Catalog No. EP-30DD-08: Weatherly Index 002 2008-2009

WEATHERLY INDEX 002
Catalog No. EP-30DD-08

2008-2009
Table of Contents
Technical service............................................................................................ Page 2

Catalog series................................................................................................. Page 3
eLearning™..................................................................................................... Page 4
How to use this catalog................................................................................. Page 5
Sleeve assemblies.......................................................................................... Page 6
Rebore kits & valvetrain components.......................................................... Page 7
Nomenclature - wet sleeve............................................................................ Page 8
Nomenclature - dry sleeve............................................................................ Page 9
Nomenclature - piston................................................................................... Page 10
Piston ring styles............................................................................................ Page 11
Gasket sets..................................................................................................... Page 12
Nomenclature - bearings............................................................................... Page 13
Bearing terminology....................................................................................... Page 14
Part number identification............................................................................. Page 15
Universal length cylinder sleeves................................................................. Page 16-17
Expansion plugs............................................................................................. Page 18
DETROIT DIESEL Engine Kits.................................................................... Page 25-48
mercedes-benz Engine Kits.................................................................. Page 49
Detroit diesel engines........................................................................... Page 50-125
mercedes-benz.......................................................................................... Page 126-129
Numerical listing
Sleeve Assemblies / Rebore Kits / Sleeves........................................... Page 130
Pistons / Piston Skirt Clearance........................................................... Page 131
Ring Sets / Rod Bushings / Valves - Exhaust....................................... Page 132
Valves - Intake / Valve Guides / Valve Springs / Valve Keepers............ Page 133
Valve Seats / Connecting Rod Bearings............................................... Page 134
Main Bearing Sets................................................................................ Page 135
Main Bearings / Thrust Washer Sets.................................................... Page 136
Camshaft Bearings / Camshaft Bearing Sets........................................ Page 137
MAHLE Clevite to Detroit Diesel Interchange.............................................. Page 138-144
Detroit Diesel to MAHLE Clevite Interchange.............................................. Page 145-151
Mercedes-Benz Interchange......................................................................... Page 152
FP Diesel Interchange.................................................................................... Page 153-154
Fel-Pro Interchange........................................................................................ Page 155-156
Sealed Power Interchange............................................................................ Page 157-159
Measurement equivalents.............................................................................. Page 160
© mahle 2008/2009 | 1
Technical service
For technical service call:

1-800-248-9606
Hours: 8:30 am - 6:00 pm EST The sale or installation on emission controlled

(Monday - Friday)
vehicles of certain emission control components
Use Of Clevite® engine bearings & engine parts,
not approved by the California Air Resources
Perfect Circle® piston rings and Victor Reinz®
Board, which alter or modify the original design
gaskets products in aircraft or other specialty
or performance of such vehicle’s emission control
equipment may be a violation of Local, State
system is prohibited. Some of the parts listed and
or Federal Regulatory Agency laws, rules and
offered for sale in this catalog may fall within the
regulations.
above restrictions. Such parts are intended only for
use on off-road vehicles competing in competitive
These products are intended solely for automotive
events or on other types of vehicles which are
applications. Under absolutely NO circumstances
exempt from the applicable emission control laws.
should these products ever be used in non-
Installation of these parts on vehicles subject to
automotive applications including, without
emission control laws may be prohibited.
limitation, aircraft engines, medical equipment,
atomic energy devices or reactors.
MAHLE Clevite recommends that the applicable
emission control laws be reviewed before
“Federal, State and local laws restrict the removal,
considering the installation of add-on or modified
rendering inoperative, or in some cases the
parts.”
modification of factory installed emission devices
or systems. California restricts the use of parts
which could increase emissions in vehicles Teflon and Viton are registered trademarks of DuPont
designed for use on public streets or highways. Corporation.
2 | © mahle 2008/2009
Catalog Series
Manufacturer Specific Catalogs
To meet the needs of the industry, MAHLE Clevite In addition to this catalog,
has produced a series of Manufacturer Specific the following catalogs are/or
Catalogs. In these catalogs, you will be provided will be available:
with the precise information you need for selected
applications or market segments – avoiding the n AGCO®
time-consuming exercise of looking through large n Asian Industrial
and confusing multi-manufacturer catalogs; get- n Case®/IH, Ford/New Holland®
ting you the necessary information more quickly n Caterpillar®
and easily. n Cummins®
n Industrial
In these Manufacturer Specific catalogs, MAHLE n International® Truck, Navistar®
Clevite has also included numerical listings and n John Deere®
interchanges for all the parts in the catalog for fast n Mack®, Volvo®
and easy look-up.
As each catalog is completed, they can be found
online at www.mahleclevite.com
Please Note: All manufacturer’s names, symbols, numbers and descriptions are used for reference purposes only and it is not
implied that any part is the product of these manufacturers.
© mahle 2008/2009 | 3
eLearning™
Want a little more training on

heavy duty?
Log into the MAHLE Clevite Heavy Duty Training Test your knowledge if you are a pro, or add to
program at: www.mahlecleviteelearning.com. your knowledge to obtain the comfort level you
seek.
Learn about:
n The Heavy Duty Market
Heavy Duty is just one of the online training
n Basic Heavy Duty Diesel Engine Technology programs MAHLE Clevite offers. While you are
n The MAHLE Clevite Heavy Duty Engine Parts there, check out the Clevite® engine bearing,
Catalogs Perfect Circle® piston ring and Victor Reinz®
gasket courses and become an Engine Expert!
4 | © mahle 2008/2009
How to use this catalog
How To Use This Catalog
This catalog is divided into seven distinct catego- The Third Section is located on the right hand
ries. These categories are spread across a two- page with the heading “Valve Train Parts”. Parts
page format with line numbers separating each listed in this section include Exhaust or Intake
engine or model application data. Valves, Valve Guides, Valve Springs and Valve
Keepers.
Below is suggested method to follow, when using
this catalog: Located below the third section is the Fourth Sec-
1. Find the vehicle or engine in the Model/ tion, listing Camshafts/Timing Components. The
Engine Index. Please note the serial number listing includes any important information needed
is required to determine the proper “Line No.” to determine the correct camshaft and gears for
for some models. the particular engine(s) listed.
2. Turn to the “Line No.” indicated in the Model/
Engine Index. Located below the fourth section is the Fifth Sec-
3. Scan across form left to right to locate the tion, listing Crankshafts.
parts required.
Located below the fifth section is the Sixth Sec-
Specifications are shown in the numerical listings. A tion, listing Oil Pumps.
detailed description of the left and right hand pages
broken down by the seven distinct categories is The Seventh Section is located on the far right
listed below: hand page with the heading “Bearings”. Parts
listed in this section include Connecting Rod Bear-
The First Section is located on the left hand page ings, Main Bearing Sets, Individual Main Bearings,
with the heading “Cylinder Kits.” Parts in this sec- Camshaft Bearing Sets, Thrust Washer Sets and
tion include Sleeve Assemblies and/or Rebore Kits, Shim Sets. Also listed next to the part number are
Sleeves, Pistons, Piston Rings, Piston Pins and the undersizes available for that particular part and
Rod Bushings. the standard shaft diameter.
The Second Section is located on the right hand

page with the heading “Gasket Sets”. Parts listed
in this section include Overhaul Sets, Head Sets,
Lower Sets, Oil Pan Sets and In-Frame Kits.
© mahle 2008/2009 | 5
Sleeve assemblies
Sleeve Assemblies
MAHLE Clevite sleeve assemblies include the Piston Rings

following components: cylinder sleeve (wet and 1. Latest, high strength materials to protect
dry), piston, piston pin, lock rings, piston ring set against fatigue breakage.
and sleeve sealing rings. 2. Chrome and moly plated O.D. finishes provide
long lasting wear surfaces.
Heavy duty aluminum, iron and steel components 3. Chrome plated and nitrided steel oil rings give
provide the structural strength and dimensional good oil control.
integrity to give OE equivalent performance and
life. Depending on the application, contemporary Sleeves
design features listed below are included. 1. Sleeve material is carefully manufactured to
give longest possible service life with the least
Pistons amount of wear.
1. Ni-resist top grooves to control groove wear. 2. Heat treated as required.
2. Balancing for smooth engine operation. 3. Firewalls and head gasket beads are included
to enhance gasket performance and life.
Piston Pins 4. Cross-hatched, plateau honed finish on all
1. High strength steels meet structural I.D.’s provides proper sealing and surfaces for
requirements to prevent pin breakage or piston rings.
deflection.
2. Case hardened to provide long lasting wear Sleeve Sealing Rings
surfaces. 1. Selected up-to-date compounds give good
3. A high degree of dimensional and surface resistance to compression and thermal set,
finish control are the final requirements for tearing and leaking.
strength and long life. 2. Round, rectangular and square configurations
are designed to meet the specific needs of
different engines.
6 | © mahle 2008/2009
Rebore kits & valvetrain components
For Non-Sleeved Engines
MAHLE Clevite rebore kits include the follow- Piston Rings

ing components: pistons, piston pins, lock rings 1. Latest, high strength materials to protect
and piston rings. Depending on the application, against fatigue breakage.
contemporary design features as listed below are 2. Chrome and moly plated O.D. finishes provide
included. long lasting wear surfaces.
3. Chrome plated and nitrided steel oil rings give
Pistons good oil control.
1. Ni-resist top grooves to control groove wear.
2. Balancing for smooth engine operation.
Piston Pins
1. High strength steels meet structural
requirements to prevent pin breakage or
deflection.
2. Case hardened to provide long lasting wear
surfaces.
3. A high degree of dimensional and surface
finish control are the final requirements for
strength and long life.
© mahle 2008/2009 | 7
Nomenclature - wet sleeve
Wet Sleeve Nomenclature
8 | © mahle 2008/2009
Nomenclature - dry sleeve
Dry Sleeve Nomenclature
© mahle 2008/2009 | 9
Nomenclature - piston
Piston Nomenclature
10 | © mahle 2008/2009
Piston ring styles
Piston Ring Styles
Compression Ring Styles
Oil Ring Styles
© mahle 2008/2009 | 11
Gasket sets
Gasket Set Terminology
Full Gasket Set Cylinder Head Gasket

Includes all gaskets normally required for a total Includes single head gasket only and no supporting
disassembly of the engine or complete out-of- gaskets. These are available separately for popular
frame overhaul, including standard front and rear applications. Selected head gaskets are available
seals. in oversize to compensate for machining of
components.
In-frame Gasket Set
Includes all gaskets normally required to do Timing Cover Set
an in-frame overhaul. This would include all Includes all gaskets and standard seals normally
the gaskets required to remove and replace all required to access and service timing chains
cylinder heads and pan gasket. or gears. Selected sets also include crankshaft
repair sleeves.
Head Gasket Set
Includes all gaskets normally required to remove Manifold Gasket Set
and replace a cylinder head. Caution should be Includes all gaskets normally required to remove
exercised in ordering head gasket sets as sets and replace either intake or exhaust manifolds.
can be offered in single cylinder, multi-cylinder Intake and exhaust sets are ordered separately
or complete engine sets. There are cases where and are available for popular applications.
multiple sets are required to service all cylinder
heads on one engine. Selected head gasket Valve Cover and Push Rod Cover Set
sets are available with oversize head gaskets to Includes all gasket normally required to remove
compensate for machining of components. and replace either valve covers or push rods
covers. Valve cover and push rod cover sets are
Oil Pan Set ordered separately and are available for popular
Includes all gaskets normally required to remove applications.
and replace the oil pan.
12 | © mahle 2008/2009
Nomenclature - bearings
Bearing Nomenclature
Flange
Oil Hole Thickness
Undercut
Thrust
Face
Fla
ng
eD
iam
ete
Parting Line
r
Height
Thrust Face
Relief
Oil Spreader
Groove
Locating Lug Outside Diameter
(Shown as "Bearing O.D."
in catalog shop data.)
Inside
Diameter
Oil Groove
Crown Area
Parting Line
Oil Pocket
Between
Flange Length
Chamfer Length (Shown as "Max. Length”

in catalog shop data.)
Thrust Face Groove
© mahle 2008/2009 | 13
Bearing terminology
Bearing Terminology
B-60, B-90, C-60, G-60 Inside Diameter

Indicates a bearing with a finished inside diameter The distance between the inner surfaces of the
to fit .060” or .090” diameter journal. This bearing assembled bearing.
has a heavy lining and can be machined or
align bored to any size down to and including Main T/W Set
standard. Main thrust washer set.
Bearing Outside Diameter Or Housing Bore Maximum Bearing Length

The minimum to maximum diameter of the hole in The maximum length that the bearing may have
the engine block or the connecting rod. (including the flange when it applies). The actual
length is usually less than this value.
Crush
When the bearing half is in its place in the housing Maximum Wall At Crown
bore, there is a slight bit of material that extends The maximum thickness of the bearing wall at
above the housing bore. When the assembly 90° from the parting lines. The actual thickness is
is torqued to proper specification, force is then usually less than this value.
exerting onto the OD of the bearing causing a
press fit. Crush also aids in bore distortion, and Standard Shaft Diameter
heat transfer by increasing the surface contact The minimum to maximum size of the standard
with the bearing and the bore. Clevite Performance main crankshaft journal, connecting rod journal or
bearings have added crush for heat transfer and camshaft journal.
bearing retention. The amount of crush will vary
depending on application. Semi
Indicates a bearing with a semi-finished inside
Eccentricity diameter. This bearing requires a machining or
A gradual reduction in the bearing wall thickness align boring operation after assembling in housing
starting at the crown and ending at approximately and may be sized down to any undersize including
.380” from the parting lines. standard.
Full Annular Grooved Vertical Oil Clearance

Bearings having an oil groove cut from parting line The difference between the assembled inside
to parting line in the internal surface of the half diameter of the bearing and the outside diameter
shell. When two grooved halves are joined, this of the shaft, measured at 90° from the bearing
creates a groove in the internal surface around the parting lines.
total circumference of the bearing.
14 | © mahle 2008/2009
Part number identification
The numbers listed next to the headings below correspond to the part identification numbers listed on the following pages.
These numbers will help to identify our part numbers, nomenclature, prefix and or suffix for common parts in our product line.
Engine Gaskets
Series Description Series Description
211-1000................ Valves 4000 & 6000........... Rear Main/Timing Cover Seals
212-1000................ Valve Springs 43-5999.................. Cylinder Head Gaskets (single)
213-1000................ Valve Lifters CH-......................... Cylinder Head Gaskets (multi)
214-1000................ Rocker Arm Parts CS-......................... Conversion Sets “Lower”
214-2000................ Rocker Arms EK-.......................... In-Frame Sets
215-4000................ Push Rods FS-.......................... Full Gasket Sets
216-1000................ Valve Stem Seals HS-......................... Head Gasket Sets “Upper”
216-2000................ Roto Mechanisms JV500-.................... Rear Main or Timing Cover Sets
216-3000................ Roto Cap Assemblies MS-......................... Intake or Exhaust Manifold Sets
216-4000................ Valve Spring Retainers OS-......................... Oil Pan Gasket Sets
216-5000................ Valve Locks PS-.......................... Push Rod (Side) Cover Gasket Set
216-7000................ Engine Fasteners SS-.......................... Front or Rear Main Seal (Includes Repair
217-3000................ Valve Guides Sleeve)
218-3000................ Valve Seat Inserts VS-.......................... Valve Cover Gasket Set
219-........................ Expansion Plugs
223-1000................ Wrist Pins Bearings
223-3000................ Piston Pin Bushings 223-3000................ Piston Pin Bushings
223-5000................ Lock Rings CB-......................... Connecting Rod Bearing
223-7000................ “O” Rings MB-......................... Individual Main Bearing
223-8000................ Shims, Insert Rings MS-......................... Main Bearing Set
224-1000................ Pistons SH-......................... Cam Bearing
226-1000................ Sleeve Assemblies SM-......................... Shim Set
226-4000................ Sleeves TW-......................... Thrust Washer
226-8000................ Repair Sleeves
229-1000................ Camshafts Bearing Suffix
230-1000................ Rocker Arm Assemblies -AL.......................... Aluminum Alloy or Seal Backed with an
230-3000................ Rocker Arm Shafts Aluminum Alloy Lining
247-5000................ Crankshafts -B............................ Steel or Bronze Backed with a Babbitt
601-3000................ Oil Coolers Lining
A-B-C...................... Valve Spring Inserts -C............................ Steel Backed With Copper Lead Lining
8-............................ Timing Gears -G............................ Steel Backed with TriMetal Copper Lead
9-............................ Sprockets and Chains Matrix
S-............................ Timing Sprockets -F............................ Flanged Bearing
-M........................... Steel Backed with Micro Babbitt Lining
-P............................ Steel Backed Intermediated Layer of
TriMetal Copper-Lead Alloy with a .001”
Electroplated Lead-Tin Overlay
-S............................ Indicates “Set”
-W........................... Thrust Washer WL-lower, WU-upper
© mahle 2008/2009 | 15
Universal length cylinder sleeves
Bore Diameter Length 3/32” Wall* Part Number 1/8” Wall* Part Number
2.5000 6.5000 2.6895 226-8152
2.8125 8.2500 3.0020 226-8162
3.0000 9.2500 3.1910 226-8050
3.1250 8.1250 3.3160 226-8036
3.1250 9.2500 3.3160 226-8051 3.3785 226-8002
3.1875 6.5000 3.3785 226-8027
3.1875 9.2500 3.3785 226-8052 3.4410 226-8003
3.2500 8.1250 3.4410 226-8026 3.4410 226-8026
3.2500 9.2500 3.4410 226-8053 3.5035 226-8004
3.2677 6.500 ‡ 3.4595 226-8074
3.3070 6.5000 3.4975 226-8127
3.3125 9.2500 3.5035 226-8054 3.5660 226-8005
3.3750 9.2500 3.5660 226-8055
3.4375 7.5000 3.6290 226-8045
3.4375 9.2500 3.6285 226-8056 3.6910 226-8006
3.5000 5.2500 3.6905 226-8089
+ 3.500 5.812 † 3.6280 226-8069
3.5000 9.2500 3.6910 226-8057
3.5625 7.2500 3.7535 226-8029
3.6250 10.2500 3.8160 226-8059
3.6600 5.0600 3.8515 226-8103
3.6875 10.2500 3.8785 226-8060
3.7500 6.0600 3.9410 226-8040
3.7500 10.2500 3.9410 226-8061 4.0035 226-8010
3.7800 5.5000 3.9710 226-8105 4.0335 226-8104
3.8000 6.0000 3.9915 226-8078
3.8125 10.2500 4.0035 226-8062
3.8750 5.8750 4.0660 226-8033
3.8750 6.2500 4.0660 226-8135
3.8750 10.2500 4.0660 226-8063 4.1285 226-8012
3.9375 6.7500 4.1280 226-8114
3.9630 6.7500 4.2545 226-8138
4.0000 5.5000 4.1915 226-8075 4.2540 226-8076
4.0000 6.0600 4.1910 226-8032
4.0000 10.2500 4.1910 226-8064 4.2535 226-8014
4.0500 6.2500 4.2410 226-8071 4.3035 226-8070
4.0900 6.7500 4.3795 226-8137
4.1250 10.2500 4.3160 226-8065 4.3785 226-8015
16 | © mahle 2008/2009
Universal length cylinder sleeves
Bore Diameter Length 3/32” Wall* Part Number 1/8” Wall* Part Number
4.1875 12.2500 4.4410 226-8023
4.2000 8.2500 4.3620 226-8072
4.2500 12.2500 4.4410 226-8066 4.5035 226-8016
4.3125 12.2500 4.5655 226-8143
4.3600 6.2500 4.5505 226-8097 4.6130 226-8096
4.3750 12.2500 4.5660 226-8067 4.6280 226-8144
4.5000 8.8120 4.6910 226-8139
4.5000 12.2500 4.6910 226-8068 4.7535 226-8018
4.6250 12.2500 4.8155 226-8145 4.8780 226-8146
4.7500 12.2500 5.0030 226-8148
5.0000 12.7500 5.2530 226-8149
5.1250 14.0000 5.3790 226-8150
5.2500 15.0000 5.5040 226-8151
5.5000 10.2500 5.7540 226-8164
5.5000 17.0000 5.7540 226-8153
5.7500 17.0000 6.0040 226-8154
6.0000 17.0000 6.2540 226-8155
6.1250 17.0000 6.3790 226-8156
6.7500 19.0000 7.0040 226-8158
7.0000 22.0000 7.2540 226-8159
7.5000 22.0000 7.7540 226-8161
‡ .080 wall + Finished/honed bore

† .075 wall * Fin O.D. +/- .001
© mahle 2008/2009 | 17
Expansion plugs
Part # Plug Size (Decimal)* Plug Size Plug Height* Plug Type Material
219-9441 0.125 1/8 0.340 Thread Type (Square) Steel
219-9618 0.125 1/8 0.300 Thread Type (Hex) Steel
219-9900 0.125 1/8 0.375 Thread Type (Slotted) Steel
219-9573 0.250 1/4 0.375 Thread Type (Hex)
219-9903 0.250 1/4 0.500 Thread Type (Square) Steel
219-2166 0.260 1/4 0.135 Cup Type (Shallow) Steel
219-3105 0.273 17/64 0.200 Cup Type (Deep) Steel
219-1037 0.438 7/16 Disc Type Steel
219-2156 0.442 11mm 0.191 Cup Type (Shallow) Steel
219-2160 0.455 11.5mm 0.210 Cup Type (Shallow) Steel
219-1046 0.500 1/2 Disc Type Steel
219-4019 0.500 1/2 EZ-Seal Type (Rubber) Rubber
219-8095 0.526 1/2 0.312 Cup Type (Deep) Brass
219-1047 0.563 9/16 Disc Type Steel
18 | © mahle 2008/2009
Expansion plugs
219-1002 0.625 5/8 Disc Type Steel
219-1136 0.630 16mm Disc Type Steel
219-3178 0.642 16.5mm 0.358 Cup Type (Deep) Steel
219-1045 0.688 11/16 Disc Type Steel
219-7153 0.709 18mm 0.235 Cup Type (Shallow) Brass
219-5038 0.748 3/4 0.246 Cup Type (Deep) Stainless Steel
219-1003 0.750 3/4 Disc Type Steel
219-6003 0.751 3/4 Disc Type Brass
219-3190 0.829 21mm 0.315 Cup Type (Deep) Steel
219-8190 0.843 21.4mm Cup Type (Deep) Brass
219-1006 0.875 7/8 Disc Type Steel
219-5029 0.888 7/8 0.250 Cup Type (Deep) Stainless Steel
© mahle 2008/2009 | 19
Expansion plugs
219-1007 0.938 1-5/16 Disc Type Steel
219-1008 1.000 1 Disc Type Steel
219-4003 1.000 1 EZ-Seal Type (Rubber) Rubber
219-5016 1.000 1 0.330 Cup Type (Deep) Stainless Steel
219-6008 1.001 1 Disc Type Brass
219-3016 1.009 1 0.295 Cup Type (Deep) Steel
219-8016 1.009 1 0.281 Cup Type (Deep) Brass
219-3191 1.030 26mm Cup Type (Deep) Steel
219-1009 1.063 1-1/16 Disc Type Steel
219-3086 1.071 1-1/16 0.640 Cup Type (Deep) Steel
219-7168 1.115 28mm 0.341 Cup Type (Deep) Brass
219-1010 1.125 1-1/8 Disc Type Steel
219-4004 1.125 1-1/8 EZ-Seal Type (Rubber) Rubber
219-6010 1.126 1-1/8 Disc Type Brass
219-8025 1.133 1-1/8 0.437 Cup Type (Deep) Brass
219-5025 1.137 1-1/8 0.330 Cup Type (Deep) Stainless Steel
219-1021 1.188 1-3/16 Disc Type Steel
219-6021 1.188 1-3/16 Disc Type Brass
219-1011 1.250 1-1/4 Disc Type Steel
20 | © mahle 2008/2009
Expansion plugs
219-6011 1.251 1-1/4 Disc Type Brass
219-2110 1.260 1-1/4 0.312 Cup Type (Shallow) Steel
219-7110 1.260 1-1/4 0.312 Cup Type (Shallow) Brass
219-1023 1.313 1-5/16 Disc Type Steel
219-8179 1.348 34.3mm 0.500 Cup Type (Deep) Brass
219-1012 1.375 1-3/8 Disc Type Steel
219-6012 1.378 1-3/8 Disc Type Brass
219-6133 1.378 35mm Disc Type Brass
219-1102 1.484 1-31/64 Disc Type Steel
219-6102 1.487 1-31/64 Disc Type Brass
219-1013 1.500 1-1/2 Disc Type Steel
219-6013 1.507 1-1/2 Disc Type Brass
© mahle 2008/2009 | 21
Expansion plugs
219-1014 1.625 1-5/8 Disc Type Steel
219-6014 1.628 1-5/8 Disc Type Brass
219-3196 1.663 42.3mm 0.519
219-1103 1.734 1-47/64 Disc Type Steel
219-1015 1.750 1-3/4 Disc Type Steel
219-6015 1.753 1-3/4 Disc Type Brass
22 | © mahle 2008/2009
Expansion plugs
219-7155 1.843 46.5mm 0.290 Cup Type (Shallow) Brass
219-1020 1.875 1-7/8 Disc Type Steel
219-6020 1.878 1-7/8 Disc Type Brass
219-1043 1.938 1-15/16 Disc Type Steel
219-1026 2.000 2 Disc Type Steel
219-6026 2.003 2 Disc Type Brass
219-3201 2.010 2.00 0.438 Cup Type (Deep) Steel
219-2066 2.020 2 0.406 Cup Type (Shallow) Steel
© mahle 2008/2009 | 23
Expansion plugs
219-7066 2.020 2 0.406 Cup Type (Shallow) Brass
219-1068 2.063 2-1/16 Disc Type Steel
219-1129 2.105 2.105 Disc Type Steel
219-1044 2.125 2-1/8 Disc Type Steel
219-1022 2.250 2-1/4 Disc Type Steel
219-1137 2.280 2.280 Disc Type Steel
24 | © mahle 2008/2009
Detroit diesel engine kits
2 cylinder
Engine Fuel Line Numbers
2-53 Non-Turbocharged Diesel 1
3 cylinder
3-53N Non-Turbocharged Diesel 3
3-71 Non-Turbocharged Diesel 15, 16
4 cylinder
4-53N Non-Turbocharged Diesel 5
4-53T Turbocharged Diesel 6
4-71E Non-Turbocharged Diesel 19, 20
4-71N Non-Turbocharged Diesel 21, 22
6 cylinder
6-71E Non-Turbocharged Diesel 25, 26
6-71N Non-Turbocharged Diesel 27-30
6-71T Turbocharged Diesel 31, 32
6-71TA Turbocharged Diesel 33, 34
60 Series Diesel 74-81
6V-53 Non-Turbocharged Diesel 7, 8
6V-53N Non-Turbocharged Diesel 9, 10
6V-53T Turbocharged Diesel 11, 12
6V-71 Non-Turbocharged Diesel 35, 36
6V-71N Non-Turbocharged Diesel 35-38
6V-71TA Turbocharged Diesel 41, 42
6V92T Turbocharged Diesel 60, 82
6V92TT Diesel 61, 83
6V92TA Turbocharged Diesel 61, 83
6V92TTA Diesel 61, 83
© MAHLE 2008/2009 | 25
Detroit diesel engine kits
8 cylinder
8.2L Non-Turbocharged Diesel 58
8.2L Turbocharged Diesel 59
8V-53N Non-Turbocharged Diesel 13
8V-71 Non-Turbocharged Diesel 43, 44, 72, 73
8V-71N Non-Turbocharged Diesel 43, 44, 72, 73
8V-71TA Turbocharged Diesel 49, 50
8V92TT Turbocharged Diesel 63, 85
8V92TTA Turbocharged Diesel 63, 85
12 cylinder
12V-71 Non-Turbocharged Diesel 51
12V-71T Turbocharged Diesel 53
16 cylinder
16V-71 Non-Turbocharged Diesel 54
26 | © MAHLE 2008/2009
Detroit diesel ENGINE KITS
© MAHLE 2008/2009 | 27
28 | © MAHLE 2008/2009
© MAHLE 2008/2009 | 29
30 | © MAHLE 2008/2009
© MAHLE 2008/2009 | 31
32 | © MAHLE 2008/2009
© MAHLE 2008/2009 | 33
34 | © MAHLE 2008/2009
© MAHLE 2008/2009 | 35
36 | © MAHLE 2008/2009
© MAHLE 2008/2009 | 37
38 | © MAHLE 2008/2009
© MAHLE 2008/2009 | 39
40 | © MAHLE 2008/2009
© MAHLE 2008/2009 | 41
42 | © MAHLE 2008/2009
© MAHLE 2008/2009 | 43
44 | © MAHLE 2008/2009
© MAHLE 2008/2009 | 45
46 | © MAHLE 2008/2009
© MAHLE 2008/2009 | 47
48 | © MAHLE 2008/2009
mercedes-benz ENGINE KITS
© MAHLE 2008/2009 | 49
DETROIT DIESEL ENGINES

Line Line Line Line
Model No. Model No. Model No. Model No.
2-53 1 6V-53N 9 4-71E 17 6V-71T 25
2-53N 2 6V-53T 10 4-71N 18 8V-71 26
3-53 3 8V-53N 12 6-71 19 8V-71N 27
3-53N 4 8V-53T 13 6-71E 20 8V-71T 28
4-53 5 8V-53 11 6-71N 21 12V-71 29
4-53N 6 2-71 14 6-71T 22 12V-71N 30
4-53T 7 3-71 15 6V-71 23 12V-71T 31
6V-53 8 4-71 16 6V-71N 24 16V-71 32
NOTES
ASSEMBLIES AND COMPONENT PARTS GASKET SETS
Line Cyl. No. Cylinder PISTON RINGS Pins 223-1 Full Sets Head Sets
No. Dia. Cyl. Kits Liners Pistons Set No. Comp. Oil Bushing 223-3 Lower Sets Oil Pan Sets
1 106 CID (1.7L) 2-53 DIESEL
3.875" 2 226-1478(1) 226-4415 S41154(3) 1-.082" 2-3/16"

(5198903) (5132803) (5198822) 3-3/32"
High 223-3622
Brinell (2 Req’d.)
Sleeve
226-1477(2) 226-4415 224-2486 S41154(3) 1-.082" 2-3/16"

(5198899) (5132803) (5198877) (5198822) 3-3/32"
High
Brinell
Sleeve
S40232(4) 1-.082" 2-3/16"

3-.093"
Notes:
1. Early Design, (Contains Piston With .421" Shallow Bowl)
2. Late Design, (Contains Piston With .468" Deep Bowl)
3. Sleeved Engine, XE60 Oil Rings
50 | © MAHLE 2008/2009
Detroit diesel engines

Line Line Line Line
16V-71N 33 8V-92TT 38 16V-92TT 42 Series 50 8.5L 49
16V-71T 34 8V-92TTA 38 16V-92TTA 42 Series 60 11.1L 50
6V-92 35 12V-92 39 12V-149 43 Series 60 12.7L 51
6V-92T 36 12V-92T 40 16V-149 44
6V-92TT 36 12V-92TT 40 8.2 LT. V8 500 CID 45
6V-92TTA 36 12V-92TTA 40 Series 40 6.7L 46
8V-92 37 16V-92 41 Series 40 7.6L 47
8V-92T 38 16V-92T 42 Series 40 8.7L 48
NOTES
VALVE TRAIN PARTS BEARINGS
Exh.
Line or Standard Std. Shaft
No. Int. Valves Guides Springs Keepers Pos. Part No. Undersizes Diameter
1 Exh. 217-3832 216-5234 R.B. CB-1265P 10-20-30-40 2.4990/2.5000

(5119992)
M.S.
CAMSHAFT/TIMING COMPONENTS 1-2-3 MB-1897P 10-20-30 2.9990/3.0000
Note: Order Separately.
214-1107 Roller Set, Cam Follower T.W.3 TW-412S 3.3380/3.3480

Note: Contains 4 Pieces, Position No. 3, Use w/MB-1897P.
Cam & Bal. Shaft Bushing Set

C.S. SH-698S
1-3 SH-686
2 SH-687
© MAHLE 2008/2009 | 51
2 106 CID (1.7L) 2-53N DIESEL
3.875" 2 226-1478(1) 226-4415 S41154 1-.082" 2-3/16"

(5198903) (5132803) (5198822) 3-3/32"
High 223-3622
Sleeve
226-1477(2) 226-4415 224-2486(3) S41154 1-.082" 2-3/16"

(5198899) (5132803) (5198877) (5198822) 3-3/32"
High
Brinell
Sleeve
Notes:
1. Early Design (Contains Piston With .421" Shallow Bowl)
2. Late Design (Contains Piston With .468" Deep Bowl)
3. Late Design (Mexican Hat Recessed Head) Cast Iron. 3.172" Comp Distance
3 159 CID (2.6L) 3-53 DIESEL
3.875" 3 226-1478(1) 226-4415 S41154(3) 1-.082" 2-3/16" Full Set FS12232AX

(5198903) (5132803) (5198822) 3-3/32" Head Set HS12232X
High 223-3622 Head Set HS12232AX
Brinell (2 Req’d.) OEM Equivalent
Sleeve Head Gskt CH12232X
Lower Set CS12232XX
226-1477(2) 226-4415 224-2486 S41154(3) 1-.082" 2-3/16" Oil Pan OS31585
(5198899) (5132803) (5198877) (5198822) 3-3/32" Valve Cvr VS38767
HIGH Manif Set MS15118
BRINELL Front Seal 46289
SLEEVE Rear Seal 47905
Rear Seal 48005
S40232(4) 1-.082" 2-3/16" 4.125" Shaft
3-.093" Rear Seal SS48005}
Oil Cooler GS33123$
Notes: Oil Cooler GS33127B
1. Early Design, (Contains Piston With .421" Shallow Bowl) Oil Cooler GS33131,
2. Late Design, (Contains Piston With .468" Deep Bowl) Fuel Pump D24971
3. Sleeved Engine, XE60 Oil Rings Inj Tube 216-1136*
X Order front and rear crankshaft
seals separately.
} Contains Sleeve
$ 6,8 or 13 Plate Single Stack
Cooler
B 18 Plate Single Stack Cooler
, 4 Plate Single Stack Cooler
* Pre-Reamed Inj. Tube Kit W/Viton
O-Ring
52 | © MAHLE 2008/2009
Exh.
2 Exh. 211-1863} 217-4007 212-1110 216-5183 R.B. CB-1265P 10-20-30-40 2.4990/2.5000

(5131961) (5144019)
M.S.
Exh. 211-2536$ 1-2-3 M.B.1897P 10-20-30 2.9990/3.0000
(5197176) Note: Order Separately.
Exh. 218-7817X Valve Seat T.W.3 TW-412S 3.3380/3.3480

(8921502) Note: Contains 4 Pieces, Position No. 3, Use w/MB-1897P.
} 1.40" Head Dia., 5.55" O.A.L. Cam & Bal. Shaft Bushing Set
$ Opt. H.D. For 4-Valve Head 1.09" Head Dia., 5.55" O.A.L. C.S. SH-698S
X 1.156" C.Bore 1-3 SH-686
2 SH-687
CAMSHAFT/TIMING COMPONENTS
214-1107 } Cam Follower

(8923814)
} Roller W/Bushing And Pin Set-3cyl.
3 Exh. 211-1863 217-3832j 216-5234 R.B. CB-1265P 10-20-30-40 2.4990/2.5000

(5119992)
M.S.
Exh 211-2536 $ 217-4007 X 212-1110 216-5183 X 1-2-3-4 MB-1897P 10-20-30 2.9990/3.0000
(5197176) (5131961) (5144019) Note: Order Separately.
Exh 218-7817} Valve Seat T.W.4 TW-412S 3.3380/3.3480

Note: Cam & Bal. Shaft Bushing Set

$ Opt. Prem. H.D. 1.09" Head Diam., 5.55" O.A.L. C.S. SH-699S
j 2 Exhaust Valves Per Cylinder 1-3 SH-686
X All w/ 4 Valves Per Cylinder 2 SH-687
} 1.156" C.Bore

(8923814)
} Roller W/Bushing And Pin Set-3cyl.
CRANKSHAFT
247-5188 Crankshaft
(8926897)
© MAHLE 2008/2009 | 53
4 159 CID (2.6L) 3-53N DIESEL
3.875" 3 226-1478(1) 226-4415 S41154(3) 1-.082" 2-3/16" Full Set FS12232AX

(5198903) (5132803) (5198822) 3-3/32" Head Set HS12232X
High 3-3/32" 223-3622 Head Gskt CH12232X
Brinell (2 Req’d.) Lower Set CS12232XX
Sleeve Pan Set OS31585
Valve Cvr VS38767
226-1477(2) 226-4415 224-2486 S41154(3) 1-.082" 2-3/16" Manif Set MS15118
(5198899) (5132803) (5198877) (5198822) 3-3/32" Front Seal 46289
High Rear Seal 47905
Brinell Rubber
Sleeve Rear Seal 48005
4.125" Shaft
S40232(4) 1-.082" 2-3/16" Rear Seal SS48005}
3-.093" Oil Cooler GS33123$
Oil Cooler GS33127B
Notes: Oil Cooler GS33131,
1. Early Design, (Contains Piston With .421" Shallow Bowl) Fuel Pump D24971
2. Late Design, (Contains Piston With .468" Deep Bowl) Inj Tube 216-1136*
4. Sleeved Engine, XE85 Oil Rings X Order Front and Rear Crankshaft
Seals Separately.
} Contains Sleeve
Cooler
* Pre-Reamed Inj. Tube Kit W/Viton
O-Ring
54 | © MAHLE 2008/2009
Exh.
4 Exh. 211-1863} 217-4007 212-1110 216-5183 R.B. CB-1265P 10-20-30-40 2.4990/2.5000

(513961) (5144019)
M.S.
Exh. 211-2536$ 1-2-3-4 MB-1897P 10-20-30 2.9990/3.0000
Exh 218-7817X Valve Seat T.W.4 TW-412S 3.3380/3.3480

} For 4 Valve Head; 1.09" Head Dia., 5.55" O.A.L. Cam & Bal. Shaft Bushing Set
$ Opt. Prem. H.D. For 4 Valve Head; 1.09 Head Dia., 5.55" O.A.L. C.S. SH-699S
X 1.156"C.Bore 1-3 SH-686
2 SH-687

(8923814)
} Roller W/Bushing & Pin Set.
CRANKSHAFT
247-5188 Crankshaft
(8926897)
© MAHLE 2008/2009 | 55
5 212 CID (3.5L) 4-53 DIESEL
3.875" 4 226-1478(1) 226-4415 S41154(3) 1-.082" 2-3/16" Full Set FS12232B X

(5198903) (5132803) (5198822) 3-3/32" Head Set HS12232
High 223-3622 Head Set HS12232B
Brinell (2 Req’d.) OEM Equivalent
Sleeve Head Gskt CH12232
Lower Set CS12232X
226-1477(2) 226-4415 224-2486 S41154(3) 1-.082" 2-3/16" Oil Pan OS31584
(5198899) (5132803) (5198877) (5198822) 3-3/32" Valve Cvr VS39855
High Front Seal 46289
Brinell Rear Seal 47905
4.125" Shaft
S40232(4) 1-.082" 2-3/16" Rear Seal SS48005}
Oil Cooler GS33127B
1. Early Design, (Contains Piston With .421" Shallow Bowl) Fuel PumpD24971
2. Late Design, (Contains Piston With .468" Deep Bowl) Inj Tube 216-1136*
4. Sleeved Engine, XE85 Oil Rings X Order front and rear crankshaft
seals separately.
} Contains Sleeve
Cooler
* Inj. Tube Kit W/Viton O-Ring
6 212 CID (3.5L) 4-53N DIESEL
3.875" 4 226-1478(1) 226-4415 S41154(3) 1-.082" 2-3/16" Full Set FS12232BX

(5198903) (5132803) (5198822) 3-3/32" Head Set HS12232
High 223-3622 Head Gskt CH12232
Brinell (2 Req’d.) Lower Set CS12232X
Valve Cvr VS39855
226-1477(2) 226-4415 224-2486 S41154(3) 1-.082" 2-3/16" Front Seal 46289
(5198899) (5132803) (5198877) (5198822) 3-3/32" Rear Seal 47905
High Rear Seal 48005
Brinell 4.125" Shaft
Sleeve Rear Seal SS48005}
Oil Cooler GS33123$
S40232(4) 1-.082" 2-3/16" Oil Cooler GS33127B
3-.093" Oil Cooler GS33131,
Fuel PumpD24971
Notes: Inj Tube 216-1136
1. Early Design, (Contains Piston With .421" Shallow Bowl)
2. Late Design, (Contains Piston With .468" Deep Bowl) X Order Front and Rear Crankshaft
3. Sleeved Engine, XE60 Oil Rings Seals Separately.
4. Sleeved Engine, XE85 Oil Rings } Contains Sleeve
Cooler
56 | © MAHLE 2008/2009
Exh.
5 Exh. 211-1863 } 217-3832 216-5234X R.B. CB-1265P 10-20-30-40 2.4990/2.5000

(5119992)
M.S. MS-502P 10-20-30 2.9990/3.0000
Exh 211-2536 j 217-4007 212-1110 1-4 MB-1897P
(5197176) (5131961) (5144019) 5 MB-2522W
Exh 218-7871$ Valve Seat T.W.5 TW-412S 3.3380/3.3480

(8925981) Note: Contains 4 Pieces, Position No. 5, Use w/MS-502P.
X 2 Exhaust Valves Per Cylinder Cam & Bal. Shaft Bushing Set
} Excluding 4-53T C.S. SH-700S
j Opt. Prem. HD 1.09" Head Diam., 5.55" O.A.L. 1-5 SH-686
$ 1.156" C.Bore 2-4 SH-687
5 SH-688
214-1107 † † Cam Follower

(8923814)
† † Roller W/Bushing and Pin Set.
6 Exh. 211-1863} 217-4007 212-1110 216-5183 R.B. CB-1265P 10-20-30-40 2.4990/2.5000

(5131961) (5144019)
M.S. MS-502P 10-20-30 2.9990/3.0000
Exh. 211-2536$ 1-4 MB-1897P
(5197176) 5 MB-2522W
Exh 218-7817$ T.W.5 TW-412S 3.3380/3.3480

(8925981) Note: Contains 4 Pieces, Position No. 5, Use w/MS-502P.
} For 4 Valve Head, 1.09" Head Dia., 5.55" O.A.L. Cam & Bal. Shaft Bushing Set
$ Opt. Prem. H.D., 1.09" Head Dia., 5.55" O.A.L. C.S. SH-700S
$ 1.156"C.Bore 1-5 SH-686
2-4 SH-687
CAMSHAFT/TIMING COMPONENTS 3 SH-688

(8923814)
© MAHLE 2008/2009 | 57
7 212 CID (3.5L) 4-53T DIESEL
1-1/2" PIN DIAMETER:

3.875" 4 226-1751 226-4415 S41449 1-.082" 2-3/16" Full Set FS12232BX
(5149734) (5132803) (5149359) 3-3/32" Head Set HS12232
Brinell (2 Req’d) Lower Set CS122232X
Valve Cvr VS39855
Front Seal 46289
Rear Seal 47905
Rear Seal 48005
4.125" Shaft
Rear Seal SS48005}
Oil Cooler GS33123$
Oil Cooler GS33127B
Oil Cooler GS33131,
Fuel PumpD24971
Inj Tube 216-1136*
X Order Front and Rear Crankshaft

Seals Separately.
} Contains Sleeve
Cooler
58 | © MAHLE 2008/2009
Exh.
7 Exh. 211-2536 217-4007 212-1110 216-5183 R.B. CB-1265P 10-20-30-40 2.4990/2.5000

(513961) (5144019)
M.S. MS-1525P 10-20 2.9990/3.0000
Exh. 218-7817 $ Valve Seat 1-4 MB-2857P
(8925981) 5 MB-2522W
$ 1.156" C.Bore T.W.5 TW-412S 3.3380/3.3480

Note: Contains 4 Pieces, Position No. 5, Use w/MS-1525P.
214-1107 } Cam Follower C.S. SH-700S
(8923814) 1-5 SH-686
2-4 SH-687
} Roller W/Bushing & Pin Set. 3 SH-688
© MAHLE 2008/2009 | 59
8 318 CID (5.2L) 6V-53 DIESEL
3.875" 6 226-1478 226-4415 S41154(2) 1-.082" 2-3/16" Full Set FS12232C X

(5198903) (5132803) (5198822) Head Set HS12232X
High 3-3/32" 223-3622 2 Sets Req’d.
Brinell (2 Req’d.) Head Gskt CH12232X
Sleeve Lower Set CS12232Wj
Pan set OS30753
226-1477(1) 226-4415 224-2486(1) S41154(2) 1-.082" 2-3/16" Valve Cvr VS38767 (2)
(5198899) (5132803) (5198877) (5198822) 3-3/32" Manif Set MS15118
4.125" Shaft
S40232(3) 1-.082" 2-3/16" Rear Seal SS48005}
3-.093" Front Seal 46289
Oil Cooler GS33123$
Notes: Oil Cooler GS33127B
1. Late Design, Mexican Hat Recessed Head, Cast Iron 21:1 Comp Ratio Oil Cooler GS33131,
2. XE60 Oil Rings Fuel PumpD24971
3. XE85 Oil Rings Inj Tube 216-1136*

Seals Separately.
} Contains Sleeve
Cooler
j All exc. Turbo, Order Front & Rear
Seals Separately
60 | © MAHLE 2008/2009
Exh.
8 Note: For 4 Valve Cylinder Heads R.B. CB-674P 10-20-30 2.7490/2.7500

Exh. 211-1863 } 212-1110 216-5183 Note: To S/N 6D-17960 (Upper Half Has 1 Oil Hole)
(5144019)
M.S. MS-506P 10-20 3.4990/3.5000
Exh. 211-2536 j 217-4007 1-4 MB-1931P
(5197176) (5131961) 4 MB-2524W
Note: S/N 6D-17961-Up (Upper Half Has 7 Oil Holes)
} Excluding GV-53T
j Opt. Prem. H.D. M.S. MS-885P 10-20-30 3.4990/3.5000
1-4 MB-2474P
Note: For 2 Valve Cylinder Heads 4 MB-2524W
Exh. 211-1863 } 217-3832 216-5234 T.W.4 TW-411S 3.838/3.848

MB-2524W
} Excluding GV-53T Note: Contains 4 Pieces, Position No. 4, Use w/MS-506P, MS-885P
Exh. 218-7817 $ Valve Seat Cam & Bal. Shaft Bushing Set
(8925981) C.S. SH-701S
1-4 SH-686
$ 1.156" C.Bore, 2-3 SH-687

(8923814)
} Roller W/Bushing & Pin Set-3Cyl.
CRANKSHAFT
247-5124 Crankshaft .010 Undersize

(23504732)
(5144616)
247-5125 Reman Crankshaft .010 Undersize

(23504732)
(5144616)
© MAHLE 2008/2009 | 61
9 318 CID (5.2L) 6V-53N DIESEL
3.875" 6 226-1478 226-4415 S41154(2) 1-.082" 2-3/16" Full Set FS12232C X

(5198903) (5132803) (5198822) Head Set HS12232X
High 3-3/32" 223-3622 2 Sets Req’d.
Brinell (2 Req’d.) Head Gskt CH12232X
Pan Set OS30753
226-1477(1) 226-4415 224-2486(1) S41154(2) 1-.082" 2-3/16" Valve Cvr VS38767
(5198899) (5132803) (5198877) (5198822) 3-3/32" Manif Set MS15118
4.125" Shaft
S40232(3) 1-.082" 2-3/16" Rear Seal SS48005}
Oil Cooler GS33127B
1. Late Design, Mexican Hat Recessed Head, Cast Iron 21:1 Comp Ratio Fuel PumpD24971
2. XE60 Oil Ring Inj Tube 216-1136*
3. XE85 Oil Ring
Seals Separately.
j All Exc. Turbo, Order Front &
Rear Seals Separately.
} Contains Sleeve Oversize
$ 6/8/13 Plate Single Stack Cooler
62 | © MAHLE 2008/2009
Exh.
9 Exh. 211-1863 217-4007 212-1110 216-5183 R.B. CB-674P 10-20-30 2.7490/2.7500

(5131961) (5144019) Note: To S/N 6D-17960 (Upper Half Has 1 Oil Hole)
Exh. 218-7817 $ Valve Seat M.S. MS-506P 10-20 3.4990/3.5000

(8925981) 1-4 MB-1931P
4 MB-2524W
$ 1.156" C. Bore Note: S/N 6D-17961-Up (Upper Half Has 7 Oil Holes)
CAMSHAFT/TIMING COMPONENTS M.S. MS-885P 10-20-30 3.4990/3.5000

1-4 MB-2474P
214-1107 } Cam Follower 4 MB-2524W
(8923814)
T.W.4 TW-411S 3.838/3.848
} Roller W/Bushing & Pin Set. Note: Contains 4 Pieces, Position No. 4, Use w/MS-506P, MS-885P
CRANKSHAFT Cam & Bal. Shaft Bushing Set

C.S. SH-701S
1-4 SH-686
247-5124 Crankshaft .010 Undersize 2-3 SH-687
(5144616)

(514616)
© MAHLE 2008/2009 | 63
10 318 CID (5.2L) 6V-53T DIESEL
3.875" 6 226-1751 226-4415 S41449 1-.082" 2-3/16" Full Set FS12232CX

(5149734) (5132803) (5149359) 3-3/32" Head Set HS12232X
High 223-3634 2 Sets Req’d.
Brinell (2 Req’d) Head Gskt CH12232X
Pan Set OS30753
Valve Cvr VS38767
Manif Set MS15118
2 Sets Req’d
Front Seal 46289
Rear Seal 47905
Rear Seal 48005
4.125" Shaft
Rear Seal SS48005}
Oil Cooler GS33123$
Oil Cooler GS33127B
Oil Cooler GS33131,
Fuel PumpD24971
Inj Tube 216-1136*

seals separately.
j All Exc. Turbo, Order front & rear
Seals Separately.
} Contains Sleeve Oversize
$ 6/8/13 Plate Single Stack Cooler
11 424CID (6.9L) 8V-53 DIESEL
3.875" 8 226-1478 226-4415 S41154(2) 1-.082" 2-3/16" Head Set HS12232

(5198903) (5132803) (5198822) 3-3/32" 2 Sets Req’d
High 223-3622 Inj Tube 216-1136*
Sleeve * Inj. Tube Kit W/Viton O-Ring
226-1477(1) 226-4415 224-2486 S41154(2) 1-.082" 2-3/16"

(5198899) (5132803) (5198877) (5198822) 3-3/32"
High
Brinell
Sleeve
S40232(3) 1.082" 2-3/16"

3-.093"
Notes:
1. Late Design, Mexican Hat Recessed Head, 21:1 Comp. Ratio
2. XE60 Oil Ring
3. XE85 Oil Ring
64 | © MAHLE 2008/2009
Exh.
10 Exh. 211-2536 217-4007 212-1110 216-5183 R.B. CB-674P 10-20-30 2.7490/2.7500

(5131961) (5144019) Note: To S/N 6D-17960 (Upper Half Has 1 Oil Hole)
Exh. 218-7817 $ Valve Seat M.S. MS-506P 10-20 3.4990/3.5000

(8925981) 1-4 MB-1931P
4 MB-2524W
$ 1.156" C. Bore Note: S/N 6D-17961-Up (Upper Half Has 7 Oil Holes)
CAMSHAFT/TIMING COMPONENTS M.S. MS-885P 10-20-30 3.4990/3.5000

1-4 MB-2474P
214-1107 } Cam Follower 4 MB-2524W
(8923814)
T.W.4 TW-411S 3.838/3.848
} Roller W/Bushing & Pin Set. Note: Contains 4 Pieces, Position No. 4, Use w/MS-506P, MS-885P
(4 MB2524W Req’d If Ordering Separately.)
CRANKSHAFT
247-5124 Crankshaft .010 Undersize C.S. SH-701S
(5144616) 1-4 SH-686
2-3 SH-687
(5144616)
11 Exh. 211-2536 212-1110 216-5183 R.B. CB-674P 10-20-30 2.7490/2.7500

(5144019)
M.S. MB-1931P 10-20 3.4990/3.5000
Exh. 218-7817$ Valve Seat 1-2-3
(8925981) 4-5
Note: Thru Eng. SN 6D-17960 (1 Oil Hole In Upper Half Bearing.)
$ 1.156" C. Bore
M.S. MB-2474P 10-20 3.4990/3.5000
CAMSHAFT/TIMING COMPONENTS 1-2-3
4-5
214-1107 } Cam Follower Note: MB2474P From Eng SN 6D-17961 (7 Oil Holes In Upper Half Bearing.)
(8923814)
T.W.5 TW-411S 3.838/3.848
} Roller W/Bushing & Pin Set. Note: Contains 4 Pieces, Position Number 5, Use w/MB-1931P, MB-2474P.

C.S. SH-686S
1-5 SH-686
2-4 SH-687
3 SH-688
© MAHLE 2008/2009 | 65
12 424CID (6.9L) 8V-53N DIESEL
3.875" 8 226-1478 226-4415 S41154(2) 1-.082" 2-3/16" Head Set HS12232

(5198903) (5132803) (5198822) 3-3/32" 2 Sets Req’d
Brinell (2 Req’d.) Valve Cvr VS39855
Sleeve 2 Sets Req’d.
Front Seal 46289
226-1477(1) 226-4415 224-2486 S41154(2) 1-.082" 2-3/16" Rear Seal 47905
(5198899) (5132803) (5198877) (5198822) 3-3/32" Rear Seal 48005
High 4.125" Shaft
Brinell Rear Seal SS48005}
Sleeve Oil Cooler GS33123$
Oil Cooler GS33127B
S40232(3) 1.082" 2-3/16" Oil Cooler GS33131,
3-.093" Fuel PumpD24971
Inj Tube 216-1136*
Notes:
1. Late Design, Mexican Hat Recessed Head, 21:1 Comp. Ratio } Contains Sleeve Oversize
2. XE60 Oil Ring $ 6/8/13 Plate Single Stack Cooler
3. XE85 Oil Ring B 18 Plate Single Stack Cooler
13 424CID (6.9L) 8V-53T DIESEL
3.875" 8 226-1751 226-4415 S41449 1-.082" 2-3/16" Head Set HS12232

(5149734) (5132803) (5149359) 3-3/32" 2 Sets Req’d
High 223-3634 Inj Tube 216-1136*
Brinell (2 Req’d)
Sleeve * Inj. Tube Kit W/Viton O-Ring
66 | © MAHLE 2008/2009
Exh.
12 Exh. 211-1863 217-4007 212-1110 216-5183 R.B. CB-674P 10-20-30 2.7490/2.7500

(5131961) (5144019)
M.S. MB-1931P 10-20 3.4990/3.5000
Exh. 211-2536} 1-2-3
(5197176) 4-5
Note: Thru Eng. SN 6D-17960 (1 Oil Hole In Upper Half Bearing.)
Exh 218-7817$ Valve Seat
(8925981) M.S. MB-2474P 10-20 3.4990/3.5000
1-2-3
} Opt. Prem. HD, 1.09" Head Diam., 5.55" O.A.L. 4-5
$ 1.156" C. Bore Note: MB2474P From Eng SN 6D-17961 (7 Oil Holes In Upper Half Bearing.)
CAMSHAFT/TIMING COMPONENTS T.W.5 TW-411S 3.838/3.848

Note: Contains 4 Pieces, Position Number 5, Use w/MB-1931P,
214-1107 } Cam Follower MB-2474P.
(8923814)
Note: C.S. SH-686S
} Roller W/Bushing & Pin Set. 1-5 SH-686
2-4 SH-687
3 SH-688
13 Exh. 211-2536 217-4007 212-1110 216-5183 R.B. CB-674P 10-20-30 2.7490/2.7500

(5197176) (5131961) (5144019)
M.S. MB-1931P 10-20 3.4990/3.5000
Valve Seat 1-2-3
Exh. 218-7817$ 4-5
(8925981) Note: Thru Eng. SN 6D-17960 (1 Oil Hole In Upper Half Bearing.)
$ 1.156" C. Bore M.S. MB-2474P 10-20 3.4990/3.5000

4-5
CAMSHAFT/TIMING COMPONENTS Note: MB2474P From Eng SN 6D-17961 (7 Oil Holes In Upper Half Bearing.)
214-1107 } Cam Follower T.W.5 TW-411S 3.838/3.848

(8923814) Note: Contains 4 Pieces, Position Number 5, Use w/MB-1931P,
MB-2474P.
C.S. SH-686S
1-5 SH-686
2-4 SH-687
3 SH-688
© MAHLE 2008/2009 | 67
14 142 CID (2.3L) 2-71 DIESEL
4.250" 2 226-1220(1) 226-4220(1) 224-2469 SC80061(3) 4-1/8" 2-3/16" Head Set HS3130
(23505309) (23504931) (5189054) (5193477) Lower Set CS3130
High 17 to 1 C.R. Rear Seal 46843
Brinell Has .810" Fuel Pump D24971
Sleeve Port Hgt. Inj Tube 216-1136*
226-1946 226-4466(2) 224-2260 S41900(4) 1-7/64" 2-3/16" 223-3548 * Inj. Tube Kit W/Viton O-Ring
(23522947) (23502020) (23522495) (23522955) 2-3/32"
High 18.7 to 1 C.R.
Brinell Has 1.05"
Sleeve Port Hgt.
226-1633(2) 226-4466(2) 224-2485 S40653(5) 4-.084" 2-3/16"

(23505306) (23502020) (5149234) (23514970)
High 18.7 to 1 C.R.
Brinell Has 1.05"
Sleeve Port Hgt.
223-8004
Retainer
Notes:
1. Available With 10-20 Oversize O.D. Sleeve.
2. Available With 1-10-20 Oversize O.D. Sleeve.
3. Chrome Second Ring, Chrome Steel Top Ring
4. Keystone Top Ring
5. Chrome Steel Comp Ring
68 | © MAHLE 2008/2009
Exh.
14 Exh. 211-1283 } 217-3680 212-1019 216-5117j R.B. CB-1596P 10-20-30-40-50 2.7490/2.7500

(5193666) (5120930)
M.S. MB-1276P 10-20-30 3.4990/3.5000
212-1121X 216-5118$ 1-2-3
} 30° Valve Face
j Single Groove Stem T.W.3 TW-411S 3.838/3.848
X Crosshead Piston 2 Piece Note: Contains 4 Pieces, Position No. 3, Use w/MB-1276P.
$ Performer Hardened Steel
218-7521 Valve Seat Insert

(8923814)
CRANKSHAFT

(5144188)

(5144188)

(5144188)
216-7507 Connecting Rod Nut
© MAHLE 2008/2009 | 69
15 213 CID (3.5L) 3-71 DIESEL
4.250" 3 226-1220(1) 226-4220(1) 224-2469 SC80061(4) 4-1/8" 2-3/16" Full Set FS12197L* X
(23505309) (23504931) (5189054) (5193477) (Use With Head Set & Rear Main Seal
High 17 to 1 C.R. to Make Full Set)
Brinell Has .810" Head Set HS12197A*
Sleeve Port Hgt. OEM HeadHS12197L*
OEM Equivalent (Valve Cover Gasket
226-1946(3) 226-4466 224-2260(6) S41900(7) 1-7/64" 2-3/16" 223-3548 Not Includes)
(23522947) (23502020) (23522495) (23522955) 2-3/32" Head Gsk CH12197
High 18.7 to 1 C.R. Lower Set CS12197ZX
Brinell Has 1.05" Pan Set OS30831
Sleeve Port Hgt. Valve Cvr VS39858* *
All, exc. Aluminum Cover Victo-Tech
226-1633(2) 226-4466 224-2485(5) S40653(8) 4-.084" 2-3/16" OEM rubber type INCLUDED WITH
(23505306) (23502020) (5149234) (23514970) HS12197A
High 18.7 to 1 C.R. Valve Cvr VS38673* *
Brinell Has 1.05" All, Exc. Aluminum Cover (Prem.
Sleeve Port Hgt. Cork-Rubber)
Valve Cvr VS39862* *
Notes: All w/Aluminum Cover (Victo-Tech)
1. Available With 10-20 Oversize O.D. Sleeve. Except N65 Injectors (Requires New Cylinder Sleeve Front Seal 47095
Insert Rings) Also Available With 10-20 Oversize O.D. Sleeve Rear Seal 46843
2. N65 Injectors Special Order Engines, Trunk Style Piston, (Flange Annealed to 20-35 Rockwell Rear Seal SS47870
"C", Replace in Complete Sets, Requires New Cylinder Sleeve Insert Rings, Sleeve Hardened to Contains Sleeve, Oversize
40-45 Rockwell "C"). 1.050" Port Height. Also Available With 1-10-20 Oversize Sleeve. Rear Seal 47870
3. Contains OE Design Crosshead Piston With The Sealing Ring In The Crown, Hardened). 1.050" Oversize Seal Only
Port Height Water Pmp D24971
4. Ex. N65 Injectors Pump to Blower
5. N65 Injectors Special Order Engines, Trunk Style Piston, Recessed Head Seal 63550
6. Naturally Aspirated Access. Drive Seal 2.254" O.D. Shaft
7.Chrome Steel Comp Ring, Keystone Top Ring Blower 46471
8.Chrome Steel Comp Ring Misc. H36960
Cyl. Block Hand Hole Cover
Misc. 2014A
Cyl. Block Hand Hole Stud Gasket
Fuel Pump D24971
Water Outl C25072
Idler Seal 49445
Oil Cooler GS33124}
Oil Cooler GS33126j
Oil Cooler GS33127,
Oil Cooler GS33131B
Inj Tube 216-1136*
* High Block.
* * Two Sets Required for Engines
w/Jacobs Engine Brake
seals separately.
} 6/8/13 Plate Single Stack
Cooler
j 24 Plate Single Stack Cooler
70 | © MAHLE 2008/2009
Exh.
15 Exh. 211-1283 $ 217-3680 212-1019 216-5231 R.B. CB-1596P 10-20-30-40-50 2.7490/2.7500

(5193666) (5120930)
M.S. MB-1276P 10-20-30-40 3.4990/3.5000
212-1121X 216-5117} 1-2-3
4
216-5118j Note: Order Separately.
$ 30° Valve Face T.W.4 TW-411S 3.838/3.848

X Crosshead Piston 2 Piece Note: Contains 4 Pieces, Position No. 4, Use w/MB-1276P.
j Performer Hardened Steel
} Single Groove Stem C.S. SH-468 (3 Bearings Req’d.)
Note: Camshaft Bearings-Includes Steel Bushing in Center Hole
C.S. SH-525 (3 Bearings Req’d.)
Note: Camshaft Bearings-Without Steel Bushing in Center Hole
(8923814) C.S. SH-477WS (4 Washers Per Set)
SH-477W
216-7507 Connecting Rod Nut Note: Cam and Bal. Shaft Thrust Washer Set S/N 3A-27385-Up
} Roller W/Bushing & Pin Set-3Cyl.
CRANKSHAFT
247-5046 Crankshaft
(5184215)

(5184215)

(5184215)
© MAHLE 2008/2009 | 71
16 284 CID (4.7L) 4-71 DIESEL
4.250" 4 226-1220(1) 226-4220(1) 224-2469(4) SC80061 4-1/8" 2-3/16" Full Set FS12197G* X
(23505309) (23504931) (5189054) (5193477) Head Set HS12197J*
High 17 to 1 C.R. Head Set HS12197B*
Brinell Has .810" OEM Rubber Valve Cvr Gskt Incl
Sleeve Port Hgt. Head Set HS12197G*
OEM Equiv. (Valve Cvr Gskt Not Incl)
226-1946(3) 226-4466 224-2260(6) S41900(7) 1-7/64" 2-3/16" 223-3548 Head Gsk CH12197X
(23522947) (23502020) (23522495) (23522955) 2-3/32" Lower Set CS12197XX
High 18.7 to 1 C.R. Pan Set OS31771
Brinell Has 1.05" Valve Cvr VS39844* *
Sleeve Port Hgt. All, exc. Aluminum Cover (Prem.
Cork-Rubber)
226-1633(2) 226-4466(2) 224-2485(5) S40653(8) 4-.084 2-3/16" Valve Cvr VS39859* *
(23505306) (23502020) (5149234) (23514970) All, exc. Aluminum Cover (Victo-Tech,
High 18.7 to 1 C.R. OEM Rubber Type)
Sleeve Port Hgt. All, w/Aluminum Cover (Victo-Tech)
Front Seal 47095
Notes: Rear Seal 46843
1. Available With 10-20 Oversize O.D. Sleeve. Rear Seal SS47870
2. N65 Injectors Special Order Engines, Trunk Style Piston, (Flange Annealed to 20-35 Rockwell Manif Set MS18628S
"C", Replace in Complete Sets, Requires New Cylinder Sleeve Insert Rings, Sleeve Hardened to Water Pmp D24971
40-45 Rockwell "C"). 1.050" Port Height Pump to Blower
3. Contains OE Design Crosshead Piston With The Sealing Ring In The Crown, Hardened). 1.050" Seal 63550
Port Height Access. Drive Seal 2.254" O.D. Shaft
4. Ex. N65 Injectors Misc. H36960
5. N65 Injectors Special Order Engines, Trunk Style Piston, Recessed Head Cyl. Block Hand Hole Cover
6. Naturally Aspirated Misc. 2014A
7.Chrome Steel Comp. Ring, Keystone Top Ring. Cyl. Block Hand Hole Stud Gasket
8.Chrome Steel Comp. Ring. Fuel Pump D24971
Water Outl C25072
Oil Cooler GS33124}
Oil Cooler GS33126j
Oil Cooler GS33127,
Oil Cooler GS33131B
Inj Tube 216-1136* * *
seals separately.
Cooler
* High Block
w/Jacobs Engine Brake.
* * * Inj. Tube Kit W/Viton O-Ring
72 | © MAHLE 2008/2009
Exh.
16 Exh. 211-2462 217-3832$ 212-1079* 216-5234 R.B. CB-1596P 10-20-30-40-50 2.7490/2.7500

(23500501) (5119992) (5111339) (5149771)
M.S. MB-1276P 10-20-30-40 3.4990/3.5000
Exh. 211-1283 } 217-3680B 212-1019* * 216-5117 1-2-3
5193666) (5120930) 4-5
212-1121X 216-5118j
T.W.5 TW-411S 3.838/3.848
Exh. 218-7521 Tapered I.D. Valve Seat Note: Contains 4 Pieces, Position No. 5, Use w/MB-1276P.
} 30° Valve Face C.S. SH-468 (4 Bearings Req’d.)

$ 2 1/2" Length; .313 ID, .250 O.A.L. Note: Camshaft Bearings-Includes Steel Bushing in Center hole
B .345 ID, 3.25 O.A.L.
* O.D. 55/64" C.S. SH-525 (4 Bearings Req’d.)
* * O.D. 1-7/64" Note: Camshaft Bearings-Without Steel Bushing in Center Hole
X Crosshead Piston, 2 Piece, O.D. 61/64"
j Performer Hardened Steel C.S. SH-477WS (4 Washers Per Set)
SH-477W
CAMSHAFT/TIMING COMPONENTS Note: Cam and Bal. Shaft Thrust Washer Set S/N 4A-59281-Up
214-1107} Roller Set , Cam Follower

(8923814)
} Roller W/Bushing & Pin Set -3 Cyl.
© MAHLE 2008/2009 | 73
17 284 CID (4.7L) 4-71E DIESEL
4.250" 4 226-1633(1) 226-4466(1) 224-2485 S40653(4) 4-.084" 2-3/16" Full Set FS12197G* X
(23505309) (23504931) (5189054) (5193477) Head Set HS12197J*
High 18.7 to 1 C.R. Head Set HS12197B*
Brinell Has 1.05" OEM Rubber Valve Cover Gasket
Sleeve Port Hgt. Included
Head Set HS12197G*
226-1946(2) 226-4466(1) 224-2260(2) S41900(5) 1-7/64" 2-3/16" 223-3548 OEM Equivalent (Valve Cover Gasket
(23522947) (23502020) (23522495) (23522955) 2-3/32" Not Included)
High 18.7 to 1 C.R. Head Gsk CH12197X
Brinell Has 1.05" Lower Set CS12197XX
Sleeve Port Hgt. Pan Set OS31771
226-4464(3) S103A(7) 1-.084" 3-1/8" All, exc. Aluminum Cover (Prem.
(23502023) 2-3/16" Cork-Rubber
Has .950" All, exc. Aluminum Cover (Victo-Tech,
Port Hgt. OEM Rubber Type)
Notes: All, w/Aluminum Cover (Victo-Tech)
1. Available With 1-10-20 Oversize O.D. Sleeve. Manif Set MS18628S
2. Contains OE Design Crosshead Piston With the Sealing Ring in the Crown, Hardened, Requires Front Seal 47095
New Cylinder Sleeve Insert Rings 1.050" Port Height Rear Seal 46843
3. California Rear Seal SS47870
4. Chrome Steel Comp. Ring. Water Pmp D24971
5. Chrome Steel Comp. Ring, Keystone Top Ring. Pump to Blower
6. Chrome Second Ring, Chrome Steel Top Ring. Seal 63550
Access. Drive Seal 2.254" O.D. Shaft
Misc. H36960
Misc. 2014A
Fuel Pump D24971
Water Outl C25072
Oil Cooler GS33124}
Oil Cooler GS33126j
Oil Cooler GS33127,
Oil Cooler GS33131B
Inj Tube 216-1136* * *

seals separately.
Cooler
* High Block
74 | © MAHLE 2008/2009
Exh.
17 Exh. 211-2462 217-3832* 212-1079* * 216-5234 R.B. CB-1596P 10-20-30-40-50 2.7490/2.7500

(23500501) (5119992) (5111339) (5149771)
M.S. MB-1276P 10-20-30-40 3.4990/3.5000
211-1283 212-1121* * * 1-2-3
(5193666) 4-5
Exh. 217-3946} -Machined For Seal
T.W.5 TW411S 3.838/3.848
Exh. 218-7373$ Tapered I.D. Valve Seat Note: Contains 4 Pieces, Position No. 5, Use w/MB-1276P.
* 2-1/2" Long C.S. SH-468 (4 Bearings Req’d.)

* * O.D. 55/64" Note: Camshaft Bearings-Includes Steel Bushing in Center Hole
* * * O.D. 61/64"
} 2-3/8" Long C.S. SH-525 (4 Bearings Req’d.)
$ Avail. .010" & .030" Oversize) Note: Camshaft Bearings-Without Steel Bushing in Center Hole
CAMSHAFT/TIMING COMPONENTS C.S. SH-477WS (4 Washers Per Set)

SH-477W
214-1107 X Cam Follower Note: Cam and Bal. Shaft Thrust Washer Set S/N 4A-59281-Up
(8923814)
X Roller W/Bushing & Pin Set- 3Cyl.
© MAHLE 2008/2009 | 75
18 284 CID (4.7L) 4-71N DIESEL
2-Piece Crosshead Piston:

4.250" 4 226-1946(1) 226-4466(1) 224-2260 S41900(4) 1-7/64" 2-3/16" 223-3548 Full Set FS12197G* X
(23522947) (23502020) (23522497) (23522955) 2-3/32" Head Set HS12197J*
High 18.7 to 1 C.R. Head Set HS12197B*
Brinell Has 1.05" OEM Rubber Valve Cover Gasket
Sleeve Port Hgt. Included
Head Set HS12197G*
Trunk-Type Piston: OEM Equivalent (Valve Cover Gasket
226-1633(2) 226-4466(1) 224-2485 S40653(5) 4-.084" 2-3/16" Not Included)
(23505306) (23502020) (23522495) (23514970) Head Gsk CH12197X
High 18.7 to 1 C.R. Lower Set CS12197XX
Sleeve Port Hgt. Valve Cvr VS39844* *
All, exc. Aluminum Cover (Prem.
226-4464(3) Cork-Rubber
(23502023) Valve Cvr VS39859* *
Has .950" All, exc. Aluminum Cover (Victo-Tech,
Port Hgt. OEM Rubber Type)
Notes: All, w/Aluminum Cover (Victo-Tech)
1. Available With 1-10-20 Oversize O.D. Sleeve. Manif Set MS18628S
2. Available With 1-10-20 Oversize O.D. Sleeve Front Seal 47095
3. California Rear Seal 46843
4. Chrome Steel Comp. Ring, Keystone Top Ring. Rear Seal SS47870
5. Chrome Steel Comp. Ring. Contains Sleeve, Oversize
Water Pmp D24971
Pump to Blower
Seal 63550
Misc. H36960
Misc. 2014A
Fuel Pump D24971
Water Outl C25072
Oil Cooler GS33124}
Oil Cooler GS33126j
Oil Cooler GS33127,
Oil Cooler GS33131B
Inj Tube 216-1136* * *

Cooler
seals separately.
* High Block
76 | © MAHLE 2008/2009
Exh.
18 Exh. 211-2462} 217-3832* 212-1079* * 216-5234 R.B. CB-1596P 10-20-30-40-50 2.7490/2.7500

(23500501) (519992) (5111339) (5149771)
M.S. MB-1276P 10-20-30-40 3.4990/3.5000
211-1283 212-1121* * * 1-2-3
(5193666) 4-5
Exh. 217-3946$ Machined For Seal
T.W.5 TW-411S 3.838/3.848
Exh. 218-7373 Tapered I.D. Valve Seat Note: Contains 4 Pieces, Position No. 5, Use w/MB-1276P.
} Turbine Blade High Strength. C.S. SH-468 (4 Bearings Req’d.)

* 2-1/2" Long Note: Camshaft Bearings-Includes Steel Bushing in Center Hole
* * To S/N 8V-1691
* * * From S/N 8V-1692 C.S. SH-525 (4 Bearings Req’d.)
$ 2-3/8" Long Note: Camshaft Bearings-Without Steel Bushing in Center Hole
CAMSHAFT/TIMING COMPONENTS C.S. SH-477WS (4 Washers Per Set)

SH-477W
214-1107 } Cam Follower Note: Cam and Bal. Shaft Thrust Washers Set S/N 4A-59281-Up
(8923814)
Note:
} Roller W/Bushing & Pin Set- 3Cyl.
© MAHLE 2008/2009 | 77
19 426 CID (7.0L) 6-71 DIESEL
4.250" 6 226-1220(1) 226-4220(1) 224-2469(4) SC80061(7) 4-1/8" 2-3/16" Full Set FS12197H,
(23505309) (23504931) (5189054) (5193477) Head Set HS12197Y,
High 17 to 1 C.R. HS12197Y, OEM Rubber Valve Cover
Brinell Has .810" Gasket Included
Sleeve Port Hgt. OEM HeadHS12197H,
Head Gsk CH12197Y
226-1946(3) 226-4466 224-2260(6) S41900(8) 1-7/64" 2-3/16" 223-3548 Lower Set CS12197Y,
(23522947) (23502020) (23522495) (23522955) 2-3/32" Pan Set OS31977
High 18.7 to 1 C.R. Cork-Rubber
Sleeve Port Hgt. Included in Lower Set
226-1633(3) 226-4466(3) 224-2485(5) S40653(9) 4-.084" 2-3/16" All, exc. Aluminum Cover -
(23505306) (23502020) (5149234) (23514970) Victo-Tech, OEM Rubber Type
High 18.7 to 1 C.R. Vavle Cvr VS39845* *
Brinell Has 1.05" All, exc. Aluminum Cover - Premium
Sleeve Port Hgt. Cork-Rubber
Notes: All, w/Aluminum Cover - Victo-Tech
1. Available With 10-20 Oversize O.D. Sleeve. Manif Set MS18628SX
2. N65 Injectors Special Order Engines, Trunk Style Piston, (Flange Annealed to 20-35 Rockwell Front Seal 47095
"C", Replace in Complete Sets, Requires New Cylinder Sleeve Insert Rings, Sleeve Hardened to Rear Seal 46843
40-45 Rockwell "C"). 1.050" Port Height Rear Seal SS47870
3. Contains OE Design Crosshead Piston With The Sealing Ring In The Crown, Hardened. 1.050" Contains Sleeve
Port Height Water Pmp D24971
4. Ex. N65 Injectors Pump to Blower
5. N65 Injectors Special Order Engines, Trunk Style Piston, Recessed Head Blower Ins GS28049
6. Naturally Aspirated Seal 63550
7. Chrome Second Ring, Chrome Steel Top Ring. Access. Drive Seal 2.254" O.D. Shaft
8. Chrome Steel Comp. Ring, Keystone Top Ring. Misc. 2014A
9. Chrome Steel Comp. Ring. Cyl. Block Hand Hole Stud Gasket
Fuel Pump D24971
Water Outl C25072
Oil Cooler GS33124}
Oil Cooler GS33126j
Oil Cooler GS33127$
Oil Cooler GS33131B
Inj Tube 216-1136* * *

seals separately.
Cooler
$ 18 Plate Single Stack Cooler
* High Block
, For Marine Use Use w/Marine
Supplemental Set
78 | © MAHLE 2008/2009
Exh.
19 Exh. 211-1283 } 217-3680 212-1019* 216-5117$ R.B. CB-1596P 10-20-30-40-50 2.7490/2.7500

(5193666) (5120930) (5150289)
M.S. MS-271P 10-20-30-40 3.4990/3.5000
212-1079* * 216-5118X 1-4 MB-1276P
(5111339) 5-6-7
MB-2524W
212-1121* * *
T.W.7 TW-411S 3.838/3.848
Exh. 218-7521 (Tapered I.D.) Valve Seat Note: Contains 4 Pieces, Position No. 7, Use w/MB-1276P.
} 30° Valve Face C.S. SH-468 (5 Bearings Req’d.)

$ Single Groove Stem Note: Camshaft Bearings-Includes Steel Bushing in Center Hole
X Single Groove Stem, Hardened
* O.D. 1-7/64" C.S. SH-525 (5 Bearings Req’d.)
* * O.D. 55/64" Note: Camshaft Bearings-Without Steel Bushing in Center Hole
* * * O.D. 61/64"
C.S. SH-477WS (4 Washers Per Set)
CAMSHAFT/TIMING COMPONENTS SH-477W
Note: Cam and Bal. Shaft Thrust Washer Set S/N 6A-57746-Up
214-1107} Roller Set , Cam Follower
(8923814)
} Roller W/Bushing & Pin Set -3 Cyl.
CRANKSHAFT

(5107033)

(5107033)
© MAHLE 2008/2009 | 79
20 426 CID (7.0L) 6-71E DIESEL
4.250" 6 Trunk-Type Piston: Full Set FS12197H* X ,

226-1633(1) 226-4466(1) 224-2485 S40653(4) 4-.084" 2-3/16" High Block OEM Equivalent
(23505305) (23502020) (5149234) (23514970) Head Set HS12197Y* ,
High 18.7 to 1 C.R. (OEM Rubber Valve Cover Gaskets
Brinell Has 1.05" Included)
Sleeve Port Hgt. OEM HeadHS12197H* $
OEM Equivalent ( Valve Cover
2-Piece Crosshead Piston: Gaskets Not Included)
226-1946(2) 226-4466 224-2260 S41900(5) 1-7/64" 2-3/16" 223-3548 Head Gsk CH12197Y
(23522947) (23502020) (23522495) (23522955) 2-3/32" Lower Set FS12197H* X ,
High 18.7 to 1 C.R. All, (Use w/Head Set & Rear Main
Brinell Has 1.05" Seal to Make Full Set.)
Sleeve Port Hgt. Pan Set OS31977$
Pan Set OS20756 Lower
226-4464(3) S103A(6) 1-.084" 3-1/8" Valve Cvr VS39866* *
(23502023) 2-3/16" All, exc. Aluminum Cover -
Has .950" (Victo-Tech, OEM Rubber Type)
Port Hgt. Valve Cvr VS39845* *
All, exc. Aluminum Cover - (Premium
Notes: Cork-Rubber)
1. Available With 1-10-20 Oversize O.D. Sleeve. Valve Cvr VS39864* *
2. Contains OE Design Crosshead Piston With the Sealing Ring in the Crown, Hardened, Requires All, w/Aluminum Cover - (Victo-Tech)
New Cylinder Sleeve Insert Rings 1.050" Port Height Manif Set MS18628SX
3. California Front Seal 47095
4. Chrome Steel Comp Ring. Rear Seal 46843
5. Chrome Steel Comp. Ring, Keystone Top Ring. Rear Seal SS47870 Contains Slv.
6. Chrome Second Ring, Chrome Steel Top Ring. Water Pmp D24971
Pump to Blower
Seal 63550
Misc. H36960
Misc. 2014A
Fuel Pump D24971
Water Outl C25072
Oil Cooler GS33124}
Oil Cooler GS33126j
Oil Cooler GS33127,
Oil Cooler GS33131B
Inj Tube 216-1136* * *

seals separately.
Cooler
* High Block and Highway Vehicle
$ For Marine Use w/Marine
Supplemental Set.
80 | © MAHLE 2008/2009
Exh.
20 Exh. 211-2462} 217-3832* 212-1079* * 216-5234 R.B. CB-1596P 10-20-30-40-50 2.7490/2.7500

(23500501) (5119992) (5111339) (5149771)
M.S. MS-271P 10-20-30-40 3.4990/3.5000
212-1121* * * 1-4 MB-1276P
5-6-7
Exh. 211-1283$ 217-3946X -Machined For Seal 7 MB-2524W
(5193666)
T.W.7 TW-411S 3.838/3.848
Exh. 218-7373 Tapered I.D. Valve Seat Note: Contains 4 Pieces, Position No.7 , Use w/MS-271P.
} 30 Degree Seat; 1.18" Head Diam., 5.53" O.A.L., High Strength C.S. SH-468 (5 Bearings Req’d.)
$ .345" ID, 3.25 O.A.L. Note: Camshaft Bearings-Includes Steel Bushing in Center Hole
* 2-1/2" Long
* * O.D. 55/64" C.S. SH-525 (5 Bearings Req’d.)
* * * O.D. 61/64" Note: Camshaft Bearings-Without Steel Bushing in Center Hole
X 2-3/8" Long
CAMSHAFT/TIMING COMPONENTS SH-477W
214-1107} Cam Follower
(8923814)
CRANKSHAFT

(5107033)

(5107033)
© MAHLE 2008/2009 | 81
21 426 CID (7.0L) 6-71N DIESEL
4.250" 6 2-Piece Crosshead Piston Full Set FS12197HX ,

226-1946(1) 226-4466(1) 224-2260 S41900(4) 1-7/64" 2-3/16" 223-3548 Head Set HS12197Y,
(23522947) (23502020) (23522497) (23522955) 2-3/32" HS12197Y, OEM Rubber Valve Cover
High 18.7 to 1 C.R. Gasket Included
Brinell Has 1.05" OEM HeadHS12197H,
Sleeve Port Hgt. Head Gsk. CH12197Y
Lower Set CS12197Y,
Trunk-Type Piston: Pan set OS31977
226-1633(2) 226-4466(1) 224-2485 S40653(5) 4-.084" 2-3/16" Cork-Rubber
(23505306) (23502020) (23522495) (23514970) Pan Set OS20756
High 18.7 to 1 C.R. Included in Lower Set
Sleeve Port Hgt. All, exc. Aluminum Cover -
Victo-Tech, OEM Rubber Type
226-4464(3) Valve Cvr VS39845* *
(23502023) All, exc. Aluminum Cover - Premium
Has .950" Cork-Rubber
All, w/Aluminum Cover - Victo-Tech
Notes: Manif Set MS18628SX
1. Available With 1-10-20 Oversize O.D. Sleeve. Front Seal 47095
2. Available With 1-10-20 Oversize O.D. Sleeve. Rear Seal 46843
4. Chrome Steel Comp. Ring, Keystone Top Ring. Contains Sleeve
5. Chrome Steel Comp. Ring Water PmpD24971
Pump to Blower
Seal 63550
Misc. H36960
Misc. 2014A
Fuel PumpD24971
Water OutlC25072
Oil Cooler GS33124}
Oil Cooler GS33126j
Oil Cooler GS33127$
Oil Cooler GS33131B
Inj Tube 216-1136* * *

Cooler
seals separately.
$ 18 Plate Single Stack Cooler
* High Block
, For Marine Use Use w/Marine
Supplemental Set
82 | © MAHLE 2008/2009
Exh.
21 Exh. 211-2462} 217-3832* 212-1079 216-5234 R.B. CB-1596P 10-20-30-40-50 2.7490/2.7500

(23500501) (5119992) (5111339) (5149771)
M.S. MS-271P 10-20-30-40 3.4990/3.5000
Exh. 211-1283$ 217-3946* * Machined For Seal ALL MB-1276P
(5193666) 7 MB-2524W
Exh. 218-7373 Tapered I.D. Valve Seat T.W.7 TW-411S 3.838/3.848

Note: Contains 4 Pieces, Position No. 7, Use w/MS-271P.
} 30 degree seat; 1.18" Head Diam., 5.53" O.A.L., High Strength
$ .345" ID, 3.25" O.A.L. C.S. SH-468 (5 Bearings Req’d)
* 2-1/2" Long Note: Camshaft Bearings-Includes Steel Bushing in Center Hole
* * 2-3/8" Long
CAMSHAFT/TIMING COMPONENTS Note: Camshaft Bearings-Without Steel Bushing in Center Hole
214-1107 } Cam Follower C.S. SH-477WS (4 Washers Per Set)

(8923814) SH-477W
CRANKSHAFT

(5107033)

(5107033)
© MAHLE 2008/2009 | 83
22 426 CID (7.0L) 6-71T DIESEL

4.250" 6 226-1945(1) 226-4466(1) 224-2360 S41408(2) 1-7/64" 2-3/16" 223-3548 Head Set HS12197Y*
(23522485) (23502020) (23522495) (23517441) 2-.084" OEM Rubber Valve Cover Gasket
High 17 to 1 C.R. Included
Brinell Has 1.05" OEM HeadHS12197H*
Sleeve Port Hgt. Head Gsk CH12197Y
Lower Set CS12197Y
226-4464 224-2360 S41408(2) 1-7/64" 2-3/16" Pan Set OS31977
(23502023) (23522495) (23517441) 2-.084" Cork-Rubber
17 to 1 C.R. Pan Set OS20756
Has .95" Included in Lower Set
All, exc. Aluminum Cover -
S40653(3) 4-.084" 2-3/16" Victo-Tech, OEM Rubber Type
(23514970) Valve Cvr VS39845* *
All, exc. Aluminum Cover - Premium
S41659(4) 1-.084" 2-3/16" Cork-Rubber
(23514971) 3-1/8" Valve Cvr VS39864* *
All, w/Aluminum Cover - Victo-Tech
Notes: Manif Set MS18628SX
2. Crosshead Piston, Chrome Steel Comp. Ring, Keystone Top Ring. Rear Seal 46843
3. Trunk Style Piston, Chrome Steel Comp. Ring. Inj. Tub 216-1136* * *
4. Trunk Style Piston, Chrome Steel Comp. Ring.
* High Block
Seals Separately.
84 | © MAHLE 2008/2009
Exh.
22 Exh. 211-2462 217-3832* 212-1079 216-5234 R.B. CB-1596P 10-20-30-40-50 2.7490/2.7500

(2350001) (5119992) (5111339) (5149771)
M.S. MS-271P 10-20-30-40 3.4990/3.5000
Exh. 217-3946* * Machined For Seal ALL MB-1276P
7 MB-2524W
Exh. 218-7373 Tapered I.D. Valve Seat
T.W.7 TW-411S 3.838/3.848
* 2-1/2" Long Note: Contains 4 Pieces, Position No. 7, Use w/MS-271P.
* * 2-3/8" Long
C.S. SH-468 (5 Bearings Req’d)
CAMSHAFT/TIMING COMPONENTS Note: Camshaft Bearings-Includes Steel Bushing in Center Hole
214-1107 } Cam Follower C.S. SH-525 (5 Bearings Req’d.)

(8923814) Note: Camshaft Bearings-Without Steel Bushing in Center Hole
} Roller W/Bushing & Pin Set- 3Cyl. C.S. SH-477WS (4 Washers Per Set)
SH-477W
CRANKSHAFT Note: Cam and Bal. Shaft Thrust Washer Set S/N 6A-57746-Up

(5107033)

(5107033)
© MAHLE 2008/2009 | 85
23 426 CID (7.0L) 6V-71 DIESEL
4.250" 6 226-1633(1) 226-4466(1) 224-2485 S40653 4-.084" 2-3/16" Full Set FS12197ICX ,
(23505305) (23502020) (5149234) (23514970) GMC Coach, OEM Equivalent
High 18.7 to 1 C.R. Full Set FS12197ITX ,
Brinell Has 1.05" GMC Truck, OEM Equivalent
Sleeve Port Hgt. Head Set HS12197A* ,
All, (OEM Rubber Valve Cover
S103A 1-.084" 3-1/8" Gaskets Included, 2 Sets Req’d)
(23514970) 2-3/16" Head Set HS12197I* ,
All, (OEM Equivalent, Valve Cover
Notes: Gasket Not Included, 2 Sets Req’d)
1. Available With 1-10-20 Oversize O.D. Sleeve. Head Gsk CH12197
2 Required
Lower Set CS12197}
GMC Truck
Lower Set CS12197A}
Highway Vehicle
Lower Set CS12197C}
Industrial Engines
Lower Set CS12197A} ,
Marine
Pan Set OS31753
All, exc. Aluminum Cover
-(Victo-Tech, OEM Rubber Type)
All, exc. Aluminum Cover -(Premium
Cork-Rubber)
All, w/Aluminum Cover -(Victo-Tech)
Manif Set MS15140
Front Seal 47095
Rear Seal 46843
Rear Seal SS47870
SS47870 Oversize Seal & Sleeve
Inj Tube 216-1136* * *
* * 2 Sets Req’d, (4 sets Required

for Engine w/Jacobs Engine Brake)
, For Marine Use w/Marine
Supplemental Set
X Order Front & Rear Seals
Separately
} Use w/Head Set & Rear Main Seal
to Make Full Set
86 | © MAHLE 2008/2009
Exh.
23 Exh. 211-2462 217-3832} 216-5234 R.B. CB-555P 2-10-20-30-40 2.9990/3.0000

(2350001) (5119992) (5149771)
M.S. MS-1385P 2-10-20-30 4.4990/4.5000
Exh. 217-3946$ Machined For Seal 1-4 MB-2687P
4 MB-2523W
Exh. 212-1079X
(5111339) T.W.4 TW-402S 4.7500/4.7600
Note: Contains 4 Pieces, Position No. 4.
Exh. 212-1121j
Exh. 218-7373 Tapered I.D. Valve Seat Note: Camshaft Bearings-Includes Steel Bushing in Center Hole

X To S/N 6V-8192
j From S/N 6V-8193 C.S. SH-477WS (4 Washers Per Set)
SH-477W
CAMSHAFT/TIMING COMPONENTS Note: Cam and Bal. Shaft Thrust Washer Set

(8923814)
CRANKSHAFT
247-5023 Crankshaft
(5146733)

(5146733)

(5146733)

(5146733)
© MAHLE 2008/2009 | 87
24 426 CID (7.0L) 6V-71N DIESEL

4.250" 6 226-1946(1) 226-4466(1) 224-2260 S41900(3) 1-7/64" 2-3/16" 223-3548 Full Set FS12197ICX
(23522947) (23502020) (23522495) (23522955) 2-3/32" GMC Coach, OEM Equivalent
High 18.7 to 1 C.R. Full Set FS12197ITX
Brinell Has 1.05" GMC Truck, OEM Equivalent
Sleeve Port Hgt. Head Set HS12197A*
All, (OEM Rubber Valve Cover
Trunk-Type Piston: Gaskets Included, 2 Sets Req’d)
226-1633(2) 226-4466(1) 224-2485 S40653(4) 4-.084" 2-3/16" Head Set HS12197I*
(23505306) (23502020) (5149234) (23514970) All, (OEM Equivalent, Valve Cover
High 18.7 to 1 C.R. Gasket Not Included, 2 Sets Req’d)
Brinell Has 1.05" Head Gsk CH12197* * (2 REQ’D)
Sleeve Port Hgt. Lower Set CS12197}
GMC Truck
Notes: Lower Set CS12197A}
1. Available With 1-10-20 Oversize O.D. Sleeve Highway Vehicle
2. Available With 1-10-20 Oversize O.D. Sleeve. Lower Set CS12197C}
3. Chrome Steel Comp. Ring, Keystone Top Ring. Industrial Engines
4. Chrome Steel Comp. Ring. Lower Set CS12197A}
Marine
Pan Set OS31753
Cork-Rubber)
Manif Set MS15140
Front Seal 47095
Rear Seal 46843
Rear Seal SS47870
Oversize Seal & Sleeve
Rear Seal 47870
Blower GS28040
Fuel Pmp D24971
Oil Cool GS28056
Oil Cool GS33125$
Oil Cool GS33130j
Oil Cool GS33126B
T-Stat GS27706
Inj Tube 216-1136* * *
* * 2 Sets Req’d, (4 sets Required

for Engine w/Jacobs Engine Brake)
Separately
to Make Full Set
$ 13 & 16 Plate, Single Stack
Cooler
j 16 Plate, Double Stack Cooler
B 24 Plate, Double Stack Cooler
* * * * Inj. Tube Kit W/Viton O-Ring
88 | © MAHLE 2008/2009
Exh.
24 Exh. 211-2462 217-3832} 216-5234 R.B. CB-555P 2-10-20-30-40 2.9990/3.0000

(2350001) (5119992) (2165234)
M.S. MS-1385P 2-10-20-30 4.4990/4.5000
Exh. 217-3946$ -Machined For Seal 1-4 MB-2687P
4 MB-2523W
Exh. 212-1079j
(5111339) T.W.4 TW-402S 4.7500/4.7600
Exh. 212-1121X

j To S/N 6V-8192
X From S/N 6V-8192 C.S. SH-477WS (4 Washers Per Set)
SH-477W

(8923814)
CRANKSHAFT
247-5023 Crankshaft
(5146733)

(5146733)

(5146733)

(5146733)
© MAHLE 2008/2009 | 89
25 426 CID (7.0L) 6V-71T DIESEL

4.250" 6 226-1945(1) 226-4466(1) 224-2360 S41408(3) 1-7/64" 2-3/16" 223-3548 Full Set FS12197ITX
(23522485) (23502020) (23522495) (23517441) 2-.084" GMC Truck, OE Equivalent
High 17 to 1 C.R. Head Set HS12197A
Brinell Has 1.05" All, OE Rubber Valve Cover Gaskets
Sleeve Port Hgt. Incl. 2 Req.
Head Set HS12197I
226-4464(2) 224-2360 S41408(3) 1-7/64" 2-3/16" All, OE Rubber Valve Cover Gaskets
(23502023) (23522495) (23517441) 2-.084" Incl. 2 Req.
17 to 1 C.R. Head Gsk CH12197
Has .95" 2 Sets Req’d.
Port Hgt. Lower Set CS12197}
GMC Truck
S40653(4) 4-.084" 2-3/16" Lower Set CS12197A}
(5193477) Highway Vehicle
Lower Set CS12197C}
S41659(5) 1-.084" 2-3/16" Industrial Engines
(23514971) 3-1/8" Lower Set CS12197A} ,
Marine
Notes: Pan Set OS31753
1. 226-1945 AND 226-4466 Also Available With 1-10-20 Oversize O.D. Sleeve Valve Cvr VS39858* *
2. 226-4464 Also Available With 1-10-20 Oversize O.D. Sleeve. California. All, exc. Aluminum -(Victo-Tech, OEM
3. Crosshead Piston, Chrome Steel Comp. Ring Keystone Top Ring. Rubber Type)
4. Trunk Style Piston, Chrome Steel Comp. Ring. Valve Cvr VS38673* *
5. Trunk Style Piston, Chrome Steel Comp. Ring. All, exc. Aluminum Cover -(Premium
Cork-Rubber)
All, w/Aluminum cover -(Victo-Tech)
Manif Set MS15140
Front Seal 47095
Rear Seal 46843
Rear Seal SS47870
Inj Tube 216-1136* * *
* * 2 Sets Req’d., 4 Sets Required

for Engines w/Jacobs Engine Brake
Supplemental Set
Separately
to Make Full Set.
90 | © MAHLE 2008/2009
Exh.
25 Exh. 211-2462 217-3946 212-1121 216-5234 R.B. CB-555P 2-10-20-30-40 2.9990/3.0000

(2350001) (5149771)
M.S. MS-1385P 10-20-30 4.4990/4.5000
Exh. 218-7373 Tapered I.D. Valve Seat ALL MB-2687P
5 MB-2523W
T.W.5 TW-402S 4.7500/4.7600
214-1107 } Cam Follower Note: Contains 4 Pieces, Position No. 4.
(8923814)
} Roller W/Bushing & Pin Set- 3Cyl. Note: Camshaft Bearings-Includes Steel Bushing in Center Hole
CRANKSHAFT C.S. SH-525 (6 Bearings Req’d.)

247-5023 Crankshaft C.S. SH-477WS (4 Washers Per Set)

(5146733) SH-477W
Note: Cam and Bal. Shaft Thrust Washer Set
(5146733)

(5146733)

(5146733)
© MAHLE 2008/2009 | 91
26 568 CID (9.3L) 8V-71 DIESEL
4.250" 8 226-1633(1) 226-4466(1) 224-2485 S40653(3) 4-.084" 2-3/16" Full Set FS12197JTX ,
(23505305) (23502020) (5149234) (23514970) (Exc. Coach)
High 18.7 to 1 C.R. Full Set FS12197JCX ,
Brinell Has 1.05" (Coach)
Sleeve Port Hgt. Head Set HS12197B,
All, 2 Sets Req’d, (OEM Rubber Valve
226-4464(2) S103A(4) 1-.084" 3-1/8" Cover Gasket Included)
(23502023) (23514970) 2-3/16" Head Set HS12197J,
All, 2 sets Req’d,(OEM Equivalent,
Has .950" Valve Cover Gasket Not Included)
Port Hgt. Head Gsk CH12197Z
2 Sets Req’d.
Notes: Lower Set CS12197K}
1. Available With 1-10-20 Oversize O.D. Sleeve. (Exc. Coach)
2. California. Pan Set OS31790
3. Chrome Steel Comp. Ring. Valve Cvr VS39859* *
4. Chrome Second Ring, Chrome Steel Top Ring. All, exc. Aluminum -(Victo-Tech, OEM
Rubber Type)
Cork-Rubber)
Manif Set MS18628S* *
Front Seal 47095
Rear Seal 46843
Rear Seal SS47870
Inj Tube 216-1136* * *

Supplemental Set
Separately
to Make Full Set.
92 | © MAHLE 2008/2009
Exh.
26 Exh. 211-2462 217-3832} 216-5234 R.B. CB-555P 2-10-20-30-40 2.9990/3.0000

(2350001) (5119992) (5149771)
M.S. MS-1386P 10-20-30 4.4990/4.5000
Exh. 217-3946$ -Machined For Seal 1-4 MB-2687P
5 MB-2523W
Exh. 212-1079j
(511339) T.W.5 TW-402S 4.7500/4.7600
Exh. 212-1121X

j To S/N 8V-1691
X From 8V-1692 C.S. SH-477WS (4 Washers Per Set)
SH-477W

(8923814)
229-1742 For Right Bank, R.H. Eng.
CRANKSHAFT
247-5024 Crankshaft
(5103264)

(5103264)

(5103264)

(5103264)

(5103264)
© MAHLE 2008/2009 | 93
27 568 CID (9.3L) 8V-71N DIESEL

4.250" 8 226-1946(1) 226-4466(1) 224-2260 S41900(4) 1-7/64" 2-3/16" 223-3548 Full Set FS12197JTX
(23522947) (23502020) (23522495) (23522955) 2-3/32" (Exc. Coach)
High 18.7 to 1 C.R. Full Set FS12197JCX
Sleeve Port Hgt. Head Set HS12197B
Trunk-Type Piston: Cover Gasket Included)
226-1633(2) 226-4466(1) 224-2485 S40653(5) 4-.084" 2-3/16" Head Set HS12197J
(23505306) (23502020) (5149234) (23514970) All, 2 sets Req’d,(OEM Equivalent,
High 18.7 to 1 C.R. Valve Cover Gasket Not Included)
Brinell Has 1.05" Head Gsk CH12197X (1)
Sleeve Port Hgt. Lower Set CS12197K}
(Exc. Coach)
226-4464 Lower Set CS12197HInd.
(23502023) Lower Set CS12197GTrk.
Has .950" Pan Set OS31790
Port Hgt. Stamped Steel Oil Pan
Pan Set OS32034
Notes: Cast Iron Oil Pan
1. Available With 1-10-20 Oversize O.D. Sleeve. Valve Cvr VS39859* *
2. Available With 1-10-20 Oversize O.D. Sleeve. All, exc. Alum.(Victo-Tech, OEM
3. California Rubber Type)
4. Chrome Steel Comp. Ring, Keystone Top Ring. Valve Cvr VS39844* *
5. Chrome Steel Comp. Ring. All, exc. Alum.Cover (Prem.
Cork-Rubber)
Front Seal 47095
Rear Seal 46843
Rear Seal SS47870
Blower GS28043
Non-Turbo
Blower GS28045
Turbo
Fuel Pmp D24971
Oil Cool GS28056
Oil Cool GS33125$
Oil Cool GS33130j
Oil Cool GS33126B
T-Stat GS27706
Inj Tube 216-1136* * *
Separately
Cooler
94 | © MAHLE 2008/2009
Exh.
27 Exh. 211-2462 217-3832} 216-5234 R.B. CB-555P 2-10-20-30-40 2.9990/3.0000

(2350001) (5119992) (5149771)
M.S. MS-1386P 2-10-20-30 4.4990/4.5000
Exh. 217-3946$ -Machined For Seal ALL MB-2687P
5 MB-2523W
Exh. 212-1079j
(511339) T.W.5 TW-402S 4.7500/4.7600
Exh. 212-1121X

j To S/N 8V-1691
X From 8V-1692 C.S. SH-477WS (4 Washers Per Set)
SH-477W

(8923814)
229-1742 For R.H. Bank, R.H. Engine
CRANKSHAFT
247-5005 Crankshaft
(5103264)

(5103264)

(5103264)

(5103264)
© MAHLE 2008/2009 | 95
28 568 CID (9.3L) 8V-71T DIESEL

4.250" 8 226-1945(1) 226-4466(1) 224-2360 S41900(3) 1-7/64" 2-3/16" 223-3548 Full Set FS12197JTX ,
(23522485) (23502020) (23522495) (23522955) 2-.084" (Exc. Coach)
High 17 to 1 C.R. Full Set FS12197JCX ,
Sleeve Port Hgt. Head Set HS12197B,
226-4464(2) 224-2360 S41408(3) 1-7/64" 2-3/16" Cover Gasket Included)
(23502023) (23522495) (23517441) 2-.084" Head Set HS12197J,
17 to 1 C.R. All, 2 sets Req’d,(OEM Equivalent,
Has .95" Valve Cover Gasket Not Included)
Port Hgt. Head Gsk CH12197Z
2 Sets Req’d.
S40653(4) 4-.084" 2-3/16" Lower Set CS12197K}
(5193477) (Exc. Coach)
Pan Set OS31790
S41659(5) 1-.084" 2-3/16" Valve Cvr VS39859* *
(23514971) 3-1/8" All, exc. Aluminum -(Victo-Tech, OEM
Rubber Type)
Notes: Valve Cvr VS39844* *
1. Available With 1-10-20 Oversize O.D. Sleeve All, exc. Aluminum Cover -(Premium
2. Available With 1-10-20 Oversize O.D. Sleeve Cork-Rubber)
3. Chrome Steel Comp. Ring Keystone Top Ring. Valve Cvr VS39863* *
4. Trunk Style Piston, Chrome Steel Comp. Ring. All, w/Aluminum cover -(Victo-Tech)
5. Trunk Style Piston, Chrome Steel Comp. Ring. Manif Set MS18628S* *
Front Seal 47095
Rear Seal 46843
Rear Seal SS47870
Inj Tube 216-1136* * *

Supplemental Set
Separately
to Make Full Set.
96 | © MAHLE 2008/2009
Exh.
28 Exh. 211-2462 217-3946 212-1121 216-5234 R.B. CB-555P 2-10-20-30-40 2.9990/3.0000

(2350001) (5149771)
M.S. MS-1386P 10-20-30 4.4990/4.5000
Exh. 218-7373 Tapered I.D. Valve Seat ALL MB-2687P
5 MB-2523W
T.W.5 TW-402S 4.7500/4.7600
214-1107 } Cam Follower Note: Contains 4 Pieces, Position No. 5.
(8923814)
229-1742 For Right Bank, R.H. Engine Note: Camshaft Bearings-Includes Steel Bushing in Center Hole
} Roller W/Bushing & Pin Set- 3Cyl. C.S. SH-525 (6 Bearings Req’d.)
CRANKSHAFT
247-5024 Crankshaft SH-477W
(5103264) Cam and Bal. Shaft Thrust Washer Set

(5103264)

(5103264)

(5103264)
© MAHLE 2008/2009 | 97
29 852 CID (14.0L) 12V-71 DIESEL
4.250" 12 226-1633(1) 226-4466(1) 224-2485 S40653(3) 4-.084" 2-3/16" Full Set FS12197KX
(23505305) (23502020) (5149234) (23514970) Head Set HS12197C* *
High 18.7 to 1 C.R. All, (OEM Rubber Valve Cover Gasket
Sleeve Port Hgt. Head Set HS12197K* *
All, OEM Equivalent, (Valve Cover
226-4464(2) S103A(4) 1-.084" 3-1/8" Gasket Not Included)
(23502023) 2-3/16" 2 Sets Req’d.
Has.950" Head Gsk CH12197Y* *
Port Hgt. Lower Set CS12197E}
Pan Set OS32164
Notes: Valve Cvr VS39866* *
1. Available With 1-10-20 Oversize O.D. Sleeve. All, exc. Aluminum Cover -(Victo-tech,
2. California. OEM Rubber Type)
3. Chrome Steel Top Ring. Valve Cvr VS39845* *
4. Chrome Second Ring. Chrome Steel Top Ring. All, Exc. Aluminum Cover -(Premium
Cork-Rubber)
Manif Set MS18628SX* *
Rear Seal 46843
Rear Seal SS47870
Front Seal 47095
Inj Tube 216-1136* * *

X Order Valve Cover Gasket and
Front & Rear Seals Separately.
} Use with Head Set & Rear Main
Set to Make Full Set.
98 | © MAHLE 2008/2009
Exh.
29 Exh. 211-2462 217-3832} 212-1079 216-5234 R.B. CB-555P 2-10-20-30-40 2.9990/3.0000

(2350001) (5119992) (511339) (5149771)
M.S.1- MB-2687P 10-20-30 4.4990/4.5000
Exh. 217-3946$ -Machined For Seal MB-1928P
T.W.7 TW-402S 4.7500/4.7600
} 2-1/2" Long Note: Contains 4 Pieces, Position No. 7.
$ 2-3/8" Long

SH-477W
CRANKSHAFT Note: Cam and Bal. Shaft Thrust Washer Set
247-5014 Crankshaft
(23502165)
© MAHLE 2008/2009 | 99
30 852 CID (14.0L) 12V-71N DIESEL
4.250" 12 2-Piece Crosshead Piston: Full Set FS12197KX

226-1946(1) 226-4466(1) 224-2260 S41900(4) 1-7/64" 2-3/16" 223-3548 Head Set HS12197C* *
(23522947) (23502020) (23522495) (23522955) 2-3/32" All, (OEM Rubber Valve Cover Gasket
High 18.7 to 1 C.R. Included)
Brinell Has 1.05" Head Set HS12197K* *
Sleeve Port Hgt. All, OEM Equivalent, (Valve Cover
Gasket Not Included)
Trunk-Type Piston: 2 Sets Req’d.
226-1633(2) 226-4466(1) 224-2485 S40653(5) 4-.084" 2-3/16" Head Gsk CH12197Y* *
(23505306) (23502020) (5189054) (23514970) Lower Set CS12197E}
High 18.7 to 1 C.R. Pan Set OS32164
Sleeve Port Hgt. All, exc. Aluminum Cover -(Victo-tech,
OEM Rubber Type)
226-4464(3) Valve Cvr VS39845* *
(23502023) All, Exc. Aluminum Cover -(Premium
Has .950" Cork-Rubber)
Aluminum Cover
Notes: Manif Set MS18628SX* *
2. Available With 1-10-20 Oversize O.D. Sleeve. Rear Seal 46843
4. Chrome Steel Comp Ring. Keystone Top Ring. Rear Seal 47870
5. Chrome Steel Comp Ring. Oversize
Oil Cool GS33125$
Oil Cool GS33130j
Oil Cool GS33126B
Inj. Tube 216-1136* * *

Cooler
100 | © MAHLE 2008/2009

Exh.
30 Exh. 211-2462 212-1079 216-5234 R.B. CB-555P 2-10-20-30-40 2.9990/3.0000

(2350001) (511339) (5149771)
M.S.1-7 MB-2687P 2-10-20-30 4.4990/4.5000
Exh. 217-3832$ 212-1121} MB-1928P
Exh. 217-3946X -Machined For Seal T.W.7 TW-402S 4.7500/4.7600

} Crosshead Piston Two Piece. Note: Camshaft Bearings-Includes Steel Bushing in Center Hole
$ 2-1/2" Long
X 2-3/8" Long C.S. SH-525 (10 Bearings Req’d.)
214-1107 } Cam Follower SH-477W
(8923814) Note: Cam and Bal. Shaft Thrust Washer Set
CRANKSHAFT
247-5014 Crankshaft
(23502165)
© MAHLE 2008/2009 | 101

31 852 CID (14.0L) 12V-71T DIESEL

4.250" 12 226-1945(1) 226-4466(1) 224-2360 S41408(3) 1-7/64" 2-3/16" 223-3548 Full Set FS12197KX
(23522485) (23502020) (23522495) (23517441) 2-.084" Head Set HS12197C* *
High 17 to 1 C.R. All, (OEM Rubber Valve Cover Gasket
Sleeve Port Hgt. Head HS12197K* *
All, OEM Equivalent, (Valve Cover
226-4464(2) 224-2360 S41408(3) 1-7/64" 2-3/16" 223-3548 Gasket Not Included)
(23502023) (23522495) (23517441) 2-.084" Head Gsk CH12197Y* *
17 to 1 C.R. Lower Set CS12197E}
Has .95" Pan Set OS32164
All, exc. Aluminum Cover -(Victo-tech,
S40653(4) 4-.084" 2-3/16" OEM Rubber Type)
(5193477) Valve Cvr VS39845* *
All, Exc. Aluminum Cover -(Premium
S41659(5) 1-.084" 2-3/16" Cork-Rubber)
(23514971) 3-1/8" Manif Set MS18628SX* *
Front Seal 47095
Notes: Rear Seal 46843
1. Available with 1-10-20 Oversize O.D. Sleeve Rear Seal SS47870
2. Available With 1-10-20 Oversize O.D. Sleeve Inj Tube 216-1136* * *
3. Chrome Steel Comp. Ring, Keystone Top Ring.
4. Chrome Steel Comp. Ring. * * 2 Sets Req’d., 4 Sets Required
5. Chrome Steel Comp. Ring. for Engines w/Jacobs Engine Brake
32 1136 CID (18.6L) 16V-71 DIESEL
4.250" 16 226-1633(1) 226-4466(1) 224-2485 S40653(2) 4-.084" 2-3/16" Head Set HS12197B
(23505305) (23502020) (5149234) (23514970) All, (OEM Rubber Valve Cover Gasket
Brinell Has 1.05" Head Set HS12197J
226-4464 S103A(3) 1-.084" 3-1/8" Head Gsk CH12197Z
(23502023) 2-3/16" Valve Cvr VS39859
Has .950" All, Exc. Aluminum Cover
Port Hgt. -(Victo-Tech, OEM Rubber Type)
Valve Cvr VS39844
Notes: All, Exc. Aluminum Cover -(Premium
1. Available With 1-10-20 Oversize O.D. Sleeve. Cork-Rubber)
2. Chrome Steel Comp Ring. Trunk Style Piston. Valve Cvr VS39863
3. Chrome Second Ring. Chrome Steel Top Ring. Crosshead Piston. All, w/ Aluminum Cover -(Victo-Tech)
Manif Set MS18628S
Front Seal 47095
Rear Seal 46843
Inj Tube 216-1136* * *
102 | © MAHLE 2008/2009

Exh.
31 Exh. 211-2462 217-3946 212-1121 216-5234 R.B. CB-555P 2-10-20-30-40 2.9990/3.0000

(2350001) (5149771)
M.S.1-7 MB-2687P 10-20-30 4.4990/4.5000
Exh. 218-7373 Tapered I.D. Valve Seat MB-1928P
CAMSHAFT/TIMING COMPONENTS T.W.7 TW-402S 4.7500/4.7600

(8923814) C.S. SH-468 (10 Bearings Req’d.)
Note: Camshaft Bearings- Includes Steel Bushing in Center Hole
CRANKSHAFT Note: Camshaft Bearings-Without Steel Bushing in Center Hole

247-5014 Crankshaft SH-477W
(23502165) Note: Cam and Bal. Shaft Thrust Washer Set
32 Exh. 211-2462 217-3832} 212-1079 216-5234 R.B. CB-555P 2-10-20-30-40 2.9990/3.0000

(2350001) (5119992) (511339) (5149771)
M.S.1-10 MB-2687P 10-20-30 4.4990/4.5000
Exh. 217-3946$ Machined For Seal MB-1928P
Note: Order Separately
T.W.10 TW-402S 4.7500/4.7600
$ 2-3/8" Long

} Roller W/Bushing & Pin Set- 3Cyl. SH-477WS (4 Washers Per Set)
SH-477W
© MAHLE 2008/2009 | 103

33 1136 CID (18.6L) 16V-71N DIESEL

4.250" 16 226-1946(1) 226-4466(1) 224-2260 S41900(4) 1-7/64" 2-3/16" 223-3548 Head Set HS12197B
(23522947) (23502020) (23522495) (23522955) 2-3/32" All, (OEM Rubber Valve Cover Gasket
Trunk-Type Piston: Head Gsk CH12197Z
226-1633(2) 226-4466(1) 224-2485 S40653(5) 4-.084" 2-3/16" Valve Cvr VS39859
(23505306) (23502020) (5189054) (23514970) All, Exc. Aluminum Cover
High 18.7 to 1 C.R. -(Victo-Tech, OEM Rubber Type)
Brinell Has 1.05" Valve Cvr VS39844
Sleeve Port Hgt. All, Exc. Aluminum Cover -(Premium
Cork-Rubber)
226-4464(3) Valve Cvr VS39863
(23502023) All, w/ Aluminum Cover -(Victo-Tech)
Has.950" Manif Set MS18628S
Port Hgt. Front Seal 47095
Rear Seal 46843
Notes: Oil Cool GS33125$
1. Available With 1-10-20 Oversize O.D. Sleeve. Oil Cool GS33130j
2. Available With 1-10-20 Oversize O.D. Sleeve. Oil Cool GS33126B
3. California Inj Tube 2161136* * *
4. Chrome Steel Comp. Ring. Keystone Top Ring.
5. Chrome Steel Comp. Ring. $ 13 & 16 Plate, Single Stack
Cooler
104 | © MAHLE 2008/2009

Exh.
33 Exh. 211-2462 217-3832} 212-1121 216-5234 R.B. CB-555P 2-10-20-30-40 2.9990/3.0000

(2350001) (5119992) (5149771)
M.S.1-10 MB-2687P 2-10-20-30 4.4990/4.5000
Exh. 217-3946$ -Machined For Seal MB-1928P
T.W.10 TW-402S 4.7500/4.7600
$ 2-3/8" Long

SH-477W
© MAHLE 2008/2009 | 105

34 1136 CID (18.6L) 16V-71T DIESEL

4.250" 16 226-1945(1) 226-4466(1) 224-2360 S41408(3) 1-7/64" 2-3/16" Head Set HS12197B
(23522485) (23502020) (23522495) (23517441) 2-.084" All, (OEM Rubber Valve Cover Gasket
High 17 to 1 C.R. Included)
226-4464(2) 224-2360 S41408(3) 1-7/64" 2-3/16" Head Gsk CH12197Z
(23502023) (23522495) (23517441) 2-.084" Valve Cvr VS39859
17 to 1 C.R. All, Exc. Aluminum Cover
Has.95" -(Victo-Tech, OEM Rubber Type)
Port Hgt. Valve Cvr VS39844
All, Exc. Aluminum Cover -(Premium
S40653(4) 4-.084" 2-3/16" Cork-Rubber)
(5193477) Valve Cvr VS39863
All, w/ Aluminum Cover -(Victo-Tech)
S41659(5) 1-.084" 3-1/8" Manif Set MS18628S
(23514971) 2-3/16" Front Seal 47095
Rear Seal 46843
Notes: Inj Tube 216-1136* * *
1. Available With 1-10-20 Oversize O.D. Sleeve
2. Available With 1-10-20 Oversize O.D. Sleeve. * * * Inj. Tube Kit W/Viton O-Ring
3. Chrome Steel Comp. Ring, Keystone Top Ring.
4. Chrome Steel Comp. Ring. Trunk Style Piston.
5. Chrome Steel Comp. Ring. Trunk Style Piston.
106 | © MAHLE 2008/2009

Exh.
34 Exh. 211-2462 217-3832$ 212-1079 216-5234 R.B. CB-555P 2-10-20-30-40 2.9990/3.0000

(2350001) (5119992) (511339) (5149771)
M.S.1-10 MB-2687P 10-20-30 4.4990/4.5000
Exh. 217-3946} 212-1121 MB-1928P
$ 2 1/2" Length, .313" ID, 2.50" OAL
} 2 3/8" Length, .313" ID, 2.38" OAL T.W.10 TW-402S 4.7500/4.7600


} Roller W/Bushing & Pin Set- 3Cyl. SH-477W
© MAHLE 2008/2009 | 107

35 552 CID (9.0L) 6V-92 DIESEL
4.840" 6 Full Set FS12272ATX

Exc. CCH/Coach
Full Set FS12272ACX
CCH/Coach
In-Frame Overhaul Kit:
Includes Head and Oil Pan Sets
EK 3513VR}
Head Set HS12272X* *
All, (Valve Cover Gasket Not
Included)
Head Set HS12272* *
All, (OEM Rubber Valve Cover Gasket
Included)
Head Gsk CH12272* *
Lower Set CS12272}
Pan Set OS31753
Cork-Rubber)
Manif Set MS15140
Rear Seal 46844
Front Seal 47095
Blower GS28040
Oil Cooler GS28057
Dual Core
Oil Cooler GS33127$
Oil Cooler GS33126j
Oil Cooler GS33128B
Inj Tube 216-1136* * *
* * 2 Sets Req’d. For Engine, ( 4

Sets Req’d. For Engine
w/JacobsEngine Brake)
Seals & Valve Cover Gaskets
Separtely.
} Use With Head Set & Rear Seal
To Make Full Set
$ 18 Plate, Single Stack Cooler
108 | © MAHLE 2008/2009

Exh.
35 Exh. 211-2439 217-3946 212-1121 216-5234 R.B. CB-555P 2-10-20-30-40 2.9990/3.0000

(5149771) (5149771)
M.S. MS-1385P 10-20-30 4.4990/4.5000
218-7813 } Valve Seat 1-4 MB-2687P
4 MB-2523W
} Also Available In .020" Oversize
T.W.4 MB-2523W 4.7500/4.7600
CAMSHAFT/TIMING COMPONENTS Note: 4 Pcs. Req’d. - Included in M.S.
T.W.4 TW-402S 4.7500/4.7600

214-1107j Cam Follower Note: Contains 4 Pieces, Position No. 4. Use w/MS-1385P.
(8923814)
j Roller With Bushing & Pin Set - 3 Cyl. Note: Camshaft Bearings-Without Steel Bushing in Center Hole
CRANKSHAFT
247-5042 Crankshaft RH
(8926921)
247-5191 Crankshaft RH .010 Undersize

(8926921)
247-5041 Crankshaft LH
(8926922)
© MAHLE 2008/2009 | 109

36 552 CID (9.0L) 6V-92T, 6V-92TT, 6V-92TTA DIESEL ENGINE

6V-92T:
4.84" 6 226-1739 226-4467 224-2272 S41410 1-.110" 2-3/16" 223-3548 Full Set FS12272ATX
(23524339) (5148505) (5149963) (23524349) 2-3/32" Exc. CCH/Coach
High 17 to 1 C.R. Full Set FS12272ACX
Brinell Has 1.05" Keystone Top Comp. Ring CCH/Coach
Sleeve Port In-Frame Overhaul Kit:
Height Includes Head and Oil Pan Sets
-30° EK 3513VR}
Head Set HS12272X* *
6V-92TT, 6V-92TTA, 6V-92TA: All, (Valve Cover Gasket Not
226-1738 226-4470 224-2272 S41410 1-.110" 2-3/16" 223-3548 Included)
(23524341) (5107176) (5149963) (23524349) 2-3/32" Head Set HS12272* *
High 17 to 1 C.R. All, (OEM Rubber Valve Cover Gasket
Brinell Has.95" Keystone Top Comp. Ring Included)
Sleeve Port Head Gsk CH12272* *
Height Lower Set CS12272}
-25° Pan Set OS31753
Cork-Rubber)
Manif Set MS15140
Front Seal 47095
Rear Seal 47913
Inj Tube 216-1136* * *
* * 2 Sets Req’d. For Engine, (4

Sets Req’d. For Engine w/Jacobs
Engine Brake)
Seals & Valve Cover Gaskets
Separtely.
} Use with Head Set & Rear Seal
To Make Full Set
110 | © MAHLE 2008/2009

Exh.
36 Exh. 211-2439 217-3946 212-1121 216-5234 R.B. CB-555P 2-10-20-30-40 2.9990/3.0000

(5149771) (5149771)
M.S. MS-1385P 10-20-30 4.4990/4.5000
218-7813} Valve Seat 1-4 MB-2687P
4 MB-2523W
T.W.4 TW-402S 4.7500/4.7600
CAMSHAFT/TIMING COMPONENTS Note: Contains 4 Pieces, Position No. 4. Use w/MS-1385P.
214-1107j Cam Follower C.S. SH-525 (4 Bearings Req’d.)

j Roller With Bushing & Pin Set - 3 Cyl. C.S. SH-477WS (4 Washers Per Set)
SH-477W
(8926921)

(8926921)
(8926922)
229-1800 For Right Bank, R.H. Engines With Aftercooler
© MAHLE 2008/2009 | 111

37 736 CID (12.1) 8V-92 DIESEL
4.840" 8 Full Set FS12272BX

All, OEM Equivalent In-Frame
Overhaul Kit:
Includes Head and Oil Pan Sets
EK 3514VR
Head Set HS12272Y* *
All, (Valve Cover Gasket Not
Included)
Head Set HS12272W* *
Included)
Head Gsk CH12272W* *
Lower Set CS12272W}
All, (Contains Stamped Steel Oil Pan
Gskt.)
Pan Set OS31790
All, w/Stamped Steel Oil Pan
Pan Set OS32034
All, w/Cast Iron Oil Pan
Manif Set MS18628S
Cork-Rubber)
Front Seal 47095
Rear Seal 46844
Blower GS28043
Non-Turbo
Blower GS28045
Turbo
Oil Cooler GS33128B
Oil Cooler GS33126j
Oil Cooler GS33127$
Inj Tube 216-1136* * *
* * 2 Sets Req’d. (4 Sets Req’d Fof
Engines w/Jacobs Engine Brake)
seals, Valve Cover Gaskets
Separately.
to Make Full Set.
112 | © MAHLE 2008/2009

Exh.
37 Exh. 211-2439 217-3946 212-1121 216-5234 R.B. CB-555P 2-10-20-30-40 2.9990/3.0000

(5149771) (5149771)
M.S. MS-1386P 10-20-30 4.4990/4.5000
218-7813} Valve Seat ALL MB-2687P
5 MB-2523W
T.W.5 TW-402S 4.7500/4.7600
CAMSHAFT/TIMING COMPONENTS Note: Contains 4 Pieces, Position No. 5. Use w/MS-1386P.
214-1107 Cam Follower C.S. SH-525 (6 Bearings Req’d.)

(8923814) SH-477W
CRANKSHAFT
(8926923)
(8926923)
(8926923)
247-5116 Crankshaft Reman .010 Undersize
(8926923)
(8926426)
247-5117 Crankshaft LH .010 Undersize
(8926426)
(8926426)
247-5194 Crankshaft LH Reman .010 Undersize
(8926426)
(8926426)
247-5009 Crankshaft UniRotational; Use In LH & RH
(5101677)
247-5022 Crankshaft UniRotational .010 Undersize
(5101677)
247-5022-020 Crankshaft UniRotational .020 Undersize
(5101677)
247-5126/5196 Crankshaft UniRotational; Reman .010 Undersize
(5101677)
© MAHLE 2008/2009 | 113


8V-92T:
4.840" 8 226-1739 226-4467 224-2272 S41410 1-.110" 2-3/16" 223-3548 Full Set FS12272BX
(23524339) (5148505) (5149963) (23524349) 2-3/32" All, OEM Equivalent
High 17 to 1 C.R. In-Frame Overhaul Kit:
Brinell Has 1.05" Includes Head and Oil Pan Sets
Sleeve Port EK 3514VR
Height Head Set HS12272Y* *
-30° All, (Valve Cover Gasket Not
Included)
8V-92TT, 8V-92TTA: Head Set HS12272W* *
226-1738 226-4470 224-2272 S41410 1-.110" 2-3/16" 223-3548 All, (OEM Rubber Valve Cover Gasket
(23524341) (5107176) (5149963) (23524349) 2-3/32" Included)
High 17 to 1 C.R. Head Gsk CH12272W* *
Brinell Has .95" Lower Set CS12272W}
Sleeve Port All, (Contains Stamped Steel Oil Pan
Height gsket)
-25° Pan Set OS31790
All, w/Stamped Steel Oil Pan
Pan Set OS32034
All, w/Cast Iron Oil Pan
Cork-Rubber)
Front Seal 47095
Rear Seal 47913
Inj Tube 216-1136* * *
* * 2 Sets Req’d. (4 Sets Req’d.

For Engines w/Jacobs Engine Brake)
seals, Valve Cover Gaskets
Separately.
to Make Full Set.
114 | © MAHLE 2008/2009

Exh.
38 Exh. 211-2439 217-3946 212-1121 216-5234 R.B. CB-555P 2-10-20-30-40 2.9990/3.0000

(5149771) (5149771)
M.S. MS-1386P 10-20-30 4.4990/4.5000
218-7813} Valve Seat ALL MB-2687P
5 MB-2523W
T.W.5 MB-2523W 4.7500/4.7600
CAMSHAFT/TIMING COMPONENTS Note: 4 Pcs. Req’d. - Included in M.S.
T.W.5 TW-402S 4.7500/4.7600

214-1107j Cam Follower Note: Contains 4 Pieces, Position No. 5. Use w/MS-1386P
(8923814)
j Roller With Bushing & Pin Set - 3 Cyl. Note: Camshaft Bearings-Without Steel Bushing in Center Hole
CRANKSHAFT C.S. SH-477WS (4 Washers Per Set)

SH-477W
(8926923)
(8926923)
(8926923)
247-5116 Crankshaft Reman .010 Undersize
(8926923)
(8926426)
(8926426)
(8926426)
(8926426)
(8926426)
247-5009 Crankshaft UniRotational; Use In LH & RH
(5101677)
247-5022 Crankshaft UniRotational .010 Undersize
(5101677)
247-5022-020 Crankshaft UniRotational .020 Undersize
(5101677)
247-5126/5196 Crankshaft UniRotational; Reman .010 Undersize
(5101677)
© MAHLE 2008/2009 | 115

39 1104 CID (18.1L) 12V-92 DIESEL
4.840" 12 Head Set HS12272X

All’ ( Valve Cover Not Included)
Head Set HS12272
All, (OEM Ruber Valve Cover Gasket
Included)
Head Gsk CH12272
Rock Cver VS39858
All, exc. Aluminun Cover -(Victo-Tech,
OEM Rubber Type)
Valve Cvr VS38673
Cork-Rubber)
Valve Cvr VS39862
All, Aluminum Cover (Victo-Tech)
Manif Set MS15140
Rear Seal 47913
Oil Cooler GS33128B
Oil Cooler GS33126j
Oil Cooler GS33127$
Inj Tube 216-1136* * *


12V-92T:
4.840" 12 226-1739 226-4467 224-2272 S41410 1-.110" 2-3/16" 223-3548 Head Set HS12272X
(23524339) (5148505) (5149963) (23524349) 2-3/32" All ( Valve Cover Not Included)
High 17 to 1 C.R. Head Set HS12272
Brinell Has 1.05" All, (OEM Ruber Valve Cover Gasket
Sleeve Port Included)
Height Head Gsk CH12272
-30° Valve Cvr VS39858
All, exc. Aluminun Cover -(Victo-Tech,
12V-92TT, 12V-92TTA, 12V-92TA: OEM Rubber Type)
226-1738 226-4470 224-2272 S41410 1-.110" 2-3/16" 223-3548 Valve Cvr VS38673
(23524341) (5107176) (5149963) (23524349) 2-3/32" All, exc. Aluminum Cover -(Premium
High 17 to 1 C.R. Cork-Rubber)
Brinell Has .95" Valve Cvr VS39862
Sleeve Port All, Aluminum Cover -(Victo-Tech)
Height Manif Set MS15140
-25° Rear Seal 47913
Inj Tube 216-1136* * *
116 | © MAHLE 2008/2009

Exh.
39 Exh. 211-2439 217-3946 212-1121 216-5234 R.B. CB-555P 2-10-20-30-40 2.9990/3.0000

(5149771) (5149771)
M.S.1-7 MB-2687P 10-20-30 4.4990/4.5000
218-7813} Valve Seat MB-1928P
T.W.7 TW-402S 4.7500/4.7600
CAMSHAFT/TIMING COMPONENTS Note: Contains 4 Pieces, Position No. 7.
214-1107j Cam Follower C.S. SH-525 (10 Bearings Req’d.)

j Roller With Bushing & Pin Set - 3 Cyl. C.S. SH-477WS (4 Washers Per Set)
SH-477W
247-5118 Crankshaft RH (2 Per Set)

(8927718 RHF)
(8927719 RHR)
247-5198 Crankshaft RH Sets .010 Undersize

(8927718 RHF)
(8927719 RHR)
40 Exh. 211-2439 217-3946 212-1121 216-5234 R.B. CB-555P 2-10-20-30-40 2.9990/3.0000

(5149771) (5149771)
M.S.1-7 MB-2687P 10-20-30 4.4990/4.5000
} Also Available In .020" Oversize T.W.7 TW-402S 4.7500/4.7600

CAMSHAFT/TIMING COMPONENTS Note: Or (MB2523W, 4 Req’d. If Ordering Individually)

214-1107j Cam Follower Note: Camshaft Bearings-Without Steel Bushing in Center Hole
(8923814)
j Roller With Bushing & Pin Set - 3 Cyl. SH-477W
CRANKSHAFT
247-5118 Crankshaft RH (2 Per Set)

(8927718 RHF)
(8927719 RHR)
247-5198 Crankshaft RH Sets .010 Undersize

(8927718 RHF)
(8927719 RHR)
© MAHLE 2008/2009 | 117

41 1472 CID (24.1L) 16V-92 DIESEL
4.840" 16 Head Set HS12272Y

All, (Valve Cover Not Included)
Head Set HS12272W
Included)
Head Gsk CH12272W
Valve Cvr VS39859
All, exc. Aluminum Cover (Victo-Tech,
OEM Rubber Type)
Valve Cvr VS39844
All, exc. Aluminum cover (Premium
Cork-Rubber)
Rock Cver VS39863
all, w/Aluminum Cover (Victo-Tech)
Manif Set MS18628S
Rear Seal 47913
Inj Tube 216-1136* * *

16V-92T:
4.840" 16 226-1739 226-4467 224-2272 S41410 1-.110" 2-3/16" 223-3548 Head Set HS12272Y
(23524339) (5148505) (5149963) (23524349) 2-3/32" All, (Valve Cover Not Included)
High 17 to 1 C.R. Head Set HS12272W
Brinell Has 1.05" All, (OEM Rubber Valve Cover Gasket
Sleeve Port Included)
Height Head Gsk CH12272W
-30° Valve Cvr VS39859
16V-92TT, 16V-92TTA, 16V-92TA: -(Victo-Tech, OEM Rubber Type)
226-1738 226-4470 224-2272 S41410 1-.110" 2-3/16" 223-3548 Valve Cvr VS39844
(23524341) (5107176) (5149963) (23524349) 2-3/32" All, exc. Aluminum Cover -(Premium
High 17 to 1 C.R. Cork-Rubber)
Brinell Has .95" Valve Cvr VS39863
Sleeve Port all, w/Aluminum Cover -(Victo-Tech)
Height Manif Set MS18628S
-25° Rear Seal 47913
Inj Tube 216-1136* * *
43 12V-149 DIESEL ENGINE
5.750" 16
118 | © MAHLE 2008/2009

Exh.
41 Exh. 211-2439 217-3946 212-1121 216-5234 R.B. CB-555P 2-10-20-30-40 2.9990/3.0000

(5149771) (5149771)
M.S.1-10 MB-2687P 10-20-30 4.4990/4.5000
} Also Available In .020" Oversize T.W.10 TW-402S 4.7500/4.7600

(8923814)
CRANKSHAFT
247-5119 Crankshaft LH (2 Per Set)

(8927722 LHF)
(8927723 LHR)
247-5199 Crankshaft LH Sets .010 Undersize

(8927722 LHF)
(8927723 LHR)
42 Exh. 211-2439 217-3946 212-1121 216-5234 R.B. CB-555P 2-10-20-30-40 2.9990/3.0000

(5149771) (5149771)
M.S.1-10 MB-2687P 10-20-30 4.4990/4.5000
T.W.10 TW-402S 4.7500/4.7600
CAMSHAFT/TIMING COMPONENTS Note: Contains 4 Pieces, Position No. 10.

(8923814)
CRANKSHAFT
247-5119 Crankshaft LH (2 Per Set)

(8927722 LHF)
(8927723 LHR)
247-5199 Crankshaft LH Sets .010 Undersize

(8927722 LHF)
(8927723 LHR)
43 C.B. CB-1180P 10 3.8730/3.8740
© MAHLE 2008/2009 | 119

44 16V-149 DIESEL ENGINE
5.750" 16
45 500 CID (8.2L) DIESEL
4.250" 8 224-2997 224-2252 S41294(1) 2-3/32" 1-3/16" Head Set HS3983

Std.-10-20 (8921605) (8921721) Head Bolt GS33324X
18.8 to 1 C.R. Head Gsk 3983 (2)
Lower Set CS3983}
Turbocharged: Pan Set OS30938
224-2998 224-2251 S41895(2) 1-1/8" 1-3/16" All, Exc. One Piece Silicone Gasket
Std.-10-20 (8925818) 1-3/32" (Cork-Rubber)
17.4 to 1 C.R. Pan Set OS32035
All, w/One Piece Silicone Gasket (13
Notes: bolt)
1.Chrome Ductile Comp. Ring. Valve Cvr VS39363*
2.Keystone Top Ring, Chrome Ductile Second Ring. All, w/11 Bolt Holes
Valve Cvr VS50070
All, w/ 9 Bolt Holes
Exh. Man. MS15523
Int. Man. MS15328
Front Seal 47912
Rear Seal 47913
Valve Seal B45737
Water/OutC31542
All, Water Outlet Thermostat
* Valve Cover Gasket for 11 bolt

cover only.
X Head Bolt Set. All From Serial
No. 8G-0139423
To Make Full Set. One Piece Silicon
Not Included.
46 SERIES 40 OHV TURBO-DIESEL ENGINE (6.7L)
4.000" 6 Cylinder Component Good to S/N39374 Head Set HS54253

226-1830 226-4541 S41515 2-1/8" 1-5/32" Head Gskt 54253
(1809920-C93) (1809912-C1) (1809919-C911) Lower Set CS54253
47 SERIES 40 OHV TURBO-DIESEL ENGINE(7.6L)
4.3005" 6 226-1962 226-4567 224-3350 S41781 2-1/8" 1-4.0mm 223-7211 Head Set HS54189
Liner Seal Head Gskt 54189
Ring Oil Pan OS32226
120 | © MAHLE 2008/2009

Exh.
44 C.B. CB-1180P 10 3.8730/3.8740
45 Exh. 211-2551 217-3254 212-1311 216-5117 R.B. CB-1288P 10-20-30-40 2.7549/2.7559

(23502067) (8927857)
M.S. MS-1566P 10-20 3.9360/3.9370
Int. 211-2552 217-3254 212-1311 216-5117 1-5 MB-2687P
(23502068) (8927857) 4 MB-2882P(F)
CAMSHAFT/TIMING COMPONENTS C.S. SH-1208S

1-2-3 SH-1208
4-5
229-2185 For Naturally Aspirated Engines
(8923733)
229-2186 For Turbocharged Engines

(8923734)
46 Exh 211-3198 212-1244 216-5144 R.B. CB-1394P 10-20-30 2.5182/2.5197
Int 212-1244 216-5144 M.S. MS-1342P 10-20-30 3.3742/3.3755

1-2-3 MB-2626P
4-5-6
7 MB-2627P(F)
Note: .030" Undersize Set Contains .012" Oversize Length Flange
Bearing.
C.S. SH-994S
1 SH-994
2 SH-995
3 SH-996
4 SH-997
47 Exh. 211-4154 217-4077 212-1440 R.B. CB-1659P 10, 20 3.1493/3.1506

(1824840-C1) (1815264-C1) (1825540-C1)
M.S. MS-2096P 10, 20
Int. 211-4155 217-4077 212-1439 1-4 MB-3555P 3.5344/3.5356
(1823875-C1) (1815264-C1) (677349-C1) 5-6
7 MB-3556P(F) 3.5344/3.5356
© MAHLE 2008/2009 | 121

48 SERIES 40 OHV TURBO-DIESEL ENGINE (8.7L)
4.5866" 6 Head Gskt 54189

Oil Pan OS32226
49 SERIES 50 SOHC TURBO-DIESEL ENGINE (8.5L)
5.118" 4 226-1937 226-4556 224-3305 S41891 1-2.5mm 1-4.0mm 223-1845

Crownless TLC-Liner Piston Skirt 1-4.0mm 223-5514
Only
226-1938 226-4558 224-3305 S41891 1-2.5mm 1-4.0mm 223-1845

Crownless Std. Liner Piston Skirt 1-4.0mm 223-5514
Only
226-1940 226-4556 224-3305 S41892 1-3.5mm 1-4.0mm 223-1845

Crownless TLC Liner Piston Skirt 1-4.0mm 223-5514
Only
226-1941 226-4558 224-3305 S41892 1-3.5mm 1-4.0mm 223-1845

Only
5.118" 6 226-1937 226-4556 224-3305 S41891 1-2.5mm 1-4.0mm 223-1845 Head Set HS54157X
Crownless TLC-Liner Piston Skirt 1-4.0mm 223-5514 Head Gsk 54157
Only Head Bolt GS33390
Lower Set CS54157
226-1938 226-4558 224-3305 S41891 1-2.5mm 1-4.0mm 223-1845 Pan Set OS32204
Crownless Std. Liner Piston Skirt 1-4.0mm 223-5514 Valve Cvr VS50278
Only Valve Stm B45914
Inj. Kit GS33448
226-1940 226-4556 224-3305 S41892 1-3.5mm 1-4.0mm 223-1845
Crownless TLC Liner Piston Skirt 1-4.0mm 223-5514 X Valve Cvr Gasket Not Included
Only
226-1941 226-4558 224-3305 S41892 1-3.5mm 1-4.0mm 223-1845

Only
122 | © MAHLE 2008/2009

Exh.
48 Exh. 211-4154 217-4077 212-1440 R.B. CB-1659P 10, 20 3.1493/3.1506

(1824840-C1) (1815264-C1) (1825540-C1)
M.S. MS-2096P 10, 20
Int. 211-4155 217-4077 212-1439 1-4 MB-3555P 3.5344/3.5356
(1823875-C1) (1815264-C1) (677349-C1) 5-6
7 MB-3556P(F) 3.5344/3.5356
49 Exh. 211-3313 217-4076 212-1462 216-5001 R.B. CB-1662P 10-20 3.3450/3.3460

(23506350) (23518571) (8929415) (8929573)
M.S. MS-2092P 10-20 4.9200/4.9210
Int. 211-3345 217-4076 212-1462 216-5001 1-4 MB-3561P
(23501576) (23518571) (8929415) (8921573) 5-7
6 MB-3562P
Int. 218-8002 Valve Seat Std. 10-20-30
(8929126) T.W.6 TW-600S
Note: 1 Set Req’d. Order Separately
Exh. 218-8003 Valve Seat Std. 10-20-30
(8929127) C.S. SH-1986
B45895 Valve Oil Seal
50 Exh. 211-3313 217-4076 212-1462 216-5001 R.B. CB-1662P 10-20 3.3450/3.3460

(23506350) (23518571) (8929415) (8929573) Note: Narrow Version
Int. 211-3345 217-4076 212-1462 216-5001 CB-1792P 25MM-50MM 3.3450/3.3460

(23501576) (23518571) (8929415) (8921573) Note: Wide Version, Grooved Upper Half
Int. 218-8002 Valve Seat Std. 10-20-30 CB-1836P 25MM-50MM 3.3450/3.3460

(8929126) Note: Wide Version, No Groove In Upper Half
Exh. 218-8003 Valve Seat Std. 10-20-30 M.S. MS-2093P 10-20 4.9200/4.9210
(8929127) 1-4 MB-3561P
5-7
B45914 Valve Oil Seal 6 MB-3562P
(24) Per Set
T.W.6 TW-600S
CRANKSHAFT Note: 1 Set Req’d. Order Separately
Note: Or(MB-3562W, 2 Req’d. If Ordering Individually)
247-5069 Crankshaft
(8929238) C.S. SH-1986
Note: 7 Required Per Engine
223-5512} Rod Bolt
223-5513} Spacer
} 2 Per Pack
© MAHLE 2008/2009 | 123

5.118" 6 226-1937 226-4556 224-3305 S41891 1-2.5mm 1-4.0mm 223-1845 Head Set HS54157X
Crownless TLC-Liner Piston Skirt 1-4.0mm 223-5514 Head Gsk 54157
Only Pan Set OS32204
Valve Cvr VS50278
226-1938 226-4558 224-3305 S41891 1-2.5mm 1-4.0mm 223-1845 Inj. Kit GS33448
Only X Valve Cvr Gasket Not Included
226-1940 226-4556 224-3305 S41892 1-3.5mm 1-4.0mm 223-1845

Crownless TLC Liner Piston Skirt 1-4.0mm 223-5514
Only
226-1941 226-4558 224-3305 S41892 1-3.5mm 1-4.0mm 223-1845

Only
124 | © MAHLE 2008/2009

Exh.
51 Exh. 211-3313 217-4076 212-1462 216-5001 R.B. CB-1662P 10-20 3.3450/3.3460

(23506350) (23518571) (8929415) (8929573) Note: Narrow (1.710) Width Rod Bearings
Int. 211-3345 217-4076 212-1462 216-5001 CB-1792P 25-50 3.3450/3.3460

(23501576) (23518571) (8929415) (8921573) Note: Wide Version, Grooved Upper Half
Int. 218-8002 Valve Seat Std. 10-20-30 CB-1836P 25-50 3.3450/3.3460

(8929126) Note: Wide Version, No Groove In Upper Half
Exh. 218-8003 Valve Seat Std. 10-20-30 Note: Wide (1.867) Width Rod Bearings
(8929127)
M.S. MS-2093P 10-20 4.9200/4.9210
B45914 Valve Oil Seal 1-4 MB-3561P
(24) Per Set 5-7
6 MB-3562P
CRANKSHAFT
T.W.6 TW-600S
247-5070 Crankshaft MB-3562W
(892939) Note: 1 Set Req’d. Order Separately
Note: Or(MB-3562W, 2 Req’d. If Ordering Individually)
C.S. SH-1986
Note: 7 Required For This Engine
© MAHLE 2008/2009 | 125

Mercedes-benz
MERCEDES BENZ
Line Line Line Line
OM636 1 OM612LA 2 OM647LA 3 OM352 4
NOTES
1 1767cc (1.7L) OM636 Mercedes Benz Diesel Engine Refrigeration Unit
2.958" 4 S41508 3-2mm 1-5mm
2 2685cc (2.7L) OM612LA Sprinter Mercedes Benz Engine
3.465" 5 224-3364(1)(3)41932(2) 1-2.5mm 1-3mm 223-3665 Eng. Kit 95-3614VR

(A6110371101)(5138004AA) 1-2mm Head Set HS54429
Head Gskt 54429
224-3365(1)(4) Head Bolt GS33422
Lower Set CS54429
224-3366(2)(5) Oil Pan OS32263
(A6110301317) Valve Cvr VS50377
Int Gskt MS19270
224-3367(2)(6) Exh Gskt MS19271
Timing CovT31767
Notes: Rear Main JV1680
1. Also Available With 20-40 Oversize
2. Also Available With 20-30-40 Oversize
3. Straight Rod
4. Straight Rod, Reduced Comp. Hght. .25mm
5. Tapered Rod
6. Tapered Rod, Reduced Comp. Hght. .25mm
126 | © MAHLE 2008/2009

mercedes-benz
MERCEDES BENZ
Line Line Line Line
OM352A 5 OM355 6
NOTES
Exh.
2 Int 211-4262 R.B. CB-1842P .25mm, .50mm 1.8880/1.8883

(5117399AA)
R.B. CB-1843P25MM .25mm, .50mm 1.8880/1.8883
Exh 211-4263
(5117402AA) M.S. MS-2248P .25mm, .50mm 2.2817/2.2820
-2-3 MB-3826P
-5-6
T.W. TW-620S 2.5905

MB-3826W
Note:Contains 2 Pieces, Use In Position Number 3.
© MAHLE 2008/2009 | 127

Mercedes-benz
3 2685cc (2.7L) OM647AL Sprinter Mercedes Benz Diesel Engine
3.465" 5 224-3364(1)(3)41932(2) 1-2.5mm 1-3mm 223-3665

(A6110371101)(5138004AA) 1-2mm
224-3365(1)(4)
224-3366(2)(5)
(A6110301317)
224-3367(2)(6)
Notes:
1. Also Available With 20-40 Oversize
2. Also Available With 20-30-40 Oversize
3. Straight Rod
4. Straight Rod, Reduced Comp. Hght. .25mm
5. Tapered Rod
6. Tapered Rod, Reduced Comp. Hght. .25mm Eng. Kit 95-3614VR Head Set HS54429 Head Gskt
54429 Head Bolt GS33422 Lower Set CS54429 Oil Pan OS32263 Valve Cvr VS50377 Int Gskt
MS19270 Exh Gskt MS19271 Timing Cov T31767 Rear Main JV1680
4 5675cc (5.7L) Mercedes Benz Diesel Engine
3.819" 6 S41208 3-3mm 2-5.5mm Full Set FS4801

Head Set HS4801
5 5675cc (5.7L) OM352A Mercedes Benz Diesel Engine
6 11581cc (11.6L) OM355 Mercedes Benz Diesel Engine
5.039" 6
128 | © MAHLE 2008/2009

mercedes-benz
Exh.
3 Int 211-4262 R.B. CB-1842P .25mm, .50mm 1.8880/1.8883

(5117399AA)
R.B. CB-1843P25MM .25mm, .50mm 1.8880/1.8883
Exh 211-4263
(5117402AA) M.S. MS-2248P .25mm, .50mm 2.2817-2.2820
-2-3 MB-3826P
-5-6
T.W. TW-620S 2.5905

MB-3826W
Note:Contains 2 Pieces, Use In Position Number 3.
5 Int. 211-4262 R.B. CB-1842P 25-50 1.8880/1.8883

(5117399AA)
R.B. CB-1843P25mm 25-50 1.8880/1.8883
Exh. 211-4263
(5117402AA) M.S. MS-2248P 25-50 2.2817/2.2820
-2-3 MB-3826P
-5-6
6 Exh. 217-3282
© MAHLE 2008/2009 | 129

Numerical listing
Sleeve assemblies
Part No. Bore Piston Sleeve Rings O-Ring Kit No. Cyl.
226-1220 4.2500 224-2469 226-4220 SC80061 - 2-3-4-6
226-1477 3.8750 224-2486 226-4415 S41154 - 2-3-4-6-8
226-1478 3.8750 224-3282 226-4415 S41154 223-7140 2-3-4-6
226-1633 4.2500 224-2485 226-4466 S40653 - 4-6-8-12-16
226-1723 4.2500 224-2260 226-4466 S41407 - 2-3-4-6
226-1738 4.8400 224-2272 226-4470 S41410 - 6-8-12-16
226-1739 4.8400 224-2272 226-4467 S41410 - 6-8-12-16
226-1751 3.8750 224-2337 226-4415 S41449 - 4
226-1767 4.2500 224-2360 226-4466 S41408 - 6-8-12-16
226-1937 5.1180 224-3305 226-4556 S41891 223-7207 6
226-1938 5.1180 224-3305 226-4558 S41891 223-7207 6
226-1940 5.1180 224-3305 226-4556 S41892 223-7207 6
226-1941 5.1180 224-3305 226-4558 S41892 223-7207 6
226-1942 4.2500 224-2360 226-4464 S41899 - 4-6-8-12
226-1945 4.2500 224-2360 226-4466 S41900 - 6-8-12-16
226-1946 4.2500 224-2260 226-4466 S41900 - 2-3-4-6-8-12-16
226-1964 4.3000 224-3349 226-4567 S41939 223-7211 6
rebore kits
Part No. Bore Piston Rings No. Cyl.
224-2997 4.2500 224-2252 S41294 8
224-2998 4.2500 224-2251 S41895 8
224-3364 3.4650 - 41932 5
224-3365 3.4650 - 41932 5
224-3366 3.4650 - 41932 5
224-3367 3.4650 - 41932 5
sleeves
Part No. Bore O.D. Width Pilot Barrel Seal Length Firewall O-Rings No. Cyl.
226-4220 4.2500 4.7710 0.2510 4.6260 4.6260 - 11.1250 0.0000 - 2-3-4-6
226-4415 3.8750 4.7820 0.2530 4.5180 4.4680 4.4855 9.9100 0.0480 223-7140 2-3-4-6
226-4464 4.2500 4.7710 0.2510 0.0000 4.6255 0.0000 11.1250 0.0000 N/A 4-6-8
226-4466 4.2500 4.7710 0.2510 0.0000 4.6255 0.0000 11.1250 0.0000 N/A 2-3-4-6-8
226-4467 4.8400 5.5450 0.3110 5.3580 5.3350 5.2150 11.0200 0.0470 223-7186 6-8
226-4470 4.8400 5.5450 0.3110 5.3585 5.3355 5.2150 11.0200 0.0470 223-7186 6-8
226-4556 5.1200 6.1640 0.3539 5.8650 5.8200 5.4990 10.9500 0.0445 223-7207 6
226-4558 5.1180 6.1640 0.3538 5.8650 5.8200 5.4990 10.9500 0.0450 223-7207 6
226-4567 4.3010 5.3100 0.3530 5.1210 4.1590 5.0310 9.3800 - - 6
130 | © MAHLE 2008/2009

Numerical Listing
pistons
Part No. Bore Length Comp. Comp. Comp. Oil Ring Pin Pin O.D. No. Cyl.
Dist. Ring Ring 2
224-2251 4.2520 3.9800 2.3660 1-1/8 1-3/32 1-3/16 2231918 1.4961 8
224-2252 4.2500 3.9800 2.3660 2-3/32 - 1-3/16 2231918 1.4961 8
224-2260 4.2500 5.9900 3.5465 1-.113 2-.084 2-3/16 2231938 1.5000 2-3-4-6-8-
12-16
224-2272 4.8400 6.0150 2.1880 1-.110 - 2-3/16 223-1824 1.5000 6-8-12-16
224-2360 4.2500 5.9600 3.5165 1-7/64 - 2-3/16 2231938 1.4998 6-8-12-16
224-2469 4.2500 6.0000 3.5150 4-1/8 - 2-3/16 2231934 1.4990 2-3-4-6
224-2485 4.2500 6.0300 3.5460 4-.084 - 2-3/16 2231934 1.4990 2-3-4-6-8-
12-16
224-2486 3.8750 5.4400 3.1710 1-.082 - 2-3/16 2231937 1.3750 2-3-4-6-8
224-3282 3.8750 - - 1-.082 - 2-3/16 2231937 - 2-3-4-6-8
224-3348 4.3000 5.0310 3.2110 2-1/8 - 1-4.00mm - 1.8260 6
224-3349 4.3000 5.0310 3.2160 2-1/8 - 1-4.00mm - 1.8260 6
224-3450 3.4650 2.6890 1.6650 1-2.5mm 1-2.0mm 1-3.0mm - 1.1810 5
piston skirt clearance

Part No. Bore Min. Skirt Clearance Head Type Valve Reliefs Material
224-2251 4.2520 0.0032 Cup .652 x 2.559 2 Aluminum
224-2252 4.2500 0.0025 Cup .709 x 2.293 2 Aluminum
224-2260 4.2500 0.0050 Cup - Cast Iron
224-2272 4.8400 0.0061 Cup .500 x 3.805 - Cast Iron
224-2360 4.2500 0.0039 Cup .440 X 3.357 - Cast Iron
224-2469 4.2500 0.0070 Cup - Cast Iron
224-2485 4.2500 0.0050 Cup .442 X 3.500 - Cast Iron
224-2486 3.8750 0.0047 Cup .484 X 5.710 - Cast Iron
224-3282 3.8750 0.0047 Cup .421 X 3.0875 - Cast Iron
224-3348 4.3000 - Bowl 2 Aluminum
224-3349 4.3000 - Bowl 2 Aluminum
224-3450 3.4650 0.0027 Flat 4 Aluminum
© MAHLE 2008/2009 | 131

Numerical listing
ring sets
Part No. Bore Comp. Ring Comp. Ring 2 Oil Ring No. Cyl.
41932 3.4650 1-2.50mm 1-2.00mm 1-3.00mm 5
S103A 4.2500 4-.084 3-1/8 2-3/16 4-6-8-12-16
S40232 3.8750 1-.082 3-.093 2-3/16 2-3-4-6-8
S40653 4.2500 4-.084 - 2-3/16 2-3-4-6-8-12-16
S40709 Std., .020, .030, .040 4.2000 3-3/32 - 1-3/16 3
S41154 3.8750 1-.082 3-3/32 2-3/16 2-3-4-6-8
S41294 Std., .010, .020, .030 4.2520 2-2.5mm - 1-4.5mm 8
S41407 4.2500 1-.111 2-.084 2-3/16 4-6-8-12-16
S41408 4.2500 1-.111 2-.084 2-3/16 6-8-12-16
S41409 4.8400 1-.112 2-3/32 2-3/16 6-8-12-16
S41410 4.8400 1-.112 2-3/32 2-3/16 6-8-12-16
S41449 3.8750 1-.082 3-3/32 2-3/16 4-6
S41508 Std., .020, .040 2.9580 3-2.00mm - 1-5.00mm 4
S41659 4.2500 1-.084 3-1/8 2-3/16 6-8-12-16
S41781 4.3000 2-1/8 - 1-4mm 6
S41891 5.1180 1-2.5mm 1-4.0mm 1-4.0mm 6
S41892 5.1180 1-3.5mm 1-4.0mm 1-4.0mm 6
S41895 Std., .010, .020, .030 4.2520 1-3.0mm 1-2.5mm 1-4.5mm 8
S41899 4.2500 1-.113 2-.084 2-3/16 4-8-12
S41900 4.2500 1-.113 2-.084 2-3/16 2-3-6-8-12-16
S41939 4.3000 2-1/8 - 1-4.00mm 6
SC80061 4.2500 4-1/8 - 2-3/16 2-3-4-6
Rod bushings
Part No. I.D. Min. O.D. Max. O.D. Length Wall Thickness No. Cyl.
223-3462 1.5020 1.7595 1.7560 0.8175 0.1330 2-3-4-6-8
223-3548 0.0000 - - 3.2350 0.0880 2-3-4-6-8
223-3579 - 1.6244 1.6256 0.8550 0.1520 8
223-3622 1.3770 1.6005 1.6010 0.7550 0.1225 2-3-4-6
223-3634 - 1.6850 1.6900 0.7100 0.1060 4
Valves - exhaust
Part No. Head Dia. Length Stem Dia. Seat Angle Stem Type O-ring groove No. Cyl.
211-1283 1.5880 6.4400 0.3420 30 1 Groove Yes 2-3-4-6
211-1863 1.0900 5.5520 0.2480 30 1 Groove Yes 4-6
211-2439 1.3850 5.5330 0.3100 30 1 Groove No 6-8-12-16
211-2462 1.1850 5.5380 0.3100 30 1 Groove Yes 4-8
211-2536 1.0950 5.5500 0.2480 30 1 Groove Yes 4-6
211-2551 1.6650 5.9420 0.3410 45 1 Groove No 8
211-3313 1.5760 8.4980 0.3421 30 1 Groove No 6
211-4263 1.0310 4.1140 0.2740 45 1 Groove No 5
132 | © MAHLE 2008/2009

Numerical Listing
Valves - intake
Part No. Head Dia. Length Stem Dia. Seat Angle Stem Type O-ring groove No. Cyl.
211-2552 1.8120 5.9420 0.3410 30 1 Groove No 8
211-3345 1.7320 8.4980 0.3435 30 1 Groove No 6
211-4262 1.1300 4.0960 0.274 45 1 Groove No 5
Valve guides
Part No. I.D. O.D. Length Stem Type Intake / Exhaust No. Cyl.
217-3254 0.3430 0.5640 2.8750 Plain Both 8
217-3282 0.3540 0.5910 3.4060 - - 6
217-3680 0.3450 0.5640 3.2500 Plain Exhaust 2-3-4-6
217-3832 0.3130 0.5000 2.5000 Plain Exhaust 4-6-8
217-3946 0.3130 0.5000 2.3750 Stepped Exhaust 6-8-12-16
217-4007 0.2510 0.5000 2.3600 Stepped Exhaust 4-6
217-4076 0.3453 0.5640 4.0000 Flanged Both 6
Valve springs
Part No. Free Max. Closed Closed Closed Open Open Open No.
Length O.D. Pressure Pressure Pressure Pressure Pressure Pressure Cyl.
Comp. To Min. Max. Comp. To Min. Max.
212-1019 2.3750 1.1400 2.1560 45 55 1.7660 141 151 2-3-4-6
212-1079 1.9500 0.8510 1.8000 22 26 1.4160 85 89 4-8
212-1110 2.0900 0.7960 1.9300 30 34 1.5270 100 110 4-6
212-1121 1.9700 0.9410 1.8000 30 38 1.3970 110 120 2-3-8
212-1311 2.1540 1.2380 1.9920 55 65 1.5240 224 240 8
212-1385 2.0500 1.3900 1.8000 72 80 1.4000 191 203 6-8
212-1439 2.3570 1.4770 2.0070 83 - 1.4970 215 - 6
212-1462 2.9100 1.1530 2.6080 103 - 2.1650 275 - 4-6
Valve keepers
Part No. Type Quantity No. Cyl.
216-5001 - - 4-6
216-5117 - - 2-3-4-6
216-5117A - - 2-3-4-6
216-5118 - - 2-3-4-6
216-5183 - - 4-6
216-5234 - - 2-4-6-8-1
© MAHLE 2008/2009 | 133

Numerical listing
Valve seats
Part No. O.D. I.D. Depth Tapered Seat Angle Intake / Exhaust No. Cyl.
218-7373 1.2580 0.9750 0.2500 Yes 30 Exhaust 6-8-12-16
218-7521 1.6290 1.3440 0.2500 Yes 30 Exhaust 3-4-6
218-7813 1.4420 1.1410 0.2500 - 30 Exhaust 6-8-12-16
218-7817 1.1610 0.9100 0.2220 - 30 Exhaust 4-6
218-8002 1.6280 1.3570 0.2690 - 30 Exhaust 4-6
Connecting rod bearings

Part No. Dia. of Shaft Vert. Oil Max. Wall Thick- Brg. O.D. or Max. No.
Clearance ness at Crown Housing Bore Length Cyl.
CB-1180P Std., .010 3.8730 / 3.8740 0.0020 / 0.1555 4.1865 / 1.4850 12-16
0.0050 4.1875
CB-1231AL Std., .010, .020, 3.0630 / 3.0640 0.0015 / 0.0950 3.2550 / 1.0480 4-6
.030 0.0045 3.2560
CB-1265P Std., .010, .020, 2.4990 / 2.5000 0.0020 / 0.1250 2.7515 / 1.3200 2-3-4
.030, .040 0.0050 2.7525
CB-1288P Std., .010, .020, 2.7549 / 2.7559 0.0020 / 0.0955 2.9489 / 0.9220 8
.030, .040 0.0050 2.9494
CB-1596P Std., .010, .020, 2.7490 / 2.7500 0.0019 / 0.1553 3.0620 / 1.8800 2-3-4-6
.030, .040 0.0049 3.0630
CB-1659P Std., .010, .020 3.1493 / 3.1506 0.0018 / 0.0996 3.3516 / 1.4400 6
0.0051 3.3526
CB-1662P Std., .010, .020 3.3450 / 3.3460 0.0016 / 0.1230 3.5940 / 1.7100 4-6
0.0046 3.5950
CB-1792P Std., .25mm, .50mm 3.3450 / 3.3460 0.0016 / 0.1230 3.5940 / 1.8650 6
0.0046 3.5950
CB-1836P Std., .25mm, .50mm 3.3450 / 3.3460 0.0016 / 0.1230 3.5940 / 0.1865 6
0.0046 3.5950
CB-1842P Std., .25mm, .50mm 1.8880 / 1.8883 0.0006 / 0.0713 2.0315 / 0.8560 5
0.0015 2.0135
CB-1843P-.25mm .25mm 1.8880 / 1.8883 0.0006 / 0.0713 2.0315 / 0.8560 5
0.0015 2.0135
CB-555P Std., .002, .010, .020, 2.9990 / 3.0000 0.0019 / 0.1243 3.2500 / 1.2100 6-8
.030, .040, Std. 0.0049 3.2510
CB-674P Std., .010, .020, .030 2.7490 / 2.7500 0.0016 / 0.1252 3.0015 / 1.1100 6-8
0.0046 3.0025
134 | © MAHLE 2008/2009

Numerical Listing
main bearing sets

Part No. Contents Position
MS1385P 4 - MB2687P 1-2-3-4
1 - MB2523W 4
MS1386P 5 - MB2687P 1-2-3-4-5
1 - MB2523W 5
MS1525P 4 - MB2856P 1-2-3-4
1 - MB2522W 4
MS1566P 4 - MB2881P 1-2-3-5
1 - MB2882P(F) 4
MS2092P 4 - MB3561P 1-2-3-5
1 - MB3562P 4
MS2093P 6 - MB3561P 1-2-3-4-5-7
1 - MB3562P 6
MS2096P 6 - MB3555P 1-2-3-4-5-6
1 - MB3556P (F) 7
MS2248P 6 - MB3826P 1-2-3-4-5-6
MS271P 7 - MB1276P 1-2-3-4-5-6-7
1 - MB2524W 7
MS502P 5 - MB1897P 1-2-3-4-5
1 - MB2522W 5
MS506P 4 - MB1931P 1-2-3-4
1 - MB2524W 4
MS885P 4 - MB2474P 1-2-3-4
1 - MB2524W 4
© MAHLE 2008/2009 | 135

Numerical listing
main bearings
Part No. Dia. of Shaft Vert. Oil Max. Wall Thickness Brg. O.D. or Max. No. Cyl.
Clearance at Crown Housing Bore Length
MB-1276P Std., 3.4990 / 3.5000 0.0017 / 0.1553 3.8120 / 1.9300 2-3-4-6
.010, .020, .030, .040 0.0047 3.8130
MB-1897P Std., 2.9990 / 3.0000 0.0013 / 0.1250 3.2510 / 1.1850 2-3-4
.010, .020, .030 0.0043 3.2520
MB-1931P Std., 3.4990 / 3.5000 0.0023 / 0.1245 3.7510 / 1.0050 6-8
.010, .020 0.0053 3.7520
MB-2454AL 3.1230 / 3.1240 0.0019 / 0.0997 3.3250 / 1.1600 3-4-6
0.0049 3.3260
MB-2455AL 3.1230 / 3.1240 0.0019 / 0.0997 3.3250 / 1.5300 3-4-6
0.0049 3.3260
MB-2474P Std., 3.4990 / 3.5000 0.0023 / 0.1245 3.7510 / 1.0050 6-8
.010, .020, .030 0.0053 3.7520
MB-2522W 3.3380 / 3.3480 - - 4.2700 / 0.1220 2-3-4
4.2800
MB-2523W 4.7500 / 4.7600 - - 5.7300 / 0.1220 6-8-12-16
5.7400
MB-2524W 3.8430 / 3.8435 - - 4.6250 / 0.1220 2-4-6
4.6350
MB-2685P 4.8720 / 4.8730 0.0033 / 0.1555 5.1870 / 1.8050 12-16
0.0065 5.1880
MB-2686P 4.8720 / 4.8730 0.0033 / 0.1555 5.1870 / 2.7050 12-16
0.0033 5.1880
MB-2686W 5.3500 / 5.3600 - - 6.7350 / 0.1650 12-16
6.7450
MB-2687P Std., 4.4990 / 4.5000 0.0019 / 0.1552 4.8120 / 1.2450 6-8-12-16
.010, .020, .030 0.0049 4.8130
MB-2857P 2.9990 / 3.0000 0.0013 / 0.1250 3.2510 / 1.8500 4
0.0043 3.2520
MB-2882P 3.9360 / 3.9370 0.0023 / 0.1255 4.1900 / 1.2510 8
0.0053 4.1910
thrust washer sets

Part No. Contents
TW402S 1 - MB2523W
TW411S 1 - MB2524W
TW412S 1 - MB2522W
TW600S 0 - MB3562W
TW620S 2 - MB3826W
136 | © MAHLE 2008/2009

Numerical Listing
camshaft bearings
Part No. Dia. of Shaft Vert. Oil Max. Wall Thick- Brg. O.D. or Max. Length No. Cyl.
Clearance ness at Crown Housing Bore
SH-1208 2.5638 / 2.5646 0.0016 / 0.0775 2.7213 / 0.7200 8
0.0046 2.7220
SH-687 2.1820 / 2.1825 0.0040 / 0.0893 2.3650 / 1.5100 2-3-4-6
0.0065 2.3660
SH-688 2.1820 / 2.1825 0.0039 / 0.0843 2.3550 / 1.5100 4
0.0065 2.3560
camshaft bearing sets

Part No. Contents Position
SH1208S 5 - SH1208 1-2-3-4-5
SH1986 7 - SH1986 N/A
SH468 1 - SH468 N/A
SH476RS 1 - SH476R 1
SH477WS 1 - SH477W 1
SH525 1 - SH525 N/A
SH686 0 - SH686 N/A
SH686S 2 - SH686 1-5
2 - SH687 2-4
1 - SH688 3
SH698S 2 - SH686 1-3
1 - SH687 2
SH699S 2 - SH686 1-3
1 - SH687 2
SH700S 2 - SH686 1-5
2 - SH687 2-4
1 - SH688 3
SH701S 2 - SH-686 1-4
2 - SH-687 2-3
© MAHLE 2008/2009 | 137

MAHLE Clevite to Detroit Diesel Interchange
MAHLE Clevite No. Detroit Diesel Part No. MAHLE Clevite No. Detroit Diesel Part No.
Camshaft bearing setS FS12197K 23512681
SH-1986 8929690 FS12197L 23512674
SH-468 5193125 FS12232A 23512688
SH-468 5195413 FS12232B 23512689
SH-468 5196022 FS12232B 23517624
SH-476R 5111423 FS12232B 5199792
SH-477W 5111424 FS12232C 23512690
SH-686S 5197930 FS12272AC 23512683
SH-698S 5196011 FS12272AT 23512684
SH-698S 5198431 FS12272B 23512685
SH-699S 5196012 Head gaskets
SH-699S 5198209 3983 8921438
SH-700S 5196013 3983 8922022
SH-700S 5198984 3983 8923215
SH-701S 5196094 3983 8923493
SH-701S 5197944 3983 8923800
Connecting rod bearings 3983 8923848
CCB-1265P 5103763 54157 23522588
CB-1265P 5116187 Head sets
CB-1288P 8920081 HS12197A 5149744
CB-1288P 8921714 HS12197A 5192924
CB-1596P 23511129 HS12197A 5193113
CB-1596P 5150106 HS12197A 5193116
CB-1596P 5150128 HS12197A 5196373
CB-1596P 5151318 HS12197A 5196380
CB-1596P 5151528 HS12197A 5196708
CB-1596P 5192895 HS12197A 5196709
CB-1662P 8929710 HS12197A 5198944
CB-1792P 23515581 HS12197B 5149745
CB-1836P 23526142 HS12197B 5193114
CB-555P 5107200 HS12197B 5193117
CB-674P 5116048 HS12197B 5195738
Full sets HS12197B 5195741
FS12197G 23512675 HS12197B 5196374
FS12197H 23512676 HS12197B 5196381
FS12197IT 23512677 HS12197B 5196710
FS12197JC 23512679 HS12197B 5196711
FS12197JT 23512680 HS12197B 5197858
138 | © MAHLE 2008/2009

HS12197B 5198286 HS54157 23526852
HS12197B 5198622 HS54157 23532333
HS12197B 5198676 Lower sets
HS12197B 5198946 CS12197 5149744
HS12197C 5196375 CS12197 5196373
HS12197C 5196382 CS12197 5196708
HS12197G 5198676 CS12197 5196709
HS12197H 5195742 CS12197 5196711
HS12197I 5196380 CS12197 5198944
HS12197J 5196381 CS12197A 5198944
HS12197K 5196382 CS12197C 5196373
HS12197Y 5193118 CS12197F 5196711
HS12197Y 5195739 CS12197H 5196374
HS12197Y 5195742 CS12197K 5149745
HS12232 5196577 CS12197K 5196374
HS12232 5196579 CS12197K 5196710
HS12232 5199812 CS12197K 5197858
HS12232A 5199811 CS12197K 5198946
HS12232B 5199812 CS12197X 5191931
HS12232X 5196575 CS12197X 5193114
HS12232X 5196576 CS12197X 5195738
HS12232X 5196578 CS12197X 5198286
HS12232X 5196785 CS12197X 5198622
HS12232X 5199790 CS12197Y 5191932
HS12232X 5199791 CS12197Y 5193115
HS12232X 5199793 CS12197Y 5195739
HS12232X 5199811 CS12197Y 5198287
HS12232X 5199814 CS12197Y 5198945
HS12272 5199616 CS12197Z 5192921
HS12272 5199673 CS12197Z 5193113
HS12272 5199675 CS12232W 5196785
HS12272B 5199674 CS12232W 5199793
HS12272W 5199617 CS12232W 5199814
HS12272W 5199674 CS12232X 5196575
HS12272X 5199673 CS12232X 5196576
HS12272Y 5199674 CS12232X 5199790
HS3130 5192433 CS12232X 5199791
HS3130 5192434 CS12272 5199616
HS3983 8921655 CS12272 5199666
HS3983 8924127 CS3130 5192434
HS54157 23501572 CS3983 8924126
HS54157 23526052
© MAHLE 2008/2009 | 139

Main bearings 224-2260 23516311
MB-2522W 5116197 224-2260 23516863
MB-2523W 5117005 224-2260 23522026
MB-2524W 5154069 224-2260 23522497
MB-2524W 5159353 224-2260 23522535
MB-2687P 5117011 224-2260 5144836
MB-2857P 5149447 224-2260 5149982
224-2260 5199350
Main bearing sets
224-2272 28653230
MS-1386P 5149565/5117005
224-2272 5108623
Manifold gasket sets
224-2272 5144872
MS18628S 5120224
224-2272 5149048
Oil pan sets 224-2272 5149240
OS20756 5153256
224-2272 5149248
OS30753 5119266
224-2272 5149963
OS30753 5196061
224-2360 23505427
OS30831 5150115
224-2360 23513069
OS30831 5151115
224-2360 23516309
OS30938 5149728
224-2360 23516310
OS31753 5117230
224-2360 23516861
OS31753 5196532
224-2360 23516862
OS31771 5150116
224-2360 23521992
OS31790 5117231
224-2360 23522070
OS31790 5125642
224-2360 23522475
OS31790 5196533
224-2360 23522495
OS31977 5150117
224-2360 5144836
OS32034 5196533
224-2360 5144839
OS32035 8922786
224-2360 5147651
OS32164 5125635
224-2360 5149983
OS32204 8929102
224-2360 5199573
O-rings 224-2469 5102045
223-7140 5121256 224-2469 5171524
pistons 224-2469 5189054
224-2251 8921606 224-2469 5194656
224-2251 8925815 224-2485 5102779
224-2251 8925816 224-2485 5102780
224-2251 8925817 224-2485 5108623
224-2251 8925818 224-2485 5115191
224-2252 8921605 224-2485 5138682
224-2260 2147950 224-2485 5149234
224-2260 2350900 224-2485 5149235
224-2260 23509378 224-2485 5196487
224-2260 23512413 224-2485 5197920
140 | © MAHLE 2008/2009

224-2485 5198467 S41408 23522955
224-2485 5198839 S41408 5149248
224-2486 5116189 S41408 5149604
224-2486 5138000 S41408 5149824
224-2486 5197866 S41408 5199824
224-2486 5198877 S41408 8927774
224-3282 5116028 S41408 8927780
224-3282 5195931 S41409 5149047
Rebore kits S41409 8923347
224-2997 8921605 S41410 23504728
224-2997 8921721 S41410 23524349
224-2998 8921722 S41410 5149241
224-2998 8925818 S41410 8921106
S41410 8923343
Ring set
S41410 8924106
S103A 23514965
S41449 5149314
S103A 5102648
S41449 5149359
S103A 5132606
S41449 5198901
S103A 5149232
S41659 23514971
S103A 5196366
S41659 5149226
S103A 5197037
S41659 5149233
S103A 5197576
S41659 5197177
S103A 5198838
S41659 5198274
S40232 5196833
S41659 5199226
S40232 5198822
S41659 5199227
S40653 23514970
S41659 5199228
S40653 5149224
S41659 5199343
S40653 5149225
S41891 23503747
S40653 5149230
S41892 23505729
S40653 5149255
S41895 8921722
S40653 5149257
S41899 23522954
S40653 5197177
S41900 23522955
S40653 5197933
SC80061 5149225
S40653 5198440
SC80061 5193477
S40653 5199329
SC80061 5194960
S40653 5199806
S40653 5199880 Rod bushings
S41154 5149942 223-3548 23501687
S41154 5198902 223-3548 5144843
S41294 8921721 223-3579 8920078
S41407 23522954 223-3622 5116181
S41407 23522955
S41407 5199825
© MAHLE 2008/2009 | 141

Sleeves 226-1633 23505303#2
226-4220 23504931#1 226-1633 23505304
226-4220 23504932 226-1633 23505306
226-4220 2350932#2 226-1633 23505306#2
226-4220 5149211 226-1633 23505306#3
226-4220 514924 226-1633 23505307#3
226-4220 5171520 226-1633 5149256
226-4220 5188868 226-1633 5149262
226-4415 5132803 226-1633 5197025
226-4464 23502023 226-1633 5197497
226-4464 23502024 226-1633 5199504
226-4464 23502025 226-1633 5199874
226-4464 5102795 226-1738 23503938
226-4464.010 5107449 226-1738 23524341
226-4466 23502020 226-1738 5149598
226-4466 23502021 226-1738 8923348
226-4466 23502022 226-1738 8923804
226-4466 5113953 226-1738 8924108
226-4466.010 5193733 226-1739 23500881
226-4466.020 5193734 226-1739 23514261
226-4467 5148505 226-1739 23524339
226-4470 5107176 226-1739 5149239
226-4556 23514285 226-1739 8923342
226-4556 23531249 226-1751 5149315
226-4558 23505278 226-1751 5149734
226-4558 23532468 226-1937 R23523951
226-1937 R23532555
Sleeve assemblies
226-1938 R23519625
226-1220 23505308#2
226-1938 R23532590
226-1220 23505308#3
226-1940 R23523952
226-1220 23505309
226-1940 R23532556
226-1220 5102315
226-1941 R23519637
226-1220 5194496
226-1941 R23532591
226-1220.010 5102317
226-1945 23505423#2
226-1220.020 5102318
226-1945 23505423#3
226-1477 5149721
226-1945 23505424
226-1477 5198139
226-1945 23505424#3
226-1477 5198188
226-1945 23511965#2
226-1477 5198899
226-1945 235119966#3
226-1477 5198904
226-1945 23514979#3
226-1477 5199116
226-1945 23514987#2
226-1478 5196834
226-1945 23518731#2
226-1478 5198903
142 | © MAHLE 2008/2009

226-1945 23518731#3 211-3345 23501576
226-1945 23522953 211-3345 8929589
226-1945 5149249 Valve cover gaskets
226-1945 5199821 VS38673 5150327
226-1946 23505313 VS38767 5119457
226-1946 23511625 VS38767 5147994
226-1946 23516300 VS39363 8920271
226-1946 23518986 VS39844 5150328
226-1946 23522519 VS39845 5143407
226-1946 23522947 VS39845 5150329
226-1946 5199822 VS39855 5119458
Thrust washer sets VS39855 5147506
TW-411S 5154069 VS39858 5143405
TW-411S 5159353 VS39859 5143406
TW-412S 5116197 VS39859 5143496
TW-600S 8929085 VS39862 5104018
valves - exhaust VS39863 5104081
211-1283 5185327 VS39864 5104019
211-1283 5186381 VS39866 5143407
211-1283 5193197 VS50278 23516322
211-1283 5193666 Valve guides
211-2439 5100437 217-3680 5120930
211-2439 5106136 217-3680 5178590
211-2439 5148489 217-3832 5111327
211-2439 5149042 217-3832 5119992
211-2439 5149771 217-4007 5116120
211-2462 23500501 217-4007 5131961
211-2462 5111336 217-4076 23518571
211-2462 5114288 Valve keepers
211-2462 5194968 216-5001 8929573
211-2462 5195167 216-5234 5111337
211-2462 8922516 216-5234 5149771
211-2536 5109925
Valve seats
211-2536 5197176
218-7373 5101101
211-2551 23502067
218-7373 5101102
211-2551 8921347
218-7373 5119898
211-3313 23501577
218-7521 5131096
211-3313 23506350
218-7521 8927920
211-3313 8929590
218-7813 5148490
Valves - intake 218-7817 5116361
211-2552 23502068 218-7817 8921502
211-2552 8920119 218-8002 8929126
© MAHLE 2008/2009 | 143

MAHLE Clevite No. Detroit Diesel Part No.

Valve springs
212-1079 5111339
212-1110 5123329
212-1110 5144019
212-1110 5744019
212-1121 5117561
212-1121 5147347
212-1311 8921111
212-1311 8927857
212-1462 8929415
Water outlet gaskets
C25072 5150361
C25072 8338
144 | © MAHLE 2008/2009

Detroit Diesel to MAHLE Clevite Interchange
Detroit Diesel Part No. MAHLE Clevite No. Detroit Diesel Part No. MAHLE Clevite No.
Camshaft bearing sets 23512685 FS12272B
5111423 SH-476R 23512688 FS12232A
5111424 SH-477W 23512689 FS12232B
5193125 SH-468 23512690 FS12232C
5195413 SH-468 23517624 FS12232B
5196011 SH-698S 5199792 FS12232B
5196012 SH-699S Head gaskets
5196013 SH-700S 23522588 54157
5196022 SH-468 8921438 3983
5196094 SH-701S 8922022 3983
5197930 SH-686S 8923215 3983
5197944 SH-701S 8923493 3983
5198209 SH-699S 8923800 3983
5198431 SH-698S 8923848 3983
5198984 SH-700S Head sets
8929690 SH-1986 23501572 HS54157
Connecting rod bearings 23526052 HS54157
23511129 CB-1596P 23526852 HS54157
23515581 CB-1792P 23532333 HS54157
23526142 CB-1836P 5149744 HS12197A
5103763 CB-1265P 5149745 HS12197B
5107200 CB-555P 5192433 HS3130
5116048 CB-674P 5192434 HS3130
5116187 CB-1265P 5192924 HS12197A
5150106 CB-1596P 5193113 HS12197A
5150128 CB-1596P 5193114 HS12197B
5151318 CB-1596P 5193116 HS12197A
5151528 CB-1596P 5193117 HS12197B
5192895 CB-1596P 5193118 HS12197Y
8920081 CB-1288P 5195738 HS12197B
8921714 CB-1288P 5195739 HS12197Y
8929710 CB-1662P 5195741 HS12197B
Full sets 5195742 HS12197H
23512674 FS12197L 5195742 HS12197Y
23512675 FS12197G 5196373 HS12197A
23512676 FS12197H 5196374 HS12197B
23512677 FS12197IT 5196375 HS12197C
23512679 FS12197JC 5196380 HS12197A
23512680 FS12197JT 5196380 HS12197I
23512681 FS12197K 5196381 HS12197B
23512683 FS12272AC 5196381 HS12197J
23512684 FS12272AT 5196382 HS12197C
© MAHLE 2008/2009 | 145

5196382 HS12197K 5192921 CS12197Z
5196575 HS12232X 5193113 CS12197Z
5196576 HS12232X 5193114 CS12197X
5196577 HS12232 5193115 CS12197Y
5196578 HS12232X 5195738 CS12197X
5196579 HS12232 5195739 CS12197Y
5196708 HS12197A 5196373 CS12197
5196709 HS12197A 5196373 CS12197C
5196710 HS12197B 5196374 CS12197H
5196711 HS12197B 5196374 CS12197K
5196785 HS12232X 5196575 CS12232X
5197858 HS12197B 5196576 CS12232X
5198286 HS12197B 5196708 CS12197
5198622 HS12197B 5196709 CS12197
5198676 HS12197B 5196710 CS12197K
5198676 HS12197G 5196711 CS12197
5198944 HS12197A 5196711 CS12197F
5198946 HS12197B 5196785 CS12232W
5199616 HS12272 5197858 CS12197K
5199617 HS12272W 5198286 CS12197X
5199673 HS12272 5198287 CS12197Y
5199673 HS12272X 5198622 CS12197X
5199674 HS12272B 5198944 CS12197
5199674 HS12272W 5198944 CS12197A
5199674 HS12272Y 5198945 CS12197Y
5199675 HS12272 5198946 CS12197K
5199790 HS12232X 5199616 CS12272
5199791 HS12232X 5199666 CS12272
5199793 HS12232X 5199790 CS12232X
5199811 HS12232A 5199791 CS12232X
5199811 HS12232X 5199793 CS12232W
5199812 HS12232 5199814 CS12232W
5199812 HS12232B 8924126 CS3983
5199814 HS12232X Main bearings
8921655 HS3983 5116197 MB-2522W
8924127 HS3983 5117005 MB-2523W
Lower sets 5117011 MB-2687P
5149744 CS12197 5149447 MB-2857P
5149745 CS12197K 5154069 MB-2524W
5191931 CS12197X 5159353 MB-2524W
5191932 CS12197Y Main bearing sets
5192434 CS3130 5149565/5117005 MS-1386P
146 | © MAHLE 2008/2009

Manifold gasket sets 28653230 224-2272
5120224 MS18628S 5102045 224-2469
5102779 224-2485
Oil pan sets
5102780 224-2485
5117230 OS31753
5108623 224-2272
5117231 OS31790
5108623 224-2485
5119266 OS30753
5115191 224-2485
5125635 OS32164
5116028 224-3282
5125642 OS31790
5116189 224-2486
5149728 OS30938
5138000 224-2486
5150115 OS30831
5138682 224-2485
5150116 OS31771
5144836 224-2260
5150117 OS31977
5144836 224-2360
5151115 OS30831
5144839 224-2360
5153256 OS20756
5144872 224-2272
5196061 OS30753
5147651 224-2360
5196532 OS31753
5149048 224-2272
5196533 OS31790
5149234 224-2485
5196533 OS32034
5149235 224-2485
8922786 OS32035
5149240 224-2272
8929102 OS32204
5149248 224-2272
O-rings
5149963 224-2272
5121256 223-7140
5149982 224-2260
pistons 5149983 224-2360
2147950 224-2260
5171524 224-2469
23505427 224-2360
5189054 224-2469
2350900 224-2260
5194656 224-2469
23509378 224-2260
5195931 224-3282
23512413 224-2260
5196487 224-2485
23513069 224-2360
5197866 224-2486
23516309 224-2360
5197920 224-2485
23516310 224-2360
5198467 224-2485
23516311 224-2260
5198839 224-2485
23516861 224-2360
5198877 224-2486
23516862 224-2360
5199350 224-2260
23516863 224-2260
5199573 224-2360
23521992 224-2360
8921605 224-2252
23522026 224-2260
8921606 224-2251
23522070 224-2360
8925815 224-2251
23522475 224-2360
8925816 224-2251
23522495 224-2360
8925817 224-2251
23522497 224-2260
8925818 224-2251
23522535 224-2260
© MAHLE 2008/2009 | 147

Rebore kits 5197177 S40653
8921605 224-2997 5197177 S41659
8921721 224-2997 5197576 S103A
8921722 224-2998 5197933 S40653
8925818 224-2998 5198274 S41659
5198440 S40653
Ring sets
5198822 S40232
23503747 S41891
5198838 S103A
23504728 S41410
5198901 S41449
23505729 S41892
5198902 S41154
23514965 S103A
5199226 S41659
23514970 S40653
5199227 S41659
23514971 S41659
5199228 S41659
23522954 S41407
5199329 S40653
23522954 S41899
5199343 S41659
23522955 S41407
5199806 S40653
23522955 S41408
5199824 S41408
23522955 S41900
5199825 S41407
23524349 S41410
5199880 S40653
5102648 S103A
8921106 S41410
5132606 S103A
8921721 S41294
5149047 S41409
8921722 S41895
5149224 S40653
8923343 S41410
5149225 S40653
8923347 S41409
5149225 SC80061
8924106 S41410
5149226 S41659
8927774 S41408
5149230 S40653
8927780 S41408
5149232 S103A
5149233 S41659 Rod bushings
5149241 S41410 23501687 223-3548
5149248 S41408 5116181 223-3622
5149255 S40653 5144843 223-3548
5149257 S40653 8920078 223-3579
5149314 S41449 Sleeves
5149359 S41449 23502020 226-4466
5149604 S41408 23502021 226-4466
5149824 S41408 23502022 226-4466
5149942 S41154 23502023 226-4464
5193477 SC80061 23502024 226-4464
5194960 SC80061 23502025 226-4464
5196366 S103A 23504931#1 226-4220
5196833 S40232 23504932 226-4220
5197037 S103A 23505278 226-4558
148 | © MAHLE 2008/2009

2350932#2 226-4220 23518986 226-1946
23514285 226-4556 23522519 226-1946
23531249 226-4556 23522947 226-1946
23532468 226-4558 23522953 226-1945
5102795 226-4464 23524339 226-1739
5107176 226-4470 23524341 226-1738
5107449 226-4464.010 5102315 226-1220
5113953 226-4466 5102317 226-1220.010
5132803 226-4415 5102318 226-1220.020
5148505 226-4467 5149239 226-1739
5149211 226-4220 5149249 226-1945
514924 226-4220 5149256 226-1633
5171520 226-4220 5149262 226-1633
5188868 226-4220 5149315 226-1751
5193733 226-4466.010 5149598 226-1738
5193734 226-4466.020 5149721 226-1477
Sleeve assemblies 5149734 226-1751
23500881 226-1739 5194496 226-1220
23503938 226-1738 5196834 226-1478
23505303#2 226-1633 5197025 226-1633
23505304 226-1633 5197497 226-1633
23505306 226-1633 5198139 226-1477
23505306#2 226-1633 5198188 226-1477
23505306#3 226-1633 5198899 226-1477
23505307#3 226-1633 5198903 226-1478
23505308#2 226-1220 5198904 226-1477
23505308#3 226-1220 5199116 226-1477
23505309 226-1220 5199504 226-1633
23505313 226-1946 5199821 226-1945
23505423#2 226-1945 5199822 226-1946
23505423#3 226-1945 5199874 226-1633
23505424 226-1945 8923342 226-1739
23505424#3 226-1945 8923348 226-1738
23511625 226-1946 8923804 226-1738
23511965#2 226-1945 8924108 226-1738
235119966#3 226-1945 R23519625 226-1938
23514261 226-1739 R23519637 226-1941
23514979#3 226-1945 R23523951 226-1937
23514987#2 226-1945 R23523952 226-1940
23516300 226-1946 R23532555 226-1937
23518731#2 226-1945 R23532556 226-1940
23518731#3 226-1945 R23532590 226-1938
R23532591 226-1941
© MAHLE 2008/2009 | 149

Thrust washer sets 5143407 VS39845
5116197 TW-412S 5143407 VS39866
5154069 TW-411S 5143496 VS39859
5159353 TW-411S 5147506 VS39855
8929085 TW-600S 5147994 VS38767
5150327 VS38673
valves - exhaust
5150328 VS39844
23500501 211-2462
5150329 VS39845
23501577 211-3313
8920271 VS39363
23502067 211-2551
23506350 211-3313 Valve guides
5100437 211-2439 23518571 217-4076
5106136 211-2439 5111327 217-3832
5109925 211-2536 5116120 217-4007
5111336 211-2462 5119992 217-3832
5114288 211-2462 5120930 217-3680
5148489 211-2439 5131961 217-4007
5149042 211-2439 5178590 217-3680
5149771 211-2439 Valve keepers
5185327 211-1283 5111337 216-5234
5186381 211-1283 5149771 216-5234
5193197 211-1283 8929573 216-5001
5193666 211-1283 Valve seats
5194968 211-2462 5101101 218-7373
5195167 211-2462 5101102 218-7373
5197176 211-2536 5116361 218-7817
8921347 211-2551 5119898 218-7373
8922516 211-2462 5131096 218-7521
8929590 211-3313 5148490 218-7813
Valves - intake 8921502 218-7817
23501576 211-3345 8927920 218-7521
23502068 211-2552 8929126 218-8002
8920119 211-2552 Valve springs
8929589 211-3345 5111339 212-1079
Valve cover gaskets 5117561 212-1121
23516322 VS50278 5123329 212-1110
5104018 VS39862 5144019 212-1110
5104019 VS39864 5147347 212-1121
5104081 VS39863 5744019 212-1110
5119457 VS38767 8921111 212-1311
5119458 VS39855 8927857 212-1311
5143405 VS39858 8929415 212-1462
5143406 VS39859
150 | © MAHLE 2008/2009

Detroit Diesel Part No. MAHLE Clevite No.

5150361 C25072
8338 C25072
© MAHLE 2008/2009 | 151

Mercedes-Benz Interchange
Mercedes-Benz Part No. MAHLE Clevite No.

A612030060 CB-1842P
Main bearing sets
7416M MS-2248P
Pistons
A6120300417 224-3450
Ring sets
9948KX S41508
152 | © MAHLE 2008/2009

FP Diesel Interchange
FP Diesel Part No. MAHLE Clevite No. FP Diesel Part No. MAHLE Clevite No.
camshaft bearing sets FP5149983 224-2360
FP5111423 SH-476R FP5189054 224-2469
FP8929690 SH-1986 FP-5195931 224-3282
FP5198877 224-2486
FP5199573 224-2360
FP1822389 CB-1659P
FP8921605 224-2252
FP23511129 CB-1596P
FP8925815 224-2251
FP23515581 CB-1792P
FP8925816 224-2251
FP8929710 CB-1662P
FP8925817 224-2251
Full sets
FP8925818 224-2251
FP23512681 FS12197K
FP23512689 FS12232B
Rebore kits
FPPK892160 224-2997
FP23517624 FS12232B
FPPK8925818 224-2998
FP5199792 FS12232B
head sets Ring sets
FP1817247 S41781
FP5192433 HS3130
FP1825461 S41939
FP5195742 HS12197Y
FP23503747 S41891
Main bearings
FP23504728 S41410
FP5192874 MB-1276P
FP23505729 S41892
Oil pan sets FP23514965 S103A
FP5149728 OS30938
FP23514970 S103A
O-Rings FP23514970 S40653
FP5121256 223-7140 FP23514971 S41659
Pistons FP23522954 S41408
FP1822097 224-3348 FP23522954 S41899
FP1824810 224-3349 FP23522955 S41408
FP23505427 224-2360 FP23522955 S41900
FP23513069 224-2360 FP23524349 S41410
FP23516309 224-2360 FP5102648 S103A
FP23516310 224-2360 FP5149232 S103A
FP23516861 224-2360 FP5149359 S41449
FP23516862 224-2360 FP5149942 S41154
FP23521992 224-2360 FP5193477 SC80061
FP23522026 224-2260 FP5198822 S40232
FP23522070 224-2360 FP5198901 S41449
FP23522475 224-2360 FP5198902 S41154
FP23522495 224-2360 FP8921721 S41294
FP5144836 224-2360 FP8921722 S41895
FP5144839 224-2360
FP5144872 224-2272
FP5147651 224-2360
FP5149234 224-2485
© MAHLE 2008/2009 | 153

FP Diesel Interchange
FP Diesel Part No. MAHLE Clevite No. FP Diesel Part No. MAHLE Clevite No.
Sleeves FP-23532555 226-1937
FP1815674 226-4567 FP23532556 226-1940
FP23502020 226-4466 FP-23532590 226-1938
FP23502021 226-4466 FP-23532591 226-1941
FP23502022 226-4466 FP5102317 226-1220.010
FP23502023 226-4464 FP5102318 226-1220.020
FP23502024 226-4464 FP5149315 226-1751
FP23502025 226-4464 FP5149734 226-1751
FP23504931 226-4220 FP5198899 226-1477
FP-23505278 226-4558 FP5198903 226-1478
FP-23523392 226-4556 FP5199822 226-1946
FP-23530226 226-4556 Thrust washer sets
FP-23531249 226-4556 FP8929085S TW-600S
FP-23532468 226-4558 Valves - exhaust
FP5102795 226-4464 FP-23500501 211-2462
FP5107176 226-4470 FP-23501577 211-3313
FP5107449 226-4464.010 FP-23502067 211-2551
FP5113953 226-4466 FP-5149771 211-2439
FP5132803 226-4415 FP-5193666 211-1283
FP5148505 226-4467 FP-5197176 211-2536
FP5193733 226-4466.010 FP8922516 211-2462
FP5193734 226-4466.020
Valves - intake
FP-929442 226-4558
FP-23501576 211-3345
Sleeve assemblies FP-23502068 211-2552
FP1824823 226-1964
Valve Cover gasket
FP23505306 226-1633
FP5143407 VS39845
FP23505309 226-1220
Valve keepers
FP23505313 226-1946
FP-8929573 216-5001
FP23511625 226-1946
FP23516300 226-1946
Valve seats
FP8929126 218-8002
FP23518986 226-1946
FP-23519625 226-1938 Valve springs
FP23519636 226-1940 FP-1825540 212-1385
FP-23519637 226-1941 FP-677349 212-1439
FP23522477 226-1942 FP-8921111 212-1311
FP23522519 226-1946 FP-8927857 212-1311
FP23522947 226-1946 FP-8929415 212-1462
FP23522953 226-1945
FP-23523951 226-1937
FP23523952 226-1940
FP23524339 226-1739
FP23524341 226-1738
154 | © MAHLE 2008/2009

Fel-Pro Interchange
Fel-Pro Part No. MAHLE Clevite No. Fel-Pro Part No. MAHLE Clevite No.
Full sets Lower sets
FS7458S FS12232A CS7582 CS12197Z
FS7458S1 FS12232B CS7583 CS12197X
FS7458S2 FS12232C CS7584 CS12197Y
Head gaskets CS7584-1 CS12197Y
8708PT 3983 CS7603 CS12197
CS7603-1 CS12197K
Head sets
CS7603-3 CS12197C
8017B HS4813
CS7603-6 CS12197H
8700S CH12272
CS7603-8 CS12197F
8700S CH12272W
CS7603-9 CS12197A
FS7867S HS3130
CS8700 CS12272
HS4603S HS12197A
CS8708 CS3983
HS7458S HS12232A
FS7458S CS12232X
HS7458S HS12232X
FS7458S1 CS12232
HS7458S1 HS12232
FS7458S2 CS12232W
HS7458S1 HS12232B
FS7458S3 CS12232X
HS7603S HS12197A
FS7867S CS3130
HS7603S HS12197L
HS7603S1 HS12197B Manifold gasket sets
HS7603S1 HS12197G MS8713 MS15118
HS7603S1 HS12197J MS8941B MS18628S
HS7603S2 HS12197H MS8942B MS18628SX
HS7603S2 HS12197Y MS9559S MS18628S
HS7603S3 HS12197A MS9559S1 MS18628SX
HS7603S3 HS12197I Oil pan sets
HS7603S5 HS12197C KS2575 OS31790
HS7603S5 HS12197K OS10323C OS31790
HS7867S HS3130 OS10323D OS31790
HS8017B HS4813 OS11353C OS31771
HS8700S HS12272 OS13705C OS31584
HS8700S HS12272X OS13705D OS31584
HS8700S1 HS12272B OS13716C OS30753
HS8700S1 HS12272W OS13716D OS30753
HS8700S1 HS12272Y OS30461C OS30938
HS8708PT HS3983 OS5976D OS31977
KS2576 HS3983 OS6550D OS31753
© MAHLE 2008/2009 | 155

Fel-Pro Interchange
Fel-Pro Part No. MAHLE Clevite No.

Valve cover gaskets
VS10864 VS38767
VS10865 VS39855
VS11352R VS39844
VS11352R VS39859
VS11358R VS38673
VS11358R VS39858
VS50209R VS39862
VS50210R VS39864
VS50211R VS39863
VS50235A VS39363
VS50319C VS39363
VS5978R VS39845
5980 C25072
156 | © MAHLE 2008/2009

Sealed Power Interchange
Sealed Power Part No. MAHLE Clevite No. Sealed Power Part No. MAHLE Clevite No.
Camshaft bearing sets pistons
1086DRI SH-476R 2666PN 224-2252
1086WA SH-477W 2667PN 224-2251
1087DR SH-468 C1452P 224-2469
1088DR SH-525 C1608P 224-2469
1211M SH-699S C2025P 224-3282
1212M SH-700S C2089P 224-2485
1213M SH-701S C2191P 224-2486
1486M SH-1208S C2552PA 224-2260
Connecting rod bearings C2554PA 224-2272
1085CPA CB-1596P C2656P 224-2260
2405CP CB-555P Rebore kits
2610CPA CB-1265P PK1-2666 224-2997
2615CPA CB-674P PK1-2667 224-2998
3670APA CB-1231AL Ring sets
3785CP CB-1288P 10165KX S41294
4750P CB-1180P 10166KX S41895
4770P CB-1662P 19328KC S40653
4770PA CB-1792P 19375KC S41407
full sets 5251C SC80061
260-1255 FS12232B 5336C SC80061
Main bearings 9185KX S40709
1086CP MB-1276P 9239KX S40653
2406CPA MB-2687P 9240C S40232
2611CPA MB-1897P 9240C S41154
2616CP MB-1931P 9241KX S103A
9360C S41408
Main bearing sets
9518KX S41407
5066M MS-506P
9520KX S41781
5079M MS-885P
9591C S41410
5099M MS-1566P
9618KX S41781
7363M MS-2093P
9661KX S41409
7364M MS-2092P
9971C S41449
E-328KC S40653
E-375KC S41407
E-499KC S41294
E-500KC S41895
E503KC S40709
W10165KX S41294
W10166KX S41895
WE-499KC S41294
WE-500KC S41895
© MAHLE 2008/2009 | 157

Sealed Power Part No. MAHLE Clevite No. Sealed Power Part No. MAHLE Clevite No.
rod bushings Valves - exhaust
2409Y 223-3462 V1262 211-1283
2619Y20 223-3622 V1372 211-2462
3789Y20 223-3579 V1401 211-2462
Sleeves V1553 211-1863
SL157MH 226-4220 V1570 211-1283
SL181MH 226-4466 V1813 211-2462
SL415MH 226-4464 V2144 211-2439
SO2191H 226-4415 V2230X 211-2439
SO2554H 226-4467 V2236 211-2536
SO2625H 226-4470 V2280 211-2551
V-2515 211-3313
Sleeve assemblies
V3930 211-2536
SL1608H 226-1220
V-3947 211-3313
SL1608H 226-1220.010
X1628 211-1283
SL1608H 226-1220.020
X3216 211-2462
SL1968H 226-1220
X3276 211-1863
SL2089H 226-1633
SL2151H 226-1220 Valves - intake
SL2154H 226-1633 V2281 211-2552
SL2191H 226-1477 V-2514 211-3345
SL2192H 226-1478 Valve guides
SL2552HA 226-1946 51023T 217-3680
SL2553HA 226-1945 51832T 217-3832
SL2554HA 226-1739 51882 217-4007
SL2625HA 226-1738 VG463 217-3680
SL2655H 226-1945 VG-5079T 217-3254
SL2656H 226-1946 VG543 217-3832
SL2657H 226-1739 VG647 217-3946
SL2658H 226-1738 VG-650 217-4007
Thrust washer sets valve keepers
1086AF TW-411S RU117 216-5117
2406AF TW-402S RU117H 216-5117
RU144H 216-5117
RU149 216-5234
RU165 216-5117
RU183 216-5183
VK-115 216-5117
VK-115 216-5117A
VK115R 216-5118
VK144 216-5234
VK195 216-5183
158 | © MAHLE 2008/2009

Sealed Power Part No. MAHLE Clevite No.

Valve seats
2451103 218-7817
2451160 218-7521
2457000 218-7373
245-7002 218-7813
Valve springs
VS1429 212-1121
VS1594 212-1311
VS328 212-1019
VS525 212-1079
VS590 212-1110
VS615 212-1079
VS740 212-1121
© MAHLE 2008/2009 | 159

Measurement equivalents
FRACTION DECIMAL MILLIMETERS FRACTION DECIMAL MILLIMETERS

1/64 .01563 .3969 .51181 13.0000
1/32 .03125 .7938 33/64 .51563 13.0969
.03937 1.0000 17/32 .53125 13.4938
3/64 .04688 1.1906 35/64 .54688 13.8906
1/16 .06250 1.5875 .55118 14.0000
5/64 .07813 1.9844 9/16 .56250 14.2875
.07874 2.0000 37/64 .57813 14.6844
3/32 .09375 2.3813 .59055 15.0000
7/64 .10938 2.7781 19/32 .59375 15.0813
.11811 3.0000 39/64 .60938 15.4781
1/8 .12500 3.1750 5/8 .62500 15.8750
9/64 .14063 3.5719 .62992 16.0000
5/32 .15625 3.9688 41/64 .64063 16.2719
.15748 4.0000 21/32 .65625 16.6688
11/64 .17188 4.3656 .66929 17.0000
3/16 .18750 4.7625 43/64 .67188 17.0656
.19685 5.0000 11/16 .68750 17.4625
13/64 .20313 5.1594 45/64 .70313 17.8594
7/32 .21875 5.5563 .70866 18.0000
15/64 .23438 5.9531 23/32 .71875 18.2563
.23622 6.0000 47/64 .73438 18.6531
1/4 .25000 6.3500 .74803 19.0000
17/64 .26563 6.7469 3/4 .75000 19.0500
.27559 7.0000 49/64 .76563 19.4469
9/32 .28125 7.1438 25/32 .78125 19.8438
19/64 .29688 7.5406 .78740 20.0000
5/16 .31250 7.9375 51/64 .79688 20.2406
.31496 8.0000 13/16 .81250 20.6375
21/64 .32813 8.3344 .82677 21.0000
11/32 .34375 8.7313 53/64 .82813 21.0344
.35433 9.0000 27/32 .84375 21.4313
23/64 .35938 9.1281 55/64 .85938 21.8281
3/8 .37500 9.5250 .86614 22.0000
25/64 .39063 9.9219 7/8 .87500 22.2250
.39370 10.0000 57/64 .89063 22.6219
13/32 .40625 10.3188 .90551 23.0000
27/64 .42188 10.7156 29/32 .90625 23.0188
.43307 11.0000 59/64 .92188 23.4156
7/16 .43750 11.1125 15/16 .93750 23.8125
29/64 .45313 11.5094 .94488 24.0000
15/32 .46875 11.9063 61/64 .95313 24.2094
.47244 12.0000 31/32 .96875 24.6063
31/64 .48438 12.3031 .98425 25.0000
1/2 .50000 12.7000 63/64 .98438 25.0031
1 1.00000 25.4000
160 | © MAHLE 2008/2009

Catalog No. EP-30DD-08: Weatherly Index 002 2008-2009

Загружено:

Сведения о документе

Оригинальное название

Авторское право

Доступные форматы

Поделиться этим документом

Поделиться или встроить документ

Параметры публикации

Этот документ был вам полезен?

Это неприемлемый материал?

Авторское право:

Доступные форматы

Catalog No. EP-30DD-08: Weatherly Index 002 2008-2009

Загружено:

Авторское право:

Доступные форматы

WEATHERLY INDEX 002

Catalog No. EP-30DD-08

Technical service............................................................................................ Page 2

For technical service call:

Hours: 8:30 am - 6:00 pm EST The sale or installation on emission controlled

Manufacturer Specific Catalogs

Want a little more training on

How To Use This Catalog

The Second Section is located on the right hand

MAHLE Clevite sleeve assemblies include the Piston Rings

For Non-Sleeved Engines

MAHLE Clevite rebore kits include the follow- Piston Rings

Wet Sleeve Nomenclature

Dry Sleeve Nomenclature

Piston Ring Styles

Compression Ring Styles

Oil Ring Styles

Gasket Set Terminology

Full Gasket Set Cylinder Head Gasket

Chamfer Length (Shown as "Max. Length”

Thrust Face Groove

B-60, B-90, C-60, G-60 Inside Diameter

Bearing Outside Diameter Or Housing Bore Maximum Bearing Length

Full Annular Grooved Vertical Oil Clearance

‡ .080 wall + Finished/honed bore

DETROIT DIESEL ENGINES

ASSEMBLIES AND COMPONENT PARTS GASKET SETS

1 106 CID (1.7L) 2-53 DIESEL

3.875" 2 226-1478(1) 226-4415 S41154(3) 1-.082" 2-3/16"

226-1477(2) 226-4415 224-2486 S41154(3) 1-.082" 2-3/16"

S40232(4) 1-.082" 2-3/16"

DETROIT DIESEL ENGINES

VALVE TRAIN PARTS BEARINGS

1 Exh. 217-3832 216-5234 R.B. CB-1265P 10-20-30-40 2.4990/2.5000

214-1107 Roller Set, Cam Follower T.W.3 TW-412S 3.3380/3.3480

Cam & Bal. Shaft Bushing Set

ASSEMBLIES AND COMPONENT PARTS GASKET SETS

2 106 CID (1.7L) 2-53N DIESEL

3.875" 2 226-1478(1) 226-4415 S41154 1-.082" 2-3/16"

226-1477(2) 226-4415 224-2486(3) S41154 1-.082" 2-3/16"

3 159 CID (2.6L) 3-53 DIESEL

3.875" 3 226-1478(1) 226-4415 S41154(3) 1-.082" 2-3/16" Full Set FS12232AX

VALVE TRAIN PARTS BEARINGS

2 Exh. 211-1863} 217-4007 212-1110 216-5183 R.B. CB-1265P 10-20-30-40 2.4990/2.5000

Exh. 218-7817X Valve Seat T.W.3 TW-412S 3.3380/3.3480

214-1107 } Cam Follower

} Roller W/Bushing And Pin Set-3cyl.

3 Exh. 211-1863 217-3832j 216-5234 R.B. CB-1265P 10-20-30-40 2.4990/2.5000

Exh 218-7817} Valve Seat T.W.4 TW-412S 3.3380/3.3480

Note: Cam & Bal. Shaft Bushing Set

214-1107 } Cam Follower

} Roller W/Bushing And Pin Set-3cyl.

ASSEMBLIES AND COMPONENT PARTS GASKET SETS

4 159 CID (2.6L) 3-53N DIESEL

3.875" 3 226-1478(1) 226-4415 S41154(3) 1-.082" 2-3/16" Full Set FS12232AX

VALVE TRAIN PARTS BEARINGS

4 Exh. 211-1863} 217-4007 212-1110 216-5183 R.B. CB-1265P 10-20-30-40 2.4990/2.5000

Exh 218-7817X Valve Seat T.W.4 TW-412S 3.3380/3.3480

214-1107 } Cam Follower

} Roller W/Bushing & Pin Set.

ASSEMBLIES AND COMPONENT PARTS GASKET SETS

5 212 CID (3.5L) 4-53 DIESEL

3.875" 4 226-1478(1) 226-4415 S41154(3) 1-.082" 2-3/16" Full Set FS12232B X