ROOF TOP “COMPACT” SERIES “AMC”

PACKAGED UNIT FOR AIR CONDITIONING

COMPLETE WITH CONDENSING HEATING
SECTION “XR”

fitted with automatic premixed gas burner Low NOx

USE, INSTALLATION AND MAINTENANCE MANUAL

MODEL

SERIAL NUMBER This appliance must be installed in accordance

with the rules in force, and used only in a
sufficiently ventilated space. Consult
POWER SUPPLY 400V – 3F+N – 50Hz instructions before installation and use of this
appliance.

MONTH/YEAR 10-2012

THIS MANUAL MUST BE DELIVERED TO THE USER OF THE ROOF TOP AND
MUST ALWAYS FOLLOW THE APPARATUS
vers.airmod.
Sommario
VERY IMPORTANT NOTICE ................................................................................................................................ 3
GENERAL INFORMATION ................................................................................................................................... 4
CONSTRUCTIVE TEST AND SECURITY REQUIREMENTS ................................................................................. 4
OTHER IMPORTANT SECURITY REQUIREMENTS ........................................................................................... 5
PLATE OF THE ROOF TOP FEATURES ............................................................................................................. 6
PACKING .................................................................................................................................................... 6
TRANSPORT, LOAD AND UNLOAD ............................................................................................................. 6
PACKING MATERIALS ................................................................................................................................. 6
POSITIONING ................................................................................................................................................. 6
TESTS BEFORE SETTING AT WORK..................................................................................................................... 6
FURTHER CONTROLS IN THE HEATING PHASE .............................................................................................. 7
OPERATION DESCRIPTION ............................................................................................................................. 7
COMPOSITION OF THE ROOF TOP COMPACT SERIES “AMC” WITH CONDENSING HEATING SECTION “XR” ... 9
DIMENSIONS AND WEIGHTS ........................................................................................................................... 10
AIR FILTER .................................................................................................................................................... 13
INSTALLATION OF ROOF TOP AND FITTING .................................................................................................... 13
LOCATING AND CLEARANCE OF THE ROOF TOP ......................................................................................... 13
LOCATING THE ROOF TOP ........................................................................................................................... 13
INSTALLATION ............................................................................................................................................. 14
GAS PIPE ...................................................................................................................................................... 14
GAS INTERCEPTION DEVICE AND ALARM .................................................................................................... 14
ELECTRIC CONNECTIONS ............................................................................................................................. 14
CONNECTION OF THE FLUE GAS EXHAUST TO THE CHIMNEY .................................................................... 15
TESTS BEFORE STARTING............................................................................................................................. 15
MAINTENANCE / SPARE PARTS ....................................................................................................................... 16
Activities: ..................................................................................................................................................... 16
Inspection of the roof top ....................................................................................................................... 16
FILTER CLEANING ON THE AIR INLET ....................................................................................................... 16
MAINTENANCE FOLLOWS ........................................................................................................................... 16
VENTILATING UNIT .................................................................................................................................. 16
COMBUSTION ANALYSIS .......................................................................................................................... 17
SUMMARY TABLE OF THE MINIMUM MAINTENANCE INTERVALS ............................................................ 17
ELECTRIC DIAGRAM ......................................................................................................................................... 18

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 VERY IMPORTANT NOTICE
This manual is an essential and integral part of the appliance and must always follow it. The
user and any involved people must read it carefully, before starting operating or handling
with the appliance.
The manufacturer calls out himself from any liability for damages occurring to persons,
animals and things caused by:
 uncorrected use of the apparatus
 wrong destination of its use
 use not in accordance with these manual provisions
 use not in accordance with norms, laws, decrees, provisions, European, national,
regional and district-ordinances.
 if the apparatus is not installed, periodically checked or repaired by centres
authorized by the manufacturer or by skilled people, such as technicians with a
specific technical knowledge about heating installations in inhabited buildings.
CAUTION! This ROOF TOP must not be used in explosive atmosphere.
!
The installation planning, installation, setting at work, periodical controls and repairs of this
roof top must be carried out only by skilled people.
In case of troubles and faulty working, refer always to the authorized maintenance
centre or skilled people. In this case the user must disconnect the electric power to the
appliance and avoid any attempt of direct repairing, to avoid any damage to the
apparatus and to third people, according to what herein described at par. "Faults
research".
CAUTION! Before carrying out these operations cut-off and put the main switch on -
!
O-
Periodically, at the end of the heating season, the user must call skilled people to clean the
combustion chamber, the heat exchanger and running parts.
Periodically, at the end of the cooling season, the user must call skilled people to check the
cooling circuit and its parts.
Periodically, according to local rules, the user must call skilled people to check the appliance
in all operating and security parts and to make a combustion test.
The air inlet filter must be cleaned everyday, by removing it from its housing and clean by
compressed air or wash it (See Par. "Maintenance").
The air inlet grill, if any, must be cleaned when dirty.
Should the appliance be moved to another place, be sure this manual follows it, in order the
new user and/or installer may consult it.
A VOLTAGE LIGHT INDICATOR, installed on the door of the ELECTRIC CONTROL
BOARD, show the presence of voltage in the unit.

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GENERAL INFORMATION
The roof top is suitable for the following uses:
a) to heating, cooling and dehumidifying the air, conveyed by its fan unit through the
external walls of its combustion chamber/heat exchanger and through the heat exchanger of
the cooling circuit, for cooling and dehumidification.
b) for ventilation only including free cooling option.
To use it as per point (a), the roof top, for the heating mode, is equipped with a combustion
camber/heat exchanger, with a premixed gas burner Low Nox (according to Gas Directive
EEC 90/396). For the cooling mode the roof top is equipped with compressors, condensing
and evaporating coils and parts. Moreover, it must be connected to the electric line, to the
gas pipe and to a chimney, if required.
To use it as per point (b), it's enough to connect it only to the electric mains line.
This roof top used to heat and cooling environment air. The device must not be used for
other purposes and in particular, in heating mode for an average outlet air temperature
over 80°C, during normal operation.
WARNING! The manufacturer is liable for the technical data, only if the roof top is
run according to the instruction in this manual

CONSTRUCTIVE TEST AND SECURITY REQUIREMENTS

The roof top has a supporting base in aluminium profile and double sandwich panelling in zinc
treated and pre-painted sheet metal, insulated with high density mineral wool and protected
internally with heat reflecting zinc treated panels. In the heating section there are a
combustion chamber and a heat exchanger. In the ventilating section, is assembled a
centrifugal fan with double suction (galvanized), driven by an electric motor, with belt drive.
The combustion chamber/heat exchanger, built in stainless steel for high temperatures is
bolted on the frame, so that its thermal expansions don't influence the long life. Inspection
and maintenance operations may be carried out through openings on the front part of the
burner room and for the heat exchanger tubes on the rear part. Opposite the burner room
we find the flue exhaust
In the cooling section there are:
SCROLL hermetic compressors from leading world manufacturers using chlorine-free
environmentally friendly R407C refrigerant in accordance with the strictest international
standards
Condensation coils in copper/aluminium cooled by silent, helical impellers equipped on request
with speed control and pressure transducers.
Evaporation Cooling coil in copper/aluminium provided with a basin for the collection of
condensation produced in the dehumidification process, thus creating the best well being
conditions.
A refrigerating circuit
The Roof top unit is controlled using an electric box, equipped with a main switch, proscribed
protection and safety features, which interface between the unit and the building via an

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electronic system brand CAREL “ARIA”, complete with components, with the relevant
functions described in his manual.
This centralized electronic system carries out the following functions:
 switching on the compressors for the two stage (on the types with 2 compressors
only) functioning of the cooling circuit;
 switching ON-OFF the burner;
 activating the dampers’ actuators for recycled and external air (if any).
NOTE: for program the CAREL «ARIA» consults the manual CAREL carried with the
roof top.
In cooling or free-cooling operation, a low air temperature thermostat, set-point at 19
°C, stops the compressor when the inlet air in the evaporator coil is below at 19 °C.
This thermostat avoid the freezing of the evaporator coil.
On the front of the heating section you can find:
- a pre-mixed gas burner (with gas ramp), the modulation kit connected to an ambient
temperature control;
- a double-thermostat which perform the following control and safety functions (located on
the top, above the heat exchanger):
- LIMIT (TR2): normally closed, automatic reset max. temp. thermostat for the burner,
which stops the burner automatically, to make sure that the temperature of the air leaving
the heater does not exceed the safety limit. Burner reset automatically, when air cool down
- LIMIT2: normally closed, manual reset safety thermostat for the burner, which stops the
burner automatically, to make sure that the temperature of the air leaving the heater does
not exceed the safety limit set by the reference standard. It is calibrated at 100 C° by the
manufacturer; these limit must never be modified, to prevent dangerous overheating (to
reset the burner, see the manual of “XR” HEATING SECTION, delivered with the roof top.

OTHER IMPORTANT SECURITY REQUIREMENTS

Electric equipment. On the finished roof top the following electric tests are carried out, to
control their compliance.
 Visual test of the electric circuit and of the connections clamping.
 Continuity of the ground circuit.
 Insulation resistance proof.
 Voltage test.
Refrigerating circuit: the refrigerating circuit is filled with R407C refrigerant and all its
parts are tested by the manufacturer before delivery
Temperatures. The temperatures of the accessible zones for the manual use of the heating
section XR are in compliance with the norm EN1020, EN1196.
Noise. All possible cunnings have been adopted, to reduce the noise as much as possible: the
values in dB(A) are specified in the table TECHNICAL WORKING FEATURES.

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 PLATE OF THE ROOF TOP FEATURES
Each roof top carries a glued plate of its features on its frontal side. This plate is made of
an ultra destructible film, which, once removed, can't be used again, and has never to be
disjoined from the apparatus.

PACKING
The roof top is delivered on a wooden pallet protected all around by a pluribol film.

TRANSPORT, LOAD AND UNLOAD

Transport, load and unload are to be carried out carefully, not to damage the device and
persons, animals and things. To load and unload the device may be used a lift truck with
enough load capacity, according to the safety factor (see gross weight of the device in the
tables DIMESIONS AND WEIGHTS), by taking the heater in the pallet. During load and
unload operations, the centre of gravity of the device must stay in the middle, without
dangerous inclinations.
After removed the packing, control the integrity of the device. In case of doubt, don't use
it, but contact the manufacturer or its agent. Once removed the packing, the heater is shown
as a compact device.

PACKING MATERIALS
The materials, packing rejects (wood, pluribol, nails and so on) are to be collected and
eliminated according to the laws in force. In all cases, don't leave these materials within the
reach of children, because they may be a source of danger.

POSITIONING
When packing has been removed, the roof top is to be positioned as described in the tables
! DIMESIONS AND WEIGHTS.
CAUTION! Don't turn upside-down the roof top, because this causes damages to it.

TESTS BEFORE SETTING AT WORK

The roof top is equipped with an electric control board (figure 6); on the door are placed:
 a main electric switch;
 operating light;
Inside are placed:
 a terminal board, fuse on auxiliary circuit, relay, remote control switch/es, with
protection thermal cut-out/s, voltage transformer, a phase detector to avoid change
of phase in the compressor, a centralized electronic system CAREL “ARIA”.
Control that:
 the electric board is well connected to the three-phase electric line and that the
feeding cable has a suitable section as to absorb the Amperes installed on the device
and accessories;
 the rotation direction of the fan/s is the one shown on the rotor (figure 8);
 the right calibration of the remote control switch thermal cut-out/s: the values in
Ampere are on chapter TECHNICAL WORKING FEATURES;

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  there are no obstacles both on the delivery and on the recovery of the air, which may
obstruct the air circulation, in order not to reduce the capacity of the device and its
life;
 the air inlet filters are clean not to reduce the air delivery.

FURTHER CONTROLS IN THE HEATING PHASE

Check that:
 the electric and fuel connections of the burner are realised according to the norms;
 the burner capacity is not over the one allowed;
 The fuel supply pipe to the burner is compliant with the Standards in force. Ask the
piping installer to issue the certificate of the gas supply system, as well as the final
test certificate;
 The burner is supplied with the type of gas for which it has been designed;
 The calibration of the FAN, LIMIT and LIMIT2 thermostats is correct (see the
manual of “XR” HEATING SECTION);
 The flue system is compliant (see the provisions/regulations applicable to flues), as
well as the combustion air piping, if any;
 The environment ensures enough ventilation and combustion air, according to the
standards in force;
 The condensate disposal piping it has been installed according to the norms (see the
manual of “XR” HEATING SECTION).
Note. Carefully read the manual of the “XR” HEATING SECTION and of the burner supplied
by the manufacturer.

OPERATION DESCRIPTION
Heating phase. On the electric board the main switch must be in -1- position. The CAREL
“ARIA” device is in heating mode, and the CAREL CLIMA modulation controller of the burner
is ON. Whenever the digital electronic microprocessor with thermostat, positioned inside
the building, calls for heating, the heating section “XR” will run (see the manual of “XR”
HEATING SECTION)
The roof top is delivered with:
- CAREL ARIA ambient terminal type TAT000RCWO that switch ON-OFF the burner, and is
to be installed in the heated ambient:.
- CAREL CLIMA type ADCA000110 regulator device, that controls the burner modulation,
installed beside the electric control box. The CAREL CLIMA is connected with an NTC
recirculated air temperature sensor, installed in proximity of recirculation damper.
CAUTION! Before cutting-off the main switch, be sure that the roof top is properly
! cooled; otherwise the long life of the device could be compromised. Avoid to switch off
the roof top from the main switch as this will keep heat or cool inside the roof top and
reduce the long life of the roof top itself. Do it from the CAREL “ARIA” ambient
digital microprocessor

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 CAUTION! Security LIMIT intervention shows a working defect to be removed, if not
! contact any assistance centre or skilled people
STOP With the burner off, the system air fan goes on turning for 3 more minutes for the
ventilation phase. To clear the whole heater, put on -O- the main switch.
Cooling phase. This phase is controlled by the CAREL “ARIA” ambient terminal device. On
the electric control board main switch must be in -1- position. The CAREL “ARIA” device is in
cooling mode. Whenever the digital electronic microprocessor with thermostat, positioned
inside the building, calls for cooling, gives the order to the CAREL “ARIA” for start the
compressor. The air taken in from the building is eventually mixed with air taken from
outside then, filtered, flows through the evaporation coil, to be cooled and de-humidified,
before being blown into the rooms.
Free Cooling with compressor support. With the option “FREE COOLING” , in cooling mode,
the Carel Aria device allow the free-cooling with outdoor air temperature (fresh air damper
Open and return Air dumper closed) and with of support of the compressor, when this
temperature is lower (setting value 4 °C) than the ambient one.
Ventilation only. The digital system CAREL “ARIA” device allows with the function –FAN-
the ventilation only, in both heating mode and cooling mode.

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COMPOSITION OF THE ROOF TOP COMPACT SERIES
“AMC” WITH CONDENSING HEATING SECTION “XR”

01. Condensation fan(s) 09. XR combustion chamber / 16. Compressor(s)

heat exchanger for gas

02. System air centrifugal fan 10. System air filter 17. Electric control board

03. Fan’ electric motor with trasmission 11. Return air inlet 18. Base

04. Double-thermostat on the XR heating 12. Cooling coil/evaporator 19. Gas supply connection
section

05. Burner cabin 13. Fresh air inlet 20. Burner cabin door

06. Flue gas outlet 14. XR condensate drainage 21. Fan/motor section

08. Air supply outlet 15. Condensation coil(s) 22. Evaporator condensate drain

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DIMENSIONS AND WEIGHTS
Dimensions in mm
Flue gas
Length Width Height Supply air outlet
Model outlet

A B C DIA D E F G H I

AMC 30 XR 50 2530 1670 1215 80 865 625 27 350 240 360

AMC 40 XR 65 2630 2020 1205 100 827 559 27 367 279 359

AMC 60 XR 80* 3540 2610 1405 130 940 670 27 297 438 360

AMC 75 XR 3980 2710 1610 130 940 670 27 400 540 350
100*

AMC 90 XR 150 4957 2250 1405 150 1415 970 27 287 147 -

Return air inlet Fresh air inlet Weight

Model
L M N O P Q M R S kg

AMC 30 XR 50 465 800 130 300 115 465 800 130 1935 910

AMC 40 XR 65 615 800 192 288 115 615 800 82 1933 1040

AMC 60 XR 80* 650 1000 132 290 650 650 1000 82 2808 1025

AMC 75 XR 800 1205 132 290 800 800 1205 252 2928 1340
100*

AMC 90 XR 150 1100 600 - 172 33 1100 600 - - 1845

* THE DIMENSION OF THESE ROOF TOP COULD BE MODIFY, PLEASE CONTACT AS BEFORE ORDERING
THIS MACHINE

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TECHNICAL WORKING FEATURES
COOLING PERFORMANCES Type AMC30 +XR50 AMC40+XR65

COOLING CAPACITY AT 35°C kW 33,0 47,5

SENSIBLE COOLING CAPACITY AT 35°C kW 23,1 33,2

MINIMUM COOLING CAPACITY AT 35°C kW - 23,8

ELECTRIC POWER OF THE COMPRESSOR(S) (NOMINAL) n° x kW 1 x 9,4 2 x 6,34

ELEC. POWER OF THE CONDENSATOR'S FAN n° x kW 2 X 0,68 2 X 0,53

AERAULIC PERFORMANCES

AIR DELIVERY a 18° mc/h 5.900 7.800

USEFUL STATIC PRESSURE AIR SIDE Pa 250 250

FAN MOTOR* n° x kW 1x3 1x4

SOUND LEVEL (at 6 mt distance) dB(A) 53,4 56,4

HEATING PERFORMANCES OF HEATING SECTION Type XR 50 XR65

Rated heat input Qn kW 61,1 76,0

Rated heat rating Pn kW 59,8 73,0

Thermal efficiency at rated thermal power Pn % 97,9 96,1

Heat input at 50% of the rated heat input kW 30,55 38,0

Heat rating at 50% of the rated heat input kW 31,8 39,0

Thermal efficiency at 50% of the rated heat input % 104,2 102,6

Minimum heat input Qmin kW 22 22

Heat rating at Qmin kW 23,3 23,3

Thermal efficiency at minimum heat input Qmin % 106 106

Backpressure in the combustion chamber, with G20 at Qn mbar 4,3 7,5

Backpressure in the combustion chamber, with G30 at Qn mbar 4,00 7,40

Condensate produced when the room temperature is 20°C, with

l/h 2,15 2,15
Qmin

MAX GAS CONSUPTION AT 15°C-1013 mba

METHANE G20 at 20 mbar mc/h 6,47 8,04

NAT. GAS G25 at 25 mbar mc/h 7,52 9,40

PROPANE G31 at 37 mbar Kg/h 4,75 5,90

BUTANE G30 at 28 mbar Kg/h 4,82 5,99

CO2 at Qn con G20 (tolleranza ± 0,2) % 8,70 8,90

CO2 at Qn con G31 (tolleranza ± 0,2) % 10,50 10,50

NOx (≤50Mg/kWh) CL Classe 5

GAS CATEGORY IE II2H+

Type of appliance, based on exhaust devices/combustion air intake B23-C13-C33-C53

Warm air heater together coupling with RIELLO burner Type RX80 S/PV RX80 S/PV

Gas connection diameter inch 3/4 3/4

Flue/comburent air intake connections diameter millimeter 100/100 100/100

TENSION Hz 3F 400V 50

MAX. ELECTRIC POWER ABSORBED - COOLING kW 15,2 16,03*

*VALUE TO BE VERIFIED

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COOLING PERFORMANCES Type AMC60 +XR80 AMC75+XR100 AMC90+XR150

COOLING CAPACITY AT 35°C kW 66 82,5 99

SENSIBLE COOLING CAPACITY AT 35°C kW 46,1 57,7 69,2

MINIMUM COOLING CAPACITY AT 35°C kW 33 41,3 49,5

ELECTRIC POWER OF THE COMPRESSOR(S) (NOMINAL) n° x kW 1 x 8,65 2 x 10,8 2x13

ELEC. POWER OF THE CONDENSATOR'S FAN n° x kW 2 X 0,96 2 X 1,0 4 x 0,53

AERAULIC PERFORMANCES

AIR DELIVERY a 18° mc/h 10.600 13.100 15.800

USEFUL STATIC PRESSURE AIR SIDE Pa 250 250 250

FAN MOTOR n° x kW 1x4 1 x 5,5 1 x 5,5

SOUND LEVEL (at 6 mt distance) dB(A) 53,4 56,4 65

HEATING PERFORMANCES OF HEATING SECTION Type XR 80 XR100 XR150

Rated heat input Qn kW 98,5 122 179

Rated heat rating Pn kW 96,3 116,4 178,6

Thermal efficiency at rated thermal power Pn % 97,8 95,4 99,8

Heat input at 50% of the rated heat input kW 49,25 61 89,5

Heat rating at 50% of the rated heat input kW 51,6 62,1 93,8

Thermal efficiency at 50% of the rated heat input % 104,9 101,8 104,8

Minimum heat input Qmin kW 31 31 53

Heat rating at Qmin kW 33,4 33,4 56,65

Thermal efficiency at minimum heat input Qmin % 107,8 107,8 106,9

Backpressure in the combustion chamber, with G20 at Qn mbar 3,4 5,1 3,9

Backpressure in the combustion chamber, with G30 at Qn mbar 3,1 4,7 3,7

Condensate produced when the room temperature is 20°C, with

l/h 4,06 4,06 4,5
Qmin

MAX GAS CONSUPTION AT 15°C-1013 mba

METHANE G20 at 20 mbar mc/h 10,42 12,91 18,94

NAT. GAS G25 at 25 mbar mc/h 12,1 15,0 22,0

PROPANE G31 at 37 mbar Kg/h 7,65 9,48 13,91

BUTANE G30 at 28 mbar Kg/h 7,7 9,62 14,12

CO2 at Qn con G20 (tolleranza ± 0,2) % 8,9 8,9 8,8

CO2 at Qn con G31 (tolleranza ± 0,2) % 10,5 10,5 10,5

NOx (≤50Mg/kWh) CL Classe 5

GAS CATEGORY IE II2H+

Type of appliance, based on exhaust devices/combustion air intake B23-C13-C33-C53

Warm air heater together coupling with RIELLO burner Type RX100 S/PV RX120 S/PV RX250 S/PV

Gas connection diameter Inch 1

Flue/comburent air intake connections diameter millimeter 130/130 130/130 150/150

TENSION Hz 3F 400V 50

MAX. ELECTRIC POWER ABSORBED kW 22,7* 27,7* 32,8*

*VALUE TO BE VERIFIED

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 AIR FILTER
TYPE Quantity, pcs Dimension [mm]

AMC 30 + XR50 2 400x400x48

2 500x400x48

AMC 40 + XR65 2 500x500x48

2 500x400x48

AMC 90 + XR150 2 500x625x98

2 500x625x98

! CAUTION! : This section of the manual belongs to the installer and

to skilled people.

INSTALLATION OF ROOF TOP AND FITTING

LOCATING AND CLEARANCE OF THE ROOF TOP
The roof top must be located and installed according to the laws, norms, rules and provisions
in force.

CAUTION! Roof top must not be installed in potentially explosive, flammable or corrosive
!
atmospheres. The door of burner cabin must always be closed such that the gas ignition
control system is not directly exposed to water spray, rain or dripping water.
In locating roof top , consider general space-heating requirements, availability of gas, and
proximity to vent locations.

LOCATING THE ROOF TOP

For safety and maintenance needs the roof top must be installed at a minimum distance from
walls, stocked materials, machinery etc according to laws, norms, rules and provisions in
force, if any, especially regarding distances from combustibles stuff.
Here after are the minimum distances for maintenance operations.

B
MOD. A B C
(mm) (mm) (mm)
AMC30+XR50 900 900 1000 buse de
C
AMC40+XR65 fumées
900 900 1000
AMC90+XR150 900 900 1000
A

burner

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INSTALLATION
The installation of the roof top must be carried out by skilled people; it must be executed
according to the laws, norms, rules, European, national, regional and district-provisions, of
which the installer must be aware.
Make all operation for installation, regulation and control.

GAS PIPE
The gas pipe is to be planned and realised according to the laws, norms, rules and provisions
in force. The diameters of the pipes are to be calculated, considering the power of the
installed roof top and its distance from the counter; they are to be dimensioned so that the
total pressure loss between the counter and any heater doesn’t exceed the value allowed by
the norms in force.
Install near the heater a cock and a gas filter. As regards natural gas, be sure that the
counter is able to deliver the required gas quantity. As regards propane, adopt a two-stage
pressure reducing system: install a first-stage pressure device reducer near the tank,
calibrated at 1,5 bar and a second-stage reducer just before the pipe enters the room.

GAS INTERCEPTION DEVICE AND ALARM

The roof top is to be provided with an alarm and gas interception device, in case of gas
leakage, according to what foreseen by the laws, norms and rules in force.

ELECTRIC CONNECTIONS
(see electric diagrams)
 Install an electric main switch, near the roof top, having suitable voltage and power.
 From the above main-switch connect the electric cables 3F+N 400V 50Hz to the
terminal board of the roof top’s electric control board. Make use of cables having
section suitable for the absorptions required by the heater and the accessories.
 Make the electric connections from the "fire damper", if any, to the electric control
board of the heater.
 Connect electrically the digital ambient terminal CAREL ARIA type TAT000RCWO.

CLIMA CAREL CAREL ARIA

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 CAUTION! Don't connect the timer in series with the main supply line, but to the
! CAREL digital ambient control one, because this will cause the cut-off of the whole
appliance, when the timer intervenes. In heating mode the heat will remain in the
appliance with danger of thermal deformation of the exchanger.

CONNECTION OF THE FLUE GAS EXHAUST TO THE CHIMNEY

The roof top is delivered with a flue manifold: this must be connected to a chimney
consisting of: 1 T + 1 mt. vertical tube + 1 chinese hat. In the case, for the environment
protection, a chimney is required, the flue manifold must be connected to a suitable
dimensioned chimney, built with special materials and installed according to the laws, norms,
rules, European, national, regional and district-provisions in force

TESTS BEFORE STARTING

For the heating section “XR” consult the manual of “XR” delivered with the roof top
(depending if there is heat demand from the digital ambient terminal CAREL ARIA type
TAT000RCWO with room thermostat).
 Control that the burner flame is regular.
 Control if the rotation direction of the fan/s is the one shown on the arrow, placed on
the rotor (see fig. 8).
 Control by means of an amperometer the absorption of the fan motors, compressor
that it's under the values stated at TECHNICAL WORKING FEATURES.
 Carry out a combustion test and obligatory trials and keep record of them, according
to the laws, norms, rules and provisions in force.
 Control the correct operating of the tri-thermostat FAN/LIMIT and security
LIMIT2.

Fig. 6 Fig. 8

Automatic start by using the digital ambient terminal CAREL ARIA type TAT000RCWO with
room thermostat).
Refer to CAREL manual delivered with the roof-top.

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 MAINTENANCE / SPARE PARTS
The roof top must be inspected and cleaned regularly (once a year) by a qualified installer
who understands this appliance.
This is all the more important as the circumstances are heavier, especially in case of dust,
humidity, high frequency of switching on/off etc.

Activities:
General inspection
 Check the overall condition of the installation. Check the heating section XR, the gas
line, both CAREL ARIA and CAREL CLIMA devices, the cooling coils and refrigerant
circuit, the fans and electric motors, the electric control board, the wires etc .

Inspection of the roof top

Before starting the inspection, switch off the electric power to the roof top with the
maintenance-switch and close the manual gas valve.
 For the heating section consult the manual of “XR”
 Clean the grid all around the roof top with a vacuum cleaner and a brush.
 Clean the evaporator coil and condensation coil
 After this, check the heater on efficiency of combustion and adjust these if
necessary
 Check the heater and cooling section operates correctly.
Gaskets are asbestos free, according to EEC rules.

FILTER CLEANING ON THE AIR INLET

A dirty filter reduces the air passage, so increases the outlet air temperature in heating
mode and decreases the thermal exchange and the heater and yield. So it's very important
to clean the filter daily. For the cleaning operate as follows:
 Remove the filter from the filters box.
 Shake it and leave the thicker dust falling.
 Blow the filter with counter current compressed air.
 Periodically, for a more accurate cleaning, wash the filter in like warm water with
detergent; dry and put the filter in its seat again.
CAUTION! After washing it three times, the filter is to be replaced with a new one having
! the same features.

MAINTENANCE FOLLOWS
VENTILATING UNIT
Periodically, at least once every beginning of each season, control:
 the rotation direction of the ventilating unit as shown by the arrow on the fan, see
fig. 8.

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  the belts tension: when the belts are tightened with the two hands, the belt bending
is to be about 1,5 cm. (see fig. 13). To adjust the belts tension: screw or unscrew the
bolt of the motor slide (18).
 the Ampere absorption of the motor/s: the absorption must not exceed the value
specified at TECHNICAL WORKING FEATURES.
 the correct operating of the tri-thermostat, see page 3 and consult manual of ‘’XR’’
heating section.
 The gas pipe sealing

COMBUSTION ANALYSIS
At least once every heating season, if the rules don't show shorter terms, carry out a
combustion analysis; record the analysis result according to local rules.
REMARK: according to local rules remarked all replaced components too.

SUMMARY TABLE OF THE MINIMUM MAINTENANCE INTERVALS

MIN. INTERVAL PERIODICAL MAINTENANCE

Daily - Cleaning of air filters

At least once at the beginning of - Cleaning and general control of the heat exchangers.
running season. - Cleaning and general control of cooling coils and circuit
- Cleaning and general control of the ventilating unit.
- Practical operation control of the electric parts and of
the securities.
- Combustion analysis, if the rules don't foresee shorter

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ELECTRIC DIAGRAM

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 L’ENERGIA DELL’ARIA

“Azienda con Sistema di Gestione Qualità Certificato da KIWA UNI EN ISO 9001: 2008 ”

C. M. T. COSTRUZIONI MACCHINE TERMOTECNICHE S.r.l.

direzione e stabilimento: via S. Maria , 180 - 20015 PARABIAGO - Milano - ITALIA
Tel +39 0331 58.87.37 r.a. Fax +39 0331 58.42.93

www.cmtclima.com * info@cmtclima.com

C.M.T. doesn’t assume any liability for possible errors or slips in the contents of this manual and reserve for itself the right
to properly modify its products whenever and without notice for technical or commercial requirement.

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