KENR2533

October 1993
10
B COMPONENT LOCATIONS
3 2
Engine Schematic Engine Schematic
Component Description Component Description
6
Location Location Location Location

1 Alarm - Backup C-7 7 Selenoids (2) - Brake/Interlock E-3

2 Alternator C-3 8 Selenoids (4) - Vibration/Select E-3
9 11 1 3 Batteries B-3 9 Switch - Air Filter C-3
A
7
5 3 Breaker - Alternator C-3 B Switch - Backup Alarm C-6
3 Breaker - lamp D-3 10 Switch - Belt B-3
A Flasher D-5 A Switch - Brake E-5
3 Fuse C-2 9 Switch - Engine Oil Pressure C-3
4 Horn - Forward E-2 A Switch - Horn D-5
A Lamp - Alternator Indicator E-5 B Switch - Interlock C-6
8
4 1 5 Motor - Spray Pump C-7 A Switch - Key Start C-4
6 Motor - Starter C-3 A Switch - Light E-5
A Relay - Brake(No.1) E-4 B Switch - Neutral C-6
A Relay - Brake(No.2) D-4 11 Switch - Seat C-7
A Relay - Interlock(No.1) D-4 A Switch - Spray C-5
A Relay - Interlock(No.2) D-4 A Switch - Turn Signal D-5
3 Relay - Main Power D-3 B Switch - Vibration Control C-6
A Relay - Spray C-4 B Switch - Vibration Select C-6
3 Relay - Start D-3 A Timer C-5

CB-214C & CB-224C

A Service Meter E-5
A = components located in operators front console.
B = Components located inside vibratory lever control.

Vibratory Compactors
Electrical System
9XK1-UP
3AL1-UP
A
B

10 8 11 Harness Connector Location Chart

Machine Harness and/or Schematic
9 2
Connectors
Location Components Location
1 A - 1G-4633
24 contacts A D-6
CAT C - 1G-3894
A - 1G-4633
C C-6
3 B - 1G4634
1 6 Contacts
4 6 A - 1G-4633
C C-6
B - 1G4634
A - 1G-4633
4 Contacts 1 B-4
D - 104-7726
A = Connectors located in operator's console.
5
C = Connectors located under floor plate in operator's compartment.

© 1993 Caterpillar Printed in U.S.A.

All Rights Reserved

Machine Harness Connector and Component Locations

Electrical Schematic Symbols And Definitions Harness And Wire Electrical Schematic Symbols

A AA 1 1
1 2 2

Typical representation of a Typical representation of a

T Deutsch connector. The Sure-Seal connector. The
Plug Receptacle plug contains all sockets plugand receptacle contain
Pressure Temperature Level Flow and the receptacle contains both pins and sockets.
Symbol Symbol Symbol Symbol 2 all pins.

Pin or Socket
Number

Wire, Cable, or Harness Component

Normally open switch that will close with an increase of a specific condition (temp-press-etc.). Assembly Identification Part Number
Single Wire
Connector
Normally open switch that is closed due to an applied condition, and will open again with a C A AA 9X-1123
A
specific decrease in that condition. 325-PK-14 1 325-PK-14

Pin Socket Wire

Color
Normally closed switch that will open with an increase of a specific condition.

2 200-BK-14

Normally closed switch that is open due to an applied condition, and will close again
with a specific decrease in that condition. Circuit Number Wire
Identification Gauge

The circle indicates that the component has screw terminals and a wire can be disconnected Electrical Schematic Symbols And Definitions
from it.
FUSE - A component in an electrical circuit that will open the circuit if too much current flows
through it.
No circle indicates that the wire cannot be disconnected from the component.
REED SWITCH - A switch whose contacts are controlled by a magnet. A magnet closes the
contacts of a normally open reed switch; it opens the contacts of a normally closed reed switch.

SENDER - A component that is used with a temperature or pressure gauge. The sender
This indicates that the component has a wire connected to it that is connected to ground. measures the temperature or pressure. Its resistance changes to give an indication to the
T gauge of the temperature or pressure.

RELAY (Magnetic Switch) - A relay is an electrical component that is activated by electricity.

This indicates that the component does not have a wire connected to ground. It is grounded It has a coil that makes an electromagnet when current flows through it. The electromagnet
by being fastened to the machine. can open or close the switch part of the relay.

CIRCUIT BREAKER (C/B) - A component in an electrical circuit that will open the circuit if too
much current flows through it. This does not destroy the circuit breaker and it can be reset to
become part of the circuit again.

SOLENOID - A solenoid is an electrical component that is activated by electricity. It has a coil

that makes an electromagnet when current flows through it. The electromagnet can open or
close a valve or move a piece of metal that can do work.

MAGNETIC LATCH SOLENOID - A magnetic latch solenoid is an electrical component that is

activated by electricity and held latch by a permanent magnet. It has two coils (latch and unlatch)
that make electromagnet when current flows through them. It also has an internal switch that places
the latch coil circuit open at the time the coil latches.
 8 7 6 5 4 3 2 1

A
619-GN-14
A ATTACHMENT
619-GN-14
A BRAKE-INTERLOCK VIBRATION-SELECTOR A FLOOD LAMP
605-YL INSTRUMENT PANEL 200-BK-14
REAR LAMP GP A SOL VALVE GP SOL VALVE GP A 1G-4658
614-PU 200-BK-14
081-3722 A 1G-4644 1G-4645
200-BK
L15 L15
POSITION BULB 081-2745 L16 L16 A ROADING

F F
C744-PU 614-PU
TURN BULB 081-2751 J12 A LAMP
405-GY 614-PU
C P12 A 106-9945
403-GN 619-GN-14
C INSTRUMENT PANEL A HEADLAMP BULB 081-2873
619-GN-14
REAR FLOOD GROUND J2 J3 J4 J10 A PARKING LAMP BULB 081-2968
J12 J11 200-BK-14
LAMP GP 2 1 1 2 1 2 1 2 1 2 1 2 A
200-BK - + 403-GN 200-BK-14
1G-4659 C C A P2 A P3 P12 P11 A P4 A P10
200-BK-10 200-BK
200-BK-10 TURN SIGNAL SERVICE METER ENGINE IND

403-GN
A

C902-GY
608-GN-14

C744-PU

C927-PU

C926-BU

A990-BU

A990-BU
A L16 L16 IND LAMP LAMP

200-BK

200-BK

200-BK

200-BK

200-BK

200-BK
6T-7337 A
200-BK-14 8L-9801 8L-9801
L15 L15 BRAKE
NOTE B: NOTE A 605-YL 1
RELAY 1 200-BK-14 2

619-GN-14
619-GN-14
G R 3E-9362
C C P16 J16

614-PU
614-PU

605-YL
C C C C TURN
110-GN 405-GY 419-YL 200-BK
85 86 SIGNAL
LIGHT SW ALTERNATOR C 1G-4643

A541-PU

A990-BU
403-GN

L15
30 87
3K-1650 IND LAMP B765-BR BULB
P17 J17 8L-0813 A C 87a
081-2751
C744-PU
C NOTE A C L1 L1
1 102-BU-10 102-BU-10

110-GN
C

419-YL
A C 110-GN 110-GN
C B+ C BRAKE
614-PU

605-YL
RELAY 2 A
322-GY
C 1 2 C A

614-PU
3E-9362

C902-GY
110-GN B765-BR 322-GY 200-BK

C720-BU

C906-PU
P6 J6 C 3 4 C
110-GN 419-YL A990-BU
C C C C FORWARD
614-PU 1 608-GN-14 619-GN-14 419-YL 419-YL 200-BK C926-BU
C L4

110-GN
R 86 START RELAY HORN
614-PU 614-PU 11 614-PU 200-BK 85 C927-PU
L12 C 117-9080 7T-0635
3 619-GN-14 C744-PU

E E
87 30
L12 16 C902-GY BRAKE SW AS. 419-YL C720-BU C902-GY
L15 C 87a
24 C906-PU 608-GN-14 SW-BODY 087-0541 C 306-GN
CONTACT AS. 087-0548 C A A

C902-GY
20 C720-BU
L15 L15 KNOB AS. 087-1771
12 C744-PU

C720-BU
L13 L13 L16 L16 LAMP 8L-9801 A
14 405-GY
7 403-GN 1 306-GN

304-WH-10
109-OR-10
4 2 200-BK
21 J15 P15
C C
23 C906-PU C902-GY
606-GY 19 110-GN 86 85 FRONT
606-GY 606-GY 13 606-GY C CHASSIS
30 87
605-YL 605-YL 6 605-YL B765-BR C902-GY GROUND
C 87a A
8 116-BR 200-BK
TURN SIGNAL SW INTERLOCK C A A
2 C923-OR 200-BK 200-BK

109-OR-10
1V-6652 RELAY 1 MAIN POWER A A
15 121-YL 200-BK 200-BK
3E-9362 RELAY A A
10 322-GY 200-BK 200-BK
L14 C 2 1 C 4L-3913 A A
17 123-WH 537-GN 606-GY C906-PU C906-PU 200-BK 200-BK-14
3 C A A A
9 105-BR 605-YL C906-PU 112-PU 200-BK 200-BK-14
A
5 308-YL A 112-PU
L9 A L8
18 307-OR 112-PU

C906-PU
L13

L14
L12

A A L8
22 112-PU
A
A C 112-PU
A A
200-BK

INTERLOCK C720-BU
606-GY

L4 L4
614-PU

FLASHER RELAY 2 C C

D D
308-YL
619-GN-14
102-BU-10

200-BK-10
200-BK
200-BK
081-4291 3E-9362
C902-GY

86 85 109-OR-6
C744-PU

123-WH
403-GN
405-GY

606-GY

322-GY

C
614-PU

105-BR
116-BR
605-YL

308-YL

121-YL

+ BATTERY 116-BR C SYMBOLS

C C C 87 30
322-GY 121-YL IND LAMP A541-PU C906-PU 200-BK
C 87a
C
OUTPUT 537-GN ABBREV COLOR
C LAMP BREAKER
HORN SW GROUND 200-BK 200-BK
3T-8728
200-BK RD RED
L11

3T-2357 A

308-YL
L17 101-RD WH WHITE
A L8

200-BK
WATER SPRAY 101-RD-10 102-BU-10 OR ORANGE
A 20
PUMP GP-FRONT YL YELLOW
135-7157 ALTERNATOR PK PINK
BREAKER BK BLACK

112-PU

112-PU

112-PU

112-PU

112-PU
MOTOR C

101-RD
C923-OR 9S-0174 L6 FUSE HOLDER GY GRAY
C 2 1 C A A 4K-5122
123-WH 109-OR-6 PU PURPLE
C906-PU

C923-OR
3 C
200-BK

C936-GY 101-RD-6 109-OR-6 BR BROWN

K 60 A

A
C H FUSE GN GREEN
SPRAY 87a 10A 3K-8782 BU BLUE

C935-PU

10A

10A

10A
15A

15A

15A
A P13 30 87 15A 8M-8948
CONTROL LEVER SW C936-GY C923-OR
J8 2 1 1V-6652 TIMER SPRAY FRONT C C STRAP AS. 081-4320

A
2 1 SYMBOL DESCRIPTION

A
A
J13 104-5496 SPRAY
A 2 1 B B VIBRATION
P8 121-YL C 85 C 86 RELAY FRONT ENGINE BLADE, SPADE, RING,
B 4 + BATTERY C936-GY C936-GY C936-GY
CONTROL C C 3E-9362 CHASSIS GROUND OR SCREW TERMINAL
OUTPUT A856-OR A856-OR

123-WH
110-GN

114-GN
105-BR

116-BR

121-YL
121-YL
GRIP AS. C GROUND
C923-OR

GROUND 200-BK
200-BK

BACKUP 1G-4704 CIRCUIT CONNECTED

B
321-BR

ALARM SW NEUTRAL SW HATZ ENGINE

158-5966 158-5966 AS. A
304-WH-10 CIRCUIT NOT CONNECTED
114-GN

G S
A990-BU

B
INTERLOCK ELECTRICAL CONNECTION

FORWARD HORN
SPRAY SYSTEM

BACKUP ALARM
G

TURN SIGNALS

VIBRATION SOL
SEAT SW SW MTR BAT

C C
1

RD-00 TO VEHICLE STRUCTURE

306-GN

125-0672 158-5966 KEY SW

9G-7641 STARTER INTERNAL ELECTRICAL

BRAKE SOL, INTERLOCK SOL, MON LAMP

KEY SW
B MOTOR CONNECTION TO SURFACE
2
4

081-3255
114-GN

B C R OIL PRESS OF COMPONENT

1

308-YL
SW CONNECTOR
110-GN

BACKUP ALARM
3
1

081-2402
307-OR

3T-1815 C OFF
L9 L9 C S ON D ATCH WIRE, CABLE,
2
4

307-OR
A B B C B ST COMPONENT
AIR FILTER

109-OR-6
101-RD-6
321-BR 105-BR
A INSTRUMENT PANEL SW CIRCUIT GROUPING
200-BK L#
GROUND D 081-2699 DESIGNATION
E A
C927-PU
C926-BU
C902-GY
C720-BU

A990-BU
307-OR

306-GN
110-GN

114-GN

INSTRUMENT PANEL
321-BR

121-YL

109-OR-6 1

405-GY
405-GY
L4 L4
J14 P14 L6 L6
B B E IDENT PART NO. CHG
J9 J7 STRAP AS. 1G-4666 ALTERNATOR
1
2
3
4
5
6
1
2
4

5
6
3

REAR 081-2674 RD-00 HARNESS AS.

A A D
P9 P7 CHASSIS R ALT G H F
GROUND BATTERY POS NEG L3 A 1G-4633 01
BELT SW 3T-5760

BK-00
114-GN B 1G4634 01
121-YL 104-4336 C 1G-3894 02
D
306-GN DISCONNECT SW. D 104-7726 00
L5
110-GN 110-GN 110-GN 405-GY D 7N-0718
C927-PU 403-GN J1 WIRE AS.

3
1
2
4
L10 L10 L6
C926-BU 102-BU-10 A FRONT J
P1 J F
A990-BU 308-YL CHASSIS BK-00 E 104-7725 00

B B
C902-GY C902-GY A990-BU GROUND CABLE AS. CABLE AS.

403-GN
405-GY
405-GY

405-GY
C902-GY C744-PU 130-2461 130-2462 CABLE AS.
L6 L6
102-BU-10 C926-BU
L4 L4 L4
614-PU C927-PU F 1G-4638 00
L17 L17 L3 L3
619-GN-14 C902-GY G 1G-4639 02
L11 L11 L5 L5 L1 L1
C744-PU 306-GN 405-GY H 103-8897 00
405-GY 322-GY 403-GN
L7 L7 L6 L6
403-GN 105-BR
L4 L4
606-GY 110-GN
L3 L3 A TURN
605-YL 116-BR
L3 SIGNAL
116-BR 123-WH 606-GY 1
REAR LAMP GP A 1G-4643
606-GY 322-GY 121-YL 605-YL 200-BK 2
081-3751 A L11 BULB
614-PU 105-BR 121-YL 614-PU P5 J5
A L1 081-2751
200-BK 308-YL 114-GN 619-GN-14
POSITION BULB 081-2745 123-WH 619-GN-14
200-BK
200-BK
200-BK

TURN BULB 081-2751 121-YL 619-GN-14 606-GY 614-PU ROADING

A LAMP
614-PU 605-YL 614-PU
A L2 L2 106-9945
200-BK 605-YL 614-PU
A A A A HEADLAMP BULB 081-2873
200-BK-14 606-GY 619-GN-14 619-GN-14
A A PARKING LAMP BULB 081-2968
200-BK 200-BK
A
200-BK-14
REAR
CHASSIS COMPONENTS ARE SHOWN INSTALLED ON A FULLY
GROUND OPERABLE MACHINE WITH THE KEY AND ENGINE OFF

A A
AND XMSN SHIFTER IN NUETRAL
A ATTACHMENT
STRAP AS. 1G-4665 619-GN-14 UNLESS OTHERWISE SPECIFIED ALL WIRES IN A SPLICE
A FLOOD LAMP ARE THE SAME IDENT. NUMBER, COLOR, AND 16 GAGE
200-BK
REAR FRONT A 1G-4658
200-BK-14
CHASSIS CHASSIS UNLESS OTHERWISE SPECIFIED ALL WIRES ARE 16 GAGE
GROUND GROUND NOTE A: IND BASE 9D-3127
IND LENS 9D-2868
NOTE B: IND BASE 9D-3127
IND LENS 9D9161

8 7 6 5 4 3 2 1