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2C
OCTOBER 1951
I TIH' S
INFANTRY LS:S~IE
DIVISION
2 motorized road graders Art.:;
2 electricol repair frucks ' Timing _M46 Iqnition 181
2 instrument repair trucks
2 machine shop trucks lotest M38 1/ 4·Ton News 201
2 artillery repair trucks Briefing on 5-Yon 6x6's 208
Caution on Plastic lenses 213
1 shop equipment truck New Info on 2"1 / 2·To"
I "five-passenger sedan M34', 218
40 armored vehicles EA·... ~ J1El
38 ambulances Before Ope ration Services 190
30' lruck traclors Joe Dope limerick 198
Use Safety Chains 220
18 6·lon cargo hucks Send Your ldea ~ to PS 4C
181ioison airplones
.l·S~.).lt~I'l~"f"$
17 wrecker trucks Editorial 2C
11 tonk recovery vehicles Combat Maintenance 178
Hand Tool Clinic 184
9 .4-lon (argo trucks Connie Rodd 186
1,010 1/ 4-lon Irucks Ijeeps' Contributions 204
59t Half.Mas' 214
744 2-1 / 2-lon (O(go trucks Connie Rodd's Briefs 3C
336 3/ 4-lon weapons carriers
140 medium ienks PS MAGAZINE is published monthly in ·
the interest of Preventive Maintenance
75 1-1 / 1-lon dump lruck. for service-wide distribution '0
all or:'
64 .onli·oimoftgun corriages ganixations as part of the PREVENTIVE
MAINTENANCE PROGRAM.
52 heavy trucks PS Magazine is glad to get your ideas
9 lighllonk. for articles and iilustrations, and is glad
to answer your questions, Just write to:
6 moforcyles Editor, PS Magazine
6 tractors with bulldozers Aberdeen Proving Ground , Maryland
5 air compressor units DISTR IBUTION ; Tec h Svs IJl, except 9 11 0 1;
Arm & Svc Bd Il l, AFf 131; 00; Maj Comd
4 Signal Corps repair trucks lSI, Bo se Comd (31; MDYt .4); A {5 1; CHO
Ill; D ISO); B 131; It 131; 5 Bn Ill; Bn (5'; Sep C
3 small orms repair trucks lSI; C 1121; FC 110'; Sch (25); PMS&T Il lt
exce pt 9 ISO); Dep 1101; GH (51; SH (51:
PE Ill; OSD lOrd Off' 121; An II 0), Deph,.
Kk, 1101; Itcl Sia Ill; Di., En g (31; Dilt (31;
Special di str ibution . .
for nplanatio" of di.lribution formulo f ••
Sl110·90·1 .
I"
Dear Sirs,
In the Service Section of this M.M
Co , 'Wc'ye becn able to get some items in
plentiful supply but find jt impossible
to gCt other parts.
For instance we have been able to get
GMC From Spring Bushings O.K. SO we
ha\"c used thl:l11 for iCl'P bel!crank bear.
ings b) cutting off I.," and drilling :ol
grl:asl: holl:. For Dodge rC;I( springs the
bushing works O.K. by cuning off V4"
.Also we lISI: thl:ll1 (or the ric -rod bush-
ings on the G,\IC's.
\Ye nccdl·d a large size cone for center·
ing a sl1('/I l";lsing on our lathe, so we
found out that thl: t.lper cones for Bar-
rcn Brakc Drum Luhe 1l1:l)' be used as
conc for linc-celltcr on brhe by using
~dap[er bushings furnished with brake
drum bthe_
Also we found rh :u the froll[ beuing
of a GMC generator can be used CO re-
place the bearing on the armature of
Generating Unit 17-9-1971·50 (S K \XI).
10 using our gasolinc driwn Onan Bat-
tery chargc n\'(~ fOllnd {hat more batteries
could be charged wieh seemingly less
strain on the charger by running two
Jines off of rhe two,
178·
te ry·con nenions o n the s ide o f t he cha rgi ng. plug pand an d then
hooki ng up "i (hCf a I11 2·\'o lt h:merics, or 2 sixes in serif's a nd p:,ra l.
leI. or all sizes in par:dlcl to these (wo main charging wires.
T he way we had it figured is chat inslCad of the current having
to go through Ihe res istors on {he plug re(ept:ldc. and thus puc·
ting an extra 10;ld o n the charger fo r e:lch battery by uking rhe
currl.:nt frorn Ihe q u i(k dllrgcr (onne(tions, all (he cl1!:rgy (OLlId
be uti li zed for durgi ng the batte r ies. I know th" book sa),s (0
hook up [\\'0 6'\"011 bau!:rics in se ries. or onc (wl:!vc vo lt h:wl:l"y
to [hc's(: tcrrninals, hut jf }OLl hook up several 6·\'oh baHcrics in
par:lllcl tht:)' will durgc O.K.
Bdort: tluI, we h:ld a 24.vol( tank g"J)erator.and.rc.l!u!aror
rigged up to an c!t:ctric mo(Or and put 4' 6·\'0Ir b.Hlcries in
series and with -I or 5 S(:{S of tlh:se in para!kL
I hope one of these ideas can be of value to you . If you want
to get in touch w ilh me wh ile I' m on fn rlough, please writc to my
home address til J gc: sl;!cded Oi.l 1'o(a(i;)11 in the U.S. I've b.:en in
Korea since July 19;0.
SFC Glen Hydop. R. \ 6254777
2 bt Ord M.MCo APO j01
c/o P~"' i. S.l.n Francisco
Edicor, PS j\bg:lZine
Abe rdeen Proving Grou nd. Md.
D ear Edicor, G Sepe 1951
Lec's don't neglect 1st and 2nd cchelon lll :"!intcnJ.nt:c, it will rost
us in Ihe long run. I ren1l.: !1lbcr a sad expericIKc b:l(k in 1944
and 19.\5 in Italy where the mud and slush
~~--
179
·ttl:'
~.
Motor Sergeant in a medium Field Artillery Batralion. We were . ' .':. '
on the move most of (he time and had barely enough vehicles $
for thc job. After we lost a vehicle, rhe Baw:ry had to load their ~
"S9uvenirs" on other, loaded vchicles and sometimes c'Iuipmenr t
had to be 'shuttled. Ordnance' had morc work than they (ould ~
do, so we neglected our 2nd echelon and started to do 3ed cchdoll; g
replacing cngines, transmissions, axles, etc. I knew we were doing
the wrong thing but we kept our veh icles rolling. I thought [hat
we could get by with a li(t1e less 2nd echelon maintenance for a
few weeks. :rhe fig/Hing got a l ink roughe r and we had to stay
o n line longer. Finally, we pulled back into a rest area. Aft er
we got settled down, most of (he boys were trying to find a clean
uniform to wcar on pass. I decid ed that we should pull a few
wheels and have a '1uick look at the brake shoes. Mao chat did id
The "old man" snorted a couple of times and all the maintenan ce
men did an about face and sta rted looking for fatigues. \Xfe had
every man in the bauaiion who half-'way looked li ke a mechanic,
doing mechanic's work. The brake shoe linings were gone, (he
brake shoes ,,-,ere worn down so much that (hey could not be
relined, the brake drums were worn too (hin to be (Uflled down,
the wheel bearings werc dry, (he brake wheel cylinders wcre rust)'.
the rear spring seat bearings were dry and frozen, and (he uni ve r-
sa l joints were dry and rust)' on about 75 ;;~ of our vehicles.
\Ve all, from [he Baualion Commander on down, learned a
lesson; but what a shameful an d cosily one. It was all due to 2nd
echelon maimcnan<:e neg/en. Th e Baualion Commander outlawed
all (souvenirs) :111 <1 unnecessa ry e'luipment and we' became str icdy
a 2nd cch e/on lllaintt: n;1l1t'C shop,
I\ISgt J. WI, \Vorth ington
Head'luarters 5th ARMD Div
180
\'X'hen an ~H6 crC9\' has CO pnk out 4, The Sarge knows that ::1 right piston
their tank engine. they usually go into a must be on its compression stroke when
pow-wow over the timing. that scans timing the right magnecos, so, he [Urns
someth ing like this: "Hc) " Joe, what mag- the input-wren ch clockwise until the gage
necos do I scare on, right or left?" (hen shows pressure in the cylinder; and con·
"\'{'hat's ehe breaker po int gap scning?" tinues turning slowly until ~~~~ appears
One says, "Set tilt! gap at eigh teen (hOll ' on rhe flywhee) opposite the timing
sandths", Somebody e lse says, "Set ie at pointer. (Madison says, "Leave the fly-
one and onc -half thousandths". Then an- wheel pointer on this marking until both
othe r says, "Nyah .. _should be eighteen right magnetos are timed and remember
plus six thousandths" , Abounhe rime the the right magneros are on your right
ignition riming discussions's beginning when facing the accessory end of the
to sound like the "K:lcsong debate", a engi ne") (Fig, 4).
real tank bruis~r like Sgt. T. G. Madison 5, Then on the magnetos, he 'removes the
comes along with an ignition set-up and cover screws and swings the covers and
keeps the tank jockics from pickin' files
and wrenches out of rheir teeth .
Here's Sarge's method done by the
numbers:
1. He takes out the engine-inspection
plug so he can see the timing marks on
the flywheel (fig. I).
2. Then he screws out #1 right spark
plug and screws tn a compression gaga
(41G-124) (fig. 2).
3. From the transmission he removes the
power-take-off cover and sticks in an
input-turning weench (4 IW I536.380)
(Fig. 3).
181
swings (he cables out of the way. thing as far as you're concerned .")
6. Now he loosens the nuts that hold the 7. When the marks arC' in line he then
magnetos to the accessory case, then turns tightens the nuts that'll keep the mag·
each magneco housing until the timing netos in place.
mark on rocoe magnet pole and "L" S. \Xlhcn the timing marks are in line,
scribe mark on magneto housing are in a O ~OO 15" (one and one·half thousandchs)
line. (Fig. 5) {"Disregard all other mark· feeler gage should 113,'ca slight drag when
ings," Sergeant tells us, "The marks men- pulled (rom between the breaker points. '
tioned' are the-only ones that mean any· (Sarge says to make it a CLEAN feei~r
182 "
- gage-an oily film and dirt panicles you - cam follower is on top of the lobe mac's
-can't even sec, rubbing off the gage onto just starting under the cam follower.
the breaker points will get you a dead This'll open the poincs co their maximum
magneto faster than you can sp it.) If you gap ... which is 0.0 18" plus-or-minus
gec the drag. rhe gap is OK. If not, loosen 0.006". Check rhis maximum gap on aUsilC
the screws holdin g the breaker assembly lobes. If any maximum gap is not within
and move ir up or down until rhe gage the 0.018" :!: 0.006" limit; the magneto
gets rhac drag, thcn tightcn both sc rews. isn't serviceable. Take it off and replace
9. With borh right magneco.b(,eaker. it with a new one,
point gaps at 0.0015"; Sarge thinks you 10. After he sets and checks both right
oughta ger someone (0 turn the input. magneto gaps, he inserts a 0.0015" feeler
wrench clockwise until the breaker-point. gage inco each one and then has (he input
wrench turned counter-clockwise, one·
half turn .
11. He now pulls slightly on. the gages
and tells his helper to turn the imput.
wrench clockwise slowly. "For perfect
synchronization, both gages must come
out of the gaps at the same time, if they
don't, loosen the mag's mounting nuts
and move the housing slightly until they
do," says Sgt. Madison.
12. After he synchronizes both right mag·
netos, he cleans the cover gaskets, puts
them and the covers back on the mag.
netos and screws them tight, and attaches
all cables chat he removed.
13. He removes the compression gage
from #1 right spark.plug hole. and puts
the plug back in.
14. Now the left magnetos; Sarge turns
the input-curning wcench slowly, clock.
wise (about 1 turn) until the ignition
timing mark il~~~ appears opposite the
engine pointer and leaves it there Wltil
he times boch left magnetos.
15. From here on be uses the same pro--
ceduce as for the right magnetos.
16. After timing the left mags, he takes
out the input.wrench puts on the cover
and screws in the engine inspection plug.
183
(!!j;-
j ----_ ...
HOW TO SALVAGE
~ .' ~
""~.
, ,'./:.
'~ ' , ,'~-
G c,;n;"p 2.Sqv.,:~3~
I.
on emery wheel off 0 bit-ot-a.
90° angle- to time from face.
184
~
~ ,
• \ iJ,) .
(I~
~ pryjn~,
, You 've been using it for USE A PINCH BAR-II',
) a PRY BAR, Busterl The . made for strong
, lip's hardened against enough to resht bending.
\ II wearing. The horder it is, If you must use a screw-
the eosier it breaks. driver,use good me,chan-
~ ical judgment.
19
.."o",~
screwdriver con breok shank going all the way
the shonk, mushroom the , through the hondle.
'i
end, snap off the blade / Watch out for plastic:
. .• and make the handle hondles . . . Some con
slip,or split it. i . ••••".
--------_ .... - .... -
,
J?.."
" ,'
," r
.;z~
The wrong sc rewdriver
for the screw
screwdriverblodedoesn't
fit the screw slot.
the
~ "" ..
c .; ":
U'e the eorred
. the blade makes a snug
so
~~
~
3. Keep the
angle of toper
very slight. 4. Sharp knife
Start toper as like edge.
high as pos .. break off very
sible. easily.
185
dation of Olctals-or rusting. A nice in·
sulating film of rust was formed during
J don't think I'm gening too far out of the wait~ which keeps Herman's engine
my echelon in stating chat Herman didn't heat sealed in, instead of being [rans·
actually gec a "honer" engine for his 6>;(${erred to the air.
chariot last week, regard less of what he' H the jolly buckos in the shop had used
some foresight and plugged the radiator
says. As a matter of fact, it just runs hot··
ter, and I'll tell you why. When the s~op outieu and filled the radiator during
lads pu lled it off the deadline and yankedstorage, I would not have had to make
(he engine,.they forgot to check supply, this Monday morning prcdiccion thaC
and sure enough when they did, there Herman wif] soon be needing another en·
was no replacement. So the engine.less -gine if they don', flush his mucked-up
chassis was rolled back on deadline and cooling system.
,it sat there until the new plant arrived.
Now. Herman is bragging that his new S f.Mud/;. datteJtte4
,'
engine is "hotter" because it runs around ........ ---."
200 instead of the old 180 , but it actu·
0 0
And while I'm talking, what's with
ally doesn't run any beneror pull as good. care of stored batteries? Couple of car..
The real poop of the matter lies in a dinal rules here-the most important is
themical formula whic';, d~Js with oxi· keeping them in a place 'h~(' s gonna '"
186
dry, cool and clean. Fact is, the damper water-fording kits instead. Batteries will
and 'varmer the c1imak, the fast er you r . be coated with the scuff JU St prior to -;t
188
the terminal clamp whcn you take it off \'V'h:u you do, but immediately, is dr2.'1'11·
lhe post-please, you make Connie most new opes. BUT ... rnak.e sure you qet
unhappy. Try rhe following suggestions new pins. For the rime being, you'Jl be
on the job and you'll find th,lt rhe pose using the S;1me stock number (ORD
will remain on the battery as it should. G742.7S38740) for the shear pins, and
Clean off the ""; with (hat stOck numbt:r )OU mayor may
water· proof com- "' ~~ , nOt get the new-issue pins. The new
193
194
195
197
I. 'NO WnHI~ 50 mT Of TANK. 16. DRIVER WHEN IN DOUBT-STOP. TANK (OMMANOER WHEN
2. MAKE 5URE YOU'RE IN NEUTRAl BEFORE STARTING ENGINE. IN DOUBT SIGNAL DRIVER TO STOP.
RIDE STARTER NOT MORE THAN THIRTY SECONDS AT A TIME 17. SliIFT TO A LOW GEAR WHEN ASCENDING OR OBCfNOING A
AND DON'T OVER PRIME EIIGIIU . • HILL.
NEVER MOVE A .~[jIlClE BY fORCING IT INTO GEAR AND lB. 00 NOT DISENGAGE CLUTCH OR SHIFT INTO NEUTRAL WHEN
INGAGiNG STARTER, OBCENDING HILlS.
STOP EtlGlNE AT 0.(£ IF IN OOUBT ABOUT OIL-PRBSURE. 19. 00 NOT (UT OFF IGNITION SWITCH WHEN DESCENDING HU.
AlWAYS":WARM,: Ur TANK B£lORE STARTING AND (DOl 20. EASE INTO AND OUT OF OITOIES AND HOLB.
BEfORE STO!'~NG EtlGINE. 2!. AlWAYS COME TO A COMPlfTE STOP BEfORE SlilfTiNG INTO
• 00 NOT MOVE TANK WITHOUt COMMANDER'S ORDER • •• REVERSE.
GllOUNO GUIDE RANKS EVERYONE. 22. SLOW DOWN WHEN PASSING TROOPS OR OTHER VEHICLES.
8. KEEP 10 YAROS FADM CUIDE WHO SHOULD AVOID HOLES, A BROKEN TRAex MIGHT CAUSE DEATH TO A LOT OF MEN.
WAllS OR IREB BEHIlIO HIM. 23. PASS A COLUMN ONLY WHEN ORDERED TO . • . BY A (OM·
9. AT NIGHT • • • STOP WHEN YOU CAN'T SEE GUIDE'S LIGHT PETENT AUTHORITY.
~GNAL 24. fiXED FIRE EXTINGUISHER OPERATES ONLY IN ENGINE COM-
PARTMENT-KEEP OTHERS REAOY.
25. WHILE REfUELING. SHUT OFF' ENGINE AND KEEP A MEMBER
OF THE CREW ON THE BACK DECK OF THE TANK WITH APORT·
ABlE FIRE EXTINGUISHER READY.
26. NEVER USE GASOLINE FOR ClEANING.
27. NEVER RUN A TANK ENGINE INDOORS WITHOUT PROPER
VENTIlATION.
2B. NEVER SLEEP UNDER A TANK. IT MAY MOVE.
29. NO HORSE PlAY.
, . NO WITHIN so fEET Of TANK. T6. O~IVER WHEN iN DOUBT-STOP. TANK COMMANDER WHEN
I. MAIlE SURE YOU'U IN NEUTRAl BEfORE STARTING ENGINt. IN DOUBT gGNAl DRIVER TO STOP.
1 RIDE ITARTER NOT MORE THAN THIRTY SECO"DI AT A TIME T7. IHIf1TO A lOW GEAR WHEN ASCENDING OR DESCENDING A
I. :~E:~~~EO~ER;:~:/':~":~RCING IT 'NTO GEAR AND lB. :~\OT D~ENGAGE ClUTCH OR IH'fT INTO NEUTRAl WHEN
I ENGAGiNG ITARTER.
• \TOP EllGiNE AI. 0"(£ W,0" DOUBT ABOUT ott.PRESIURE.
AlWAYS' ;WARM.· UI' TANK BEfORE ITARTING AND COOL
OESCENO'NG HillS.
19. DO NOT (UT OFF 'GNITION SWITCH WHEN DESCENDING HI~.
20. EASE INTO AND OUT OF DITCHES AND HOLES.
BEFORE STI1l'"NG EIIG'NE. 21. AlWAYS COME TO A (OMPUTE STOP BEfORE \liIFTING INTO
• DO NOT MOVE TANK WITHOUL COMMA"OER'I ORDER . • • REVERSE.
I Gl!DUNIl GUIDE RANKS EVERYONE. 22. SlOW DOWN WHEN PASSING TROOPS OR OTHER VEHiClES.
l KElP TO YAROI FROM GUIDE WHO \liOUID AVOID HOlES, A BROKEN TRACK MIGHT (AUSE DEATH TO A lOT OF MEN.
WAttS OR FREES BEHIlID HIM. 23. PASS A COLUMN ONLY WHEN ORDERED TO .•. BY A COM·
9. AT NIGHT , , • 5TDt' WHE" YOU (AN'T SEE GUion UGHT PETENT AUTHORITY.
gGNAl. 24. FIXED FIRE EXTINGUISHER OPERATES ONLY IN ENGINE (OM·
I. DRIVER I NOUlD AlWAYI SEE YOU MOUNTING OR DIS· PARTMENT-IIEEP OTHERI READY.
MOUNTING. • 25. WHltI REfUEliNG, SHUT OFF ENGINE AND KEEP A MEMBER
'f. KElP HIPS BRO\'! NAT(H RIM OF MOVING TANK. ~:~:I~~T~~G~l~~(~Z;~~. Of THE TANK WITH A PORT·
I. LOCK NATQ!E5 IN OPEN OR SHUT POIITION. 26. NEVER USE GASOliNE FOR ClEANING.
27. NEVER RUN A TANK ENGINE INDOORS WITHOUT PROPER
GO YHRDUGH. WOODS HEAD FIRST ONLY. BUTTONEO·UP- VENTIlATION.
USE GUN FOR fiRING, NOT WOOD·(HOPPING. 2B. NEVER IlEEP UNDER A TANK. IT MAY MOVE
29. NO HORSE PlAY.
The crankcase ventilator-valve, a com- uum is high. When the engine speed is
plete unit found on most War II-model increased,the manifold vacuum is low-
engines,is no bigger around than maybe ered; the valve opens and lets dean air
(hree cigarets and a couple of kitchen be drawn from the air-clea ner tube
matches, and barely as long. In fact, the (through the engine oil-filler-pipe and
crankcase ventilator-valve often isn't crankcase, and then through the venti·,
found at all, and is neglected more than lator tube and valve) to ventilate the
otherwise. crankcase.
The manually-controlled valves like on Because it picks up muck and dc,gs
the M34 breather system ,were described itself in doing its work,you've got to dean
on Page 96, PS#3, and you learned about it to keep it opening and Closing-other-
the harm that could come to the engine wise it will conk out and so will the
if you forgot to open them after under- engine. For instance, if the valve fails to
water operation. (A similar, hand-con· seat good, the engine will act like it had a
trolled valve is used on the M3S, '/.t-tOD.) leaky intake-manifold, and may have you
An unventilated crankcase ' on 'Older- scratching to try and find the trouble.
type vehides will also suffer from sludg. Remove the ventilator valve from the
ing and corrosion when the ventilating engine and hold it snug in a vise to re-
valves aren't working for any reason, and move the top. Clean the valve and valve
the valves don't have manual controls of seat with solvent, make sure the spring
any kind. operates freely, and reasseriihle the valve.
This little ventilator valve's job ;,.... to Check and dean all connecting tubes or
scavenge the carbon and sludge-forming lines. Do this little job every 10,000 miles
vapors from the crankcase. The valve is ... or more oiten, when vehicles are oper..
spring-loaded, and closes when the en- ated a lot at low speeds or at lqw engine-
gine is idling because the manifold vac.. temperatures.
200
punching like a scrapping lightweight, can
sometimes behave like a spoiled babe,
Yet, those little nuisances that irritate; and '
make you forget what mama said about
using swear words, usually have solutions. ,
Just snuggle up dose to your problem, try
a couple of these tricks, o,!d maybe you'll
find your answer.
{~= ~l
~ FRONT PROPELLER SHAFT ~J .•
201
they're missing, mark the Spots before
disassembling tbe unit and then tool
[hem on.The ne w M3S's ne e d no arr ows
because they have a blank spline leaving
only one way to match these parts [0-
gether and thafs the right way.
MUCKRAKER
Dear Ed itor,
Here in Korea the mud will build up
bctween the wheels on a 6x6 cruck when
operat ing at a slow speed, in chis way re-
ducing onc's tract ion. To overcome this
1 have taken a discarded winch cable and
run it around both sets of duals, clamp-
ing the ends together. The splice must be
smooth and the loop right enough so it
won'( chafe the sidewalls of (hc (ires, but
not so tigh r as to cu r the \.."heels or inter-
fe re with changing them. The attached
diagram will show what I mean .
Pvt Wa yne E. Glover
San Frc nci sco, Ca l.
M52 WINCH
Dear Editor,
Our ficse sh ipment of tractor 5-ton
6" 6 M52 Diamond T's just arrived and
already we got troubles.
Our biggest heada che is the winch
al!d believe me they are really tricky.
Watch 'thae lock pin when you are using ~
(he winch from the cab of your vehicle
and be sure j( isn't in its locked posicion.
And that dog or outside dutch, the
first notch on your right of which is
206
M51 TAl L-GATE LOCK right length and size, {>\'o pieces of st iff
wire, like salvage choke cable o r weld~
Dear Editor,
ing rods, and the rest is easy.
f ailure of the locking dev ice on the
Bend {he two pieces of wi re as in
Marion dump-bod y tail-g:u c on the 1\1151
5-(on Intern atio nal. Harvester du mp gave (Fi g. L) and insert them in the co mpres ~
us some trouble o n thi s station until c pt sio n spring as in (Fig. 2) . There you
Rohert H . Jones, Jr. and Sgt Lo uis Pres- got it. The loops in the wire stick ing
cher 'of 398(h Eng inee r Const Bn got out at bmh e nds of the spring may now
their hack saw and wclder toge ther to be used fo r li nkag e.
cobble up a fi eld fix that does the jo b.
As shown in the dra wi ngs, they made
a small pin of 3/ 16" welding rod, and
I
supported it by two '!<i.i nch.st rap brack·
ets welded to the gaee larch. Turn ing
the p in locks the gate. They put lump
weld on the p in after it was assembled
inca che brackets so it can't fa ll Ou t .
J. H. Morris, OCT
Ft. leonard Wood , Mo.
Fig. 1 Fig. 2
BRAKE-PLUG TOOL
Dea r Ed itor,
Don'[ wa ne [0 contradict Sgt. M. V.
. Brown on his idca fo r removing {he vent
p4.lg f rom GMC master cy li nders to
RETRACTING-SPRING GET -UP check the flui d level, but I've found the
Dear Editor, square end of the lug wren ch fi ts the p lug
W hen you need a rctraning spring perfectly. All trucks have one of thesc
(which pulls inward) and alt }'OU gOt wrenches.
:lee compression springs (wh ich push Pvt, Wayne E. Glover
o utward), whatcha gonna do ? SUCO 17 Ret
Just pick a comp ression spring of the San Fronr.isco, Co l.
201
...
ENGINE REMOVAL
\"'(fhen you've got to remove the en·
gioe on the M41 and M51 , remove just
che engine. Leave the rear mounting-
plate where it is. Take the rear mount·
jng-nuts and bolts out of the engine-
not those that faste n the plate (Fig. 5).
When the plate and rubber biscuit
gee caken along with the engine, (he
wiring harness gets pinched against the
upper flange of the frame side·rail. This
"10
is at (he point where the wiring harness way if the mounting-screws areo', kept
crosses the frame on its way to the in- tight because the governor'U bounce
strument panel. loose. The screws will just have to be
And another something to look out tightened ... often. W'hich means that
lor is the wiring on the headlights. first you'll have to take the cover off
When the headlights are mounted in the governor. It isn't the cover screws
their lower position-without winch- that let the governor work loose, but the
rhere's an extra length of wire allowed two mounring-scre",:s under the cover.
(enough to let the headlights get raised
to the higher mounting) which loops TRANSFER-CASE SHIFT -LINES
The ' transfer-case shift-Jines (Fig. 6)
on the~e jobs are idenrical right now.
Th~Y'll be changed in production, and
the length of each will vary enough
so that switching them when they're
being connected will be impossible. But
on your 5-ton, the odds are against )'ou
getting them hooked up the way they
should be.
Il you're real experienced at ha ndling
this heavy truck, you'll know immedi-
ately that something's wrong if the
shift·Hnes have been switched. T!1e tIres
scuff-and you feel a noticeable drag.
arpund in the breeze_ It's easy to see that It's easy, though, not to be that sensi-
this flopping wire could get snagged tive to performance.
when the engine's hauled out. You just One way you can be sute of the right
have to know about it, and keep at least
twO eyes open_
GOVERNOR SCREWS
It's not you 'who can't tighten up
those governor mounting-screws-it's
the screws themselves that won't stay
tight; A lock-washer isn't used since you
can't keep a water-proofed seal if you
stick in a lock-washer.
They're testing a new screw for the
governors, it's got a block of nylon in it
that'll thread itself in the screwing oper-
ation and really lock the screw tight. In
the meantime, though, you'll be in a bad
211
hook-up is to check it. Jack up one front drum (Fig. 7). And what happens is
wheel (the other front wheel must be on that so much heat is builc up in this one
the ground). Make sure you've got .air section that it fuses the metal.
pressute- then with the main box in a You can do darn near as good a job
forward gear, the jacked wheel should of demolition by riding with the emer-
turn freely forwHd. 'You shouldn't be gency brake on, as anything your TM
able to spin it backward. Then shift to could give you on destruction of ma-
the reverse gear. \X/ith the gears in re- terial. Only in this case, you are your
verse, you'll be able ·to rotate tile wheel own enemy.
backward but not forward. WINDSHIELD WIPERS
Once you know that the lines are If y ou've been baving trouble with
connected right- how about marking the windshield wipers going on s[(ike,
them? Put a dab of white paint or a check the mounting screws. You'll prob-
neon flasher or something on one set ably find that one of thelJl is blocking
of lines. the wiper's passes. When you find [he
screw, chop off its end. You'll have ac-
EMERGENCY BRAKE
tive wipers from then on into where ir
These 5-tons have emergency brakes
ain'r gonna rain no more.
that truly are emergency brakes. They
are so good that forgetting to release BATTERY TROUBLE
the emergency before taking off like a What you need to keep that battery
big-eared bird will set fire (0 (he truck. on the M51- rhe dump truck-from
Ie. has happened. getting a constant shower of rocks and
Emergency brakes ordina rily have a dire and rubbish, is a higher protector
shoe that circles the brake drum and plate on the gas tank. Not only will it
pressures it all the way around. But keep the banery out of trouble, but it'll
these brakes work with two short shoes also keep the gas tank clean and unhurt.
--one outside the drum, one inside the
What every young man should know but be mighty sure the chamois is dean,
about plastic lens - headlight, blackout clean, clean,
light, StOp light, etc.-is th'ac while they S6 9·4 (26 Jul), 1946) on prepacation
may look and feel like glass, and substi. of Ordnance material for shipment says~
tute for glass, rhey can't be treated like Paint head lamp lenses on all vehides
glass, with black gasoline - soluble lusterless
You'll find plastic lens on all water- camouflage paine (powder form) ,. ,But
fording vehicles with the 24-volt electri- As said before, what goes with glass
cal systems, And if the plastic isn't han- doesn't go with plastic. Before painting
dled with a kiss and a prayer, you'll find lenses, you'd do well (Q place a piece of
no lens at all on these vehicles. brown paper or some ocher non-adhesive
Moulded plastic has a surface tension material between the lenses and adhcsi\'e,
--==anyrhing that attacks the surface, re- and paint over the adhesive. If either
Jeases the tension and causes whac is paint or adhesive gets on those lenses,
known as "crazing" or "checking", It you're going to be dri\'ing black om with·
(ould get worse - the plastic softens, Out meaning to.
warps, and fogs into a milky shadc, None The secret of keeping plastic fens crys-
of this is good. tal clear and glass-like is in knowing
what wiJl attack the pl astic and what
There arc a number of plastic cleaners on
won't, Here's a check list.
the market, but not all of them arc good
for the particular type of plastic in you r
lens. These cleaners aren't readily avail·
able to you anywl),-espccially not right
when that beautiful camouflage job of
mud ha.'I: to ("Orne off, Your ben bet is
soap and water, or just plain water, ap-
plied gently with rhe bare hand.
Any vigorous rubbing with a cloth
builds up an electrostatic charge on the
plasdc so that it attracts dust particles
from the air. Grinding the dust around
the lens will scratch jt a1l to heck. A
damp chamois would release this charge.
213
HARLEY BA HERY POLARITY all the lights and leave 'em on umi l the
banery's all used u p). Then recharge it
Dear Hal/ .Alasr, in the origina l direCtion and reconnect
In 111)' ollt/il we have a number of H.D. it with negati ve ground polarity. And
solo motol"Cycles thaI are used qlli/e a bit. here's sonlcthing to keep in mind. It isn't
Right alollg we'd been i 1l51aIJiJlg fbe b(I/' wise to charge any motorcycle bancry :u
teries posititle grouud 011 1111 oflbe' ()'C" l es a rate of more than 2·3 amperes an hour.
untiL slIddenly we no/iced the poill/s 011 Any more than tha t- and your battery
the .lIo//age regula/or were buming out ma}' be a gone goose !
011 1II0St ~ oj-the cycles. Jf/ hel1 'he TiH
didll'l come liP It/jib the amwer u'e
slar/ed u"ontiering about fhe pohlri'), 0/
¢IcJt -J1ld
tbe current, Then we conladed II cil'ilillli TANK TRACK REPAIR
H.D. motorcycle dettler, who uotified lIS Dear Hi/If-Mast,
Ihal fhe btll/ery should be imlaJJed lIega- Can ),011 wise 11$ liP 0 11 tbis problemi'
live ground. If tbe eccentric is pmsed /I ·bile tighten.
So what we did tNlS completely drain ing tbe track on all M46 or similar type
the baueries twice tOld recharge them track, tl1ld the lrack is still loose,;s it ad.
!wice dnd since thell we haven't had any visflble to remo re olle block? If a block
trouble. N o w w/Ja/ would ),011 hlll'e ;s r emo l'ed fr om olle irack, lIlId (be olber
done? Did we do the right thing? is ligbt enough not 10 warrant/akin/!. O ft!
, cpl A. E.. V. a block, u 'ill Ibis condition hlll'l? .tn1)' ill
Dea r cpr A. E. V., effects on dl'il'ing? One "track u·ill hal'e
\,{{hac you did was all right but you slightly more wrface'IQUcbill g t he
didn't rea lly have to drain the baue r};. grouud. .
Simply d ischarge it comp letely (cum' on Sgc F. L. M.
214
Dear Sgt F. 1. M. , ped'JI IIU/{:iuj'es flpproxillwtely 2'; x 4"
\Xl hen the tra ck is sti li too loose after IIlId is so local ed- Ibtlt I/Illess II 1111111 keeps
eXtrenle adjustment, ali you can do is bis fOOl a,wl ped-to /be rigbt olltbe dC·
p'ull iJu( -a· block. On.e block's difference relerttlor it u'ill illl'ltfil/My slip to Ibe
between the tra("ks won't affect the Steer- left (//lll ullder tbe lip 011 tbe figbt-bllnd
ing. side of the brake pedttl, Suppose be has
10 slop sllddeuly- u'bflt happe1l5.' His
fOOl is phmed dOl/ 'll by tbe bl'(tke pedlll
M34 COMPRESSOR becllllse his sboe is Cilught on tbe dOlO/-
wltrd lip. Result- accidelltf
D el/f Ha/f-Masl, Let's cut dOl~'ii oll/bese sllfel), hflzm"ds
Couple-of 115 gu)'s.. were t1rgllillg IIbOHI tI~J Ice CIIII. H e/'e (Ire a couple of sugges-
lIu/inthlflllce 011 /be (lir-co.'~/pfe5Jor air IIOIIS, IV hy 110/ lIIo/ 'e the pedal 10 tbe
de(w er 011 tbe 21/2-toll 6.\'6 R eo "'3-1,
lefl tIIul refillce its size.' Or 1"I.'lIIo/'e tbe
Seems some gal tbe idea Ibal tbe bose
u'bicb COllllects tbe engille air . delmer IiI' and rOJllul off /be. comer?
alld the air-compressor air-clealler takes S3t W. G. H.
((Ire of feeding cleall ail' to tbe ail' com- Dear Sgt \V. G, II.,
pressor fill(/ 110 mainle/lflllce is lIeeded. \-X'c'll go along with you about remov-
I S(()I IIO, IVbo's rigbt?
ing the downward lip on rhe pedal pad
A. M. P. , OCT * and roun ding off the corner, or you
Dear i\fr. P., might even take -'the accelerator foot-
.If that was a money bet, pick up the rese button off to give your foot a lietle
chips. That hose you speak of is only for more room.
fording and unless the engine air-cleaner Now as to Jl19vi ng the brake pedal;
is serviced as often as the main air-clean- that would be a good idea if there wcre
er, you're going to let dirt into the com- enough spacc. But the peda l is mounted
pressor, evclHually inlO the oil system on the in side of [hc left frame,rail. The
and bam ... soon no J\-1 34 ! Tdl 'em to mastcr cylinder is mounted inside the
hustle and cl ea n that air before it hits frame rail and directly behind rhe brake
the compressor. ¢/a,fJ.-'#1tZ<Jt peda l. Th e brake pedal cannot bc moved
lO the lefr because it muse alinc wirh the
master cylinder and there isn'c space to
*Ordnance Corps T echnician
move the master cy linder to the left.
M34 THROTTLE STOP SCREW rvfora l: Bette r put that screw right
Heard a sto ry the other day about a back or you're gonna be caeeyin' thac
pack mule who was carryin' a load along poor mu le on your back.
a river bank . H e thought he was haulin'
sugar and deliberately slipped off the M34 TOWING AND ROLL BACK
bank and ioco the water. His idea was "The dr ivers louse up more units drag.
that the sugar wou ld dissolve and li ghten gin' in a disabled vehicle than was bug-
his load. Poor mule had .llipongcs in his gcred in the first place," is a peren n ial
_ pack. bellyache of maincenance shop sergeants,
Heard anoeher story thac goes like "We'd save rime and pares by closing the
this: doors and pick in' 'em up ourselves."
\X/hen your M34 hits the 1000-mile If the truck can be towed with all
mark, it's time to get rid of the th rottle wheels on the ground (no damage co
Stop in your governor. \,\' hen you rc- axles, wheels, or transfer) shift both
move this ~ and throw it away, ma ke transmission and transfer 10 NEUTRAL
s ure you replace thi s cA position. ThCfl, the gears in the trans·
T his bolt is a part of your governor mission are not in motion, but (he gear.s
and carburetor assembly. It holds the in the transfer are revolving and w ill
governor tight against the carburetor, cause enough lubricant splash for the
making rhe fi t leak-proof. If (he fit isn't bearings.
leak-proof and you and your M34 takes If the transfer is damaged, discon nect
off like a 'submari ne in the first strea m drive shahs at front -axle flan.§C and fo r·
you come l O, what happens? You suck ward·rear-axle fl ange and secure shahs
half the stream into your intake man i- to frame.
fo ld and you're on the bonom like a \X' henever tlle t ruck is to be towed
sack of sponges. "Vt'irh front l\'hecls oT! the ground, from
218
of (ru'tk should only be lifted enou~h to wind, or a helping hand, and wham goes
clear ground so all rear wheels on both the hood. It's not choosy about what it
axles can comact the roadway, Discon- ",hams-skull, fingers or somcbody's big
nect the propeller shafts at the forward- fae caboose.
rear axle, secure the end of the shaft to \Ve pick ourselves up off the ground
the frame, and starr to grumble abouc why they
didn't fix a way (0 hold that hood back
Trucks should be (Owed backward 0nly
,.... hen rou've gOt it raised all the way.
",hero all other methods have proven im-
practical. To tow truck with rear wheels
off the ground, disconnect dle propeller
shaft at the from·axle flange and secure
the end of the shaft to the frame,
And here ·Jet it be !,;nown that rolling
this truck backward for any reason, re-
quires shifting rhe transmission lever into
reverse to insure frce movement back.
ward evcn though the transfer case is in
neutral, providing it is equipped with the
double.sprag overrunning chltch. Of
course a neutral or any forward speed
transmission position is OK for forward
move,menr or towing. (There is no free Hood -hold· back rod on the cowl in
backward mon;!lllcnt possible with the front of the windshield? Now)'a tell me
single·sprag unit uncil the propeller shaft . ~ , now ya (ell me.
is removed),
NOTE: Before removing prop shafts, ftANSMlSSlON OIL uva
alwa.ys rarse onc whee! on the front axle Oil's been getting into the clutch hous-
and one wheel on each rea r axle clear of ing-~o clutch. \X'hr? Because some fel-
the ground to relieve torsional strain las don't know hmv mu.:h oil goes ioto
(wind up) and ;a\'oid bu,m,::d knuckles. the transmission and overload it, \X'her:
you overload the transmission the oll
HOOD-IfOLD-aACIC. ROD drips down into the dutch housing. gets
Mounted on the cmd, in front of the f)O the dutch·Qrjyen·disk facings, and'
I HEADLIGHT ADJUSTMENT
There's been a revision to TB ORD
is good. As a result of this terri fic
resis(ance, the insula tion on the high-
247 on the procedu re for adjusting tension cables gets broken down by
headlights (PS Magazine, August). the currcor - allowing th e spark to
Using the same method and measure- ground to rh e 1601~1.
meors, it's now SOP to make rhe ad- When )'o u've goi: trouble along the
justment on vehicles without a load. ignition line that's the result of a
The theory is that the procedure grounded high.tcnsion cablc - re-
. will ground the beam at 300 place, th~ spark , plugs as well as the
on an empty vehicle-then whe,n cable, else the new cable will end up
the veh icle's loaded, it'll automat i- thc same w~y, .
3C
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