TopLine Service Instructions (Latest Version)

Cleaning and disinfection machines
9617723
Service instructions
10
DT-NDV
TopLine 20
30 DT-NDD
40
Datei: 7_TopLine_9617723_Serviceanleitung_EN_2005-09-12.doc Update: 2010-12-21, P. 4, 8, 19 9617723 Page 1/38

Valid from: 2005-09 - E-PROM V1.1A We reserve the right to change execution and construction!
MEIKO Maschinenbau GmbH & Co. KG, Postfach 2040, D-77652 Offenburg, Tel.: 0781/203-0, Fax: 0781/203-1229
Update: 2010-12-21
Service instructions, for the MEIKO- TopLine cleaning and disinfection machines
Designation and location of the cleaning and disinfection

appliance
Sticker
Model KD : Reference Ward Room no. Remarks

no.

We reserve the right to change execution and construction!
Contents
Page
1 Introduction and general information 4

1.1 Explanation of the safety symbols used 5
2 General safety instructions 6
2.1 Operator's duty of care 6
2.2 Fundamental safety measures 6
2.2.1 Working on electrical equipment 7
2.3 Connection to the electricity supply 8
2.4 Connection to energy optimisation units 9
2.5 Fresh water 10
2.6 Waste water 10
2.7 Steam pipe connection 10
3 Commissioning 10
4 Instructions for commissioning 10
4.1 Works to be carried out before commissioning 10
4.2 Machine settings for commissioning by the service engineer 11
4.3 Chemical product settings 11
5 Brief description of the controls 12
6 Over-view of the programs 12
6.1 Program arrangement DT-NDV/ DT-NDD 12
6.2 Program overviews with sub-programs 12
7 Operating information 13
7.1 Warnings 13
7.2 Error messages 13
7.3 Possible errors 19
8 User levels 21
8.1 Amend service parameters 22
8.1.1 Service parameters 23
8.1.2 Display of inputs and outputs from the I/O circuit board 24
8.2 Change configuration parameters 25
8.2.1 Configuration parameters 25
8.3 Change outputs (manual operation) 27
9 Setting the disinfection parameter A0 28
10 Activation of the potential free contact (PFA) 29
11 Corrosion signs 29
12 Temporary decommissioning 30
13 Final decommissioning / Disposal of the appliance 30
14 Maintenance 31
14.1 Deleting the display ”Maintenance required“. 31
15 Maintenance check list 32
16 Repair 35
17 Repair and Maintenance Register 35
18 Installation diagram TopLine DT-NDV 36
19 Installation diagram MEIKO TopLine DT-NDD 37

1 Introduction and general information

To the authorised customer service technician,
Please first read the Installation Instructions, the Operating Instructions and
these Service Instructions carefully.
These instructions will familiarise you with, the installation, the operating methods, its
use, the safety instructions and the maintenance of this cleaning and disinfection
appliance.
In the event of any damage caused by non-observance of these operating instructions,

any guarantee claims are invalid. We accept no liability for any consequential loss or
damage arising as a result.
MEIKO is constantly working on the further development of all its models. We would
therefore ask you to understand that because of this, we must reserve the right to make
modifications at any time to any items covered by the contract in terms of their shape,
fittings and technical characteristics.
No claims may therefore be based on the details, the images or the descriptions
contained in these operating instructions.
You receive this Service Instruction free of charge. Further copies may be made
available against the payment of a fee.

1.1 Explanation of the safety symbols used

The following safety symbols will appear throughout these service instructions.
This symbol warns that there is danger to human life and health.
IMPORTANT!
Warning of dangerous electrical current!
Warning of possible hand injuries!
Beware of hot water / (hot surfaces)
This symbol warns that there is danger to the installation, to the

DANGER! material or to the environment.
Do not spray with a hose or a high pressure cleaner!
Use protective gloves!
Use safety glasses or goggles!
This symbol denotes information that helps you to understand the

installation’s operation.

2 General safety instructions
2.1 Operator's duty of care
Measures to ensure the safe operation of the machine:

The operator must ensure in particular that ...
... … in order to preserve the operational and safety guarantees, whenever required, only
original parts supplied by the manufacturer are used.
…the user will lose the right to any possible claims if the appliance is modified using any
parts other than original parts.
...... a functional test on all safety systems of the cleaning and disinfection machine is
IMPORTANT
carried out during every regular maintenance.
Be careful when closing the wash-chamber door. Do not catch your hand!
Do not sit or stand on the open door. Danger of an accident!

The cleaning and disinfection machine may be damaged and could therefore not work
properly any more.
IMPORTANT!
We recommend that you always wear rubber gloves when cleaning or maintaining the
appliance (see Bio-materials Regulations - general activities)
You must not make any alterations after the assembly, commissioning and the hand-
over of the cleaning and disinfection machine to the customer/operator (e. g. electrical
connection, supply of water, steam, connection to waste water or position).
Modifications of the appliance, especially technical modifications without the written
IMPORTANT approval of the manufacturer and from non-authorized persons lead to the total loss of
the right to claim under the guarantee and invalidate our product liability.
2.2 Fundamental safety measures

Danger can arise from the improper use of the cleaning and disinfection machine or if it is
used for purposes for which it was not intended.
IMPORTANT Parts carrying electric current as well as moving or rotating parts can cause
• Dangers to the user’s life and limb and
• Material damage
The cleaning and disinfection machine operates with hot water and the temperature in
the wash chamber exceeds 80°C during thermal disinfection (or at a higher temperature if
so determined by the customer). There exists therefore the danger of scalding.
The care utensils, parts of the wash-chamber and the wash-chamber door are still at a
high temperature. Entsprechende Vorsichtsmaßnahmen sind zu treffen.

WARNING!
When electrical appliances are operating, certain components in the appliance will
inevitably carry a dangerous electrical charge.
Before opening the covers of electrical or electronic components in the cleaning and
disinfection appliance or any electric motor, you MUST ensure that the appliance is
isolated from the power supply.
You can do this in any of the following ways:
1. Place the main switch to the appliance which is located in the building in the OFF
position and take adequate precautions to prevent the switch from being turned
on again.
2. Remove the contactor from the distribution box in the building and take adequate
precautions to prevent the power supply from being restored.
3. Open the inspection door on the cleaning and disinfection appliance and turn the
repair switch to "0".
Work on and rectification of malfunctions on the electrical portion of the cleaning and
disinfection appliance must only be carried out by specialists who have been trained and
authorised by MEIKO. The Health and Safety Regulations must be observed.
The machine, switch cabinets and other electrical components must NOT be sprayed
with a hose or a high pressure cleaner.
Repairs and maintenance on the cleaning and disinfection appliance must only be carried
out by specialists who have been trained and authorised by MEIKO.
ACHTUNG! Work and malfunction rectification on the steam installation must only be carried out by
specialists.
Use safety glasses or goggles!

Always wear safety glasses or goggles when working on the dosing system.
WE ACCEPT NO LIABILITY FOR DAMAGE OR

INJURY ARISING FROM FAILURE TO OBSERVE
AND ABIDE BY THESE SAFETY INSTRUCTIONS.
2.2.1 Working on electrical equipment

Any repair work and repairs to the power supply on the installation’s electrical equipment
may only be carried out by a qualified electrician trained and authorized by MEIKO.
IMPORTANT Check the electrical equipment regularly!

Tighten any loose connections!
Replace any damaged leads/cables immediately!
Always keep the switch cabinets locked! Access is only allowed to qualified persons.

2.3 Connection to the electricity supply
Work on the electrical part of the machine may only be undertaken by specialist
personnel.
The wiring diagram is located in the switch cabinet. This wiring diagram is part of the
machine and therefore must not be removed.
IMPORTANT
The manufacturer’s plate with the connected electrical loads is located inside the switch
cabinet. The manufacturer’s plate with the connected electrical loads (voltage, current
type, amperage, power etc.) is located inside the switch cabinet.
General Electrical Regulations must be observed when connecting the machine to the
power supply.
Protective measures as well as connection of the equi-potential bonding must be

carried out according to IEC 364-5-54 and conform to the local and national power
utilities' regulations.
The machines are to be connected to the on-site potential equalisation system.
Topline 10/20/40
The machine's connection is located on the base frame as a screw and is designated
accordingly.
Topline 30
The machine's connection is located close to the connection box as a screw and is
designated accordingly.
When connecting the machine, make sure that the voltage and type of current are
correct. The mains supply must be correctly protected and equipped with a main switch.
If the neutral conductor (N) is not grounded, a 4 phase main switch must be used. A
repair switch is provided for connecting the appliance to the mains supply.
Tighten all electrical terminals in the switch cabinet; check that electrical plugs/jacks are
firmly in position.
Special requirements for Austria

Connection may only be made to equipment which complies with ÖVE-EN 1. Fuse
protection must take the form of a power circuit-breaker.
Safety instructions for Switzerland

Installation must be carried out by an approved electrical technician and take account of
SEV Regulations.
After the cleaning and disinfection appliance has been installed in the
customer’s premises and its functions tested, the electrical
connections must be checked before commissioning and hand-over
to the customer by authorised specialists in accordance with the
appropriate specifications. You must comply with national and local
regulations.

2.4 Connection to energy optimisation units

The following points must be observed if the appliance is connected to an energy
optimisation unit:
1. Because of the voltage drop, the cable to the heating system contactor which is
to be used for the switching operation must be limited to a length of 100 metres
in the case of 1.5 mm2 cross-section.
2. The disconnection period must not exceed 10 seconds per minute.

Ensure that the programs are extended by the disconnection period.

2.5 Fresh water

The fresh water connections have to be made to the national and local regulations.
The cleaning and disinfection machine is supplied ready for operation and has only to
be connected to the customer's supply system.
These connections must only be made by a specialist company which is very familiar
with the local regulations. See “Connection to Supply Systems".
A type AA "air gap" is installed in the cleaning and disinfection machine so that no
special measures must be taken to separate it from the supply system.
2.6 Waste water

The DN 100 odour trap made from PE which is supplied with the machine must be
placed in the socket in the building using circular seals.
2.7 Steam pipe connection

The connection to the steam supply must be carried out by qualified personnel.
A stop valve must be installed in the steam pipe. Only steam with a maximum pressure
of 0.5 bar over atmospheric pressure may be connected. If the pressure of the steam
supply from the building is above this level, a steam pressure reduction valve must be
installed. Set the steam pressure at 0.5 bar over amospheric pressure and ensure that
it cannot be changed.
3 Commissioning
Before delivery we have taken certain precautions in our factory to avoid damage to the
appliance due to improper commissioning.
After making all connections, you must send for a Medical Products Advisor from the
local MEIKO agency for the hand-over and commissioning of the appliance and to
IMPORTANT provide training in the use of the machine. Because of the guarantee, commissioning of
the appliance may only be carried out by the Medical Products Advisor based in the
MEIKO agency responsible for your area.
The advisor will check the whole appliance and will manage the commissioning in line
with the requirements of the Medical Devices Act.
The medical products advisor / customer service installation technician will introduce
you to the appliance and instruct the operator’s authorised representative and staff on
the machine. After these processes are complete, the installation will be handed over to
the authorized person who will sign for it. The appliance may only be used after the
instruction has been completed.
4 Instructions for commissioning
4.1 Works to be carried out before commissioning

All the points in this section must be observed before initial commissioning.
⇒ Remove transport safety blocking
Check whether the electrical connections, the fresh water and waste water
connections are made correctly.
⇒ Take off the cover to the controls by removing the two cylinder head screws and
snapping off the cover by pressing down its top surface.
Water pipes
All pipes must be thoroughly flushed out. The heating system must not be switched
on when this is being done (remove the fuses) in order to prevent the heating
elements from operating when the system is dry. All dirt collectors must be cleaned
afterwards.
Steam pipes
All pipes must be thoroughly flushed out. When doing so, all control valves must be

fully open and all condensate traps removed. All dirt collectors must be cleaned
afterwards.
Connection to the electricity supply
• Tighten all electrical terminals in the switch cabinet; check that electrical
plugs/jacks are firmly in position.
• All motors must be checked for the correct direction of rotation.
• Carry out a visual check on all electrical equipment (e.g. switches, cables,
housings, covers).
• Carry out functional tests on all electrical switches.
Internal regions of the machine

Ensure that there are no foreign bodies inside the machine (e.g. cleaning rags,
loose bolts/washers/nuts, tools, packaging materials etc.).
⇒ Insert the suction pipes for DEK (dosing unit for softening/rinse agent e.g. Doyen
SK22E) and DR (dosing unit for detergent, e.g. Doyen R 100) into the appropriate
containers.
⇒ Open the fresh water pipes.
⇒ Switch on the repair switch on the power pack.
⇒ Bleed the rinse agent and optional detergent pipes: see the chapter in the
Operating Instructions entitled “Bleed rinse agent” and “Bleed detergent”.
Safety instructions for the service engineer:
When the appliance is in “manual mode,” all safety functions are disabled.
Therefore, the service technician has a special responsibility of care to avoid any harm
to himself and to protect the machine from any damage.
− The door locking mechanism is not automatically activated.

− All monitoring times, such as maximum pump running time, are switched off.
− The level control in the water tank is not active.
IMPORTANT
− The maximum disinfection temperature is not restricted.
4.2 Machine settings for commissioning by the service engineer

In order to avoid damage to the installation and the injury and death of persons when
commissioning the installation, the following points must be observed without fail:
• Before initial startup, check that any tools and parts not belonging to the
installation have been removed.
• Check whether any escaping liquid is removed.
• Check that all screw connections are tight.
• Please also read the chapter entitled “General safety instructions" in the
Operating Instructions).
4.3 Chemical product settings

The correct settings for the quantity of detergent and rinse agent depend on the product
used. For bleeding the rinse agent / detergent hoses, see the Operating Instructions
chapter entitled: „Bleed rinse agent” or “Bleed detergent”.
The quantities of rinse agent and water softener are set using the configuration
parameters P201 and P202.

5 Brief description of the controls

The controls consist of the following components:
Power pack, MIKE2-NET1 circuit board
A primary pulsed switching power pack with an input voltage range of 180 to 265 V
(50 – 60 Hz) is used. The output side consists of 12 V DC and 24 V DC with a
maximum output of 50 W.
Input/output MIKE2-E/A1 circuit board
All activators (solenoid valve, pumps etc.) are controlled from here.
CPU circuit board, MIKE2-CPU2 circuit board
The clear text display (LCD display with 4 x 20 characters), the micro-processor, an
EPROM and an EEPROM are on the CPU circuit board. The control software is located
in the EPROM and the EEPROM. The CPU circuit board communicates with the I/O
circuit board via the CAN-bus.
Power supply
The power supply enters the appliance through the repair switch. The NDV contactor
for the heating system (optional for the tank) is located on the installation bar of the
power supply.
6 Over-view of the programs
6.1 Program arrangement DT-NDV/ DT-NDD

Program typ Programs
RK with air RK with water *
Program number
Program Program number
Bed-pans,
number Program number Bed-pans, slipper-
slipper-form with
Standard Standard utensils form with lid, bed
lid, bed pans,
utensils pans, oval
oval
Short 2 32
Economy
Normal 6 36
Intensive 10 40
Short 3 33
Standard
Normal 7 37
Intensive 8 38
Short 4 34
Intensive
Normal 8 38
Intensive 11 41
Standard Short 20 27 50 57
(blood / Normal 22 28 52 58
protein) Intensive 23 25 53 55
Intensive Short 21 29 51 59
(blood / Normal 23 25 53 55
protein) Intensive 24 26 54 56
Short 42
Demo Normal 43
Intensive 44
Timer 12
Other WKS 13
PRS 8,5 l 14
PRS 6 l 15
* dosing unit for rinse agent in WK (P202) on 1,8sec
6.2 Program overviews with sub-programs

Program overviews with sub-programs can be downloaded via the MEIKO Partnernet.

7 Operating information
7.1 Warnings
The cleaning and disinfection appliance displays warnings as well as errors.
In the case of warnings, the operator must immediately undertake the actions indicated
in the table.
Warning which are ignored lead to an unnecessary operational malfunction and
breakdown of the appliance. As soon as the indicated measure has been implemented,
the warning in the clear text display goes out.
The following warnings are displayed to avoid operating problems:
DISPLAY MEANING MEASURE

Maintenance
Maintenance needed Maintenance needed must be carried out.
Works parameters active Works parameters were Switch the repair switch
reloaded off and on.
Emergency strategy is
EEPROM emergency strategy running. Only a limited
selection of programs is
possible without the
EEPROM.
No data in the EEPROM. Data on the internal

EEPROM was empty EEPROM on the CPU
circuit board is copied
onto the empty
EEPROM.
Possible to set
parameters again.
Without disinfection Disinfection was de-

activated
CPU battery is empty Replace battery (type BR

Battery empty 1225). Note:
Replace the battery
when the appliance is
switched on (repair
switch) to avoid data
loss.
A component on the Replace the CPU circuit
Real time clock error CPU circuit board is board.
damaged. The clock
cannot be set.
7.2 Error messages

If an error occurs, its cause is indicated:

Err. Display Meaning Action required

Nr.
System
1 EEPROM error EEPROM not available, no data Insert EEPROM or re-specify
(download with M-
Commander)
2 Internal EEPROM Download language set,
change CPU circuit board.
Hardware defect
3 SW system error Software system error or Test with a new membrane
electromagnetic compatibility key-pad
problems
Defect or damp in the membrane
key-pad
4 Languages-EEPROM Change CPU circuit board if
Hardware defect required
5 I/O circ brd defect RAM, ROM, PROG test Change input/output circuit
address 1 (std.) defective. Bus address 1 board
6 I/O circ brd defect RAM, ROM, PROG test Change input/output circuit
address 7 (opt)) defective. Bus address 7 board
7
8 Prog number notSelected HP in the EEPROM not Allocate an available
defined defined. Undefined program program to the key
allocated to the key.
9 HP/UP nr not defined HP program number is greater Plug in EEPROM or re-
than 60 or UP program number is define (download with M-
greater than 80. Commander)
10
11
12 Appliance type wrong Wrong appliance type (P349) Plug in EEPROM or re-
EEPROM wrongly programmed. define (download with M-
Commander)
13
14 A0 value not OK A0 value check shows error (A0 Increase the disinfection
value must be at least 60). It can temperature and the dwell
occur even if the disinfection was time to the corresponding
carried out at the correct main program.
temperature and dwell time
(P222)
General information
101 Door open
The wash-chamber door was Check
opened during the program run
time; door locking defective; the
lifting magnet has not locked (e.g.
cable broken); door switch
wrongly set or defective; cable
broken; contact on door switch;
input to the I/O circuit board
defective
102 Leak water in pan Liquid / leaking water seen in the Check origin; eliminate
dosing pan or in the floor pan cause.
(option).
Short circuit in the electrode wiring
(see wiring diagram).
Input to the input / output circuit
board defective (E11)
103 Outlet blocked Water in the odour trap does not Remove dirt
run away. Dirt / deposits on the
electrodes at the front of the
chamber frame. Short circuit in the
electrode wiring (see wiring
diagram).
104 Fan non-return valve Bimetall (S8) in front of the fan
not airtight recognises steam. Cause: non-


Nr.
return valve not airtight;
temperature switch defective
(switches at lower temperatures);
cable in the wiring broken (see
wiring diagram);
Tank
200 Tank pressure sensor Cable in the wiring broken, Check
pressure sensor defective, ...
No power supply to the sensor,
connector not properly connected,
crimp connection inadequate.
201 KTY tank short cct. Tank temperature sensor (option)
defective; short circuit in the
wiring, damp in the connector.
202 KTY tank open cct. Tank temperature sensor (option)
defective; connector not properly
connected, crimp connection
inadequate.
203 Cold water not Level 1 not reached at right time Check the complete water
filled (P305). supply system in the
Cold water (KW) supply from the appliance; check the level
mains inadequate. sensor (M- Commander,
Dirt screen blocked; screen membrane key-pad)
defective. Cover incorrectly
installed or not screwed right up to
the lip.
Quantity regulator defective.
Inlet valve does not open
(correctly) - mechanical or
electrical fault.
Cable broken in wiring to the
valve. Aerator blocked / covered
by lime-scale.
Air gap blocked.
Air trap blocked. Air trap hose not
air-tight or kinked.
Level sensor defective. Wash
pump continues to run (relay
contact sticking).
204 Hot water not filled Level 1 not reached at the right Check the complete water
time (P306). supply system in the
All causes of defects as with 203 appliance; check the level
but relating to the hot water sensor (M- Commander,
system. membrane key-pad)
205 Timeout on filling Correct level in tank not reached Check the complete water
at right time (P307). Water supply supply system in the
from the mains inadequate from appliance; check the level
time to time (hot water or cold sensor (M- Commander,
water). membrane key-pad).
All causes of defects as with 203. Empty tank manually.
Air trap hose removed when tank Remove air trap hose when
was not empty and reconnected. tank empty and reconnect.
206 Pump run time too Pump run time exceeded (P308). Check electrical connection.
long Wash pump will not run or Running capacitor defective
defective. or wrongly connected
Contactor on I/O1 circuit board
defective. Wash pump sucking air.
Pump output too small e.g.
because of broken impeller.
Wash jets (many or all) reduced in
size or blocked.
Level detection defective.
207 Tank temperature not Tank temperature not reached at
reached the right time (P209; P309).

Nr.
Tank heating element defective.
STB has triggered.
Temperature detection in tank
disrupted e.g. temperature
sensor in tank incorrectly
positioned or defective.
Supply voltage not available
(phases missing).
Faulty connection in the wiring
(e.g. loose screw in the contactor
etc). Contactor K2 does not
operate.
208 No tank water for P209; tank heating elements not
heating allowed to operate as too little
water in the tank (under level 1).
Leak in the system.
Level measurement defective
Error(s) in the wash program /
parameterisation.
209 Tank temperature too Actual temperature in tank too
high high.
Temperature sensor wrongly
positioned in tank heater, or
defective.
Contactor K2 sticking.
Operating error when operated
manually.
210 Cold water Temperature of the cold water Proceed as follows to open
temperature too high supply from the mains too high. the door:
Hot water / cold water supply 1.) Select service level
reversed when being connected. (parameterisation)
Solenoid valve coils reversed. 2.) Activate the sub-menu
Error in temperature detection. item “Open door”
-> The door lock is
released or the door opens
in the case of AT models
-> The load can be
removed for appropriate
special treatment
-> The appliance is ready
for operation again
211 Hot water Temperature of the hot water
temperature too low supply from the building too low.
Spur pipe in the building
(circulation pump) cools the water.
Hot water / cold water supply
reversed when being connected.
Solenoid valve coils reversed.
Error in temperature detection.
Temperature sensor wrongly
positioned.
NDV
301 KTY NDV short
Short circuit NDV temperature
circuit
sensor.
Short circuit in the wiring; damp in
the connector.
302 KTY NDV open circuit Cable to NDV temperature sensor
broken.
Connector incorrectly connected;
crimp connection inadequate
303 Pre-heat temperature Preheat temperature not reached
not reached at correct time (P302).
Heater in NDV defective;
STB has triggered (cause:

Nr.
overflow pipe in water tank
blocked; foam generated in the
NDV).
Temperature detection in the NDV
disrupted, e.g. temperature sensor
in the NDV incorrectly positioned
or defective. Supply current not
available (phases missing).
etc). Contactor K1 does not
switch on.
Filling valve does not close
304 Disinfection temp. Disinfection temperature not Note:
not reached reached at correct time (P303). Observe the tank level
Heater in NDV defective. display. If the steam flap is
STB has triggered (cause: sticking or if the jets are
overflow pipe in water tank blocked during disinfection,
blocked; foam generated in the the level rises to > 100 mm
NDV). whereas if all is normal the
Error in temperature detection in level indication (pressure)
the wash-chamber. remains < 70 mm during
Chamber wrongly positioned. disinfection.
Supply current not available
(phases missing).
etc).
Contactor K1 does not operate.
Steam flap does not open
(sticking).
Wash jets (many or all) reduced in
size or blocked.
Filling valve does not close.
Wash-chamber door is not water-
tight (steam discharged).
305 Disinfection Disinfection temperature tolerance
temperature too high exceeded (P304. Error in
temperature detection in the
wash-chamber.
Contactor K1 does not switch off.
Error in the wash-program /
parameterisation.
306 KTY chamber short Temperature sensor in chamber
cct. defective.
Short circuit in the wiring, damp in
the connector.
307 KTY chambr open cct. Temperature sensor in chamber
defective.
Connector incorrectly connected;
crimp connection inadequate
308 Temperature in NDV Actual temperature in the NDV too
too high high (maximum exceeded).
Temperature sensor in NDV
heater incorrectly positioned or
defective.
Contactor K1 sticking.
Operating error during manual
operation.
309 Temperature in Actual temperature in the NDV too
chamber too high high (maximum exceeded).
Contactor K1 does not switch off.
Defect in the temperature sensor
in the wash-chamber


Nr.
310 A0 value not reached A0 not reached within time limit
(A0 value * 5).
All causes of malfunctions same
as 304.
311 Steam pressure from NDD only: Steam is escaping at The steam pressure from the
the building's the air gap building's supply is too high
supply is too high with the result that the steam
breaks through the water
barrier in the air gap. Steam
therefore escapes through
the air gap and increases the
temperature in the
surrounding area. The
solenoid valve Y3 is defective
and is not closing. In
consequence the water in the
water barrier in the air gap
evaporates and steam is
vented.
401 Soft/rinse agt empty Container for water softener /
rinse agent empty; suction pipe
parameterised but not connected
(P316, P206).
Cable from suction pipe broken.
Oxide layer on the connector in
the suction pipe head.
Detergent
501 Detergent empty Container for detergent empty;
suction pipe parameterised but
not connected (P317, P207).
Cable from suction pipe broken.
Oxide layer on the connector in
the suction pipe head.
Further options (Door
mechanism)
701 Door does not close The door is not recognised at the
door stop (M2, S1) at the end of
the time period (P326).
Drive motor defective.
Transmission bar defective.
No M2 electrical connection.
Voltage limitation circuit board
(MIKE2-I1) defective.
702 Door does not open The door is not recognised at the
door stop (M2, S1) at the end of
the time period (P326).
Drive motor defective.
Transmission bar defective.
No M2 electrical connection.
Voltage limitation circuit board
(MIKE2-I1) defective.
703 Limit switch defect Both end positions are recognised S1 must be connected as
at the same time (S1, S2) the closer, S2 as the opener.
Wiring fault (connections wrongly
made)
Wire broken on S2 or short circuit
on S1.
704 Motor overload TA Constant overload on motor M2 Checks on the end stops of
(S3) the motor spindle.
Weight compensation spring 1. Position of the spindle
broken. when the door is open: The
Mechanical obstruction (motor, spindle projects 3-5 mm
bars, wash-chamber door). (distance: ring case)
Wire in connection between 2. Position of the spindle

Nr.
MIKE2-I1 circuit board and input when the door is closed: The
S3 broken. spindle must activate the
switch activator (S2). When
this occurs the switch
activator must not touch the
switch case.
CAN communication
901 Communication with Communication cable not
CAN-bus address 1 connected; CAN address switch
wrongly set.
No power supply to I/O circuit
board;
I/O circuit board defective.
902 Communication with
CAN-bus address 2 See above
907 Communication with See above; power-pack possibly
CAN-bus address 7 defective
908
909 Undefined bus Undefined bus users recognised
address recognised (CAN address switch wrongly set).
910 No I/O type defined Parameterisation wrong
(P230,231,..,236=0)
911 IO type on bus addr. (P230,231,..,236=0) Set parameter 230 to MIKE2
1 incompatible IO1, or perform Works reset
P240. Pull EE-Prom to have
the machine run in
emergency mode. Connect
new EE-Prom.
912 IO type on bus addr. Parameterisation wrong See error no.911
2 incompatible (P230,231,..,236=0)
913 IO type on bus addr. Parameterisation wrong See error no. 911
3 incompatible (P230,231,..,236=0)
914 O type on bus addr. Parameterisation wrong See error no. 911
4 incompatible (P230,231,..,236=0)
5 incompatible (P230,231,..,236=0)
6 incompatible (P230,231,..,236=0)
7 incompatible (P230,231,..,236=0)
925 Communication with No feedback from communication
KMM is interrupted module
7.3 Possible errors
Situation Possible causes Action

Nothing works, LED on the circuit board not ON. Check function of power-
everything dark, No 12 V power supply (power-pack); pack
buzzer off Overload by short circuit in low tension
area.


Nothing works, LED on circuit board not ON Check EPROM and correct if
no text on LCD, EPROM missing or wrongly necessary.
background connected.
illumination on,
buzzer on
LCD dark and dots LCD defective Change CPU
missing; otherwise
normal function
Infra-red Membrane key-pad dirty;

Test communication by
communication not Parameterisation error
RS232
possible Change EEPROM if
necessary and change
CPU.
Proximity switch (TA) Only possible to operate door using Test communication by
not working foot pedal or by pressing program key. RS232 and IrDa
Membrane key-pad dirty; in TA models: foot pedal
parameterisation error. necessary.
CPU is reset during Display dark for short time; Identify cause by
course of program afterwards switching power-pack disconnecting individual
overloaded, short circuit on a consumers.
consumer. No power supply from the
building
CPU continually Not possible to start program Interrupt communication
initialised IrDa interface overloaded
All LEDs activated Not possible to operate appliance Disconnect membrane key-
(flashing) Short circuit caused by damp in the pad connector and test
membrane key-pad and the connector. program start by external
button; change membrane
key-pad.
Membrane key-pad not Program selected does not Connect the connector
working correctly correspond with the reaction. correctly
Membrane key-pad connector
incorrectly connected to CPU.
No reaction to any Appliance cannot be used Check connector.
command entered on the Membrane key-pad not connected to Start program by external
membrane key-pad CPU button if necessary
(appliance ready for
operation)
Long time needed to 1 heating element defective in NDV Change heater
reach the required heater; jets blocked; Clean jets
disinfection
Large amount of steam Fan not running (defective or wire Find cause and rectify
billows from wash- broken), non-return flap does not
chamber when wash- open.
chamber door opened
Wash-chamber door Switch S1 not recognised causing Important: the utensil was
closes almost overload on motor M2 when it reaches not cleaned and disinfected.
completely after the closed position. Result: the “PROGRAM END” does not
activation but controls open the wash-chamber door appear in the display.
immediately re-opens
again.S1 defective
S1 wrongly adjusted (switch actuator
bent)
Wire on S1 broken.
Mechanical obstruction just before
closed position reached (foreign body
in the door gap, door seal hard.
Wash-chamber door distorted.
Motor running on block (caused by
loose motor mounting)


Wash-chamber door does Switch S1 not recognised causing
not close completely overload on motor M2 when it reaches
after being activated the closed position. Result: the door
/ program end and moves back a bit.
moves back a bit. When
S2 defective
next activated, the
wash-chamber door only S2 wrongly adjusted (switch actuator
moves backwards and distorted)
forwards. Short circuit on S2
Mechanical obstruction just before
open position reached.
There is a blockage just before the
open position
Lime scale deposit in Direction of dosing pump wrong Suction pipe defective (e.g.
the wash-chamber, NDV, (possible causes: wrong polarity of hose kinked, hose split,
etc. electrical connections), motor screw connection leaking,
Poor water softening. defective; hose leaking, bottom valve does not open)
parameter settings for dosing time
(parameters P201, P202)
Water remains in the Non-return valve of the air gap to the
tank after the program wash-tank does not open, wash-pump
end creating negative pressure, non-return
valve from manifold to NDV does not
close, water flows directly from the
manifold back into the tank.
Door does not lock Locking magnet defective,
wire providing power to the magnet
broken, connector XA2 on input /
output circuit board is disconnected,
locking pin is bent, other mechanical
defect in the locking system.
Foam forms in NDV Too much rinse agent / water softener
added.
- parameter setting P201
- hose from dosing distributor in the
wash-tank blocked.
8 User levels
The operation of the cleaning and disinfection appliance involves not only starting the
disinfection programs but other functions, such as accessing operational data, error lists
etc. Process parameters are also viewed / amended.
The user levels should be arranged as follows:
Operating level -> All users

- Starting the disinfection program
- Acknowledging errors
- Reading load counters, maintenance situation
Service level -> ”Specialist distributors“
(See Operating Instructions for detailed description)
Access via a code (5 figures)
- View / amend service parameters
- Bleed rinse agent and detergent hoses
- Set date and time
- Open door / unlock door
- Define text for error display in line 1 (e. g. phone number)
Configuration level -> Official Meiko works representatives:
20000 read
20022 edit
Access via a code (5 figures)
• View configuration,
• Amend configuration
Several sub-menus:
- View / amend list of configuration parameters
- View inputs
- View / control outputs (see “Manual Operation“)
8.1 Amend service parameters

On the display appears: "Amend parameter list". Confirm this sub-menu by pressing the
key. The first parameter on this list appears with its current value. You can move
through the list by using the arrow keys and . The value can be edited by
pressing the key. The value now flashes and can be amended within the
appropriate range by pressing or . The required value is confirmed / stored by
pressing . The process can be interrupted by pressing .

8.1.1 Service parameters

Par. Service parameters/ Note
No. setting options
102 Short program Allocation of a program number
to the short program key
103 Normal program Allocation of a program number
to the normal program key
104 Intensive program Allocation of a program number
to the intensive program key
105 PRS/WKS program Allocation of a program number
to the ”PRS“ key
106 Program ext. key Allocation of a program number
to the ext program selection key (S7)
107 Prog. time control Allocation of a program number
to the Start after time key
108 Language Language selection
1: German
2: English
3: Can be freely defined (M-Commander)
109 Definition of PFA Can only be used if activity has been authorised in
the configuration
(see appendix)
111 Temperature in °F Standard (0): °C

Option (1): °F
112 Time display 0: time not displayed
1: displayed as 24 hour clock
2: displayed as 12 hour clock (am/pm)
113 Date display 0: date not displayed
1: Format day/month/year (standard)
2: Format year/month/day
3: Format month/day/year
114 Buzzer on 0: no; 1: yes (in event of error)
115 Child lock Code necessary for program start / end:
Code input requested if this facility activated
(0: off; 1: on)
116 W'out steam gen'tor (Emergency program) short program with no
(without steam disinfection
generator) Warning in display
( Necessary setting:
P221 > 0 )
118a Time switch - day Automatically started when this time is reached
Definition: 1: Mon, 2:Tue,...7:Sun, 8:Mon-Fri,
9:Mon-Sun
118b Time switch - clock Automatically started when this time is reached
119 Drying time Time fan continues running after program end
121 LCD contrast 0 .. 15 steps
122 LCD background light 0 .. 15 brightness steps
123 I/O d'play (display) 0: inactive
activated. 1: I/O status with address 1
2: I/O status with address 2
.
.
7: I/O status with address 7
128 Standard baud rate Set the baud rate to ”standard“ for data
transmission if required.
129 Infra-red activated Activate infra-red interface 0: no; 1: yes
130 Service wks p'meters Facility for loading works settings
(Service works

Par. Service parameters/ Note

No. setting options
parameters)
8.1.2 Display of inputs and outputs from the I/O circuit board
If the option “display input / output status“ has been activated, the LCD display appears
as follows (the process display, date, time etc is suppressed; only the information from
an input / output component can be displayed. The selection is open, see service
parameter liste P123):
I: 1234567890123456
Fill cold water
45°C 38°C 70mm
O: 123456789012
Line 1 shows the status of the following inputs and the status of the tank level detection.
From the left: 1: S1 – Door closed

2: S2 – Door not open (only in case of automatic door option)
3: S3 – Current monitoring M2 OK (only in case of automatic door
option)
4: S4 – Foot pedal for activating door mechanism (option)
5: S5 – Key switch (option)
6: S6 – External start button for pumped rim flushing (PRS) option)
7: S7 – External program start (option)
8: S8 – Fan ambient temperature OK
9: Rinse agent supply OK
0: Detergent supply OK
1: Leak, dosing / floor pan
2: Odour trap monitoring
3: Tank level condition 1 reached
Line 2 shows the current operational status
Line 3 shows the temperatures of the sensors which are connected to the relevant input
/ output circuit board; it also shows the current tank level:
From the left: Temperature in the NDV
Temperature in the chamber
Tank level
The outputs are arranged as follows in line 4:
From the left: 1: M1 – Wash-pump
2: M3 – Rinse agent dosing pump
3: M4 – Detergent dosing pump
4: Door lock LOCKED, or, in the case of AT models: close door
5: Door lock OPEN, or, in the case of AT models: open door
6: M11 – Pumped rim flushing
7: K1 –NDV heating elements
8: Y1 – Cold water filling valve
9: Y2 – Hot water filling valve
0: Operating display / potential-free-connection contact
1: M6 – Chamber fan
2: Y13 – Release extending rotary jet

8.2 Change configuration parameters

On the display appears: Amend configuration Confirm this sub-menu by pressing the
key. The first parameter in the list appears with its current value. You can move
through the list by using the arrow keys and . The value can be edited by
pressing the key. The value now flashes and can be amended within the
appropriate range by pressing or . The required value is confirmed / stored by
pressing . The process can be interrupted by pressing .
8.2.1 Configuration parameters

Par. Configuration Note
Nr. parameter (0: no; 1: yes)
201 Time rinse agent NDV Dosing time for detergent / water softener in the
NDV
(while M1 = OFF; tank full)
202 Time detgt / sof chamber Dosing time for detergent / water softener in the
chamber
(while M1 = ON)
203 Detgt dosing time Dosing time for detergent in the chamber
(while M1 = ON)
206 Rinse agent OK Option available ?

207 Detergent OK Option available ?
208 Door mech OK Option available ?
209 Tank heating OK. Option available ?
210 PFA contact OK Option available ?
211 Key switch Option available ?
212 External prog start Option available ?
213 Time selection poss Option available ?
214 Poll leak water Option available ?
215 Odour trap monitor. Option available ?
216 Drying OK Option available ?
217 PRS/WKS OK 0: unoccupied (no program)
1: pumped rim flushing, wash chamber rinsing
released.
(Definition of the additional key on the
membrane key pad, see P105)
(see P105)
218 Progress display Displayed ?
219 Maximum circuit Disinfection must be complete to release door
lock:
0: no automatic restart
”ready for operation” after error
1: automatic restart
220 Allow interruption Allow option?
(Door cannot be opened after program
interrupted)
221 Without disinfection 0: Normal operation (with disinfection)
-> P116 no influence
1: Without disinfection allow via P116:
(automatically reset after 72 hours:
P116=0)
2: Without disinfection, permanently.

Par. Configuration Note

No. parameter (0: no; 1: yes
222 Disinfection mode Disinfection process mode:
0: Temperature + dwell time (without A0-60-
check)
1: Temperature + dwell time (check that A0
value is at least 60)
2: A0 value process
223 Activate demo mode Simulation on the display;
For exhibitions etc.
224 IR sensor reaction Reaction time of AT sensor
0: no reaction
1 .. 10: delay stages
225 Door close mode Different variants after activating foot pedal:
0 – only close (M2)
1 – close and start short program
2 – close and start normal program
3 – close and start intensive program
226 Door open mode Different variants when program end reached:
0 – do nothing (wait for foot pedal to be
activated)
1 – open completely (M2)

2 – activate M2 after a time
227 Temp offset NDV Adjust temperature sensor (NDV)
228 Temp offset chamber Adjust temperature sensor (chamber)
229 Temp offset tank Adjust temperature sensor (tank)
230 I / O address 1 Type of I /O unit with address 1
(always: 1: 1/O 1)
(always: 0: No I/O available
Option: 1: I/O1, 3: I/O2)
237 Child lock code 3 figure code for child lock
238 Maintenance cycle Number of program cycles to maintenance (in
steps of 100);
240 Config wks param. Possibility of loading works parameters
241 Adjust press. sensor Adjust tank level sensor
242 WP K1 locking In the case of appliances connected to 230V,
simultaneous activation of K1 and WP must be
prevented.
243 Deactivation KW-WW 0: with monitoring
control 1: Deactivate KW monitoring
2: Deactivate WW monitoring
3: Deactivate KW and WW monitoring
246 Reset m'nance c'nter 0: no; 1: yes

8.3 Change outputs (manual operation)

The function "change outputs" may be carried out only by trained service technicians.
Press the arrow key and keep it pressed until "Parameterize / please enter code"
appears on the display. The value flashes and can be changed within the
corresponding value range with or .
The next field is activated with the arrow key.
Enter the code and confirm with the key.
"Configuration level" appears on the display. Confirm the level by pressing the key.
"Change parameter list" appears on the display. Press the or arrow keys until
"Change outputs" appears on the display.
Confirm with the key. You can select the corresponding output according to the list
below with the and arrow keys.
Caution You are now activating the selected output. The safety functions are not
activated in this state. Confirm the selected output with the key. The value "off"
flashes and can be set to "on" with or if the changed value is accepted with .
The corresponding output is now active.
Carry out the function test and then deactivate the changed outputs again by
reactivating the value "on" with the key. Change the value to "off" with the arrow
keys and confirm with the key.
To leave the menu press the arrow key until "Ready" or "Ready after error" appears
on the display.
M1 Wash pump (WP)

M3 Dosing pump, rinse aid / softener
M4 Dosing pump, detergent
Door locked / for AT – close door
Door unlocked / for AT – open door
M11 Rim rinsing via pump
K1 NDV heating
Y1 Filling valve, cold water
Y2 Filling valve, hot water
Indication of operation (PFA)
M6 Chamber fan
Y13 Unlock nozzle

9 Setting the disinfection parameter A0

The standard works setting is A0 = 60.
All relevant A0 values and all A0 values required by Health Authorities can, of course, be
set.
Access is by entering a code in the “Amend configuration level“ area.
PARAMETERISE
Configuration level
Confirm by pressing the key. Then select the ”Main program“ sub-menu with the
and keys, and confirm with the key.
PARAMETERISE
Main program no.: 1
Use the and keys to select the required main program number and confirm with
the key. Use the and keys to select sub-program 19 “Disinfection”.
PARAMETERISE
Main program no: 7
19 Disinfection
Required A0 value:
The A0 value is activated with the key. The A0 value can be changed by pressing the
and keys. Press the key to confirm and save the A0 value which you have just
set.
This process can be interrupted by pressing the key.

10 Activation of the potential free contact (PFA)

Up to 31 combinations of activation of the floating contact are possible.
Definition of potential-free connection (PFA) in TopLine
Item Possible message conditions Value

0 No function 0
1 Operation (program running: HP-step 1
1 - 16)
2 Errors (1 to 19) 2
3 Error: container empty 4
4 Warning: container empty 8
5 Inspection warning 16
TopLine – setting via parameter P109
(Sum of the individual values)
See the chapter entitled ”Amend service parameters“ to change the value in parameter
P109.
Any combinations may be defined from the above items 1 – 5

for example:
Error: container empty value: 4

Warning: container empty value: 8
Inspection warning value: 16
If you wish to save these combinations, enter the values (4+8+16 =) 28 as parameter set P109“.
11 Corrosion signs
The cleaning and disinfection machine is made from high-quality stainless steel.
Nevertheless, under special circumstances, corrosion may occur. The following points
must be observed:
• Ensure that no steel particles enter the appliance via the local fresh water supply
pipes. The same applies to the entry of other metal particles such as copper
filings or turnings.
• Corrosion may occur if unsuitable detergents are used.

12 Temporary decommissioning
Switch off the main power supply from the building.
Close the water cut-off valve in the building.
Remove the drain cover on the ascending pipe and empty the wash-pump. Replace the
drain cover on the wash-pump.
Unscrew the drain plug on the low pressure steam generator and empty the steam
generator. Replace the drain plug in the low temperature steam generator.
Flush out the odour trap once per week with a bucket of clean water.
Re-commissioning the cleaning and disinfection appliance:
Switch on the mains current from the building.
Check that all rotating nozzles can move freely.
Check the level in the dosing containers.
Bleed the dosing system: see the chapter ”Bleeding the rinse agent and detergent
hoses“.
Open the cut-off valve in the water pipe.
Start a program and observe that the program runs correctly and that there are no
leaks, especially on the drain screw and the drain plug.
13 Final decommissioning / Disposal of the appliance

Completely empty the hydraulic system and the dosing systems in the cleaning and
disinfection appliance.
Use the remains of the dosing agents elsewhere or dispose of them properly.
The cleaning and disinfection appliance must be completely disconnected from the
power supply by placing the main switch supplying power from the building in the OFF
position or removing the main fuse in the building.
To avoid any accidents, shutdown cleaning and disinfection machine must be made
unusable immediately, e.g. by cutting the cable loom.
When you dispose of the installation (dismantling/scrapping), the parts and their
corresponding materials should preferably be re-used.
Here is a list of the materials that most frequently occur when dismantling:
• Stainless steel
• Brass
• Electrical and electronic parts
• PP and other plastics

14 Maintenance
“MAINTENANCE NECESSARY” appears in the display when the appliance has
completed a pre-set number of cleaning cycles. The standard setting is 5000 cycles:
Maintenance is necessary after 5000 cycles or at intervals of not longer than one year.
Regular maintenance is e s s e n t i a l if the cleaning and

disinfection appliance is to operate smoothly and properly.
Regular maintenance can avoid break-downs and damage
(including damage from water) and enables the appliance to have
a long working life.
Maintenance will be carried out by a MEIKO service technician when requested.
The operator has also the possibility of concluding a maintenance contract with a
MEIKO representative.
Thus, regular and duly maintenance is guaranteed at all times.
“Next maintenance“ sticker
If maintenance is carried out by a MEIKO customer service

technician, he will apply a sticker to the appliance indicating the
date when the next maintenance should take place.
Please note that the sticker is fixed very precisely. The month in
which the appliance is to be maintained is at the top (in the 12
o’clock position).
14.1 Deleting the display ”Maintenance required“.

See service parameter P246 “Reset maintenance counter“.

15 Maintenance check list
Type of machine: Job number: Date:
Installation site: Series no.: Inspector:

Machine no. on the premises
Total charge: Quick cycle: Normal cycle:
Intensive cycle: Rim rinsing:
1 Faultless functioning
2 Faulty: Arrange appointment for rectification
1 2 1 2
Controlling functions and facilities
Create image, readout history as necessary Air trapping: Check condition. ( TopLine )
Update parameter set. Image via digital service report
(DSB) to MEIKO OG.
Water tank: Check the overflow, level monitoring and built-in
Check program key (foil) to ensure proper functioning. dosing hoses and nipples. (TOPIC.2 every 24 months).
Filling quantity: The heating element must be completely

Function display: Check during program sequence. submerged in water.
Program LED: Check during program sequence. Dosing unit
LED error display: The LED must light up for "errors". Check DEK pump
Tank level monitoring: Monitoring via M-Commander Replace the DEK dosing hose.
or visual inspection; the container must be empty
when the program ends.
After changing the dosing hose twice
DEK advance notice: Pull out the suction lance. replace the cassette.
Temperature probe: Check the position and fixing. Check the dosing screw fitting.
Temperature measurement: Dosing amount: The dosage must be checked and if

with M-Commander measurement or external necessary increased if there is scaling (NDV-Tank) or plate-
temperature measurement with system temperature out (wash chamber).
probe during program sequence (certificate is
optional).
Replace dosing t-piece after 10,000 charges.
Set disinfection value reached.
DEK medium: Type:________________________________
Replace CPU batteries. (Every 48 months)
Manufacturer:_____________________________________
Securing functions and facilities
Dosing amount: NDV ……………….sec.
Door closing system: S1 comes and the door is locked. Chamber ……………… sec.
NDV temperature limiter: Positioning of the Density
STB probe in the upper immersion tube. Hose lines / distribubutors / screw fiittings: Check condition
and fixing.

Connecting system KW / WW / Steam (NDD)

Chamber door / door sealing: Check door sealing for
condition and
KW filling MV: Check to ensure proper functioning fixing.
during program sequence.
Pumps: Check wash pump.
WW filling MV: Check to ensure proper functioning
during program sequence. Program sequence
Dirt catching filters: Clean dirt catching filters. Function test
Replace perlators: (Depending on the water quality, Basin / urine bottles holders
the perlators must be replaced at brief intervals). Air
gap: Water outlet when filling. Remove foriegn matter
in the filling tubes. Put the basins in the holders and check every basin to
ensure proper
positioning, adjust the holder as necessary.
For NDD steam MV: Check during program
sequence.
Appearance
For NDD: Clean dirt catching filter.
Wash chamber / door: Removal of coatings,
Washing nozzles - completeness and function dirt and scaling residue.
Visual inspection whether all nozzles are there. The Electrical safety inspection
positioning and nozzle outlets need to be checked.
Check the spray pattern with the plexiglass panel;
manually unlock and remove lifting / rotating nozzle: carried out and consisting of:
Steam nozzle Visual inspection
Main rotating nozzle / lifting / rotating nozzle TopLine Protective conductor test
Rotating nozzle Insulation resistance measurement
Urine bottle nozzles Protective conductor current measurement
Water container / steam generator

(remove lid /tilt aggr.)
Density: Visual inspection.
NDV: Backvalve ( TopLine )
Heating element: Check condition.

Options
1 Faultless functioning
2 Faulty : Arrange appointment for rectification
1 2
DR dosing unit
DR advance notice: Pull out the suction lance.
Second temperature probe: Check the position and fixing.
Check DR pump.
Replace the DR dosing hose.
After changing the dosing hose for the second time, replace the cassette.
Check the dosing screw fitting and check valve.
Is there an cover hose? Build in?
Is there a spacer? Build in?
DR medium: Type:________________________________
Manufacturer:_____________________________________
Chamber ……………… sec.
AT
AT machine door closing system: S1 comes and the door is locked.
Engine functioning of AT machines: Listen for unusual noises.
PRS
Check the system to ensure sealing tightness.
Function: Check the funnel to ensure uniform water distribution.
Miscellaneous
Enter inspection in the repair / inspection verification.
Note:
Date: Inspector:

16 Repair
After any exchange or repair, the following checks and

measurements may only be carried out by qualified
electricians, in accordance with: BGV A3 and DIN VDE 0701 /
0702 / IEC 61010-1 / IEC 61010-2-45
Visual check, protective earthing conductor check, insulation
resistance and leakage current measurement as an alternative
to the earthing conductor measurement.
National and local regulations must be observed.
17 Repair and Maintenance Register

Machine no.: ....................................... Ward: .......................................................
Commissioned: ....................................... Room no.: ................................................
Date No. of loads Work carried out

Name
Repair Total
Maintenance Short
Normal
Intensive
Repair Total
Maintenance Short
Normal
Intensive
Repair Total
Maintenance Short
Normal
Intensive
Repair Total
Maintenance Short
Normal
Intensive
Repair Total
Maintenance Short
Normal
Intensive
Repair Total
Maintenance Short
Normal
Intensive
Repair Total
Maintenance Short
Normal
Intensive
Repair Total
Maintenance Short
Normal
Intensive

18 Installation diagram TopLine DT-NDV
Y2 Rinse agent
WW
Y1
KW
M3
Detergent
optional
M4
Heater
E2
optional
Heater
M1 E1
M6
Y13

19 Installation diagram MEIKO TopLine DT-NDD
Y2
WW Rinse agent
Y1
KW
M3
Detergent
optional
M4
Heater
E2
optional
M1
Y3
Steam max.
0,3 bar
M6
Y13


TopLine Service Instructions (Latest Version)

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Cleaning and disinfection machines

Datei: 7_TopLine_9617723_Serviceanleitung_EN_2005-09-12.doc Update: 2010-12-21, P. 4, 8, 19 9617723 Page 1/38

Designation and location of the cleaning and disinfection

Model KD : Reference Ward Room no. Remarks

Datei: 7_TopLine_9617723_Serviceanleitung_EN_2005-09-12.doc Update: 2010-12-21, P. 4, 8, 19 9617723 Page 2/38

1 Introduction and general information 4

Datei: 7_TopLine_9617723_Serviceanleitung_EN_2005-09-12.doc Update: 2010-12-21, P. 4, 8, 19 9617723 Page 3/38

1 Introduction and general information

In the event of any damage caused by non-observance of these operating instructions,

Datei: 7_TopLine_9617723_Serviceanleitung_EN_2005-09-12.doc Update: 2010-12-21, P. 4, 8, 19 9617723 Page 4/38

1.1 Explanation of the safety symbols used

Warning of dangerous electrical current!

Warning of possible hand injuries!

Beware of hot water / (hot surfaces)

This symbol warns that there is danger to the installation, to the

Do not spray with a hose or a high pressure cleaner!

Use protective gloves!

Use safety glasses or goggles!

This symbol denotes information that helps you to understand the

Datei: 7_TopLine_9617723_Serviceanleitung_EN_2005-09-12.doc Update: 2010-12-21, P. 4, 8, 19 9617723 Page 5/38

2 General safety instructions

2.1 Operator's duty of care

Measures to ensure the safe operation of the machine:

Do not sit or stand on the open door. Danger of an accident!

2.2 Fundamental safety measures

Datei: 7_TopLine_9617723_Serviceanleitung_EN_2005-09-12.doc Update: 2010-12-21, P. 4, 8, 19 9617723 Page 6/38

Use safety glasses or goggles!

WE ACCEPT NO LIABILITY FOR DAMAGE OR

2.2.1 Working on electrical equipment

IMPORTANT Check the electrical equipment regularly!

Datei: 7_TopLine_9617723_Serviceanleitung_EN_2005-09-12.doc Update: 2010-12-21, P. 4, 8, 19 9617723 Page 7/38

2.3 Connection to the electricity supply

Protective measures as well as connection of the equi-potential bonding must be

The machines are to be connected to the on-site potential equalisation system.

Special requirements for Austria

Safety instructions for Switzerland

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2.4 Connection to energy optimisation units

2. The disconnection period must not exceed 10 seconds per minute.

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2.5 Fresh water

2.6 Waste water

2.7 Steam pipe connection

4 Instructions for commissioning

4.1 Works to be carried out before commissioning

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• All motors must be checked for the correct direction of rotation.

• Carry out functional tests on all electrical switches.

Internal regions of the machine

⇒ Open the fresh water pipes.

⇒ Switch on the repair switch on the power pack.

Safety instructions for the service engineer:

− The door locking mechanism is not automatically activated.

4.2 Machine settings for commissioning by the service engineer

4.3 Chemical product settings

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5 Brief description of the controls

6 Over-view of the programs

6.1 Program arrangement DT-NDV/ DT-NDD

* dosing unit for rinse agent in WK (P202) on 1,8sec

6.2 Program overviews with sub-programs

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DISPLAY MEANING MEASURE