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Stress-Strain diagram
Suppose that a metal specimen be placed in tension-
compression-testing machine. As the axial load is gradually
increased in increments, the total elongation over the gauge length
is measured at each increment of the load and this is continued
until failure of the specimen takes place. Knowing the original
cross-sectional area and length of the specimen, the normal stress
σ and the strain ε can be obtained. The graph of these quantities
with the stress σ along the y-axis and the strain ε along the x-
axis is called the stress-strain diagram. The stress-strain
diagram differs in form for various materials. The diagram shown
below is that for a medium-carbon structural steel.
σ ∝ ε or σ = kε
𝜎 = 𝐸𝜀
Example 1.
A uniform bar of length L, cross-sectional area A, and unit
mass ρ is suspended vertically from one end. Show that its total
elongation is δ = ρgL2/2E. If the total mass of the bar is M,
show also that δ = MgL/2AE.
Given:
Length: L
Cross-sectional area: A
Unit mass: ρ
Mass: M
Find:
Solution
𝑃𝐿
𝛿=
𝐴𝐸
𝛿 = 𝑑𝛿
𝑃 = 𝑊𝑦 = (𝜌𝐴𝑦)𝑔
𝐿 = 𝑑𝑦
Thus,
(𝜌𝐴𝑦)𝑔𝑑𝑦
𝑑𝛿 =
𝐴𝐸
𝐿
𝜌𝑔 𝐿 𝜌𝑔 𝑦 2
𝛿= ∫ 𝑦𝑑𝑦 = [ ]
𝐸 0 𝐸 2 0
𝜌𝑔 2
𝛿= [𝐿 − 02 ]
2𝐸
𝜌𝑔𝐿2
𝛿=
2𝐸
𝑀 𝑀
𝜌= =
𝑉 𝐴𝐿
𝑀 2
𝜌𝑔𝐿2 𝐴𝐿 ∙ 𝑔𝐿
𝛿= =
2𝐸 2𝐸
𝑀𝑔𝐿
𝛿=
2𝐴𝐸
Example 2:
Given:
Cross-sectional area of the steel rod: A = 300 mm2
Find:
Solution:
𝑃𝐿
𝛿1 =
𝐴𝐸
3465.3825(75000)
𝛿1 =
300 (200000)
𝛿1 = 4.33 mm
Elongation due to applied load:
𝑃𝐿
𝛿2 =
𝐴𝐸
20000(150000)
𝛿2 =
300(200000)
𝛿2 = 50 mm
Total elongation
𝛿 = 𝛿1 + 𝛿2
𝛿 = 4.33 + 50 = 54.33 mm
Example 3:
Given:
Length: L = 30ft
Load: P = 500lb
Find:
Diameter (stress not greater than 20 ksi & elongation not greater
than 0.20in): d = ?
Solution:
𝑃
𝜎=
𝐴
500
20000 =
1 2
4 𝜋𝑑
𝑑 = 0.1784 in
𝑃𝐿
𝛿=
𝐴𝐸
500(30 × 12)
0.20 =
1 2 6)
(
4 𝜋𝑑 29 × 10
𝑑 = 0.1988 in
Use 𝑑 = 0.1988 in
Example 4:
Given:
Thickness: 10 mm
Wideness: 80 mm
Find: Torque
Solution:
𝑃𝐿
𝛿=
𝐴𝐸
𝑇(1500𝜋)
0.5𝜋 =
800(200000)
𝑇 = 53333.33 N
𝐹 = 2𝑇
𝑝(1500)(80) = 2(53333.33)
𝑝 = 0.8889 MPa → internal pressure
Friction resistance, f:
𝑓 = 𝜇𝑁 = 0.30(335214.92)
𝑓 = 100564.48 N = 100.56 kN
Torque = f × 1⁄2 (diameter of wheel)
Torque = 100.56 × 0.75025
Torque = 75.44 kN ∙ m
Example 5:
Given:
Cross-sectional area: A = 0.5 in2
Elastic modulus of aluminium bar: E = 10 × 106 psi
Axial load 1: P1 = 6000 lb (T) tension
Axial load 2: P2 = 1000 lb (C) compression
Axial load 3: P3 = 4000 lb (T) tension
Find:
Total change in length of the bar: δ = ?
Solution:
𝑃𝐿
𝛿=
𝐴𝐸
𝛿 = 𝛿1 − 𝛿2 + 𝛿3
6000(3 × 12) 1000(5 × 12) 4000(4 × 12)
𝛿= − −
0.5(10 × 106 ) 0.5(10 × 106 ) 0.5(10 × 106 )
𝛿 = 0.0696 in
Poisson’s ratio
The ratio of the proportional decrease in a lateral
measurement to the proportional increase in length in a sample
of material that is elastically stretched.
𝜀𝑡
𝜇=| |
𝜀𝑙
Or simply
𝐿𝑎𝑡𝑒𝑟𝑎𝑙 𝑆𝑡𝑟𝑎𝑖𝑛
𝑃𝑜𝑖𝑠𝑠𝑜𝑛′ 𝑠 𝑟𝑎𝑡𝑖𝑜 =
𝐿𝑜𝑛𝑔𝑖𝑡𝑢𝑑𝑎𝑙 𝑆𝑡𝑟𝑎𝑖𝑛
Example 1:
𝝅 𝝅
𝑨= (𝒅𝟐 𝟐 − 𝒅𝟏 𝟐 ) = [(𝟏𝟓𝒄𝒎)𝟐 − (𝟏𝟏𝒄𝒎)𝟐 ] = 𝟖𝟏. 𝟔𝟒 × 𝟏𝟎−𝟒 𝒄𝒎𝟐 ,
𝟒 𝟒
𝑷 −𝟔𝟎𝟎 × 𝟏𝟎𝟑 𝑵
𝝈= = = −𝟕𝟑. 𝟓 𝑴𝑷𝒂 (𝒄𝒐𝒎𝒑𝒓𝒆𝒔𝒔𝒊𝒐𝒏)
𝑨 𝟖𝟏. 𝟔𝟒 × 𝟏𝟎−𝟒 𝒄𝒎𝟐
Because the stress is well below the yield stress for steel
(from 200 MPa for structural steels up to 1,600 MPa for spring
steels), the material behaves linearly elastically and the axial
strain may be found from Hooke's law:
𝝈 −𝟕𝟑. 𝟓 × 𝟏𝟎𝟔
𝜺= = = −𝟎. 𝟑𝟓 × 𝟏𝟎−𝟑
𝑬 𝟐𝟏𝟎 × 𝟏𝟎𝟗
(1) Knowing the axial strain, we can now find the change in
length of the pipe:
Given:
Original length of wire = L = 1.5 m
Elongation in wire= 2mm
Diameter of wire = D = 1 mm
Poisson's ratio = o = 0.24
Find:
Change in diameter = d =?
Solution:
Longitudinal strain = I/L = (2 x 10-3)/1 .5 = 1.33 x 10-3
Poisson's ratio = Lateral strain / Longitudinal strain
:. Lateral strain =Poisson's ratio x Longitudinal strain
:. Lateral strain = 0.24 x 1.33 x 10-3
Lateral strain = d/ D
:. d= Lateral strain x D = 3.2 x 10-4 x 1 x 10-3 = 3.2 x 10-7 m
Ans: The change in diameter is 3.2 x 10-7 m
Example 3:
A metallic wire (Y = 20 x 1010 N/m2 and = 0.26) of length 3 m and
diameter 0.1 cm is stretched by a load of 10 kg. Calculate the
decrease in diameter of the wire.
Given:
Original length of wire = L = 3 m
Diameter of wire = D = 0.1 cm = 0.1 x 10-2 m = 1 x 10-3 m
Radius of wire = r = 0.1/2 = 0.05 cm = 0.05 x 10-2 m = 5x 10-4m
Stretching load = 10 kg = 10 x 9.8 N
Youngs modulus of elasticity = Y = 20 x1010 N/m2 and Poisson's
ratio=0.26
Find:
Decrease in diameter = d
Solution:
Y = Longitudinal Stress / Longitudinal Strain
Y = F / (Ax Longitudinal Strain)
:. Longitudinal Strain = F / (A x Y)
:. Longitudinal Strain = F / (Π r2 x Y)
Longitudinal Strain = (10x 9.8) / (3.142 x (5 x 10-4)2 x 20 x
1010)
Longitudinal Strain = (10x 9.8) / (3.142 x 25 x 10-8 x 20 x 1010)
:. Longitudinal Strain = 6.24 x 10-4
Poisson’s ratio = Lateral strain / Longitudinal strain
:. Lateral strain = Poisson's ratio x Longitudinal strain
:. Lateral strain = 0.26 x 6.24 x 10-4 = 1.62 x 10-4
Lateral strain = d/ D
d = Lateral strain x D = 1.62 x 10-4 x1 x 10-3 = 1.62 x 10-7 m
Answer: The decrease in diameter is 1 .62 x 10-7 m
Example 4:
A copper wire 3m long and 1 mm2 in cross-section is fixed
at one end and a weight of 10 kg is attached at the free end. If
Y for copper is 12.5 x 1010 N/m2 and = 0.25 find the extension,
lateral strain and the lateral compression produced in the wire.
Given:
Original length of wire = L = 3 m
Area of cross-section of wire = A = 1 mm2 = 1 x 10-6 m2
Stretching load = 10 kg = 10 x 9.8 N
Youngs modulus of elasticity = Y = 12.5 x 1010 N/m2
Poisson's ratio = 0.25
Find:
Extension, lateral strain and the lateral compression
Solution:
Y = Longitudinal Stress/ Longitudinal Strain
Y = F / (A x Longitudinal Strain)
:. Longitudinal Strain = F / (A x Y)
:. Longitudinal Strain = 10 x 9.8 / (1 x 10-6 x 12.5 x 1010)
:. Longitudinal Strain = 10 x 9.8 / (1 x 10-6 x 12.5 x 1010)
:. Longitudinal Strain = 7.84 x 10-4
Example 5.
A wire of diameter 2 mm and length 5 m is stretched by a
load of 10 kg. Find the extension produced in the wire if Y = 12
x 1010 N/m2. If ό = 0.35 for the material of the wire, find the
lateral contraction.
Given:
Original length of wire = L = 5 m
Diameter of wire = D = 2 mm = 2 x 10-3 m
Radius of wire = 2/2 = 1mm = 1 x 10-3 m
Stretching load = 10 kg = 10 x 9.8 N
Youngs modulus of elasticity = Y = 12 x 1010 N/m2
Poisson's ratio = ό = 0.35
Find:
Lateral contraction =?
Solution:
Y = Longitudinal Stress /Longitudinal Strain
Y = F / (Ax Longitudinal Strain)
:. Longitudinal Strain = F / (A x Y)
:. Longitudinal Strain = F / (Πr2 x Y)
Longitudinal Strain = (10x9.8) (3.142 x (1x10-3)-2 x 12 x 1010)
:. Longitudinal Strain = (10 x 9.8) / (3.142 x l x 10-6 x 12 x
1010)
:. Longitudinal Strain = 2.6 x 10-4
Given:
Diameter: d = 50mm
Length: L = 2m
Find:
𝑃𝐿
𝛿=
𝐴𝐸
For steel:
𝑃𝑠𝑡𝑒𝑒𝑙 (2000)
𝛿𝑠𝑡𝑒𝑒𝑙 = = 0.8
1
[ 𝜋(502 )] (200000)
4
𝑃𝑠𝑡𝑒𝑒𝑙 = 50000𝜋 N
∑ 𝐹𝑦 = 0
Given:
Find:
Solution:
𝛿𝑐𝑜 = 𝛿𝑠𝑡 = 𝛿
𝑃𝐿 𝑃𝐿
( ) =( )
𝐴𝐸 𝑐𝑜 𝐴𝐸 𝑠𝑡
𝜎𝐿 𝜎𝐿
( ) =( )
𝐸 𝑐𝑜 𝐸 𝑠𝑡
𝜎𝑐𝑜 𝐿 𝜎𝑠𝑡 𝐿
( ) =( )
𝐸 𝑐𝑜 𝐸 𝑠𝑡
𝜎𝑐𝑜 𝐿 𝜎𝑠𝑡 𝐿
=
14000𝑐𝑜 200000𝑠𝑡
100𝜎𝑐𝑜 = 7𝜎𝑠𝑡
When 𝜎𝑠𝑡 = 120 MPa
100𝜎𝑐𝑜 = 7(120)
𝜎𝑐𝑜 = 8.4 MPa > 6 MPa
∑ 𝐹𝑦 = 0
𝑃𝑠𝑡 + 𝑃𝑐𝑜 = 300
𝜎𝑠𝑡 𝐴𝑠𝑡 + 𝜎𝑐𝑜 𝐴𝑐𝑜 = 300
1
85.71𝐴𝑠𝑡 + 6 [ 𝜋(200)2 − 𝐴𝑠𝑡 ] = 300(1000)
4
79.71𝐴𝑠𝑡 + 60000𝜋 = 300000
𝐴𝑠𝑡 = 1398.9 mm2
Example 3:
A timber column, 8 in. × 8 in. in cross section, is reinforced
on each side by a steel plate 8 in. wide and t in. thick. Determine
the thickness t so that the column will support an axial load of
300 kips without exceeding a maximum timber stress of 1200 psi or
a maximum steel stress of 20 ksi. The moduli of elasticity are 1.5
× 106 psi for timber, and 29 × 106 psi for steel.
Given:
Elasticity:
Find:
Solution:
𝛿𝑠𝑡𝑒𝑒𝑙 = 𝛿𝑡𝑖𝑚𝑏𝑒𝑟
𝜎𝐿 𝜎𝐿
( ) =( )
𝐸 𝑠𝑡𝑒𝑒𝑙 𝐸 𝑡𝑖𝑚𝑏𝑒𝑟
𝜎𝑠𝑡𝑒𝑒𝑙 𝐿 𝜎𝑡𝑖𝑚𝑏𝑒𝑟 𝐿
6
=
29 × 10 1.5 × 106
1.5𝜎𝑠𝑡𝑒𝑒𝑙 = 29𝜎𝑡𝑖𝑚𝑏𝑒𝑟
When 𝜎𝑡𝑖𝑚𝑏𝑒𝑟 = 1200 psi
1.5𝜎𝑠𝑡𝑒𝑒𝑙 = 29(1200)
𝜎𝑠𝑡𝑒𝑒𝑙 = 23200 psi = 23.2 ksi > 20 ksi
∑ 𝐹𝑦 = 0
𝐹𝑠𝑡𝑒𝑒𝑙 + 𝐹𝑡𝑖𝑚𝑏𝑒𝑟 = 300
(𝜎𝐴)𝑠𝑡𝑒𝑒𝑙 + (𝜎𝐴)𝑡𝑖𝑚𝑏𝑒𝑟 = 300
20[4(8𝑡)] + 1.03(82 ) = 300
𝑡 = 0.365 in
Example 4:
A rigid block of mass M is supported by three symmetrically
spaced rods as shown in Fig. P-236. Each copper rod has an area of
900 mm2; E = 120 GPa; and the allowable stress is 70 MPa. The steel
rod has an area of 1200 mm2; E = 200 GPa; and the allowable stress
is 140 MPa. Determine the largest mass M which can be supported.
Given:
𝛿𝑐𝑜 = 𝛿𝑠𝑡
𝜎𝐿 𝜎𝐿
( ) =( )
𝐸 𝑐𝑜 𝐸 𝑠𝑡
𝜎𝑐𝑜 (160) 𝜎𝑠𝑡 (240)
=
120000 200000
10𝜎𝑐𝑜 = 9𝜎𝑠𝑡
∑ 𝐹𝑦 = 0
2𝑃𝑐𝑜 + 𝑃𝑠𝑡 = 𝑊
2(𝜎𝑐𝑜 𝐴𝑐𝑜 ) + 𝜎𝑠𝑡 𝐴𝑠𝑡 = 𝑀𝑔
2[70(900)] + 77.78(1200) = 𝑀 (9.81)
𝑀 = 22358.4 kg
Example 5:
𝛿𝑐𝑜 = 𝛿𝑠𝑡
𝜎𝐿 𝜎𝐿
( ) =( )
𝐸 𝑐𝑜 𝐸 𝑠𝑡
70𝐿𝑐𝑜 140(240)
=
120000 200000
𝐿𝑐𝑜 = 288 mm
THERMAL STRESS
Temperature changes cause the body to expand or contract.
The amount δT, is given by
𝛿𝑇 = 𝛼𝐿(𝑇𝑓 − 𝑇𝑖 ) = 𝛼𝐿∆𝑇
where α is the coefficient of thermal expansion in m/m°C, L
is the length in meter, Ti and Tf are the initial and final
temperatures, respectively in °C. For steel, α = 11.25 × 10-6
m/m°C.
If temperature deformation is permitted to occur freely, no
load or stress will be induced in the structure. In some cases
where temperature deformation is not permitted, an internal
stress is created. The internal stress created is termed as
thermal stress.
For a homogeneous rod mounted between unyielding supports
as shown, the thermal stress is computed as
:
deformation due to temperature changes;
δT = αLΔT
deformation due to equivalent axial stress;
δP = PLAE = σLE
δT = δP
αLΔT = σLE
σ = EαΔT
where σ is the thermal stress in MPa, E is the modulus of
elasticity of the rod in MPa.
If the wall yields a distance of x as shown, the following
calculations will be made:
δT = x+δP
αLΔT = x+σLE
where σ represents the thermal stress.
Take note that as the temperature rises above the normal, the
rod will be in compression, and if the temperature drops below
the normal, the rod is in tension.
Example 1:
A steel rod with a cross-sectional area of 0.25 in2 is stretched
between two fixed points. The tensile load at 70°F is 1200 lb.
What will be the stress at 0°F? At what temperature will the stress
be zero? Assume α = 6.5 × 10-6 in/(in·°F) and E = 29 × 106 psi.
Given:
Find:
δ = δT + δst
𝜎𝐿 𝑃𝐿
= 𝛼𝐿(𝛥𝑇 ) +
𝐸 𝐴𝐸
P
σ = αE(ΔT) +
A
1200
σ = (6.5 × 10−6 )(29 × 106 )(70) +
0.25
σ = 17995psi = 18 ksi
δT = δst
PL
αL(ΔT) =
AE
P
α(ΔT) =
AE
1200
(6.5 × 10−6 )(T − 70) =
0.25(29 × 106 )
T = 95.46∘ F
Example 2:
Given:
Find:
Solution:
δ = δT + δst
σL PL
= αL(ΔT) +
E AE
P
σ = αE(ΔT) +
A
5000
130 = (11.7 × 10−6 )(200000)(40) +
A
5000
A= = 137.36 mm2
36.4
1 2
4
πd = 137.36
d = 13.22 mm
Example 3:
Given:
Find:
Final Temperature: Tf = ?
Required stress: σ = ?
Solution:
δT = αL(ΔT)
δT = αL(Tf − T𝑖 )
3 = (11.7 × 10−6 )(10000)(Tf − 15)
Tf = 40.64∘ C
Required stress:
δ = δT
σL
= αL(ΔT)
E
σ = αE(Tf − T𝑖 )
σ = (11.7 × 10−6 )(200000)(40.64 − 15)
σ = 60 MPa
Example 4:
Given:
Find:
Initial temperature: T = ?
P 1200
σ= = = 4800 psi
A 0.25
σ = 4.8ksi < 10ksi
δ = δT + δst
σL PL
= αL(ΔT) +
E AE
P
σ = αE(ΔT) +
A
1200
10000 = (6.5 × 10−6 )(29 × 106 )(ΔT) +
0.25
ΔT = 27.59∘ F
Required temperature:
T = 40 − 27.59 = 12.41∘ F
Temperature at which the stress will be zero
δ = δT
PL
= αL(ΔT)
AE
P = αAE(Tf − T𝑖 )
1200 = (6.5 × 10−6 )(0.25)(29 × 106 )(Tf − 40)
Tf = 65.46∘ F
Example 5:
Given:
Find:
Final temperature: Tf = ?
Solution:
δT = δ + Δ
σL
αL(ΔT) = + 2.5
E
35(3000)
(18 × 10−6 )(3000)(ΔT) = + 2.5
80000
ΔT = 70.6∘ C
T = 70.6 − 20
T = 50.6∘ C