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SERVICE MANUAL
MINI HI-FI SYSTEM
SERVICE MANUAL
CAUTION
BEFORE SERVICING THE UNIT, READ THE “SAFETY PRECAUTIONS”
IN THIS MANUAL.
1-1
SECTION 1
SUMMARY
CONTENTS
1-2
SERVICING PRECAUTIONS
NOTES REGARDING HANDLING OF THE PICK-UP
1. Notes for transport and storage
1) The pick-up should always be left in its conductive bag until immediately prior to use.
2) The pick-up should never be subjected to external pressure or impact.
2. Repair notes
1) The pick-up incorporates a strong magnet, and so should never be brought close to magnetic materials.
2) The pick-up should always be handled correctly and carefully, taking care to avoid external pressure and
impact. If it is subjected to strong pressure or impact, the result may be an operational malfunction and/or
damage to the printed-circuit board.
3) Each and every pick-up is already individually adjusted to a high degree of precision, and for that reason
the adjustment point and installation screws should absolutely never be touched.
4) Laser beams may damage the eyes!
Absolutely never permit laser beams to enter the eyes!
Also NEVER switch ON the power to the laser output part (lens, etc.) of the pick-up if it is damaged.
Pressure
Magnet
Pressure
Conductive Sheet
1-3
NOTES REGARDING COMPACT DISC PLAYER REPAIRS
1. Preparations
1) Compact disc players incorporate a great many ICs as well as the pick-up (laser diode). These components
are sensitive to, and easily affected by, static electricity. If such static electricity is high voltage, components
can be damaged, and for that reason components should be handled with care.
2) The pick-up is composed of many optical components and other high-precision components. Care must be
taken, therefore, to avoid repair or storage where the temperature or humidity is high, where strong magne-
tism is present, or where there is excessive dust.
2. Notes for repair
1) Before replacing a component part, first disconnect the power supply lead wire from the unit
2) All equipment, measuring instruments and tools must be grounded.
3) The workbench should be covered with a conductive sheet and grounded.
When removing the laser pick-up from its conductive bag, do not place the pick-up on the bag. (This is
because there is the possibility of damage by static electricity.)
4) To prevent AC leakage, the metal part of the soldering iron should be grounded.
5) Workers should be grounded by an armband (1 M)
6) Care should be taken not to permit the laser pick-up to come in contact with clothing, in order to prevent
static electricity changes in the clothing to escape from the armband.
7) The laser beam from the pick-up should NEVER be directly facing the eyes or bare skin.
Armband
Resistor
(1 M)
Resistor
Conductive
(1 M)
Sheet
1-4
ESD PRECAUTIONS
Electrostatically Sensitive Devices (ESD)
Some semiconductor (solid state) devices can be damaged easily by static electricity. Such components
commonly are called Electrostatically Sensitive Devices (ESD). Examples of typical ESD devices are integrated
circuits and some field-effect transistors and semiconductor chip components. The following techniques should
be used to help reduce the incidence of component damage caused by static electricity.
1. Immediately before handling any semiconductor component or semiconductor-equipped assembly, drain off
any electrostatic charge on your body by touching a known earth ground. Alternatively, obtain and wear a
commercially available discharging wrist strap device, which should be removed for potential shock reasons
prior to applying power to the unit under test.
2. After removing an electrical assembly equipped with ESD devices, place the assembly on a conductive surface
such as aluminum foil, to prevent electrostatic charge buildup or exposure of the assembly.
3. Use only a grounded-tip soldering iron to solder or unsolder ESD devices.
4. Use only an anti-static solder removal device. Some solder removal devices not classified as "anti-static" can
generate electrical charges sufficient to damage ESD devices.
5. Do not use freon-propelled chemicals. These can generate electrical charges sufficient to damage ESD
devices.
6. Do not remove a replacement ESD device from its protective package until immediately before you are
ready to install it. (Most replacement ESD devices are packaged with leads electrically shorted together by
conductive foam, aluminum foil or comparable conductive materials).
7. Immediately before removing the protective material from the leads of a replacement ESD device, touch the
protective material to the chassis or circuit assembly into which the device will by installed.
CAUTION : BE SURE NO POWER IS APPLIED TO THE CHASSIS OR CIRCUIT, AND OBSERVE ALL OTHER
SAFETY PRECAUTIONS.
8. Minimize bodily motions when handing unpackaged replacement ESD devices. (Otherwise harmless motion
such as the brushing together of your clothes fabric or the lifting of your foot from a carpeted floor can generate
static electricity sufficient to damage an ESD device).
1-5
HIDDEN KEY MODE
HIDDEN MODE KEYS
Version Check Front Stop + RMC ‘ ’ for 5s
EEPROM Initial Front Stop + RMC ‘ ’ for 5s
EEPROM Edit Front Stop + RMC ‘ ’ for 5s
APD Test Display Front Stop + RMC ‘3’ for 5s
Clip Front Stop + RMC ‘Mute’ for 5s
Disc Lock On/Off Front Stop + RMC ‘Stop’ for 5s
Front Stop + RMC ‘EQ’ for 5s
Power Disc Lock On/Off or
Front Stop + Front Open for 5s
Demo All Key Lock On/Off Front Stop + RMC ‘9’ for 5s
BT Auto Power On/Off Front/RMC Power Key for 5s
Child Safe On/Off Volume 0(Min) + Front ENTER Key for 3s
1-6
SERVICE INFORMATION FOR EEPROM
POWER ON
FLD “OP00-…..”
Completed
1-7
PROGRAM DOWNLOAD GUIDE
1. AUDIO PROGRAM
Download program file name must be MICOM_CM8450_YYMMDDX.HEX
If security program(Water Wall) is activated on PC, you must save the file to the USB storage device
and disable the security software, then download the file to your set.
Downloading file proceeds in the same way at USB1 function and USB2 function.
Caution: When downloading the file, you should neither unplug the USB device, change to the other function,
nor power off the device. USB device must be unplugged when the downloading process is completed.
NO USB
MICOM UP
FINISH
Auto POWER OFF
1-8
2. CD PROGRAM
Download program file name must be HG580_CM8450_YYMMDDX.bin
If security program(Water Wall) is activated on PC, you must save the file to the USB storage device
and disable the security software, then download the file to your set.
Downloading file proceeds in the same way at USB1 function and USB2 function.
Caution: When downloading the file, you should neither unplug the USB device, change to the other function,
nor power off the device. USB device must be unplugged when the downloading process is completed.
NO USB
FIRMWARE
FINISH
Auto POWER OFF
1-9
3. EQ PROGRAM
Download program file name must be EQ_PRG.BIN
If security program(Water Wall) is activated on PC, you must save the file to the USB storage device
and disable the security software, then download the file to your set.
Downloading file proceeds in the same way at USB1 function and USB2 function.
Caution: When downloading the file, you should neither unplug the USB device, change to the other function,
nor power off the device. USB device must be unplugged when the downloading process is completed.
NO USB
EQ UP
FINISH
Auto POWER OFF
1-10
FOTA UPDATE
Step1 : App connecting Step2 : Step3 :
(Check FW version) Device version info Select update button
Step7 :
FOTA complete
1-11
SPECIFICATIONS
• GENERAL
Power requirements Refer to the main label.
Power consumption Refer to the main label.
Networked standby : 0.4 W
(If all network ports are activated.)
Dimensions (W x H x D) 450 mm x 160 mm x 335 mm
Net Weight (Approx.) 5.8 kg
Operating temperature 5 °C to 35 °C (41 °F to 95 °F)
Operating humidity 60 %
Bus Power Supply 5V 500 mA
• INPUTS
AUX IN 2.0 Vrms (1 kHz, 0 dB), 600 Ω, RCA jack (L, R)
PORT. IN 1.2 Vrms (3.5 Ø jack)
MIC 27 mV
• TUNER
FM Tuning Range 87.5 to 108.0 MHz or 87.50 to 108.00 MHz
• CD
Frequency Response 40 to 20 000 Hz
Signal-to-noise ratio 75 dB
Dynamic range 80 dB
• AMPLIFIER
Total output 2 500 W
FRONT 500 W x 2 (6 Ω at 1 kHz)
REAR 500 W x 2 (6 Ω at 5 kHz)
WOOFER 500 W x 1 (6 Ω at 70 Hz)
THD 25 %
• FRONT SPEAKER
Type Front : 2 Way 2 Speaker
Surround : 1 Way 1 Speaker
Impedance Front : 6 Ω
Surround : 6 Ω
Rated Input Power Front : 500 W
Surround : 500 W
Max. Input power Front : 1 000 W
Surround : 1 000 W
Net Dimensions (W x H x D) 321 mm x 454 mm x 301 mm
Net Weight 9.1 kg
• SUBWOOFER
Type 1 Way 1 speaker
Impedance 6Ω
Rated Input Power 500 W
Max. Input power 1 000 W
Net Dimensions (W x H x D) 326 mm x 454 mm x 285 mm
Net Weight 9.6 kg
1-12
SECTION 2
CABINET & MAIN CHASSIS
CONTENTS
2-1
2-2
EXPLODED VIEWS
1. CABINET AND MAIN FRAME SECTION
NOTES) THE EXCLAMATION POINT WITHIN AN
EQUILATERAL TRIANGLE IS INTENDED
TO ALERT THE SERVICE PERSONNEL
TO THE PRESENCE OF IMPORTANT
SAFETY INFORMATION IN SERVICE
LITERATURE.
498
J
272 443
274
443
443
A47 SMPS
A
B
468
467
C
D
273
468
443 468
498 A 443
I
498 271
443 468 C
A45
D MAIN
254 271
271
FRONT_CTRL E A46
F
275
F
266
270 B
G
443
A43 498
FRONT G
271
253
H 443
262
A52 I
251 265
CABLE1
BT
250 443
J 300
251
265
A42
E
443
252
2. MECHANISM DECK SECTION
1439
1002
A001
1005 1001
1030
1024
1437
1437
1024
1024
1012
1049
1437
1020
1011
A006
1019
1043
1018
1045
1439 A005
3. PACKING ACCESSORY SECTION
803 Packing
804 Bag
802 Box
4. SPEAKER SECTION
4-1. FRONT SPEAKER
A60L
A60R
4-2. SUBWOOFER
A90
2-10
SECTION 3 ELECTRICAL
CONTENTS
ONE POINT REPAIR GUIDE ............................................................................................................................ 3-2
1. NO POWER ............................................................................................................................................ 3-2
2. NO AMP POWER ................................................................................................................................... 3-3
3. NO BOOTING WHEN POWER ON THE SET........................................................................................ 3-4
4. VFD IS NOT DISPLAYED WHEN POWER ON THE SET ..................................................................... 3-5
5. AUDIO OUTPUT IS SMALL OR NO AUDIO OUTPUT .......................................................................... 3-6
6. NO POWER ON (STANDBY LED IS BLINKING) ................................................................................... 3-7
7. SPEAKER NO AUDIO ............................................................................................................................ 3-8
8. NO BOOTING IN CD/USB FUNCTION .................................................................................................. 3-9
9. NO OPERATION OF MD ...................................................................................................................... 3-14
10. NO SOUND ........................................................................................................................................... 3-19
3-1
ONE POINT REPAIR GUIDE
1. NO POWER
If the unit doesn’t work by no power problem, repair the set according to the following guide.
< F901 > < BD901 > < TH900, TH901 >
If F901 is not short-circuit, If BD901 is short-circuit, If TH900~TH901 is open,
replace it with a same replace it with a new one. replace it with a new one.
specifications one.
3-2
ONE POINT REPAIR GUIDE
2. NO AMP POWER
If the unit doesn’t work by no ±PVDD problem, repair the set according to the following guide.
3-3
ONE POINT REPAIR GUIDE
3. NO BOOTING WHEN POWER ON THE SET
The set doesn’t work when press the power button on the FRONT_CTRL board or the remote control.
3-1. IC501
3-1-1. Solution
Replace IC501 on MAIN board.
X501
(32.768 kHz)
KEY2
(R526) X500
(24 MHz)
R522
PWR_CTRL
3-4
ONE POINT REPAIR GUIDE
4. VFD IS NOT DISPLAYED WHEN POWER ON THE SET
When power on the set, any icons or characters on VFD are not displayed.
CN315
VFD_STB,
VFD_CLK,
VFD_DO
R327(TP304) about
Q301 Emitter 30 Vp-p
< FRONT circuit > < Waveform of the grid current driver>
3-5
ONE POINT REPAIR GUIDE
5. AUDIO OUTPUT IS SMALL OR NO AUDIO OUTPUT
Audio signal output is small or not. when you power on the Middle Power Mini System.
IC700~IC705
3-6
ONE POINT REPAIR GUIDE
6. NO POWER ON (STANDBY LED IS BLINKING)
It doesn’t turn on, and blinks standby LED(Red).
AMP FET
3-7
ONE POINT REPAIR GUIDE
7. SPEAKER NO AUDIO
Speaker No Audio
CN110
pin1, 2 : +66 V
pin3, 4 : PGND
pin5, 6 : -66 V
< MAIN board top view > < MAIN - AMP circuit >
3-8
ONE POINT REPAIR GUIDE
8. NO BOOTING IN CD/USB FUNCTION
After you turn on power key and displayed message in the following order (HELLO VOL XX
CD or USB) on VFD, it will not display other message on VFD, and it will not boot-up normally.
IC500
IC505
D500
3-9
ONE POINT REPAIR GUIDE
NO BOOTING IN CD/USB FUNCTION
After you turn on power key and displayed message in the following order (HELLO VOL XX
CD or USB) on VFD, it will not display other message on VFD, and it will not boot-up normally.
XI
IC501 X500
XO
X500
< MAIN board top view >
< Signal waveform >
3-10
ONE POINT REPAIR GUIDE
NO BOOTING IN CD/USB FUNCTION
After you turn on power key and displayed message in the following order (HELLO VOL XX
CD or USB) on VFD, it will not display other message on VFD, and it will not boot-up normally.
VCC
CS#
IC503 CLK
DO
< MAIN board bottom view > < Signal waveform >
3-11
ONE POINT REPAIR GUIDE
NO BOOTING IN CD/USB FUNCTION
After you turn on power key and displayed message in the following order (HELLO VOL XX
CD or USB) on VFD, it will not display other message on VFD, and it will not boot-up normally.
V CC
Reset
a ddress
da ta
IC502
/ CS
R AS
/WE
C AS
< MAIN board bottom view > < Signal waveform >
3-12
ONE POINT REPAIR GUIDE
NO BOOTING IN CD/USB FUNCTION
After you turn on power key and displayed message in the following order (HELLO VOL XX
CD or USB) on VFD, it will not display other message on VFD, and it will not boot-up normally.
R594
PGPB12
(Yellow)
R598
PAD19
IC501 (Green)
R597
PAD20
(Pink)
< MAIN board top view > < Bootstrap waveform >
3-13
ONE POINT REPAIR GUIDE
9. NO OPERATION OF MD
When no sound output in the CD function, you can not listen to music reading data from a CD
disc if the servo motors in MD don’t work. This step is for checking the spindle motor among
them.
SP+
pin6 of CN401
SP-
zwR pin8 of CN401
zwT IC400
< Waveform of SP- & SP+ < MAIN board top view >
for driving SPINDLE motor >
3-14
ONE POINT REPAIR GUIDE
NO OPERATION OF MD
When no sound output in the CD function, you can not listen to music reading data from a CD
disc if the servo motors in MD don’t work. This step is for checking the sled motor among them.
SL+
zsR pin7 of CN401
SL-
pin9 of CN401
zsT
IC400
< Waveform of SLED- & SLED+ < MAIN board top view >
for driving SLED motor >
3-15
ONE POINT REPAIR GUIDE
NO OPERATION OF MD
When no sound output in the CD function, you can not listen to music reading data from a CD
disc if the servo motors in MD don’t work. This step is for checking the tray open/close motor
among them.
MOT_OPEN LO+
svT pin7 of IC400 pin4 of CN401
svROylkP MOT_CLOSE LO-
pin6 of IC400 pin2 of CN401
tv{vwlu
tv{jsvzl
3-16
ONE POINT REPAIR GUIDE
NO OPERATION OF MD
When no sound output in the CD function, you can not listen to music reading data from a CD
disc if the pickup module in MD doesn’t work. This step is for checking the laser tracking actuator.
TR-
pin17 of CN400
TR+
pin16 of CN400
{yT Gju[W[
{yRGGju[W[
3-17
ONE POINT REPAIR GUIDE
NO OPERATION OF MD
When no sound output in the CD function, you can not listen to music reading data from a CD disc
if the pickup module in MD doesn’t work. This step is for checking the laser focusing actuator.
F-
pin18 of CN400
F+
pin15 of CN400
mRGGju[W[
mT Gju[W[
3-18
ONE POINT REPAIR GUIDE
10. NO SOUND
There is no sound output in the USB function, repair the set according to the following guide.
D+
D-
3-19
ONE POINT REPAIR GUIDE
NO SOUND
There is no sound output in the AUX function, repair the set according to the following guide.
AUX_R to R209
AUX_L to R210
AUX_L/R
IC201 AUX
CS5346
ADC/MIC_DATA to R212
MCS_MCLK
IC501
ADC/MIC_DATA
MCS_BCK
MCS_BCK to R213
MCS_LRCK to R215
IC202
MLC3730 MCS_LRCK
PS9860 IR AMP
IC201
IRS2092+IRF6775
MIX_DATA_OUT PWM
MCS_MCLK to R216
< AUX function signal flow > < MAIN board bottom view >
3-20
ONE POINT REPAIR GUIDE
NO SOUND
There is no sound output in the PORT. IN function, repair the set according to the following guide.
POT. IN
{TG
{ POT_L/R
IC201 VOLUME
CS5346 Board
MCS_MCLK ADC/MIC_DATA
IC201
IC501 MCS_BCK
IC202 IR AMP
MLC3730 MCS_LRCK
PS9860 IRS2092+IRF6775
MIX_DATA_OUT PWM
PT_L/R
< PORT. IN function signal flow > < MAIN board bottom view >
3-21
ONE POINT REPAIR GUIDE
NO SOUND
There is no sound output in the TUNER function, repair the set according to the following guide.
TUNER_L/R
TUNER
{
{TG TUNER_L/R
ADC/MIC_DATA to R212
IC201 Jack
CS5346 Board
MCS_MCLK to R216
MIX_DATA_OUT PWM
< TUNER function signal flow > < MAIN board bottom view >
3-22
ONE POINT REPAIR GUIDE
NO SOUND
There is no sound output in the MIC IN function, repair the set according to the following guide.
MIC IN
MIG_SIG IC200 MIC
IC206
PCM1808 S4308 Board
MCS_MCLK ADC/MIC_DATA
IC206
IC501 MCS_BCK
IC202
MLC3730 MCS_LRCK
PS9860
IR AMP
IRS2092+IRF6775 MCS_MCLK. pin6
MIX_DATA_OUT PWM
MCS_LRCK. pin7
MCS_BCK. pin8
MIC_DATA_IN. pin9
MIC_OUTPUT. pin14
< MIC IN function signal flow > < MAIN board top view >
3-23
ONE POINT REPAIR GUIDE
NO SOUND
There is no sound output in the Bluetooth function, repair the set according to the following
guide.
B/T Module
BT_RX,
BT_TX
IC501 IC202
MLC3730 PS9860
PWM
MCS_BCK
MCS_LRCK
MIX_DATA_OUT
IR AMP
IRS2092+IRF6775
CN504
BT_TX. pin4
BT_RX. pin6
< Bluetooth function signal flow > < MAIN board top view >
3-24
ELECTRICAL TROUBLESHOOTING GUIDE
1. POWER SUPPLY ON SMPS BOARD
No output 5.6 VA
NO
Is the F901 normal? Replace F901 (same fuse).
YES
NO
Is BD901 normal? Replace BD901.
YES
Is the VCC NO
(11 V ~ 25 V) supplied to IC901 Is D960/ D961 normal?
pin4?
YES
No 12 V
Is the NO
VCC 12 VA supplied to IC951 Check or replace D965.
pin1?
YES
Is there NO
‘H’ signal at IC951 Check P_CTL from μ-com.
pin4?
YES
3-25
ELECTRICAL TROUBLESHOOTING GUIDE
No -5 V
Is the NO NO
VCC -7 VA supplied to IC953 Is the D959 normal? Check or replace D959.
pin2?
YES YES
Is there NO
‘H’ signal at Q953 Check P_CTL from μ-com.
Base?
YES
Is the VCC NO NO
13 VA supplied to IC952 Is the R952 normal? Check or replace R952.
pin1 to pin3?
YES YES
3-26
ELECTRICAL TROUBLESHOOTING GUIDE
No AMP output
Is the NO Is the NO
C904 Voltage PFC P.CTL OK? Check PFC P.CTL from μ-com.
about 390 V?
YES YES
Is the NO
VCC 12 V supplied to Replace D908, Q955, PC903.
IC904 pin16?
YES
Check or replace
IC904, Q907~Q910.
YES Is the NO
Is F911 normal? AMP P.CTL OK? Check AMP P.CTL from μ-com.
NO YES
Is the NO
Replace F911. VCC 12 V supplied to Replace D908, Q956, PC902.
IC902 pin8?
NO
YES
Is Q905~Q906 OK?
NO
3-27
ELECTRICAL TROUBLESHOOTING GUIDE
2. SYSTEM PART
Power on.
“HELLO” NO CN605 NO
Display on MLD cable connection Check FFC cable.
OK? OK?
YES YES
CN605
NO
pin14, 15, 16, 24 power Check SMPS board.
OK?
YES
CN605
NO
pin8, 9, 10 data signal Check MAIN board.
OK?
YES
NO
FL+/- & VKK voltage OK? Replace VFD301.
Top LED
(LD311, LD313), NO CN605 pin24 NO
Check SMPS board.
(LD301, LD303) +12 V OK?
Turn on?
YES YES
Replace LED
(LD311, LD313),
(LD301, LD303)
YES YES
3-28
ELECTRICAL TROUBLESHOOTING GUIDE
3. NO AUDIO CHECK
CD FUNCTION
YES
YES YES
Check IC501.
Is motor impedance NO
Check loading motor.
about 12 Ω?
Check IC400.
NO
YES YES
YES YES
YES
3-29
ELECTRICAL TROUBLESHOOTING GUIDE
USB FUNCTION
YES YES
AUX FUNCTION
IC201 NO
pin23, 24 AUX input signal Check audio cable.
OK?
YES
IC201 NO
pin42, 43, 44 I2S input signal Check IC501.
OK?
YES
IC201 NO
pin41 ADC_DATA_IN output Replace IC201.
signal OK?
YES
3-30
ELECTRICAL TROUBLESHOOTING GUIDE
PORTABLE FUNCTION
IC201 NO
pin9, 10 PT_L/R input signal Check FRONT board.
OK?
YES
IC201 NO
pin42, 43, 44 I2S input signal Check IC501.
OK?
YES
IC201 pin41 NO
ADC_DATA_IN output signal Replace IC201.
OK?
YES
TUNER FUNCTION
YES YES
IC201 NO
pin42, 43, 44 I2S input Check IC501.
signal OK?
YES
IC201 NO
pin41 ADC_DATA_IN output Replace IC201.
signal OK?
YES
3-31
ELECTRICAL TROUBLESHOOTING GUIDE
YES
IC501 NO
pin D1, D2, E1 I2S Clock signal Check IC501.
OK?
YES
IC501 NO
pin E2 I2S data signal Check IC501.
OK?
YES
IC202 NO
PWM data output signal Replace IC202.
OK?
YES
3-32
ELECTRICAL TROUBLESHOOTING GUIDE
YES YES
Check IC202. Check IC202.
NO NO
IC203, IC204 IC205
FL/FR audio signal OK? SW1 audio signal OK?
YES YES
Check IC203, IC204. Check IC205.
pin13 of NO NO
IC700, IC701, IC702, IC703 pin13 of IC705
FL/FR audio signal OK? SW1 audio signal OK?
NO NO
±66 V, -12 V, ±5 V ±66 V, -12 V, ±5 V
Power voltage OK? Power voltage OK?
YES YES
Check SMPS. Check SMPS.
OK
3-33
ELECTRICAL TROUBLESHOOTING GUIDE
4. NO LIGHTING (SPEAKER LED)
Power on
NO
White is turn on? Check Q610~Q618, Q1103~Q1105.
YES
IC601 LED_5V NO
Check IC601.
OK?
YES
Check speaker.
3-34
WAVEFORMS OF MAJOR CHECK POINT
1. DSP (IC501)
XI XI
1 3
XO XO
4
2
Fig 1-1. Crystal of RTC 32.768 MHz Fig 1-2. Crystal of system 24 MHz
(R5D6) X501 ( Main DSP : R508,R509) X500
1 2
3-35
2. PWM (IC202)
5 XI 7
6
XO 9
Fig 2-1. Crystal 24.576 MHz Fig 2-2. DSP to PWM I2S
(IC202 pin4, 5) X200 IC202 pin26~30
7 8
6 5
3-36
3. SERVO (IC401)
XI
10
12
XO
11
11
10
12
3-37
4. MOTOR DRIVER (IC400)
17
13
14 18
15
16
Fig 4-1. LO- & LO+ / MOT_OPEN & MOT_CLOSE Fig 4-2. SL- & SL+ for Driving SPINDLE Motor
for Driving TRAY Motor (IC400 pin11, 12)
(IC400 pin6, 7, 9, 10)
19
20
14 16
13 15 17 18
19 20
3-38
5. ADC (IC201) 6. USB (CN502)
21
22
24
23
25
22
23 21
25 24
3-39
7. BLUETOOTH (CN504)
26 B T_TXBT_TX
BT_TX
27 BT_RX
BT_RX
BT_RST
28
BT_RST
26
27
28
3-40
WIRING DIAGRAM
Harness
FFC
VFD
10P, 1.25mm
6P, 2mm
6P, 2mm
FRONT_CTRL FRONT
33P, 1.25mm
MIC Portable
MD
15P, 2.5mm
SMPS MAIN
6P, 3.96mm
6P, 3.96mm
3-41 3-42
BLOCK DIAGRAMS
1. SYSTEM BLOCK DIAGRAM
2.0 1.1
MCS_BCK/LRCK, MCLK
D2S+/ -
D2S
AM5890 EN
MOT_MUTE,CLOSE,OPEN
M LOAD±,SLED±, Motor Drive
AUX_DATA
SPIN±,TR±,F±
IC101
Micom IC201
DECK
OP_SW,CL_SW,UP_SW,DN_SW,D_SENSE ADC
MECHANISM
CS5346
DRM_WEN/CAS/
RAS/SEL/CLK/CKE (+ 3.3 V_CD, VCC1.2) UART_RX/TX
16 MB(128 Mb)
M00_15
SDRAM A00_16 ADC_DATA
MLC3730
Main DSP For AUX MCS_BCK/LRCK/MCLK
8 MB(64 Mb) SF_DI/DO
S/Flash SF_CS/SCK
PGPC08
For MIC
PCM1808 PRE,AMP
EEPROM E2PROM S4308
CLK/DAT
PWM_LRCK/BCK/DATA
(± 5 V ) (± 57 V ) SE
DSP_O_DATA
IR_IN_RL DRIVER FET
AMP_OSC OP AMP RL
IRS2092 IRF6775
AZ4580
RL_OUT_P/N X2
FRONT
VFD_STB/CLK/DO/RST,
VKK,FL+/ - SW
EXP_DATA
VFD
DIG311 MAIN VOL_A/B , OP AMP IR_IN_RR DRIVER FET RR
KEY 1/2 IRS2092 IRF6775
AZ4580
RR_OUT_P/N X2
Volume/
Key/switch Speaker Lighting FR_OUT_P/N OP AMP
IR_IN_FR DRIVER FET FR
IRS2092 IRF6775
AZ4580
X2
3-43 3-44
2. SMPS BLOCK DIAGRAM
Ǹ
MAIN SMPS
+ IC Ǹ 14 VA VFD
Ǹ
(STR-2A153D)
Flyback
MAIN - 5V OPAMP
Vcc TRANS
u-com / BT
PFC Out Ǹ
5.6 VA USB / MPEG
PFC IC (380 V) Motor Dirve
Ǹ
(R2A20112A) FET 12 V FAN/LED/Mic
Totem 20 A
pole 600 V + On/Off
Interleaved
4 EA PFC
DCM Gate
On/Off Ǹ
P-CTRL
Drive
On/Off
AMP
AC Line On/Off Ǹ P-CTRL
Filter Block
(Varistor, Vcc R_L
X-Cap
Line Filter R_R
Thermistor)
Half GATE
Half Bridge F_L
FET Bridge Digital
LLC Pulse 20 A
Resonant IC Trans 600 V
LLC +PVDD Power
TRANS (66 V) F_R
(ICE1HS01G) 4 EA AMP
Gate (AMP)
Drive -PVDD SW
AC (-66 V)
4.1 CH 2500 W
3-45 3-46
3. POWER BLOCK DIAGRAM
IC604 IC202 IC101 IC401
IC602 Expander
PWM MICOM RF IC TUNER
PCM5101 DRV632 BU2090F
PS9860 R5F100G BU9546
DVCC_3.3 V 77 mA 3.2 mA 80 mA 22 mA 10 mA 10 mA 70 mA
IC505 →MCS_3.3 V
+5.6 VA LDO(1 A)
TJ4220GDP MCS_3.3 V
555.2 mA
80 mA
+1.2 VA 160 mA
IC500
DCDC(3 A) Option IC501
34.2 mA TPS5632 IC311
IC502 IC508 IC503 RMC MAIN DSP
IC504 IC102 VFD
SDRAM LDO FLASH RC311 MLC3730S Bluetooth
1 mA EEPROM Chip Reset
W9812G6 AZ1117
A
AZ 1117 W25Q64 W25Q80D AZ7027
83 mA RTC3.0
IC507 15 mA 20 mA 2 mA 2 mA 6 mA 20 mA 38 mA 5 mA
LDO(1 A)
AZ1117 +3.3 VA
IC103
SMPS +4.8 VA 2 mA 2 mA P-SENSE
RED
LED(4 EA)
GREEN
LED(4 EA)
BLUE
LED(4 EA)
AZ7027
340 mA IC601
LDO(1 A) +LED_5 V
LM37102D IC203~5
IC802,IC1000~1 IC700~5
OP AMP * 6 IRS2092 * 6
AZ4580 AMP IC
155 mA IC207
LDO(1 A) +5 V_AMP 45 mA 110 mA
LM37102D IC200 FAN*2 LED*4
S4308
1A IC312 +5 V / 1 A
A278R05 2 mA 230 mA*2
902 mA
+12 V
IC203~5
IC802,IC1000~1 IC700~5
IC402 + V 350 mA
+9 IC400 OP AMP * 6 IRS2092 * 6
TPS54328 AM5890 AZ4580 AMP IC
IRF6775M * 12
35 mA 110 mA FET
-5 V
145 mA
250 mA
-B+12 V
-66 V
+66 V
IC201 IC206 IC1000/1 SW1000/1
225 mA IC600 PICK UP VI SENSE
+14 VA CS5346 PCM1808 AZ4580 NLASB315
TPS54331
DVCC_5 V 80 mA
VKK 25 mA
370 mA VFD
FL ±
3-47 3-48
IMPORTANT SAFETY NOTE :
WHEN SERVICING THIS CHASSIS, UNDER NO SCHEMATIC FOR EASY IDENTIFICATION. THIS 1. Shaded( ) parts are critical for safety. Replace only
CIRCUMSTANCES SHOULD THE ORIGINAL DESIGN CIRCUIT DIAGRAM MAY OCCASIONALLY DIFFER with specified part number.
No Power
Q901 ~ Q904 are Defective
12
No Power
11
BD901 is Defective
10
No Power
F901 is Defective
CAUTION: Warning
Danger if fuse is incorrectly replaced.
1 Parts that are shaded are critical with
Replace only with the type identical to fuse rating respect to risk of fire or electrical shock.
and(or) model name described in main label. POWER_1
EAX66475001-SD(#01)_Rev1.1_1
2015. 04. 14
A B C D E F G H I J K L M N O P Q R S T
3-49 3-50
IMPORTANT SAFETY NOTE :
WHEN SERVICING THIS CHASSIS, UNDER NO SCHEMATIC FOR EASY IDENTIFICATION. THIS 1. Shaded( ) parts are critical for safety. Replace only
CIRCUMSTANCES SHOULD THE ORIGINAL DESIGN CIRCUIT DIAGRAM MAY OCCASIONALLY DIFFER with specified part number.
BE MODIFIED OR ALTERED WITHOUT PERMISSION FROM THE ACTUAL CIRCUIT USED. THIS WAY, 2. Voltages are DC-measured with a digital voltmeter
FROM THE LG CORPORATION. ALL COMPONENTS IMPLEMENTATION OF THE LATEST SAFETY AND during Play mode.
SHOULD BE REPLACED ONLY WITH TYPES PERFORMANCE IMPROVEMENT CHANGES INTO
2. SMPS - POWER #2 CIRCUIT DIAGRAM IDENTICAL TO THOSE IN THE ORIGINAL CIRCUIT.
SPECIAL COMPONENTS ARE SHADED ON THE
THE SET IS NOT DELAYED UNTIL THE NEW
SERVICE LITERATURE IS PRINTED.
12
11
10
No AMP Power
7 F911 is Defective
No AMP Power
6
Q905, Q906 are Defective
CAUTION:
Danger if fuse is incorrectly replaced.
Replace only with the type identical to fuse rating
and(or) model name described in main label.
5
Warning
1 Parts that are shaded are critical with
respect to risk of fire or electrical shock. POWER_2
EAX66475001-SD(#02)_Rev1.1_1
2015. 04. 14
A B C D E F G H I J K L M N O P Q R S T
3-51 3-52
3. MAIN - CD DSP CIRCUIT DIAGRAM
12
11
26
10 27
28
3
4
1 2
2
25 24
1
: WAVEFORM NUMBER CD DSP
EAX66215801_1.7(22)-SD(#1)
2015. 01. 07
A B C D E F G H I J K L M N O P Q R S T
3-53 3-54
4. MAIN - ADC/ PWM CIRCUIT DIAGRAM
12
11
10
7 8
6
6 5
5
22
23 21
1
: WAVEFORM NUMBER ADC/ PWM
EAX66215801_1.7(22)-SD(#2)
2015. 01. 07
A B C D E F G H I J K L M N O P Q R S T
3-55 3-56
5. MAIN - RF SERVO CIRCUIT DIAGRAM
12
11
11
10
10
12
5
3
14 16
13 15 17 18
2
19 20
1
: WAVEFORM NUMBER RF SERVO
EAX66215801_1.7(22)-SD(#3)
2015. 01. 07
A B C D E F G H I J K L M N O P Q R S T
3-57 3-58
6. MAIN - EXP/ VISENSE CIRCUIT DIAGRAM
12
11
10
1
EXP/ VISENSE
EAX66215801_1.7(22)-SD(#4)
2015. 01. 07
A B C D E F G H I J K L M N O P Q R S T
3-59 3-60
7. MAIN - AMP CIRCUIT DIAGRAM
12
11
10
1
AMP
EAX66215801_1.7(22)-SD(#5)
2015. 01. 07
A B C D E F G H I J K L M N O P Q R S T
3-61 3-62
8. MAIN - MIC/ AUX CIRCUIT DIAGRAM
12
11
10
1
MIC/ AUX
EAX66215801_1.7(22)-SD(#6)
2015. 01. 07
A B C D E F G H I J K L M N O P Q R S T
3-63 3-64
9. FRONT CIRCUIT DIAGRAM
12
11
10
1
FRONT
EAX66215203_1.0(1)-SD
2015. 01. 21
A B C D E F G H I J K L M N O P Q R S T
3-65 3-66
10. FRONT_CTRL CIRCUIT DIAGRAM
12
11
10
1
CTRL_A
EAX66233401_1.7(22)-SD
2015. 01. 07
A B C D E F G H I J K L M N O P Q R S T
3-67 3-68
CIRCUIT VOLTAGE CHART
1. CAPACITORS 2. CONNECTORS
Value 100 V-10 % 240 V/50 Hz+10 % Value -20 % +20 % No Pin Pin Name Spec. Input Voltage Output Voltage
SPEC (88 V, 60 Hz) (288 V, 60 Hz)
Location Capacitor Voltage_Spec Measured Measured Location Capacitor SMPS <-> MAIN CN901 (SMPS) CN106 (MAIN)
[V]
(uF) voltage voltage [u] Voltage [V] Voltage [V]
5 -5 V -5 -4.98 -4.96
SMPS Board C209 4.7 u 50 V 2.02 2.02
7,8 +5.6 V 5.6 5.63 5.64
C904 330 uF 45 0V 395 V 395 V C226 100 u 16 V 11.31 11.32
11 14 VA 14 12.86 12.68
C911 100 uF 50 V 13.5 V 13.8 V C231 100 u 16 V 5.00 5.00
12 12 V 12 11.91 11.84
C930 68 uF 450 V 138 V 336 V C238 220 u 16 V 3.30 3.30
14 -B (-PVDD) -66 -66 -66.1
C932 22 uF 50 V 14 V 14.5 V C240 220 u 6.3 V 1.26 1.26
15 GATE -54 -54.11 -54.13
C936 1000 uF 16 V 5.65 V 5.68 V C308 47 u 16 V 5.21 5.21
SMPS <-> MAIN CN902 (SMPS) CN110 (MAIN)
C956 470 uF 16 V 5.1 V 5.08 V C344 47 u 16 V 5.01 5.01
1,2 +B (+PVDD) 66 65.81 65.81
C957 100 uF 16 V -5 V -5 V C345 47 u 16 V 5.64 5.64
5,6 -B (-PVDD) -66 -66.08 -66.08
C958 100 uF 16 V 12 V 12 V C347 470 u 10 V 3.37 3.38
FRONT <-> MAIN CN315 (FRONT) CN605 (MAIN)
C964 220 uF 25 V 11.99 V 11.98 V C402 100 u 16 V 5.00 5.00
7 FL- -25 -24.84 -24.87
C966 2200 uF 80 V 66.5 V 66.5 V C404 47 u 16 V 3.32 3.32
14 VKK -27 -27.14 -27.15
C968 2200 uF 80 V 66.5 V 66.5 V C409 47 u 16 V 3.32 3.32
15 FL+ -22 -22.46 -22.45
C416 47 u 16 V 1.66 1.66
16 3.3V 3.3 3.37 3.35
C418 3.3 u 50 V 0.52 0.51
24 12V 12 11.83 11.87
C427 220 u 16 V 8.73 8.73
MAIN <-> FRONT (USB) CN502 (MAIN) CN314 (FRONT)
C501 220 u 10 V 3.23 3.23
2,3 5.6 VA 5.6 5.64 5.64
C5C9 1000 u 6.3 V 3.35 3.36
MAIN <-> BT Module CN504 (MAIN) BT Module
C5E1 47 u 16 V 3.36 3.35
10 3.3 VA 3.3 3.329 3.329
C604 47 u 16 V 5.12 5.12
MAIN <-> Pick-up (MD) CN400 (MAIN) MD
C622 470 u 16 V 2.77 2.77
8 DVCC_5V 5 5.01 5.01
C627 47 u 50 V 27.04 27.09
CN603, CN604
MAIN <-> FAN Module FAN Module
C707 1000 u 80 V 65.84 65.84 (MAIN)
C728 1000 u 80 V 65.56 65.58 1 12 V 12 11.83 11.85
C752 2200 u 80 V 65.98 65.98 CN301
FRONT <-> CTRL_A CN311 (FRONT)
(CONTROL)
C798 2200 u 16 V 66.08 66.08
6 12 V 12 11.82 11.82
C904 330 u 450 V 394.50 394.50
C926 47 u 50 V 15.72 15.74
C927 47 u 50 V 17.10 17.20
C936 1000 u 16 V 5.65 5.65
C937 2200 u 16 V 5.66 5.66
C944 470 u 25 V 12.64 12.70
C948 220 u 25 V 7.00 6.92
C958 100 u 16 V 11.83 11.84
C963 1000 u 25 V 16.17 16.18
C964 220 u 25 V 11.81 12.02
C966 1000 u 80 V 66.10 66.07
C968 1000 u 80 V 65.58 65.84
3-69 3-70
PRINTED CIRCUIT BOARD DIAGRAMS
1. SMPS P.C.BOARD
(TOP VIEW)
3-71 3-72
SMPS P.C.BOARD
(BOTTOM VIEW)
NOTE) Warning
Parts that are critical with respect to risk
of fire or electrical shock.
3-73 3-74
2. MAIN P.C.BOARD
(TOP VIEW)
3-75 3-76
MAIN P.C.BOARD
(BOTTOM VIEW)
3-77 3-78
3. FRONT P.C.BOARD
(TOP VIEW)
3-79 3-80
FRONT P.C.BOARD
(BOTTOM VIEW)
3-81 3-82
4. FRONT_CTRL P.C.BOARD
(TOP VIEW) (BOTTOM VIEW)
3-83 3-84