21-06-2017 16-45-31 - MCOMP - Protection Relays - Manual PDF

Complete Solution for Motor Protection
INSTRUCTION MANUAL
INSTRUCTION MANUAL
MCOMP
Complete Solution for Motor Protection
Rev. C
Released Date - June, 2014
The content of this publication is subject to change without notice. Larsen & Toubro Limited reserves the
right to make product-improvement changes which may or may not be reflected in this publication. Larsen &
Toubro Limited is not responsible for any inadvertent admissions, omissions, or errors. Larsen & Toubro
Limited assumes no liability for damages arising out of, or in connection with, the application or use of any
product or application described herein.
© 2014 Larsen & Toubro Limited. All rights reserved.
L&T Electrical & Automation

Larsen & Toubro Limited
North Wing, Level 0, Powai Campus
Gate No. 7, Saki Vihar Road
Mumbai 400 072, India
Gate No. 7, North Wing Level 1, Powai Works, Saki Vihar Road, Mumbai – 400 072  Tel: +91 22 67054115 ; FAX +91 22 67051024
KAUSHIKSJ@LNTEBG.COM
EC Declaration of Conformity
We, Larsen and Toubro, Electrical & Automation Independent Company (L&T-E&A) having our registered
office at L&T House, Ballard Estate, P.O. Box 278, Mumbai – 400001, declare under our sole responsibility
that the following described product in our delivered version complies with the appropriate basic safety and
health requirements of the
1. Low Voltage Directive – 2006/95/EC

2. EMC Directive – 2004/108/EEC
3. RoHS Directive - 2002/95/EC
based on its design and type, as brought into circulation by us. In case of alteration of the product, not
agreed upon by us, this declaration will lose its validity.
Description of the Product

Nomenclature: Motor Protection Relay
Product:
Model Number/s: (Reference attached list on following page)
Applicable Harmonized Standards:
Under the Low Voltage Directive 2006/95/EC

1. EN 60255- 1: Measuring relays and protection equipment –Part 1: Common requirements
2. EN 60255- 5: Electrical relays –Part 5: Insulation coordination for measuring relays and protection
3. EN 60255-27: Measuring relays and protection equipment –Part 27: Product safety requirements
Under the Electromagnetic Compatibility Directive 2004/108/EEC

1. EN 60255-26: Measuring relays and protection equipment –Part 26: Electromagnetic compatibility
requirements
Year in which CE Marking was affixed: 2012
Shankar J Kaushik
Senior Deputy General Manager
Larsen and Toubro
Regd. Office: L&T House, Ballard Estate, P.O.Box 278, Mumbai – 400 001. Tel.: 2618181 / 82 Fax: +022-2620223
Website: www.larsentoubro.com
Model Name CAT number EMC LVD Manual
MCOMP-Modbus ZX90001, ZX90022, ZX90026,ZX90028, Yes Yes MCOMP Manual
ZX90029, ZX90032, ZX90034, ZX90040
MCOMP-Profibus ZX90005, ZX90025, ZX90033, ZX90035 Yes Yes MCOMP Manual
MCOMP-Ethernet ZX90021, ZX90024, ZX90027, ZX90036 Yes Yes MCOMP Manual
MCOMP Display ZX90002, ZX90003, ZX90004, ZX90023, Yes Yes MCOMP Manual
ZX90041, ZX90042, ZX90043
MCOMP CM 1 ZX90006, ZX90011, ZX90016 Yes Yes MCOMP Manual
MCOMP 4DI/2DO Expansion ZX90031 Yes Yes MCOMP Manual
MCOMP 8DI Expansion ZX90030 Yes Yes MCOMP Manual
Note: Only the CAT number of particular type has been mentioned in above list. CAT numbers mentioned above have series of CAT
numbers in them for catering variant requirement, which conforms to CE requirement but not mentioned here. For ex. CAT no.
ZX90001 has ZX90001_A, ZX90001_B, ZX90001_C and so on as a different variants.
Regd. Office: L&T House, Ballard Estate, P.O.Box 278, Mumbai – 400 001. Tel.: 2618181 / 82 Fax: +022-2620223
Website: www.larsentoubro.com
L&T Electrical & Automation Table of Contents
Table of Contents
Chapter 1 Preface
Manual Overview ..................................................................................................................... 1-1
Version ................................................................................................................................. 1-1
Purpose of This Manual......................................................................................................... 1-2
Safety and General Information ................................................................................................ 1-2
Conventions and Nomenclature ................................................................................................ 1-2
Conventions ......................................................................................................................... 1-2
Nomenclatures ..................................................................................................................... 1-3
Suggestions for Improving this Manual ..................................................................................... 1-4
Chapter 2 Introduction
About the Relay ....................................................................................................................... 2-1
Reason for Motor Protection ................................................................................................. 2-1
Product Overview ..................................................................................................................... 2-3
Relay Main unit..................................................................................................................... 2-4
Status of LED Indication ..................................................................................................... 2-4
Current Module (CM) ........................................................................................................... 2-5
Display unit .......................................................................................................................... 2-6
DIO Expansion unit ............................................................................................................... 2-6
Getting Started ........................................................................................................................ 2-6
MCOMP Order Codes............................................................................................................... 2-7
Chapter 3 Specifications
General .................................................................................................................................... 3-1
Dimensions .............................................................................................................................. 3-2
Type Tests ................................................................................................................................ 3-3
Certifications ............................................................................................................................ 3-4
Environmental Conditions......................................................................................................... 3-4
Relay Elements ......................................................................................................................... 3-4
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Table of Contents L&T Electrical & Automation
Metering ................................................................................................................................. 3-7

Monitoring .............................................................................................................................. 3-8
Chapter 4 Installation
Overview ................................................................................................................................. 4-1
Mechanical Installation ............................................................................................................. 4-1
Dimensions .......................................................................................................................... 4-1
Main unit Dimensions ....................................................................................................... 4-2
CM 1 Dimensions.............................................................................................................. 4-2
CM 2-5 Dimensions .......................................................................................................... 4-3
DIO Expansion Module Dimensions .................................................................................... 4-3
Display Dimensions ........................................................................................................... 4-4
Product Identification Label ................................................................................................... 4-4
Mounting ............................................................................................................................. 4-4
Relay Mounting ................................................................................................................ 4-4
CM Mounting ................................................................................................................... 4-5
Display Mounting .............................................................................................................. 4-6
DIO Expansion Module Installation ..................................................................................... 4-7
Electrical Installation ................................................................................................................. 4-8
Relay Main Unit Wiring ......................................................................................................... 4-9
3 Phase Voltage Connections .......................................................................................... 4-10
3-Phase Current Connections .......................................................................................... 4-11
Configuration Port Connection ........................................................................................ 4-12
RTD/PTC and Analog O/P Connections ............................................................................. 4-13
Communication Port Connection..................................................................................... 4-14
RS485 Port Connection for MODBUS RTU ................................................................... 4-14
RS485 Port Connection for PROFIBUS.......................................................................... 4-15
RJ45 Port Connection for MODBUS TCP/IP .................................................................. 4-16
Auxiliary Power Supply Connection .................................................................................. 4-16
Digital Input Connections ................................................................................................ 4-17
Digital Output Connections ............................................................................................. 4-18
Current Module (CM) Wiring .............................................................................................. 4-20
Display Wiring .................................................................................................................... 4-21
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Chapter 5 Metering and Monitoring

Overview.................................................................................................................................. 5-1
Metering .................................................................................................................................. 5-1
Current Based Metering ........................................................................................................ 5-1
RMS Line Current .............................................................................................................. 5-1
Earth Fault Current ............................................................................................................ 5-1
Average RMS Current ........................................................................................................ 5-2
Thermal Capacity .............................................................................................................. 5-2
Current Unbalance ............................................................................................................ 5-2
Load Current..................................................................................................................... 5-2
Voltage Based Metering ........................................................................................................ 5-2
RMS Line Voltage .............................................................................................................. 5-2
RMS Phase Voltage ........................................................................................................... 5-2
Average RMS Voltage ........................................................................................................ 5-2
Frequency ......................................................................................................................... 5-3
Power and Energy Based Metering ........................................................................................ 5-3
Power ............................................................................................................................... 5-3
Energy .............................................................................................................................. 5-3
Power Factor ..................................................................................................................... 5-3
Miscellaneous Parameter ....................................................................................................... 5-4
Temperature ..................................................................................................................... 5-4
Digital Input/Output Status ................................................................................................ 5-4
Monitoring............................................................................................................................... 5-4
Motor Specific Data Monitoring ............................................................................................ 5-4
Phase Sequence ................................................................................................................ 5-4
Motor Starting Time .......................................................................................................... 5-4
CM Type ........................................................................................................................... 5-5
Number of Starts ............................................................................................................... 5-5
Number of Stops ............................................................................................................... 5-5
Motor Run Hours .............................................................................................................. 5-5
Total Motor Run Hours ...................................................................................................... 5-5
Starting Peak Current ........................................................................................................ 5-5
Annunciations ................................................................................................................... 5-5
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Chapter 6 Protections
Overview ................................................................................................................................. 6-1
Thermal Protection ................................................................................................................... 6-5
Overload (49) ....................................................................................................................... 6-6
Current Based Protection........................................................................................................ 6-10
Over current Protection (50P) .............................................................................................. 6-10
Under current Protection (37).............................................................................................. 6-10
Current unbalance Protection (46)....................................................................................... 6-11
Earth Fault Protection (50N or 50SG) ................................................................................... 6-13
Locked Rotor Protection (50LR) ........................................................................................... 6-14
IDMT Overcurrent (51P/51N) ............................................................................................... 6-15
Phase Loss Protection (47A) ................................................................................................ 6-17
Voltage Based Protection........................................................................................................ 6-18
Over voltage Protection (59)................................................................................................ 6-18
Under voltage Protection (27) ............................................................................................. 6-18
Voltage unbalance Protection (47)....................................................................................... 6-19
Phase reversal Protection (47B)............................................................................................ 6-20
Frequency Based Protection .................................................................................................... 6-21
Under frequency Protection (81L) ........................................................................................ 6-21
Over frequency Protection (81H) ......................................................................................... 6-22
Advanced Features ................................................................................................................. 6-23
Re-acceleration (27LV) ........................................................................................................ 6-23
Temperature Protection ...................................................................................................... 6-25
Maximum Number of Starts Protection (66) ......................................................................... 6-27
Fail to Stop Protection......................................................................................................... 6-28
Interlock 1 to 12 ................................................................................................................. 6-28
Communication Failure Protection....................................................................................... 6-28
Excessive Start Protection .................................................................................................... 6-29
Chapter 7 Communication
Overview ................................................................................................................................. 7-1
Communication Interface ......................................................................................................... 7-1
Communication Protocol .......................................................................................................... 7-2
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Modbus RTU......................................................................................................................... 7-2

Supported Modbus Function Codes ................................................................................... 7-3
Modbus RTU Settings ........................................................................................................ 7-3
Modbus memory map ....................................................................................................... 7-4
Profibus DP ........................................................................................................................... 7-4
Profibus Settings ............................................................................................................... 7-5
Profibus memory map ....................................................................................................... 7-5
Modbus TCP/IP ..................................................................................................................... 7-5
Modbus TCP/IP Settings ..................................................................................................... 7-6
Modbus TCP/IP Memory Map ............................................................................................ 7-6
Communication Architecture .................................................................................................... 7-7
Modbus Architecture ............................................................................................................ 7-7
Profibus Architecture ............................................................................................................ 7-8
Chapter 8 Settings
Overview.................................................................................................................................. 8-1
Setting Parameters ................................................................................................................... 8-1
System Setting Parameters .................................................................................................... 8-1
Protection Setting Parameters ............................................................................................... 8-8
Digital Input Output Setting Parameters................................................................................. 8-8
Basic Digital Input/Output .................................................................................................. 8-8
DIO Expansion Module ...................................................................................................... 8-8
Digital Input Settings ......................................................................................................... 8-9
Digital Output Settings .................................................................................................... 8-12
Analog Output Settings ................................................................................................... 8-15
Communication Setting Parameters..................................................................................... 8-16
COMPlogic Setting Parameters ............................................................................................ 8-17
COMPlogic Modules ........................................................................................................... 8-18
Truth Table ..................................................................................................................... 8-18
Signal Conditioner........................................................................................................... 8-18
Counters ......................................................................................................................... 8-19
Timers............................................................................................................................. 8-20
Level triggered ON Timer ............................................................................................ 8-21
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Rising edge ON Timer ................................................................................................. 8-22

Falling edge OFF Timer................................................................................................ 8-23
Rising edge OFF Timer ................................................................................................ 8-24
List of logical Inputs ........................................................................................................ 8-24
Relay Configuration ............................................................................................................... 8-27
Relay Configuration through the Display ............................................................................. 8-27
Relay Configuration through MCOMP suite ......................................................................... 8-29
Relay Configuration through Communication ...................................................................... 8-31
Examples of Relay Selection and Basic Settings using Motor data ............................................. 8-32
Case 1:............................................................................................................................... 8-32
Solution: ......................................................................................................................... 8-32
Case 2:............................................................................................................................... 8-34
Solution: ......................................................................................................................... 8-34
Setting Sheet ......................................................................................................................... 8-36
System Settings .................................................................................................................. 8-36
Protection Settings ............................................................................................................. 8-39
Communication Settings..................................................................................................... 8-46
DIO Settings (Digital Input/Output) ...................................................................................... 8-47
Parameter Mapping Settings ............................................................................................... 8-74
COMPlogic Settings ............................................................................................................ 8-74
Chapter 9 User Interface

Overview ................................................................................................................................. 9-1
MCOMP Suite Interface ............................................................................................................ 9-1
Installation Guide ................................................................................................................. 9-2
.NET Framework 3.5 Service Pack installation ..................................................................... 9-2
Multi-version MCOMP Suite Installation ............................................................................. 9-4
MCOMP Suite Installation.................................................................................................. 9-7
Operation Guide................................................................................................................... 9-8
MCOMP Suite Configuration ............................................................................................. 9-8
Monitoring Mode.............................................................................................................. 9-9
Options ........................................................................................................................ 9-9
Change Password ....................................................................................................... 9-10
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Switch To Configuration Mode ................................................................................... 9-11

About ........................................................................................................................ 9-11
Zoom In...................................................................................................................... 9-12
Zoom Out................................................................................................................... 9-12
Zoom to Fit ................................................................................................................. 9-12
Config Report ............................................................................................................. 9-12
New User ................................................................................................................... 9-13
User ........................................................................................................................... 9-13
Supervisor .................................................................................................................. 9-14
Start Monitoring ......................................................................................................... 9-14
Record Viewer ............................................................................................................ 9-14
Control....................................................................................................................... 9-17
Special Commands ..................................................................................................... 9-17
Memory Dump ........................................................................................................... 9-18
Configuration Mode........................................................................................................ 9-19
Read Selected ............................................................................................................. 9-20
Write Selected ............................................................................................................ 9-21
Read All...................................................................................................................... 9-23
Write All ..................................................................................................................... 9-23
New File ..................................................................................................................... 9-24
Save File ..................................................................................................................... 9-24
Open File .................................................................................................................... 9-24
Configuring System Settings ....................................................................................... 9-24
Configuring Protection Settings ................................................................................... 9-26
Configuring Communication Settings .......................................................................... 9-28
Configuring IO Settings............................................................................................... 9-30
Configuring Parameter Mapping ................................................................................. 9-33
Configuring COMPlogic .............................................................................................. 9-34
Display Interface ..................................................................................................................... 9-36
Operation Guide ................................................................................................................. 9-37
Metering ......................................................................................................................... 9-38
Settings .......................................................................................................................... 9-40
System Settings .......................................................................................................... 9-41
Protection Settings ...................................................................................................... 9-41
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Digital I/O Settings ...................................................................................................... 9-42

Communication Settings............................................................................................. 9-43
View Records .................................................................................................................. 9-43
Trip records ................................................................................................................ 9-44
Event Records ............................................................................................................. 9-45
Commands ..................................................................................................................... 9-45
Display Settings ............................................................................................................... 9-46
Connect to PC ................................................................................................................ 9-47
Chapter 10 Testing and Troubleshooting

Overview ............................................................................................................................... 10-1
Testing .................................................................................................................................. 10-1
Connection Setup Requirement .......................................................................................... 10-1
Metering testing ................................................................................................................. 10-1
Phase current and voltage: .............................................................................................. 10-1
Power, Energy & Power factor: ........................................................................................ 10-2
Protection Testing............................................................................................................... 10-2
Troubleshooting ..................................................................................................................... 10-3
Special Commands................................................................................................................. 10-5
Inhibit Status.......................................................................................................................... 10-6
Motor Stop Cause .................................................................................................................. 10-7
Annexure A Memory Maps
Annexure B Application Notes

Overview ................................................................................................................................. B-1
A] Starter Application ............................................................................................................... B-1
DOL Starter .......................................................................................................................... B-1
RDOL Starter ........................................................................................................................ B-2
STAR/DELTA Starter .............................................................................................................. B-3
B] Non Motor Load Application ................................................................................................ B-5
C] Re-acceleration Application .................................................................................................. B-5
D] 3P-3W, 3P-4W Application................................................................................................... B-7
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E] Two Phase Voltage Inputs (R and Y phase input) Application.................................................. B-8

F] Winding Heating Application ................................................................................................ B-8
G] Analog Output Application .................................................................................................. B-9
Revision Log
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L&T Electrical & Automation Preface
CHAPTER 1
PREFACE
Manual Overview
The MCOMP Instruction Manual provides complete information necessary to
install, operate, and maintain the MCOMP Relay and its accessory
components.
An overview of each section of this manual is as follows:
Preface: Describes the manual organization, Safety & General Information
and conventions & nomenclatures used in this manual.
Introduction: Provides a brief overview of the product and the manual.
Specifications: Lists the Relay specifications.
Installation: Describes mechanical installation and electrical wiring of the
Relay.
Metering and Monitoring: Describes the operation and calculation of each
metering functions.
Protection: Describes the operating characteristics of each protection
element provided in the Relay.
Communication: Describes communication interface and protocols
supported by the Relay.
Settings: Describes the different setting parameters meaning with its use
and how to enter settings into the relay. It also defines the setting sheet
describing all the settings available in the relay.
User Interface: Describes how to configure the Relay through local interface
using MCOMP Suite and the Display.
Testing and Troubleshooting: Describes the common problems
encountered during the Relay testing and various troubleshooting
techniques.
Version
This is revision C release of the manual by Larsen & Toubro Ltd.
MCOMP User Manual

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Preface L&T Electrical & Automation
Purpose of This Manual

This manual intends to help the users of the MCOMP Relay, to operate,
maintain and troubleshoot the device. It may be used by following users:
• Design Engineers
• System Integrators
• Maintenance Engineers
Safety and General Information

This manual uses following safety statements:
Immediate Hazard.
SEVERE personal injury or death WILL result.
DANGER
Hazards or unsafe practices.

SEVERE personal injury or death MAY result.
WARNING
Hazards or unsafe practices.

MINOR personal injury or damage to products or property MAY
result.
CAUTION
IMPORTANT Essential advisory information.
NOTE Additional or explanatory information.
Conventions and Nomenclature

Conventions
In this manual,
• Relay refers to MCOMP Main Unit
• Display Unit refers to MCOMP Display Unit
• CM refers to MCOMP Current Module
MCOMP User Manual

1-2 REV. C
L&T Electrical & Automation Preface
Nomenclatures
Following are the different Nomenclature and their descriptions used in this
Manual.
Table 1-1: Nomenclature and Description
Nomenclatures Descriptions
CAT Category
CBCT Core Balance Current Transformer
CM Current Module
CRC Cyclic Redundancy Check
DCS Distributed Control System
DHCP Dynamic Host Configuration Protocol
DI Digital Input
DIN German Institute for Standardization
DIO Digital Input/Output
DO Digital Output
DOL Direct On Line
DP Decentralized Peripherals
DTE Data Terminal Equipment
EEPROM Electrically Erasable and Programmable Read Only

Memory
EWS Engineering Work Station
FS System Frequency
GSD General Station Description
GMT Greenwich Meridian Time
IEF Set Value for Earth Fault Current
IFLC Full Load Current
IOC Instantaneous Over Current
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Nomenclatures Descriptions
IR Running Current
ISET Set Value for Over load curve
LCS Local Control System
LED Light Emitting Diode
LRC Longitudinal Redundancy Check
LSB Least Significant Bit
MFLA Multiple of Full Load Current
MSB Most Significant Bit
OLED Organic Light Emitting Diode
PTC Positive Temperature Coefficient
PWR/COMM Power/Communication
RDOL Reverse Direct On Line
RMS Root Mean Square
RTD Resistance Temperature Device
RTU Remote Terminal Unit
SCADA Supervisory Control and Data Acquisition
SNTP Simple Network Time Protocol
TCC Trip Curve Characteristics
TCP/IP Transfer Control Protocol/Internet Protocol
TM Thermal Memory
Suggestions for Improving this Manual

For any feedback to improve this manual and its contents, kindly contact our
L&T Representatives at ESE‐CMT@LNTEBG.com.
MCOMP User Manual

1-4 REV. C
L&T Electrical & Automation Introduction
CHAPTER 2
INTRODUCTION
About the Relay
MCOMP is designed as a reliable building block for Motor Control Centres
(MCCs) and a product designed to provide complete motor protection. It
covers conventional & advanced motor protection, metering and
annunciation in MCC feeders into single, easy to configure, compact
communicating module with a optional OLED Display. The MCOMP is used
as a protection controller for Low-voltage Contactor Controlled Motor
Starter Feeders.
Reason for Motor Protection

Electric motors are the major operands of any industry. These motors come
in with a wide variety of ratings, types and applications. Depending on the
criticality of the process or application, the motor protection is selected.
Motor Protection is required for the following reasons:
Varying Input Voltages and Load Currents
• Motor is a rotating equipment and its performance is dependent on the
availability of tolerable levels of input voltages and variable loads. Faults
occur when either of these parameters fluctuates. Therefore, motor
protection controllers are designed to monitor key parameters of the motor
to alert the operator of a condition of outage or damage.
Varying Starting Condition
• The protection controller must be able to differentiate between starting
condition and running condition.
• During starting condition, a motor has starting current of about 550-700
% of its full load current, with a starting time usually ranging from 1 to 10
seconds.
• It should be able to monitor pre-start conditions of the motor to prevent
starting of motor under unfavorable conditions like inadequate thermal
capacity available and voltage unhealthiness.
• It should check the pre-start, starting and running conditions of the motor
completely for safe operation of the motor.
MCOMP as a Numerical Microprocessor Equipped Controller, allows a user
to set parameters of the motor according to the application and process
requirements.
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Introduction L&T Electrical & Automation
Based on the instantaneous measurement of the parameters, MCOMP

monitors different conditions of the motor as shown in Table 2-1.
Table 2-1: Motor Conditions
Condition of Motor Possible Irregularities Action by MCOMP
Under-voltage on the supply Prevents starting of the motor

side. on under-voltage lockout.
Prevents starting of the motor

Not cooled enough for next
until the thermal memory falls
start.
below a certain value.
Pre-start: Before
the motorstarts
Frequent starting until a inhibit period is
(inhibit conditions)
elapsed.
Not reset after Trip
until it is reset.
Any of the Digital Input is
selected as Stop Input, and is
until Stop Input is high.
low.
Exceed set starting time Relay trips the motor due to

Starting: After Excessive Start Time
START input is protection.
given or is sensed
Contactor feedback is not Relay stops the motor due to
till the motor picks
available even after START contactor feedback fault when
up speed
command is given for a one of the DI is configured as
specified amount of time. feedback.
Over-heating of the winding
and insulation (Overload).
Relay indicates an alarm and
Running: Motor Jamming (Locked Rotor). trips the motor if the
runs in a stable irregularity continues for an
manner Current is considerably lower amount of time due to the
than the running current. corresponding protection.
Supply voltage goes low.
Leakage current flows in the
motor (Earth Fault).
Supply frequency is not proper
(under and over-frequency). Relay indicates alarm and trips
Starting and One of the supply phaseis the motorif the irregularity
running disconnected (Phase Loss). continues for set amount of
conditions Number of starts exceeds time (or instantaneous) due to
permitted number within a the corresponding protection.
certain period.
Sequence of the 3-phase supply
ischanged (Phase Reversal).
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2-2 REV. C
Product Overview
The MCOMP facilitates following benefits to users:
• Flexible protection, control and communication options to suit any low
voltage contactor controlled motor starter application.
• Integrated push button and LED indicators reduce external components
and wiring.
• Multiple communication protocols allow affordable integration to larger
and complex Substation monitoring & control systems.
• The Relay comes with its own high accuracy current module eliminating
the three conventional CTs required for each phase. The built in 4-20 mA
Analog Output eliminates the need of transducer for remote metering.
This reduces the overall module size making it more compact and cost
effective.
• Reset push button is available on the Relay and the Display thereby
reducing the need for one DI to be configured as Reset (Auto reset option
is available for thermal overload and under-voltage protection).
• The optional OLED Display is provided with the Relay for display of all
metering, protection and related parameters.
• Conformal coating on the PCB inside the Relay resists the corrosive
environment, hazardous chemicals, dust, etc,. and increases the life &
reliability of the product.
Figure 2-1 : Product overview
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Relay Main unit

This is a self-contained and fully functional unit housing the main processor,
input/output board, current and voltage sensing module and communication
module in a single modular enclosure. The Relay is further provided with
bi/tri color LED indicating lamps. There is also a reset push button available
for local trip reset.
There are three variants of the Relay main unit depending on communication
capability:
1. Modbus RTU
2. Profibus
3. Modbus TCP/IP
Table 2-2 shows the LED status description.
Table 2-2 : LED Status Description
Drive LED’s
Status of the Drive Drive Status Alarm/Pick up Trip
Running RED X OFF
Alarm X AMBER OFF
Pickup X RED OFF
Trip AMBER OFF RED
Inhibit AMBER X X
Ready to Start GREEN X OFF
X – Does not matter.
Status of LED Indication

One LED for Fault:
• Glows Red when the Relay senses Trip condition.
One Tri-color LED for Motor status RUN/STOP/INHIBIT
• Glows Green when the Relay senses the motor is OFF.
• Glows Red when the Relay senses the motor is ON.
• Glows Amber when the Relay senses the motor is in INHIBIT mode.
One Bi-color LED for Alarm/Pickup
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2-4 REV. C
• Glows Amber when Alarm condition is sensed by the Relay.

• Glows Red when Pickup condition is sensed by the Relay.
Reset Button
• Resets the Trip condition of the Relay.
• Resets the Relay to default settings when pressed for 3 seconds and
released.
Current Module (CM)

CM, provided with MCOMP, is used for 3-phase current sensing in motor
starters ranging from 0.375 kW. Requisite connecting cable for connection
of CM to the Relay is supplied along with the CM. Only one CM is required
(up to 45 kW) for metering and protection, reducing the space which is
required for conventional CTs in the module.
There are two different sizes of CM, covering five different current ranges as
shown in Table 2–3.
Table 2-3 : CM Type and Range
CM Type IFLC Range Motor Rating for 415V System
CM - 1 0.6 to 2.0 A 0.375 to 1.125 kW
CM - 2 1.8 to 5.4 A 1 to 3 kW
CM – 3 4.5 to 13.5 A 2.5 to 7.5 kW
CM – 4 12.6 to 37.8 A 7 to 21 kW
CM - 5 36 to 81 A 20 to 45 kW
With external Up to 600 A Up to 333 kW

conventional CT
While selecting CM, it is strictly recommended to match the IFLC of the motor specified by
motormanufacturer with CM IFLC range.
Motor rating in kW specified above is with considering approximate scale factor of 1.8
between motor rating and IFLC.
For IFLC range higher than 81A, conventional CTs are required along with MCOMP CM. CM1
andCM2 is used when secondary of conventional CT is 1 A and 5 A respectively.
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Display unit
The OLED Display is a detachable optional unit provided with the MCOMP
for display of metering, protection and motor-specific parameters. The
Display can additionally be used to configure the Relay. The OLED Display is
also provided with mini-USB front port to enable local parameterization
through laptop using MCOMP Suite provided with the Relay.
DIO Expansion unit

The DIO Expansion unit is detachable optional unit provide with MCOMP for
increasing the count of Digital input and output as per application
requirement. The expansion unit comes in two types as 4DI/2DO module
having 4 digital inputs & 2 digital outputs and 8DI module having 8 digital
inputs. Depending on the requirement of number of DI/DO, suitable
expansion module can be selected. Maximum three expansion modules can
be connected to a single relay main unit.
Getting Started
For understanding the full functionality of the Relay a basic knowledge is
required. It includes powering-up the Relay, setting date & time for recording
of events/trips records.
The steps to be followed are shown below:
1. For powering-up the Relay, check for the power supply requirement
mentioned on the side label: 80-240 V AC/DC or 24 V DC.
2. Check for polarity of power supply as L/+ (Relay terminal 72/Display
terminal 75) and N/- (Relay terminal 71/Display terminal 76) on the Relay/
Display.
3. Once powered on, the motor status LED on the Relay and PWR/COMM
LED on the Display glows.
4. If Display is present in the system, ensure a proper connection is
established between the Relay and the Display. After connection, the
Display shows logo screen followed by metering screen within 3 seconds.
This ensures healthy communication between the Relay and the Display.
5. Set date and time of the Relay from Display Menu (Refer System Settings
in chapter User Interface) or from special commands in MCOMP Suite
(Refer Special Commands in chapter User Interface).
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MCOMP Order Codes
Table 2-4 : Main unit order code
MAIN UNIT Part number selection MCOMP MAIN UNIT PART NUMBER
U P YI R MCOMP_MAIN_UNIT_U_P_YI_R
Auxiliary Voltage U Universal (80 – 230 V AC/DC)

D 24 V DC
Communication R Modbus RTU

T Modbus TCP/IP
P Profibus DP
Digital Input UI Universal (80 – 230 V AC/DC)

Card
YI 230 V AC/DC
ZI 110 V AC/DC
DI 24 V DC
Temperature R RTD Input Port

Input
P PTC Input Port
Table 2-5 : Current Module order code
CURRENT Part number MCOMP CURRNET MODULE PART NUMBER

MODULE selection
C1 H MCOMP_CURRENT_MODULE_C1_H
CM Type C1 CM Type 1 ( Iflc : 0.6 – 2 A)

C2 CM Type 2 ( Iflc : 1.8 – 5.4 A)
C3 CM Type 3 ( Iflc : 4.5 – 13.5 A)
C4 CM Type 4 ( Iflc : 12.6 – 37.8 A)
C5 CM Type 5 ( Iflc : 36 – 81 A)
CM – Main unit H Cable of 0.5 m

Cable
1 Cable of 1 m
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Table 2-6 : Display Unit order code
DISPLAY UNIT Part number selection MCOMP DISPLAY UNIT PART NUMBER
D1 1 MCOMP_DISPLAY_UNIT_D1_1
Auxiliary Voltage D1 Universal (80 – 230 V AC/DC)

D2 24 V DC
Display – Main H Cable of 0.5 m

unit Cable
1 Cable of 1 m
2 Cable of 2 m
Table 2-7 : Expansion Unit order code
EXPANSION UNIT Part number selection MCOMP EXPANSION UNIT PART NUMBER
A YI 1 MCOMP_EXPANSION_UNIT_A_YI_1
Module Type A 4DI/2DO Expansion Unit

B 8DI Expansion Unit
Digital Input UI Universal (80 – 230 V AC/DC)

Card
YI 230 V AC/DC
ZI 110 V AC/DC
DI 24 V DC
Expansion – Main H Cable of 0.5 m

unit cable
1 Cable of 1 m
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2-8 REV. C
Table 2-8 : Accessories order code
ACCESSORIES/ Part number selection MCOMP LOOSE CABLE PART NUMBER

LOOSE CABLES
B MCOMP_LOOSE_CABLE_B
Display – MCOMP A Display – Main unit cable of 0.5 m

Cable
B Display – Main unit cable of 1.0 m
C Display – Main unit cable of 2.0 m
D CM – Main unit cable of 0.5 m
E CM – Main unit cable of 1.0 m
F Expansion – Main unit cable of 0.5 m
G Expansion – Main unit cable of 1.0 m
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L&T Electrical & Automation Specifications
CHAPTER 3
SPECIFICATIONS
General
Table 3-1 : General Specifications
Full Load Current Setting (IFLC)
Setting Range 0.6 - 600 A
Rated Voltage Setting (VL-L)
Setting Range 380 – 800 V
Power Supply
Voltage Range 80-240 VAC/VDC, 24 VDC
Power Consumption < 25 VA
Frequency and Phase Sequence
System Frequency 50/60 Hz
Phase Sequence RYB or RBY
Digital Inputs
Inputs Optically Isolated
Sensing Range 60-240 V AC/DC, 230 V AC/DC, 110 V AC/DC, 24

VDC
Digital Output Contacts
Base unit have all Form C contacts
Expansion unit have all Form A contacts
10 A on 240 V AC
0.6 A on 220 V DC
Rated Current
0.9 A on 110 V DC
10 A on 24 V DC
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Specifications L&T Electrical & Automation
Maximum Breaking Capacity AC 2500 VA
Mechanical Endurance 5000000 no. load operations
Analog Output
Current Output 4 – 20 mA
Accuracy ±5 %
Max. Load 100 Ohms
Isolation 2500 V
Assignable Outputs Voltage, Current, Power, Temperature, Frequency
Communication Ports
Mini-USB 1 on display front
RS485 port 1 for MCOMP suite/display communication
RS 485 port 1 in case of Modbus serial or Profibus

communication
RJ 45 port 1 in case of Modbus TCP/IP communication
Protocol Modbus, Profibus DP, Modbus TCP/IP
Dimensions
Table 3-2 : Dimensions
Component Depth (mm) Width (mm) Height (mm)
Relay 103.95 92 120
Display 35 96 51
CM – 1 67 59.3 55
CM – 2 to CM – 5 109.2 107.8 60
Expansion Unit 102 83 70
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3-2 REV. C
Type Tests
Table 3-3 : Type Tests
Tests Standard Test Level
Cold IEC 60068-2-1 -20oC, 72 Hours
Temperature Cycling IEC 60068-2-14 -20oC to 70oC, 3 hrs, 2

cycles
Vibration IEC 60068-2-6 10 to 150 Hz, 1G
Dry Heat IEC 60068-2-2 -20oC to 70oC, 3hrs
Damp Heat IEC 60068-2-30 55oC, 6 cycles, 24

hrs/cycle, 95% relative
humidity
Shock Resistance IEC 60255-21-2 30G, 18 shocks
Bump 25G, 6000 bumps
Enclosure Protection IP 41 enclosed in a

panel
Dielectric IEC 60255-5:2000(Cl. No 6.1.4) 2kV, 1 min
Impulse IEC 60255-5:2000(Cl. No 6.1.3) 4kV
Voltage Dip and IEC 61000-4-11 Class A

Interruption
Insulation Resistance IEC 60255-5:2000(Cl. No 6.2.2) 500 VDC, 5 sec
Electrostatic Discharge IEC 61000-4-2, edition 1.2, 2001- 8kV air discharge
Immunity 04
6kV contact discharge
Radiated RF Immunity IEC 61000-4-3 Severity Level 3

Field Strength 10 V/m
Fast Transient, Burst IEC 61000-4-4 4kV @ 5kHz

Immunity
Surge Immunity IEC 61000-4-5 4kV line-to-earth
Conducted RF Immunity IEC 61000-4-6 Severity Level 3

Voltage level: 10 Vrms
High Frequency IEC 61000-4-18 1kV, 3 pulses

Disturbance Immunity
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Tests Standard Test Level
Conducted Emission CISPR 22 @ IEC : 2005
Radiated Emission CISPR 22 @ IEC : 2005
Certifications
Table 3-4 : Certifications
Certification
ISO: Relay is designed and manufactured using ISO 9001 certified quality program.
CE: CE Mark‐ Low Voltage Directive, EMC Directive.
PNO: Relay is certified with PNO certificate from Profibus International for Profibus
variant of the Relay.
Environmental Conditions
Table 3-5 : Environmental Conditions
Environmental Conditions
Typical conditions under which the Relay is designed to operate:

‐20 to 70 °C (operating)
Temperature
‐40 to 85 °C (storage)
Supply Voltage Fluctuation ±10 % of nominal voltage
Relative Humidity 5 to 95 %
Relay Elements
Table 3-6 : Relay Elements
Relay Elements
Overload (49)
Setting Range 20 – 100 % IFLC
Thermal Memory Reset Value 5 – 30 %
Locked Rotor (50LR)
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3-4 REV. C
Relay Elements
Trip Delay 0.5 – 30 sec
Phase Reversal (47B)
Setting Range RYB or RBY
Trip Delay Instantaneous
Phase Loss (47A)
Earth Fault (50N or 50 SG)
Type Vector Sum or CBCT
Setting Range 20 – 500 % IFLC or 0.1 - 20A primary
Excessive Start Time
Setting Range 1 – 200 sec
Mode Enable/Disable
Max Number of Starts (66)
Setting Range 15 – 60 min
Permissive Start 1 – 30
Inhibit Period 1 – 120 min
Under Current (37)
Setting Range 30 – 85 % Ir
Trip Delay 1 – 120 sec
Over Current (50P)
Under Voltage (27)
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Relay Elements
Setting Range 20 – 85 % VN
Current Unbalance (46)
Voltage Unbalance (47)
Over Voltage (59)
Under Frequency (81L)
Setting Range 94 – 98 % FS
Over Frequency (81H)
Setting Range 101 – 105 % FS
Temperature
Type : RTD or PTC 1 Pt-100 RTD or 6 PTC in series
Reacceleration (27LV)
Voltage Dip 20 – 90 % VN
Voltage Restoration 65 – 95 % VN
Restart Time 0.2 – 60 sec
Restart Delay 4 – 1200 sec
Communication Failure
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3-6 REV. C
Relay Elements
Setting Range 2 – 10 sec
Trip only in Remote Enable/Disable
Time Delayed Phase Over Current (51P) Stage 1 and Stage 2
Time Constant 0.5 – 600 sec
IEC Curves Inverse, Very Inverse, Extremely Inverse
Time Delayed Neutral Over Current (51N) Stage 1 and Stage 2
Time Constant 0.5 – 600 sec
IEC Curves Inverse, Very Inverse, Extremely Inverse
Metering
Table 3-7 : Metering Specifications
Metering Specifications
Line Currents Measurement Range 0 – 6000A with + 1% from 0.5 times IFLC to 1.5
times IFLC and thereafter + 5% up to 10 times
IFLC
Earth fault current measurement range + 1% or + 50mA whichever is greater
Phase Voltages Measurement Range 0 – 600V with + 1% up to Nominal Voltage and

thereafter + 5%
Line Voltages Measurement Range 0 – 1000V with + 1% up to Nominal Voltage

and thereafter + 5%
System Frequency + 1%
Active, Reactive, Apparent Power + 5%
Active, Reactive, Apparent Energy + 5%
Power Factor + 2%
Thermal Capacity + 2%
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Metering Specifications
Temperature Measurement Range 0° to +180°C in case of RTD, ±3o C
Monitoring
Table 3-8 : Monitoring Specifications
Monitoring Specifications
Records Stores last five event records with date and time stamp.
Stores last five trip records with date and time stamp. Record
gets stored with current, voltage, temperature, frequency values
present at the time of tripping.
Stores last three commands from communication with date and
time stamp.
Stores last four DIO status change records with date and time
Hour Meter Records and stores last operational hours and total operation
hours
Operation Counters Records and stores number of starts, stops and trips of the drive
Starting Curve Records and stores the starting characteristics of the drive
Starting Time Records and stores the start time taken
Starting Current Records the peak current taken during starting of the drive
DIO Status Shows real time status of digital input and output of the relay
The Specifications are subject to change without notice.
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3-8 REV. C
L&T Electrical & Automation Installation
CHAPTER 4
INSTALLATION
Overview
This section provides information about the installation of the Relay and the
various connections attaching to the ports of the Relay, CM, Display and DIO
Expansion Module.
The user must be familiar with all configurations and features in the Relay
before installing, for safe installation and connection.
Mechanical Installation
This section provides description about the Mechanical Installation of the
Relay along with the dimensions and product labels. These dimensions help
in identifying proper installation space for the Relay and its wiring
connections.
Dimensions
The complete relay product package consists of the Relay, CM, Expansion
Module and the Display. The dimensions of all the components are
mentioned below. Figure 4–1 to Figure 4–5 shows the dimensions in
diagrams.
Component Depth (mm) Width (mm) Height (mm)
Relay 103.95 92 120
Display 35 96 51
CM – 1 67 59.3 55
CM – 2 to CM – 5 109.2 107.8 60
Expansion Unit 102 83 70
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Installation L&T Electrical & Automation
Main unit Dimensions
Figure 4-1 : Main unit Dimension
CM 1 Dimensions
Figure 4-2 : CM 1 Dimensions
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4-2 REV. C
CM 2-5 Dimensions
Figure 4-3 : CM 2-5 Dimensions
DIO Expansion Module Dimensions
Figure 4-4 : DIO Expansion Module Dimensions
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REV. C 4-3
Display Dimensions
Figure 4-5 Display Dimensions
Product Identification Label

The product identification label gives information about the product model,
serial number, and revision number. It is located on the side of the units.
Figure 4–6 shows format of the product identification label.
Figure 4-6 : Product Identification Label
Mounting
This section describes the mounting of the Relay main unit, CM, Display, DIO
Expansion Module and other required accessories.
Relay Mounting
The Relay is mounted on DIN Rail provided in the motor starter module.
Figure 4–7 shows the Relay mounting.
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4-4 REV. C
Figure 4-7 : Relay Mounting
Procedure:
1. Before mounting the Relay, ensure that power supply to control panel is
disconnected and the relay is free from all power connections.
2. Pull the DIN Clip.
3. Position the Relay on the DIN Rail properly.
4. Push the DIN Clip to fix the Relay.
5. Follow the reverse procedure for removal of the Relay.
CM Mounting
CM is mounted on the DIN Rail provided in the motor starter module. Figure
4–8 shows the mounting of CM.
Figure 4-8 : CM Mounting
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REV. C 4-5
Procedure:
2. Position the Relay on the DIN Rail properly.
3. Push the DIN Clip to fix the Relay.
4. Follow the reverse procedure for removal of the CM.
Display Mounting
The Display can be mounted in a cut-out on the front door by using
mounting clips provided. The cut out dimension required is (W x H) : 92.5 x
45 mm. Figure 4–9 shows the Display Mounting.
Figure 4-9 : Display Mounting
Procedure:
1. Before installation, ensure that power supply to control panel is
disconnected and the relay is free from all power connections.
2. Place the Display at the respective attaching place on the cut-out of the
control plate.
3. To install the Display use the mounting clips. Place the clip on the slot
provided and push it towards the control plate. Or it can be directly place
to the end of control plate and fit it by just pressing it on Display.
4. Follow the reverse procedure the removal of the Display.
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4-6 REV. C
DIO Expansion Module Installation

The DIO Expansion Module is mounted on DIN Rail provided in the motor
starter module. Figure 4–10 shows the DIO Expansion Module installation.
Figure 4-10 : DIO Expansion Module Mounting
Procedure:
1. Before installation, ensure that power supply to control panel is
disconnected and the DIO Expansion module is free from all power
connections.
3. Position the DIO Expansion Module on the DIN Rail properly.
4. Push the DIN Clip to fix the DIO Expansion Module.
5. Follow the reverse procedure for removal of the DIO Expansion Module.
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REV. C 4-7
Electrical Installation
This section describes about the electrical installation of the Relay main unit,
CM, Display and DIO Expansion module. Figure 4–11 shows the typical relay
wiring diagram.
Figure 1
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4-8 REV. C
Relay Main Unit Wiring

Figure 4-12 shows overview of the Relay Main Unit.
1 5
7
2 4
3A 6
3B
Figure 4-12 : Relay main unit overview
Table 4-2 lists the terminal description for Relay main unit.
Table 4-2 : Relay main unit terminal description
Label Terminal Description
1 3-Phase Reference Voltage Connector (R,Y, B, N)
2 Current Module Connector
3A Expansion Module Connector
3B Display/MCOMP Suite Connector
4 Communication Port (Modbus RTU/Profibus/Modbus TCP/IP)
5 Temperature Input (RTD or PTC) and Analog Output Connector
6 Digital Input Connector
7 Auxiliary Supply Connector
8 Digital Output Connector
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REV. C 4-9
It may be possible that terminals 3A and 3B is present on the Relay as a combined single
terminal. For wiring the relay having such type of terminal, refer MCOMP manual revision B.
3 Phase Voltage Connections

Connection to this particular terminal depends on the application of the
relay. Refer Application Notes for various types of connections as per
application requirement. The typical connection for this terminal in case of
3P-4W system is shown in Figure 4–13.
Figure 4-13 : 3 Phase Voltage Connections
Procedure to wire the voltage connector:

1. Ensure that the Relay is free from all power connections.
2. Check the connector cable for proper operation.
3. Loosen the terminal screws of the connector.
4. Insert the RYBN wires (as per application requirement) in their respective
terminals.
5. Tighten the terminal screws.
6. Anchor the connector by using two connector screws.
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4 - 10 REV. C
Procedure for removal of the voltage connector:

2. Loosen the two connector screws.
3. Detach the connector from the Relay.
3-Phase Current Connections

The connection to the current input port is from the CM. Figure 4–14 shows
the 3-phase current cable connection.
Figure 4-14 : 3 Phase Current Connections
Procedure to wire the current connector:

2. Check the CM cable for proper operation.
3. Press the notch and insert the CM cable connector in the Relay current
connector.
4. Release the notch.
Procedure for removal of the current connector:
2. Press the notch and remove the CM cable connector from the Relay
current connector.
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Configuration Port Connection

The Relay configuration can be done in two ways by using:
1. Display
2. MCOMP Suite
Figure 4–15 shows the configuration port connection with the Display.
Figure 4-15 : Configuration Port Connection
Figure 4–16 shows the configuration port connection using MCOMP Suite.
Figure 4-16 : Configuration Port connection using MCOMP suite
Procedure to wire the connector:

2. Check the Display RS485 connector cable for proper operation.
3. Press the notch and insert the Display RS485 cable connector in the Relay
configuration port.
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4 - 12 REV. C
Procedure for removal of the connector:

2. Press the notch and remove the Display RS485 cable connector from the
Relay configuration port.
RTD/PTC and Analog O/P Connections

Positive Temperature Coefficient (PTC) or RTD input is directly connected to
this port. PT100 is used as a temperature sensing unit. The output of PT100
will act as RTD input in the Relay and the temperature range can be
measured between 0 to 180 °C.
RTD or PTC inputs in the Relay are dependent on the ordering code. For
RTD/PTC input, the wire should get connected at terminal 53/TI1 and 56/TI2.
If no RTD/PTC is connected, the RTD/PTC Alarm and Trip setting must be
disabled.
The analog output ranges from 4-20 mA. It can be mapped to any of the
parameters like 3-Phase Voltage, 3-Phase Current, Frequency, Power, etc,.
This output is given to an analog meter like LCS meter (4–20 mA), DCS for
monitoring, etc,. For analog output the wire should get connected at
terminals 51/AO1 and 54/AO2. Figure 4–17 shows the cable connections.
Figure 4-17 : Temperature and Analog output connections
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REV. C 4 - 13

2. Check the RTD/PTC/Analog connector cable for proper operation.
3. Loosen the terminal screws of the connector.
4. Insert the cables in their respective terminals.
6. Anchor the connector by using two connector screws.
3. Detach the connector from the Relay.
Communication Port Connection

RS485 and RJ45 are available for communication. These ports are used to
communicate with the upper level systems such as EWS/DCS/SCADA on
either Modbus RTU / Profibus / Modbus TCP/IP protocol. Figure 4–18 to
Figure 4–26 show the communication connection with looping diagrams.
RS485 Port Connection for MODBUS RTU
Figure 4-18 : Modbus RS485 connection
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4 - 14 REV. C
RS485 Port Connection for PROFIBUS
Figure 4 -19 : Profibus RS485 port connection
Figure 4-20 : Modbus/Profibus looping connections
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RJ45 Port Connection for MODBUS TCP/IP
Figure 4 – 21 : Modbus TCP/IP RJ 45 port connection

2. Check the communication cable for proper operation.
3. Press the notch and insert the communication cable in the Relay
communication port.
2. Press the notch and remove the cable from the Relay communication port.
Auxiliary Power Supply Connection

Auxiliary power supply is required to power up the Relay. Universal power
supply ranging from 80 to 240 V AC/DC or 24 V DC is used as an auxiliary
supply. Figure 4–22 shows auxiliary supply connection.
Figure 4 – 22 Auxiliary Supply connection
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4 - 16 REV. C
Procedure to wire the auxiliary supply connector:

2. Loosen the terminal screws.
3. Insert the supply wires in their respective terminals. Make sure the power
supply rating of the Relay before inserting the supply wires into it.
5. Anchor the auxiliary supply connector by using two connector screws.
1. Ensure that the Relay is free from all the possible power connections.
3. Remove the auxiliary supply connector from the Relay.
Digital Input Connections

The Relay main unit has six DIs and one common terminal through which it
senses the status of the motor and commands; and works accordingly. Six
isolated digital inputs sense the voltage ranging from 60 V to 240 V AC/DC
or 24 V DC. The six contact inputs can be programmed to any of the input
functions such as Stop, Start, Interlock, Reset, etc,.
For proper sensing of Digital Inputs, the common terminal must be connected to neutral in
case of AC, and to negative (-ve) in case of DC.
Figure 4–23 shows digital input connection.
Figure 4 – 23 : Digital Input connections
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3. Insert the wires in their respective terminals.
5. Anchor the DI connector cable by using two connector screws.
3. Remove the DI connector cable from the Relay.
Digital Output Connections

The Relay main unit has four change-over potential free output contacts.
These DOs have the current carrying capacity of 10 A on 240 V AC. Each
change-over contact has following terminals:
N/O (Normally Open) - It is normally not connected to the common of the
corresponding DO. When a DO is activated, the corresponding N/O contact
is shorted to the common of that DO.
N/C (Normally Closed) - It is normally connected to the common of the
corresponding DO. When a DO is activated, the corresponding N/C contact
becomes open to the common of the corresponding DO.
COM - It is the common terminal available to which NO and NC terminals
are connected alternately according to the activation of the corresponding
output.
These outputs can be programmed to any of the output functions like alarm,
trip, etc,. Figure 4–24 shows digital output connection.
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4 - 18 REV. C
Figure 4 – 24 : Digital Output connections

3. Insert the wires in their respective terminals.
5. Anchor the DO connector by using two connector screws.
1. Make sure that the Relay is free from all the power connections.
3. Detach the DO connector from the Relay.
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Current Module (CM) Wiring

The Relay is provided with its own CM. CM is available in 5 types.
• CM has pass through arrangement, through which the motor supply
wires (R, Y and B) enters (all three wires should enter from same side)
in to the CM before connecting to the motor.
• The connecting wire from CM to the Relay is of two types based on
its length (0.5 m and 1 m).
• In case of sensitive earth fault, CBCT is used. The 3-phase supply to
the motor passes through CBCT which senses the earth fault current
under abnormal conditions. This is used as an input by the Relay to
measure earth fault current. Figure 4–25 shows CM wiring.
• In case where external conventional CTs are required to sense the
current if the motor IFLC is greater than 81 A, the connection will be
as shown in Figure 4–26. Based on the secondary of external CT,
MCOMP current module is selected for the required application.
Figure 4 – 25 : Current Module connections
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4 - 20 REV. C
Figure 4 – 26: External Conventional CT connections
Ensure that all cables (RYB) enter from single side.

The Relay auto detects the CM type.
Ensure power recycle of the Relay after proper connection with the CM.
Display Wiring
The OLED Display is an optional unit provided with the Relay to display
metering, protection and drive specific parameters. Figure 4–27 shows the
Display front and bottom view.
Figure 4 – 27 : Display front and bottom view
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REV. C 4 - 21
1. Configuration Port connection.

Configuration port is provided to communicate with the Relay. Figure 4–
28 shows the configuration port available at bottom side of the Display.
Figure 4 – 28 : Display configuration port connections
2. Auxiliary Supply Connection.

An auxiliary supply is needed to power up the Display, which will get
connected to the port provided at the bottom side of the Display. Figure
4–29 shows the Display auxiliary supply connection.
Figure 4 – 29 : Display auxiliary supply connection
3. Front USB Port Connection.

The OLED Display is provided with a USB port in the front. It enables local
configuration through computer/laptop using MCOMP Suite. Mini USB
cable is required for the connection. Figure 4–34 shows the Display front
port
connection.
Figure 4-30 : Display front USB port connection
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L&T Electrical & Automation Metering and Monitoring
CHAPTER 5
METERING AND MONITORING
Overview
This chapter describes the various parameters available in the Relay for
metering and monitoring. The Relay measures real-time values of Current,
Voltage, Power, Analog Output, Temperature and monitors motor specific
data like Phase Sequence, Motor Status, etc,.
All values measured by the Relay can be accessed using following interfaces:
• Display
• MCOMP Suite
• Communication Port
Metering
Current Based Metering
RMS Line Current
The Relay measures RMS values of line currents (Ir, Iy and Ib) through CM.
Ir: Current flowing through R phase
Iy: Current flowing through Y phase
Ib: Current flowing through B phase
Earth Fault Current
Earth Fault Current is an unbalanced current flowing through the neutral of
the 3-phase system. In case of 3-phase system, under healthy conditions,
Earth Fault current will be zero. It is present only when Earth Fault occurs.
The Relay measures the Earth Fault current in following ways.
Vector Summation
Earth Fault Current is equal to the vector sum of three line current values. It
is calculated using formula:
Ie = Ir + Iy + Ib
Where Ie is Earth Fault Current.
CBCT (Core Balance Current Transformer)

CBCT is used for earth leakage and sensitive Earth Fault conditions. The 3-
phase supply to the motor passes through CBCT which senses the Earth
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Metering and Monitoring L&T Electrical & Automation
Fault current under abnormal conditions. The output of CBCT is used as an

input by the Relay to measure Earth Fault current.
Average RMS Current
The average current is calculated using formula:
Iavg = (Ir + Iy + Ib)/3
Thermal Capacity
The Thermal Capacity is the tolerable capacity that the motor can withstand
under overload condition. It is calculated internally by the Relay as per IEC
60255 curve. To calculate the Thermal Capacity, the Relay uses the IFLC of the
Motor, instantaneous running current and trip class of the Motor.
Current Unbalance
Current unbalance is calculated in percentage as explained in Protection
Chapter under Current Unbalance Protection. It is instantaneously available
for monitoring in MCOMP suite & Display monitoring window.
Load Current
The load current is calculated using the formula:
Iload = ( Running Current/Full load Current)*100 %
Voltage Based Metering

RMS Line Voltage
The Relay measures the RMS value of the line voltage (Vry, Vyb and Vbr).
Vry: Voltage of R phase with respect to Y phase
Vyb: Voltage of Y phase with respect to B phase
Vbr: Voltage of B phase with respect to R phase
RMS Phase Voltage
The Relay measures phase to neutral voltages (Vr, Vy and Vb).
Vr: Voltage of R phase with respect to neutral
Vy: Voltage of Y phase with respect to neutral
Vb: Voltage of B phase with respect to neutral
Average RMS Voltage
Average RMS voltage is calculated using formula:
Vavg = (Vr + Vy + Vb)/3
Frequency
Relay measures the frequency of the 3-phase voltage supplied to the Motor.
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5-2 REV. C
Power and Energy Based Metering

Power
Total Active, Reactive, and Apparent Power are based on the following
factors:
• 3-phase RMS phase voltage Vr, Vy, Vb
• 3-phase RMS line current Ir, Iy, Ib
• Power factor ( )
Active power is also known as real power which gives the RMS value of
power. It is calculated using formula:
Total Active Power (kW) =
Total Reactive Power is calculated using formula:

Total Reactive Power (kVAR) =
Total Apparent Power is calculated using formula:

Total Apparent Power (kVA) =
Energy
The total energy consumed by the load can be calculated using formula:
Total Active Energy (kWh) = Total Active Power X Number of Hours Run
Total Reactive Energy (kVARh) = Total Reactive Power x Number of Hours Run
Total Apparent Energy (kVAh) = Total Apparent Power x Number of Hours Run
Power Factor
Power Factor is the cosine of the angle between the phase currents and
phase voltages. It can also be represented as the absolute value of the ratio
of Active Power to Apparent Power.
Power Factor is calculated using formula:
Power Factor =
Φ is the angular displacement between the phase voltage and phase current.
Power Factor = Active Power / Apparent Power
Figure 5-1 : Power Factor
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REV. C 5-3
Miscellaneous Parameter
Temperature
Relay measures the temperature of the Motor by using RTD or PTC inputs.
RTD measures temperature in terms of degree Celsius, PTC measures
temperature in terms of ohmic values.
Digital Input/Output Status
Relay shows Real time (activated or deactivated) status of Digital
Input/Output.
Monitoring
Motor Specific Data Monitoring
Phase Sequence
Relay measures the phase sequence (Current and Voltage Phase Sequence)
of the 3-phase motor.
Motor Starting Time
Relay measures the actual time taken by the Motor to start. The motor
starting time is measured as time taken by average current to rise from 0 A
to a value above IFLC and drop back below IFLC value. Figure 5–2 illustrates
the starting curve of the motor.
Figure 5-2 : Motor Starting Time
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5-4 REV. C
CM Type
Relay auto detects the type of CM connected to the Main Unit.
Number of Starts
Relay measures the total number of times the motor has started from the
time factory settings of the Relay has been stored.
Number of Stops
Relay measures the total number of times the motor has stopped from the
time factory settings of the Relay has been restored.
Motor Run Hours
Relay measures the number of hours the motor has run from the time it has
last been started.
Total Motor Run Hours
Relay measures the total number of hours the motor has run from the time
the Relay settings have been restored.
Starting Peak Current
It is the maximum current drawn by the motor during the starting time as
shown in Figure 5–2.
Annunciations
Relay indicates healthy/unhealthy status of the motor such as Run, Trip,
Alarm and Inhibit conditions using annunciation LEDs.
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THE PAGE IS LEFT BLANK INTENTIONALLY
MCOMP User Manual

5-6 REV. C
L&T Electrical & Automation Protections
CHAPTER 6
PROTECTIONS
Overview
This section provides a detailed description about the various faults possible
in the motor; their causes and the preventive measures taken by the Relay to
protect the motor. Alarm is an indication which requires immediate
attention. It indicates a need for corrective action to prevent fault
occurrence. It may result into serious implications if not noticed. The alarm-
related parameters can be configured for most of the protection functions.
The Relay responds to an Alarm in following ways:
• The alarm gets activated upon the occurrence of any fault.
• The cause and time for the Alarm/Pickup will be recorded.
• Alarm/Pickup LED glows Amber.
• The Relay counts and records the number of Alarm/Pickup conditions.
The Relay responds to a fault in following ways:
• On the Relay, trip LED glows Red.
• On the Relay, motor status LED glows Amber.
• DO of the Relay used for starter will go LOW.
• DO of the Relay used for tripping will go HIGH.
The Relay stores the data for the cause of fault along with the parameters
such as time of fault, source of fault and corresponding values of Current,
Voltage, Earth Current, Temperature, Power Factor and Frequency. The Relay
keeps a count for the number of faults occurred and stores five events & five
trip records which can be viewed by the user at any point of time.
The Relay clears the alarm/pickup whenever the measured value drops below
the Alarm/Pickup Reset threshold.
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REV. C 6-1
Protections L&T Electrical & Automation
Figure 6–1 describes a typical motor protection function. This diagram is

expressed in terms of a measuring parameter.
Figure 6-1 Motor Protection Function
Where,
X: Measuring Parameter
Xa: Alarm threshold value
Xp: Trip set value
Pickup Set: A setting limit for the monitored parameter that triggers Pickup
of a protection function. Pickup set is calculated using formula:
Pickup Set = Pickup Set in % of corresponding parameter
= (Pickup Set in %) X (Parameter Value)/100
Example: For Locked Rotor protection, the corresponding parameter is IFLC. If
IFLC value is 10 A, then the corresponding parameter value will be 10 A, for
Pickup Set of 150 %:
Pickup Set (IOC) = (150 x 10) / 100
Pickup Reset: A setting limit for the monitored parameter that resets
(removes) the Pickup condition when the corresponding monitored
parameter resumes to a safe value, else the Pickup condition persists. Pickup
Reset is calculated using formula:
Pickup Reset = Pickup Reset in % of corresponding parameter
= (Pickup Reset in %) X (Parameter Value)/100
Pickup Reset = Pickup Set - Hysteresis Setting
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6-2 REV. C
Example: For Locked Rotor protection, the corresponding parameter is IOC. If

IOC value is 15 A, then the corresponding parameter value will be 15 A, for
Pickup Reset of 95 %:
Pickup Reset (IOC) = (150 x 10) / 100 = 14.25 A
Alarm Set: A limit in % for the monitored parameter that triggers a
protection function alarm. Alarm Set value is calculated using formula:
Alarm Set = Alarm Set in % of corresponding parameter
= (Alarm Set in %) X (Parameter Value)/100
IOC value is 15 A, then the corresponding parameter value will be 15 A, for
Alarm set of 90 %:
Pickup Set (IOC) = (90 x 15) / 100 = 13.5
Alarm Reset: A limit that resets the alarm condition when the corresponding
monitored parameter resumes to a safe value, else the alarm condition
persists. Alarm Reset value is calculated using formula:
Alarm Reset = Alarm Reset in % of corresponding parameter
= (Alarm Reset in %) X (Parameter Value)/100
IOC value is 15 A, then the corresponding parameter value will be 15 A. So,
for Alarm Reset of 85 %:
Alarm Reset (IOC) = (85 x 15) / 100 = 12.75 A
Trip Delay: A time limit after which the Relay issues Trip command from the
time of Pickup, if condition persists.
Trip Curve Characteristic (TCC): The Relay includes a definite trip
characteristic for all protection functions as shown in Figure 6–2, (except the
Thermal Overload function, as it has inverse trip curve characteristic shown in
Figure 6–3).
Definite TCC: The duration of the fault delay remains constant irrespective
of the changes in the value of the measured quantity (current), as described
in the Figure 6–2.
Inverse TCC: The duration of the time delay varies inversely with the value of
the measured quantity. The possibility of damage increases along with the
measured quantity and thus the time delay decreases.
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REV. C 6-3
Figure 6-2 Definite TCC
Figure 6-3 Inverse TCC
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6-4 REV. C
Factory default setting is class 10 for Overload protection.
Reset modes: Reset mode allows the user to select a desirable mode to reset
the Relay after trip. The available modes are:
• Local: Reset from MCOMP Suite or Display
• Remote: Reset through Digital Input
• Communication: Reset through Modbus RTU, Profibus or Modbus
TCP/IP
• Auto: Automatically reset once fault is cleared
Different reset modes can be independently selected for each protection
.
Auto Reset is available only for Thermal Overload and under voltage Protections.
Protection function is classified on the basis of following parameters.

• Thermal
• Current
• Voltage
• Frequency
• Miscellaneous
Thermal Protection
The fundamental protective function of the Relay is Thermal Protection.
Thermal Capacity of the motor is the tolerable capacity that the motor can
withstand under overload condition. In normal condition, the motor
temperature will eventually stabilize at some steady state temperature
(within the limit) due to flow of steady current. Under transient and overload
conditions the Thermal Capacity of the motor rises, but within the
corresponding limits. When the overload persists for a considerable amount
of time, the motor temperature and thermal capacity will rise. A trip occurs
when the thermal capacity used by the motor reaches its 100 %.The
Thermal Capacity of motor is calculated by measuring the power circuit
currents.
Majority of the motor failures are due to overheating. There are many
reasons for increase in the temperature and Thermal Capacity of the motor.
Fault occurs mainly due to overload, operation on unbalanced condition,
poor ventilation, single phasing, short circuits, Earth Fault etc,.
Overheating of the motor damages the windings hence decrease the
efficiency and life of the motor.
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REV. C 6-5
Overload (49)
Overload is a condition where current higher than the rated value flows to
the motor resulting in excessive heating of the motor. Rapid motor heating
occurs during the overload, acceleration time, and stall condition. The Relay
gives the Overload Protection based on calculated Thermal Memory (TM) and
gives Trip command when thermal capacity reaches its 100 %.The overload
curve controls the rate of increase of the thermal capacity used whenever
the equivalent motor heating current is greater than current set point. The
Thermal Memory is directly proportional to ISET value, which is the overload
current setting.
The Relay detects Overload condition and gives:
• an Alarm when Thermal Memory reaches above the Alarm Set value.
• Trip when Thermal Memory reaches 100%.
Pause Time Delay: Pause Time Delay is a configurable time after which the
thermal memory will be reset to zero when the Relay trips due to Overload
Protection. It is effective only when pause time setting is enabled.
Thermal Memory Reset Value: It is the value of Thermal Memory at which
the trip condition due to overload is reset when the Thermal Memory falls
below the Thermal Memory Reset Value. This setting is effective only when
auto reset functionality in case of thermal overload is enabled.
Thermal Inhibit Setting: It is the setting for which the Relay will continue to
be in inhibit mode if Thermal Memory does not falls below set Thermal
inhibit setting value. In inhibit mode, the relay will not detect any auto-start
from current or will not allow to the start the motor in case start command is
given. This setting is available for editing only through Admin mode of
MCOMP suite.
Alarm Response for this protection can be separately enabled or disabled.
Table 6–1 lists the overload protection settings available in the Relay.
Table 6-1 : Overload Protection Settings
Parameter Setting Range Step Increase Factory Setting
ISET 20 – 100 % of IFLC 5 % of IFLC 100 % of IFLC
Pickup Reset As per Hysteresis band 95
Alarm Set 80 – 100 % of TM 5 % of TM 95%
Alarm Reset As per Hysteresis band
Thermal Memory Reset 5 – 30 % 5% 20 %

Value
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6-6 REV. C
Thermal Inhibit Setting 30 – 95 % 1% 33 %
Alarm Enable or Disable Enable
Pause Setting On or Off Off
Pause Time Delay 1 – 1200 sec 1 sec
Reset Modes Local, Remote, Communication, Auto Local
The Relay thermal model follows IEC 60255 standard model. Trip time is
calculated using formula:
Where,
tp: Trip time
Ir : Rated current (ISET)
τ: Time constant
k: Constant
Ip: Current just before the overload current
I: Actual running current
The tripping time depends on the trip class set in the Relay (class 5 to class
40), which defines time duration the Relay will take to trip, as shown in
Figure 6–3, and numerically represented by Table 6–2.
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REV. C 6-7
Table 6-2 : Trip Delay as per Trip Class
Trip Class (as per 60947-4 Standard)

Multiple
of ISET
5 10 15 20 25 30 35 40
1.151 851.68 1703.54 2555.4 3407.26 4259.12 5110.98 5962.84 6814.7
1.2 335.82 671.68 1007.56 1343.44 1679.32 2015.2 2351.08 2686.96
1.25 251.04 502.14 753.24 1007.34 1255.42 1506.52 1757.62 2008.72
1.3 204.46 408.96 613.46 817.96 1022.46 1226.96 1431.46 1635.96
1.4 150.52 301.04 451.58 602.12 752.66 903.2 1053.74 1204.28
1.5 118.76 237.54 356.32 475.1 593.88 712.64 831.42 950.2
1.6 97.42 194.84 292.28 389.7 487.14 584.56 682 779.42
1.7 81.98 163.98 245.98 327.98 409.98 491.98 573.98 655.95
1.8 70.3 140.6 210.92 281.22 351.52 421.84 492.14 562.44
1.9 61.14 122.3 183.46 244.6 305.76 366.9 428.06 489.2
2.0 53.8 107.6 161.4 215.2 269 322.8 376.6 430.42
2.25 40.58 81.16 121.74 162.32 202.9 243.48 284.08 324.66
2.5 31.86 63.74 95.5 127.46 159.34 191.2 223.06 254.94
2.75 25.76 51.54 77.3 103.06 128.82 154.58 180.36 206.12
3.0 21.3 42.6 63.92 85.22 106.52 127.82 149.12 170.42
3.25 17.94 35.86 53.8 71.72 89.66 107.58 125.5 143.44
3.5 15.32 30.64 45.94 61.62 76.56 91.88 107.2 122.5
3.75 13.24 26.48 39.72 52.96 66.2 79.44 92.68 105.9
4.0 11.58 23.14 34.7 46.26 57.82 69.38 80.96 92.52
4.25 10.2 20.4 30.58 40.78 50.96 61.16 71.34 81.54
4.5 9.06 18.12 27.16 36.22 45.26 54.32 63.38 72.42
4.75 8.1 16.2 24.3 32.4 40.48 48.58 56.68 64.78
5.0 7.3 14.58 21.86 29.14 36.44 43.72 51 58.28
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6-8 REV. C
Trip Class (as per 60947-4 Standard)

Multiple
of ISET
5 10 15 20 25 30 35 40
5.25 6.6 13.18 19.78 26.38 32.96 39.56 46.14 52.74
5.5 6 12 17.98 23.98 29.96 35.92 41.96 47.94
5.75 5.48 10.96 16.42 21.9 27.36 32.84 38.3 43.78
6.0 5.02 10.04 15.06 20.08 25.1 30.1 35.12 40.14
6.25 4.62 9.24 13.86 18.48 23.1 27.7 32.32 36.94
6.5 4.28 8.54 12.8 17.06 21.32 25.58 29.84 34.1
6.75 3.96 7.9 11.86 15.8 19.74 23.7 27.64 31.6
7.0 3.68 7.34 11.02 14.68 18.34 22.02 25.68 29.34
7.25 3.42 6.84 10.26 13.68 17.08 20.5 23.92 27.34
7.5 3.2 6.38 9.58 12.76 15.96 19.14 22.34 25.52
7.75 3 5.98 8.96 11.94 14.94 17.92 20.9 23.88
8.0 2.8 5.6 8.4 11.2 14 16.8 19.6 22.4
8.25 2.64 5.26 7.9 10.52 13.16 15.78 18.42 21.04
8.5 2.48 4.96 7.44 9.92 12.38 14.86 17.34 19.82
8.75 2.34 4.68 7.02 9.36 11.68 14.02 16.36 18.7
9.0 2.22 4.42 6.62 8.84 11.04 13.24 15.46 17.66
9.25 2.1 4.18 6.28 8.36 10.44 12.54 14.62 16.72
9.5 1.98 3.96 5.94 7.92 9.9 11.88 13.86 15.84
9.75 1.88 3.76 5.64 7.52 9.4 11.28 13.16 15.04
10.0 1.8 3.58 5.36 7.14 8.94 10.72 12.5 14.28
10.25 1.7 3.4 5.1 6.8 8.5 10.2 11.9 13.6
Thermal Overload protection is always enabled cannot be disabled in case of motor feeder.
At any given time, if Thermal Memory reaches 100 %, the relay issues a trip command.
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REV. C 6-9
Current Based Protection

Over current Protection (50P)
Over current fault is a condition where the current through the conductor
(power circuit) exceeds its preset value. This fault is usually caused due to
short circuit, load increase, improper connection, or ground fault.
The Relay detects Overcurrent condition and gives:
• an Alarm when current in any of the 3-phases reaches above the
Alarm Set value.
• Pickup when current in any of the 3-phases reaches above the pickup
value and if the Pickup condition persists it trips after the Trip delay.
Table 6–3 lists the Over current Protection settings available in the Relay.
Table 6-3 : Overcurrent Protection Settings
Pickup Set 50 – 1000 % of IFLC 50 % 100 %
Pickup Reset As per Hysteresis band 95
Alarm Set 90% of pickup set 90 %
Alarm Reset As per Hysteresis band 85
Trip Delay 0.1 – 10 sec 0.1 sec 0.1 sec
Alarm Enable or Disable Disable
Trip Enable or Disable Disable

Reset Modes :
Enable or Disable Disable
Local, Remote,
Communication
At Starting time of the motor Overcurrent is disabled.

Trip and Alarm Responses for Overcurrent can be separately configured through MCOMP
suite or Display
Under current Protection (37)

Under current fault is a condition where the current through the conductor
(power circuit) reaches below its rated minimum value. Under current
condition is observed mainly during No-load. Table 6–4 lists the
Undercurrent Protection settings available in the Relay.
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6 - 10 REV. C
The Relay detects Undercurrent condition and gives:

• an Alarm when current in any of the 3-phases goes below the Alarm
set value.
• Pickup when current in any of the 3-phases reaches below the pickup
Table 6-4 : Undercurrent Protection Settings
Pickup Set 30 – 85 % of IR 5% 50 %
Pickup Reset As per Hysteresis band
Alarm Set 110% of pickup set 110 %
Trip Delay 1 – 120 sec 1 sec 10 sec
Trip Enable or Disable Enable

Reset Modes :
Local, Remote,
Communication
At Starting time of the motor Undercurrent protection is disabled.

suite or Display.
Under current Protection will be inactive for current less than 10 % of the set full load
current.
Current unbalance Protection (46)

Current unbalance is a condition where the current in the 3-Phases differs in
magnitude, phase, or both. Current unbalance is usually caused due to load
unbalance or improper motor windings. Large motors can sustain minor
current unbalance in the circuit, but small motors cannot.
Current unbalance in the 3-phase circuits induces negative sequence current,
which generates negative torque causing the motor to heat up. Negative
sequence current affects the rotor by increasing the copper losses and
overheating. Current unbalance also causes pulsating magnetic field in the
stator which results in uneven force at the bearings thereby damaging the
MCOMP User Manual

REV. C 6 - 11
motor. Hence it decreases the efficiency and life of the motor. Table 6–5 lists
the Current unbalance Protection settings available in the Relay.
The Relay detects Current unbalance condition and gives:
• an Alarm when unbalance of 3-phase currents goes above the Alarm
set value.
• Pickup when unbalance of 3-phase current reaches above the pickup
Current unbalance is calculated using formula:

1. When Imax > 80 % IFLC: It is unbalanced if
(Imax – Imin) / Imax > Unbalance Set Value
2. When Imax < 80 % IFLC: It is unbalanced if
(Imax – Imin) / IFLC > Unbalance Set Value
Where,
Imax: Maximum current of the 3-phases current
Imin: Minimum current of the 3-phases current
IFLC: Full load current
Table 6-5 : Current Unbalance Protection Settings
Pickup Set 5 – 100 % 5% 50 %
Alarm Set 85 – 100 % of pickup 5% 90 %

set
Trip Delay 1 – 30 sec 1 sec 1 sec

Reset Modes :
Local, Remote,
Communication
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6 - 12 REV. C
suite or Display.
Current Unbalance Protection will be inactive for current less than 10 % of the set full load
current.
Earth Fault Protection (50N or 50SG)

Earth current calculation is done in two ways in the Relay.
1. Vector Summation
Earth Fault current is equal to the vector sum of the three line current values.
It is calculated using formula:
Ie = Ir + Iy + Ib
Where,
Ie : Earth Fault current
Ir : Current flowing through R phase
Iy: Current flowing through Y phase
Ib: Current flowing through B phase
2. CBCT (Core Balance Current Transformer)

CBCT is used for earth leakage and sensitive Earth Fault conditions. The 3-
phases supply to the motor and neutral if present passes through the CBCT
which senses the Earth Fault current under abnormal conditions. The output
of CBCT is used as an input by the Relay to measure Earth Fault current.
The Relay detects the Earth Fault condition and gives:
• an Alarm when earth current reaches above the Alarm Set value.
• Pickup when earth current reaches above the pickup value and if the
Pickup condition persists it trips after the Trip delay.
Table 6–6 lists the Earth Fault Protection settings available in the Relay.
Table 6-6 : Earth Fault Protection Settings
Parameter Setting range Step Increase Factory Settings
Earth Fault Type Vector Sum or CBCT Vector Sum
Pickup Set (VS) 20 – 500 % of IFLC 5% 25 %
Pickup Reset (VS) As per Hysteresis Band
Alarm Set (VS) 90 % of IEF 90 %
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REV. C 6 - 13
Alarm Reset (VS) As per Hysteresis Band
Trip Delay (VS) 0.1 – 60 sec 1 sec 5 sec
Pickup Set (CBCT) 0.05 – 20 A 0.05 and then 0.1 1A

from 0.1 A
Pickup Reset (CBCT) As per Hysteresis Band
Alarm Set (CBCT) 0.1 – pickup set 0.1
Alarm Reset (CBCT) As per Hysteresis Band
Trip Delay Run 0 – 60 sec 0.1 sec 5 sec

(CBCT)
Trip Delay Start 0 – 25 sec 0.1 sec 5 sec

(CBCT)
Alarm Delay Start 0 – 60 sec 1 sec 1 sec

(CBCT)
Alarm Delay Run 0 – 60 sec 1 sec 1 sec

(CBCT)
Reset Mode : Enable or Disable Disable

Local ,Remote,
Communication
suite or Display.
In case of Vector Summation (VS), settings will be in % of IFLC and in case of CBCT, Settings
will be in absolute amperes.
Locked Rotor Protection (50LR)

Locked rotor condition can arise during motor starting time or in motor
running condition. Stalling in starting time is taken care by separate Excessive
start time protection. Load jam in motor running condition is taken care by
Locked rotor (50LR) protection available in the Relay.
Locked Rotor current: The current drawn by the motor, when the rotor is
locked under full voltage condition. Rotor stalling is mainly due to improper
connection between the shaft and rotor, over load etc,.
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6 - 14 REV. C
In Locked Rotor condition, the rotor gets locked due to presence of the
excessive load. As a result, the motor draws higher current to drive the
excessive load. The high current flow in the motor heats up the rotor quickly
due to skin effect.
The Relay detects jamming of the motor after starting time and gives:
• an Alarm when current in any of the 3-phases reaches above the
Alarm Set value.
• Pickup when current in any of the 3-phases reaches above the pickup
Table 6–7 lists the Locked Rotor Protection settings available in the Relay.
Table 6-7 : Locked Rotor Protection Settings
Pickup Set 150 – 1000 % of IFLC 50 % 400 %
Alarm Set 90 % of pickup set 90 %
Trip Delay 0.5 – 30 sec 0.1 sec 5 sec

Reset Modes :
Local, Remote,
Communication
At Starting time of the motor Locked rotor protection is disabled.

suite or Display
IDMT Overcurrent (51P/51N)

This protection functions when the AC input current exceeds a
predetermined value, and in which the input current & operating time are
inversely related to a substantial portion of the performance range. The time
to trip is derived from standard Time Inverse Curves. Two stages of IDMT
over current settings are available, which can be enabled individually or all at
once, depending on the requirement. Available Curve types are IEC curves
as: Inverse, Very Inverse and Extremely Inverse.
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REV. C 6 - 15
The working function remains the same for IDMT Phase Over current Stage 1, IDMT Phase Over
current Stage 2, IDMT Neutral Over current Stage 1, IDMT Neutral Over current Stage 2.
Trip and Alarm Responses for Overcurrent can be separately configured through MCOMP suite or
Display
Table 6-8 enlists constant values for IEC curves for dependent time operating
characteristics.
Table 6-8 : IDMT formula
Curve Type Operating Time Equation t=
k α
Inverse 0.14 0.02
Very Inverse 13.5 1
Extremely Inverse 80 2
Where,
t: Theoretical operate time in seconds
k, α: Constants characterizing the selected curve
I: Measured value of the characteristic quantity
I Pickup : Setting value
TMS: Time Multiplier Setting, Time Constant
The constants, k have a unit of seconds, and αα has no dimension. Table 6-9 enlists
the IDMT Over current settings available in the Relay.
Table 6-9 : IDMT Overcurrent Protection Settings
Parameter Setting range Step Factory Settings

increase
Pickup Set 20 to 1000 % IFLC 5% 100%
Pickup Reset As per hysteresis band -
Alarm Set 90% of pickup - 90%
Alarm Reset As per hysteresis band -
Time Constant 0.5 to 600 seconds 0.1 seconds 5
IEC Curve Type Inverse, Very Inverse, - Inverse
Extremely Inverse
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6 - 16 REV. C

increase
Alarm Enable or Disable - Disable
Trip Enable or Disable - Disable
Reset Modes Enable or Disable - Disable
Local, Remote,
Communication
Phase Loss Protection (47A)

Phase Loss Protection is also known as single phase protection. Phase Loss is
a condition in the 3-phase power circuit where one phase of the supply is
not available to the motor terminals.
Phase Loss is usually due to internal causes like improper connections in the
circuit, blowing of one of the fuses, failure in switch gear contacts and
external causes like line breakages, etc,.
Due to loss of a single phase, the other two normal (healthy) phases have to
draw more current than the rated one to compensate the power. This
increases the stator current, consequently increasing the heat generated in
the windings. This leads to insulation failure which can cause further damage
to the motor.
The Relay detects Phase Loss condition and gives:
• Pickup when one of phase current falls below 10 % of rated current
(IFLC) and if the Pickup condition persists it trips after the Trip delay.
Table 6–10 lists the Phase Loss Protection settings available in the Relay.
Table 6-10 : Phase loss Protection Settings
Parameter Setting range Step increase Factory Settings

Trip Delay 0.1 to 30 sec 0.1 sec 1 sec
Mode Enable or Disable - Disable
Local, Remote,
Communication, Auto
When phase currents for all the 3-phases falls simultaneously below 10% of set full load
current, the Relay will not detect this condition as Phase loss.
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REV. C 6 - 17
Voltage Based Protection

Over voltage Protection (59)
Over voltage is a condition where voltage in the power circuit rises above its
preset value. Over voltage occurs usually due to internal causes like switching
surges, insulation failure, arcing ground and Phase Loss.
The Relay detects the Over voltage condition and gives:
• an Alarm when voltage of any of the 3-phases reaches above the
Alarm set value.
• Pickup when voltage of any of the 3-phases reaches above the pickup
Table 6–11 lists the Over voltage Protection settings available in the Relay.
Table 6-11 : Overvoltage Protection Settings

increase
Pickup Set 101 to 130 % of VN 5% 120%
Local, Remote,
Communication
Under voltage Protection (27)

Under voltage is a condition where the voltage in the power circuit decreases
below 90 percent of its normal voltage. Usually Under voltage occurs during
the heavy electrical demand (during peak hours).
Under voltage fault heats up the motor, it leads to winding insulation failure,
this fails the motor permanently.
The Relay detects the Under voltage condition and gives:
• an Alarm when any of the 3-phase voltages reaches below the Alarm
set value.
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6 - 18 REV. C
• Pickup when any of the 3-phases voltage reaches below the pickup
Table 6–12 lists the Undervoltage Protection settings available in the Relay.
Table 6-12 : Under voltage Protection Settings

Alarm Set 110 % of pickup - 110%
Alarm Enable or Disable - Enable
Trip Enable or Disable - Enable
Local, Remote,
Communication, Auto
At Starting time of the motor, under voltage protection is disabled.

Under voltage protection will be inactive for voltage less than 10% of nominal voltage.
Trip and Alarm Responses for Under Voltage can be separately configured through MCOMP
suite or Display.
Voltage unbalance Protection (47)

Voltage unbalance is a condition where the voltage in the 3-phases power
circuit differs in magnitude or phase, or both. Voltage unbalance would not
affect the motor greatly. Voltage unbalance condition occurs because of
variation in the loads, unbalanced incoming supply, due to Earth Faults etc,.
Voltage unbalance leads to unbalanced current. The effects of unbalanced
current are explained under Current unbalance Protection.
The Relay detects Voltage unbalance condition and gives:
• an Alarm when unbalance of 3-phase voltages goes above the Alarm
set value.
• Pickup when unbalance of 3-phase voltage goes above the pickup
Unbalance in 3-phases voltage is calculated using formula:
[ (Vmax – Vmin) /Vavg ] * 100 > Unbalance Set Value
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Vmax: Maximum voltage of the 3-phases

Vmin : Minimum voltage of the 3-phases
Vavg : Average Voltage of the 3-phases
Table 6–13 lists the Voltage unbalance Protection setting available in the
Relay.
Table 6-13 : Voltage Unbalance Protection Settings

Local, Remote,
Communication
At Starting time of the motor Locked rotor protection is disabled.

suite or Display
Phase reversal Protection (47B)

In 3-phase motors, the direction of motor is generally fixed according to the
application. Motor will run in reverse direction due to phase reversal. This
condition is undesirable and leads to severe damage.
Reversal of phases is mainly caused due to power interruptions in the circuit.
When motor receives power after frequent power interruption, there are
chances of reversal of phases. It may also occur when motors are
disconnected for maintenance.
The Relay detects Phase reversal condition of 3-phase voltages (if voltage
connect is enabled) or current (if voltage connect is disabled) and gives:
• Pickup and trips instantaneously when the phase sequence of the
motor supply is different from the proper set sequence.
Table 6–14 lists the Phase reversal Protection settings available in the Relay.
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6 - 20 REV. C
Table 6-14 : Phase Reversal Protection Settings

Phase Sequence RYB or RBY - RYB
Mode Enable or Disable - Enable
Local, Remote,
Communication
Frequency Based Protection

Under frequency Protection (81L)
The Relay detects Under frequency condition and gives:
an Alarm when the frequency reaches below the Alarm set value.
Pickup when the frequency reaches below the pickup value and if the Pickup
condition persists it trips after the Trip delay.
Table 6–15 lists Under frequency Protection settings available in the Relay.
Table 6-15 : Under Frequency Protection Settings

Pickup Set 94 to 98 % of FS 1% 94%
Trip Delay 1 - 30 sec 1 sec 5 sec
Local, Remote,
Communication
This protection will be inactive if frequency is less than 10% of rated frequency.
Trip and Alarm Responses for Under Frequency can be separately configured through
MCOMP suite or Display
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Over frequency Protection (81H)

The Relay detects Over frequency condition and gives:
• an Alarm when the frequency reaches above the Alarm set value.
• Pickup when the frequency reaches above the pickup value and if the
Pickup condition persists it trips after the Trip delay.
Table 6–16 lists Over frequency Protection settings available in the Relay.
Table 6-16 : Over Frequency Protection Settings

Pickup Set 101 to 105 % of FS 1% 101%
Local, Remote,
Communication
This protection will be inactive if frequency is less than 10% of rated frequency.
Trip and Alarm Responses for Over Frequency can be separately configured through
MCOMP suite or Display
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Advanced Features
Re-acceleration (27LV)
Re-acceleration is a method where the Relay restarts the motor automatically
without user intervention for momentary voltage dips.
There are two cases in Re-acceleration:
1. Motor Re-acceleration function:
Voltage restores within 200 ms from the last voltage dip or no-
voltage condition: If there is a sudden voltage dip in the power source for
a duration of less than 200 ms then the motor should continue to run
without any interruption. The output contact of the Relay holds the contacts
for 200 ms. The motor will continue to run when voltage restores within 200
ms from the last voltage dip or no-voltage condition.
2. Motor Re-start function:
Voltage restores after 200 ms from last voltage dip or no-voltage
condition:
If the voltage dip persists for more than 200 ms, then the motor will stop. In
this case, if voltage is restored within the restart time, then voltage will be
validated for restart delay time. If the restored voltage persists for the set
restart delay, then the motor will restart. However, if the motor is tripped
due to UV fault during voltage dip condition, then after healthy restoration
of voltage, the trip will be reset and the motor will be started. Table 6–17
lists the Re-acceleration Protection settings available in the Relay.
Table 6-17 : Re-acceleration Protection Settings

Voltage Dip 20 to 90 % of VN 5% 65%
Voltage Restoration 60 to 95 % of VN 5% 90%
Restart Time 0.2 to 60 sec 0.1 sec 5 sec
Restart Delay 4 to 1200 sec 1 sec 10 sec
Aux and Motor Supply Same and Separate - Separate
Motor must be in running condition before voltage dip/no-voltage condition occurs.

Presence of any maintained stop command at the time of restart command from the Relay
will inhibit starting of the motor.
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Figure 6–4 shows the Re-acceleration flow chart with detailed working
procedure of the Relay.
Figure 6-4 : Re-acceleration flow chart
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6 - 24 REV. C
Temperature Protection
Increase in temperature of the motor is caused mainly due to over current,
locked rotor, single phasing etc,. Increase in temperature beyond the limit
can cause insulation failure resulting in permanent breakdown of motor.
Temperature Protection is provided in the Relay through RTD or Thermistor
(PTC) input. These sensors are placed on the windings of the motor where
the temperature needs to be measured. A single RTD measures the
temperature in terms of degree Celsius. In case of PTC, relay measures the
temperature in terms of Ohmic value. Table 6–18 lists the temperature
protection settings available in the Relay.
The Relay detects high temperature condition and gives:
• an Alarm when the temperature reaches above the Alarm Set value.
• Pickup when the temperature reaches above the pickup value and if
the Pickup condition persists it trips after the Trip delay.
Table 6-18 : Temperature Protection Settings
Sensor Type RTD or PTC RTD
Pickup Set (RTD) 25 – 180 oC 1 100
Pickup Reset (RTD) Pickup Set – 5oC 95
Alarm Set (RTD) Pickup Reset – 5oC 90
Alarm Reset (RTD) Alarm Set – 5oC 85
Trip Delay (RTD) 5 – 250 sec 1 sec 100 sec
Response Resistance (PTC) 2700 – 4000 Ω 50 Ω 3600
Reset Resistance (PTC) 1600 – 2300 Ω 50 Ω 1600
Trip Delay (PTC) 0.1 – 60 sec 0.1 sec 0.1 sec
Alarm Enable or Disable
Trip Enable or Disable

Reset Modes :
Local, Remote,
Communication
Thermal Trip and Alarm response for Temperature protection can be separately configured
through MCOMP suite or Display
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RTD type which can be connected to the relay should PT-100. The relay can
measure the resistance from 95 to 175 ohm in case of RTD connection
which is equivalently shown in MCOMP display for metering from 0 to
180oC. Any resistance greater 175 ohm seen by the relay will be shown as 0
ohm in temperature metering. In case of Thermistor input, any PTC can be
connected to the relay. Maximum of 6 PTC can be connected in series and
given as an input to the relay.
PTC Resistance
Open Circuit Trip

10000
Response
Resistance
Response
Resistance Open Circuit
Trip Alarm/Pickup
Reset Clear
Resistance Response
Alarm/Pickup
Clear
Short Circuit Trip
40
20
Short Circuit Trip
Time
Figure 6-5 : PTC protection working Philosophy
In case of PTC, if measured resistance goes above 10KΩ, relay will issue a
trip command and trip cause will be PTC OPEN CIRCUIT. The alarm/pickup
value will be reset if the PTC resistance goes below set value of Reset
Resistance. If PTC resistance goes above set value of RESPONSE RESISTANCE
then the relay will issue a trip command and trip cause will be PTC
RESPONSE RESISTANCE. The alarm/pickup value will be reset if the PTC
resistance goes below set value of Reset Resistance. If PTC resistance goes
below Short circuit Trip Resistance (20Ω) then the relay will issue a trip
command and trip cause will be PTC SHORT CIRCUIT. The alarm/pickup
value will be reset if the PTC resistance goes above Short circuit Reset
Resistance (40Ω). Table 6-19 shows the PTC Input Specifications supported
by the relay.
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6 - 26 REV. C
Table 6-19 : PTC Thermistor Input Specifications
Parameter Value
Response Resistance 2700 – 4000 Ω
Reset Resistance 1600 – 2300 Ω
Short Circuit Trip Resistance < 20 Ω
Short Circuit Reset Resistance > 40 Ω
PTC Open circuit resistance > 10000 Ω
Maximum voltage at PTC terminals Less than 7.5 V

(R ptc = 4 K)
Maximum voltage at PTC terminals 30 V

(R ptc = open)
Maximum number of sensors 6
Maximum cold resistance of PTC sensor 1500

chain
Maximum Number of Starts Protection (66)

Maximum number of starts protection prevents the damage to the motor on
effect of frequent starts. This protection allows the motor to start only for a
pre-specified number within a given period. If the number of starts exceeds
the set value, then this protection keeps the Relay in inhibit mode, which
prevents any further motor start. Table 6–20 lists the Maximum Number of
Starts Protection settings available in the Relay.
Table 6-20 : Maximum number of starts Protection Settings

Reference Period 15 - 60 min 1 min 60 min
Permissive Starts 1 – 30 starts 1 20 starts
Inhibit Period 1 – 120 min 1 20 min
Local, Remote,
Communication, Auto
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Fail to Stop Protection

In some cases motor fails to stop even when it receives stop command, in
this condition Fail to Stop Protection is needed. This may occur because of
improper connections and settings. This protection monitors the current
after STOP output is set. If the 3-phase current is still present for two
seconds after STOP output is set, then a Trip will be issued on Fail to Stop
Protection.
This protection is always enabled and cannot be disabled.
Interlock 1 to 12
The Relay is provided with 12 interlocks and any digital input can be
configured as an interlock. Each interlock input can be assigned a function
such as Alarm, Trip, Stop, Reset, etc,.which will be executed on the absence
of that interlock. Interlock configured as Trip causes the Relay to trip in the
event of absence of the corresponding Interlock.
Interlock functionality can be separately configured through the Display or MCOMP suite.
Communication Failure Protection

Communication failure protection provides the alarm and tripping action on
failure of communication between the Relay and the master device. The
master can be either DCS or PLC or SCADA. When "Trip only in Remote"
setting is enabled, Relay gives trip command only when motor is running in
remote mode. In case of motor running in local mode, Relay gives Alarm
signal only.
The Relay detects communication failure condition and gives:
• an Alarm when Relay does not receives any query from the master
device for the set time delay.
• trip if communication failure condition persists for the trip delay after
generation of an Alarm.
Table 6–21 lists Communication failure Protection settings available in the
Relay.
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Table 6-21 : Communication Failure Protection Settings

Time Delay 2 - 10 sec 1 sec 5 sec
Reset Modes Local, Remote, - Local
Auto
Excessive Start Protection

Excessive Start Time Protection is necessary when the motor takes more time
to start than the preset time. The motor draws high current at the starting
time (5-6 times of Full Load Current). If the motor continues to draw higher
current even after the starting time, it causes insulation failure and burning
of the windings.
The protection works on the basis of start time of the motor. It monitors the
current during the starting time and if it does not follow the proper
sequence then it will trip once starting time is over.
Table 6–22 lists the Excessive Start Time Protection settings available in the
Relay.
Table 6-22 : Excessive Start Protection Settings

Reset Modes Local, Remote, - Local
Communication
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L&T Electrical & Automation Communication
CHAPTER 7
COMMUNICATION
Overview
The Relay has two ports for communication. The first port is the local
configuration port used to communicate with the Display and MCOMP Suite.
This communication is on L&T proprietary protocol. The second port is to
communicate with the higher level system such as EWS/DCS/SCADA. This
communication is on modbus or profibus protocol.
Communication interface is the physical connection on a device. Once the
physical connection is established, the Relay communicates with the master
on a protocol.
This section provides a detailed description of Communication Interface,
Communication Protocols and Communication Architecture of different
protocols used in the Relay.
Communication Interface
The Relay communicates with higher level system using protocols. Table 7–1
enlists the different communication protocols available in the Relay. The
selection of protocol depends on the application.
Table 7-1 : Communication Interface
Communication Protocol Connector Type Location on the relay

Interface
RS485 Modbus RTU 4 pin connector Communication card
RS485 Profibus (DPV0, DPV1) DB-9 pin connector Communication card
RJ45 Modbus TCP/IP RJ45 female connector Communication card
RS485 L&T Proprietary RJ11 connector Controller card
RS485 L&T Proprietary Mini USB connector Display front
The communication interface port in the Relay will depend on the selection of protocol at
the time of ordering of the Relay.
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Communication L&T Electrical & Automation
Communication Protocol
Modbus RTU
Modbus is a serial protocol which supports communication between a single
master device and multiple slave devices. In a Modbus network, the protocol
governs how each IED shall know its device address, recognize a message
addressed to it, determine the kind of action to be taken, and extract any
data or other information contained in the message. If a reply is required,
the IED will construct the reply message and send it using Modbus protocol.
Table 7–2 shows the Relay Modbus RTU port connections.
Table 7-2 : Modbus RTU port connection
Standard Standard RS485 Description Connection Relay Relay RS485

Pin signal required Pin signal
1 GND Common Ground No NA NA
2 CTS+ Clear to Send + No NA NA
3 RTS+ Ready to Send + No NA NA
4 RxD+ Received Data + Yes 41,42 D+
5 RxD- Received Data - Yes 43,44 D-
6 CTS- Clear to Send - No NA NA
7 RTS- Ready to Send - No NA NA
8 TxD+ Transmitted Data + No NA NA
9 TxD- Transmitted Data - No NA NA
In the Relay, Modbus communication allows a Modbus Master device to:

• acquire metering, monitoring and event data from the Relay
• control the Relay output contacts
• acquire the Relay file system data for diagnostic
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Supported Modbus Function Codes

Table 7–3 lists of function codes supported by the Relay on Modbus:
Table 7-3: Modbus Function Codes
Code Description
01 Read Coil Status (0X references, coils)
02 Read Input Status (1X references)
03 Read Holding Registers (4X references)
04 Read Input Registers (3X references)
05 Force Single Coil (0X references)
08 Diagnostics
Modbus RTU Settings

Modbus requires communication parameters such as baud rate, parity, node
address etc, are to be set for establishing successful communication with the
master. Table 7–4 shows Modbus RTU communication protocol settings.
Table 7-4 : Modbus RTU Setting
Mode RTU RTU
Node Address 1 - 247 1 1
Baud Rate 9600 - 19200 9600 9600
Parity Even, Odd, None None
Stop Bits One, Two Two
The communication parameter settings available in the Relay are shown

below:
Mode: It defines the mode of communication (ASCII or RTU). The Relay
supports only RTU mode.
Node Address: It defines the node address of the Relay.
Baud Rate: It defines the speed at which the Relay communicates with
Modbus Master.
Parity: Parity can either be set as even, odd or none.
Stop Bits: Number of Stop Bits used can be set as one or two.
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Modbus memory map

Modbus RTU memory map enlists all the metering parameters, trip & event
record parameters, DI/DO status and coil status. Function codes for different
registers are also mentioned in the memory map. The Modbus RTU memory
map shows the addresses for slow scan parameters. The addresses for fast
scan parameters will range from 30001 to 30016 and cannot be changed.
Different parameters can be configured as fast scan parameters at these
addresses through MCOMP Suite. Refer Annexure A for Modbus RTU
memory map and parameter mapping.
Profibus DP
Profibus is an open, vendor-independent, field bus protocol. The Relay
supports Profibus DP-V0 protocol for cyclic data exchanges between master
and slave devices. The Profibus DP-V1 protocol for acyclic data exchange is
supported by the Relay as an optional feature.
PROFIBUS DP is a network that consists of two types of devices connected to
the bus: master devices and slave devices. It is a bi-directional network,
meaning that one device, a master, sends a request to a slave, and the slave
responds to that request. Table 7–5 shows Profibus port connections in the
Relay.
Table 7-5 : Profibus port connection
Standard Standard RS485 Description Connection Relay Relay RS485

Pin signal required Pin signal
1 GND Common Ground No 1 NA
2 CTS+ Clear to Send + No 2 NA
3 RTS+ Ready to Send + No 3 NA
4 RxD+ Received Data + Yes 4 D+
5 RxD- Received Data - Yes 5 D-
6 CTS- Clear to Send - No 6 NA
7 RTS- Ready to Send - No 7 NA
8 TxD+ Transmitted Data + No 8 NA
9 TxD- Transmitted Data - No 9 NA
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Profibus Settings
Profibus requires communication parameters to be set for establishing
successful communication with the master. Table 7–6 shows Profibus
communication protocol settings available in the Relay.
Table 7-6 : Profibus Setting
Node Address 1 - 126 1 110
The communication parameter settings available in the Relay are shown

below:
Node Address: To define the node address of the Relay.
Baud Rate: Baud rate is governed by the Profibus master.
Profibus memory map

Refer Annexure A for Profibus memory map and GSD module details.
Modbus TCP/IP
Modbus TCP/IP shares the same application layer as the Modbus RTU,
however with a different physical layer (Ethernet). TCP (Transmission Control
Protocol) and IP (Internet Protocol) govern the data traffic control on the
Ethernet media.
In other words, Modbus TCP/IP uses a Modbus RTU message transmitted
with a TCP/IP envelope and sent over a network instead of serial lines. The
Server does not have a Slave ID since it uses an IP Address instead. Table 7–7
shows Modbus TCP/IP port connections in the Relay.
Table 7-7 : Modbus TCP/IP port connection
Standard Standard signal Description Connection Relay Relay signal

Pin required Pin
1 Tx+ Transmit Data + Yes 1 Tx+
2 Tx- Transmit Data - Yes 2 Tx-
3 Rx+ Receive Data + Yes 3 Rx+
4 NC Received Data + No 4 NA
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Standard Standard signal Description Connection Relay Relay signal

Pin required Pin
5 NC Received Data - No 5 NA
6 Rx- Receive Data - Yes 6 Rx-
7 NC Ready to Send - No 7 NA
8 NC Transmitted Data + No 8 NA
The Relay communicates on Modbus TCP/IP using RJ45 port. Category 5 (Cat
5) cables which support speeds upto 100 Mbps are generally used for
connection.
Modbus TCP/IP Settings

Modbus TCP/IP requires certain communication parameters to be set for
establishing successful communication with the master. Table 7–8 shows
Modbus TCP/IP communication protocol settings available in the Relay.
The Relay supports Time synchronization using SNTP (Simple Network Time
protocol). To use this feature, the SNTP server address and the proper time
zone must be entered in the Relay settings as shown in Table 7–8. The time
zone is set as per user location. In India, the time zone used is GMT+5h 30m.
Table 7-8 : Modbus TCP/IP Setting
Mode (DHCP) Enabled/Disabled Disabled
IP Address 0.0.0.0 – 255.255.255.255 1 192.168.121.127
Subnet Mask 0.0.0.0 – 255.255.255.255 1 255.255.254.0
Default Gateway 0.0.0.0 – 255.255.255.255 1 None
SNTP Server Address 0.0.0.0 – 255.255.255.255 1 Two
Time Zone + 0 to 13 hours and 0 to 59 min 0
Modbus TCP/IP Memory Map

Refer Annexure A for Modbus TCP/IP memory map and parameter mapping.
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Communication Architecture
Modbus Architecture
Figure 7–1 shows typical architecture for Modbus RTU and Modbus TCP/IP.
The Relays on Modbus RTU are shown to be connected in a daisy-chain
configuration in which a master is connected to multiple slave devices in a
chain sequence.
In case of Modbus TCP/IP, the Relays are shown to be connected in a Star
topology using Ethernet switches.
Figure 7-1 : Typical Modbus Architecture
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Profibus Architecture
Figure 7–2 shows typical architecture for Profibus. The Relays on profibus are
shown to be connected with the master in a daisy-chain configuration.
Figure 7-2 : Typical Profibus Architecture
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L&T Electrical & Automation Settings
CHAPTER 8
SETTINGS
Overview
This section primarily consists of description of different setting parameters
available in the Relay and basic instructions to feed those settings into the
Relay in a very user friendly method. With the help of these instructions, the
user can view/edit the Relay settings to suit the application. Instructions are
further supported with the help of flow charts/graphics and step-by-step
procedures. The Relay settings are saved in non-volatile memory.
The user can view/edit the following settings as per the requirement:
• System Settings
• Protection Settings
• Communication Settings
• Digital IO Settings
• Parameter Map Settings
• COMPlogic Settings
Relay Setting Modes:
• Display
• MCOMP Suite
• Communication
Setting Parameters
System Setting Parameters
System setting determines the essential configuration parameters pertaining
to the general motor characteristics, method of starting the motor, different
modes of starting of motor, etc.
Different settings available under this are as follows:
Full load Current (IFLC): It is the maximum RMS current/rated current a
motor is designed to draw in normal running condition.
Motor Rated Voltage (VL-L): It is the Average RMS line to line Voltage at
which the motor operates at peak efficiency. It is possible to directly
terminate 480 VL-L voltages on the Relay. External PT is required for
connecting voltages higher than 480 VL-L to the relay.
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Settings L&T Electrical & Automation
Auxiliary Supply (VAUX): It allows the selection of Power Supply connected to

MCOMP Base Unit. It is necessary to set correct value of aux supply for
calculation during power down mode.
Voltage Connect: If enabled, it provides voltage, power, energy metering
and allows detection of all voltage based protections. Frequency is detected
on the basis of R phase voltage only. When disabled, voltage, power and
energy measurement are not available apart from voltage based protections.
Trip Class: A numeric rating that correlates to the amount of time it takes to
trip the motor when an overload condition occurs according to IEC60255
curve. Refer table 6-1 for details.
Starting Time: It is the maximum time allowed by the relay to the motor to
come to running state from starting state.
The following Protection functions (both Alarm and Trip) are disabled during
this starting time:
• Overload
• Locked rotor
• Under Current
• Under Voltage
• Over current
Frequency: It is the nominal frequency supplied as detected from R phase
voltage input when “Voltage connect” setting is enabled. System frequency
can be selected either 50 Hz or 60 Hz.
Running current: It is the normal running current of the motor as % value
of full load current. Under current protection setting is dependent on this
setting.
Input Voltage Selection: It allows selection of system voltage connection
type as 3P-3W or 3P-4W. This setting is provided in System setting window
of MCOMP suite or Display and can be selected as three phase-three wire
(3P-3W) or three phase-four wire (3P-4W). Upon selection, the Nominal
voltage of the system gets set in the relay accordingly.
In case of 3P-3W, VN = VL-L and
in case of 3P-4W, VN = VL-L / √3,
where VL-L = Line to line voltage or Motor Rated Voltage selected in system
setting of the relay.
All the voltage based protection is dependent on VN and hence proper
selection of input voltage is necessary for the required function.
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Auto start and Stop detection: This setting is available for detecting the
start and stop condition of the motor when relay is used only for protection
purpose without having any control on starting and stopping of the motor.
• Auto Start Detection: In an application where the relay is used only
for metering and protection purpose and not for control operation, it
is required to sense the starting of the motor through this auto start
detection method. If enabled, the Relay senses that the motor has
started when the average current sensed rises from 10 % IFLC to 100
% IFLC within 100 ms.
• Current Auto Stop: During running condition of motor and if
enabled, the Relay senses that the motor has stopped on current auto
stop cause when all the 3-phase currents falls below 10 % of set full
load current (IFLC).The cause of the motor stop can be seen through
special commands in MCOMP suite or display.
• Voltage Auto Stop: During running condition of motor and if
enabled, the Relay senses that the motor has stopped on voltage auto
stop cause when all the 3-phase voltage falls below 10 % of nominal
voltage (VN).The cause of the motor stop can be seen through special
commands in MCOMP suite or display.
It is possible to start the motor through start command via digital input or
communication even if auto start detection is enabled.
Table 8-1 : System Settings - 1
Full Load Current 0.6 – 80 A (up to 600 A in 0.1 A up to 20A 1A

case of external CT) 1A afterwards
Motor Rated Voltage 380 – 800 V 1V 415 V
Auxiliary Supply 24, 110, 230 230
Voltage Connect Enable/Disable Enable
Trip Class 5 - 40 5 10
Starting Time 1 – 200 1 10
Frequency 50 and 60Hz 50 Hz
Running Current 20 – 100 % IFLC 1% 100 %
Input Voltage 3Phase-3Wire or 3Phase-4Wire 3Phase-4Wire
Auto Start Detection Enable/Disable Disable
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Current Auto Stop Enable/Disable Disable
Voltage Auto Stop Enable/Disable Disable
Starter Settings: This setting determines the type of starter used to start the
motor and their corresponding settings. Different types of starters can be
configured as follows:
• DOL: Direct on line - This option is selected when motor is started by
DOL starter only in one direction using digital input sources - START1
or START2. It can be started through communication as well if
required.
• RDOL: Reversible Direct Online Starter - This option is selected when
the motor is started by RDOL starter either in forward or reverse
direction using digital input sources – START1, START2, START3 and
START4. It can be started through communication as well if required.
START1 & START3 is used to run the motor in Forward Direction and
START2 & START4 for Reverse Direction.
• STAR DELTA: This option is selected when the motor is started by Star
- Delta starter using digital input sources Start 1 and START2. It can
be started through communication as well if required.
When Star Delta is selected, two more settings to be set as given
below:
Time in Star: It is the time in seconds for which the Star output is
activated.
Change over Delay: It is the time interval between switching from Star
to Delta output.
• TWO SPEED: This option is selected when the motor is started by two
speed starter using digital input sources Start 1 and START2. It can be
started through communication as well if required.
In case of Two-speed starter, the IFLC and External CT ratio setting is
neglected and separate set of IFLC and external CT ratio is provided.
High IFLC and Low IFLC settings and corresponding external CT ratio
settings gets activated as required.
Table 8-2 : Starter Settings
Parameter Setting Range Step Increase Applicable starter
Type DOL, RDOL, STAR DELTA, TWO SPEED
Time in star 1 to (starting time -1) sec Star Delta
Change over delay 0.1 – 200 sec 0.1 sec Star Delta
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Parameter Setting Range Step Increase Applicable starter
High IFLC, Low IFLC 0.6 – 80 A (up to 600 A with external CT) Two Speed
External CT ratio For High IFLC, for low IFLC Two Speed
Modes of Starting
Local Local, Remote
Remote Start 1 & 3 Local, Remote
Start 2 & 4 Local, Remote
Communication Local ,Remote
Modes of Starting matrix: Different starting modes can be configured using

below configuration matrix.
Table 8-3 : Modes of starting matrix
Modes of starting L R
Local (Display/MCOMP suite) Enable/Disable Enable/Disable
Remote (Digital Inputs) Enable/Disable Enable/Disable

START 1 (and START 2) Enable/Disable Enable/Disable
START 3 (and START 4) Enable/Disable Enable/Disable
Communication Enable/Disable Enable/Disable
• START3 and START4 are used in RDOL, TWO SPEED starter.

• START1 and START3 are for forward, High Speed starts whereas
START2 and START4 are for reverse, low speed start.
External CT Ratio: For motor ratings having FLC higher than 80A (approx.
45KW), the relay requires external conventional protection class CT’s for
sensing the three phase currents along with its own current module. The
external CT ratio mode needs to be enabled for higher motor ratings and
different parameters of the external CT needs to be specify in the setting
field as shown in the table 8-4 :
Table 8-4 : External CT ratio setting
Parameter Setting Range Step Increase
Primary Current 2 – 1000 A 1A
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Secondary Current 1 or 5 A NA
Mode Enable/Disable
PT Ratio: For connecting voltages higher than 480 VL-L, the external PT ratio
mode needs to be enabled and different parameters of the external PT needs
to be specify in the setting field as shown in the below table 8-5 :
Table 8-5 : External PT ratio setting
Primary Voltage 1 – 800 V 1V
Secondary Voltage 110 - 230 V 1V
Mode Enable/Disable
Event Records: This setting determines whether the Pick Up, Alarm and Trip
event need to record by the relay or not.
Table 8-6 : Event Record setting
Parameter Setting Range
Pick Up Enable/Disable
Trip Enable/Disable
Alarm Enable/Disable
Display Password: This setting allows changing the value of the display
password and available through MCOMP suite only.
Table 8-7 : Display Password setting
Password 1111 - 9999
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Mode Change: If enabled, when any of the configured input changes its
state during motor running condition, the relay generates the trip command.
The modes of reset can be configured for this trip function.
Table 8-8 : Mode Change setting
Input 1 Base unit DI/DO input, Expansion unit DI/DO inputs
Input 2 Base unit DI/DO input, Expansion unit DI/DO inputs
Mode change Enable/Disable
Reset Modes Local, Remote, Communication
Phase Selection: This setting allows selection of the number of voltage

inputs connected to the relay i.e. two phase (R and Y) or three phase (R, Y
and B). In case of two phase input, the third phase voltage is calculated from
connected two phase voltages. Refer chapter application notes for more
details.
Latched Trip function: This setting allows selection of the trip output
functionality in case of relay’s aux. supply failure. If enabled, the already
energized trip output will remain active after power recycle of the relay.
Feeder Type: This setting allows selection of the feeder type as motor or
heater feeder. Heater feeder selection is for non-motor load application i.e.
MCCB/Heater feeder application. Refer chapter application notes for more
details.
Motor Tag: In this field the actual process tag for the motor/feeder can be
set.
Table 8-9 : System setting 2
Phase Selection Two Phase, three phase
Trip latch Enable/Disable
Feeder Type Motor/Heater
Motor/Feeder Tag Alpha numeric characters can be entered
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Protection Setting Parameters

Pl refer chapter 6 : Protection for details of protection setting parameters.
Digital Input Output Setting Parameters

This section provides a brief description about Digital Inputs/Outputs for
performing configured operations. In addition, this section also provides
information about DIO Expansion Module used to increase the number of
DIOs.
Basic Digital Input/Output
The Relay is provided with six Digital Inputs and four Digital Outputs. DIOs
are freely configurable by the user as per the scheme. DIOs are hard-wired
connections which enable the user to remotely operate and control the
motor. These DIOs have following characteristics:
Digital Input Features
• Digital Inputs accept 80-240 V AC/DC or 230 V AC/DC or 110V
AC/DC or 24 VDC voltage input for sensing depending upon the
ordering of the Relay.
• Validation period is a user configurable debounce period provided
with each digital input in order to validate the authenticity of the
signal.
Digital Output Features
• All four Digital Outputs are potential free, change-over contacts.
• Digital outputs can be configured as either pulse mode (unlatch) or
level mode (latch). In case of pulse mode, the pulse width (hold time)
is user configurable.
• Digital Outputs can be used to drive the main power contactor
without using any auxiliary contactors.
DIO Expansion Module

DIO Expansion Module is used to increase the number of DIOs in the Relay.
DIO Expansion Modules are available in two types:
• 4DI/2DO module
• 8DI module
User can connect maximum three expansion modules to the base unit. Table
8–10 gives the all the possible combinations of DIO expansion modules that
can be used in addition with the base unit.
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Table 8-10 : Expansion Module Combination matrix
Combination No. Module 1 Module 2 Module 3
1 8DI - -
2 8DI 8DI -
3 8DI 8DI 8DI
4 8DI 8DI 4DI/2DO
5 8DI 4DI/2DO 4DI/2DO
6 4DI/2DO - -
7 4DI/2DO 4DI/2DO -
Digital Input Settings

The following settings are used to configure any Digital Input:
Type: This decides the functionality of input. Each input type is unique i.e.
user cannot assign one Type to two Digital input. Incase input is not used,
Type is selected as NONE.
User can select any of the digital input types as explained below:
• START1:
a. In case of DOL starter, if START1 input is applied, then configured
RUN digital output is activated (provided drive status is healthy i.e.
ready to start).
b. In case of RDOL Starter, if START1 input is applied, then configured
FORWARD relay digital output is activated (provided drive status is
healthy i.e. ready to start).
c. In case of Star/Delta Starter, if START1 input is applied, then
configured Star/Delta digital output sequence will start (provided
drive status is healthy i.e. ready to start).
d. In case of Two Speed Starter, if START1 input is applied, then
configured High Speed digital output is activated (provided drive
status is healthy i.e. ready to start).
• START2:
a. In case of DOL Starter, if L/R input is high and START2 input is applied,
configured RUN digital output is activated (provided drive status is
healthy i.e. ready to start). If L/R input is absent, RUN output will not be
activated if START2 is applied.
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b. In case of RDOL Starter, if input is present then configured REVERSE Relay

digital output is activated (provided drive status is healthy i.e. ready to
start).
c. In case of Star/Delta Starter, if L/R input is high and START2 input is
applied, configured Star/Delta digital output sequence will start (provided
drive status is healthy i.e. ready to start). If L/R input is absent, Star/Delta
output sequence will not be activated if START2 is applied.
d. In case of Two Speed Starter, if input is applied, then configured Low
Speed digital output is activated (provided drive status is healthy i.e.
ready to start).
• START3 & START4:

These types of input are applicable only in case of RDOL starter.
a. If L/R input is high and START3 input is applied, then configured
FORWARD RELAY digital output is activated indicating drive running in
forward direction in remote mode. If L/R input is absent, FORWARD
output will not be activated if START3 is applied.
b. If L/R input is high and START4 input is applied, configured REVERSE
RELAY digital output is activated indicating drive running in forward
direction in remote mode. If L/R input is absent, REVERSE output will not
be activated if START4 is applied.
• STOP:
Stop is a reverse logic. For any type of starter, STOP input should always be
present in order to start the drive. If input is removed, then the drive stops
immediately and goes to inhibit condition until STOP input is released i.e.
goes high. If the input is not high, relay inhibits the drive start.
• LOCAL/REMOTE:
L/R input is for deciding local and remote mode operation of the drive. If the
input is low, the relay takes it as local mode and drive can be started through
START1 input in case of DOL & Star/Delta starter or START1 & START2 input
in case of RDOL starter. Drive cannot be started through START2 input in
case of DOL & Star/Delta Starter or START3 & START4 input in case of RDOL
starter.
If the input is high, relay takes it as remote mode and drive can be started
through START2 input in case of DOL & Star/Delta starter or START3 &
START4 input in case of RDOL starter. Drive cannot be started through
START1 input in case of DOL & Star/Delta Starter or START1 & START2 input
in case of RDOL starter.
• INTERLOCK 1 to 12:
Interlock indicates healthiness of the system. If any one of interlock becomes
low, then relay acts as per the interlock configuration done.
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• ESTOP:
Emergency Stop is a Reverse Logic. If input is removed or becomes low, the
relay will STOP the motor. If this input is low, drive is allowed to start if valid
start command is present. Only on next high to low transition, relay will stop
the drive through ESTOP.
• CONTACTOR FEEDBACK 1 and 2:
After drive starting, if contactor feedback is not available within set
“contactor time”, relay will stop the drive. During running condition, if
contactor feedback becomes low, then drive will be stopped immediately.
Contactor feedback 1 is for main contactor in case of DOL starter or
FORWARD contactor in case of RDOL starter. Contactor feedback2 is for
REVERSE contactor in case of RDOL starter.
• RESET:
This input is for resetting the trip condition of the motor when “modes of
reset” in any protection is selected as “remote”. If motor is in trip condition
and ‘reset’ input becomes high, it will reset the trip. Under normal condition,
if this input becomes high, it will be simply ignored. For taking trip resetting
action Input should undergo Low to High Transition.
• TEST:
This input when high indicates relay is in test position. In test condition, all
the inhibit conditions gets ignored and start/stop operation can be
performed to check control wiring in the module.
• NONE:
When selected for an input, no action for that particular input.
Mode: This setting is available only for Digital inputs: START1, START2,
START3 and START4. Mode defines whether a particular input is to be
continuously monitored or momentarily.
Validation Period: Validation period is user configurable de-bounce period
provided with each Digital Input in order to validate the authenticity of the
signal.
Interlock Configuration: This setting is visible only when corresponding
Digital Input is configured as Interlock 1 to 12. The Interlock can be
configured as:
Disable: No action will be taken on interlock.
Alarm: If the interlock is absent then the Alarm output will be activated.
Trip: If the interlock input is absent then a Trip output will be activated after
the set trip delay.
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Interlock 1 to 12: If the interlock input is absent, Indicator 1 output will be

activated (if Indicator 1 is configured as Digital Output for Interlock).
Local Reset: If interlock input is not present, then it inhibits Local Reset.
Communication Reset: If interlock input is not present, then it inhibits
Communication Reset.
Auto Reset: If interlock input is not present, then it inhibits Auto Reset.
Remote Reset: If interlock input is not present, then it inhibits Remote Reset.
Stop: If interlock input is not present then, it inhibits motor from starting.
Also motor will be stopped if running.
Interlock is considered for Test: If Enabled, interlocks are taken into
consideration when the Relay is put in TEST Mode.
Interlock Trip Delay: It is available if any of interlock is configured in TRIP
Mode.
Reset Modes: It is available if any of interlock is configured in TRIP Mode.
Reset modes are configurable.
Table 8–11 shows the Digital Input settings.
Table 8-11 : Digital Input Settings
Type Start1 to Start4, Stop, Reset,

Local/Remote, Estop, Contactor
Feedback1, Contactor Feedback2,
Test, Interlock 1 to 12, None
Mode Momentary or Maintained
Validation Period 0.1 - 60 sec 0.1 sec
Interlock configuration Enabled or Disabled
Interlock is considered Enabled or Disabled

for test
Interlock Trip delay 0.1 – 10 sec 0.1 sec
Reset Modes Local, Remote, Communication Local
Digital Output Settings

The following settings are used to configure any Digital Output:
Type: This decides the functionality of output. Incase output is not used,
Type is selected as NONE.
User can select any of the digital output types as explained below:
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• ALARM:
Whenever there is an alarm/pickup condition, then Alarm output is activated.
• TRIP:
If there is any trip condition (due to protection or interlock), then Trip output
will be activated and all start outputs (RUN or FORWARD RELAY or REVERSE
RELAY or STAR or DELTA or MAIN or HIGH SPEED or LOW SPEED) will be
dropped.
• FOLLOW:
When selected, it follows the status of configured parameter after follow
delay.
• RUN:
If starter type is DOL and if there is a valid start command (either through
MCOMP suite/Display or communication or DI), then RUN output will be
activated (provided drive status is healthy).
• FORWARD AND REVERSE RELAY:
If starter type is RDOL and if there is a valid start command i.e. forward or
reverse (either through MCOMP suite/Display or communication or DI) then
FORWARD or REVERSE RELAY output will be activated respectively (provided
drive status is healthy).
• MAIN, STAR and DELTA:
If Starter type is STAR/DELTA and if there is a valid start command (either
through MCOMP suite/Display or communication or DI), then Star-Delta
sequence follows as below.
a. First “Main” and "Star" output will be activated.
b. After 'Time in Star' delay Star output will be dropped, then after
'Changeover delay' “Delta” output will be activated.
• HIGH SPEED & LOW SPEED:

If Starter type is Two Speed and if there is a valid start command i.e. high
speed start or low speed start (either through MCOMP suite/Display or
communication or DI), then High Speed sequence or Low Speed sequence
starts respectively.
• INDICATORS (1 to 12):
Indicator output will be activated when the corresponding DI interlock
configured as INTERLOCK is low.
• DRIVE AVAILABLE:
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This output is activated when relay is not in inhibit condition and drive is in
stop condition. During running condition, this output goes low stating drive
is not available.
• HEATER:
This output is activated after set heater delay (range is 1 to 3600 sec) if
following conditions are satisfied:
a. Drive is in stop condition
b. No trip condition
c. Thermal capacity is below threshold value.
• PERMISSIVE_OUTPUT (1 to 3):
This output is activated when corresponding PERMISSIVE_OUTPUT command
is received on communication from PLC/SCADA/DCS.
• TRUTH TABLE OUTPUT (1 to 16):
This is logic status generated by truth tables which can be directly assigned
to energize the digital output contact.
• SIGNAL CONDITIONER OUTPUT (1 & 2):
This is logic status generated by Signal conditioner which can be directly
assigned to energize the output contact.
• TIMER OUTPUT (1 & 2):
This is logic status generated by Timer which can be directly assigned to
energize the output contact.
• COUNTER OUTPUT (1 & 2):
This is logic status generated by Counter which can be directly assigned to
energize the output contact.
• NONE:
When selected for an output, no action for that particular output.
Mode: There are two modes available for output,
Level: The corresponding output is activated till next command to drop the
output.
Pulse: The corresponding output is activated for the hold time, which is user
configurable.
Hold Time: This setting is visible only in pulse mode. It is the time for which
the corresponding Digital Output is activated when the output is triggered.
Follow Delay: This setting is visible only in FOLLOW type. It is the time to
activate the corresponding Digital Output after the source parameter is
activated.
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Heater Delay: This setting is visible only in HEATER type. It is the time to
activate the HEATER output after fulfilling the below conditions:
a. Drive should be in stop position and healthy.
b. No trip condition.
c. Thermal capacity is below threshold value.
The Heater Output is used in winding heating application. Table 8–12 shows
the Digital output settings.
Table 8-12 : Digital Output Settings
Type Alarm, Indicator 1 to 12,

Follow 1 to 2, Run, Main ,
Start, Delta, Forward Relay,
Reverse Relay, Trip, Drive
Available, Heater, High
Speed, Low Speed,
Permissive_Output_1 to 3,
Truth Table outputs, Signal
Conditioner Outputs, Timer &
Counter outputs, None
Mode Level or Pulse
Hold Time 0.1 – 1000 sec 0.1 sec
Follow Delay 0.1 – 1000 sec 0.1 sec
Heater Delay 1 – 3600 sec 1 sec
Analog Output Settings

One 4 - 20 mA analog output is provided in the Relay which can be
configured to any of the parameter given in Table 8–13.
If the value of selected parameter is less than or equal to minimum set value,
Analog output gives 4 mA & if the parameter value is equal to or greater
than maximum set value, it gives 20 mA.
Table 8-13 : Analog Output Settings
Type Unit Min Max Step Size
R Phase Current A 0 3600 0.1 (0-20), 1(21-3600)
Y Phase Current A 0 3600 0.1 (0-20), 1(21-3600)
B Phase Current A 0 3600 0.1 (0-20), 1(21-3600)
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Type Unit Min Max Step Size
Average Current A 0 3600 0.1 (0-20), 1(21-3600)
R Phase Voltage V 0 375 1
Y Phase Voltage V 0 375 1
B Phase Voltage V 0 375 1
Average Voltage V 0 375 1
R-Y Line Voltage V 0 375 1
Y-B Line Voltage V 0 375 1
B-R Line Voltage V 0 375 1
Apparent Power kVA 0 28.3 0.1
Active Power kW 0 28.3 0.1
Reactive Power kVAR 0 28.3 0.1

o
Temperature C 0 200 1
Frequency Hz 0 75 1
If there is any error in factory set calibration of analog o/p then user can
offset the error using Manual scale factor option (manual calibration).
Analog Output can be manually calibrated using manual scale factor option;
by setting 'Expected Output' and 'Actual Output' which is getting observed
for selected parameter. Considering the linear behavior in current output, we
can find out the expected analog output current for applied input value of a
parameter. Table 8-14 gives Manual scale factor setting of Analog output.
Table 8-14 : Manual Scale factor settings
Parameter Setting range Step Increase
Expected Output 4- 20 mA 0.1
Actual Output 1 – 24 mA 0.1
Communication Setting Parameters

Pl refer chapter 7 : Communication for details of communication setting
parameters available in the relay.
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COMPlogic Setting Parameters

COMPLogic is a part of the MCOMP suite parameterization software.
COMPlogic provides flexibility to select any parameter as an input of the
Boolean modules and perform gate operation to get desired output. The
user can program the required logic using different modules such as truth
tables, signal conditioners, timers, and counters. Different logic gates
available in truth table are AND, OR, XOR, NOR, NAND, and Custom mode.
The user can define its own logic gate using custom mode.
COMPlogic is an important feature used to build and execute logical
schemes within the Relay. Using COMPlogic a user can:
• simplify existing physical complexities into simple logical blocks there
by reducing additional hard writing
• create cascaded logical blocks where output of one logical block can
be used as input of another logical block
• assign logical outputs as Digital outputs and also transmit them over
communication soft link on Modbus RTU, Modbus TCP/IP, Profibus
for HMI/DCS applications.
Figure 8–1 shows the general overview of COMPlogic:
Figure 8-1 : COMPlogic Overview
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COMPlogic Modules
COMPlogic comprises of 4 modules:
COMPlogic Module Number of Modules
Truth Table 16
Signal Conditioner 2
Timer 2
Counter 2
Truth Table
A truth table shows the output of a logical circuit for all combinations of
inputs using logic gates. In COMPlogic user has an additional flexibility in
customizing the logic according to the application.
There are 16 Truth Tables available in the Relay COMPlogic.
• 2 Input 1 output (Two tables)
• 3 Input 1 output (Four tables)
• 4 Input 1 Output (Ten Tables)
Signal Conditioner
There are two Signal Conditioners available in the Relay COMPlogic, each of
which can be configured to one of the following four types:
1. Non inverting
2. Inverting
3. Positive Edge Latch
4. Negative Edge Latch
Output of signal conditioner is triggered by conditioning input either on,
• Level: by sensing level of input (high or low level).
• Edge: by sensing transition from low level to high level (+ve edge) or
high level to low level (-ve edge).
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NON-INVERTING INVERTING
POSITIVE EDGE LATCH NEGATIVE EDGE LATCH
Figure 8-2 : Signal Conditioners
Counters
There are two Counters available in Relay COMPlogic. The counter output is
generated based on the following inputs:
Input Up: A positive edge transition on this input increments the count.
Count limit is between 0 - 65535, roll over is not permitted.
Input Down: A positive edge transition on this input decrements the count.
Count limit is between 0 - 65535, roll over is not permitted.
Reset: This input resets the counter output to low level and count to zero.
Limit: It is a maximum count limit at which counter output is triggered. The
limit range is from 1 to 65535.
The counter output will be set high once the count is equal to limit. It stays
latched until the reset is high. For example set counter limit to 4, Figure 8–3
illustrates the working of a Counter with the help of waveforms.
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Figure 8-3 : Counter
Timers
There are two Timers available in Relay COMPlogic which can be selected
from any one of the following four types.
1. Level triggered ON Timer
2. Rising edge ON Timer
3. Falling edge OFF Timer
4. Rising edge OFF Timer
Figure 8–4 shows a basic block diagram of a Timer.
Figure 8-4 : Block Diagram of Timer
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Level triggered ON Timer

Figure 8–5 shows operation of Level triggered ON Timer.
Timer triggers on input high level. After timer countdown, output triggers
provided input still remains at high level. If input drops before timer
countdown, then the timer reloads as shown in section-1.
Section-2 shows that if reset is high during timer countdown then,
• Timer is reloaded.
• Output is reset to low level.
Figure 8-5 : Level Triggered ON Timer
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Rising edge ON Timer

Figure 8–6 shows operation of Rising edge ON Timer.
Timer triggers on rising edge of input. After timer countdown, output
triggers and remains latched even after input drops to low level. Output
drops when reset is at high level as shown in section-1.
Before the timer countdown, if another rising edge of the input is sensed the
timer reloads and restarts the countdown as shown in section-2.
Section-3 shows that if reset is high during timer countdown then,
• Timer is reloaded.
• Output is reset to low level.
Figure 8-6 : Rising Edge ON Timer
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Falling edge OFF Timer

Figure 8–7 shows operation of Falling edge OFF Timer.
Timer triggers on falling edge of input. Output is triggered on rising edge of
input and remains latched even if input drops. After timer countdown,
output is set to low level as shown in section-1.
Before the timer countdown, if another rising edge of the input is sensed the
timer reloads as shown in section-2.
Section-3 shows if reset is high before the timer countdown then the timer
drops & reloads and hence the output drops. If output is already high and
reset is sensed before timer countdown then output remains high.
If reset is high before the application of the input, output remains at low
level till reset drops as shown in section-4.
Figure 8-7 : Falling Edge OFF Timer
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Rising edge OFF Timer

Figure 8–8 shows operation of Rising edge OFF Timer.
Timer and outputs are triggered on rising edge of input. After the timer
countdown, output is set to low level. If input drops before countdown, then
timer drops, reloads and hence output drops as shown in section-1.
Section-2 shows if reset is at high level before the timer countdown, then
timer drops and reloads.
Section-3 shows if reset is present before the application of input, then
output remains at low level.
Figure 8-8 : Rising Edge OFF Timer
List of logical Inputs

Source of Input Name of Input Description
Start from Communication

Status bit will get Set on receiving
Communication Stop from Communication START or STOP or RESET command
over communication.
Reset from Communication
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Permissive_Output_1
These statuses are general purpose
Permissive_Output_2 Set/Reset commands given from
master device over communication.
Permissive_Output_3
FIXED 0 Input fixed to 0

Fixed Levels
FIXED 1 Input fixed to 1
DI 1 to DI 6 Base unit digital input
DI 1-1 to DI 1-8 Expansion unit 1 digital inputs

Digital Inputs
DO 1 to DO 4 Base unit digital outputs
DO 1-1 & DO 1-2 Expansion unit 1 digital outputs

Digital Outputs
TT 1 to TT 16 Truth table outputs
SIGNAL CONDITIONER1 O/P

& SIGNAL CONDITIONER2 Signal conditioner outputs
Logic Module O/P
Outputs
TIMER1 O/P & TIMER2 O/P Timer outputs
COUNTER1 O/P & COUNTER2

Counter outputs
O/P
“0” for forward or Low speed & “1”

MOTOR DIRECTION
for reverse or High speed
“0” on no pickup or pickup reset

PICK UP STATUS
condition & “1” for active pickup
Motor Status “0” for motor healthy conditions &

INHIBIT STATUS
Data “1” for Inhibit condition
“0” for no alarm or alarm reset

ALARM STATUS
condition & “1” for active alarm
“0” when no Trip or trip reset

TRIP STATUS
condition & “1” for active Trip
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“0” for motor not running in any of

MOTOR RUNNING STATUS the starter mode & “1” for motor
running in any of the starter mode
“0” for inhibit condition or running

DRIVE AVAILABLE condition & “1” for ready to start i.e.
no inhibit condition
In DOL starter ; this status will be

RUN
“1” for high “RUN” output
In RDOL starter; this status will be

FWD RELAY “1” for high forward running output
i.e. “FWD RELAY”
In RDOL starter; this status will be

REV RELAY “1” for high reverse running output
i.e. “REV RELAY”
In Star Delta starter; this status will

MAIN
Motor Status as be “1” for high “MAIN” output
per specific
starter Type In Star Delta starter; this status will
STAR
be “1” for high “STAR” output
In Star Delta starter; this status will

DELTA
be “1” for high “DELTA” output
In TWO SPEED starter; this status

HIGH SPEED will be “1” for high “HIGH SPEED”
output
In TWO SPEED starter; this status

LOW SPEED will be “1” for high “LOW SPEED”
output
Indicator status will become “1” if

status of corresponding Interlock
Interlocks INDICATOR1 to INDICATOR12
input , configured as Indicator is low
i.e. "0”
Individual protection & Interlock bits

PROTECTION TRIP
for showing TRIP status.

PROTECTION ALARM
Protection Bits for showing ALARM status.

PROTECTION PICKUP for showing PICKUP status.
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Relay Configuration
Relay Configuration through the Display
The Display is designed to be compatible with the Relay. The Display also
serves as a medium between the Relay and MCOMP Suite using mini USB
cable readily available as phone charging cable. Settings can be done by
using the Display as described below and shown in the following flow chart:
Procedure to configure the IFLC value using the Display:
1. Press ENT button to move from metering parameter view to menu
window.
2. Use Left, Right navigation keys to go to settings menu.
3. Press ENT to inside settings menu.
4. Enter correct password using navigation keys to proceed further. Default
password is 1111.
5. Press ENT to go into system settings.
6. Press ENT to go into IFLC setting.
7. Press ENT to edit the IFL value.
8. Change the value using Up, Down navigation keys.
9. Press ENT to confirm the selected value.
10. Press Return to save the changed value with option as YES/NO.
11. Select YES and press ENT to confirm the save.
12. Press Return for save message confirmation. After successful saving, a
pop up window will appear showing message as “SAVED”. At this
stage, the “PWR/COMM” LED turns ‘On’ in the following sequence:
Green‐Orange‐Green.
13. Press Return key till Settings menu screen appears.
14. Use Up, Down keys to go to commands menu.
15. Press ENT to go inside the commands menu.
16. Enter correct password using navigation keys to proceed further.
17. Use Up, Down keys to go to the “MCOMP reset” option.
18. Press ENT to send the command for MCOMP reset. One can also do a
power recycle of the MCOMP main unit instead of sending “MCOMP
reset” command through display. This will put the new settings into
effect.
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REV. C 8 - 27
Figure 8-9 : Display operating procedure
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8 - 28 REV. C
Relay Configuration through MCOMP suite

MCOMP Suite is a software developed for local parameterization and
monitoring of the Relay. MCOMP Suite provides a user friendly environment
for configuration and parameterization of the Relay.
Procedure to configure the IFLC value using MCOMP Suite:
1. Open MCOMP Suite window and switch to Configuration mode.
2. Press Read All to read all the settings before changing the settings.
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REV. C 8 - 29
3. After successful read, press System Settings to get the following screen.
4. Press Motor Settings, change IFLC value by choosing a required value

from drop down button, next to the IFLC value bar and press Write All.
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8 - 30 REV. C
5. If user is in Admin Mode, online changes in settings are directly saved

after writing the settings. If user is in Supervisor Mode user needs to reset
MCOMP after using Write All option. Procedure to save the settings in
Supervisor Mode is:
Monitoring Window Special Commands Reset MCOMP Send
Relay Configuration through Communication

The Relay consists of three communication protocols: Profibus, Modbus RTU
and Modbus TCP/IP. Out of these three communication protocols, only
Modbus TCP/IP can be used for remote parameterization over
communication. Each parameter has its own holding register address
(Function Code 03). Holding register address for each parameter is shown in
Modbus TCP/IP Memory Map.
Procedure to configure the IFLC value through Communication:
1. Refer Modbus TCP/IP memory map for holding register address of the
particular parameter.
2. Poll particular register (40151) of IFLC to see the current value of IFLC.
3. Write required value of IFLC by considering scaling factor.
4. Poll the IFLC register.
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Examples of Relay Selection and Basic Settings using Motor data

Case 1:
In an application, a Motor Protection Relay (MPR) is required for 30 kW
motor with 5DI and 4DO. MPR shall work on 230 VAC supply, shall show all
the metering values on the local panel and shall be communicable on
Modbus TCP/IP. MPR shall accept thermistor inputs for temperature sensing.
MPR shall take CBCT inputs for sensitive earth fault detection of 2A. The
motor details specified by motor manufacturer are:
• Full load Current = 53 A, Voltage = 415 V, Frequency = 50 Hz

• Locked Rotor Current = 600 % FLC
• Starting time at 100% full load = 0.2 second
• Type of Starting = Direct On Line
Solution:
Selection of MCOMP Relay:
Referring to MCOMP Order Codes, following part numbers can be selected.
• Main unit: MCOMP_MAIN_UNIT_U_T_YI_P
• Current Module: MCOMP_CURRENT_MODULE_C5_1
• Display unit: MCOMP_DISPLAY_UNIT_D1_1
Above selected relay main unit have universal aux supply, Modbus TCP/IP
communication, universal DI sensing voltage and thermistor (PTC) input port.
Current module is type-5 which covers full load current of 53 A with 1meter
CM cable. Display unit is selected of 240 aux supply with 1 meter display
cable for local panel metering. Expansion module part number is not
selected as DI/DO requirement is fulfilled by main unit itself.
To navigate to the motor Settings, follow the path shown below:

Settings System Motor Refer
(Configuration Mode) Settings Settings Figure 8-1
Settings System Starter Refer

Settings Protection Locked Refer

(Configuration Mode) Settings Rotor Figure 8-1
Settings Protection Earth Refer

(Configuration Mode) Settings Fault Figure 8-1
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MCOMP User Manual

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Case 2:
In an application, a Motor Protection Relay (MPR) is required for 90kW motor
with 9DI and 5DO. MPR shall work on 230VAC supply, shall show all the
metering values on the local panel and shall be communicable on Profibus.
MPR shall accept RTD input for temperature sensing. The motor details
specified by motor manufacturer are:
• Full load Current = 162A, Voltage = 415V, Frequency = 50 Hz

• Locked Rotor Current = 600 % FLC
• Max Starting time = 1 sec
• Type of Starting = Reverse Direct On Line
Solution:
Selection of MCOMP Relay:
As the required motor FLC is more than 81A, we need to use external
conventional CTs along with MCOMP CM. The external CTs should be
chosen such that FLC of the motor falls in 50% to 100% of external CT
primary. Since FLC is 162 A, a 200 :1 or 200:5 CT may be chosen. Let us
choose 200:1 CT. The MCOMP CM selection will depend on conventional CT
secondary. For 1A and 5A secondary, the required CM should be CM1 and
CM2 respectively. So CM1 is required. The expansion unit of 4DI/2DO along
with relay main unit will serve the 9DI/5DO requirement.
Referring to MCOMP Order Codes, following part numbers can be selected.
• Main unit: MCOMP_MAIN_UNIT_U_P_YI_R
• Current Module: MCOMP_CURRENT_MODULE_C1_1
• Display unit: MCOMP_DISPLAY_UNIT_D1_1
• Expansion Unit: MCOMP_EXPANSION_UNIT_A_YI_1
Basic Setting to be done in the Relay as:

Settings System Motor Refer
Settings System Starter Refer

Settings Protection Locked Refer

(Configuration Mode) Settings Rotor Figure 8-2
Settings System External Refer

(Configuration Mode) Settings CT Ratio Figure 8-2
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8 - 34 REV. C
MCOMP User Manual

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Setting Sheet
System Settings
Motor Tag
Motor Tag (10 characters) = _________
Motor Settings
Full Load Current (IFLC) 0.6 – 600 A = _________
Motor Rated Voltage (VL-L) 380 – 800 V = _________
Auxiliary Supply (VAUX) 24, 110, 230 V = _________
Voltage Connect Enable or Disable = _________
Trip Class Class 5 - 40 = _________
Starting Time 1 – 200 seconds = _________
Frequency 50 or 60 Hz = _________
Running Current 20 – 100 % IFLC = _________
3 Phase - 3 Wire or
Input Voltage = _________
3 Phase – 4 Wire
Auto Start detection Enable or Disable = _________
Current Auto Stop Enable or Disable = _________
Voltage Auto Stop Enable or Disable = _________
Starter Settings
DOL, RDOL, STAR/DELTA, TWO

Type = _________
SPEED
Time in Star
1 to (starting time -1) seconds = _________
(Visible if Type = STAR/DELTA)
Change Over Delay

0.1 – 200 seconds = _________
(Visible if Type = STAR/DELTA)
High Speed IFLC

0.6 – 600 A = _________
(Visible if Type = TWO SPEED)
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8 - 36 REV. C
Low Speed IFLC

0.6 – 600 A = _________
(Visible if Type = TWO SPEED)
Modes of Starting Local and Remote = _________
Local_L Enable or Disable = _________
Local_R Enable or Disable = _________
Remote_Start1_L, Remote_Start2_R Enable or Disable = _________
Remote_Start1_L, Remote_Start2_R Enable or Disable = _________
Remote_Start1&2_L
Enable or Disable = _________
(Visible if Type = RDOL)
Remote_Start3&4_R
(Visible if Type = RDOL)
Communication_L Enable or Disable = _________
Communication_R Enable or Disable = _________
Event Records
Pick Up Enable or Disable = _________
Trip Enable or Disable = _________
Alarm Enable or Disable = _________
Display password
Admin 1111 - 9999 = _________
External CT Ratio
Primary Current 1 – 1000 A = _________
Secondary Current 1A or 5A = _________
Mode Enable or Disable = _________
PT Ratio
Primary Voltage 1 – 800 V = _________
Secondary Voltage 110 – 230 V = _________
PT Ratio Enable Enable or Disable = _________
Mode Change
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Input 1 Freely Programmable = _________
Phase Selection
Phase Selection Two Phase or Three Phase = _________
Latched Trip
Latched Trip Enable or Disable = _________
Feeder Type
Feeder Type Motor or Non Motor = _________
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8 - 38 REV. C
Protection Settings
Overload
Current Set (ISET) 20 – 100 % IFLC = _________
Pickup Set 100 % ITM = _________
Alarm Set 80 – 100 % ITM = _________
Thermal Memory Enabled = _________
Thermal Memory Reset Value 5 – 30 % ITM = _________
Thermal Inhibit Setting 30 – 95 % ITM = _________
Pause Setting Enable or Disable = _________
Pause Time Delay 1 – 1200 seconds = _________
Local, Remote, Auto,

Reset Modes = _________
Communication
Alarm Mode Enable or Disable = _________
Over Current
Pickup Set 50 – 1000 % IFLC = _________
Alarm Set 90% of pickup = _________
Trip Delay 0.1 – 10 seconds = _________
Rest Modes Local, Remote, Communication = _________
Trip Mode Enable or Disable = _________
Under Current
Pickup Set 30 – 85 % IR = _________
Alarm Set 110 % of pickup = _________
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Current Unbalance
Pickup Set 5 – 100 % IFLC = _________
Alarm Set 85 – 100 % of pickup = _________
Trip Delay 1 – 30 seconds = _________
Earth Fault
Earth Fault Type VECTOR_SUM or CBCT = _________
Pickup Set (Ief)

20 – 500 % IFLC = _________
(Visible if Earth Fault Type = VECTOR_SUM)
Pickup Set (Ief)

0.1 – 20 A = _________
(Visible if Earth Fault Type = CBCT)
Alarm Set
90% of pickup = _________
(Visible if Earth Fault Type = VECTOR_SUM)
Alarm Set
0.1 – Pickup set value A = _________
Trip Delay (Run) 0 – 60 seconds = _________
Trip Delay (Start)

0 – 25 seconds = _________
Alarm Delay (Run)

0 – 60 seconds = _________
Alarm Delay (Start)

0 – 60 seconds = _________
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8 - 40 REV. C
Locked Rotor
Pickup Set 150 – 1000 % IFLC = _________
Alarm Set 90% of Pickup = _________
Reset Modes Local, Remote, Communication = _________
IDMT Overcurrent (Stage 1 and 2)
Pickup Set 20 – 1000 % IFLC = _________
Time Constant 0.5 – 600 seconds = _________
Inverse, Very Inverse, Extremely

Curve Type = _________
Inverse
Over Voltage
Pickup Set 101 – 130 % VN = _________
Alarm Set 95% of Pickup = _________
Under Voltage
Pickup Set 20 – 85 % VN = _________
Alarm Set 110 % of Pickup = _________
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Local, Remote, Communication,

Reset Modes = _________
Auto
Voltage Unbalance
Pickup Set 5 – 50 % VN = _________
Phase Reversal
Phase Sequence RYB or RBY = _________
Reset modes Local, Remote, Communication = _________
Phase Loss
Over Frequency
Pickup Set 101 – 105 % FS = _________
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8 - 42 REV. C
Under Frequency
Pickup Set 94 – 98 % FS = _________
Re-acceleration
Voltage Dip 20 – 90 % VN = _________
Voltage Restoration 65 – 95 % VN = _________
Restart Time 0.2 – 60 seconds = _________
Restart Delay 4 – 1200 seconds = _________
Aux and Motor Supply Same or separate = _________
Communication Failure
Time Delay 2 – 10 seconds = _________
Reset Modes Local, Remote, Auto = _________
Trip only in Remote Enable or Disable = _________
Excessive Start Time
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Maximum Number of Starts
Reference Period 15 – 60 minutes = _________
Permissive Starts 1 – 30 starts = _________
Inhibit Period 1 – 120 minutes = _________
Temperature
Sensor Type RTD (PT-100) or Thermistor(PTC) = _________
Pickup Set
25 – 180 oC = _________
(Visible if Sensor Type = RTD(PT-100))
Pickup Reset
Pickup Set Value – 5 oC = _________
Alarm Set
Pickup Reset Value – 5 oC = _________
Alarm Reset
Alarm Set Value – 5 oC = _________
Trip Delay
5 – 250 seconds = _________
Response Resistance
2700 – 4000 ohm = _________
(Visible if Sensor Type = Thermistor(PTC))
Reset Resistance
1600 – 2300 ohm = _________
Trip Delay
0.1 – 60 seconds = _________
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8 - 44 REV. C
Hysteresis Band
Current 3 – 15 % = _________
Voltage 3 – 15 % = _________
Frequency 1 – 15 % = _________
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REV. C 8 - 45
Communication Settings
Protocol Selection Modbus, Profibus, Modbus TCP/IP = _________
Modbus
(Visible if Protocol Selection = Modbus)
Mode RTU = _________
Node Address 1 – 247 = _________
Baud Rate 9600 or 19200 = _________
Parity None, Even, Odd = _________
Stop Bits One, Two = _________
Profibus
(Visible if Protocol Selection = Profibus)
Node Address 1 – 126 = _________
Modbus TCP/IP
(Visible if Protocol Selection = Modbus
TCP/IP)
DHCP Mode Enable or Disable = _________
IP Address 0.0.0.0 – 255.255.255.255 = _________
Subnet Mask 0.0.0.0 – 255.255.255.255 = _________
Default Gateway 0.0.0.0 – 255.255.255.255
SNTP Server Address 0.0.0.0 – 255.255.255.255 = _________
Time Zone (GMT) +/-, 0 - 13 hours, 0 – 59 minutes = _________
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8 - 46 REV. C
DIO Settings (Digital Input/Output)
IO Settings
Input 1
Start1, Start2, Start3,
Start4, Reset, Stop, Estop,
Local/Remote, Interlock1 to
Type Interlock12, Contactor = _________
Feedback1, Contactor
Feedback2, Test, Logical
Inputs, None
Mode
Maintained or Momentary = _________
(Visible if Type = Start1 or Start2 or Start3 or Start4)
Validation Period
(Hidden if Type = None or Contactor Feedback1 or 0.1 – 60 seconds = _________
Contactor Feedback2)
Contactor Time
(Visible if Contactor Feedback1 or Contactor 0.1 – 60 seconds = _________
Feedback2)
Disable, Alarm, Trip,

Interlock Config Interlock1 to Interlock12,
Local Reset, Remote Reset, = _________
(Visible if Type = Interlock 1 to Interlock 12) Auto Reset, Communication
Reset, Stop
Interlock Trip Delay
0.1 – 10 seconds = _________
(Visible if Interlock Config = Trip)
Reset Modes Local, Remote,

= _________
(Visible if Interlock Config = Trip) Communication
Interlock Considered for Test

(Visible if Interlock Config = Stop)
Input 2
Inputs, None
Mode
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Validation Period
Contactor Time
Feedback2)

Reset, Stop
0.1 – 10 seconds = _________

= _________

Input 3
Inputs, None
Mode
Validation Period
Contactor Time
Feedback2)

Reset, Stop
0.1 – 10 seconds = _________
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8 - 48 REV. C

= _________

Input 4
Inputs, None
Mode
Validation Period
Contactor Time
Feedback2)

Reset, Stop
0.1 – 10 seconds = _________

= _________

Input 5
Inputs, None
Mode
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Validation Period
Contactor Time
Feedback2)

Reset, Stop
0.1 – 10 seconds = _________

= _________

Input 6
Inputs, None
Mode
Validation Period
Contactor Time
Feedback2)

Reset, Stop
0.1 – 10 seconds = _________
MCOMP User Manual

8 - 50 REV. C

= _________

Output 1
Run, Forward Relay,
Reverse Relay, Follow1,
Follow2, Alarm, Trip, Main,
Star, Delta, Indicator1 to
12, Drive Available, Heater,
Truth Table o/p 1 to Truth
Table o/p 16, Timer 1 o/p,
Type = _________
Timer 2 o/p, Counter 1 o/p,
Counter 2 o/p, Signal
Conditioner 1 o/p, Signal
Conditioner 2 o/p,
Permissive o/p 1 to
Permissive o/p 3, High
Speed, Low Speed, None
Mode
Level or Pulse = _________
(Hidden if Type = None)
Hold Time
0.1 – 1000 seconds = _________
(Visible if Mode = Pulse)
Follow Delay
0.1 – 1000 seconds = _________
(Visible if Type = Follow 1 or Follow 2)
Heater Delay
1 – 3600 seconds = _________
(Visible if Type = Heater)
Output 2
Run, Forward Relay,
Type = _________
Conditioner 2 o/p,
Permissive o/p 1 to
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REV. C 8 - 51
Mode
Hold Time
0.1 – 1000 seconds = _________
Follow Delay
0.1 – 1000 seconds = _________
Heater Delay
1 – 3600 seconds = _________
Output 3
Run, Forward Relay,
Type = _________
Conditioner 2 o/p,
Permissive o/p 1 to
Mode
Hold Time
0.1 – 1000 seconds = _________
Follow Delay
0.1 – 1000 seconds = _________
Heater Delay
1 – 3600 seconds = _________
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8 - 52 REV. C
Output 4
Run, Forward Relay,
Type = _________
Conditioner 2 o/p,
Permissive o/p 1 to
Mode
Hold Time
0.1 – 1000 seconds = _________
Follow Delay
0.1 – 1000 seconds = _________
Heater Delay
1 – 3600 seconds = _________
Expansion IO Module 1
Module Type 8DI or 4DI+2DO or None = _________
8DI Module1 or 4DI+2DO

Module ID = _________
Module1 or None
Input 1-1
(Hidden if Module Type = None)

Inputs, None
Mode
Validation Period
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Contactor Time
Feedback2)

Reset, Stop
0.1 – 10 seconds = _________

= _________

Input 1-2

Inputs, None
Mode
Validation Period
Contactor Time
Feedback2)

Reset, Stop
0.1 – 10 seconds = _________

= _________
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8 - 54 REV. C

Input 1-3

Inputs, None
Mode
Validation Period
Contactor Time
Feedback2)

Reset, Stop
0.1 – 10 seconds = _________

= _________

Input 1-4

Inputs, None
Mode
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REV. C 8 - 55
Validation Period
Contactor Time
Feedback2)

Reset, Stop
0.1 – 10 seconds = _________

= _________

Input 1-5
(Visible if Module Type = 8DI)

Inputs, None
Mode
Validation Period
Contactor Time
Feedback2)

Reset, Stop
0.1 – 10 seconds = _________
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8 - 56 REV. C

= _________

Input 1-6

Inputs, None
Mode
Validation Period
Contactor Time
Feedback2)

Reset, Stop
0.1 – 10 seconds = _________

= _________

Input 1-7

Inputs, None
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Mode
Validation Period
Contactor Time
Feedback2)

Reset, Stop
0.1 – 10 seconds = _________

= _________

Input 1-8

Inputs, None
Mode
Validation Period
Contactor Time
Feedback2)

Reset, Stop
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0.1 – 10 seconds = _________

= _________

Output 1-1
(Visible if Module Type = 4DI+2DO)
Run, Forward Relay,

Type = _________
Conditioner 2 o/p,
Permissive o/p 1 to
Mode
Hold Time
0.1 – 1000 seconds = _________
Follow Delay
0.1 – 1000 seconds = _________
Heater Delay
1 – 3600 seconds = _________
Output 1-2
Run, Forward Relay,

Type Truth Table o/p 1 to Truth = _________
Conditioner 2 o/p,
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Permissive o/p 1 to
Mode
Hold Time
0.1 – 1000 seconds = _________
Follow Delay
0.1 – 1000 seconds = _________
Heater Delay
1 – 3600 seconds = _________

Module ID = _________
Module1 or None
Input 2-1

Inputs, None
Mode
Validation Period
Contactor Time
Feedback2)

Reset, Stop
Interlock Trip Delay 0.1 – 10 seconds = _________
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8 - 60 REV. C

= _________

Input 2-2

Inputs, None
Mode
Validation Period
Contactor Time
Feedback2)

Reset, Stop
0.1 – 10 seconds = _________

= _________

Input 2-3

Inputs, None
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Mode
Validation Period
Contactor Time
Feedback2)

Reset, Stop
0.1 – 10 seconds = _________

= _________

Input 2-4

Inputs, None
Mode
Validation Period
Contactor Time
Feedback2)

Reset, Stop
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8 - 62 REV. C

0.1 – 10 seconds = _________

= _________

Input 2-5

Inputs, None
Mode
Validation Period
Contactor Time
Feedback2)

Reset, Stop
0.1 – 10 seconds = _________

= _________

Input 2-6

Type Start4, Reset, Stop, Estop, = _________
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Interlock12, Contactor
Inputs, None
Mode
Validation Period
Contactor Time
Feedback2)

Reset, Stop
0.1 – 10 seconds = _________

= _________

Input 2-7

Inputs, None
Mode
Validation Period
Contactor Time
Feedback2)

Interlock Config Interlock1 to Interlock12, = _________
Local Reset, Remote Reset,
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8 - 64 REV. C

Reset, Stop

0.1 – 10 seconds = _________

= _________

Input 2-8

Inputs, None
Mode
Validation Period
Contactor Time
Feedback2)

Reset, Stop
0.1 – 10 seconds = _________

= _________

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Output 2-1
Run, Forward Relay,

Type = _________
Conditioner 2 o/p,
Permissive o/p 1 to
Mode
Hold Time
0.1 – 1000 seconds = _________
Follow Delay
0.1 – 1000 seconds = _________
Heater Delay
1 – 3600 seconds = _________
Output 2-2
Run, Forward Relay,

Type = _________
Conditioner 2 o/p,
Permissive o/p 1 to
Mode
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8 - 66 REV. C
Hold Time
0.1 – 1000 seconds = _________
Follow Delay
0.1 – 1000 seconds = _________
Heater Delay
1 – 3600 seconds = _________

Module ID = _________
Module1 or None
Input 3-1

Inputs, None
Mode
Validation Period
Contactor Time
Feedback2)

Reset, Stop
0.1 – 10 seconds = _________

= _________

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Input 3-2

Inputs, None
Mode
Validation Period
Contactor Time
Feedback2)

Reset, Stop
0.1 – 10 seconds = _________

= _________

Input 3-3

Inputs, None
Mode Maintained or Momentary = _________
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8 - 68 REV. C
Validation Period
Contactor Time
Feedback2)

Reset, Stop
0.1 – 10 seconds = _________

= _________

Input 3-4

Inputs, None
Mode
Validation Period
Contactor Time
Feedback2)

Reset, Stop
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= _________

Input 3-5

Inputs, None
Mode
Validation Period
Contactor Time
Feedback2)

Reset, Stop
0.1 – 10 seconds = _________

= _________

Input 3-6

Inputs, None
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Mode
Validation Period
Contactor Time
Feedback2)

Reset, Stop
0.1 – 10 seconds = _________

= _________

Input 3-7

Inputs, None
Mode
Validation Period
Contactor Time
Feedback2)

Reset, Stop
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= _________

Input 3-8

Inputs, None
Mode
Validation Period
Contactor Time
Feedback2)

Reset, Stop
0.1 – 10 seconds = _________

= _________

Output 3-1
Run, Forward Relay,

Type Star, Delta, Indicator1 to = _________
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8 - 72 REV. C

Conditioner 2 o/p,
Permissive o/p 1 to
Mode
Hold Time
0.1 – 1000 seconds = _________
Follow Delay
0.1 – 1000 seconds = _________
Heater Delay
1 – 3600 seconds = _________
Output 3-2
Run, Forward Relay,

Type = _________
Conditioner 2 o/p,
Permissive o/p 1 to
Mode
Hold Time
0.1 – 1000 seconds = _________
Follow Delay
0.1 – 1000 seconds = _________
Heater Delay
1 – 3600 seconds = _________
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Parameter Mapping Settings
Parameter mapping
(Hidden if Protocol Selection = Profibus
in communication settings)
User configurable as per 16 words (in case of Modbus serial)

= _________
requirement 32 words (in case of Modbus TCP/IP)
COMPlogic Settings
Truth Tables
2I/1O Truth Table 1
Gate Operation AND, OR, XOR, NOR, NAND, CUSTOM = _________
2I/1O Truth Table 2
3I/1O Truth Table 3
3I/1O Truth Table 4
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3I/1O Truth Table 5
3I/1O Truth Table 6
3I/1O Truth Table 7
3I/1O Truth Table 8
3I/1O Truth Table 9
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3I/1O Truth Table 10
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8 - 76 REV. C
Signal Conditioners
Inverting, Non Inverting, Positive

Type = _________
Edge Latch, Negative Edge Latch
Input Freely Programmable = _________
Reset Freely Programmable = _________
Inverting, Non Inverting, Positive

Type = _________
Edge Latch, Negative Edge Latch
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Counters
Counter 1
Limit 1 – 65535 count = _________
Input Up Freely Programmable = _________
Input Down Freely Programmable = _________
Counter 2
Limit 1 – 65535 count = _________
Input Up Freely Programmable = _________
Input Down Freely Programmable = _________
Timers
Timer 1
Limit 0 – 65535 seconds = _________
Level Triggered ON timer, Rising

Type Edge ON timer, Falling Edge OFF = _________
timer, Rising Edge OFF timer
Timer 2
Limit 0 – 65535 seconds = _________
Level Triggered ON timer, Rising

Type Edge ON timer, Falling Edge OFF = _________
timer, Rising Edge OFF timer
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L&T Electrical & Automation User Interface
CHAPTER 9
USER INTERAFCE
Overview
This section provides a detailed description of local interfacing methods
available with the Relay. There are two local modes available for a user to
interface with the Relay.
• MCOMP Suite Interface.
• Display Interface.
MCOMP Suite Interface

MCOMP Suite is software available with the Relay through which a user can
monitor, control or configure the Relay, also serves as a strong diagnostic
tool for troubleshooting purpose. A PC is required to host this software
through which it can communicate with the Relay. The MCOMP Suite can be
used only after the installation of .NET Framework 3.5 Service Pack 1 or
higher.
With MCOMP Suite, it is possible to:
• monitor and meter the data: Various metering parameters such as
3-Phase Voltage, 3-Phase Current, Frequency, Phase Sequence and
parameters related to Power and Energy can be monitored. The status
of Digital inputs and outputs can also be monitored.
• program and modify the settings: The software allows a user to set
the values as per requirement.
• read actual values: A user can get the actual motor running values.
• read motor status: A user can check the status of motor - run, stop
or trip condition.
• read pre-trip & trip cause data and number of event records: A
user can get the recent 5 trip records and causes for the trips.
The MCOMP Suite can run in MCOMP offline mode as well. In this case,
settings may be saved for future use. If the Relay is connected to a computer
and communications are enabled, the Relay can be programmed from the
setting screens.
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User Interface L&T Electrical & Automation
Software Pre-requisites:
• Operating System supported is Microsoft Windows XP, Vista and
Windows 7.
• Microsoft .NET Framework 3.5 or higher
• MCOMP Suite: (in ‘MCOMP Suite’ folder).
Hardware Pre-requisites:
• Minimum memory space required on root drive of hard disk is 1GB.
• Pentium 4 computer with 2GHz speed and 512MB RAM.
• RS485 Converter.
Installation Guide
.NET Framework 3.5 Service Pack installation
After ensuring the minimum requirements indicated earlier, use the
following procedure to install the .NET Framework 3.5 Service Pack 1 (If it is
not installed, install the framework from the folder 'Framework3.5SP1').
1. Double click on FrmWrk3.5sp1, to get the setup file
Dotnetfx35sp1.exe.Double click on Dotnetfx35sp1.exe to install .NET
Framework 3.5 Service Pack 1.
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2. Read and accept the terms of the license agreement and click on Install
button.
3. After accepting the license agreement, Windows will start installing the
setup. Status bar shows the progress.
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4. When the installation is completed, Windows gives a message .NET

Framework 3.5 Sp1 has been installed successfully.
Multi-version MCOMP Suite Installation

MCOMP Suite installation can be carried out by using Multi-version MCOMP
Suite.
1. Double click on the setup.exe of Multi-version MCOMP Suite.
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2. Multi-version MCOMP Suite setup wizard guides the user through the
steps required to install Multi-version MCOMP Suite on computer. Press
Next button to continue.
3. Select the installation path by pressing Browse button. Press Next button
to continue with the setup. (Multi-version MCOMP Suite can install for all
users who uses this computer or for himself depending on access).
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4. Confirm installation: The installer is ready to install the Multi-version

MCOMP Suite on your computer. Click on Next to start the installation.
5. After successful installation press Close button to finish the setup.
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MCOMP Suite Installation

Using Multi-version MCOMP Suite user can install MCOMP Suite.
1. Double click on Multi-version MCOMP Suite icon.
2. Double click on the above icon to install MCOMP Suite from MCOMP
Suite multiversion setup in two ways Manual Selection and Auto
Selection:
In case of Manual Selection: Select the MCOMP Firmware Version and
click on Install MCOMP Suite option. 
In case of Auto Selection user can select the MCOMP version directly by
reading MCOMP firmware version from the Relay and Click on Install
MCOMP Suite option.
3. Click on Next to start installation.
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4. After the installation gets completed, an icon as shown below will be

created as a shortcut on the desktop of the computer.
Operation Guide
MCOMP Suite Configuration
Configure the MCOMP Suite to work with the Relay using following steps:
• Double click on the MCOMP Suite short cut icon, the next window
will prompt for user ID and password. A three level of access is
provided to a particular user depending on the read-write permission.
Enter the user id and password.
Table 9 – 1 shows the available access to login MCOMP Suite.

Table 9 – 1 :MCOMP Suite Access
Access
Sr.
Login Type Function
No.
Read Write
1 Admin √ √ Provided with additional privileges and

system data access
2 Supervisor √ √ No administrative privileges on system data

access. User can only change/modify the
Relay settings.
3 User √ x Read only mode. User can not change/modify

the Relay settings.
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• After entering the user ID and password, the main (Monitoring)

window will appear.
Monitoring Mode
Options
Click on the Options tab to configure the communication settings
required for the MCOMP Suite. User can select the appropriate
COM port, to which the Relay is connected. Other parameters
such as Device ID, Baud Rate, Parity and Stop Bits will remain same.
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• To connect the MCOMP Suite through the Display, select the check
box Connect through Display. The user can also select a theme from
the drop down box as per the requirement.
Change Password
Click on Change Password tab to change the existing
password. In this case user has to enter old password and
then set a new password. The MCOMP Suite will validate
the old password and stores the new password.
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Switch To Configuration Mode

Click on Switch To Configuration Mode tab to
view the following window.
About
Click on About tab to view the version of the MCOMP Suite.
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Zoom In
Click on Zoom In tab to zoom in.
Short cuts: [CTRL + +] or use [CTRL + Scroll Mouse Up].
Zoom Out
Click on Zoom Out tab to zoom out the size.
Short cuts: [CTRL + -] or use [CTRL + Scroll Mouse Down].
Zoom to Fit
Click on Zoom to Fit to zoom to normal size.
Short cuts: [CTRL + *] or use [CTRL + Scroll Mouse Button].
Config Report
Click on Config Report tab to generate a report. A printable
report will be saved in an XML format as shown below:
The path for the generated report is as shown below:
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New User
Click on New User tab to create a new login account.
User
Click on User tab to view list of users. This option allows
Administrator/Supervisor to block or unblock a user.
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Supervisor
Click on Supervisor tab to view list of supervisors. This option
allow administrator to block or unblock a supervisor.
Start Monitoring
Click on Start Monitoring tab to monitor various
measurable parameters. If the Relay is connected
to PC and the communication is working without
any error, then MCOMP Suite will display a system
message: MCOMP Online!!!
Record Viewer
Record Viewer is used to view the trip/event records
and starting curve of the motor. The Relay can store last
five trip and event records.
• The Trip indicator in the MCOMP Suite glows red when the Relay
senses trip condition. Click on Trip tab to view trip records. The trip
record window shows the details of the last five trips along with
causes in FIFO (First In First Out) sequence:
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- The window shows the trip cause, date and time of occurrence and pre-trip
values.
- Click Refresh to retrieve the last stored trip records.
- Click Report to generate a report of trip records with date and time.
- It also maintains the trip counter that counts the number of trips occurred.
On occurrence of an error, the MCOMP Suite will display an error message Error in reading
the data from MCOMP. Retry again. Check the connection between MCOMP Suite and
the Relay for resolving an error.
• The Alarm/Pick-up indicator in the MCOMP Suite glows red when the
Relay senses alarm/pick-up condition. Click on Alarm/Pick-Up tab to
view event records. The event record window gives the details of last
five events along with event source in FIFO (First In First Out)
sequence.
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- This window shows the alarm/pickup source, date and time of occurrence.
- Click Refresh to retrieve the last stored event records.
- Click Report to generate a report of event records with date and time.
• Click on Start Curve tab to view the last starting curve stored by the
Relay. Press Plot Graph to plot the graph of starting current Vs time.
The curve stored can also be compared with the present curve using
the Compare Graph option.
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Control
Motor Start 1: to start the motor in forward direction.
Motor Start 2: to start the motor in reverse direction.
Trip Reset: to reset the trip condition of the Relay.
Control option can be used only when the MCOMP Suite is online.
Special Commands
The user can send individual commands to the Relay
using Special Command option. Special Command is
used to check the Relay status and also can used for
diagnostic and troubleshooting purpose.
Click on Special Command tab to enter the command terminal. The status
bar shows the status of the sent command and action taken.
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Memory Dump
Memory Dump option is an administrative command
used to create for different system files of the Relay.
Click on Start Dump option to dump the default
settings into the Relay and the status bar will show the progress. After
completion of memory dump, the MCOMP Suite will give a message as
Memory Dump completed. Then close the pop-up window using Close
option.
On occurrence of any error if the MCOMP is not connected, then MCOMP Suite will show
an error message Error in writing…. Check the connection between MCOMP Suite and the
Relay for resolving an error.
Memory Dump command is not recommended during normal operation; should be used
only under strict guidance of the manufacturer.
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Configuration Mode
Click on Switch to Configuration Mode tab to enter into configuration
mode, the following window appears:
The user can shift to configuration mode if the Relay is offline.
If user tries to switch to configuration mode without stopping the

monitoring mode, following warning screen will appears.
In configuration mode the user can set the following parameters:

• System settings
• Protection settings
• Communication settings
• IO settings
• Parameter settings
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Different file operations can be carried out using following:

Read Selected
This option is used to read selected configuration files
from the Relay.
1. Click on Read Selected tab to read only the selected configuration

parameters. The MCOMP Suite will prompt the user to save the
configuration or not. Select Yes to save the configuration else select No.
2. Enter a name to save the configuration file in the below window.
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3. After saving the configuration, the MCOMP Suite prompts the user to
read the file. Select Yes option in the pop-up window to read the file.
4. After completion, the MCOMP will give a message as, All Files read
Successfully!!!.
5. If MCOMP Suite is unable to read the file from MCOMP, it will give an
error message as Read failed…
Write Selected
This option is used to write selected configuration files
into the Relay.
1. Click on Write Selected tab, MCOMP Suite will prompt a warning

message as “Online configuration of MCOMP Relay (when motor is
running) is not recommended”. Select OK to proceed or cancel to abort
the write operation.
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2. MCOMP Suite will prompt to confirm if the configuration needs to be

saved. Select YES to save the configuration in case user wants to save the
file.
3. Enter a name to save the configuration file and click Save.
4. After saving the configuration, MCOMP Suite will prompt for

confirmation to write the file. Select Yes to write the configuration else
select NO.
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5. After completion, the MCOMP will give a message as, File Write
Successful!!
6. If MCOMP Suite is unable to write the file to MCOMP, it will give an error
message as Failed to write file….
Read All
This option can be used to read all the configuration
files from the Relay. Operation philosophy is the same
as of Read Selected file menu. After read completion,
the MCOMP will give a message as, All Files read Successfully!!!.
Write All
This option can be used to write all the configuration files
into the Relay. Operation philosophy is the same as of
Write Selected file menu. After write completion, the
MCOMP will give a message as, All Setting Files written Successful!!!.
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It is strictly recommended to perform read all operation before writing any settings into the
MCOMP relay.
New File
New File is used to save all the parameters into a new
configuration file.
Save File
Save File is used to save the file into the current
configuration file (if the file exists).
Open File
Open File is used to open and load the file from existing
configuration file into M COMP Suite.
Configuring System Settings

System settings determine the starting method and general motor
characteristics. The following settings are available under system settings:
Click on System Settings tab to view the available setting using MCOMP
Suite:
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To navigate to the motor Settings, follow the path shown below:

System Motor Set value for particular Write All/ Write
Settings Settings parameter Selected
The motor setting window displays all the available parameter settings. Some
of them are shown below:
To navigate to the Starter Settings, follow the path shown below:

System Starter Set Type, mode of Write All / Write
Settings Settings starting Selected
The starter setting window displays all the available parameter settings:
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Follow the same procedure for other system settings.
Configuring Protection Settings

Protection Settings allow the user to set different alarm/pick-up values and
configuration time delays for each protection provided in the Relay.
Click on Protection Setting tab to view the following window:

To navigate to the Earth Fault Settings, follow the path shown below:
Protection Earth Set pick-up, alarm/trip, Write All / Write
Settings Fault delay as required Selected
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The earth fault window displays all the available parameter settings.
To navigate to the Re-acceleration Settings, follow the path shown below:

Protection Re-acceleration Set required Write All / Write
Settings Fault values Selected
The re-acceleration window displays all the available parameter settings.
Follow the same procedure for other protection settings.
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Configuring Communication Settings

Communication Settings allow the user to set the parameters for Modbus
RTU, Modbus TCP/IP and Profibus Communication protocol. The
communication settings available in the Relay will be displayed according to
its hardware.
Click on Communication Settings tab to view the following window:
Protocol selection is possible only in Admin mode.
Modbus Settings:
To navigate to the Modbus Settings, follow the path shown below:
Communication Modbus/Profibus/ Set required Write All / Write
Settings Ethernet selection values Selected
The Modbus setting window displays all the available settings.
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Profibus DP Settings:
To navigate to the Profibus Settings, follow the path shown below:
Settings Ethernet selection node address Selected
The profibus setting window displays all the available settings.
Modbus TCP/IP Settings:

To navigate to the Profibus Settings, follow the path shown below:
Settings Ethernet selection values Selected
The Modbus TCP/IP setting window displays all the available settings.
In case of Time synchronization using SNTP, enter correct SNTP address and time zone.
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Configuring IO Settings
IO settings allow the user to configure the basic, expansion digital Inputs/
digital outputs and analog outputs as applicable.
Click on IO Settings tab to view following window:
Click on IO Settings option to view all available DIOs and Analog output
available in the basic Relay.
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To navigate to the Digital Input Settings, follow the path shown below:
IO Select Digital Set required Write All / Write
Settings Input as required parameters selected
The Digital Input window displays all the available settings.
If selected input is interlock, select interlock configuration as shown in the

following screen.
Follow the same procedure for other Digital Inputs.

User can not assign one Type to two digital inputs.
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To navigate to the Digital Output Settings, follow the path shown below:
IO Select Digital Set required Write All / Write
Settings output as required parameters selected
The Digital Output window displays all the available settings.
Follow the same procedure for other Digital Outputs.

If the output is selected as HEATER, select the heater delay time in seconds.
To navigate to the Analog Output Settings, follow the path shown below:
IO Select Analog Set required Write All / Write
Settings output parameters selected
The Analog Output window displays all the available settings.
To navigate to the External IO Settings, follow the path shown below:

IO Select required Select required Set Write All /
Settings external IO module DIO module values Write selected
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Click on External DIO Module number and ID option and select Module
Type. The below screen shows all available settings.
Follow the same procedure for other expansion IO modules.
Configuring Parameter Mapping

Parameter Mapping allows the user to select parameters and store them in a
contiguous Fast scan Register. In case of Modbus RTU, the fast scan register
stores up to 16 words and for Modbus TCP/IP up to 32 words.
To navigate to the Parameter Mapping Settings, follow the path shown
below:
Parameter Select Add/remove Write All /
Mapping parameter parameter Write selected
Memory Map Option is used only when communication protocol select is as Modbus RTU or
Modbus TCP/IP.
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Click on Parameter Mapping tab to view all available parameter mapping

option.
Configuring COMPlogic
Click on COMPlogic tab to view all available COMPlogic modules.
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To navigate to the 3I/1O Truth Table, follow the path shown below:
COMPlogic 3I/1O Select I/P Select Write All /
Settings truth table parameter Gates Write selected
Follow the above procedure for all COMPlogic modules.
Click on 3I/1O Truth Table tab to view all available setting options.
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Display Interface
The Display is used an operator interface to view/edit the Relay settings and
can also be used for metering, monitoring and control of the Relay. The
Display acts as a mediator between the Relay and the MCOMP Suite on PC
with the help of USB cable. Figure 9-1 shows the Display and Table 9–2
shows the Display element description. For Display overview and connection
details refer Installation chapter.
10
2 9
5 6 7 8
Figure 9-1 : Display
Table 9-2 : Display Element Description
Label Element Function
1 Communication/ Green when the Display is powered ON and Red when it

Power LED is communicating with the Relay.
2 Drive Status LED Same as Drive Status LED of the Relay.
3 Alarm/Pickup LED Same as Alarm/Pickup LED of the Relay.
4 Trip LED Same as Trip LED of the Relay.
5 Reset Key Resets the Trip status of the Relay.
6 Return Key Move into the previous level within a menu or a function.
7 Enter Key Move into the next level within a menu or a function.
8 USB front port Connect to a PC for configuring the Relay through the
MCOMP Suite.
9 Navigation Keys Move the menu, Setting value increase/decrease.
10 OLED Display OLED Display for monitoring the readings, viewing

settings and records.
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Operation Guide
Power on the Display as discussed in Installation chapter.
After Power On, the following screen appears with PWR/COMM LED
showing green color.
When the Display is not connected to the Relay then it will continue to show
the above screen. When communication is healthy between the Display and
the Relay then following screen will appear. It is the default screen of the
Display.
The values of measurement shown in the above screen are for representational purpose
only. The Display will show the actual values measured by the Relay.
Press ENT key to get Menu screen shown below. It has six icons. User can
navigate to the desired icon by using UP/DOWN keys.
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Table 9-3 : Display Icon Description
Icon Description
Metering: View all metering parameters.
Settings: View/Edit all setting parameters.
View Record: View details of trip and event records.
Commands: Issue commands to the Relay.
Display: Change Display related settings like contrast,

language etc,.
Connect To PC: The Display enters in the PC connection

mode where user can configure the Relay with the MCOMP
Suite through the Display.
Metering
To view metering parameters, select METERING icon from the icon screen
using the navigation arrow keys.
Press ENT key to view Metering parameters. Press UP/DOWN navigation key
for viewing various metering parameters.
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Table 9–4 lists all parameters notation displayed in metering screen:

Table 9-4 : Display metering Notations
Parameter Notation on the Display
Line current values Ir, Iy, Ib
Earth fault current Io
Percentage Current‐Unbalance % IUB
Average current value Iavg
Line, Phase voltage values Vry, Vyb, Vbr, Vr, Vy, Vb
Average voltage value Vavg
Frequency Freq
All types of total power consumption kW, KVAr, KVA
Active Energy KWh
Power Factor PF
CM Type CM Type
Thermal Capacity Level TherC
PTC Resistance PTC Res
Phase sequence PhSeq
Motor starting time Tstart
Temperature Temp
No of stops No Stps
Motor run hrs Hr Run
Total Motor Run hrs T Hr Run
Starting Peak Current StrPkI
Digital Input/Output Status Digital I/O
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Settings
To view/edit settings of the Relay, select Settings icon in the menu screen.
The Display settings can be viewed in edit able mode or non-edit able mode.
If the user presses ENT key on menu screen after selecting Settings icon, the
Display will prompt to select the mode. The Display shows two options as
follows:

In Edit mode, user can edit or change the setting parameters and apply the
same in the Relay. In View mode, user can only view the setting parameters
currently stored in the Relay.
On the selection of Edit mode, the Display will prompt for a four digit
password for authenticity. Valid password range is from 0000 to 9999.
To enter password, use UP/DOWN arrow to select the digit. Press ENT key to
save the current digit and to move to the next digit. Repeat the same
procedure for other digits.
Once the correct password is entered, Settings screen will be displayed as
shown below:
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The Settings screen consists of four configuration files, which can be viewed
and/or edited.
1. System
2. Protection
3. Digital I/O
4. Communication
System Settings
Select System from the Settings menu and press ENT key to enter in to
system settings.
To set the each system setting parameter, follow the procedure given in
Relay Configuration through the Display.
Protection Settings
Select Protection from the Settings menu and press ENT key.
The list of Protections will be displayed. Use UP/DOWN arrow keys to

navigate to all other Protections.
Select the required parameter by pressing UP/DOWN key and press ENT key
to change the settings.
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Press ENT key to enter the Overload Settings.
To set the each protection parameter, follow the procedure given in Relay
Configuration through the Display.
Digital I/O Settings
Select Digital I/O from the settings menu and press ENT key.
Press ENT key to configure respective Digital I/O and analog output.
Select the required input by pressing UP/DOWN key and press ENT key to
configure the settings.
To set any digital input/output and analog output, follow the procedure
given in Relay Configuration through the Display.
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Communication Settings
Select Communication from the settings menu and press ENT key.
Press ENT key to configure respective communication protocol depending on

the Relay hardware configuration.
Modbus communication settings:
Type field is not editable through the Display and it is fixed as per hardware configuration.
To set communication parameters, follow the procedure given in Relay

Configuration through the Display.
View Records
To view trip/event records of the Relay, select View Records icon by
navigating in the main menu screen using up/down arrows.
Press ENT key to enter into records screen. User can view two types of
records:
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Trip records
At any given time, maximum five Trip records can be stored in First In First
Out (FIFO) sequence. Press ENT key to view trip records.
Following parameters are available in Trip records:

• Trip cause
• Date
• Time
• Currents (Ir, Iy, IB, Ie)
• Voltages (Vr, Vy, Vb)
• Frequency
• Temperature
• PTC resistance
Use UP/DOWN arrow keys to navigate to the Trip Record 1. Press ENT key
to see trip records. Press UP/DOWN key to see all trip record parameters.
Follow the same procedure for other Trip records.

Note that Trip records will only be displayed if Trip counter is not zero. If Trip record value is
say one, then only one record will be displayed on screen and maximum of five records can
be viewed from the Display even Trip counter value greater than five.
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Event Records
At any given time, maximum five Event records can be stored in First In First
Out (FIFO) sequence. Press ENT key to view event records.
Following parameters are available in Event records:

• Event source (alarm or pickup)
• Date
• Time
• Event cause
Use UP/DOWN arrow keys to navigate to the Event Record 1. Press ENT key
to see trip records. Press UP/DOWN key to see all event record parameters.
Follow the same procedure for other Event records.

Note that Trip records will only be displayed if event counter is not zero. If event record
value is say one, then only one record will be displayed on screen and maximum of five
records can be viewed from the Display even event counter value greater than five.
Commands
Commands can be sent to the Relay from the Commands menu of the
Display. Select COMMANDS icon to from main Menu screen and press ENT
key to enter in to command menu.
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After pressing ENT key, the Display will prompt for password. Enter the valid
password to access various commands. For procedure to enter password
refer Relay Configuration through the Display in Settings chapter.
Press ENT key to view Commands. Press UP/DOWN keys for other
commands.
Select the command to be given to the Relay and press ENT key to send
command to the Relay. A message saying CMD SENT will be displayed on
successful operation.
Display Settings
Select the Display icon on the main menu screen to change the Display
settings and press ENT key to enter into Display menu.
Press ENT key to edit the Display parameters.
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The Display setting consists of four parameters, which can be viewed and/or
edited:
• Language
• Logo display
• Contrast value
• Power save
• Rolling display
Connect to PC
In this mode, the Relay can be connected to the MCOMP Suite through USB
port of the Display.
To enter in this mode, connect USB cable from front port available on the
Display to computer's USB port.
Select the CONNECT TO PC icon on the main menu screen and press ENT
key to enter in to Connect to PC menu.
Press ENT key, the Display will prompt for confirmation as shown below.
Press ENT key to select YES and to enter into PC mode. The following screen
will appear once the Display is connected to computer.
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Press return key to end this mode, the Display will prompt for confirmation
as follows:
Select YES to end the PC mode.
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L&T Electrical & Automation Testing & Troubleshooting
CHAPTER 10
TESTING & TROUBLESHOOTING
Overview
This section allows the user to acknowledge and troubleshoot any problems
encountered during testing and commissioning of the Relay.
A complete functional check and calibration has been performed for each
unit before it is shipped to ensure that the relay is fully functional. For testing
and troubleshooting the relay at site, the reference data provided herein
helps the user to check if the relay is functioning as per the desired
specification and is properly connected in the motor feeder for the control
inputs and outputs.
Testing
The procedure described in this section helps the user to enter settings into
the relay, verify the relay connection and tests the functional behavior of the
relay. It is not necessary to test every function of the relay to verify the relay’s
behavior. Brief functional tests ensure that the relay is operational as per the
settings done in the relay.
Connection Setup Requirement

Apart from the relay main unit, CM unit and connecting cables, the 3 phase
power source like Omicron, Freza, Doble is required to test the relay.
Metering testing
Phase current and voltage:
Connect the MCOMP CM unit with the base unit with the pre-fabricated
CM cable provided with the current module unit. Pass R-Y-B phase current
cables of current source i.e. testing kit through the R-Y-B pass through holes
of MCOMP current module opening and short them with neutral of the test
kit. Wire 3 phase voltages with neutral to the voltage terminal present on
the MCOMP base unit (assuming it is 3P-4W system).
For balanced system, set the equal magnitude of all the 3 phases (current
and voltage) with balanced angles in the test kit & apply to the relay making
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Testing & Troubleshooting L&T Electrical & Automation
balanced system. The applied values should be greater than 10% of the set
IFLC and VN values. Observe the current and voltage magnitude & compare
with the expected metering by taking CT/PT ratio into consideration (if
enabled). Earth fault current, Current Unbalance in metering should be zero.
For unbalance system, set the different magnitude & angles for the all the 3
phases (current and voltage) in the test kit & apply to the relay making the
system unbalanced. Observe the current and voltage magnitude of all phases
and compare with the expected metering by taking CT/PT ratio into
consideration (if enabled).
Power, Energy & Power factor:
a. Connect both current as well as voltage source to the relay.
b. Set the magnitude of the voltage and current as per the requirement of
the system.
c. Observe the Active, Reactive and Apparent Power/Energy metering values
with the expected values by taking CT & PT ratio into consideration.
d. Observe Power factor & compare with the expected result.
Protection Testing
The protection testing of the relay can be performed on the same setup used
for metering testing. The basic protection elements needs to be enabled and
set as per the requirement and after injecting the proper values, the
protection tripping can be checked. The drive status should be as running
status for the relay to give the protection trip command after detecting the
fault. Below example shows the protection testing in case of thermal
overload.
Table 10-1 : Thermal Overload Protection testing
Settings Applied Input Expected Observed

Result Result
IFLC = 1A ( set as per CM type) Inject the current Trip in 10.4 sec
ISET = 100% IFLC IR, IY, IB = 6 A
Trip class = 10
IFLC = 1A ( set as per CM type) Inject the current Trip in 42.6 sec
ISET = 100% IFLC IR, IY, IB = 3 A
Trip class = 10
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Troubleshooting
Table 10-2 : Troubleshooting conditions
Problem Possible Causes Diagnosis

If any DI configured as STOP is
low.
If any DI configured as
INTERLOCK STOP is low.
Check Inhibit Status through
Special commands in MCOMP
Thermal Capacity is beyond the
Suite or Commands in the
Motor not set threshold limit.
Display menu.
starting due to
Inhibit condition. Unhealthy 3-phase voltage (if
Make the system healthy by
Voltage Connection is enabled).
removing the Inhibit
condition(s).
Motor is in trip condition.
Maximum number of starts

exceeds the set permissive limit
within the set reference period.
The Start Matrix is configured Check Modes of Starting
improperly in Starter Settings. Matrix in Starter Settings using
the MCOMP Suite or the
Display.
Motor is in Improper DO configuration. Check DO configuration in IO

healthy condition Settings as per Starter Settings.
(No Inhibit) but For DOL - ensure RUN output
not starting. selection.
For RDOL - ensure FORWARD
RELAY and REVERSE RELAY
selection
For STAR-DELTA - ensure STAR,
DELTA and MAIN selection.
If any DI configured as STOP is Check the cause for the motor
low. stop through special commands
in the MCOMP Suite or
If any DI configured as commands in the Display menu.
CONTACTOR FEEDBACK is low. Check physical wiring.
Ensure that the contactor is
If any DI configured as picking up.
Motor is MAINTAINED START is low. Set sufficient validation time for
stopping. the DI in IO settings.
If any DI configured as
INTERLOCK STOP is low.
If Current Auto Stop is enabled

and all 3-phase currents are less
than 10%.
MCOMP User Manual

REV. C 10 - 3
Problem Possible Causes Diagnosis

Full load current setting is not Ensure if proper CM type is
as per the range of the Relay CM connected and verify if the CM
type. type is displayed in Monitoring
mode of the MCOMP Suite or
Metering menu in the Display.
Set proper Full load current
(IFLC) and rated voltage in
The Relay does system settings as per the motor
not measure/ rating.
display accurate
values of 3-phase system selection is Check for 3-phase 3-wire or 3-
voltages and improper. phase 4-wire system selection in
currents. system settings.
Wiring error. Check wiring and connection as

per the drawing schematics.
Consult the Relay manufacturer.

Incompatibility between the
Relay and Display firmware.
Improper settings in the relay. Ensure the alarm and trip
selection is done in the
Protection Settings for the
required fault.
The Relay is not
Improper test source settings. Ensure proper settings in the
responding to a
test source. Also, verify if
fault.
current injection is as per the
CM range.
Improper wiring. Check the wiring and

connections.
Ensure if new settings are
New settings are not saved.
saved.
The Relay is not If settings are done through the
behaving as per Display or through the MCOMP
new settings. Suite (in supervisor or user
mode), ensure that the Relay is
RESET after saving the settings.
MCOMP User Manual

10 - 4 REV. C
Special Commands
Table 10–3 shows a list of Special Commands.
Table 10-2 : Special Commands
Sr No. Commands Description
Shows whether the Relay is connected to the

1 Plug in check
MCOMP Suite or not.
2 MCOMP Status Shows the status for running motor, trip, inhibit,
etc,.
3 Status of EEPROM read Shows the status of EEPROM for read operation.
4 Status of EEPROM Write Shows the status of EEPROM for write operation.
Status of the MCOMP file Shows the status of setting files and internal file
5
system systems.
Used to store the last starting curve, so as to
6 Capture starting curve
compare the plots in the future.
7 Inhibit Status Shows all possible active causes of inhibit status.
8 Motor stop cause Shows all possible active causes for motor stop.
9 Read time from MCOMP Shows the time setting present in the Relay
10 Write PC time to MCOMP Sets the PC date and time in to the Relay
11 Clear Thermal memory Clears the thermal content stored in the Relay
12 Clear Energy values Clears all the Energy values stored in the Relay
13 Reset Number Start Clears number of starts stored in the Relay

Command
14 Reset Number Stops Clears number of stops stored in the Relay

Command
15 Reset Trip Counter Clears number of trips stored in the Relay

Command
Reset Event Record
16 Clears number of events stored in the Relay
Counter Command
17 Reset Motor Run Hours Clears the motor run hours value stored in the
Command Relay
18 Reset Total Motor Run Clears the Total motor run hours value stored in
Hours Command the Relay
MCOMP User Manual

REV. C 10 - 5
Inhibit Status
Table 10–4 shows a list of all possible inhibit causes shown by the Relay.
Table 10-4 : Inhibit Status
Sr No. Commands Description
1 No Voltage The Relay senses voltage in all 3-phases < 10%.
2 The Relay senses an under-voltage pick-up

Under Voltage
condition.
3 Trip The Relay is in trip mode.
4 Thermal Capacity Thermal capacity > Set threshold limit.

No. of starts > Set permissible limit in the set
5 Max. No. of starts
reference period.
6 No Stop Input DI configured as STOP is low.
7 Interlock 1
8 Interlock 2
9 Interlock 3
10 Interlock 4
11 Interlock 5
12 Interlock 6
DI configured as INTERLOCK STOP is low.
13 Interlock 7
14 Interlock 8
15 Interlock 9
16 Interlock 10
17 Interlock 11
18 Interlock 12
19 Communication Stop Stop from communication is high
MCOMP User Manual

10 - 6 REV. C
Motor Stop Cause

Table 10–5 shows a list of all possible Motor stop causes shown by the Relay.
Table 10-5 : Motor Stop Cause
Sr No. Motor Stop Cause
1 Motor stopped through trip.
2 Motor stopped through the HMI/Display stop command.
3 Motor stopped through the digital input: Stop.
4 Motor stopped through the Digital Input: EStop.
5 Motor stopped through the communication stop command.
6 Motor stopped through the Interlock 1 configured as Stop.
18 Motor stopped through the Contactor Feedback 1 input.
19 Motor stopped through Contactor Feedback 2 input.
20 Motor stopped through the Auto Stop by no voltage.
21 Motor stopped through the Auto Stop by no current.
22 Motor stopped as Start1 DI not maintained.
MCOMP User Manual

REV. C 10 - 7
Sr No. Motor Stop Cause
MCOMP User Manual

10 - 8 REV. C
L&T Electrical & Automation Application Notes
ANNEXURE B
APPLICATION NOTES
Overview
The Relay has various settings to cater different specific application as per
the requirement. In this section some vital settings to meet the
corresponding application is explained in detail.
A] Starter Application
DOL Starter
This is the simplest and widely used type of starter. The selection of a DOL
starter is based on the rating of the motor.
Figure B-1 : DOL Starter Wiring Diagram
MCOMP User Manual

REV. C B-1
Application Notes L&T Electrical & Automation
Basic settings required in the Relay for DOL starter:

• Starter type to be selected as DOL.
• One Digital Input to be selected as START1.
• One Digital Output to be selected as RUN.
Figure B–1 shows the DOL starter wiring diagram. The connections in the
diagram are shown considering 3P-4W system. The connection may be
different for different type of system selection.
When the Relay receives START1 input, RUN output picks up after validating
all the start inhibit conditions (Refer Inhibit Status in chapter Testing and
Troubleshooting). When the RUN output is activated, the contactor picks up,
which starts the Motor. When a STOP command is received by the Relay,
RUN output drops out, contactor drops out and the motor stops.
RDOL Starter
This type of starter is used when the motor is required to run in both
forward as well as reverse directions depending upon the application.
Figure B-2 : RDOL Starter Wiring Diagram
MCOMP User Manual

B-2 REV. C
Basic settings required in the Relay for RDOL starter:

• Starter type to be selected as RDOL.
• One Digital Output to be selected as FORWARD RELAY.
• One Digital Output to be selected as REVERSE RELAY.
Figure B-2 shows the RDOL starter wiring diagram. The connections in the
When the Relay receives START1(forward start) input, FORWARD RELAY
output picks up after validating all the start inhibit conditions. When the
FORWARD RELAY output is activated, the contactor A picks up starting the
Motor in forward direction. When the Relay receives START2(reverse start)
input, REVERSE RELAY output picks up after validating all the start inhibit
conditions. When the REVERSE RELAY output is activated, the contactor B
picks up starting the Motor in reverse direction. When a STOP command is
received by the Relay, FORWARD RELAY/REVERSE RELAY output drops out,
corresponding contactor drops out and the motor stops.
When motor is running in forward direction and Relay receives START2
input, it will ignore the command and will continue to run in forward
direction. When motor is running in reverse direction and Relay receives
START1 input, it will ignore the command and will continue to run in reverse
direction.
STAR/DELTA Starter
This type of starter provides two types of connections, Star and Delta. During
starting time, the star connection reduces the high starting current and then
automatically switches to delta after set time in star setting.
Basic settings required in the Relay for STAR-DELTA starter:
• Starter type to be selected as STAR-DELTA.
• Time in Star setting to be set as per requirement.
• Star-Delta change over delay setting to be set as per requirement.
• One Digital Output to be selected as MAIN.
• One Digital Output to be selected as STAR.
• One Digital Output to be selected as DELTA.
Figure B-3 shows the Star-delta wiring diagram. The connections in the
MCOMP User Manual

REV. C B-3
Figure B-3 : STAR/DELTA Starter Wiring Diagram
When the Relay receives START1 input, MAIN and STAR output picks up
after validating all the start inhibit conditions. Also the 'time in star' timer
starts. When the MAIN and STAR output is activated, the contactor A and
contactor C picks up starting the Motor in reduced voltage condition. The
'time in star' timer expires and STAR output drops out, dropping contactor
C. The DELTA output picks up after the set 'change over delay' timer expires.
When the DELTA output is activated, the contactor B picks up and motor
comes in running condition. When a STOP command is received by the
Relay, MAIN and DELTA outputs drop out, corresponding contactors drop
out and the motor stops.
The MAIN output remains in pick up condition during change over between
STAR to DELTA.
MCOMP User Manual

B-4 REV. C
B] Non Motor Load Application

The MCOMP relay is suitable for non-motor load application as well. The
application can be of heater feeder or MCCB feeder used in case of lighting
load etc.
For such applications, one should correctly set the “Feeder type” in System
setting as “Non-Motor”.
Certain protections and related functions (alarm, trip, inhibit) are not
available in case of Non-Motor application which are as follows:
1. Thermal Overload
2. Locked Rotor
3. Current Unbalance
4. Phase Loss
5. Phase Reversal
6. Under Current
7. Maximum number of starts
8. Excessive Start Time
9. All voltage based protections and functions
Whenever there is an attempt to change in this “Feeder type” setting (in
case of drive is running or not running), the relay and display unit needs to
be power recycled for successful intended operation.
C] Re-acceleration Application
Re-acceleration is a method where the Relay restarts the motor automatically
without user intervention for momentary voltage dips. The re-acceleration or
motor restart function plays very important role in industries where the
critical motor needs to be restarted immediately (or with some delay)
without manual intervention in case of process interruption due to under-
voltage/no voltage condition.
Conventionally two aux contacts, 1ON delay and 1 OFF delay timer per
feeder is required to implement the reacceleration scheme which causes the
increase in module size, increase in cost and reduction in reliability as the
number of dependent component increases.
The MCOMP relay provides the re-acceleration function as an inbuilt feature
with no need of any additional aux contacts and external timer.
The two cases in Re-acceleration supported by MCOMP are as follows:
1. Motor Re-acceleration function:
Voltage restores within 200 ms from the last voltage dip or no-
voltage condition: If there is a sudden voltage dip in the power source for
a duration of less than 200 ms then the motor should continue to run
MCOMP User Manual

REV. C B-5
without any interruption. The output contact of the Relay holds the contacts
for 200 ms. The motor will continue to run when voltage restores within 200
ms from the last voltage dip or no-voltage condition.
2. Motor Re-start function:
Voltage restores after 200 ms from last voltage dip or no-voltage
condition: If the voltage dip persists for more than 200 ms, then the motor
will stop. In this case, if voltage is restored within the restart time, then
voltage will be validated for restart delay time. If the restored voltage persists
for the set restart delay, then the motor will restart. However, if the motor is
tripped due to UV fault during voltage dip condition, then after healthy
restoration of voltage, the trip will be reset and the motor will be restarted.
Table 6–16 lists the Re-acceleration Protection settings available in the Relay.
Table 6-16 : Re-acceleration Protection Settings
Parameter Setting range Description

Voltage Dip 20 to 90 % of VN Motor Voltage should go below/equal to
this threshold value to sense as valid
voltage dip
Voltage Restoration 60 to 95 % of VN Motor Voltage should restore higher
than or equal to this set value to sense
as valid voltage recovery
Restart Time 0.2 to 60 sec Time for which relay will wait for
voltage restoration
Restart Delay 4 to 1200 sec Validation time (healthy voltage should
sustain for this much period) before
actual starting the motor after
successful voltage recovery
Aux and Motor Supply Same and Letting know the MCOMP relay if the
Separate auxiliary supply for it is from the same 3
phase motor supply bus or it is from
separate source
Mode Enable or Disable To enable or disable motor restart
function
After healthy restoration of the voltage if all the critical motors gets restarted
at the same time, there may be a chance that the incoming feeder will again
see a power deep and trips on under-voltage. To avoid this situation, one
should group the critical motors with different priorities. The highest priority
motor group should start first and should have same restart delay settings.
The next priority motor group should then start and should have “restart
delay” setting higher than “restart delay” setting of highest priority motor
group. The wide range of “restart delay” setting present in the relay will
allow the user to configure for the staggered starting of the motors and
thereby fulfilling the requirement.
MCOMP User Manual

B-6 REV. C
Motor must be in running condition before voltage dip/no-voltage condition occurs.

Presence of any maintained stop command at the time of restart command from the Relay
will inhibit starting of the motor.
D] 3P-3W, 3P-4W Application

The MCOMP relay can be configured as per the system voltage availability.
There is a setting available as “Input Voltage” in System Setting for selection
of system voltage as 3P-3W or 3P-4W. In case of 3P-3W, R-Y-B voltage
needs to be connected to the relay voltage terminals with 4th terminal of the
relay required to be body or panel earthed. In case of 3P-4W, R-Y-B-N
voltage needs to be connected to relay voltage terminals.
Figure B-5 : 3P-3W, 3P-4W Connection Diagram
In case of 3P-3W, VN = VL-L and

in case of 3P-4W, VN = VL-L / √3,
where VL-L = Line to line voltage or Motor Rated Voltage and VN = Nominal
voltage used in the relay for protections.
All the voltage based protection is dependent on VN and hence proper
selection of input voltage is necessary for the required function.
MCOMP User Manual

REV. C B-7
E] Two Phase Voltage Inputs (R and Y phase input) Application

In certain applications where due to space constraint only two phase inputs
are required to be connected to the relay for voltage metering and
protections, the MCOMP relay comes as an intelligent option.
There is a setting available in the relay as “Phase Selection” in System Setting
for the same. When selected as two phase, there is no need to connect the
third voltage phase to the relay and relay will calculate the same internally.
Figure B-6 : Two Phase Input Connection
The terminal number 4 of the relay needs to be connected to clean earth for
intended operation of the relay in case ‘two phase’ is selected in setting.
While selection is on three phase, one needs to necessarily follow the
connections as mentioned in 3P-3W or in 3P-4W cases.
F] Winding Heating Application

In small motors (typically < 30kW) when the motors are in off condition for a
very long duration and the moisture content in the environment is high, it is
necessary to keep the motor winding warm to have proper starting of the
motor during next start. Generally 24VAC supply is provided in two windings
of the motor to achieve this with some delay after motor gets stopped.
Conventionally a separate winding heating contact with delay timer is
required to fulfill the requirement.
MCOMP User Manual

B-8 REV. C
The relay provides a dedicated output called heater output for energizing the
winding heating coil present in the feeder and gives the setting of time delay
as “heater delay” from 1 – 3600 sec in Digital output setting section. This
eliminates the need of extra timer required in the feeder to achieve the
winding heating requirement in a compact scheme.
Refer digital output settings present in chapter 9 Settings for configuration
of heater output of this application.
G] Analog Output Application

Analog meters are generally used for remote metering. In a field where
motor is present, the operator comes to know the current drawn by the
motor during running condition (or any other intended parameter such as
availability of healthy three phase voltage before motor starting) with the
help of analog meters. This meter accept the input in form of 4-20 mA
current and provides the corresponding equivalent analog scale depending
on the selected parameter.
Conventionally a separate transducer along with CT is required to provide
the 4–20 mA signal corresponding to one of the three phase current. This
increases the space requirement of the motor feeder, cost and reduces the
reliability. The required 4-20 mA signal can be generated from MCOMP as
an analog output and can be directly wired to analog meter for metering.
One user configurable 4-20 mA analog output is provided in the Relay which
can be configured to any of the parameter such as R/Y/B phase current,
R/Y/B phase voltage, power, frequency etc. The relay terminals for wiring
analog output are AO1 and AO2. It is necessary to know the loading
requirement of the device for proper operation of the relay.
Maximum Burden (load) the MCOMP relay can see without affecting its
output current of 4-20mA is 100 ohm. So the total burden on MCOMP
should be less than 100 ohm on analog output channels for intended
functionality of MCOMP analog output section. If the burden exceeds 100
ohm, variation in output current can be observed.
For calculating maximum length of wire which can be connected from
analog meter present in field (or from DCS) to the relay without affecting its
output (4-20mA), one needs to know resistivity of the wire and cross
sectional area of the wire used. The consideration of LCS meter (Analog
meter) burden or DCS terminal burden in the calculation is important for
proper functioning.
Here is the example for length calculation for copper wire having resistivity
of 1.72E-08 m and considering area of 2.5E-06 sq.m. For 500 meter length
of wire, using the standard formula of resistivity ∂L/A(R where,
=
R=resistance, ∂=resistivity, L=length, A=area), the burden offer from wire
comes to be 3.44 ohm. Considering the approximate burden of 20 ohm of
MCOMP User Manual

REV. C B-9
Analog meter (or DCS terminal), the total burden comes out to be 20 + 3.44
= 23.44 Ohm which is less than 100 ohm (MCOMP burden handle capacity).
The relay’s analog output will continue to provide correct 4-20mA signal as
long as total external burden is less than 100 ohm.
DCS burden considered for calculations is just assumption. User should consider actual
values for the calculations.
MCOMP User Manual

B - 10 REV. C
L&T Electrical & Automation Revision Log
REVISION LOG
Rev Description Released Date
A Initial Release June 2012
Added CE Certificate and Declaration of Conformity (16 & 17)

Modified MCOMP Order Codes (28 - in Introduction)
Modified sensing range for Digital Input(31) & added Relay
element Communication Failure (36) in Specification
Modified Specification Labels (41) & added Disposal of the
Relay (65) in Installation
Note added for terminal numbers of expandable MCOMP
version (11).
Added number of Start Parameter in Monitoring (73 – in
Metering & Monitoring)
B Added Communication Failure Protection (98 - Protection) January 2013
Updated Digital Output settings (104), number of Truth Tables

(106), and the List of COMPlogic Inputs (114) in DIO and
COMPlogic)
Modified Memory Map and GSD modules for Profibus (from 147
in Communication)
Added Mode change settings, Communication failure settings,
Trip only remote setting, etc. (from 204 in Setting Sheet)
Added Special Commands table, Inhibit Status table, etc (from
305 in Troubleshooting)
Added Application Notes (309)
Brief changes are:

Introduction: added product overview figure, expansion DIO
description, modified order codes
Specifications: added 51P, 51N settings in relay elements,
modified general specifications, corrected minor mistakes in
settings
C June 2014
Installation: changed display dimension figure, removed
product specification label, changed display mounting figure,
changed relay main unit overview figure (terminal numbers
changed), added external CT wiring diagram, removed starter
types
Metering and monitoring: added load current
MCOMP User Manual

REV. C R-1
Protections: corrected mistakes in overload trip chart, added

IDMT over current protection, added description in
temperature protection
Communication: removed modbus function codes description,
memory map moved to separate annexure
Settings: added system setting parameter description, digital
input/output setting parameter description, modified case
studies, modified setting sheet for new parameters
User Interface: changed display figure
Testing and troubleshooting : added brief testing methodology
MCOMP User Manual

R-2 REV. C
Manufactured by:
L&T Electrical & Automation
Larsen & Toubro Limited
North Wing, Level 0, Powai Campus
Gate No. 7, Saki Vihar Road
Mumbai 400 072, India

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Complete Solution for Motor Protection

L&T Electrical & Automation

1. Low Voltage Directive – 2006/95/EC

Description of the Product

Model Number/s: (Reference attached list on following page)

Applicable Harmonized Standards:

Under the Low Voltage Directive 2006/95/EC

Under the Electromagnetic Compatibility Directive 2004/108/EEC

Year in which CE Marking was affixed: 2012

MCOMP User Manual

Metering ................................................................................................................................. 3-7

MCOMP User Manual

Chapter 5 Metering and Monitoring

MCOMP User Manual

MCOMP User Manual

Modbus RTU......................................................................................................................... 7-2

MCOMP User Manual

Rising edge ON Timer ................................................................................................. 8-22

Chapter 9 User Interface

MCOMP User Manual

Switch To Configuration Mode ................................................................................... 9-11

MCOMP User Manual

Digital I/O Settings ...................................................................................................... 9-42

Chapter 10 Testing and Troubleshooting

Annexure A Memory Maps

Annexure B Application Notes

MCOMP User Manual

E] Two Phase Voltage Inputs (R and Y phase input) Application.................................................. B-8

MCOMP User Manual

MCOMP User Manual

Purpose of This Manual

Safety and General Information

Hazards or unsafe practices.

Hazards or unsafe practices.

IMPORTANT Essential advisory information.

NOTE Additional or explanatory information.

Conventions and Nomenclature

MCOMP User Manual

Table 1-1: Nomenclature and Description

CBCT Core Balance Current Transformer

CRC Cyclic Redundancy Check

DCS Distributed Control System

DHCP Dynamic Host Configuration Protocol

DIN German Institute for Standardization

DIO Digital Input/Output

DOL Direct On Line

DTE Data Terminal Equipment

EEPROM Electrically Erasable and Programmable Read Only

EWS Engineering Work Station

GSD General Station Description

GMT Greenwich Meridian Time

IEF Set Value for Earth Fault Current

IFLC Full Load Current

IOC Instantaneous Over Current

MCOMP User Manual

ISET Set Value for Over load curve

LCS Local Control System

LED Light Emitting Diode

LRC Longitudinal Redundancy Check

LSB Least Significant Bit

MFLA Multiple of Full Load Current

MSB Most Significant Bit

OLED Organic Light Emitting Diode