OPERATOR DISPLAY INFORMATION & PROGRAMMING

Password Protected Mode

Management Mode ..................................................................................... 5-1
How to Enter “Management” Mode .......................................................... 5-1
Service Mode.............................................................................................. 5-1
How to Enter “Service Mode”................................................................... 5-1
Display Enabled Functions
General Settings ......................................................................................... 5-2
History Folder ............................................................................................. 5-2
Password Manage ...................................................................................... 5-2
Parameters ................................................................................................. 5-2
Display Parameters .................................................................................. 5-2
Configuration Settings.............................................................................. 5-2
Display Parameters
Pre-Height Selection ................................................................................... 5-3
How to Activate the “Pre-select Shelf Height Setting” Function ............... 5-3
Mode Change ............................................................................................. 5-4
How to Change the “Mode Change” Function .......................................... 5-4
Height Display *Service Mode Only*........................................................... 5-5
How to Activate the “Height Display” Function ......................................... 5-5
Weight Display *Service Mode Only* .......................................................... 5-6
How to Activate the “Weight Display” Function ........................................ 5-6
LCD Contrast .............................................................................................. 5-7
How to Change “LCD Contrast” ............................................................... 5-7
LCD Heater................................................................................................. 5-8
How to Activate the “LCD Heater Control” Function................................. 5-8
Keyless Entry “Pin Code” *Service Mode Only* .......................................... 5-9
How to Activate the “Keyless Entry” Function .......................................... 5-9
Truck Parameters *Service Mode Only*...................................................... 5-10
How to Access “Truck Parameters ........................................................... 5-10
BDI Curve............................................................................................. 5-11
BDI Timer ............................................................................................. 5-11
BDI Reset ............................................................................................. 5-11
Low Batt ............................................................................................... 5-11
Maintenance Warning........................................................................... 5-11
Stand-by-Timer..................................................................................... 5-11
Travel Alarm ......................................................................................... 5-11
Max Speed Fwd ................................................................................... 5-11
Max Speed Bwd ................................................................................... 5-12
Release Braking ................................................................................... 5-12
Inverse Braking..................................................................................... 5-12
Steer Sensitivity.................................................................................... 5-12
Forward Steering .................................................................................. 5-12
Lower Stop / Batt Lock ......................................................................... 5-12
Cutback Linear ..................................................................................... 5-12
 Cutback 1 Speed .................................................................................. 5-12
Cutback 2 Height / Cutback 2 Speed ................................................... 5-12
Cutback 3 Height / Cutback 3 Speed ................................................... 5-12
PreSensor Low ..................................................................................... 5-13
PreSensor Low ..................................................................................... 5-13
Real Load Weight ................................................................................. 5-13
Max Lift................................................................................................. 5-13
FreeLift ................................................................................................. 5-13
LiftLimit ................................................................................................. 5-13
Reach 2 ................................................................................................ 5-14
Retract 2............................................................................................... 5-14
Reach2 / Retr2 ..................................................................................... 5-14
2nd Pump ............................................................................................. 5-14
E Cushion............................................................................................. 5-14
Wheel Centering................................................................................... 5-14
Diagnostics
Diagnostics * Service Mode Only* .............................................................. 5-15
How to Access “Onboard Diagnostics”..................................................... 5-15
Digital Inputs ........................................................................................ 5-15
Analog Inputs ....................................................................................... 5-16
Outputs................................................................................................. 5-16
Temperatures........................................................................................ 5-17
Motor Controls...................................................................................... 5-17
Service
Service *Service Mode Only* ..................................................................... 5-18
How to Access “Service”.......................................................................... 5-18
Set Maintenace Intervals ...................................................................... 5-18
Clear History Folder ............................................................................. 5-18
Reset Pre-Height Select ....................................................................... 5-19
Restore Truck Param ............................................................................ 5-19
Restore Perf Mode ............................................................................... 5-19
Restore Passwords............................................................................... 5-19
Height Detection (Option)
Height Detection Overview ......................................................................... 5-20
Height Detection Installation ....................................................................... 5-21
Pre_Selected Shelf Height Option .............................................................. 5-22
To Change the Shelf Height ..................................................................... 5-22
Cold Storage Option ..................................................................................... 5-24
Operator Mode Entering Chart .................................................................... 5-25
Management Mode Entering Chart .............................................................. 5-27
Service Mode Entering Chart....................................................................... 5-29
 OPERATOR DISPLAY INFORMATION & PROGRAMMING

Password Protected Modes Service Mode

1. Management Mode Service Mode is reserved for authorized dealers and
2. Service Mode Service Technicians. All options and performance
parameters can be accessed through this mode. See the
next section for detailed explanations and instructions
Management Mode on parameters and settings. The following parameters
Management Mode is a password protected mode that can be accessed and set in Service Mode (See flow
can be used by management to set certain functions or chart for details):
set performance modes. The following parameters can 1. General Settings (Clock, units and Language)\
be accessed and set in Management Mode (See flow
2. History Folder (Error code details, up to 16)
chart for details):
3. Password Manage (Change password)
1. General Settings (Clock, units and Language)
4. Parameters (Display and Truck)
2. History Folder (Error code details, up to 16)
5. Diagnostics (System monitor)
3. Password Manage (Change password)
6. Service (Set maintenance intervals, clear history
4. Parameters (Display: Allow Pre-height set-up;
folder, restore parameters and performance
Allow Mode Change; LCD Contrast; LCD Heater)
modes, restore password
How to enter “Management Mode”
How to enter “Service Mode”
1. While holding down the “Enter” button, switch
1. While holding down the “Esc” button, switch the
the key on (In the case of keyless entry, press the
key on (In the case of keyless entry, press the start
start button while holding down the “Enter” but-
button while holding down the “Enter” button).
ton).
2. The password screen appears and prompts the user
2. The password screen appears and prompts the user
for a password. *Default password is 4 4 4 4 4 4
for a password. *Default password is 1 1 1 1 1 1
3. Once the correct password is entered, the main
3. Once the correct password is entered, the main
truck screen appears and the user can access the
truck screen appears and the user can access the
above parameters.
above parameters.
4. If any changes are made, the user must “Escape”
4. If any changes are made, the user must “Escape”
back to the main menu and the truck must be
back to the main menu and the truck must be
switched off for the new settings to be saved.
switched off for the new settings to be saved.

5-1
OPERATOR DISPLAY INFORMATION & PROGRAMMING

Display Enabled Functions Parameters

1. General Settings *All Modes* Display Parameters
2. History Folder *All Modes* Display enabled options and performance features of
3. Password Manage *Service and Management the truck permit the user/operator to review and recon-
Modes Only* figure a variety of settings relating to the operation
and function of the truck. The display enabled options
4. Parameters *Service and Management
may be set to the preference of each operator.
Modes Only*
5. Diagnostics *Service Mode Only* Configuration Settings
6. Service *Service Mode Only* Operational features are password protected, intended
for use in setting performance parameters within those
features purchased with the truck and any specific
General Settings
application requirement.
Available in every mode, this function accesses the
Clock, Units, and Language settings. Since an incorrect setting selection could adversely
affect truck performance, and increase the risk to
- Clock MM/DD/YY HH:MM 12/24
the operator, ONLY an authorized dealer or techni-
- Units Metric Imperial cian are allowed to change these settings. Possible
Height Meter Inches bodily harm to the operator, damage to property or
Weight Kg Lbs the truck could occur. Password access must be pro-
Speed Km/h mph tected at all times, and used by only trained and
Temp Cº Fº authorized personnel.
- Languages English, Spanish, French, Portuguese

History Folder
Allows the user to access the fault codes history.
Information such as Code, Alarm, Time/Date, BDI and
Hours will be displayed. Up to 16 codes can be stored
in memory, 0 to 15.
- Alarm 00
Code #
Alarm Description
Time mm/dd/yy hh:mm
BDI State of charge
Hours 00000
Traction 00000
Pump 00000

Password Manage
Allows the user to set the passwords for accessing the
two modes, Management and Service. In Management
Mode, only the Management Password can be
changed. In Service Mode, both the Management and
Service Modes passwords can be changed.
Use the left/right buttons to move between spaces and
the up/down buttons to change the numbers.

5-2
 OPERATOR DISPLAY INFORMATION & PROGRAMMING

Display Parameters 5. “Display Settings” menu will be displayed.

pm
Pre-height Settings
This function allows the user to activate the preset lift Allow P r e-height Setting ON
Allow Mode Change ON
heights option. Different heights can be pre-pro- L CD Contrast 15
L CD Heater Cont r o l OFF
grammed to set the shelf heights thus enabling the mast Pre-height Selector ON
Height Display ON
to stop at any height above Free-lift. The second pre-set Weight Display ON
height can then be attained by releasing the handle and Pin Code ON

lifting again. There are thirty “30” slots available for

this function. Please see the “Pre-selected Shelf 6. There are two settings that pertain to this option:
Height Option” section for programming instructions. a. “Allow Pre-height Setting”: This function
This function requires an optional height encoder. For must be set to “On” to enable the program-
the kit part number, please refer to the parts manual. ming of the Pre-select Shelf Height. If this
function is set to “Off”, the system will not be
How to activate the “Pre-Select Shelf
able to learn the height settings when being
Height Setting” function
programmed. Using the Left or Right button,
1. Enter service mode by following the Service set this function to “On” while highlighted.
Mode Entry instructions. Default setting is “On”.
2. With the exclamation mark highlighted, press
pm
“Enter” to access the Service Menu.
Allow P r e-height Setting ON
pm Allow Mode Change ON
L CD Contrast 15
L CD Heater Cont r o l OFF
Pre-height Selector ON
Height Display ON
Weight Display ON
7.1 mph Pin Code ON

b. “Pre-Height Selector”: This function allows

Mode 1 the user to turn on/off the Pre-height Select
option. To activate the function, use the Left
3. In the Service Menu, scroll to “Parameters” and Arrow or Right Arrow button to set this func-
press enter. tion to “On” while highlighted.

pm pm

General Settings Allow P r e-height Setting ON

H i s t o r y Fo l de r Allow Mode Change ON
P as s wo r d Manage L CD Contrast 15
P arameters L CD Heater Cont r o l OFF
Diagn ostics Pre-height Selector ON
Ser vice Height Display ON
Weight Display ON
Pin Code ON

4. Two choices are given “Display” and “Truck”. 7. Press Enter.

Choose “Display” and press enter. 8. Press escape until the main truck screen is dis-
pm played.

Display
9. Turn truck off.
Truck

5-3
OPERATOR DISPLAY INFORMATION & PROGRAMMING

Mode Change 5. “Display Settings” menu will be displayed.

This function allows the user to change between 6. Scroll down to “Allow Mode Change”.
modes. There are four “4” performance modes that the
manager/operator can choose from. Modes can be set pm

to match the performance of the truck to the experi-

Allow P r e-height Setting ON
ence of the operator. The setting of the truck can only Allow Mode Change ON
L CD Contrast 15
be changed by the manager or authorized service tech- L CD Heater Cont r o l OFF
Pre-height Selector ON
nician. Height Display ON
Weight Display ON
Pin Code ON
How to activate the “Mode Change”
function
1. Enter service mode by following the Service 7. While highlighted, use the Left Arrow or Right
Mode Entry instructions. Arrow button to change from “Off” to “On”.
2. With the exclamation mark highlighted, press 8. Press Enter.
“Enter” to access the Service Menu. 9. Press escape until the main truck screen is dis-
played.
pm
10. Turn truck off.

7.1 mph

Mode 1

3. In the Service Menu, scroll to “Parameters” and

press enter.

pm

General Settings
H i s t o r y Fo l de r
P as s wo r d Manage
P arameters
Diagn ostics
Ser vice

4. Two choices are given “Display” and “Truck”.

Choose “Display” and press enter.

pm

Display
Truck

5-4
 OPERATOR DISPLAY INFORMATION & PROGRAMMING

Height Display 5. “Display Settings” menu will be displayed.

*Service Mode Only* 6. Scroll down to “Height Display”.
This function displays the height of the mast above
pm
Free-lift, in inches or millimeters. This function
requires an optional height encoder. For the kit part Allow P r e-height Setting ON
number, please refer to the parts manual. Allow Mode Change ON
L CD Contrast 15
L CD Heater Cont r o l OFF
Pre-height Selector ON
How to activate the “Height Display” Height Display ON
Weight Display ON
function Pin Code ON
1. Enter service mode by following the Service
Mode Entry instructions.
7. While highlighted, use the Left Arrow or Right
2. With the exclamation mark highlighted, press
Arrow button to change from “Off” to “On”.
“Enter” to access the Service Menu.
8. Press Enter.
pm 9. Press escape until the main truck screen is dis-
played.
10. Turn truck off.
7.1 mph

Mode 1

3. In the Service Menu, scroll to “Parameters” and

press enter.

pm

General Settings
H i s t o r y Fo l de r
P as s wo r d Manage
P arameters
Diagn ostics
Ser vice

4. Two choices are given “Display” and “Truck”.

Choose “Display” and press enter.

pm

Display
Truck

5-5
OPERATOR DISPLAY INFORMATION & PROGRAMMING

Weight Display 5. “Display Settings” menu will be displayed.

*Service Mode Only* 6. Scroll down to “Weight Display”.
This function displays the weight of the load with a
pm
range of +/- 100 lbs (+/- 50 Kg). All trucks are
equipped with a pressure sensor that is used by the Allow P r e-height Setting ON
logics unit to calculate the weight. The weights dis- Allow Mode Change ON
L CD Contrast 15
played are for reference only and can be affected by a L CD Heater Cont r o l OFF
Pre-height Selector ON
variety of conditions. Height Display ON
Weight Display ON
Pin Code ON
How to activate the “Weight Display”
function
1. Enter service mode by following the Service 7. While highlighted, use the Left Arrow or Right
Mode Entry instructions. Arrow button to change from “Off” to “On”.
2. With the exclamation mark highlighted, press 8. Press Enter.
“Enter” to access the Service Menu. 9. Press escape until the main truck screen is dis-
played.
pm
10. Turn truck off.

7.1 mph

Mode 1

3. In the Service Menu, scroll to “Parameters” and

press enter.

pm

General Settings
H i s t o r y Fo l de r
P as s wo r d Manage
P arameters
Diagn ostics
Ser vice

4. Two choices are given “Display” and “Truck”.

Choose “Display” and press enter.

pm

Display
Truck

5-6
 OPERATOR DISPLAY INFORMATION & PROGRAMMING

LCD Contrast 5. “Display Settings” menu will be displayed

This function adjusts the contrast of the display. The 6. Scroll down to “LCD Contrast”
higher the value, the darker the display.
pm

How to change “LCD Contrast”

Allow P r e-height Setting ON
1. Enter service mode by following the Service Allow Mode Change ON
L CD Contrast 15
Mode Entry instructions. L CD Heater Cont r o l OFF
Pre-height Selector ON
2. With the exclamation mark highlighted, press Height Display ON
Weight Display ON
“Enter” to access the Service Menu. Pin Code ON

pm
7. While highlighted, use the Left Arrow or Right
Arrow button to change the value from 0 to 15.
0: lighter 15: Darker.
7.1 mph 8. Press Enter.
9. Press escape until the main truck screen is dis-
played.
Mode 1
10. Turn truck off.

3. In the Service Menu, scroll to “Parameters” and

press enter.

pm

General Settings
H i s t o r y Fo l de r
P as s wo r d Manage
P arameters
Diagn ostics
Ser vice

4. Two choices are given “Display” and “Truck”.

Choose “Display” and press enter.

pm

Display
Truck

5-7
OPERATOR DISPLAY INFORMATION & PROGRAMMING

LCD Heater 5. “Display Settings” menu will be displayed.

This function is to be used with the cooler/freezer kit. 6. Scroll down to “LCD Heater Control”.
When activated, the internal thermostat will detect
temperatures below 32 Fº (0 Cº) and turn on the inter- pm

nal heaters to keep the display within operating range.

Allow P r e-height Setting ON
(Display operating range: -40 Fº to +158 Fº (-40 Cº to Allow Mode Change ON
L CD Contrast 15
+70 Cº)) L CD Heater Cont r o l OFF
Pre-height Selector ON
Height Display ON
How to activate the “LCD Heater Control” Weight Display
Pin Code
ON
ON
function
1. Enter service mode by following the Service
Mode Entry instructions. 7. While highlighted, use the Left Arrow or Right
2. With the exclamation mark highlighted, press Arrow button to change from “Off” to “On”.
“Enter” to access the Service Menu. 8. Press Enter.
9. Press escape until the main truck screen is dis-
pm played.
10. Turn truck off.

7.1 mph

Mode 1

3. In the Service Menu, scroll to “Parameters” and

press enter.

pm

General Settings
H i s t o r y Fo l de r
P as s wo r d Manage
P arameters
Diagn ostics
Ser vice

4. Two choices are given “Display” and “Truck”.

Choose “Display” and press enter.

pm

Display
Truck

5-8
 OPERATOR DISPLAY INFORMATION & PROGRAMMING

Keyless Entry “Pin Code” 5. “Display Settings” menu will be displayed.

*Service Mode Only* 6. Scroll down to “Pin Code” and using the Left
This function allows the user to start and operate the Arrow or Right Arrow button, change the setting
truck using a preset PIN code without the use of a key. from “Off” to “On”.
This option must be used with the start switch provid-
pm
ed with the Keyless Entry kit. For part numbers, please
refer to the parts manual. Allow P r e-height Setting ON
Allow Mode Change ON
L CD Contrast 15
How to activate the “Keyless Entry” L CD Heater Cont r o l OFF
Pre-height Selector ON
function Height Display ON
Weight Display ON
1. Enter service mode by following the Service Pin Code ON
Mode Entry instructions.
2. With the exclamation mark highlighted, press
7. Press Enter.
“Enter” to access the Service Menu.
8. Press escape until the main truck screen is dis-
pm played.
9. Turn the truck off then back on. Display should
show “Pin Code” screen.

7.1 mph 10. Press the start switch and enter 1 1 1 1 1 1 to acti-
vate the truck.

Mode 1

3. In the Service Menu, scroll to “Parameters” and

press enter.

pm

General Settings
H i s t o r y Fo l de r
P as s wo r d Manage
P arameters
Diagn ostics
Ser vice

4. Two choices are given “Display” and “Truck”.

Choose “Display” and press enter.

pm

Display
Truck

5-9
OPERATOR DISPLAY INFORMATION & PROGRAMMING

Truck Parameters 3. In the Service Menu, scroll to “Parameters” and

*Service Mode Only* press enter.

Truck parameters allow the user to change/set the dif-

pm
ferent performance parameters of the truck. Multiple
changes can be made during a single access of the General Settings
H i s t o r y Fo l de r
parameters. Once any changes are made, the truck P as s wo r d Manage
P arameters
parameter section must be exited and the truck Diagn ostics
Ser vice
switched off in order for the changes to be saved in the
Logic’s memory.

How to access “Truck Parameters”

This section will discuss how to make changes and 4. Two choices are given “Display” and “Truck”.
what the different Parameters are. Choose “Truck” and press enter.

1. Enter service mode by following the Service pm

Mode Entry instructions.
Display
2. With the exclamation mark highlighted, press Truck
“Enter” to access the Service Menu.

pm

7.1 mph

Mode 1

5-10
 OPERATOR DISPLAY INFORMATION & PROGRAMMING

5. Once in the Truck Parameters menu, use the Up Maintenance (0 – 50 Hrs) Maintenance warning
and Down buttons to scroll between parameters Warning: will be shown when this many hours
and the Left/Right button to change the values. from scheduled maintenance.
Maintenance Intervals can be set in
pm
the Service parameter in the main
BDI Curve 5 Service Menu.
BDI Timer 300 s
BDI Reset 37.50 V Stand By (0/60 S) When set, if the truck is in
Low Batt 20 %
Maintenance Warning 20 h Timer: idle for 60 seconds, the contactor
Stand-By Timer 30 s
Travel Alarm 2 (K12) will de-energize to reduce
<NEXT> power consumption. A setting of “0”
disables this function.
BDI Curve: (0 – 9) Battery Discharge Curve
Travel 0 = disabled; 1 = Fwd; 2 = Bwd; 3 =
select. Lower curve will drop battery
Alarm: Fwd and Bwd; 4 = Lift; 5 = Lower; 6
level slower. Newer batteries will have
= All Hydraulic Functions; 7 = All.
a lower setting, 4 is typical, while
older batteries will have a higher num-
ber, 6 is typical. Adjustment is depen- NOTE
dent on the condition of the battery.
Fwd and Bwd settings will reverse operation
BDI Timer: (0 – 500 Seconds) BDI level change when forward steering is “On”.
timer. When battery voltage has
dropped below the voltage level
defined by the BDI curve setting for
an accrued time longer than this set-
ting, the BDI level will be changed.
BDI Reset: (30 – 45 V) If battery voltage is high-
er than this at power-on, the BDI will
be reset to 10. Typical value is around
37.25 Volts. This value can be higher
for newer batteries.
Low Batt: (0 – 20%) Low battery level indicator.
This setting determines when the Low
battery alarm/Lift lock out will occur.
It is the percentage of an 80% dis-
charged battery (to protect the battery
for excessive drain. An indication of
0% equals a 80% discharged battery.

5-11
OPERATOR DISPLAY INFORMATION & PROGRAMMING

pm pm

<PREV> <PREV>
Max Speed Fwd 5.0 mph Cutback Linear OFF
Max Speed Rev 3.0 mph Cutback1 Speed 4.5 mph
Release Braking OFF Cutback2 Height 150 inch
Inverse Braking OFF Cutback2 Speed 4.0 mph
Steer Sensitivity OFF Cutback3 Height 200 inch
Fwd steering OFF Cutback3 Speed 3.0 mph
Lower Stop/Batt Lock
-<NEXT> <NEXT>

Max Speed (0 – 7.5 mph / 0 – 12 km/h) Forward Cutback (On/Off) Turns on speed reduction
Fwd: maximum speed. Linear: with increased mast height. See below
for settings. This function requires
Max Speed (0 – 7.5 mph / 0 – 12 km/h) Reverse
an optional height encoder. For the
Bwd: maximum speed.
kit part number, please refer to the
Release (0 – 15) Sets the level of regenerative parts manual.
Braking: braking when the handle is released
Cutback 1 (0 – 7.5 mph / 0 – 12 km/h) Sets maxi-
during forward or reverse operation. 0
Speed: mum speed regardless of height.
is min and 15 is max.
Cutback Linear must be on for this
Inverse (0 – 15) Sets the level of regenerative setting to be active.
Braking: braking when the handle is pulled in
Cutback 2 (890 – 4250 / 2225 mm – 10625 mm)
the opposite direction during forward
Height/ height
or reverse ope ation. 0 is min and 15 is
Cutback 2 (0 – 7.5 mph / 0 – 12 km/h) Ses maxi-
max.
Speed: mum speed at set cut back.
Steer (0 – 15) Sets the response sensitivity
Cutback 3 (890 – 4250 / 2225 mm – 10625 mm)
Sensitivity: between the steering stepper motor
Height/ height
and the controller. The higher the
Cutback 3 (0 – 7.5 mph / 0 – 12 km/h) Ses maxi-
value, the more sensitive the response,
Speed: mum speed at set cut back.
which reduces the number of turns
from the steer wheel to complete a full
steer gear cycle.
FWD (On/Off) When this option is turned
Steering on, steering direction is inverted.
Lower Stop/ (0 – 2) 0 = Off; 1 is reserved for
Batt Lock: future use. 2 = Battery Lock. Battery
lock requires an optional sensor and
additional wiring to interface with the
Logics unit.

5-12
 OPERATOR DISPLAY INFORMATION & PROGRAMMING

pm Free Lift: (520 – 2000 / 1300 mm – 5000 mm)

This function is to set the Freelift
<PREV>
PresSensor Low 1,07 V height (890 is typical). Height calcula-
PresSensor High 1,51 V
Real load Weight 4000 lbs tion will be started from this height.
Max Lift 318 inch
Free Lift 104 inch
This function requires the mast
Lift Limit 300 inch mounted proximity sensor.
<NEXT>

Lift Limit: (0, 890 – 4250 / 2225 mm – 10625

PreSensor (0 – 5 V) Pressure Sensor adjustment mm) This setting is used to limit the
Low: in Freelift. This setting is used for maximum height the mast can travel.
adjustments and calibration and This can be bypassed by using the
SHOULD NOT be adjusted without horn button and lifting once the limit
prior consultation with the Factory. has been reached. 0 = Disabled. This
function can only be used at heights of
PreSensor (0 – 5 V) Pressure Sensor adjustment
or above 890. This function requires
High: above Freelift. This setting is used for
an optional height encoder. For the
adjustments and calibration and
kit part number, please refer to the
SHOULD NOT be adjusted without
parts manual.
prior consultation with the Factory.
Real Load (0 – 4500 lbs) This setting is for
Weight: calibrating the real load on the forks
minus the weight of the carriage with
“0” being no load on the forks. It is
recommended the heaviest rated
weight below freelift be used when
setting this feature.
Max Lift: (890 – 4250 / 2225 mm – 10625 mm)
This function sets the maximum
height of the mast. When a height is
set and reached, the hydraulic system
shuts down to prevent a high pressure
spike. This function requires an
optional height encoder. For the kit
part number, please refer to the
parts manual.

5-13
OPERATOR DISPLAY INFORMATION & PROGRAMMING

pm

<PREV>
Reach2 1199 rpm
Retract2 1199 rpm
Reach2/Retr.2 ON
Hydr. Mode ON
2nd Pump OFF
E Cushion ON
Wheel Centering OFF

Reach 2: (500 – 2000 rpm) Sets the 2nd reach

speed.
Retract 2: (500 – 2000 rpm) Sets the 2nd retract
speed.
Reach2/ (On/Off) Turns on 2nd speed for both
Retr.2 features for single button operation
per direction.
Hydr. Mode: (On/Off) Shuts off hydraulic functions
for servicing.
2nd Pump: (On/Off) This feature turns on the 2nd
pump controller in High Performance
trucks and must be on for the
hydraulic system to function correctly.
E Cushion: (On/Off) Turn on the electric cushion
feature. This feature will slow the
mast down electrically by reducing
the speed of the pump motors between
Freelift and Secondary Lift transi-
tions.
Wheel (On/Off) Auto wheel centering. This
Centering: setting turns on the auto centering
function. Every time the truck is
switched on the drive/steer wheel will
self test in both directions and center.

5-14
 OPERATOR DISPLAY INFORMATION & PROGRAMMING

Diagnostics Digital Inputs The functions below will get

highlighted when activated.
Diagnostics These represent the digital
*Service Mode Only* inputs of the Logics Unit.
This reach truck is equipped with onboard diagnostic
pm
capabilities. Found in Service Mode, it allows the
technician to monitor the operation of different func- Digital Inputs
Analog Inputs
tions and check input/output signals. It also has a ded- Outputs
icated screen for monitoring motor controls. Temperatures
Motor Controls
The different parameters are listed below.

How to access “Onboard Diagnostics”

pm
1. Enter service mode by following the Service
Mode Entry instructions. OPPedal 1NO Reach EMBrakeFS
OPPedal 1NO Retract Reach FB
2. With the exclamation mark highlighted, press OPPedal2 SShift Left Tilt FB
Cutback 1 SShift Right SShift FB
“Enter” to access the Service Menu. Horn Tilt Fwd Steer Ref0
Truck En/Dis Tilt Bwd Steer Ref90
Lstop/BLock Free Lift Sens

pm

- OPPedal 1 NO - Reach - EMBrake FS

- OPPedal 1 NC - Retract - Reach FB
7.1 mph (Feed back)
- OPPedal 2 NO - SShift Left - Tilt FB (Feed
back)
Mode 1
- Cutback 1 - SShift Right - SShift FB
(Feed back)
3. In the Service Menu, scroll to “Diagnostics” and
- Horn - Tilt Fwd - Steer Ref 0
press enter.
- Truck En/Dis - Tilt Bwd - Steer Ref 90
pm - Lstop/Block - Free Lift Sens

General Settings
H i s t o r y Fo l de r
P as s wo r d Manage
Parameters
Diagn ostics
Ser vice

4. Multiple choices are given (See below for the list

of choices and their explanation). Choose the
desired function by pressing the “Up” and
“Down” buttons. Once the desired function is
highlighted, press enter.

5-15
OPERATOR DISPLAY INFORMATION & PROGRAMMING

Analog Inputs Monitors voltage of the Outputs Monitors the output signals that
different analog inputs of the correspond to the appropriate input.
Logics Unit.
pm
pm
Digital Inputs
Analog Inputs
Digital Inputs Outputs
Analog Inputs Temperatures
Outputs Motor Controls
Temperatures
Motor Controls

pm
pm
Horn OFF
Main Contactor 90 %
Battery Voltage 36,67 V Reach/Retract OFF
Fwd/Rev 24. 3 V Sideshift OFF
Lift/Lower 24. 3 V Tilt/Sideshift OFF
Lift Enable OFF Magnetic Brake 50 %
Pressure Sensor 1.58 V Travel Alarm ON
<NEXT>

- Horn Off/On
- Battery Voltage (Detected at Pin XA5-1/19) - Main Contactor 90% (Of operating voltage
- Fwd/Rev (2.43 V at neutral) across the coil)
- Lift/Lower (2.43 V at Neutral) - Reach/Retract Off/On
- Lift Enable (0 V at Neutral, 5 V during operation) - SideShift Off/On
- Pressure Sensor (Voltage will fluctuate during oper- -Tilt/Sideshift Off/On
ation) - Magnetic Brake 50% (Of operating voltage
across the coil)
- Travel Alarm Off/On
- Lift/Lower 0 mA
(At solenoid m1 and m2)
- Direction Sel. 0 mA
(At solenoid m3 and m4)

5-16
 OPERATOR DISPLAY INFORMATION & PROGRAMMING

Temperatures Monitors motor and Motor Conrols Monitors command and

controller temperatures. feedback status of the motors.

pm pm

Digital Inputs Digital Inputs

Analog Inputs Analog Inputs
Outputs Outputs
Temperatures Temperatures
Motor Controls Motor Controls

pm pm

Traction Motor 32 F
Traction Controller 84 F Traction Set 2800 rpm
Pump1 Motor 32 F Traction Actual 2754 rpm
Pump1 Controller 32 F Traction Current 47 A
Pump2 Motor 400 F
Pump2 Controller 400 F
Steer Motor 53 F
Steer Controller 32 F
<NEXT>

- Traction Motor - Traction Set (Command) rpm

- Traction Controller (F/C) - Traction Actual rpm
- Pump 1 Motor (F/C) - Traction Current Amps
- Pump 1 Controller (F/C) pm
- Pump 2 Motor (F/C)
<PREV>
- Pump 2 Controller (F/C) Pump1 Set 1210 rpm
Pump1 Actual 1000 rpm
- Steer Motor (F/C) Pump1 Current 359 A
Pump2 Set 3150 rpm
- Steer Controller (F/C) Pump2 Actual 2968 rpm
Pump2 Current 305 A
<NEXT>

- Pump 1 Set (Command) rpm

- Pump 1 Actual rpm
- Pump 1 Current Amps
- Pump 2 Set (Command) rpm
- Pump 2 Actual rpm
- Pump 2 Current Amps

pm

<PREV>
Pump1 Set 1210 rpm
Pump1 Actual 1000 rpm
Pump1 Current 359 A
Pump2 Set 3150 rpm
Pump2 Actual 2968 rpm
Pump2 Current 305 A
<NEXT>

- Steer Speed (Actual) rpm

- Steer Angle deg
- Steer Current Amps

5-17
OPERATOR DISPLAY INFORMATION & PROGRAMMING

Service Set Mainenance Allows the technician to set

Interval the service hour Intervals.
Service
*Service Mode Only* pm

Allows the setting up of various Service based Set Maintenance Inter val
Clear H istor y Folder
options. This parameter allows the technician to set up Reset P r e-Height Sel
Restor e Truc k P aram.
service intervals, restore parameters, performance Restor e P erf. Modes
modes and passwords. Restor e P ass wor ds

How to access “Service”

pm
1. Enter service mode by following the Service
Mode Entry instructions. Restor e P ass wor ds
(Enter) Conf ir m
(Esc) Cancel

pm

- Active Hours hours

7.1 mph - Default Period hours
- Next Service hours
- Confirm Service To hours
Mode 1

2. With the exclamation mark highlighted, press Clear History Clears the codes that are
“Enter” to access the Service Menu. Folder stored in the Logic’s memory.
Up to 16 codes can be stored
pm in memory.
General Settings
H i s t o r y Fo l de r
P as s wo r d Manage pm
P arameters
Diagn ostics
Ser vice Set Maintenance Inter val
Clear H istor y Folder
Reset P r e-Height Sel
Restor e Truc k P aram.
Restor e P erf. Modes
Restor e P ass wor ds

3. In the Service Menu, scroll to “Service” and press

enter. pm
4. Multiple choices are given (See list of choices and
their explanation). Choose the desired function by Clear Histor y Folder
(Enter) Conf ir m
pressing the “Up” and “Down” buttons. Once the (Esc) Cancel

desired function is highlighted, press enter.

- Clear History Folder

5-18

Reset Pre-Height Clears any values entered for
Select the height select feature.
Set Maintenance Inter val
Clear H istor y Folder
Reset P r e-Height Sel
Restor e Truc k P aram.
Restor e P erf. Modes
Restor e P ass wor ds
Clear P r e-Height Selector
(Enter) Conf ir m
(Esc) Cancel
- Clear Pre-height Selector
Restore Truck Restores performance para-
Param. meters set
Parameters to factory default.
Set Maintenance Inter val
Clear H istor y Folder
Reset P r e-Height Sel
Restor e Truc k P aram.
Restor e P erf. Modes
Restor e P ass wor ds
Restor e Truc k P aram.
(Enter) Conf ir m
(Esc) Cancel
- Restore Truck Param.
OPERATOR DISPLAY INFORMATION & PROGRAMMING
Restore Perf. Restores the settings for the
Modes four (4) Performance modes
to factory default.
pm
pm
Set Maintenance Inter val
Clear H istor y Folder
Reset P r e-Height Sel
Restor e Truc k P aram.
Restor e P erf. Modes
Restor e P ass wor ds
pm
pm
Restor e P erf. Modes
(Enter) Conf ir m
(Esc) Cancel
- Restore Perf. Modes
in Truck Restore Passwords Restores all
passwords to factory
default.
pm
pm
Set Maintenance Inter val
Clear H istor y Folder
Reset P r e-Height Sel
Restor e Truc k P aram.
Restor e P erf. Modes
Restor e P ass wor ds
pm
pm
Restor e P ass wor ds
(Enter) Conf ir m
(Esc) Cancel
- Restore passwords
5-19
OPERATOR DISPLAY INFORMATION & PROGRAMMING

Height Detection (Option)

Height Detection Overview

The vehicle is capable of having an option installed
that will enable it to calculate the vehicle fork height
once the vehicle is out of the free lift stage. The vehi-
cle is also capable of having programmed shelf height
selections that will automatically position the height
of the forks to either store or retrieve a load. It is able
to accomplish this using the Logics Unit, a switch
(S43), an encoder (B41) and cable, and associated
brackets.
The switch (S43) is mounted near the top of the mast
assembly; it is a proximity style switch that is activat-
ed by a bracket that is mounted to the vehicle’s tele-
scopic mast. As the mast is elevated above the free lift
stage, the bracket will move up and away from the free
lift reference switch S43. Once the switch S43 has
been transitioned, the controller is able to establish a
height reference point. As the telescopic mast is raised
or lowered the cable attached to the encoder assembly
will cause the encoder wheel to rotate and the encoder
pulse count will be converted to a height value.

Bracket
RL472017

Sensor
RL485304

Bracket
RL472021

5-20
 OPERATOR DISPLAY INFORMATION & PROGRAMMING

Clearance % 5mm (3/16) M10 x 20 DIN 912,

torque 45 Nm
Bracket
Height Detection Installation 97H05-04300

• Install bracket RL472017 to the Mast, with

M10x20 DIN 912 bolts, torque is 45 Nm.
• Install bracket RL472021to the Mast, with
M10x20 DIN 912 bolts, torque is 45 Nm.
• Install Free Lift Sensor RL199213 to the Bracket
RL472017.
• Adjust clearance between Sensor and Bracket.
Clearance should be 5 mm. Install spring and cable to this hook
• Connect XS43 and X46 together.
• Install encoder to the bracket RL472023. Use existing bolts
to install bracket
• Install bracket and encoder to the mast. on the mast
• Install spring to the other end of the cable with
wire lock.
• Install M6 x 60 DIN 444—bolt to the spring.
• Install M6 x 60 DIN 444—bolt to the cable end
with wire lock.
• Install cable around the encoder wheel.
• Install cable to the mast. Spring to the top.
• Secure M6 x 60 DIN 444—bolts with M6 DIN
985 nuts.
Once the associated hardware has been installed, sev-
Bolt Type Torque (Nm) Quantity (pcs)
eral setting changes are required to properly install the
M8 x 20, DIN 912 25 2
option. These can be accessed using the handset and
M6 x 60, DIN 444 - 2
Nut M6, DIN 985 10 2 console keypad.

5-21
OPERATOR DISPLAY INFORMATION & PROGRAMMING

Pre-selected Shelf Height Option To change the Shelf Height

Use the arrow key to select option
NOTE
This option works only above the free lift height.
pm

This setup can be changed in operator, manager and

service mode.
Use the arrow key to select option .
7.1 mph
pm
Mode 1

7.1 mph Press

Mode 1 pm

180 200 0 0 0 0 0 0
0
180 0 0 0 0 0 0 0
Press 0
180 0 0 0 0 0 0 0
0 0 0 0 0 0
01 Current 180 inch
Selected 0 inch
pm

180 200 0 0 0 0 0 0
The Screen (Height Pre-Select Unloaded) with various
0
180 0 0 0 0 0 0 0 preset heights appears.
0
180 0 0 0 0 0 0 0
0 0 0 0 0 0
Press
01 Current 180 inch
Selected 0 inch
pm

The Screen (Height Pre-Select Unloaded) with various Current Height 0

Selected Height 180
preset heights appears.
Teach Height
The operator can select the desired preset height by
using up/down and left/right arrow buttons.
The operator has to be in this screen to choose the
desired height for this selected function to work.
Shelf Height Selector works for lifting and lowering The screen Height Pre-Select/Setup appears.
the forks. Use the arrow keys to Select Teach Height.
Then raise the forks to the desired height
Press

5-22
 OPERATOR DISPLAY INFORMATION & PROGRAMMING

The height changes on Height Pre-Select Unloaded

screen.

pm

180 200 0 0 0 0 0 0
0
180 0 0 0 0 0 0 0
0
180 0 0 0 0 0 0 0
0 0 0 0 0 0
01 Current 180 inch
Selected 0 inch

pm

Current Height 0
Selected Height 180

Teach Height

5-23
OPERATOR DISPLAY INFORMATION & PROGRAMMING

Cold Storage Option

6 Tie cold storage wire harness to existing
wire harness with 10 cable ties.

1 Disconnect battery
3 Un-install panels
19 Connect battery
18 Install panels

14
• Class II—Change
gearbox oil to SAE
75W/90
• Recommendation on
class I—Hydraulic oil
ISO VG 32
• Recommendation on
class II—Hydraulic
oil ISO VG 15

5 Un-install pedal

16 Install pedal, torque 25 NM

2 Open doors or un-
install sideplates

4 Un-install floor plate 17 Install sideplates

16 Install floor plate

M3x35 DIN 7985 bolts

and M3 DIN 985 nuts,
torque 1 Nm

12
7
Install Resistor 120k Ω to
Install 120k Ω
11 Un-install micro plate with 2 x M3x6 DIN
Resistor with two
switches. 7985, torque 1 Nm
screws
13 Install Micro
Switches and 8 9 Install Thermostat Unit with
Resistor plate two screws and two nuts.
with 2 screws Install
and 2 nuts Thermostat 10
Bracket Connect wires

5-24