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Road machine
Engine
g Identification - 010102
1.
1 Combustion
C b ti air i iinlet
l t
2. Coolant out let
3. Coolant inlet
4
4. Connection charge air cooler
5. Exhaust outlet
6. Starter
Direction
Di ti off rotation:
t ti C
Counter
t clockwise
l k i
As seen from the fly wheel
Engine
g Ignition
g order : 1 – 3 – 4 - 2
Valves:
• Crank mechanism
Connecting rod:
• The piston must be installed with fly wheel symbol on the piston top facing the
fly wheel
• There are three piston rings. The top ring has a ring carrier made of cast iron
• 6h
hole
l nozzle
l
Volvo Construction Equipment D5 engine training Road machine
Global CST- Training
177 2012-12-20
Selecting
g gasket
g - 010305
Gasket holes
1, 2 & 3
1. Governor gear
g
2. Transfer gear
3. Cam shaft gear
9
9. Oil pressure valve
l llocated
d iin oilil cooler
l
housing 10 bar
1 Suction
1.
3. Inner Rotor
4. Outer Rotor
6. Safety valve
• The piston cooling nozzle made of plastic are fitted in the main bearing
pedestals
• Change unit injector pump for cylinder number 3 on D5D with injection timer
• Read off EP code for cylinder No 3 on the engine identification plate under
column EP (1)
• Read sequence
Line 1 = cylinder 1
Li 2 = cylinder
Line li d 2 and d so on……
Volvo Construction Equipment D5 engine training Road machine
Global CST- Training
184 2012-12-20
Fuel system
y - 030104 1 Injection pump
1.
2. Delivery pipe
3. Engine block
4. Shim
5. Roller tappet
6 Cam
6. C shaft
h ft
7. Fuel rack
8. Fuel duct
9 Injector
9.
1. Fuel tank
2. Fuel pre-filter
3
3. Fuel pump
4. Exchangeable fuel filter
5. Fuel supply line to the FCU
6. Control block fuel control unit
7. High pressure pump
8. Rail (Not applicable)
9. Injector
10. Fuel return to fuel tank
8. Excess
8 cess leak
ea return
eu 9. Diesel Tank
Expansion Tank
Thermostat
Water inlet
Water Pump
When the engine is still cold the coolant is short circuited through the engine
until thermostat response temperature has been reached (starting opening)
according to the volume of hot coolant flowing off, the water pump draws in
cold coolant from the cooler
Note: “a”
a starts of lift at approx
approx. 83+2 (T1)
“b” end of lift at approx. 95+5 (T2)
This p
partial volume is sucked back in the next
suction cycle
Advantages:
g
To CAC
Air filter
Compressor
CAC
Engine exhaust
¾ Time - 8 seconds
¾ Temperature 950 0 c
¾ Fuel sender
118 5554 20
Volvo Construction Equipment D5 engine training Road machine
Global CST- Training
227 2012-12-20
Example
p – Lubricating
g oil consumption
p
(at least 100 operating hours) engine in high load operation
Calculation example:
¾ Calculation:
20 L
5554 l = 100% X= = 0.36 %
100 %
20 l = x 5554 L