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The ACO system chain creates the drainage solutions needed for
tomorrow's environmental conditions
The increase in extreme weather conditions requires more complex approaches to wa-
ter drainage. ACO provides smart system solutions which work in both directions: they
protect people from water – and vice versa. Each ACO product within the ACO system
chain sends the water in the right direction, with the aim of being able to recycle it in a
way that makes sense both ecologically and economically.
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ACO drainage systems for tunnels
As a global market leader in drainage technology, ACO has set itself the challenge of developing special products for tunnel con-
struction and its associated infrastructure. The diverse range of climatic conditions in tunnels and the respective local variations
require solutions that are both ecological and economical. ACO tunnel drainage systems include not only standard products such
as the Monoblock T drainage channel, but also solutions that are created specifically to suit the needs of particular projects.
In addition to our products, we are proud to offer our experience and service, which allow us to work with you to develop custom-
ised solutions. ACO's technical expertise is always on hand when you need it. From the initial designs to commissioning and
everything in between, our engineers are here to help you.
Tunnel drainage
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Sicherheitsraum
Safety space
Bemessungsfahrzeug
Dimensioning Bemessungsfahrzeug
Dimensioning
vehicle vehicle
Pavement/ Pavement/
2,25
2,50
4,00
4,25
4,50
Geh-/Radweg
Cycle path Geh-/Radweg
Cycle path
Seitenbrennstreifen Seitenbrennstreifen
RABT
systems Manhole
covers
Storage
basins for Top sections
Manhole covers
Ramp drainage
ACO in tunnels
The special composition of the materials Due to the water absorption of the mate- The raw materials found in ACO polymer
and latest production technologies are rial and the local climatic conditions, DIN concrete are subject to strict specifica-
what give ACO polymer concrete its EN 1433 and DIN 19580 specify the tions and continuous quality controls.
outstanding profile: need for the highest quality grade of "W" Further to the in-house quality testing
for concrete. As the material properties according to DIN EN 1433, product
Flexural strength: > 22 N/mm2 of polymer concrete are simply out- checks and independent quality testing
Compressive strength: > 90 N/mm2 standing, no special requirements are are also carried out by Kiwa
Modulus of elasticity: made in this regard. Deutschland. In addition, the Germa-
approx. 25 kN/mm2 ny-based Hansa-Nord-Labor (Pinneberg)
Density: 2.1 – 2.3 g/cm3 and the MPA materials testing institute in
Water penetration depth: 0 mm Lübeck perform type testing as per DIN
Resistance to chemicals: high EN 1433.
Surface roughness: approx. 25 µm
Properties of various materials for drainage channels
At a similar density, ACO DRAIN® chan-
Fibre concrete Fibre concrete
nel elements are much stronger and
lighter than comparable concrete prod- Concrete Concrete
ucts. The low weight of the prefabricat-
Polymer concrete Polymer concrete
ed parts makes it easier both to handle
and install, and even reduces costs. Pol-
ymer concrete is waterproof and offers 0 0.5 1 1.5 2 2.5 3 3.5 4 0 10 20 30 40 50 60 70 80 90 100
no potential for damage due to frost. Water penetration depth (mm) Compressive strength (N/mm2)
The smooth surface allows water and
dirt particles to simply run off while also Water penetration depth (DIN 4281) after 72 hours Compressive strengths
making it easy to clean. What's more,
Fibre concrete Fibre concrete
polymer concrete needs no additional
coatings to make it resistant to aggres- Concrete Concrete
sive media, and can be used in the long
Polymer concrete Polymer concrete
term for many different purposes under
extreme conditions. 15 20 25
The special ACO polymer concrete com- Flexural strength (N/mm2) Surface roughness (µm)
pound for tunnel applications meets all
classification requirements for a Flexural strengths Average surface roughness levels 7
non-flammable building material.
ACO's special polymer concrete ACO polymer concrete exceeds the exposure classes required for tunnels
compound is the first polymer con- in accordance with DIN EN 206-1 and DIN 1045-2.
crete that meets the A2-s1, d0
"non-flammable" fire class in
accordance with DIN EN 13501-1. Flake graphite cast iron Spheroidal graphite cast iron
EN-GJL grey cast iron EN-GJS spheroidal graphite cast iron
in accordance with DIN EN 1561 in accordance with DIN EN 1563
Kerb
Outlet/inlet end
The outlet/inlet side of the ACO Monob- The lip seal attached at the factory pro-
lock T is fitted with a seal at the factory. duces a liquid-tight butt joint, which is
Installation from above against the gradi- effective and provides scope for design
ent guarantees components are securely in the planning and execution stages
sealed, as well as ensuring precision where there are horizontal radii and
and saving costs during laying. changes of gradient.
Seal
Channel head Safety for wheelchair users when passing In accordance with the requirements of
The main feature of the ACO Monoblock over and crossing the channel to reach the the German guidelines for equipping and
kerb slot channel T 275 V is the channel emergency walkway, no sticking of the operating road tunnels (RABT), the ACO
head. This has several individual slots wheels thanks to short slot apertures Monoblock T 275 V can be supplied with
which are separated by intermediate Safety for cyclists and motorcyclists, par- kerb heights of 3 and 7 cm or without a
dividers. In order to direct the liquid in a ticularly in inner-city tunnels kerb. According to requirements, it can
targeted fashion and to increase the Visual separation of the road and the emer- also be supplied with a closed channel
roughness of the channel surface, there gency walkway through the surface struc- head.
is napping on the intermediate dividers. ture
There are numerous advantages to form- Integrated rumble strips increase safety There is another feature on the kerb
ing the inlet openings in this way: through vibrations and noises when driven side of the channel head. Here, there is
over a slot for housing ductwork (DN 40) ena-
Smaller, flushable objects can be taken up bling LED control lines to be installed.
and accepted whereas hub caps will not
become wedged in the channel
Tunnel drainage
Accessories
Baffle shaft
The baffle shaft is the transition element In accordance with regulations, the baf-
and acts as a partition. It separates the fle shaft manhole cover on the outlet
closed drainage system (the longitudinal side in relation to the longitudinal drain-
drainage guide) from the tunnel channel age guide is designed as a seal. The
open drainage system. The integrated integrated inspection covers made of
baffle functions like a siphon. A minimum cast iron form part of the surface struc-
amount of liquid in the shaft base and ture of the Monoblock T and therefore
the protruding baffle act as a firewall ensure a uniform overall appearance.
against the passage of flame along the With two fasteners per cover, it is guar-
longitudinal drainage guide and as a foul anteed to be watertight and is secured
air trap. Beneath the baffle shaft, a run- against ejection.
off rate of 100 l/s is guaranteed. The
connection to the longitudinal drainage In the inlet area of the baffle shaft, the
guide is secured with a suitable pipe tunnel channel drains over a removable
connection cross-section and a lip laby- sludge bucket. In the case of an acci-
rinth seal. The shaft is made accessible dent, the space between the sludge Baffle shaft
for inspection by two manhole covers on bucket and baffle on the inlet side has
the upper side of the shaft. been designed as an emergency over-
flow. This space ensures a run-off rate
of at least 100 l/s in accordance with
the regulation.
Connecting element
Tunnel drainage
Installation recommendations
Installation situation for the ACO DRAIN® Monoblock kerb slot channel T 275 V in a tunnel, load class D 400
Dimensional drawings of the channel body with inspection and connecting elements
375
2000 125 250
30
140
664
630
11
50
275
100
42
375 375
30
140
140
664
664
630
630
778
50
50
275
10
Ø2
275
100
100
42
42
Tunnel drainage
ACO in tunnels
The Bautzen tunnel is built upon the ACO DRAIN® Monoblock kerb slot channel T 275 V
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Integrated groove for installing Connecting element with siphon pipe to the control shaft and
blank pipes (DN 40) for LED control equipment connection to the longitudinal drainage guide
Tunnel drainage
ACO in tunnels
The 50-year-old Rendsburg channel tun- maximum drainage performance for the Expansion joint element
nel forms part of the B 77 and crosses highly specialised project specifications. As tunnels are subject to significant
under the Kiel Canal. This project The monolithic structure of the channel modifications, the seals between individ-
involved renovation and retrofitting work (load class D 400 in accordance with ual channel elements must conform to
the tunnel in accordance with guidelines DIN EN 1433), which has no adhesive particular requirements. To connect
and regulations, and also featured some joints, features a flow cross-section of channel bodies so that they can be
unusual characteristics relating to the 215 cm²/m. The lateral inlet openings, moved and yet maintain their liquid-tight
structure's stability and restricted requested specifically for the project, properties, ACO developed the sur-
space. ensure that 1.5 times the required face-watertight expansion joint element.
amount of emergency liquid is collected. This consists of a stainless steel ele-
When it came to updating the Rendsburg ment with a dual-body design, to which
channel tunnel, the project development Despite the low installation depth, the the tunnel channel is adapted according
process concluded that a special tunnel compact design of the ACO KD 200 has to the project requirements at the con-
drainage solution was required. As a enabled a 30 percent increase in the struction site. The tunnel channel is then
result, ACO constructed the ACO DRAIN® intended reach length – from 16.7 m to tightly connected to the expansion ele-
tunnel channel KD 200, a monolithic pol- 25 m. The installation rate was also ment. Despite significant movements
ymer concrete kerb which doubles up as increased thanks to the concept of transversely to the channel axis, the
a drainage channel. This channel meets installing from above, and by producing structure remains liquid-tight between
the highest safety requirements for tun- a 1-metre element. the channel bodies and its neighbouring
nel construction. component. For the Rendsburg channel
Accessories such as the baffle shaft and tunnel, the predefined range of move-
Its additional optimisation of the channel maintenance elements complement this ment is between +/-7mm in the tunnel's
cross-section has improved the stability special solution for the Rendsburg chan- block joints. The channel is processed
of the side wall, outflow performance nel tunnel perfectly. to fit to the expansion element by means
and self-cleaning, while also offering of cutting carried out on site and is then
sealed, thus eliminating the need for any
costly or time-consuming pre-assembly.
Baffle shaft
14 Inspection element
Applications
Storage basins for fire extinguishing
water
Emergency tanks in accordance with
RABT and ZTV-ING
Light oil separator systems in accord-
ance with RiStWag (German Guide-
lines for Road Engineering Measures
on Roads in Areas of Water Extrac-
tion) A distinction is made between depend- They are generally installed where an
Large separator ent (generally drinking water networks) adequate extinguishing water supply via
Sedimentation systems and independent fire extinguishing water the existing drinking water network can-
Surface water retention supplies. Fire extinguishing water tanks not be guaranteed.
represent a type of independent supply. They are designed in accordance with
DIN 14230.
Tunnel drainage
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Use compressed air to check tightness ACO large containers as emergency tanks with fire-extinguisher containers at the Stafelter tunnel
Example project:
The Stafelter tunnel building project, Sludge trap volume: 10,000 l
Luxembourg, north aspect Light oil storage basin volume: 30,000 l
Component: NS 100 RABT system Fire extinguishing water tank volume: 72,000 l
Clear width: 12.0 x 3.7 x 2.1 m Installation time: 4 hours
(basic tank L x W x H)
Tunnel drainage
Manhole covers for shafts, maintenance access points and tunnel emergency exits
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Backflow proof
Online information,
ACO gully tops and installation video and
multi-top manhole covers brochure downloads
P. O. Box 320
24755 Rendsburg
Am Ahlmannkai
24782 Büdelsdorf
Phone +49 (0)4331 354-0 vertrieb-kg@aco.com
Fax +49 (0)4331 354-223 www.aco.com