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CHAPTER 21 PRODUCT FILTER TOP BODY THICKNESS CALCULATIONS

Remark/Code
Ref. Cha./Cla.
Ref.

* FLANGE THICKNESS CALCULATION UNDER INTERNAL PRESSURE

As per ASME Section VIII Div. 1, Edition 2017, Appendix 2

DESIGN DATA
LOOSE WITHOUT HUB
21.1.1 Flange Type
TYPE
21.1.2 Flange Design Pressure (INTERNAL) Pi 0.709 Mpa
21.1.3 Flange Design Temprature TV 150 °C
21.1.4 Flange Corrosion Allowance c 0 mm
21.1.5 Flange MOC SB-575 UNS NO. N10276
21.1.6 Bolting MOC SA-193 Gr. B8, Class 1
21.1.7 O RING O RING
21.1.8 Allowable Stress for Flange Material at Design Temp. (i.e. at 150°C ) Sfo 158.00 Mpa
21.1.9 Allowable Stress for Flange Material at Atmospheric Temp. (i.e. at 40°C ) Sfa 188.00 Mpa
21.1.10 Allowable Stress for Bolting Material at Design Temp. (i.e. at 150°C ) Sbo 103.00 Mpa
21.1.11 Allowable Stress for Bolting Material at Atmospheric Temp. (i.e. at 40°C ) Sba 130.00 Mpa
21.1.12 O RING Seating Width N 6.5 mm
21.1.13 Basic O RING Seating Width b0 = N/2 b0 3.3 mm Appendix II, Table 2.5.2
21.1.14 Effective O RING Seating Width ( b = b0 for b0 < 6mm, b = 0.5 Sqrt(b0) for b0 > 6mm b 3.3 mm Page no. 385
21.1.15 O RING Factor m 0
21.1.16 O RING Design Seating Stress y 0
21.1.17 Outsdie Daimeter of O RING Contact Face Go 278 mm
21.1.18 O RING Load Reaction Diameter G 271.5 mm
21.1.19 Outside Diamter of Flange A 300 mm
21.1.20 Inside Diameter of Flange B 250 mm
21.1.21 Provided Thickness of Flange tf 50 mm
21.1.22 Required Thickness of Flange ( Assumed ) t 45 mm
21.1.23 Thickness of Hub at small End g0 0 mm
21.1.24 Thickness of Hub at Back of End g1 0 mm
21.1.25 Hub Length h 0 mm
21.1.26 Hub Factor h0 = Sqrt( Bg0) h0 0.00 mm
21.1.27 Bolt Circle Diameter C 360 mm
21.1.28 Raidial Distance from bolt circle point of intersection R = 0.5(C - B) - g1
of hub and back of flange R = 0.5 x ( 360 - 250 ) - 0 R 55.0 mm
21.1.29 Modulus of Elasitcity for the Flange at Design Temp. (i.e. at 150°C) Efo 198000 Mpa (Table TM-1, Page no 835
21.1.30 Modulus of Elasitcity for the Flange at Design Temp. (i.e. at 40°C) Efa 205666 Mpa Group G)
21.1.31 Rigidity Factor of Integral Type Flange KL 0.2

21.2 Bolt Load Required Under Internal Pressure

21.2.1 Bolted Flange Connection to be designed in two Condition
1. At Operating Condition
2. At Gasket/O Ring Seating Condition
Of thessvalues more server shall controll the design

21.2.2 Required Bolt Load Under Operating Condition Wm1 = H + HP Secction 2-5 Eq. 1
21.2.3 Total Hydrosatic End Froce H = 0.785 x G² x Pi Section 2-3
= 0.785 x 271.5^2 x 0.709 H 41025.7 N
21.2.4 Total Joint Contact Surface Compression Load HP = 2b x (3.14Gm x Pi) Section 2-5
HP 0.00 N (c)(3)(a)

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21.2.5 Hence Wm1 = H + HP =41025.65842125 + 0 Wm1 41025.66 N
21.2.6 Minimum Required initial bolt load required for gasket seating Wm2 = 3.14 x b x G x y
Wm2 0.00 N Section 2-5 (c)(3)(a)
21.2.7 Total Cross Sectional Area Am is Maimum of (Am1 and Am2) Section 2-5 (d)
21.2.8 Area Am1 = Wm1 / Sbo = 41025.65842125 / 103 Am1 398.31 mm² Section 2-5 (d)
21.2.9 Area Am2 = Wm2 / Sba = 0 / 130 Am2 0.00 mm² Section 2-5 (d)
21.2.10 So Total Cross Sectional Area MAX (398.31 , 0 ) Am 398.31 mm²
21.2.11 Selected Bolt Size 1"
21.2.12 Root Area of Bolt (P-104, Table C-1, ASME B1.1 - 2003) AR 379.13 mm²
21.2.13 Minimum Number of Bolts Required Nm = Total C/S Area / Root Area of Bolts
= 398.31 / 379.13 Nm 1.05 Nos.
21.2.14 Actual Number of Bolts Provided N 3.00 Nos.
21.2.15 Total Bolt Area Ab = AR x N = 379.13 x 3 Ab 1137.39 mm²
21.2.16 Since Total Bolt Area (Ab) > Total C/S Area (Am) 1137.39 > 398.31 11.2.15 & 11.2.10
Hence Selected Bolt Size and Number of Bolt is OK
21.2.17 Flange Design Bolt Load (W)
21.2.18 Bolt Load at Operating Condition WO = Wm1 Section 2-5 (e)
= 41025.66 WO 41025.66 N
21.2.19 Bolt Load at Gasket Seating Condition WG = ( Am + Ab ) x Sa / 2)
= (398.31 + 1137.39 ) x 130 / 2 WG 99820.33 N

21.3 Flange Load Under Operating Condition

21.3.1 Total Hydrosatic End Froce H 41025.7 N 11.2.3
21.3.2 Total Hydrosatic End Froce on area inside of flange HD = 0.785 x B² x Pi Section 2-3
= 0.785 x 250^2 x 0.709 34785.3 N
21.3.3 Gasket Load H G = WO - H 41025.66 - 41025.66 HG 0.0 N Section 2-3
21.3.4 Total Joint Contact surface Compression Load HP 0.00 N 11.2.4
21.3.5 But HT = Difference Between H and HD HT = H - HD Section 2-3
HT 6240.35 N

21.4 Flange Moment Calculations

21.4.1 Total Flange Moment at Operating Condition M0 M0 = MT + MG + MD Section 2-6
= HThT + HGhG + HDhD
21.4.2 Radial distance from the bolt circle to the circle on which hD = (C - B)/2 Table 2-6
hD acts ( As PerTable 2-6) 55.00 mm
21.4.3 Radial distance from gasket load reaction to BCD hG = C - G/2 Table 2-6
hG acts ( As PerTable 2-6) 44.25 mm
21.4.4 Radial distance fromBCD to Circle on HT acts hT = (hD+ hG) / 2 Table 2-6
hG acts ( As PerTable 2-6) 49.63 mm
21.4.5 Hence M0 at Operating Condition M0 = HThT + HGhG + HDhD
= 6240.35 x 49.63 + 0 x 44.25 + 34785.31 x 55 M0 2222869.4 Nmm Section 2-6
21.4.6 Moment due to Gasket seating MG = WG ( C -G ) / 2 Section 2-6
= 99820.33 x ( 360 - 271.5 ) / 2 MG 4417049.5 Nmm

21.5 FLANGE FACTORS CALCULATIONS (AS PER TABLE 2-7.1)

21.5.1 Factor K = A/B K 1.200

21.5.2 Factor Z = (K² + 1)/(K² - 1) Z 5.545
= (1.2² + 1)/(1.2² - 1)
21.5.3 Factor Y = ( 1/K- 1) x {0.66845 + 5.71690 x [ (K²LogK)/K² - 1]} Y 10.750
= ( 1/1.2- 1) x {0.66845 + 5.71690 x [ (1.2² x Log1.2)/(1.2² - 1)]}

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21.6 CALCULATION OF STRESS AT OPERATING CONDITION ( APPENDIX 2 SECTION 2-7)

( FOR LOOSE WITHOUT HUB TYPE )
21.6.1 Longitudinal Hug Stress ( As Per Section 2-7 (a)) (For Loose type flange SH = fM0 / Lg12B
SH = 0 without hub) SH 0.00 Mpa

21.6.2 Radial Flange Stress ( As Per Section 2-7 (a)) (For Loose type flange SR = ( 1.33 te + 1) M0 / L t2 B
SR = 0 without hub) SR 0.00 Mpa

21.6.3 Tangential Flange Stress ( As Per Section 2-7 (a)) ST = ( Y M0 / t2 B) - Z SR

ST = (10.75 x 2222869.35 / (45² x 250) ) - 5.545 x 0 ST 47.20 Mpa

21.7 FLANGE ALLOWABLE STRESSES & RIGIDITY

21.7.1 Allowable Flange Design Stresses at Operating Condition (Appendix 2 Section 2-8)

Is Actual <
Allowable (Mpa) Actual (Mpa)
Allowable
Longitudinal Hub Stress, SH Min = 1.5Sfo 237.00 0.00 YES
Radial Stress, SR Sfo 158.00 0.00 YES
Tangential Stress, ST Sfo 158.00 47.2 YES
SH + SR/2 Sfo 158.00 0.00 YES
SH + ST/2 Sfo 158.00 23.60 YES

21.7.2 Flange Rigidity at Operating Condition (Appendix 2 Section 2-14)

21.7.2.1 Flange Rigidity Factor (Table 2-14) (ForLOOSE WITHOUT HUB TYPE)
J = ( 109.4 x 2222869.35) / (198000 x 45³ x 0.2 x ln1.2) J = (109.4 x Mo) / (Efo x t2 x KL x ln K)
J 0.37
21.7.2.2 Since, Flange Rigidity Factor (J) < 1 0.37 < 1
HENCE PROVIDED THICKNESS OF FLANGE IS SAFE

21.8 CALCULATION OF STRESS AT GASKET SEATING CONDITION ( APPENDIX 2 SECTION 2-7)

( FOR LOOSE WITHOUT HUB TYPE )
21.8.1 Longitudinal Hug Stress ( As Per Section 2-7 (a)) (For Loose type flange SH = fMG / Lg12B
SH = 0 without hub) SH 0.00 Mpa

21.8.2 Radial Flange Stress ( As Per Section 2-7 (a)) (For Loose type flange SR = ( 1.33 te + 1) MG / L t2 B
SR = 0 without hub) SR 0.00 Mpa

21.8.3 Tangential Flange Stress ( As Per Section 2-7 (a)) ST = ( Y MG / t2 B) - Z SR

ST = (10.75 x 4417049.54 / (45² x 250) ) - 5.545 x 0 ST 93.8 Mpa

21.9 FLANGE ALLOWABLE STRESSES & RIGIDITY

21.9.1 Allowable Flange Design Stresses at Operating Condition (Appendix 2 Section 2-8)

Is Actual <
Allowable (Mpa) Actual (Mpa)
Allowable
Longitudinal Hub Stress, SH = 1.5SfA 282.00 0.00 YES
Radial Stress, SR SfA 188.00 0.00 YES
Tangential Stress, ST SfA 188.00 93.8 YES
SH + SR/2 SfA 188.00 0.00 YES
SH + ST/2 SfA 188.00 46.90 YES

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21.9.2 Flange Rigidity at Operating Condition (Appendix 2 Section 2-14)

21.9.2.1 Flange Rigidity Factor (Table 2-14) (FOR LOOSE WITHOUT HUB TYPE)
J = ( 109.4 x 4417049.54) / (198000 x 45³ x 0.2 x ln1.2) J = (109.4 x MG) / (Efo x t3 x KL x lnK)
J 0.73
21.9.2.2 Since, Flange Rigidity Factor (J) < 1 0.73 < 1
HENCE PROVIDED THICKNESS OF FLANGE IS SAFE

21.10 FLANGE THICKNESS

21.10.1 Hence,Rquired Thickness of Flange t 45 mm
21.10.2 Hence,Rquired Hub Height h 0 mm
21.10.3 Provided O-Ring Groove 0 mm
21.10.4 Hence,Required Thickness of Flange with Groove tr 45 mm
21.10.5 Required Thickness of Flange withCorrosion Allowance tc 45 mm
21.10.6 Provided Thickness of Flange 50 mm
21.10.7 SINCE PROVIDED THICKNESS > REQUIRED THICKNESS
HENCE PROVIDED THICKNESS OF FLANGE IS SAFE

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* FLANGE THICKNESS CALCULATION UNDER EXTERNAL PRESSURE
As per ASME Section VIII Div. 1, Edition 2017, Appendix 2

DESIGN DATA
LOOSE WITHOUT HUB
21.11.1 Flange Type
TYPE
21.11.2 Flange Design Pressure (EXTERNAL) Pi 0.101 Mpa
21.11.3 Flange Design Temprature TV 150 °C
21.11.4 Flange Corrosion Allowance c 0 mm
21.11.5 Flange MOC SA-965 F 316
21.11.6 Bolting MOC SA-193 Gr. B8, Class 1
21.11.7 O RING O RING
21.11.8 Allowable Stress for Flange Material at Design Temp. (i.e. at 150°C ) Sfo 158.00 Mpa
21.11.9 Allowable Stress for Flange Material at Atmospheric Temp. (i.e. at 40°C ) Sfa 188.00 Mpa
21.11.10 Allowable Stress for Bolting Material at Design Temp. (i.e. at 150°C ) Sbo 103.00 Mpa
21.11.11 Allowable Stress for Bolting Material at Atmospheric Temp. (i.e. at 40°C ) Sba 130.00 Mpa
21.11.12 O RING Seating Width N 6.5 mm
21.11.13 Basic O RING Seating Width b0 = N/2 b0 3.3 mm Appendix II, Table 2.5.2
21.11.14 Effective O RING Seating Width ( b = b0 for b0 < 6mm, b = 0.5 Sqrt(b0) for b0 > 6mm b 3.3 mm Page no. 385
21.11.15 O RING Factor m 0
21.11.16 O RING Design Seating Stress y 0
21.11.17 Outsdie Daimeter of O RING Contact Face Go 278 mm
21.11.18 O RING Load Reaction Diameter G 271.5 mm
21.11.19 Outside Diamter of Flange A 300 mm
21.11.20 Inside Diameter of Flange B 250 mm
21.11.21 Provided Thickness of Flange tf 50 mm
21.11.22 Required Thickness of Flange ( Assumed ) t 45 mm
21.11.23 Thickness of Hub at small End g0 0 mm
21.11.24 Thickness of Hub at Back of End g1 0 mm
21.11.25 Hub Length h 0 mm
21.11.26 Hub Factor h0 = Sqrt( Bg0) h0 0.00 mm
21.11.27 Bolt Circle Diameter C 360 mm
21.11.28 Raidial Distance from bolt circle point of intersection R = 0.5(C - B) - g1
of hub and back of flange R = 0.5 x ( 360 - 250 ) - 0 R 55.0 mm
21.11.29 Modulus of Elasitcity for the Flange at Design Temp. (i.e. at 150°C) Efo 198000 Mpa (Table TM-1, Page no 835
21.11.30 Modulus of Elasitcity for the Flange at Design Temp. (i.e. at 40°C) Efa 205666 Mpa Group G)
21.11.31 Rigidity Factor of Integral Type Flange KL 0.2

21.12 Bolt Load Required Under Internal Pressure

21.12.1 Bolted Flange Connection to be designed in two Condition
1. At Operating Condition
2. At Gasket/O Ring Seating Condition
Of thessvalues more server shall controll the design

21.12.2 Required Bolt Load Under Operating Condition Wm1 = H + HP Secction 2-5 Eq. 1
21.12.3 Total Hydrosatic End Froce H = 0.785 x G² x Pe Section 2-3
= 0.785 x 271.5^2 x 0.101 H 5847.1 N
21.12.4 Total Joint Contact Surface Compression Load HP = 2b x (3.14Gm x Pe) Section 2-5
HP 0.00 N (c)(3)(a)
21.12.5 Hence Wm1 = H + HP =5847.06759271875 + 0 Wm1 5847.07 N
21.12.6 Minimum Required initial bolt load required for gasket seating Wm2 = 3.14 x b x G x y
Wm2 0.00 N Section 2-5 (c)(3)(a)

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21.12.7 Total Cross Sectional Area Am is Maimum of (Am1 and Am2) Section 2-5 (d)
21.12.8 Area Am1 = Wm1 / Sbo = 5847.06759271875 / 103 Am1 56.77 mm² Section 2-5 (d)
21.12.9 Area Am2 = Wm2 / Sba = 0 / 130 Am2 0.00 mm² Section 2-5 (d)
21.12.10 So Total Cross Sectional Area MAX (56.77 , 0 ) Am 56.77 mm²
21.12.11 Selected Bolt Size 1"
21.12.12 Root Area of Bolt (P-104, Table C-1, ASME B1.1 - 2003) AR 379.13 mm²
21.12.13 Minimum Number of Bolts Required Nm = Total C/S Area / Root Area of Bolts
= 56.77 / 379.13 Nm 0.15 Nos.
21.12.14 Actual Number of Bolts Provided N 3.00 Nos.
21.12.15 Total Bolt Area Ab = AR x N = 379.13 x 3 Ab 1137.39 mm²
21.12.16 Since Total Bolt Area (Ab) > Total C/S Area (Am) 1137.39 > 56.77 11.2.15 & 11.2.10
Hence Selected Bolt Size and Number of Bolt is OK
21.12.17 Flange Design Bolt Load (W)
21.12.18 Bolt Load at Operating Condition WO = Wm1 Section 2-5 (e)
= 5847.07 WO 5847.07 N
21.12.19 Bolt Load at Gasket Seating Condition WG = ( Am + Ab ) x Sa / 2)
= (0 + 1137.39 ) x 130 / 2 WG 73930.35 N

21.13 Flange Load Under Operating Condition

21.13.1 Total Hydrosatic End Froce H 5847.1 N 11.2.3
21.13.2 Total Hydrosatic End Froce on area inside of flange HD = 0.785 x B² x Pi Section 2-3
= 0.785 x 250^2 x 0.101 4955.3 N
21.13.3 Gasket Load H G = WO - H 5847.07 - 5847.07 HG 0.0 N Section 2-3
21.13.4 Total Joint Contact surface Compression Load HP 0.00 N 11.2.4
21.13.5 But HT = Difference Between H and HD HT = H - HD Section 2-3
HT 891.76 N

21.14 Flange Moment Calculations

21.14.1 Total Flange Moment at Operating Condition M0 M0 = HD(hD-hG)+HT(hT-hG)
Section 2-11 (a) Eq.(10)
21.14.2 Radial distance from the bolt circle to the circle on which hD = (C - B)/2 Table 2-6
hD acts ( As PerTable 2-6) 55.00 mm
21.14.3 Radial distance from gasket load reaction to BCD hG = C - G/2 Table 2-6
hG acts ( As PerTable 2-6) 44.25 mm
21.14.4 Radial distance fromBCD to Circle on HT acts hT = (hD + hG) / 2 Table 2-6
hG acts ( As PerTable 2-6) 49.63 mm
21.14.5 Hence M0 at Operating Condition M0 = HD(hD-hG)+HT(hT-hG)
= 891.76 x 49.63 + 0 x 44.25 + 4955.31 x 55 M0 58062.8 Nmm Section 2-11 (a) Eq.(10)
21.14.6 Moment due to Gasket seating MG = WG x hG Section 2-11 (a) Eq.(11)
= 73930.35 x 44.25 / 2 MG 3271418.0 Nmm

21.15 CALCULATION OF STRESS AT OPERATING CONDITION ( APPENDIX 2 SECTION 2-7)

( FOR LOOSE WITHOUT HUB TYPE )
21.15.1 Longitudinal Hug Stress ( As Per Section 2-7 (a)) (For Loose type flange SH = fM0 / Lg12B
SH = 0 without hub) SH 0.00 Mpa

21.15.2 Radial Flange Stress ( As Per Section 2-7 (a)) (For Loose type flange SR = ( 1.33 te + 1) M0 / L t2 B
SR = 0 without hub) SR 0.00 Mpa

21.15.3 Tangential Flange Stress ( As Per Section 2-7 (a)) ST = ( Y M0 / t2 B) - Z SR

ST = (10.75 x 58062.79 / (45² x 250) ) - 5.545 x 0 ST 1.23 Mpa

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21.16 FLANGE ALLOWABLE STRESSES & RIGIDITY
21.16.1 Allowable Flange Design Stresses at Operating Condition (Appendix 2 Section 2-8)

Is Actual <
Allowable (Mpa) Actual (Mpa)
Allowable
Longitudinal Hub Stress, SH 1.5Sfo 237.00 0.00 YES
Radial Stress, SR Sfo 158.00 0.00 YES
Tangential Stress, ST Sfo 158.00 1.2 YES
SH + SR/2 Sfo 158.00 0.00 YES
SH + ST/2 Sfo 158.00 0.62 YES

21.16.2 Flange Rigidity at Operating Condition (Appendix 2 Section 2-14)

21.16.2.1 Flange Rigidity Factor (Table 2-14) (ForLOOSE WITHOUT HUB TYPE)
J = ( 109.4 x 58062.79) / (198000 x 45³ x 0.2 x ln1.2) J = (109.4 x Mo) / (Efo x t3 x KL x lnK)
J 0.01
21.16.2.2 Since, Flange Rigidity Factor (J) < 1 0.01 < 1
HENCE PROVIDED THICKNESS OF FLANGE IS SAFE

21.17 CALCULATION OF STRESS AT GASKET SEATING CONDITION ( APPENDIX 2 SECTION 2-7)

( FOR LOOSE WITHOUT HUB TYPE )
21.17.1 Longitudinal Hug Stress ( As Per Section 2-7 (a)) (For Loose type flange SH = fMG / Lg12B
SH = 0 without hub) SH 0.00 Mpa

21.17.2 Radial Flange Stress ( As Per Section 2-7 (a)) (For Loose type flange SR = ( 1.33 te + 1) MG / L t2 B
SR = 0 without hub) SR 0.00 Mpa

21.17.3 Tangential Flange Stress ( As Per Section 2-7 (a)) ST = ( Y MG / t2 B) - Z SR

ST = (10.75 x 3271417.99 / (45² x 250) ) - 5.545 x 0 ST 69.5 Mpa

21.18 FLANGE ALLOWABLE STRESSES & RIGIDITY

21.18.1 Allowable Flange Design Stresses at Operating Condition (Appendix 2 Section 2-8)

Is Actual <
Allowable (Mpa) Actual (Mpa)
Allowable
Longitudinal Hub Stress, SH 1.5SfA 282.00 0.00 YES
Radial Stress, SR SfA 188.00 0.00 YES
Tangential Stress, ST SfA 188.00 69.5 YES
SH + SR/2 SfA 188.00 0.00 YES
SH + ST/2 SfA 188.00 34.73 YES

21.18.2 Flange Rigidity at Operating Condition (Appendix 2 Section 2-14)

21.18.2.1 Flange Rigidity Factor (Table 2-14) (ForSba)
J = ( 109.4 x 3271417.99) / (198000 x 45³ x 0.2 x ln1.2) J = (109.4 x MG) / (Efo x t3 x KL x lnK)
J 0.54
21.18.2.2 Since, Flange Rigidity Factor (J) < 1 0.54 < 1
HENCE PROVIDED THICKNESS OF FLANGE IS SAFE

21.19 FLANGE THICKNESS

21.19.1 Hence,Rquired Thickness of Flange t 45 mm
21.19.2 Hence,Rquired Hub Height h 0 mm
21.19.3 Provided O-Ring Groove 0 mm
21.19.4 Hence,Required Thickness of Flange with Groove tr 45 mm
21.19.5 Required Thickness of Flange withCorrosion Allowance tc 45 mm
21.19.6 Provided Thickness of Flange 50 mm
21.19.7 SINCE PROVIDED THICKNESS > REQUIRED THICKNESS
HENCE PROVIDED THICKNESS OF FLANGE IS SAFE
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21.19A FLANGE WELDING CACULATIONS

21.19A.1 t

tf
1
2 of Max t

0.7C

Reference Fig. 2-4 (4)

21.19A.2 Nominal Thickness of Shell tn 6 mm

21.19A.3 Nominal Thickness of g0 g0 0 mm
21.19A.4 Maximum of ( 2g0 ) & 6 mm tX 6 mm
21.19A.5 tn or tX, Whichever is less c 6 mm
21.19A.6 Required Upper side groove weld leg 6 mm
21.19A.7 Provided Upper side groove weld leg 6 mm
21.19A.8 Since, Provided Weld >= Required Weld
HENCE DESIGN IS SAFE

21.19A.12 Required Lower side Fillet weld thorat 4.2 mm

21.19A.13 Required Lower side Fillet weld leg 6.00 mm
21.19A.14 Provided Lower side Fillet weld leg 6 mm
21.19A.15 Since, Provided Weld >= Required Weld
HENCE DESIGN IS SAFE

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* FLANGE THICKNESS CALCULATION UNDER HYDROSTATIC TEST PRESSURE
As per ASME Section VIII Div. 1, Edition 2017, Appendix 2

DESIGN DATA
LOOSE WITHOUT HUB
21.20.1 Flange Type
TYPE
21.20.2 Flange Design Pressure (EXTERNAL) Pi 1.128 Mpa
21.20.3 Flange Design Temprature TV 150 °C
21.20.4 Flange Corrosion Allowance c 0 mm
21.20.5 Flange MOC SA-965 F 316
21.20.6 Bolting MOC SA-193 Gr. B8, Class 1
21.20.7 O RING O RING
21.20.8 Yield Strength for Flange Material at Test Temprature Sfay 283.00 Mpa
21.20.9 90 % of Yield Strength for Flange Material at Test Temprature Sfay 254.70 Mpa
21.20.10 Yield Strength for Bolting Material at Test Temprature Say 207.00 Mpa
21.20.11 90 % of Yield Strength for Bolting Material at Test Temprature Say 186.30 Mpa
21.20.12 O RING Seating Width N 6.5 mm
21.20.13 Basic O RING Seating Width b0 = N/2 b0 3.3 mm Appendix II, Table 2.5.2
21.20.14 Effective O RING Seating Width ( b = b0 for b0 < 6mm, b = 0.5 Sqrt(b0) for b0 > 6mm b 3.3 mm Page no. 385
21.20.15 O RING Factor m 0
21.20.16 O RING Design Seating Stress y 0
21.20.17 Outsdie Daimeter of O RING Contact Face Go 278 mm
21.20.18 O RING Load Reaction Diameter G 271.5 mm
21.20.19 Outside Diamter of Flange A 300 mm
21.20.20 Inside Diameter of Flange B 250 mm
21.20.21 Provided Thickness of Flange tf 50 mm
21.20.22 Required Thickness of Flange ( Assumed ) t 45 mm
21.20.23 Thickness of Hub at small End g0 0 mm
21.20.24 Thickness of Hub at Back of End g1 0 mm
21.20.25 Hub Length h 0 mm
21.20.26 Hub Factor h0 = Sqrt( Bg0) h0 0.00 mm
21.20.27 Bolt Circle Diameter C 360 mm
21.20.28 Raidial Distance from bolt circle point of intersection R = 0.5(C - B) - g1
of hub and back of flange R = 0.5 x ( 360 - 250 ) - 0 R 55.0 mm
21.20.29 Modulus of Elasitcity for the Flange at Design Temp. (i.e. at 150°C) Efo 198000 Mpa (Table TM-1, Page no 835
21.20.30 Modulus of Elasitcity for the Flange at Design Temp. (i.e. at 40°C) Efa 205666 Mpa Group G)
21.20.31 Rigidity Factor of Integral Type Flange Ki 0.2

21.21 Bolt Load Required Under Internal Pressure

21.21.1 Bolted Flange Connection to be designed At Gasket Seating Condition of these values more servere shall controll the design

21.21.2 Required Bolt Load Under Operating Condition Wm1 = H + HP Secction 2-5 Eq. 1
21.21.3 Total Hydrosatic End Froce H = 0.785 x G² x Pi Section 2-3
= 0.785 x 271.5^2 x 1.128 H 65301.9 N
21.21.4 Total Joint Contact Surface Compression Load HP = 2b x (3.14Gm x Pi)
HP 0.00 N (c)(3)(a)
21.21.5 Hence Wm1 = H + HP =65301.90341175 + 0 Wm1 65301.90 N
21.21.6 Minimum Required initial bolt load required for gasket seating Wm2 = 3.14 x b x G x y
Wm2 0.00 N Section 2-5 (c)(3)(a)
21.21.7 Total Cross Sectional Area Am is Maimum of (Am1 and Am2) Section 2-5 (d)
21.21.8 Area Am1 = Wm1 / Sbo = 65301.9 / 207 Am1 315.47 mm² Section 2-5 (d)
21.21.9 Area Am2 = Wm2 / Sba = 0 / 186.3 Am2 0.00 mm² Section 2-5 (d)
21.21.10 So Total Cross Sectional Area MAX (315.47 , 0 ) Am 315.47 mm²

CHAPTER CONTD. NEXT PAGE

 DOC NO. DC-JB1
PREPARED BY RAHUL 25/03/2020
CHAPTER 21
JOB NO. JB1
SHEET NO. 10 OF 11
APPROVED BY RAHUL 25/03/2020
REV. 0
Remark/Code
Ref. Cha./Cla.
Ref.

21.21.11 Selected Bolt Size 1"

21.21.12 Root Area of Bolt (P-104, Table C-1, ASME B1.1 - 2003) AR 379.13 mm²
21.21.13 Minimum Number of Bolts Required Nm = Total C/S Area / Root Area of Bolts
= 315.47 / 379.13 Nm 0.83 Nos.
21.21.14 Actual Number of Bolts Provided N 3.00 Nos.
21.21.15 Total Bolt Area Ab = AR x N = 379.13 x 3 Ab 1137.39 mm²
21.21.16 Since Total Bolt Area (Ab) > Total C/S Area (Am) 1137.39 > 315.47 11.2.15 & 11.2.10
Hence Selected Bolt Size and Number of Bolt is OK
21.21.17 Flange Design Bolt Load (W)
21.21.19 Bolt Load at Gasket Seating Condition WG = ( Am + Ab ) x Sa / 2)
= (315.47 + 1137.39 ) x 186.3 / 2 WG 135333.74 N

21.22 Flange Load Under Operating Condition

21.22.1 Moment due to Gasket seating MG = WG ( C -G ) / 2 Section 2-6
= 135333.74 x ( 360 - 271.5 ) / 2 MG 5988517.8 Nmm

21.23 FLANGE FACTORS CALCULATIONS (AS PER TABLE 2-7.1)

Factor K = A/B K 1.200

21.23.50 Factor Z = (K² + 1)/(K² - 1) Z 5.545
= (1.2² + 1)/(1.2² - 1)
21.23.51 Factor Y = ( 1/K- 1) x {0.66845 + 5.71690 x [ (K²LogK)/K² - 1]} Y 10.750
= ( 1/1.2- 1) x {0.66845 + 5.71690 x [ (1.2² x Log1.2)/1.2² - 1]}

21.24 CALCULATION OF STRESS AT GASKET SEATING CONDITION ( APPENDIX 2 SECTION 2-7)

( FOR LOOSE WITHOUT HUB TYPE )
21.24.1 Longitudinal Hug Stress ( As Per Section 2-7 (a)) (For Loose type flange SH = fMG / Lg12B
SH = 0 without hub) SH 0.00 Mpa

21.24.2 Radial Flange Stress ( As Per Section 2-7 (a)) (For Loose type flange SR = ( 1.33 te + 1) MG / L t2 B
SR = 0 without hub) SR 0.00 Mpa

21.24.3 Tangential Flange Stress ( As Per Section 2-7 (a)) ST = ( Y MG / t2 B) - Z SR

ST = (10.75 x 5988517.78 / (45² x 250) ) - 5.545 x 0 ST 127.2 Mpa

21.25 FLANGE ALLOWABLE STRESSES & RIGIDITY

21.25.1 Allowable Flange Design Stresses at Operating Condition (Appendix 2 Section 2-8)

Is Actual <
Allowable (Mpa) Actual (Mpa)
Allowable
Longitudinal Hub Stress, SH 1.5SfA 382.05 0.00 YES
Radial Stress, SR SfA 254.70 0.00 YES
Tangential Stress, ST SfA 254.70 127.2 YES
SH + SR/2 SfA 254.70 0.00 YES
SH + ST/2 SfA 254.70 63.58 YES

21.25.2 Flange Rigidity at Operating Condition (Appendix 2 Section 2-14)

21.25.2.1 Flange Rigidity Factor (Table 2-14) (ForSfay)
J = ( 109.4 x 5988517.78) / (205666 x 45³ x 0.2 x ln1.2) J = (109.4 x MG) / (EfA x t3 x KL x lnK)
J 0.96
21.25.2.2 Since, Flange Rigidity Factor (J) < 1 0.96 < 1
HENCE PROVIDED THICKNESS OF FLANGE IS SAFE

CHAPTER CONTD. NEXT PAGE

 DOC NO. DC-JB1
PREPARED BY RAHUL 25/03/2020
CHAPTER 21
JOB NO. JB1
SHEET NO. 11 OF 11
APPROVED BY RAHUL 25/03/2020
REV. 0
Remark/Code
Ref. Cha./Cla.
Ref.

21.10 FLANGE THICKNESS

21.26.1 Hence,Rquired Thickness of Flange t 45 mm
21.26.2 Hence,Rquired Hub Height h 0 mm
21.26.3 Provided O-Ring Groove 0 mm
21.26.4 Hence,Required Thickness of Flange with Groove tr 45 mm
21.26.5 Required Thickness of Flange withCorrosion Allowance tc 45 mm
21.26.6 Provided Thickness of Flange 50 mm
21.26.7 SINCE PROVIDED THICKNESS > REQUIRED THICKNESS
HENCE PROVIDED THICKNESS OF FLANGE IS SAFE

END OF CHAPTER