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EA 2002/1
Welcome to the new edition of our general catalogue
1
The Hager Group
Tehalit headquarters in
Heltersberg - Germany
2
The Hager system
3
Numerical index
Cat.ref. Page No. Cat.ref. Page No. Cat.ref. Page No. Cat.ref. Page No. Cat.ref. Page No. Cat.ref. Page No.
4
Numerical index
Cat.ref. Page No. Cat.ref. Page No. Cat.ref. Page No. Cat.ref. Page No. Cat.ref. Page No. Cat.ref. Page No.
5
Circuit protection
devices
8 Miniature circuit breakers
14 Auxiliaries and accessories for MCBs &
RCCBs
15 RCD add-on blocks
16 2 and 4 pole residual current devices
(RCCBs/ELCBs)
17 Combined MCB/RCD (RCBO)
18 RCBO electronic
19 Earth leakage relays
21 HRC fuse carriers and fuses
22 L51-L58 HRC fuse carriers
23 Motor starters
24 Surge protection devices (SPD)
26 Isolating switches
28 Control relays
7
Miniature circuit breakers 4.5kA type C - MY
8
Miniature circuit breakers 6kA type B and C - MT MU
MT 320A
9
Miniature circuit breakers 10kA type B, C and D - NB NC ND ...
10
... Miniature circuit breakers 10kA type B, C and D - NB NC ND
11
Miniature circuit breakers 15/25kA type C - NR
NR 110A
NC 232A
Triple pole MCB 25 6 3 4 NR 306A
25 10 3 4 NR 310A
25 16 3 4 NR 316A
25 20 3 4 NR 320A
20 25 3 4 NR 325A
20 32 3 4 NR 332A
20 40 3 4 NR 340A
15 50 3 4 NR 350A
15 63 3 4 NR 363A
NC 440A
12
Miniature circuit breakers 10kA type C - NM
BD 285
13
Auxiliaries and accessories for
MCBs & RCCBs
All auxiliaries are common to Test mode for CZ001, MZ201, For technical information
both single and multi-pole circuit MZ202 : possible to test cabling see page 40
breakers. These auxiliaries are of auxiliary circuits operation by
fitted to the left hand side of tripping-over contacts manually. CZ001 must be fitted on the
devices. Resetting of contact occurs RCCB before fitting maximum
Fault indication, auxiliaries, simultaneously with MCB/RCCB one additional auxiliary (MZ203
shunt trips, and under-voltage resetting. to MZ206).
releases are fitted with a flag Up to 4 auxiliaries can be fitted
indicator that indicates the auto- on MCB.
matic/remote tripping of the
device.
14 22
93
94
15
2 and 4 pole residual current devices (RCCBs/ELCBs)
nominal voltage : red = contacts closed you also have the possibility to
2 pole 110/230V - 50/60Hz green = contacts open install the following accessories :
4 pole 230/400V - 50/60Hz electrical auxiliaries
specifications : IEC 1008-1 Earth fault indicator (see page 40 )
SS97 : 1994 mechanical indicator terminal cover kit
appearing on the front face of locking kit
Connection capacity : the RCCB to differenciate
16-63A rigid 25▫ between tripping and off position * without SS97
flexible 16▫ yellow - tripped
Designation Sensitivity In/A breaking Width in I Pack Cat. ref. Cat. ref.
I n capacity 17.5mm qty. type B type C
10 6kA 2 1 AE 020G
16 6kA 2 1 AE 022G
20 6kA 2 1 AE 023G
25 4.5kA 2 1 AE 024G
32 4.5kA 2 1 AE 025G
17
RCBO electronic
18
Earth leakage relays
supply
Earth leakage relays with relay/core link. - remote test and reset by 3-wire
contactor/trip
separate detection torroids - positive reset required after a link.
fault is detected.
these units ensure the protection - test button for simulation of a Torroids
earth of electrical installations and the fault. circular dia. 35, 70, 105, 140mm
leakage protection of persons against - protected against nuisance rectangular 70x175, 115x305,
relay
direct and indirect contacts. tripping 150x350mm
- DC sensitive
detection
torroid
this range of products contain a - output : 1 C/O contact 250V~ Connection capacity
conforms to IEC 1008 set of earth leakage relays, 8A AC1. relay :
designed on an electronic basis, - visual display of fault by red flexible 1 to 2.5▫
which ensure the monitoring of LED. rigid 1.5 to 4▫
earth fault currents. When the - supply voltage 220/240V~
fault current rises above the 50/60Hz relay - torroid link
selected level, the outputs of the 2 wires, 50m max.
product operate depending on Features according to the test and remote reset link
the relay selected, it can have selected model 3 wires, 50m max.
either fixed or selectivity - adjustment of sensitivity and
purposes. time delay (sealable).
the relays are linked with detec- - extra positive safety contact
tion torroids. 7 separate types (1C/O 250V AC~ 5A AC1).
are available, circular and - display of fault current before it
rectangular in section. triggers the relay (5% to 75%).
- extra output contact (250V
Common characteristics 0.1A max.) to enable remote For technical information
- positive safety : the relay trips indication of fault currents over see page 44
in the event of a break in the 50% of I n
19
Earth leakage relays
70mm 1 HR 911
section 38cm2
105mm 1 HR 912
section 87cm2
HR 911
140mm 1 HR 913
section 154cm2
20
BS 1361 HRC fuse carriers and fuses
21
L51 - L58 HRC fuse carriers
DP 2 phase 3 5 LR 602
3P 3 phase 6 2 LR 703
LR 703
22
Motor starters
Connection capacity
2 conductors For technical information
max size 1 to 4▫ flexible see page 46
1.5 to▫ 6 rigid
Designation current standard power rating of 3 phase Width in I Pack Cat. ref.
setting motor 50/60Hz (AC3 category) 17.5mm qty. type B
230V (kW) 400V (kW)
23
Surge protective devices (SPD)
SPD’s protect elecrical and The range of SPDs is auxiliary contact for remote
electronic equipment against separated into 2 types of signalling (R versions only)
transients, originating from protection :
lightning; switching of Installation and connection :
transformers, lighting and 1. main protection - class 2 the main protection SPDs are
motors. SPDs with higher discharge installed directly after the main
current (Imax 8/20µs), to evacu- incoming MCB
These transients can cause pre- ate as much of the transient to
mature ageing of equipment, earth as possible. SPDs can be used in any supply
down time, or complete system e.g TNCS, TNS, TT
destruction of electronic 2. fine protection - class 2 + 3
components and material SPDs with low voltage protec- Options :
tion level (Up 1000V), to - replacement cartridges
SPDs are strongly recommended cut-down the transient surge as
on installations that are exposed low as possible to protect very connected in parrallel to the
to transients, to protect sensitive sensitive equipment equipment to be protected
and expensive such as TV,
video, washing machines, Hi-Fi, Technical data protection is assured in both
PC, alarm etc... complies with IEC61643-1 common and/or differential
modes
The choice of SPD depends on reserve status indicator
a number of criteria such as : (R versions)
- the exposure of the building to
transients
- the sensitivity and value of the
electrical equipment that
requires protection end of life indicator
- earthing system (D versions)
- level of protection
SP 215R
24
Surge protective devices (SPD)
Connection capacity :
terminal blocks L, N & E
- rigid conductor : 10▫
- flexible conductor : 6▫
For technical information
see page 47
cascading table
main cascade diverting Up
device device capacity (L-N)
SP 225 SP 210 24kA < 800V
25
Isolating switches
26
Isolating switches
SF 118F
SF 219F
27
Control relays ...
Control relays are used in instal- used to check AC voltage LCD and the local push buttons
lations where the current or the are also used to enter the
voltage fluctuation may damage Current control relay used to parameter settings (type of sig-
equipments. survey DC or AC current : nal, monitored levels,...)
EU 103 single phase product to
The range is composed of mod- monitor DC or AC current direct In case of an error, the relay will
ular devices : via current transformer close a contact (changeover
contact 8A)
Voltage control relays dedicated Phase control relay
to protect air conditioning equip- EU 300 to verify phase parame-
ments : ters (asymmetry, loss of phase,
EU 100, EU 101 single phase undervoltage)
EU 301 three phase
The two digital control relays EU
Voltage control relay used to 102 and EU 103 are equipped
survey DC or AC voltage : with an LCD indicator. During
EU 102 single phase product to normal operation, the LCD dis- For technical information
monitor DC or AC plays the measured voltage (EU see page 49
EU 302 three phase control relay 102) or current (EU 103). The
EU 301
28
... Control relays
29
Connection devices
31
Insulated busbars - prong
1 pole, 1 I step
20 100A 24 10 KB 190C
2 pole, 2 I step
10 63A 24 10 KB 263C
16 80A 56 10 KB 280B
3 pole, 3 I step
10 63A 57 20 KB 363B
16 63A 24 10 KB 363C
16 80A 12 25 KB 380A
16 80A 57 10 KB 380B
4 pole, 4 I step
10 63A 24 10 KB 463C
16 80A 12 25 KB 480A
16 80A 56 10 KB 480B
Cable connectors
KF 81A KF 82A connection from side In 63A for cables : 25mm2 10 KF 83A
KZ 024
32
Insulated busbars - fork
1 pole, 1 I step
KD 190B
10 63A 12 100 KD 163A
10 63A 56 50 KD 163B
16 80A 56 50 KD 180B
20 100A 56 10 KD 190B
2 pole, 2 I step
16 80A 12 50 KD 280A
16 80A 56 10 KD 280B
3 pole, 3 I step
10 63A 57 20 KD 363B
16 80A 12 25 KD 380A
16 80A 57 10 KD 380B
4 pole, 4 I step
16 80A 12 25 KD 480A
16 80A 56 10 KD 480B
Cable connectors
KF 84A
KZ 024
33
Brass terminals 1 ≤ 60A
KM 10B
2 pole 4 10 K 023F
4 pole 7 5 K 024F
K 023
5 pole 8 1/2 5 K 025F
K 024
Connection blocks 1 pole 2 1/2 10 K 037F
connections :
incoming : 2 x 35▫ l.37 x h.30 x w.47mm
4 separate outgoing ways : 25▫
35
Technical information
38 MCB
40 Auxiliaries
41 RCD add-on blocks
42 RCCB (ELCB)
44 Earth leakage relays
45 Torroids for earth leakage relays
46 Technical information motor starters
47 Surge protective devices
49 Control relays
37
MCB
20 20 20
10 10 10
6 6 6
4 4 4
2 2 2
1 1 1
0,6 0,6 0,6
0,4 0,4 0,4
0,2
B 0,2 0,2
Electrical characteristics
In (A) 30°C 35°C 40°C 45°C 50°C 55°C 60°C no. of units n K
n=1 1
0.5 0.5 0.47 0.45 0.4 0.38 - - 2≤n<4 0.95
4≤n<6 0.9
1 1 0.95 0.9 0.8 0.7 0.6 0.5 6≤n 0 .85
40 40 37.5 35 33 30 28 25
50 50 47 44 41 38 35 32
63 63 59 55 51 48 44 40
38
MCB
➝
peak current in kA
estimated short - circuit in kA ➝ estimated short - circuit in kA ➝
Power loss
The table below gives the watts loss per pole at rated current.
watt loss per 1.3 1.5 1.7 2.1 2.4 2.7 1.8 2.6 2;8 3.3 3.9 4.3 4.8 5;2 8 10
pole (W)
DC applications
Because of their quick make and break design and excellent arc
quenching capabilities Hager circuit breakers are suitable for use on
DC. When selecting a circuit breaker for any DC application it is
necessary to consider two main points.
Note
Default indication auxiliaries and shunt trips or under voltage
releases are fitted with tripping indications and reset facility.
Recapitulative table
40
RCD add-on blocks
In
A specific keying
system will
prevent assembly
of an add-on
block of a rating
lower than the
one of the MCB.
E
E
E
2 P.P. 6 to 63 A 4❚
2 P.P. 80 to 100 A 5,5 ❚
3 P.P. 6 to 25 A 5❚
3 P.P. 32 to 63 A 6❚
3 P.P. 80 to 100 A 9 ❚
4 P.P. 6 to 25 A 6❚
4 P.P. 32 to 63 A 7❚
4 P.P. 80 to 100 A 10,5 ❚
use
41
RCCB (ELCB)
The drawing opposite shows how a torroid is located around the line
and neutral conductors to measure the magnetic fields created by
the current flowing in these conductors. The sum of the magnetic
fileds set up by these currents (which takes into consideration both
the magnetic and phase relationship of the currents) is detected by
the torroid.
It is most important that the line and neutral conductors are passed
through the torroid. A common cause of nuisance operation is the
failure to connect the neutral through the device.
RCCBs work just as well on three phase or three phase and neutral
circuits, but when the neutral is distributed it must pass through the
torroid.
RCCB are not suitable for use on DC systems and unearthed net-
works.
Pulsating DC fault current sensitive
RCCBs - domestic installation Increasingly, semi-conductors are also extensively used in compu-
RCCBs can be installed in two ways : ters, VDUs, printers, plotters,... all of which may be fed from the lain
electrical supply. The presence of semi - conductors may result in
1. whole house protection the normal sinusoidal AC waveform being modified. For example,
2. selective protection the waveform may be rectifed or, as in asymmetric phase control
devices, the waveform may be chopped. The resulting waveforms
Whole house protection is provided typically by a consumer unit are said to have a pulsating DC component.
where the RCCB device serves as the main switch. Although very
popular this suffers from a disadvantage : all circuits are disconnec- In the event of an earth fault occuring in equipment containing sei-
ted in the event of fault. Selective protection can be provided by conductor devices, there is a probability taht the earth fault current
associating the RCCB with identified high risk circuits by adopting will contain a pulsating DC component.
one or more of the following :
Standard types of RCCB may not respond to this type of earth fault
Split busbar consumer unit current and the intended degree of protection will not be provided.
All circuits are fed via an overall isolator and selected circuits fed
additionally via the RCCB. Typical circuits fed direct are lighting, Check for symbol :
freezer, storage heating : and circuits fed via the RCCB are socket
outlets, garage circuits. This concept minimises inconvenience in the Hager provide a range of pulsating d.c. sensitive dvices for this type
event of fault. of application.
1 3 5 7 N 1 3 5 7 N
T T
2 4 6 8 N 2 4 6 8 N
L1 N L1 L2 L3
42
RCCB
Protection against shock outside the equipotential bonding The provision of residual current protetion throughout a system or in
zone vulnerable parts of a system will greatly reduce the hazard of fire
caused by such faults.
Bonding condutors are used in an installation to maintain metallic
parts, as near as possible, to the same potential as earth. PEN conductors
Working with portable equipment outside this equipotential bonding The use of RCCBs is PEN conductors is prohibited. A PEN conduc-
zone, e.g. in the car park of a factory, introduces tor is a single conductor combining the functions of neutral conduc-
additional shock hazards. Socket outlets rated 32A or less ‘which ay tor and protective conductor. This being so, when the PEN conduc-
be reasonably expected to supply portable tor is taken through the torroid of an RCCB, earth faults will go
equipment for use outdoors’ should have at least one socket nomi- undetected because the return path for the earth fault current is
nated for outdoor use. This socket should be equipped with RCC included in the resiual sum.
protection unless fed from an isolating transformer or similar device,
or fed from a reduced voltage. Use of Hager RCCBs on 3 phase 3 wire systems
The Hager range of 4 pole RCCBs can be used to provide residual
Protection in special situations (IEE wiring regulation) current protection of 3 phase, 3 wire circuits (no neutral).
The use of RCCBs is obligatory or recommended in the following
situations : Supply entry
Top or bottom feed.
- caravans : 30mA RCCBs should be used
- TT systems
OFF ON Test
green red
Test
or
Test
Test t
Tes
OFF
grey yellow
43
Earth leakage relays
Technical specifications
I∆n selector
1 “reset” pushbutton
Sensitivity setting : 0.03A / 0.1A / 0.3A / 1A / 3A (HR 210/220/223)
0.3A / 1A / 3A / 5A / 10A (HR228) 1 3 5 7 9 11 13
test
2 reset
“test” pushbutton
Time delay selector ∆t 7
% In
adjustable time setting - instantaneous/0.1s/0.25s/0.35s/0.5s 3 Fault signal LED 1 reset 3
5 15 30 45 60 75
I∆n selection 4
Sealable settings 4 1
3 In (A) t (s) 0,03
0,1
A sealable cover prevents interference once the settings have been 2 test
0,3
0,1 0,03
0,3
Electrical connections
N L1 L2 L3 N L1 L2 L3
fed from
either
input or
output
side
1 3 5 7 9 11 13 1 3 5 7 9 11 13
reset
reset
test
HR 213
test
HR 213
contactor mcbs/mccb with
2 4 6 8 10 12 14 2 4 6 8 10 12 14
shunt trip
44
Torroids for earth leakage relays
Circular torroids
connection
to device
1,5 33,5
B
fixing
point
D F
connection
Rectangular torroids H
to device
A2 C E
A1
fixing
2,5 14 G point
B
Type of torroid
Torroid 35 4 x 16 4 x 35 4 x 10 4 x 25
45
Technical information motor starters
Technical specifications
M
2
20
MZ 520
time in seconds
10
2A - 400V~
5
3.5A - 230V~
2
Alarm contact (mounted under starter)
1
MZ 527
0,2 2A - 400V~
1A - 230V~
0,05
0,02
0,005
0,002
1 1,5 2 3 4 6 8 10 15 20 30
multiples of In ➝ 14
2 1
1
OFF 1
OFF
Clic ! Clic ! 2
3 2
46
Surge protection devices
technical characteristics
Class II - overvoltage protection Class III
high medium fine medium fine
Reference SP 165R SP 140D SP 215D SP 215R SP 415D SP 415R SP 208 SP 208S SP 225 SP 210
Installation exposure level (risk) high high medium medium medium medium low low medium fine
Installation of SPD parallel parallel parallel parallel parallel parallel parallel series parallel series
Number of poles 1P 1P 2P 2P 4P 4P 2P 1P+N 1P+N 1P+N
Number of modules 1 1 1 1 4 4 1 1 3 3
Nominal current - - - - - - - 25A - 25A
Nominal Voltage Un (V) 230 230 230 230 230 230 230 230/400 230/400 230/400
Frequency (Hz) 50/60 50/60 50/60 50/60 50/60 50/60 50/60 50/60 50/60 50/60
Max. continuous operating
Voltage Uc (V)
common mode - 275 275 275 275 275 275 440 440 275 275
differential mode - 275 275 275
Voltage protection level Up (kV)
common mode - 1.5 1.4 1.2 1.2 1.2 1.2 1.5 1.2 .95 .96
differential mode - 1.0 .55 .65
Discharge current wave
8/20us(kA)
Nominal current In 20 15 5 5 5 5 2 2 10 7
Maximum current Imax 65 40 15 15 15 15 9 8 24 16
Operating temperature range -20/+60 -20/+60 -20/+60 -20/+60 -20/+60 -20/+60 -20/+60 -20/+60 -20/+60 -20/+60
Storage temperature range -40/+70 -40/+70 -40/+70 -40/+70 -40/+70 -40/+70 -40/+70 -40/+70 -40/+70 -40/+70
Short circuit withstand with max.
backup fuse or MCB 15kA 15kA 10kA 10kA 10kA 10kA 6kA 6kA 5kA 5kA
max. backup fuse 25A 25A 10A 10A 10A 10A 10A 25A 25A 25A
backup MCB (C curve) 25A 25A 25A 25A 25A 25A 16A 25A 25A 25A
End of life indication (fault indicat°)
1. three stage indication-green yes N/A N/A yes N/A yes N/A N/A N/A N/A
green/red, red (R versions)
2. basic indication - green/red
(D versions) N/A yes yes N/A yes N/A N/A N/A N/A N/A
3. green LED is on when SPD
is working N/A N/A N/A N/A N/A N/A N/A yes yes yes
Applications
industrial & commercial buildings yes yes yes yes yes yes yes yes yes yes
domestic buildings yes yes yes yes yes yes yes yes yes yes
Connection capacity 2.5/25 2.5/25 2.5/25 2.5/25 2.5/25 2.5/25 4/6 2.5/10 2.5/10 2.5/10
mm2 mm2 mm2 mm2 mm2 mm2 mm2 mm2 mm2 mm2
Connection capacity for the 0.5/.5 N/A N/A 0.5/1.5 N/A 0.5/1.5 N/A N/A N/A N/A
auxiliary contact mm2 mm2 mm2
Auxiliary contact 230V/1A N/A N/A 230V/1A N/A 230V/1A N/A N/A N/A N/A
Voltage /nominal current 12Vac 12Vdc 12Vdc
10mA 10mA 10mA
Imax the maximum value of current that the SPD can withstand
and remain operational.
47
Surge protection devices
Connections
L1
N L2 N L
N L
L L3
25 A (max)
d1 d1
d1 + d2 ≤ 50 cm d1 + d2 ≤ 50 cm
SP208S
d2 d2
PEN
PE PE
N L
Installation guidelines :
1. use short cable runs, ie. d1 + d2 to be as short as possible, to reduce unwanted volt-drop and
inductance.
2. use multi-strand cables to reduce resistance due to skin effect
3. Keep cables straight to keep inductance to a minimum
4. keep connected cables away from other conductors to prevent imposing transients onto other parts of
the system.
5. use cable as thick as possible, to increase the mechanical strength under surge load.
48
Control relays
L
1,2 Un
N
Un
0,75 Un
1 5 9
2 4 6
t1 t1 t1 t1 t1
EU 100
2 Def
2 Def
1 On
1 On
2 4 6 10
49
Control relays
L
Up
N
Up - Hys
u 15...700 VDC
Lo + Hys
Lo
0
1 5 9
Memo OFF
2 4 6 t t t
2 Def
2 4 6 10 2 4 6
t t t
2 Def
L Up - Hys
N
i 0,1...10A Lo + Hys
Lo
0
Memo OFF
2 4 6
1 5 9 t t t
2 Def
1 On
L3 4
100%
L2 L1
0%
L1
100%
L2 L3 L2
0%
100%
1 5 9 L3 L2 L3
0%
EU 300
2 4 6
3 Asy
10 15
4
5 20
2 Def
1 On 3 Asy
2 4 6 10
2 Def
1 ON
50
Control relays
L
N 4 Un + ∆u
Un
4 Un - ∆u
1 5 9
2 4 6
EU 101 t1 t1 t1 t1 t1
3 10 mn 10 15
4
5 mn 5 20
2 Def 2 Def
1 On
2 4 6 10 1 On
L3
L2 4 Un + ∆u
L1
Un
4 Un - ∆u
1 5 9
EU 301
2 4 6
10 mn t1 t1 t1 t1 t1
3 10 15
4
5 mn 5 20
2 Def
1 On 2 Def
2 4 6 10
1 On
L3 Up = 1,15Un
Up - 1%Up
L2
L1
Lo + 1%Lo
Lo = Un - ∆u
0
Memo OFF
1 5 9 2 4 6
t t t
EU 302
2 Def
On level (%)
3 10 15
4
Off
5 20 reset memo reset memo
2 Def
Memo ON
5 2 4 6
t t t
1 On 0,1 12
time (s)
2 Def
2 4 6 10
1 On
51
Notes
52
The success is in the system