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Department of Chemistry,
Anna University Chennai,
Chennai-600025, India.
*Corresponding author, sangeetha@annauniv.edu
Received 01 July 2008; Accepted 25 November 2008; published online 23 December 2008
In the present work, synthetic composites were prepared using Polyether ether ketone (PEEK) and Poly
styrene (ethylene-butylene) polystyrene (PSEBS) as polymer matrices and Hydroxyapatite as the ceramic. In
order to have chemical interactions possible with-OH group of Hydroxyapatite, the polymers were sulphonated.
By doing so, the drawback of Hydroxyapatite, i.e., its migration from the site of implant in the body can be
avoided. Thus a better interface of Hydroxyapatite with the polymer matrix can be expected. In order to study
the effect of biocompatibility of HAP in sulphonated PEEK and PSEBS, a series of two sets of composites
(each having 5 different proportions) were prepared. Then, the water swelling studies, biocompatibility tests
were performed. Biocompatibility tests include clot formation test, % Haemolysis and protein adsorption test.
Then the prepared composites were characterized by FT-IR, XRD and TGA. © Society for Biomaterials and
Artificial Organs (India), 20080701-21.
The most common substitutions involve of load bearing orthopedic applications. Based
carbonate, fluoride and chloride substitutions o the bone like stiffness of PEEK polymer, it is
for hydroxyl groups, while defects can also exist anticipated that by incorporating bioactive HAP
resulting in deficient hydroxyapatites. Seventy an varying the amount would result in composite
percent of bone is made up of hydroxyapatite, a with elastic modulus comparable to that of
calcium phosphate mineral. The process of natural bone and at the same time make the
bone resorption by the osteoclasts releases PEEK polymer bioactive. (11). However, the
stored calcium into the systemic circulation and migration of individual particles from the implant
is an important process in regulating calcium site before tissue in growth cause
balance. As bone formation actively fixes inconvenience, difficult to fill the surface of
circulating calcium in its mineral form, removing irregular bone defect and reconstruction. To
it from the bloodstream, resorption actively avoid the migration of HAP from polymer matrix
unfixes it thereby increasing circulating calcium and produce the possible chemical interaction
levels. between polymer and HAP, the polymers were
sulphonated.
Hydroxyapatite is a regarded to be a bioactive
material (5). It seems to be the most appropriate Experimental
ceramic material for artificial bones or teeth due
to its excellent biocompatibility and bioactivity. Sulphonation of PEEK
Also, HAP actively encourages bone
regeneration at the surface of the implant. (6). About 10g of dry PEEK powder was taken in a
Although, surface modification is the key to 500ml round bottom flask. About 150ml of
altering the surface properties of the polymer concentrated sulphuric acid was added and the
without changing its physical and mechanical
properties, the method has inherent
disadvantages in that the modification has to
be performed on the finished product. This is
often undesirable and modification of the
polymer prior to processing would be more
advantageous if the desirable surface
properties are retained to a significant extent in
the finished product. (7)
contents of the flask were vigorously stirred. The and quickly weighed after carefully wiping out
reaction was carried out under nitrogen the excess liquid. This process is done at
atmosphere. After the prescribed time, the different soaking period to determine the
contents of the flask were poured into a trough amount of absorption at particular time “t”. The
containing a large excess of crushed ice. The samples were then quickly placed back in the
sulphonated polymer obtained in the form of solvent. The process was repeated until films
innumerable fibers was recovered by filtering. attained saturation as indicated by constant
It was then washed for 10 - 15 times with the weight after a certain period of soaking time.
distilled water, until the last trace of acid was Then the swelling percentage was calculated
removed. The product obtained was using the following formula.
sulphonated PEEK. It was then dried in an oven
at 80ºC overnight. % Swelling = (Wwet - Wdry/Wdry) x 100
Swelling %
(12). In brief, the specimens were equilibrated 10
with saline water (0.9% w/v NaCl) at 37ºC for 24
hours in a constant temperature. To these 5
swollen samples was added 0.5ml of ACD (Acid
Citrate Dextrose) blood followed by the addition 0
of 0.03ml of CaCl2 solution (4 mol.l-1) to start the 0 1 2 3 4 5 6
thrombus formation. Here, Acid Citrate Dextrose HAPcontent (inwt %)
Haemolysis test 20
0
Haemolysis experiments were performed on the 0 1 2 5 7.5 10
surfaces of prepared composites as described HAP content (in t%)
by R.Saini etal (13). In a typical experiment, dry
Figure 4: Swelling % of SPSEBS/HAP compos-
composite pieces were equilibrated in normal
ites
saline water (0.9% w/v NaCl) at 37ºC for 24
hours and human ACD blood (0.25 ml) was
added into the composites after 20 minutes 2 materials as described by A. Bajpai (14). For
ml of saline water was added into the protein adsorption experiment, protein (BSA-
specimens to stop haemolysis and the Bovine Serum albumin) solution was prepared
samples were incubated for 60 minutes at 37ºC. in 0.5M PBS (Phosphate buffer saline) at
Positive and negative controls were obtained physiological pH 7.4. A fresh solution of BSA
by adding 0.25 ml of human ACD blood and was always prepared prior to adsorption
0.9% w/v NaCl respectively to 2 ml of deionized experiments. The polymer composites of
water. Incubated samples were centrifuged for definite weights were equilibrated with PBS for
45 minutes, and its absorbance at 545 nm was 24 hours. The adsorption was taken then
recorded using a spectrophotometer. The carried out by gently shaking a BSA solution of
percentage haemolysis was calculated using known concentration containing preweighed
the following relationship, and fully swollen composites. By taking fully
Hemolysis (%) = (Atest - A(-)control)/(A(+)control - A(-)control) swollen samples, the possibility of soaking of
BSA solution within the composite becomes
Where, A is absorbance. The absorbance of
minimum. Shaking was performed so gently
positive and negative controls was found to be
that no froth was produced, otherwise BSA would
1.35 and 0.0875 respectively.
absorb in air-water interface. After 24 hours, the
Protein Adsorption samples were removed and the adsorbed
protein was assayed for the remaining
The batch contact process performed concentration of BSA by recording absorbance
adsorption of BSA onto the polymer composite at 660 nm on a UV-Vis spectrophotometer.
Polymer Ceramic Composites for Orthopedic Applications 173
This is the technique in which the change in The polymers PSEBS and PEEK are
hydrophobic in nature. When it gets
weight of a substance with temperature over a
period of time is followed. Thermal stability and sulphonated, the polymers become more
hydrophilic and hence absorption of water
decomposition temperature can be assessed
easily. From the results, the increased or increases. The water absorption behaviour of
the polymer composite is influenced by the
decreased thermal stability of the composites
compared to the polymers and the ceramic can incorporation of the HAP in the polymer material.
The results are shown in Figure 3 and 4, which
be found. To evaluate thermal stability of the
composites, TGA was performed in the clearly reveals that the water absorption ratio
constantly decreases with increasing HAP
temperature range of 0–800°C, in nitrogen
atmosphere at a heating rate of 10°C min–1. content in the polymer composite material. The
results are quite expected and may be explained
Mechanical testing by the fact that due to relatively lower
hydrophilicity of the apatite in comparison to
Tensile strength of the specimens was sulphonated polymer, its increasing fraction in
measured using a Universal Testing Machine the composite results in a lower water sorption
(UTM) possessing a load cell of 5 kN, at room by the composite. Alternatively, the increasing
temperature. The gauge length and diameter polymer-HAP interaction with increasing
of all specimens were 50 mm and 5 mm concentration of HAP results in a slower
respectively. Tests were conducted with a relaxation of polymer chains, which also
constant strain rate of 10 mm per minute and decreases the swelling ratio.
up to failure of the material. The increase or
decrease in tensile strength of the composites While increasing the amount of HAP in the
was recorded. polymer material, the water absorption gets
decreased. This can be explained by the fact
Results and discussion that while increasing the amount of HAP in the
composite, the HAP molecules can occupy the
Swelling studies gaps between the polymer molecule and
interactions are possible between the sulphonic
Blood is a specialized body fluid that is acid group and the hydroxyl group of the HAP.
composed of blood cells suspended in a liquid This makes it less hydrophilic.
called blood plasma. Plasma, which comprises
55% of blood fluid, is 90% of water by volume. When the water absorption behaviour of the
So, the composite we are using for a biomedical SPEEK/HAP was compared with SPSEBS/HAP
174 K. Janaki, S. Elamathi, D. Sangeetha
biocompatible. The positive results shows a observed at 1403 cm-1. Characteristic carbonyl
lower water sorption by the composite. group peak was observed at 1620cm-1.
The blood compatibility of the composites with Figure 6 (B) shows the IR spectrum of SPEEK/
increasing HA content showed a decrease, i.e. HAP composite. A shift of the peak from 3397
both the weight of the clot formed and % cm-1 to 3523 cm-1 is due to the bonding of the -
Haemolysis were increased. The reason for the OH group of HAP with –SO 3H group of the
observed more thrombogenicity is that the ionic sulphonated polymer. Another shift in the
groups of HAP may react with the blood sulphonic acid group peak was observed from
components and produced greater blood- 1124 cm- 1 and 1018 cm-1 in the case of SPEEK
surface interactions. This was likely to cause to 1159 cm-1 and 1059 cm-1 in the synthesized
thrombogenic behavior of the composite. The SPEEK/HAP composites. Appearance of peak
above discussion clearly suggests that a less at 1706.3 cm-1 is due to the attributed –C=O
crosslinked composite with more polymer and group.
low HAP content may prove to be more
biocompatible. The FT-IR spectrum of SPSEBS is shown in the
Figure 7 (A). Appearance of a broad envelope
FT-IR around 3000-3600 cm-1 was assigned to –OH
stretch of sulphonic acid group. Appearance of
Figure 5 shows the IR spectrum of raw HAP
powder. The broad peak ranging from 3300-
3600 cm- 1 is explained owing to O-H group
stretch vibration. The band at 1450 cm- 1 is
assigned to the CO32- stretching. An intense PO4
3-
peak appeared at 1031 cm - 1 . Additional
phosphate group bands are found in the region
866.1 cm- 1, 604 cm- 1and 565 cm- 1 as confirmed
in literature.
XRD studies
peak around 1174 cm-1, 1027 cm-1, 1116 cm-1
The XRD pattern of the HAP is shown in Figure
were assigned to the O=S=O (asymmetric
8. The HAP exhibits sharp apatite peaks due to
stretch) which is due to the presence of O=S=O
crystal growth, alternatively calcium carbonate
stretching, which confirms that the polymer
peak at 2q value of about 29o present together
PSEBS has been sulphonated. Disappearance
with apatite phase. The X-ray diffraction pattern
of peak at the frequency of 720 cm-1 and 693 cm-
1 of SPEEK is shown in the Figure 9(A). There is
shows that sulphonic acid group is substituted
an intense pattern at 72.61º and weak patterns
in the aromatic ring. Appearance of peak at
at 43.74º and 50.94º. On comparison of the XRD
around 869 cm -1 shows that sulphonic acid
patterns of SPEEK and SPEEK/HAP composite,
group is substituted at para position.
the later showed an increase in intensity of the
Figure 7 (B) shows the IR spectrum of SPSEBS/ peak at 44.8 and 52.5 due to the formation of
HAP composite. In FT-IR characterization of the bond between the –SO 3 H group of the
SPSEBS/HAP composites, the peak at 604.0 sulphonated polymer with the –OH of the
cm-1 of HAP was found to be disappeared. This inorganic material.
was due to the disappearance of PO4- group in
There is an intense pattern at 72.61º and weak
its structure which might be happened due to
patterns at 45º, 52.8º and 23.1º The X-ray
its interaction with any of the group of the
diffraction pattern of SPSEBS is shown in the
sulphonated polymer. The peak at 1027.7 cm-1
Figure 10(A). The X-ray powder diffraction
45
2
40
1.8
Tensile strength in MPa
35
1.6
Tensile strength in MPa
30 1.4
25 1.2
20 1
15 0.8
10 0.6
0.4
5
0.2
0
0 1 2 3 4 5 0
HAP content (in wt %) 0 2 HAP
4 content (in
6 wt %) 8 10
Figure 12: Tensile Strength of SPEEK/HAP Figure 13: Tensile Strength of SPEEK/HAP
composites composites
Polymer Ceramic Composites for Orthopedic Applications 177
patterns of SPSEBS/HAP were shown in the it is due to oxidative degradation of the polymer
figure 10(B). There is an intense pattern at matrix. This decomposition leaves a residue
73.52º and weak patterns at 20.9º, 44.5º and that produces a minor weight loss at about
50.94º. When compared the XRD patterns of 640ºC. The residue was not completely oxidized
SPSEBS and SPSEBS/HAP composite, the in air and the total residue left over is 7.6%.
composite showed an increase in intensity of
the peak at 44.8 and 52.5 due to the formation The thermograms of the composites SPEEK/
of the bond between the –SO3H group with – HAP and SPSEBS/HAP were shown in Figure
OH. All the composites and the sulphonated 11(C) and 11(D). The temperature of
polymers showed an intense peak near 70 - degradation of water molecules, sulphonic acid
72º showed the presence of phenyl ring. group and polymer matrix were increased,
sufficiently. This can be assigned to the
TGA interactions happened to the –SO3H group of
the sulphonated polymer with the –OH of the
In order to evaluate thermal stability and inorganic material. Due to this, the polymer
understand the phase transformation in the matrix degradation has been shifted to 540ºC
prepared polymer composite materials the TGA in SPEEK/HAP composites. In the case of
studies were performed. The HAP is showed SPSEBS/HAP composites, the polymer matrix
the thermal stability up to 800ºC. PEEK is a high degradation has been shifted to 484ºC.
thermostable polymer with a Tg value of
approximately 250°C. Sulphonated PEEK Mechanical testing
shows glass transition temperature in the range
of 200°C - 220°C, depending on the degree of In order to evaluate the mechanical suitability
sulphonation. The thermogram obtained of the novel composites, the tensile strength
between 30 and 800ºC is shown in the Figure was measured in the dry condition and the
11(A). Three transitions were shown in the results were given in Figure 12 and 13. In the
figure. There was a gradual decrease in weight case of SPEEK/HAP composites, a gradual
from 20 - 200ºC. It is due to loss of physically increase in the tensile strength was observed.
and chemically bound water in the polymer On the other hand, with SPSEBS/HAP, the
matrix. This is followed by a sharp weight loss tensile strength was found to be almost
producing a maximum at 257ºC. This second constant up to a loading of 7.5% of HAP. After
transition is assigned to the loss of sulphonic 7.5% loading, there was an increase the in
acid groups. This sharp weight loss is followed tensile strength. This type of enhancement in
by another weight loss with a peak maximum at the tensile strength after 7.5% dosage provides
498ºC. It is also assigned to the degradation of increased fracture toughness to the samples.
the polymer matrix, which is the third transition. Although the SPEEK/HAP composites
displayed a better mechanical strength than the
The thermogram of SPSEBS, obtained between SPSEBS/HAP, it was evident that both the
30 and 800ºC is shown in the Figure 11(B). composite materials possess good
There was a gradual decrease in weight from mechanical strength for being used in tissue
30 - 201ºC. It is due to loss of entrapped water engineering (TE). Tensile strength of both sets
in the polymer matrix. This is followed by a sharp of composites was increased due to the
weight loss producing a maximum at 211ºC. It chemical bonding between the sulphonic acid
is assigned to the loss of sulphonic acid group of the polymers and hydroxyl group of HAP
groups. This sharp weight loss is followed by as evident from the FT-IR spectra.
another weight loss with a peak maximum at
286ºC. It is also assigned to sulphonic acid Conclusion
groups buried inside the polymer matrix. Hence
the previous weight loss is ascribed to The prepared SPEEK/HAP composites showed
decomposition of free, non-bonded sulphonic a tensile strength up to 42.5 MPa with
acid groups present particularly on the surface satisfactory blood compatibility. The clot
of the matrix. Further, there is a major weight formation, % haemolysis in the case of SPEEK/
loss of about 70% with maximum at 424ºC, and HAP composite was less when compared to
the SPSEBS/HAP composites and therefore it
178 K. Janaki, S. Elamathi, D. Sangeetha
can be said to be more biocompatible. The composite prepared with 99:1 of SPEEK and
swelling behavior of SPEEK/HAP composite HAP shows very good blood compatibility. This
was not up to the extent of SPSEBS/HAP is because of their reduced values in clot
composites. Both composites reduce the formation test, % Haemolysis and swelling
migration of HAP and this was confirmed by the studies. It also shows a tensile strength around
FT-IR analysis. So, it can be said that SPEEK/ 13 MPa. So, cancellous bone that acquires a
HAP composites can be employed for a hard tensile strength about 8 MPa can be replaced
tissue applications and SPSEBS/HAP by this particular composite. However, its elastic
composites can be employed for soft tissue modulus needs to be found to confirm its
applications. However, the non- biocompatible matching with cancellous bone. Sterilization
nature of SPSEBS/HAP needs a further focused process also needs to be done before
study. Among the five different proportions of employing it inside the body.
SPEEK/HAP composites prepared, the
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