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Internal Use Only

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SERVICE MANUAL
MINI HI-FI SYSTEM
SERVICE MANUAL

MODEL: CM8450 (CM8450, CMS8450F/W)


MODEL: CM8450
(CM8450, CMS8450F/W)

CAUTION
BEFORE SERVICING THE UNIT, READ THE “SAFETY PRECAUTIONS”
IN THIS MANUAL.

P/NO : AFN77255256 MAY, 2015


CONTENTS

SECTION 1 ........ GENERAL


SECTION 2 ........ CABINET & MAIN CHASSIS
SECTION 3 ........ ELECTRICAL
SECTION 4 ........ REPLACEMENT PARTS LIST

1-1
SECTION 1
SUMMARY

CONTENTS

SERVICING PRECAUTIONS ............................................................................................................................ 1-3

ESD PRECAUTIONS ......................................................................................................................................... 1-5

HIDDEN KEY MODE ......................................................................................................................................... 1-6

SERVICE INFORMATION FOR EEPROM ........................................................................................................ 1-7

PROGRAM DOWNLOAD GUIDE...................................................................................................................... 1-8

FOTA UPDATE ................................................................................................................................................ 1-11

SPECIFICATIONS ........................................................................................................................................... 1-12

1-2
SERVICING PRECAUTIONS
NOTES REGARDING HANDLING OF THE PICK-UP
1. Notes for transport and storage
1) The pick-up should always be left in its conductive bag until immediately prior to use.
2) The pick-up should never be subjected to external pressure or impact.

Storage in conductive bag Drop impact

2. Repair notes
1) The pick-up incorporates a strong magnet, and so should never be brought close to magnetic materials.
2) The pick-up should always be handled correctly and carefully, taking care to avoid external pressure and
impact. If it is subjected to strong pressure or impact, the result may be an operational malfunction and/or
damage to the printed-circuit board.
3) Each and every pick-up is already individually adjusted to a high degree of precision, and for that reason
the adjustment point and installation screws should absolutely never be touched.
4) Laser beams may damage the eyes!
Absolutely never permit laser beams to enter the eyes!
Also NEVER switch ON the power to the laser output part (lens, etc.) of the pick-up if it is damaged.

NEVER look directly at the laser beam, and don’t allow


contact with fingers or other exposed skin.

5) Cleaning the lens surface


If there is dust on the lens surface, the dust should be cleaned away by using an air bush (such as used
for camera lens). The lens is held by a delicate spring. When cleaning the lens surface, therefore, a cot-
ton swab should be used, taking care not to distort lens.

Pressure
Magnet
Pressure

How to hold the pick-up


Cotton swab

Conductive Sheet

6) Never attempt to disassemble the pick-up.


Spring has excess pressure. If the lens is extremely dirty, apply isopropyl alcohol to the cotton swab.
(Do not use any other liquid cleaners, because they will damage the lens.) Take care not to use too much
of this alcohol on the swab, and do not allow the alcohol to get inside the pick-up.

1-3
NOTES REGARDING COMPACT DISC PLAYER REPAIRS
1. Preparations
1) Compact disc players incorporate a great many ICs as well as the pick-up (laser diode). These components
are sensitive to, and easily affected by, static electricity. If such static electricity is high voltage, components
can be damaged, and for that reason components should be handled with care.
2) The pick-up is composed of many optical components and other high-precision components. Care must be
taken, therefore, to avoid repair or storage where the temperature or humidity is high, where strong magne-
tism is present, or where there is excessive dust.
2. Notes for repair
1) Before replacing a component part, first disconnect the power supply lead wire from the unit
2) All equipment, measuring instruments and tools must be grounded.
3) The workbench should be covered with a conductive sheet and grounded.
When removing the laser pick-up from its conductive bag, do not place the pick-up on the bag. (This is
because there is the possibility of damage by static electricity.)
4) To prevent AC leakage, the metal part of the soldering iron should be grounded.
5) Workers should be grounded by an armband (1 M)
6) Care should be taken not to permit the laser pick-up to come in contact with clothing, in order to prevent
static electricity changes in the clothing to escape from the armband.
7) The laser beam from the pick-up should NEVER be directly facing the eyes or bare skin.

Armband

Resistor
(1 M)
Resistor
Conductive
(1 M)
Sheet

1-4
ESD PRECAUTIONS
Electrostatically Sensitive Devices (ESD)
Some semiconductor (solid state) devices can be damaged easily by static electricity. Such components
commonly are called Electrostatically Sensitive Devices (ESD). Examples of typical ESD devices are integrated
circuits and some field-effect transistors and semiconductor chip components. The following techniques should
be used to help reduce the incidence of component damage caused by static electricity.
1. Immediately before handling any semiconductor component or semiconductor-equipped assembly, drain off
any electrostatic charge on your body by touching a known earth ground. Alternatively, obtain and wear a
commercially available discharging wrist strap device, which should be removed for potential shock reasons
prior to applying power to the unit under test.
2. After removing an electrical assembly equipped with ESD devices, place the assembly on a conductive surface
such as aluminum foil, to prevent electrostatic charge buildup or exposure of the assembly.
3. Use only a grounded-tip soldering iron to solder or unsolder ESD devices.
4. Use only an anti-static solder removal device. Some solder removal devices not classified as "anti-static" can
generate electrical charges sufficient to damage ESD devices.
5. Do not use freon-propelled chemicals. These can generate electrical charges sufficient to damage ESD
devices.
6. Do not remove a replacement ESD device from its protective package until immediately before you are
ready to install it. (Most replacement ESD devices are packaged with leads electrically shorted together by
conductive foam, aluminum foil or comparable conductive materials).
7. Immediately before removing the protective material from the leads of a replacement ESD device, touch the
protective material to the chassis or circuit assembly into which the device will by installed.

CAUTION : BE SURE NO POWER IS APPLIED TO THE CHASSIS OR CIRCUIT, AND OBSERVE ALL OTHER
SAFETY PRECAUTIONS.

8. Minimize bodily motions when handing unpackaged replacement ESD devices. (Otherwise harmless motion
such as the brushing together of your clothes fabric or the lifting of your foot from a carpeted floor can generate
static electricity sufficient to damage an ESD device).

CAUTION. GRAPHIC SYMBOLS

THE LIGHTNING FLASH WITH APROWHEAD SYMBOL. WITHIN AN EQUILATERAL TRIANGLE, IS


INTENDED TO ALERT THE SERVICE PERSONNEL TO THE PRESENCE OF UNINSULATED
“DANGEROUS VOLTAGE” THAT MAY BE OF SUFFICIENT MAGNITUDE TO CONSTITUTE A RISK OF
ELECTRIC SHOCK.

THE EXCLAMATION POINT WITHIN AN EQUILATERAL TRIANGLE IS INTENDED TO ALERT THE


SERVICE PERSONNEL TO THE PRESENCE OF IMPORTANT SAFETY INFORMATION IN SERVICE
LITERATURE.

1-5
HIDDEN KEY MODE
HIDDEN MODE KEYS
Version Check Front Stop + RMC ‘ ’ for 5s
EEPROM Initial Front Stop + RMC ‘ ’ for 5s
EEPROM Edit Front Stop + RMC ‘ ’ for 5s
APD Test Display Front Stop + RMC ‘3’ for 5s
Clip Front Stop + RMC ‘Mute’ for 5s
Disc Lock On/Off Front Stop + RMC ‘Stop’ for 5s
Front Stop + RMC ‘EQ’ for 5s
Power Disc Lock On/Off or
Front Stop + Front Open for 5s
Demo All Key Lock On/Off Front Stop + RMC ‘9’ for 5s
BT Auto Power On/Off Front/RMC Power Key for 5s
Child Safe On/Off Volume 0(Min) + Front ENTER Key for 3s

1-6
SERVICE INFORMATION FOR EEPROM

POWER ON

It is possible at any function.


VFD “NO DISC” status (ex. It is possible at VFD “NO USB” status, too.)
This is an example.

Front ‘STOP’ + Remote control “ ”


push same timing during 5s

FLD “OP00-…..”

Move to appropriate position


And make changes
with RMC “ , , , REPEAT” key.

Press STOP Key

VFD “WRITE OK”

Front ‘STOP’ + Remote control “ ”


push same timing during 5s

VFD “E2P CLR”

Completed

1-7
PROGRAM DOWNLOAD GUIDE
1. AUDIO PROGRAM
Download program file name must be MICOM_CM8450_YYMMDDX.HEX
If security program(Water Wall) is activated on PC, you must save the file to the USB storage device
and disable the security software, then download the file to your set.
Downloading file proceeds in the same way at USB1 function and USB2 function.

Caution: When downloading the file, you should neither unplug the USB device, change to the other function,
nor power off the device. USB device must be unplugged when the downloading process is completed.

ON VFD DISPLAY SCREEN

1) (Fast) Format USB device


2) Copy Firmware file to USB device.

NO USB

 Insert USB device at USB function


SEARCH


MICOM UP


FINISH


Auto POWER OFF

1-8
2. CD PROGRAM
Download program file name must be HG580_CM8450_YYMMDDX.bin
If security program(Water Wall) is activated on PC, you must save the file to the USB storage device
and disable the security software, then download the file to your set.
Downloading file proceeds in the same way at USB1 function and USB2 function.

Caution: When downloading the file, you should neither unplug the USB device, change to the other function,
nor power off the device. USB device must be unplugged when the downloading process is completed.

ON VFD DISPLAY SCREEN

1) (Fast) Format USB device


2) Copy Firmware file to USB device.

NO USB

 Insert USB device at USB function


SEARCH


FIRMWARE


FINISH


Auto POWER OFF

1-9
3. EQ PROGRAM
Download program file name must be EQ_PRG.BIN
If security program(Water Wall) is activated on PC, you must save the file to the USB storage device
and disable the security software, then download the file to your set.
Downloading file proceeds in the same way at USB1 function and USB2 function.

Caution: When downloading the file, you should neither unplug the USB device, change to the other function,
nor power off the device. USB device must be unplugged when the downloading process is completed.

ON VFD DISPLAY SCREEN

1) (Fast) Format USB device


2) Copy Firmware file to USB device.

NO USB

 Insert USB device at USB function


SEARCH


EQ UP


FINISH


Auto POWER OFF

1-10
FOTA UPDATE
Step1 : App connecting Step2 : Step3 :
(Check FW version) Device version info Select update button

Step4 : Step5 : Step6 :


Download from CDN server Transfer FW FW Flash Writing

Step7 :
FOTA complete

1-11
SPECIFICATIONS
• GENERAL
Power requirements Refer to the main label.
Power consumption Refer to the main label.
Networked standby : 0.4 W
(If all network ports are activated.)
Dimensions (W x H x D) 450 mm x 160 mm x 335 mm
Net Weight (Approx.) 5.8 kg
Operating temperature 5 °C to 35 °C (41 °F to 95 °F)
Operating humidity 60 %
Bus Power Supply 5V 500 mA

• INPUTS
AUX IN 2.0 Vrms (1 kHz, 0 dB), 600 Ω, RCA jack (L, R)
PORT. IN 1.2 Vrms (3.5 Ø jack)
MIC 27 mV

• TUNER
FM Tuning Range 87.5 to 108.0 MHz or 87.50 to 108.00 MHz

• CD
Frequency Response 40 to 20 000 Hz
Signal-to-noise ratio 75 dB
Dynamic range 80 dB

• AMPLIFIER
Total output 2 500 W
FRONT 500 W x 2 (6 Ω at 1 kHz)
REAR 500 W x 2 (6 Ω at 5 kHz)
WOOFER 500 W x 1 (6 Ω at 70 Hz)
THD 25 %

• FRONT SPEAKER
Type Front : 2 Way 2 Speaker
Surround : 1 Way 1 Speaker
Impedance Front : 6 Ω
Surround : 6 Ω
Rated Input Power Front : 500 W
Surround : 500 W
Max. Input power Front : 1 000 W
Surround : 1 000 W
Net Dimensions (W x H x D) 321 mm x 454 mm x 301 mm
Net Weight 9.1 kg

• SUBWOOFER
Type 1 Way 1 speaker
Impedance 6Ω
Rated Input Power 500 W
Max. Input power 1 000 W
Net Dimensions (W x H x D) 326 mm x 454 mm x 285 mm
Net Weight 9.6 kg

• Design and specifications are subject to change without notice.

1-12
SECTION 2
CABINET & MAIN CHASSIS

CONTENTS

EXPLODED VIEWS ......................................................................................................................................... 2-3


1. CABINET AND MAIN FRAME SECTION ................................................................................................. 2-3
2. MECHANISM DECK SECTION ................................................................................................................ 2-5
3. PACKING ACCESSORY SECTION ......................................................................................................... 2-7
4. SPEAKER SECTION ................................................................................................................................ 2-8

2-1
2-2
EXPLODED VIEWS
1. CABINET AND MAIN FRAME SECTION
NOTES) THE EXCLAMATION POINT WITHIN AN
EQUILATERAL TRIANGLE IS INTENDED
TO ALERT THE SERVICE PERSONNEL
TO THE PRESENCE OF IMPORTANT
SAFETY INFORMATION IN SERVICE
LITERATURE.
498

J
272 443
274

443

443
A47 SMPS
A

B
468
467
C
D
273

468
443 468

498 A 443
I
498 271

443 468 C
A45
D MAIN
254 271
271
FRONT_CTRL E A46
F
275
F
266
270 B
G
443
A43 498
FRONT G
271
253
H 443
262

NFC Tag 263


H
252 CABLE2

A52 I

251 265
CABLE1
BT
250 443
J 300
251
265
A42
E
443
252
2. MECHANISM DECK SECTION
1439

1002
A001

1005 1001

1026 1003 1004

1030

1024
1437

1437

1024
1024
1012
1049
1437

1013 1016 1015 1024

1020

1011

A006

1019
1043
1018

1045
1439 A005
3. PACKING ACCESSORY SECTION

801 Owner’s manual 808 Batteries

825 FM Antenna 900 Remote Control

803 Packing

804 Bag

802 Box
4. SPEAKER SECTION
4-1. FRONT SPEAKER

A60L

A60R
4-2. SUBWOOFER

A90
2-10
SECTION 3 ELECTRICAL

CONTENTS
ONE POINT REPAIR GUIDE ............................................................................................................................ 3-2
1. NO POWER ............................................................................................................................................ 3-2
2. NO AMP POWER ................................................................................................................................... 3-3
3. NO BOOTING WHEN POWER ON THE SET........................................................................................ 3-4
4. VFD IS NOT DISPLAYED WHEN POWER ON THE SET ..................................................................... 3-5
5. AUDIO OUTPUT IS SMALL OR NO AUDIO OUTPUT .......................................................................... 3-6
6. NO POWER ON (STANDBY LED IS BLINKING) ................................................................................... 3-7
7. SPEAKER NO AUDIO ............................................................................................................................ 3-8
8. NO BOOTING IN CD/USB FUNCTION .................................................................................................. 3-9
9. NO OPERATION OF MD ...................................................................................................................... 3-14
10. NO SOUND ........................................................................................................................................... 3-19

ELECTRICAL TROUBLESHOOTING GUIDE................................................................................................. 3-25


1. POWER SUPPLY ON SMPS BOARD .................................................................................................. 3-25
2. SYSTEM PART ..................................................................................................................................... 3-28
3. NO AUDIO CHECK ............................................................................................................................... 3-29
4. NO LIGHTING (SPEAKER LED) .......................................................................................................... 3-34

WAVEFORMS OF MAJOR CHECK POINT.................................................................................................... 3-35


1. DSP (IC501) .......................................................................................................................................... 3-35
2. PWM (IC202) ........................................................................................................................................ 3-36
3. SERVO (IC401)..................................................................................................................................... 3-37
4. MOTOR DRIVER (IC400) ..................................................................................................................... 3-38
5. ADC (IC201).......................................................................................................................................... 3-39
6. USB (CN502) ........................................................................................................................................ 3-39
7. BLUETOOTH (CN504).......................................................................................................................... 3-40

WIRING DIAGRAM .......................................................................................................................................... 3-41

BLOCK DIAGRAMS ........................................................................................................................................ 3-43


1. SYSTEM BLOCK DIAGRAM ................................................................................................................ 3-43
2. SMPS BLOCK DIAGRAM ..................................................................................................................... 3-45
3. POWER BLOCK DIAGRAM ................................................................................................................. 3-47

CIRCUIT DIAGRAMS ...................................................................................................................................... 3-49


1. SMPS - POWER #1 CIRCUIT DIAGRAM ............................................................................................ 3-49
2. SMPS - POWER #2 CIRCUIT DIAGRAM ............................................................................................ 3-51
3. MAIN - CD DSP CIRCUIT DIAGRAM................................................................................................... 3-53
4. MAIN - ADC/ PWM CIRCUIT DIAGRAM .............................................................................................. 3-55
5. MAIN - RF SERVO CIRCUIT DIAGRAM .............................................................................................. 3-57
6. MAIN - EXP/ VISENSE CIRCUIT DIAGRAM ....................................................................................... 3-59
7. MAIN - AMP CIRCUIT DIAGRAM......................................................................................................... 3-61
8. MAIN - MIC/ AUX CIRCUIT DIAGRAM ................................................................................................ 3-63
9. FRONT CIRCUIT DIAGRAM ................................................................................................................ 3-65
10. FRONT_CTRL CIRCUIT DIAGRAM ..................................................................................................... 3-67

CIRCUIT VOLTAGE CHART ........................................................................................................................... 3-69


1. CAPACITORS ....................................................................................................................................... 3-69
2. CONNECTORS ..................................................................................................................................... 3-70

PRINTED CIRCUIT BOARD DIAGRAMS ....................................................................................................... 3-71


1. SMPS P.C.BOARD ............................................................................................................................... 3-71
2. MAIN P.C.BOARD ................................................................................................................................ 3-75
3. FRONT P.C.BOARD ............................................................................................................................. 3-79
4. FRONT_CTRL P.C.BOARD.................................................................................................................. 3-83

3-1
ONE POINT REPAIR GUIDE
1. NO POWER
If the unit doesn’t work by no power problem, repair the set according to the following guide.

1-1. FUSE/ BRIDGE DIODE/ THERMISTOR


1-1-1. Solution
Please check and replace F901, BD901, TH900, TH901 on SMPS board.

1-1-2. How to troubleshoot (Countermeasure)


1) Check if the fuse F901 is open or short-circuit.
2) Check if the bridge diode BD901 is short-circuit by over current with a digital multimeter.
3) Check if the NTC thermistor TH900~TH902 is normal or open.

1-1-3. Service hint (Any picture / Remark)

< F901 > < BD901 > < TH900, TH901 >
If F901 is not short-circuit, If BD901 is short-circuit, If TH900~TH901 is open,
replace it with a same replace it with a new one. replace it with a new one.
specifications one.

3-2
ONE POINT REPAIR GUIDE
2. NO AMP POWER
If the unit doesn’t work by no ±PVDD problem, repair the set according to the following guide.

2-1. FUSE/ FET


2-1-1. Solution
Please check and replace F911, Q905~Q906 on SMPS board.

2-1-2. How to troubleshoot (Countermeasure)


1) Check if the fuse F911 is open or short-circuit.
2) Check the Drain-Source or Drain-Gate, Gate-Source Resistance of Q905~Q906 with a digital multimeter.
 If it is short condition, it’s destroyed. Replace it with a new one.
(Please replace 2 FET at the same time although several FET is OK).

2-1-3. Service hint (Any picture / Remark)

< F911 > < Q905~Q906 >


If F911 is not short-circuit, If Q905~Q906 is short-circuit,
replace it with a same specifications one. replace it with a new one.

3-3
ONE POINT REPAIR GUIDE
3. NO BOOTING WHEN POWER ON THE SET
The set doesn’t work when press the power button on the FRONT_CTRL board or the remote control.

3-1. IC501
3-1-1. Solution
Replace IC501 on MAIN board.

3-1-2. How to troubleshoot (Countermeasure)


1) Check the 5.6 VA (CN106) and DVCC_3.3 V (IC505) in standby mode.
 If there is no 5.6 VA, check the SMPS and if doesn’t appear 3.3 V, check IC505.
2) Check 5.6 VA, +12 V, FL+, FL-, an +39 V when power on the set.
 If the set doesn’t work regardless of what the KEY2 changes high to low
while pressing the power button. X500 and X501 work normally but, if you can not power on the set,
replace the IC501 with a new one on the MAIN board.

3-1-3. Service hint (Any picture / Remark)

X501
(32.768 kHz)

KEY2
(R526) X500
(24 MHz)

< MAIN board top view >

R522
PWR_CTRL

< MAIN board bottom view >

3-4
ONE POINT REPAIR GUIDE
4. VFD IS NOT DISPLAYED WHEN POWER ON THE SET
When power on the set, any icons or characters on VFD are not displayed.

4-1. VFD (VFD301)


4-1-1. Solution
Please check and replace VFD301 on FRONT board.

4-1-2. How to troubleshoot (Countermeasure)


1) Check if 39 V, FL+ and FL- are output from SMPS to VFD via the MAIN board.
2) Check if the IC501 outputs VFD_RST, VFD_CLK, VFD_DO, and VFD_STB to the FRONT board.
3) Check if the VFD grid current amplifier circuit on the FRONT board.
Check the drive signal to the transistor’s base.
 If the control signals from VFD (DGND_2, VH, VDD) isn’t output, replace VFD with a new one.

4-1-3. Service hint (Any picture / Remark)

CN315
VFD_STB,
VFD_CLK,
VFD_DO

R327(TP304) about
Q301 Emitter 30 Vp-p

< FRONT circuit > < Waveform of the grid current driver>

3-5
ONE POINT REPAIR GUIDE
5. AUDIO OUTPUT IS SMALL OR NO AUDIO OUTPUT
Audio signal output is small or not. when you power on the Middle Power Mini System.

5-1. AMP IC (IC700~IC705)


5-1-1. Solution
Replace IC700~IC705 on MAIN board.

5-1-2. How to troubleshoot (Countermeasure)


1) Please check if this system is on bass blast mode.
 C, RL and RR make sound only on bass blast mode.
2) Check the IC700~IC705 on your eyes.
3) Check the audio signal output check (pin13 of IC700~IC705).
First, Check the PWM Data input (pin3 of IC700~IC705)
4) If the audio signal output has no output, try to change IC which has no output.
5) Lastly, check Speaker Terminal (TM700).

5-1-3. Service hint (Any picture / Remark)

IC700~IC705

< MAIN board top view >

3-6
ONE POINT REPAIR GUIDE
6. NO POWER ON (STANDBY LED IS BLINKING)
It doesn’t turn on, and blinks standby LED(Red).

6-1. AMP FETs


6-1-1. Solution
Replace AMP FET on MAIN board.

6-1-2. How to troubleshoot (Countermeasure)


1) This symptom occurs, when DC protection is detected. Main reasons are like below.
- When some of AMP FETs dead.

6-1-3. Service hint (Any picture / Remark)

AMP FET

AMP FET : IRF6775


< MAIN board top view >

* You can see FET after removing heatsink.


* Notice for Service
Before repair Main Assy, you need to discharge SMPS.
Notice for FET service After then, open the connector.
- In case of RF6775, Metal case, FET Drain, You should try to change both of +/- FET and Driver IC
has electric potential. So be careful when you as a pair.
deal with it.

3-7
ONE POINT REPAIR GUIDE
7. SPEAKER NO AUDIO
Speaker No Audio

7-1. AMP IC (IC700~IC705)


7-1-1. Solution
Replace IC700~IC705 on MAIN board.

7-1-2. How to troubleshoot (Countermeasure)


1) Check supply voltage of AMP(CN110) & PWM signal
Normal supply voltage and signal  Check AMP IC.
Poor supply voltage  Check SMPS Assy.
Poor signal  Check PWM IC.
2) Check CSD of FET driver IC (IRS2092 : EAN60778301).
CSD has about 5 V on normal state.
When AMP has problem, CSD is LOW state or keep change LOW to HIGH.

7-1-3. Service hint (Any picture / Remark)

CN110
pin1, 2 : +66 V
pin3, 4 : PGND
pin5, 6 : -66 V

< MAIN board top view >

pin5 of IC700  CSD

< MAIN board top view > < MAIN - AMP circuit >

3-8
ONE POINT REPAIR GUIDE
8. NO BOOTING IN CD/USB FUNCTION
After you turn on power key and displayed message in the following order (HELLO  VOL XX 
CD or USB) on VFD, it will not display other message on VFD, and it will not boot-up normally.

8-1. NO VCC33, VCC12


8-1-1. Solution
Please check and replace IC505, IC500 on MAIN board.

8-1-2. How to troubleshoot (Countermeasure)


1) Check Voltage of IC505 pin3 on MAIN board.
 If IC505 pin3(about 4.9 V) & D500 Input 5.6 VA doesn’t come out, check 5.6 VA from SMPS board.
2) If IC505 pin3(about 4.9 V) is normal, check the PWR_CTRL(IC505 pin2) is high (about 3.3 V)
 If PWR_CTRL isn’t high, check pin B2 of IC501 & R524, R522
3) If PWR_CTRL is high, check R524 and if there’s no defective component then replace IC505.
4) If 3.3 V(VCC33) is normal, check 1.2 V output(pin2) voltage of IC500
 If 1.2 V of IC500 pin2 doesn’t come out, then replace IC500.

8-1-3. Service hint (Any picture / Remark)

IC500

< MAIN board top view >

IC505

D500

< MAIN board bottom view >

3-9
ONE POINT REPAIR GUIDE
NO BOOTING IN CD/USB FUNCTION
After you turn on power key and displayed message in the following order (HELLO  VOL XX 
CD or USB) on VFD, it will not display other message on VFD, and it will not boot-up normally.

8-2. CRYSTAL (X500)


8-2-1. Solution
Replace X500 on MAIN board.

8-2-2. How to troubleshoot (Countermeasure)


1) If 3.3 V & 1.2 V is normal, Check the CHIP_RESET of IC501 pin T12 on MAIN board.
 If CHIP_RESET isn’t high, Check MICOM(IC101) pin40.
2) If CHIP_RESET is high, Check the soldering status of 24 MHz crystal (X500).
3) If the crystal (X500) doesn’t oscillate, Check R508, R509, C502, C503 around crystal (X500).
 If there’s no defective component, then replace X500.

8-2-3. Service hint (Any picture / Remark)

XI

IC501 X500
XO

X500
< MAIN board top view >
< Signal waveform >

3-10
ONE POINT REPAIR GUIDE
NO BOOTING IN CD/USB FUNCTION
After you turn on power key and displayed message in the following order (HELLO  VOL XX 
CD or USB) on VFD, it will not display other message on VFD, and it will not boot-up normally.

8-3. SERIAL FLASH (IC503)


8-3-1. Solution
Please check and replace IC503 on MAIN board.

8-3-2. How to troubleshoot (Countermeasure)


1) If the crystal(X500) does oscillate, Check Serial Flash(IC503) on MAIN board.
 Check 8pin(VCC), 6pin(CLK), 1pin(CS), 2pin(DO), 5pin(DI) of below waveform.
2) If pin8, 6, 1, 2, 5 doesn’t come out, Check damping resistor(R564, R563, R535, R536, R534) of IC503.
 If damping resistor of IC503 is OK, then replace IC503. (it need to download program)
3) After change IC503, if It is still not below waveform, Check IC501(DSP IC).

8-3-3. Service hint (Any picture / Remark)

VCC
CS#

IC503 CLK
DO

< MAIN board bottom view > < Signal waveform >

3-11
ONE POINT REPAIR GUIDE
NO BOOTING IN CD/USB FUNCTION
After you turn on power key and displayed message in the following order (HELLO  VOL XX 
CD or USB) on VFD, it will not display other message on VFD, and it will not boot-up normally.

8-4. SDRAM (IC502)


8-4-1. Solution
Please check and replace IC502 on MAIN board.

8-4-2. How to troubleshoot (Countermeasure)


1) Check below waveform & soldering status of SDRAM (IC502) on MAIN board.
 If pin17(#CAS), pin18(#RAS), pin19(#CS), pin38(CLK), pin29(address), pin2(DQ) doesn’t come out,
Check damping resistor (R568, R570, R544, R547).
2) If resistor is OK, then replace IC502(SDRAM).
3) After change IC502, if It is still not below waveform, Check IC501 (DSP IC).

8-4-3. Service hint (Any picture / Remark)

V CC
Reset
a ddress

da ta
IC502

/ CS

R AS

/WE

C AS

< MAIN board bottom view > < Signal waveform >

3-12
ONE POINT REPAIR GUIDE
NO BOOTING IN CD/USB FUNCTION
After you turn on power key and displayed message in the following order (HELLO  VOL XX 
CD or USB) on VFD, it will not display other message on VFD, and it will not boot-up normally.

8-5. DSP (IC501)


8-5-1. Solution
Please check and replace IC501 on MAIN board.

8-5-2. How to troubleshoot (Countermeasure)


1)After check them by Previous pages about NO Booting, if the set is still no booting,
 Check soldering status of IC501.
2) If below bootstrap waveform doesn’t come out, then replace IC501(DSP IC).

8-5-3. Service hint (Any picture / Remark)

R594
PGPB12
(Yellow)

R598
PAD19
IC501 (Green)

R597
PAD20
(Pink)

< MAIN board top view > < Bootstrap waveform >

3-13
ONE POINT REPAIR GUIDE
9. NO OPERATION OF MD
When no sound output in the CD function, you can not listen to music reading data from a CD
disc if the servo motors in MD don’t work. This step is for checking the spindle motor among
them.

9-1. SPINDLE MOTOR


9-1-1. Solution
Replace IC401 or IC400 on MAIN board.

9-1-2. How to troubleshoot (Countermeasure)


1) Check the SPDO signal from pin16 of IC401.
 If no signal, check 3.3 V (RF) and X400.
2) Check the SPIN- & SPIN+ from IC400 to CN401 for driving SPINDLE motor. It is about 3.6 Vp-p.
 If no signal, check +7 V for IC400.
3) Check if the FFC cable is solidly connected between CN401 and MD.
4) Check the MD.
 If the spindle motor is short-circuit or has any trouble, it can not rotate CD discs.
Please check the function after changing another MD.

9-1-3. Service hint (Any picture / Remark)

SP+
pin6 of CN401
SP-
zwR pin8 of CN401

zwT IC400

< Waveform of SP- & SP+ < MAIN board top view >
for driving SPINDLE motor >

3-14
ONE POINT REPAIR GUIDE
NO OPERATION OF MD
When no sound output in the CD function, you can not listen to music reading data from a CD
disc if the servo motors in MD don’t work. This step is for checking the sled motor among them.

9-2. SLED MOTOR


9-2-1. Solution
Replace IC401 or IC400 on MAIN board.

9-2-2. How to troubleshoot (Countermeasure)


1) Check the SLDO signal from pin23 of IC401.
 If no signal, check 3.3 V (RF) and X400.
2) Check the SLED+ & SLED- from IC400 to CN401 for driving SPINDLE motor. It is about 2.9 Vp-p.
 If no signal, check +1.8 V and +5 V for IC400.
3) Check if the FFC cable is solidly connected between CN401 and MD.
4) Check the MD.
 If the sled motor is sort-circuit or has any trouble, it can not move the pickup module.
Please check the function after changing another MD.

9-2-3. Service hint (Any picture / Remark)

SL+
zsR pin7 of CN401
SL-
pin9 of CN401
zsT
IC400

< Waveform of SLED- & SLED+ < MAIN board top view >
for driving SLED motor >

3-15
ONE POINT REPAIR GUIDE
NO OPERATION OF MD
When no sound output in the CD function, you can not listen to music reading data from a CD
disc if the servo motors in MD don’t work. This step is for checking the tray open/close motor
among them.

9-3. TRAY OPEN/ CLOSE MOTOR


9-3-1. Solution
Replace IC401 or IC400 on MAIN board.

9-3-2. How to troubleshoot (Countermeasure)


1) Check MOT_OPEN & MOT_CLOSE signals from pin K4 & L4 of IC501 to IC400.
 If no signal, check +1.8 V & + 5 V to IC400.
2) Check LOAD ± from IC400 to CN401 for driving the tray open/ close motor. It is about 3.85 Vp-p.
 If no signal, check +5 V to IC401. If it has any trouble, replace it with a new one.
3) Check if the FFC cable is solidly connected between CN401 and MD.
4) Check the MD.
 If the tray motor is short-circuit or has any trouble, it can not open or close the tray.
Please check the function after changing another MD.

9-3-3. Service hint (Any picture / Remark)

MOT_OPEN LO+
svT pin7 of IC400 pin4 of CN401
svROylkP MOT_CLOSE LO-
pin6 of IC400 pin2 of CN401

tv{†vwlu
tv{†jsvzl

< Waveform < MAIN board top view >


for driving TRAY open/ close motor >

3-16
ONE POINT REPAIR GUIDE
NO OPERATION OF MD
When no sound output in the CD function, you can not listen to music reading data from a CD
disc if the pickup module in MD doesn’t work. This step is for checking the laser tracking actuator.

9-4. LASER TRACKING ACTUATOR


9-4-1. Solution
Replace IC401 or IC400 on MAIN board.

9-4-2. How to troubleshoot (Countermeasure)


The tracking actuator makes the laser beam be positioned in the center of a track on CD disc.
1) Check the TRD signal from pin14 of IC401.
 If no signal, check 3.3 V (RF) and X400.
2) Check TR- & TR+ from IC400 to CN400 for driving the tracking actuator.
 If no signal, check +1.8 V and +5 V for IC400.
3) Check if the FFC cable is solidly connected between CN400 and MD.
4) Check the MD.
 If the pickup module has any trouble, it can not move the laser beam on the left or right side.
Please check the function after changing another MD.

9-4-3. Service hint (Any picture / Remark)

TR-
pin17 of CN400
TR+
pin16 of CN400
{yT ›–Gju[W[
{yRG›–Gju[W[

< Waveform of TR± < MAIN board top view >


for driving TRACKING actuator >

3-17
ONE POINT REPAIR GUIDE
NO OPERATION OF MD
When no sound output in the CD function, you can not listen to music reading data from a CD disc
if the pickup module in MD doesn’t work. This step is for checking the laser focusing actuator.

9-5. LASER FOCUSING ACTUATOR


9-5-1. Solution
Replace IC401 or IC400 on MAIN board.

9-5-2. How to troubleshoot (Countermeasure)


The focusing actuator makes the laser beam keep a regular interval with the surface of a CD disc.
1) Check the FDO signal from pin13 of IC401.
 If no signal, check 3.3 V (RF) and X400.
2) Check F- & F+ from IC400 to CN400 for driving the focusing actuator.
 If no signal, check +1.8 V and +5 V for IC400.
3) Check if the FFC cable is solidly connected between CN400 and MD.
4) Check the MD.
 If the pickup module has any trouble, it can not move the laser beam on the top or bottom side.
Please check the function after changing another MD.

9-5-3. Service hint (Any picture / Remark)

F-
pin18 of CN400
F+
pin15 of CN400
mRG›–Gju[W[

mT ›–Gju[W[

< Waveform of F± < MAIN board top view >


for driving FOCUSING actuator >

3-18
ONE POINT REPAIR GUIDE
10. NO SOUND
There is no sound output in the USB function, repair the set according to the following guide.

10-1. USB FUNCTION


10-1-1. Solution
Replace IC501 on MAIN board, IC312 on FRONT board.

10-1-2. How to troubleshoot (Countermeasure)


1) Check +5 VU to FRONT board.
 if +5.6 VA to pin2 of IC312(LDO) doesn’t come out, check pin4 & 5 of CN314.
 if +5.6 VA is normal & +5 VU of IC312 pin3 doesn’t come out, then replace IC312.
2) Check “Digital audio AMP block”.

10-1-3. Service hint (Any picture / Remark)

D+

D-

USB D+/D (CN502 pin5, 6, 8, 9)


< USB function signal flow > < Waveform of USB D± signal >

3-19
ONE POINT REPAIR GUIDE
NO SOUND
There is no sound output in the AUX function, repair the set according to the following guide.

10-2. AUX FUNCTION


10-2-1. Solution
Replace IC201 on MAIN board.

10-2-2. How to troubleshoot (Countermeasure)


1) Check AUX_L/R signals to IC201 (pin23, 24).
2) Check if MCS_BCK, MCS_LRCK, & MCS_MCLK are entered from IC501 to IC201.
3) Check if ADC/MIC_DATA is entered from IC201 to IC501.
 If no signal, check +5 V & +3.3 V(ADC) for IC201. If is NG, replace it a new one.
4) Check the following I2S signal flow from IC501 to IC202.
 If there is any trouble, check the power for each IC. The power is normal but, if the signal waveform to
the IC is distorted or no signal, replace it with a new one.
5) Check if the digital audio AMP block is okay.
 If AMP is damaged, replace it with a new one.

10-2-3. Service hint (Any picture / Remark)

AUX_R to R209
AUX_L to R210
AUX_L/R
IC201 AUX
CS5346
ADC/MIC_DATA to R212
MCS_MCLK

IC501
ADC/MIC_DATA

MCS_BCK
MCS_BCK to R213
MCS_LRCK to R215
IC202
MLC3730 MCS_LRCK
PS9860 IR AMP

IC201
IRS2092+IRF6775
MIX_DATA_OUT PWM
MCS_MCLK to R216

< AUX function signal flow > < MAIN board bottom view >

3-20
ONE POINT REPAIR GUIDE
NO SOUND
There is no sound output in the PORT. IN function, repair the set according to the following guide.

10-3. PORT. IN FUNCTION


10-3-1. Solution
Replace IC201 on MAIN board.

10-3-2. How to troubleshoot (Countermeasure)


1) Check PT_L/R signal from FRONT board to MAIN board.
2) Check if PT_LR is entered pin25 & 27 of CN605  pin25 & 27 of CN315.
3) Check PT_L/R signals to IC201(pin9, 10).
4) Check if ADC_BCK, ADC_LRCK & DAC_MCLK are entered from IC501 to IC201.
5) Check if ADC_DATA is entered from IC201 to IC501.
 If no signal, check +5 V & +3.3 V(ADC) for IC201. If is NG, replace it a new one.
6) Check the following I2S signal flow from IC501 to IC202.
 If there is any trouble, check the power for each IC. The power is normal but, if the signal waveform to
the IC is distorted or no signal, replace it with a new one.
7) Check if the digital audio AMP block is okay.
 If AMP is damaged, replace it with a new one.

10-3-3. Service hint (Any picture / Remark)

POT. IN
{TG
{ POT_L/R
IC201 VOLUME
CS5346 Board

MCS_MCLK ADC/MIC_DATA
IC201
IC501 MCS_BCK
IC202 IR AMP
MLC3730 MCS_LRCK
PS9860 IRS2092+IRF6775

MIX_DATA_OUT PWM

PT_L/R

< PORT. IN function signal flow > < MAIN board bottom view >

3-21
ONE POINT REPAIR GUIDE
NO SOUND
There is no sound output in the TUNER function, repair the set according to the following guide.

10-4. TUNER FUNCTION


10-4-1. Solution
Replace IC201, TU500 on MAIN board.

10-4-2. How to troubleshoot (Countermeasure)


1) Check if TUNER_L/R is entered from pin1 & 3 of TU500 to IC201(pin26, 27).
 If no signals, Check +3.3 V for Tuner power.
 Check if the Tuner control signals (CLK, DAT, CE, RST, GPO2) are entered from IC501 to TU500.
If it doesn’t work, replace TUNER with a new one.
2) Check if ADC_BCK, ADC_LRCK & DAC_MCLK are entered from IC501 to IC201.
3) Check if ADC_DATA is entered from IC201 to IC501.
 If no signal, check +5 V & +3.3 V (ADC) for IC201. If is NG, replace it a new one.
4) Check the following I2S audio signal flow from IC501 to IC202.
 If there is any trouble, check the power for each IC. The power is normal but, if the signal waveform to
the IC is distorted or no signal, replace it with a new one.
5) Check if the digital audio AMP block is okay.
 If AMP is damaged, replace it with a new one.

10-4-3. Service hint (Any picture / Remark)

TUNER_L/R
TUNER
{
{TG TUNER_L/R

ADC/MIC_DATA to R212
IC201 Jack
CS5346 Board

MCS_MCLK ADC/MIC_DATA MCS_BCK to R213


IC501
MLC3730
MCS_BCK
MCS_LRCK
IC202 IR AMP MCS_LRCK to R215
IC201
IRS2092+IRF6775
PS9860

MCS_MCLK to R216
MIX_DATA_OUT PWM

< TUNER function signal flow > < MAIN board bottom view >

3-22
ONE POINT REPAIR GUIDE
NO SOUND
There is no sound output in the MIC IN function, repair the set according to the following guide.

10-5. MIC IN FUNCTION


10-5-1. Solution
Replace IC200, IC206 on MAIN board.

10-5-2. How to troubleshoot (Countermeasure)


1) Check MIC_SIG signal to pin33 of CN605.
 If no signal, Check the signal to pin33 of CN315 on the FRONT board.
Check if the signal is entered from pin6 of CN605 to MAIN board.
2) Check if MIC_SIG is entered from pin33 of CN605 to pin3 to IC200 (MIC AMP).
3) Check if the amplified signal comes out from pin4 of IC200.
 If no signal output, check +12 V for IC200, replace IC200 with a new one if it has a problem.
4) Check if MCS_BCK, MCS_MLCK & MCS_LRCK is entered from IC501 to IC206.
Check if MIC_DATA_IN is entered from pin9 of IC206 to pin T1of IC501.
 If no signal, check +5 V & +3.3 V for IC206. If it is abnormal, change replace it a new one.
5) Check the following I2S signal flow from IC206 to IC501.
 If there is any trouble, check the power for each IC. If the signals are abnormal, replace it a new one.
6) Check if the digital audio AMP block is okay.
 If AMP is damaged, replace it with a new one.

10-5-3. Service hint (Any picture / Remark)





MIC IN
MIG_SIG IC200 MIC
IC206
PCM1808 S4308 Board 
MCS_MCLK ADC/MIC_DATA
IC206
IC501 MCS_BCK
IC202
MLC3730 MCS_LRCK
PS9860
IR AMP
IRS2092+IRF6775  MCS_MCLK. pin6
MIX_DATA_OUT PWM
 MCS_LRCK. pin7
 MCS_BCK. pin8
 MIC_DATA_IN. pin9
 MIC_OUTPUT. pin14

< MIC IN function signal flow > < MAIN board top view >

3-23
ONE POINT REPAIR GUIDE
NO SOUND
There is no sound output in the Bluetooth function, repair the set according to the following
guide.

10-6. BLUETOOTH FUNCTION


10-6-1. Solution
Replace IC501 on the MAIN board or B/T module on the Front Panel.

10-6-2. How to troubleshoot (Countermeasure)


1) Check BT_RX, BT_TX signal to pin4, 6 of CN504.
 If no signal, Check the signal to pin4, 6 and pin10 (+3.3 V) of on the Bluetooth module and cable
connection state.
 If there are no signal out from module, replace new module.
2) Check if BT_RX/TX is entered from pin4, 6 of CN504 to pin K1, L1 to IC501 (DSP).
3) Check the following I2S signal flow from IC501 to IC600.
 If there is any trouble, check the power for each IC. If the signals are abnormal, replace it a new one.
4) Check if the digital audio AMP block is okay.
 If AMP is damaged, replace it with a new one.

10-6-3. Service hint (Any picture / Remark)

B/T Module

BT_RX,
BT_TX

IC501 IC202
MLC3730 PS9860
PWM
MCS_BCK
MCS_LRCK
MIX_DATA_OUT

IR AMP
IRS2092+IRF6775
CN504
BT_TX. pin4
BT_RX. pin6

< Bluetooth function signal flow > < MAIN board top view >

3-24
ELECTRICAL TROUBLESHOOTING GUIDE
1. POWER SUPPLY ON SMPS BOARD

No output 5.6 VA

NO
Is the F901 normal? Replace F901 (same fuse).

YES

NO
Is BD901 normal? Replace BD901.

YES

Is the VCC NO
(11 V ~ 25 V) supplied to IC901 Is D960/ D961 normal?
pin4?

YES

Power line of MAIN PCB is short. Check or replace D960/ D961.

No 12 V

Is the NO
VCC 12 VA supplied to IC951 Check or replace D965.
pin1?

YES

Is there NO
‘H’ signal at IC951 Check P_CTL from μ-com.
pin4?

YES

Check and replace IC951.


Or check line of MAIN PCB is short or not.

3-25
ELECTRICAL TROUBLESHOOTING GUIDE

No -5 V

Is the NO NO
VCC -7 VA supplied to IC953 Is the D959 normal? Check or replace D959.
pin2?

YES YES

Check or replace Q951.

Is there NO
‘H’ signal at Q953 Check P_CTL from μ-com.
Base?

YES

Check or replace Q953, Q957.


Or check line of MAIN PCB is short or not.

No output AMP gate line

Is the VCC NO NO
13 VA supplied to IC952 Is the R952 normal? Check or replace R952.
pin1 to pin3?

YES YES

Check and replace IC952.


Or check line of MAIN PCB is short or not.
Check or replace D952, D959.

3-26
ELECTRICAL TROUBLESHOOTING GUIDE

No AMP output

Is the NO Is the NO
C904 Voltage PFC P.CTL OK? Check PFC P.CTL from μ-com.
about 390 V?

YES YES

Is the NO
VCC 12 V supplied to Replace D908, Q955, PC903.
IC904 pin16?

YES

Check or replace
IC904, Q907~Q910.

YES Is the NO
Is F911 normal? AMP P.CTL OK? Check AMP P.CTL from μ-com.

NO YES

Is the NO
Replace F911. VCC 12 V supplied to Replace D908, Q956, PC902.
IC902 pin8?

NO
YES
Is Q905~Q906 OK?

NO

Check or replace IC902 and


Check or replace D954~D955.
Replace Q905~Q906. Check Q905~Q906 gate(pin1)
Check line of MAIN PCB is short or not.
Components (Resistors, Diodes).

3-27
ELECTRICAL TROUBLESHOOTING GUIDE
2. SYSTEM PART

Power on.

“HELLO” NO CN605 NO
Display on MLD cable connection Check FFC cable.
OK? OK?

YES YES

CN605
NO
pin14, 15, 16, 24 power Check SMPS board.
OK?

YES

CN605
NO
pin8, 9, 10 data signal Check MAIN board.
OK?

YES

NO
FL+/- & VKK voltage OK? Replace VFD301.

Top LED
(LD311, LD313), NO CN605 pin24 NO
Check SMPS board.
(LD301, LD303) +12 V OK?
Turn on?

YES YES

Replace LED
(LD311, LD313),
(LD301, LD303)

When turn Check


NO NO
the volume, count is CN605 pin5, 6 Check FFC cable.
change? I2C data OK?

YES YES

System part OK. Check MAIN board.

3-28
ELECTRICAL TROUBLESHOOTING GUIDE
3. NO AUDIO CHECK

CD FUNCTION

Can NO NO Is Motor_open/ close OK?


LOAD +, - OK?
disc insert? (IC400 pin6, 7)

YES
YES YES

Check IC501.

Is motor impedance NO
Check loading motor.
about 12 Ω?

Check IC400.

NO

NO OPU driving NO Focusing/


Disc reading OK? Tracking/ Sled signal
(Focusing & Tracking) OK? OK?

YES YES

Check OPU. NO MON_MPD(CN400 pin22)


(Pick-up module) About 180 mV?

NO IC401 NO Check FFC cable


IC401 pin34, 35, 36 RF & Servo signal
I2S output signal OK? OK? to CN400, CN401.

YES YES

IC501 pin N1, N2, N4 NO


I2S input signal OK? Check IC501.

YES

3-29
ELECTRICAL TROUBLESHOOTING GUIDE

USB FUNCTION

When insert USB, NO IC312 USB Power NO


IC501 pin U7, U8, A7, A8 +5 VU OK? Replace IC312.
USB_D signal OK?

YES YES

AUX FUNCTION

IC201 NO
pin23, 24 AUX input signal Check audio cable.
OK?

YES

IC201 NO
pin42, 43, 44 I2S input signal Check IC501.
OK?

YES

IC201 NO
pin41 ADC_DATA_IN output Replace IC201.
signal OK?

YES

3-30
ELECTRICAL TROUBLESHOOTING GUIDE

PORTABLE FUNCTION

IC201 NO
pin9, 10 PT_L/R input signal Check FRONT board.
OK?

YES

IC201 NO
pin42, 43, 44 I2S input signal Check IC501.
OK?

YES

IC201 pin41 NO
ADC_DATA_IN output signal Replace IC201.
OK?

YES

TUNER FUNCTION

IC201 pin26, 27 NO TU500 NO


TUNER_L/R input signal TUNER_L/R output Check +3.3 V of TU500.
OK? signal OK?

YES YES

IC201 NO
pin42, 43, 44 I2S input Check IC501.
signal OK?

YES

IC201 NO
pin41 ADC_DATA_IN output Replace IC201.
signal OK?

YES

3-31
ELECTRICAL TROUBLESHOOTING GUIDE

YES

IC501 NO
pin D1, D2, E1 I2S Clock signal Check IC501.
OK?

YES

IC501 NO
pin E2 I2S data signal Check IC501.
OK?

YES

IC202 NO
PWM data output signal Replace IC202.
OK?

YES

3-32
ELECTRICAL TROUBLESHOOTING GUIDE

pin47~50 NO NO pin45, 46 of IC202,


of IC202, FL/FR± signal
OK? SW1± signal OK?

YES YES
Check IC202. Check IC202.

NO NO
IC203, IC204 IC205
FL/FR audio signal OK? SW1 audio signal OK?

YES YES
Check IC203, IC204. Check IC205.

pin13 of NO NO
IC700, IC701, IC702, IC703 pin13 of IC705
FL/FR audio signal OK? SW1 audio signal OK?

YES Check IC700, IC701, YES


Check IC705.
IC702, IC703.

NO NO
±66 V, -12 V, ±5 V ±66 V, -12 V, ±5 V
Power voltage OK? Power voltage OK?

YES YES
Check SMPS. Check SMPS.

Q705, Q706, NO NO Q717, Q718


Q707, Q708, Q711, Q712, Q713,
OK?
Q714 OK?

YES Check Q705, Q706, Q707, YES


Check Q717, Q718.
Q708, Q711, Q712, Q713, Q714.

Check speaker cable connection.

OK

3-33
ELECTRICAL TROUBLESHOOTING GUIDE
4. NO LIGHTING (SPEAKER LED)

Power on

NO
White is turn on? Check Q610~Q618, Q1103~Q1105.

YES

IC601 LED_5V NO
Check IC601.
OK?

YES

Check speaker.

3-34
WAVEFORMS OF MAJOR CHECK POINT
1. DSP (IC501)

XI XI
1 3

XO XO
4
2

Fig 1-1. Crystal of RTC 32.768 MHz Fig 1-2. Crystal of system 24 MHz
(R5D6) X501 ( Main DSP : R508,R509) X500

1 2

3-35
2. PWM (IC202)

5 XI 7

6
XO 9

Fig 2-1. Crystal 24.576 MHz Fig 2-2. DSP to PWM I2S
(IC202 pin4, 5) X200 IC202 pin26~30

7 8

6 5

3-36
3. SERVO (IC401)

XI

10

12
XO

11

Fig 3-1. Crystal 16.9344 MHz Fig 3-2. CD-16M


(X400) (IC401 pin31)

11

10

12

3-37
4. MOTOR DRIVER (IC400)

17
13
14 18

15
16

Fig 4-1. LO- & LO+ / MOT_OPEN & MOT_CLOSE Fig 4-2. SL- & SL+ for Driving SPINDLE Motor
for Driving TRAY Motor (IC400 pin11, 12)
(IC400 pin6, 7, 9, 10)

19

20

Fig 4-3. SP- & SP+ for Driving SPINDLE Motor


(IC400 pin17, 18)

14 16

13 15 17 18
19 20

3-38
5. ADC (IC201) 6. USB (CN502)

21

22
24
23
25

Fig 5. ADC I2S Fig 6. USB D+/ D-


(IC201 pin42, 43, 44) (CN502 pin5, 6, 8, 9)

22
23 21

25 24

3-39
7. BLUETOOTH (CN504)

26 B T_TXBT_TX
BT_TX

27 BT_RX
BT_RX

BT_RST
28
BT_RST

Fig 7. BT_TX / BT_RX / BT_RST


(CN504 pin4, 6, 9)

26
27
28

3-40
WIRING DIAGRAM

Harness

FFC

VFD

10P, 1.25mm

6P, 2mm

6P, 2mm
FRONT_CTRL FRONT

33P, 1.25mm

MIC Portable

33P, 1.25mm 10P, 1mm

MD
15P, 2.5mm

15P, 2.5mm 10P, 1.25mm

SMPS MAIN

6P, 3.96mm
6P, 3.96mm

3-41 3-42
BLOCK DIAGRAMS
1. SYSTEM BLOCK DIAGRAM
2.0 1.1

USB1 USB2 SCRATCH A/B,


CD_RST M_VOL_A/B, DAC
(VCC50) A,B,C,D,E,F,PD SERVO FAN_CTRL /2, DRV632
PCM5101
BU9546 Search_A /B,EQ HIGH/LOW
LD
P/UP (4X Speed)
SPDO/SLDO CD_RW/ MCLK/ LRCK/ BCK,
/FOD/TRD CD_DAT

MCS_BCK/LRCK, MCLK
D2S+/ -
D2S
AM5890 EN
MOT_MUTE,CLOSE,OPEN
M LOAD±,SLED±, Motor Drive

AUX_DATA
SPIN±,TR±,F±
IC101
Micom IC201
DECK
OP_SW,CL_SW,UP_SW,DN_SW,D_SENSE ADC
MECHANISM
CS5346
DRM_WEN/CAS/
RAS/SEL/CLK/CKE (+ 3.3 V_CD, VCC1.2) UART_RX/TX
16 MB(128 Mb)
M00_15
SDRAM A00_16 ADC_DATA
MLC3730
Main DSP For AUX MCS_BCK/LRCK/MCLK
8 MB(64 Mb) SF_DI/DO
S/Flash SF_CS/SCK
PGPC08

For MIC
PCM1808 PRE,AMP
EEPROM E2PROM S4308
CLK/DAT

PWM_LRCK/BCK/DATA
(± 5 V ) (± 57 V ) SE

DSP_O_DATA
IR_IN_RL DRIVER FET
AMP_OSC OP AMP RL
IRS2092 IRF6775
AZ4580
RL_OUT_P/N X2

FL_OUT_P/N IR_IN_FL DRIVER FET FL


OP AMP
PS9860 IRS2092 IRF6775
(+ 3.3 VA ,+ 12 V ) AZ4580
PWM SW_OUT_P/N X2

FRONT
VFD_STB/CLK/DO/RST,
VKK,FL+/ - SW
EXP_DATA

IR IR_IN_SW DRIVER FET


OP AMP
RMC IRS2092 IRF6775
Receiver AZ4580
X2

VFD
DIG311 MAIN VOL_A/B , OP AMP IR_IN_RR DRIVER FET RR
KEY 1/2 IRS2092 IRF6775
AZ4580
RR_OUT_P/N X2
Volume/
Key/switch Speaker Lighting FR_OUT_P/N OP AMP
IR_IN_FR DRIVER FET FR
IRS2092 IRF6775
AZ4580
X2

3-43 3-44
2. SMPS BLOCK DIAGRAM
Ǹ
MAIN SMPS
+ IC Ǹ 14 VA VFD
Ǹ
(STR-2A153D)
Flyback
MAIN - 5V OPAMP
Vcc TRANS
u-com / BT
PFC Out Ǹ
5.6 VA USB / MPEG
PFC IC (380 V) Motor Dirve
Ǹ
(R2A20112A) FET 12 V FAN/LED/Mic
Totem 20 A
pole 600 V + On/Off
Interleaved
4 EA PFC
DCM Gate
On/Off Ǹ
P-CTRL
Drive
On/Off

AMP
AC Line On/Off Ǹ P-CTRL
Filter Block
(Varistor, Vcc R_L
X-Cap
Line Filter R_R
Thermistor)
Half GATE
Half Bridge F_L
FET Bridge Digital
LLC Pulse 20 A
Resonant IC Trans 600 V
LLC +PVDD Power
TRANS (66 V) F_R
(ICE1HS01G) 4 EA AMP
Gate (AMP)
Drive -PVDD SW
AC (-66 V)

4.1 CH 2500 W

3-45 3-46
3. POWER BLOCK DIAGRAM
IC604 IC202 IC101 IC401
IC602 Expander
PWM MICOM RF IC TUNER
PCM5101 DRV632 BU2090F
PS9860 R5F100G BU9546
DVCC_3.3 V 77 mA 3.2 mA 80 mA 22 mA 10 mA 10 mA 70 mA
IC505 →MCS_3.3 V
+5.6 VA LDO(1 A)
TJ4220GDP MCS_3.3 V
555.2 mA
80 mA
+1.2 VA 160 mA
IC500
DCDC(3 A) Option IC501
34.2 mA TPS5632 IC311
IC502 IC508 IC503 RMC MAIN DSP
IC504 IC102 VFD
SDRAM LDO FLASH RC311 MLC3730S Bluetooth
1 mA EEPROM Chip Reset
W9812G6 AZ1117
A
AZ 1117 W25Q64 W25Q80D AZ7027
83 mA RTC3.0
IC507 15 mA 20 mA 2 mA 2 mA 6 mA 20 mA 38 mA 5 mA
LDO(1 A)
AZ1117 +3.3 VA
IC103
SMPS +4.8 VA 2 mA 2 mA P-SENSE
RED
LED(4 EA)
GREEN
LED(4 EA)
BLUE
LED(4 EA)
AZ7027
340 mA IC601
LDO(1 A) +LED_5 V
LM37102D IC203~5
IC802,IC1000~1 IC700~5
OP AMP * 6 IRS2092 * 6
AZ4580 AMP IC
155 mA IC207
LDO(1 A) +5 V_AMP 45 mA 110 mA
LM37102D IC200 FAN*2 LED*4
S4308
1A IC312 +5 V / 1 A
A278R05 2 mA 230 mA*2
902 mA
+12 V
IC203~5
IC802,IC1000~1 IC700~5
IC402 + V 350 mA
+9 IC400 OP AMP * 6 IRS2092 * 6
TPS54328 AM5890 AZ4580 AMP IC
IRF6775M * 12
35 mA 110 mA FET
-5 V
145 mA
250 mA
-B+12 V

-66 V

+66 V
IC201 IC206 IC1000/1 SW1000/1
225 mA IC600 PICK UP VI SENSE
+14 VA CS5346 PCM1808 AZ4580 NLASB315
TPS54331
DVCC_5 V 80 mA

VKK 25 mA

370 mA VFD
FL ±

3-47 3-48
IMPORTANT SAFETY NOTE :

WHEN SERVICING THIS CHASSIS, UNDER NO SCHEMATIC FOR EASY IDENTIFICATION. THIS 1. Shaded( ) parts are critical for safety. Replace only
CIRCUMSTANCES SHOULD THE ORIGINAL DESIGN CIRCUIT DIAGRAM MAY OCCASIONALLY DIFFER with specified part number.

CIRCUIT DIAGRAMS BE MODIFIED OR ALTERED WITHOUT PERMISSION


FROM THE LG CORPORATION. ALL COMPONENTS
SHOULD BE REPLACED ONLY WITH TYPES
FROM THE ACTUAL CIRCUIT USED. THIS WAY,
IMPLEMENTATION OF THE LATEST SAFETY AND
PERFORMANCE IMPROVEMENT CHANGES INTO
2. Voltages are DC-measured with a digital voltmeter
during Play mode.

1. SMPS - POWER #1 CIRCUIT DIAGRAM IDENTICAL TO THOSE IN THE ORIGINAL CIRCUIT.


SPECIAL COMPONENTS ARE SHADED ON THE
THE SET IS NOT DELAYED UNTIL THE NEW
SERVICE LITERATURE IS PRINTED.

No Power
Q901 ~ Q904 are Defective
12

No Power
11
BD901 is Defective

10

No Power
F901 is Defective

CAUTION: Warning
Danger if fuse is incorrectly replaced.
1 Parts that are shaded are critical with
Replace only with the type identical to fuse rating respect to risk of fire or electrical shock.
and(or) model name described in main label. POWER_1
EAX66475001-SD(#01)_Rev1.1_1
2015. 04. 14
A B C D E F G H I J K L M N O P Q R S T

3-49 3-50
IMPORTANT SAFETY NOTE :

WHEN SERVICING THIS CHASSIS, UNDER NO SCHEMATIC FOR EASY IDENTIFICATION. THIS 1. Shaded( ) parts are critical for safety. Replace only
CIRCUMSTANCES SHOULD THE ORIGINAL DESIGN CIRCUIT DIAGRAM MAY OCCASIONALLY DIFFER with specified part number.
BE MODIFIED OR ALTERED WITHOUT PERMISSION FROM THE ACTUAL CIRCUIT USED. THIS WAY, 2. Voltages are DC-measured with a digital voltmeter
FROM THE LG CORPORATION. ALL COMPONENTS IMPLEMENTATION OF THE LATEST SAFETY AND during Play mode.
SHOULD BE REPLACED ONLY WITH TYPES PERFORMANCE IMPROVEMENT CHANGES INTO
2. SMPS - POWER #2 CIRCUIT DIAGRAM IDENTICAL TO THOSE IN THE ORIGINAL CIRCUIT.
SPECIAL COMPONENTS ARE SHADED ON THE
THE SET IS NOT DELAYED UNTIL THE NEW
SERVICE LITERATURE IS PRINTED.

12

11

10

No AMP Power
7 F911 is Defective

No AMP Power
6
Q905, Q906 are Defective

CAUTION:
Danger if fuse is incorrectly replaced.
Replace only with the type identical to fuse rating
and(or) model name described in main label.
5

Warning
1 Parts that are shaded are critical with
respect to risk of fire or electrical shock. POWER_2
EAX66475001-SD(#02)_Rev1.1_1
2015. 04. 14
A B C D E F G H I J K L M N O P Q R S T

3-51 3-52
3. MAIN - CD DSP CIRCUIT DIAGRAM

12

11

26
10 27
28

3
4

1 2
2

25 24
1
: WAVEFORM NUMBER CD DSP
EAX66215801_1.7(22)-SD(#1)
2015. 01. 07
A B C D E F G H I J K L M N O P Q R S T

3-53 3-54
4. MAIN - ADC/ PWM CIRCUIT DIAGRAM

12

11

10

7 8
6
6 5

5
22
23 21

1
: WAVEFORM NUMBER ADC/ PWM
EAX66215801_1.7(22)-SD(#2)
2015. 01. 07
A B C D E F G H I J K L M N O P Q R S T

3-55 3-56
5. MAIN - RF SERVO CIRCUIT DIAGRAM

12

11

11
10

10

12
5

3
14 16

13 15 17 18
2

19 20

1
: WAVEFORM NUMBER RF SERVO
EAX66215801_1.7(22)-SD(#3)
2015. 01. 07
A B C D E F G H I J K L M N O P Q R S T

3-57 3-58
6. MAIN - EXP/ VISENSE CIRCUIT DIAGRAM

12

11

10

1
EXP/ VISENSE
EAX66215801_1.7(22)-SD(#4)
2015. 01. 07
A B C D E F G H I J K L M N O P Q R S T

3-59 3-60
7. MAIN - AMP CIRCUIT DIAGRAM

12

11

10

1
AMP
EAX66215801_1.7(22)-SD(#5)
2015. 01. 07
A B C D E F G H I J K L M N O P Q R S T

3-61 3-62
8. MAIN - MIC/ AUX CIRCUIT DIAGRAM

12

11

10

1
MIC/ AUX
EAX66215801_1.7(22)-SD(#6)
2015. 01. 07
A B C D E F G H I J K L M N O P Q R S T

3-63 3-64
9. FRONT CIRCUIT DIAGRAM

12

11

10

1
FRONT
EAX66215203_1.0(1)-SD
2015. 01. 21
A B C D E F G H I J K L M N O P Q R S T

3-65 3-66
10. FRONT_CTRL CIRCUIT DIAGRAM

12

11

10

1
CTRL_A
EAX66233401_1.7(22)-SD
2015. 01. 07
A B C D E F G H I J K L M N O P Q R S T

3-67 3-68
CIRCUIT VOLTAGE CHART
1. CAPACITORS 2. CONNECTORS
Value 100 V-10 % 240 V/50 Hz+10 % Value -20 % +20 % No Pin Pin Name Spec. Input Voltage Output Voltage
SPEC (88 V, 60 Hz) (288 V, 60 Hz)
Location Capacitor Voltage_Spec Measured Measured Location Capacitor SMPS <-> MAIN CN901 (SMPS) CN106 (MAIN)
[V]
(uF) voltage voltage [u] Voltage [V] Voltage [V]
5 -5 V -5 -4.98 -4.96
SMPS Board C209 4.7 u 50 V 2.02 2.02
7,8 +5.6 V 5.6 5.63 5.64
C904 330 uF 45 0V 395 V 395 V C226 100 u 16 V 11.31 11.32
11 14 VA 14 12.86 12.68
C911 100 uF 50 V 13.5 V 13.8 V C231 100 u 16 V 5.00 5.00
12 12 V 12 11.91 11.84
C930 68 uF 450 V 138 V 336 V C238 220 u 16 V 3.30 3.30
14 -B (-PVDD) -66 -66 -66.1
C932 22 uF 50 V 14 V 14.5 V C240 220 u 6.3 V 1.26 1.26
15 GATE -54 -54.11 -54.13
C936 1000 uF 16 V 5.65 V 5.68 V C308 47 u 16 V 5.21 5.21
SMPS <-> MAIN CN902 (SMPS) CN110 (MAIN)
C956 470 uF 16 V 5.1 V 5.08 V C344 47 u 16 V 5.01 5.01
1,2 +B (+PVDD) 66 65.81 65.81
C957 100 uF 16 V -5 V -5 V C345 47 u 16 V 5.64 5.64
5,6 -B (-PVDD) -66 -66.08 -66.08
C958 100 uF 16 V 12 V 12 V C347 470 u 10 V 3.37 3.38
FRONT <-> MAIN CN315 (FRONT) CN605 (MAIN)
C964 220 uF 25 V 11.99 V 11.98 V C402 100 u 16 V 5.00 5.00
7 FL- -25 -24.84 -24.87
C966 2200 uF 80 V 66.5 V 66.5 V C404 47 u 16 V 3.32 3.32
14 VKK -27 -27.14 -27.15
C968 2200 uF 80 V 66.5 V 66.5 V C409 47 u 16 V 3.32 3.32
15 FL+ -22 -22.46 -22.45
C416 47 u 16 V 1.66 1.66
16 3.3V 3.3 3.37 3.35
C418 3.3 u 50 V 0.52 0.51
24 12V 12 11.83 11.87
C427 220 u 16 V 8.73 8.73
MAIN <-> FRONT (USB) CN502 (MAIN) CN314 (FRONT)
C501 220 u 10 V 3.23 3.23
2,3 5.6 VA 5.6 5.64 5.64
C5C9 1000 u 6.3 V 3.35 3.36
MAIN <-> BT Module CN504 (MAIN) BT Module
C5E1 47 u 16 V 3.36 3.35
10 3.3 VA 3.3 3.329 3.329
C604 47 u 16 V 5.12 5.12
MAIN <-> Pick-up (MD) CN400 (MAIN) MD
C622 470 u 16 V 2.77 2.77
8 DVCC_5V 5 5.01 5.01
C627 47 u 50 V 27.04 27.09
CN603, CN604
MAIN <-> FAN Module FAN Module
C707 1000 u 80 V 65.84 65.84 (MAIN)
C728 1000 u 80 V 65.56 65.58 1 12 V 12 11.83 11.85
C752 2200 u 80 V 65.98 65.98 CN301
FRONT <-> CTRL_A CN311 (FRONT)
(CONTROL)
C798 2200 u 16 V 66.08 66.08
6 12 V 12 11.82 11.82
C904 330 u 450 V 394.50 394.50
C926 47 u 50 V 15.72 15.74
C927 47 u 50 V 17.10 17.20
C936 1000 u 16 V 5.65 5.65
C937 2200 u 16 V 5.66 5.66
C944 470 u 25 V 12.64 12.70
C948 220 u 25 V 7.00 6.92
C958 100 u 16 V 11.83 11.84
C963 1000 u 25 V 16.17 16.18
C964 220 u 25 V 11.81 12.02
C966 1000 u 80 V 66.10 66.07
C968 1000 u 80 V 65.58 65.84

3-69 3-70
PRINTED CIRCUIT BOARD DIAGRAMS
1. SMPS P.C.BOARD
(TOP VIEW)

3-71 3-72
SMPS P.C.BOARD
(BOTTOM VIEW)
NOTE) Warning
Parts that are critical with respect to risk
of fire or electrical shock.

3-73 3-74
2. MAIN P.C.BOARD
(TOP VIEW)

3-75 3-76
MAIN P.C.BOARD
(BOTTOM VIEW)

3-77 3-78
3. FRONT P.C.BOARD
(TOP VIEW)

3-79 3-80
FRONT P.C.BOARD
(BOTTOM VIEW)

3-81 3-82
4. FRONT_CTRL P.C.BOARD
(TOP VIEW) (BOTTOM VIEW)

3-83 3-84

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