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By:Girmaw Belete
(B.Sc. in Civil Engineering and M.Sc. in Civil Engineering /Geotechnical Engineering)
email:bkidanz@gmail.com
!)9 2017
• Particular/Project specific
• The limits of Earth work ( Embankment /Excavation) shall be set out true to
lines, Curves and marked by fixing batter pegs on both sides at regular
intervals as guides before commencing the earthwork (Embankment
/Excavation).
• Various phases of Earthwork includes
• clearing and grubbing,
• Roadway excavation
• Borrow or special classes of excavation(such as removal of or restitution, trenching
for subsurface drainage or utility lines)
• Embankment construction and finishing
Clearing shall consist of the removal of all trees, brush, other vegetation, rubbish,
fences and all other undesirable material including the disposal of all material resulting
from the clearing and grubbing to a maximum depth of 150mm, except for boulders.
Grubbing: all stumps and roots larger than 75mm in diameter shall be removed to a
depth of not less than 500mm below the subgrade level and a minimum of 300mm
below the cleared original ground level.
All holes, ruts or other surface deformation remaining after clearing and grubbing should
be backfilled and compacted as directed by the Engineer to prevent the ponding of water
except for borrow pits.
By: Girmaw Belete Road Construction
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Highway Engineering III (CENG 5173)
Road Construction
1.1 Earthwork…..Site clearance
Execution of Work
The portions of the road reserve that fall within the limits of
the road prism as well as certain borrow areas may require to
be cleared and/or grubbed.
The areas to be cleared shall be the area on each side of the
road width, plus 3m and 1.5m in rural and town sections
respectively beyond the catch-point in cut and fill
• Measurement - in Hectare(Ha)
• Equipments: dozer,hand tools
• Demolition of Structures
• Existing structures and installations shall be carefully
demolished as described in the Contract
• Demolition of Existing Road Pavements
• Existing road pavements shall be demolished by excavation,
scarifying or milling using appropriate equipment approved by
the Engineer
Rock excavation
Slide edge
• Fill, other than rock fill, shall be deposited in layers not exceeding 200mm after
compaction. Each layer shall extend over the full width of the embankment and
shall be placed in successive layers approximately parallel to the final road surface
• The material shall then be sprayed with water, mixed and compacted as described
hereafter.
• Prior to compaction, the material shall be thoroughly mixed by grader or other
suitable plant so as to obtain an even mix of the fine and coarse material
throughout the mixture.
• Compaction shall be carried out in a series of continuous operations covering the
full width of the layer concerned.
• The length of any section of a layer being compacted shall, wherever possible, be
not less than 150 m or more than a distance that can be properly compacted with
the available equipment.
Completed bridge
By: Girmaw Belete Road Construction
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Highway Engineering III (CENG 5173)
Road Construction
1.2 Drainage Structure
•Comment on it?
Structural
Excavation Superstructure
• Soft
Backfill works concrete cast for
• hard Girder
Slab
Hand railing
Footing Sub structure
• Lean concrete Abutment and wing wall
• Rebar placing Masonry/Concrete
• Concrete cast Bearing
Site Earthwork
Surveying Clearance Road bed preparation
works •Clearing and grubbing
•Roadway excavation
•Embankment
•Removing obstructions like
existing structures,
pavement
Ancillary works
ROAD FURNITURE AND SIGNAGE
Material Source
• It includes the use of crushed, screened or crushed and screened stones
or gravels, natural gravels, and stabilized base materials.
• The materials used for the construction of road base layers shall be
one of the following as described in the Contract:
• Crushed rock or stone;
• Naturally occurring granular materials and weathered rock,
• either un stabilised or chemically stabilized
• GB2 (crushed gravel or boulder) and GB3 (natural gravels and weathered rock)
may be considered for base course in areas of scarcity of such preferred
materials.
• The material shall be clean and free from organic matter, lumps of clay
or other deleterious substances.
• The material shall be laid by a self-propelled paving machine, grader as described in the
Contract .
• Mix the base course materials by one of the following methods to ensure homogeneous
blending and to provide optimum moisture content for compaction:
• Stationary Plant Method. Mix materials in a pugmill. Place the material onto the
roadbed immediately after mixing
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• The material shall be spread in layers not exceeding 200 mm and not less than
100 mm compacted thickness.
• Mixing shall be done by grader, disc harrow, rotary mixer or equivalent plant working
over the full area and depth of the layer to be stabilized
• Watering
Immediately after the stabilising agent has been properly mixed with the material, the
moisture content of the mixture shall be determined and the required amount of water
•Compaction
complete the final compaction and finishing within 12 hours of the final mixing
By: Girmaw Belete Road Construction
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Highway Engineering III (CENG 5173)
Road Construction
1.6 Material Stabilization…Chemical Stabilization
• Curing of Stabilized Work
• The stabilized layer shall be protected against rapid drying out for at least seven
(7) days following completion of the layer.
• The stabilizing agent shall only be applied to such an area that all
processing, watering, compacting and finishing can be completed within
the period stated in Table 4503/1:
• The mixing of materials from various sources requires the material from the first
source to be dumped
onto the road, prepared, broken down and spread in a layer of uniform thickness,
after which it is
lightly rolled with a steel-wheeled roller.
The material from the second source shall then be dumped onto the road, prepared,
broken down and
evenly spread across the first layer, following which, the two materials shall be
thoroughly mixed.
• Both effects take place partly from the formation of bituminous film
around the soil particles which bonds them together and prevents the
absorption of water, and partly from simple blocking of the pores,
preventing water from entering the soil mass.
• Not more than 24 hours before spraying, the layer to be primed shall be broomed and
cleaned of all loose or deleterious material by means of a rotary broom and hand
brooms
• A light spray of water, sufficient to dampen the surface, shall be applied uniformly to
the layer immediately before the application of the prime.
• the application rates selected shall render a net residual binder of 0.35 kg/m². This
equates to a spray rate of 0.7 l/m² for MC 30 and 0.95 l/m² for inverted bitumen
emulsion.
• After the prime has penetrated sufficiently, surplus prime shall be covered with damp
crusher sand, which shall be worked into it by means of hand brooms in order to
absorb the surplus prime. As soon as it is saturated with prime, the crusher sand shall
be swept off the primed surface. The process shall be repeated until no surplus prime
remains on the primed surface.
• Obtained from hot mix plant which provides heating aggregates(to avoid
all traces of moisture and improve adhesion property. Preheating of
aggregates ensures final mix is heat)
• Proportion of ingredients determined in laboratory, job mix formula-
usually two job mix formula,viz:for the cold aggregates feed and hot bin
• Aggregates are heated to temperature of 155-163oc,depending up on heat
loss from the dryer to roadside
• Binder generally heated 150-177
• Filler not heated
• Dry materials first introduced in to mixer and mixed dry for 15 seconds
• Binder then introduced and mixing continued for another 30-45 seconds
• Finish rolling-removes roller marks and other blemishes left from previous rolling
• Accomplished with Pneumatic rollers
The following requirements shall apply to rolling and compacting generally:
• The material shall not be excessively displaced in a longitudinal or transverse direction
especially when changing gears, stopping or starting rollers.
• No cracks or hair cracks shall be formed and the bond with the underlying layer shall not be
broken.
• The density shall be uniform over the whole area of the layer and extend over the full depth
ofthe layer.
• Rollers shall not be left standing on the asphalt layer before it has been fully compacted and
before the layer surface temperature has dropped below 60ºC.
• In restricted areas where the specified rollers cannot be used, compaction shall be carried out
with hand-operated mechanical compaction equipment or approved smaller vibratory rollers.
The prescribed density requirements remain applicable throughout over the full layer
thickness irrespective of the method of compaction.
By: Girmaw Belete Road Construction
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Highway Engineering III (CENG 5173)
Road Construction
1.7 Construction of Bituminous
pavement…HMA
• The rolling starts from the edge of the pavement and proceeds to the crown, overlapping
on successive trips by the width of the rear wheel for the three wheel rollers and by half
the width of the wheel for a tandom roller.
• For super elevated curves, rolling should start at inner side o the curve and proceeds
towards the outer side.
• Number of passes of roller determined by the required density
Compaction
Compaction
• Field test
• Most common field test-density test-
Core test required
• Nuclear density meters are being
employed in modern practice. But
needs calibration on bituminous
mix. It is reduces time usage.
• Degree of compaction-ratio between
density achieved in the field and
reference density
• Degree of compaction=field
density/reference density*100
• Other common test-layer thickness,
again checked by measuring test
cores obtained by drilling.
• Unevenness checked by 3m long
straight edge and the transverse
profile by camber board
Sub base
• Provides also a wearing and water proofing course and graeter durability than
single surface treatment
• May add some strength to the pavement
• Consists two or more alternate applications
By: Girmaw Belete of asphalt and aggregate
Road Construction
112
Highway Engineering III (CENG 5173)
Road Construction
1.7 Construction of Bituminous pavement….Surface Treatment
• (a) Bituminous Binders
• The selection of bituminous binders is dictated by several factors.
• These include the material that has to be bound together;
• prevailing environmental conditions of climate and traffic both in service
and during construction;
• geographic location;
• topography;
• traffic loading;
• costs and budgets;
• specified construction methods; and various other specific requirements imposed by the
Client
• Penetration Grade Bitumen (Based on SANS 4001-BT1) ; 70/100 and 150/200
• Cutback Bitumen (Based on SANS 4001-BT2, previously SANS 308) :MC3000
• (b) Aggregate Chippings for Surface Seals
The chippings used in surface seals should be:
• Strong, durable and sound;
• Single sized within a practical tolerance;
• Clean and free from dust;
• Cubical in shape, not rounded or flaky;
• Not susceptible to the polishing action of traffic
By: Girmaw Belete Road Construction
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Highway Engineering III (CENG 5173)
Road Construction
1.7 Construction of Bituminous pavement….Surface Treatment
• Construction Equipment:
• Bitumen Distributor
• Mechanical Sweepers or Broom
• Air blowers
• Chip Spreaders
• Chip spreaders, whether self-propelled or truck-mounted shall be capable of:Spreading
the stone uniformly, both transversely and longitudinally, over widths from 1.5m to
4.0m;
• Adjustment to permit variation of the rate of application;
• Stopping and starting without forming a joint line; and Keeping pace with the binder
distributor.
• At least two chip spreaders shall be provided, one of which shall be self-propelled.
Rollers
• Pneumatic-tyred Rollers
• Rubber-soled Flat Rollers
• Steel-tyred Flat Rollers
Trucks for Transportation of Chippings
• Construction Sequence
1. Prime coat-used to treat an untreated base for an asphalt surface
• Usually MC-30,1-1-.2 litres/m2
• Asphalt distributer with attached heating bituminous material required
• Asphalt distributer shall have clean spray nozzle, included with tachometr,pressure
gauges accurate measuring devices or calibrated tanks and thermometer for
measuring temperatures in the tanker
• No traffic on the primed surface till it penetrated and dried. If required to
pass,blotter material shall be sprayed to allow traffic at a speed less than 20kph
2. Clearing the existing Surface
• To be cleaned with power broom or power blower if dictated so that all
loose dirt and objectionable material be cleaned and removed away
• If necessary light application of water may be made to moisten the
remaining dust from cleaning and absorption of prim coat
By: Girmaw Belete Road Construction
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Highway Engineering III (CENG 5173)
Road Construction
1.7 Construction of Bituminous pavement….Surface
Treatment
3. Spraying the binder/Asphalt
• Spray asphalt at a specified rate
• Line should be placed along the edge of the road to guide the driver of the distributor truck
• Application of bitumen can be manually or mechanical sprayers
• The heated binder is sprayed longitudinally along the road not transversally through nozzles
spaced along a horizontal pipe, to avoid corrugations.
4. Spreading the aggregate-at a specified rate behind the asphalt application
• Can be spread with mechanical or self propelled machine.
• The cover aggregates are usually spread by manual, dump trucks or Chip spreaders.
• These are calibrated and flow of aggregate can adjusted
• A quick check of rate application-laying 1m2 of cloth or aluminum sheet metal on the
pavement and by passing over it with the spreader and measuring the weight.
5. Rolling-
• to seat the particles in the asphalt thus promotes the bond necessary to resist traffic stresses
• Pneumatic tyred roller recommendable since it gives uniform pressure over the entire area.
• Rolling continues till aggregate is properly seated in the asphaltic membrane
• As soon as the asphalt has definite set or hardening, rolling discontinued to prevent bond
between the surface and aggregate from being broken by the roller.
• Rolling begins at lower edge of treatment and proceeds in a longitudinal direction, working
towards the center of the road. Each tip should overlap the previous one by about one-half the
width of the front wheels.
• Concrete pavements have not been used extensively in most tropical countries including
Ethiopia. This is mainly due to a lack of tradition and experience in their design and construction.
• Rigid pavements have often been considered only for heavily trafficked roads because of their initial
high cost and their excellent traffic carrying capacity construction of a surface course of Portland
cement concrete, with or without reinforcement.
• Rigid pavements have the following advantages:
• It is feasible to design rigid pavements for very long design lives, up to 60 years and
deterioration is usually very slow.
• Little maintenance is generally required.
• Rigid pavements do not deform under traffic.
• A relatively thin pavement slab distributes the load over a wide area due to its high
rigidity.
• Concrete is very resistant to abrasion making the anti-skidding surface texture last
longer.
• In the absence of deleterious materials (either in the aggregate or entering the concrete in
solution from an external source)By:and unlike
Girmaw Belete flexible pavements, concrete does not suffer 124
Road Construction
Highway Engineering III (CENG 5173)
significant deterioration from weathering. Neither its strength nor its stiffness is significantly
Road Construction
1.8 Construction of Cement Concrete/Rigid pavement
Separation membranes, to be used between jointed reinforced concrete surface slabs or unreinforced
concrete surface slabs and the sub-base, shall be laid flat without creases. Where an overlap of plastic
sheets is necessary, this shall be at least 300 mm.
By: Girmaw Belete Road Construction
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Highway Engineering III (CENG 5173)
Road Construction
1.8 Construction of Cement Concrete/Rigid
pavement
• Transport of the concrete