. Inspect the repeatitive accuracy and geometric accuracy of machine.

f. Replace the fan net of heat exchanger on electrical cabinet.

g. Replace the element of filter on hydraulic tank or other accessary parts.

h. Clean the electrical motor outside and turn off the power at first.

i. Before cleaning the chip or dirt on the conduction block of sensor and magnetic switch,
turn off the power.

j. Check the smooth function of all limit switches for axes and clean the dirt or re-adjust
the position, if necessary.

6-4 ANNUAL MAINTENANCE :

a. Follow the same procedures as mentioned above semiannual maintenance.

b. Replace the hydraulic oil and oil filter according to the oil recommandation.

c. Replace the filter for auto lubricator and clean the lubrication tank, coolant tank.

d. Do not pour out the wasting oil or coolant liquid casually. It‘d better remain in oil bucket
periodically and send to the authorities concerned of shop to do with it.

e. Check and correct the geometric accuracy of machine.

6-5 ENVIRONMENTAL CLAIMS :

God creates this world and gives humanbeing the rights to rule over the earth. Leadwell, a
part of this family shall have responsibility and duty to keep the earth away from damage or
pollution during producting. We all obey the laws and regulations through our policy of
quality control management and concept of environmental protection issue. We have been
devoted ourselves on the environmental management system no matter at work or in life. It
is our final destination that to make a sustainable development business and to provid a pure
clean environment to the generations.

6-6 OUR GOAL :

1. RESOURCES RECOVERY : Not only check devices periodically and save the resources

V40M-6E-1 6-3
LEADWELL
but reuse the recyclable resources and develop new
less-polluted resources.
2. REDUCING WASTE : Specify and recycle the waste and reduce the quantity of waste.

3. WATER CONTROL : Inspec the water, wastewater drained off to the sewage treatment
plant through our sanitary sewer.

4. AIR CONTROL : Reduce air pollutants, obey the laws about emissions standard of air
pollution. remain a high quaility and all devices are in good
condition.

6-7 WASTE TREATMENT :

1. DURING OPERATION :
a. Waste Oil : There is any leakage of oil or liquid during operating machine, stop and check
machine. Meanwhile report to your supervisor or manager to solve. The
waste oil, solution or liquid must pour into the stored bucket at plant or
follow the rules and procedures of waste treatment of your own control
measures. It can not be poured out at random and not be allowed draining
down through sewer.

b. Cutting Chips : Some of the cutting chips are able to recycle, after machining, the chips
must seperate and restore by material. It is must be placed and treat
according to the environmental regulations of local plant.
c. Toxic gas : Check the concentration of exhaust emissions and the emission equipments.
Control the value to standard request every cyclic inspection.

2. AFTER OPERATION :
Waste Machine : When machine is out of order can not be fixed, do not throw away
directly and sepreat the machine to pieces by material. Some of the
material can be recycled such as casting iron, steel, metal, etc.. Some
of them can not be reused such as cables, electrical parts, motors, PCB
board, etc.. Store the same parts according to their material to do with
local dealer or the procedures of waste treatment on your own.

V40M-6E-1 6-4

APPENDIX
 Caution: Spindle Operation
A. SPINDLE AIR PURGE：
1.Set spindle air purge pressure at 1.2kg/cm2～1.5kg/cm2.
Caution At power on for turning, check spindle air purge is functioning correctly.
Caution Do not turn off spindle air purge or adjust pressure, it will lead to spindle
defected or damage of spindle.

B. SPINDLE OIL COOLER：

1. Spindle shaft and quill with temperature difference may lead to spindle bearing
burns. Spindle oil cooler temperature set up have to 2°C higher than room
temperature.
2. Rotary type of spindle oil cooler temperature is 25°C at initial. Pls. adjust according
to machine site.
3. Digital spindle oil cooler will detect spindle room temperature, no more adjustment
is required.
Caution At power on for turning, check spindle oil cooler is functioning correctly.

C. SPINDLE WARM UP：

To ensure spindle smooth rotation in long term and long lifetime, at machine,
installation or daily turn on, follows spindle warm up operation.

D. SPINDLE TEMPERATURE INCREASE：

1. This machine spindle was build up with high accuracy of spindle angular ball
bearing of which add with high temperature endurable grease lubricator effective for
maintain its accuracy with low temperature increasing at rotation.
2. If spindle temperature increased higher than 20°C of room temperature, this
indicates abnormal of the spindle. Contact machine builder immediately for
authorized engineer delicate for maintenance will be required.
Caution None authorized personnel disassembling spindle is prohibited. In case this
accident happened, any failure to the spindle is subject to customer’s obligation.

E. SPINDLE HIGH SPEED ROTATION TIME MANAGEMENT：Ref. table 1

1. Extreme speed of spindle rotation do not exceeds 1/4 of daily working hours.
2. Spindle speed stay less than normal rotation speed（85% of extreme spindle
speed）for machining.
3. Spindle run at normal continuous rotation speed do not exceed 8 hours a day.
Otherwise, lower normal rotation speed to 70% of spindle speed, or reduce
spindle speed to minimum speed for 1 hour will be required.

1 01
 4. Spindle speed less than minimum speed is not allowed.

Table 1
Spindle Extreme speed Normal spindle rotation Minimum
specification of speed at speed
Spindle rotation 85% of Spindle peak
8000rpm 8000rpm 7000rpm -
10000rpm 10000rpm 8500rpm 3000rpm
12000rpm 12000rpm 10000rpm 5000rpm
15000rpm 15000rpm 12000rpm 6000rpm

F. SPINDLE GUARANTEE：
1. Spindle of normal operation, general spare parts will be guaranteed for 1 year.
2. Spindle bearing guaranteed for 2000hrs of rotation.

2 01
MEMO