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CHECK:
3. Vent cooling water pumps and start pumps. Close vents when primed.
5. Oil level and prime until oil appears at rocker levers. Fill governor.
6. Pour oil over rockers and valve mechanisms and fill air maze loop.
11. Turn engine with turning gear. No fuel or water at cylinder vents. Check for binding
13. Place operating lever to injector full with latch connected to injector linkage.
14. Open air starting valve, 10 second should start, then throttle speed to idle.
16. Disengage engine operating lever from injector linkage and latch into governor run
position.
17. When up to speed, close air starting valves and bleed lines.
3. Engage operating lever to injector lever and move to injector stop position slowly
Once a diesel engine is setup it will normally run trouble-free for many years only
requiring routine oil changes, injector timing, fuel, oil and air filter changes. The greatest
danger is overspeeding, overloading, and running out of lubricating oil. These engines
will explode unmercifully throwing metal fragments like a bomb. Keep crankcase vents
open and clear to prevent fuel vapor accumulating in the crankcase as this too can cause
the case to burst. However, most large diesels have explosion doors such as inspection
plates that will burst. Nevertheless, any burst is dangerous. Never be complacent when
running a large diesel. Always be aware of rotating elements and never take any safety
guards off an engine without tagging and locking-out the starting control panel.
COMMISSSIONING AND TESTING OF THE PLANT
The future contractor of the plant must have a specific process of commissioning
system will meet the intent of the designer and the user. The contractor must also conduct
commissioning test, a test conducted when the equipment is installed to verify correct
operation. Furthermore, he should also tests of correct function of the complete system
Testing Types
Construction Testing
are in accordance with contract requirements and the latest engineering and
design information.
Operational Testing
Performance Testing
specified performance.
Preoperational Testing
All testing required for system components prior to energizing or operating the
Prestart up Testing
All testing required prior to rotating the generating unit under power (hydraulic or
electrical) which is unique to the unit and not associated with system testing.
Operation testing of the generating unit from initial powered rotation to verify
a. Construction test
b. Electrical
Continuity test
c. Mechanical
Hydrostatic testing
Initial lubrication
d. Instrumentation
Installation of instrumentations
Checkout of motors
Blowdown of station
Loop calibration
f. Operational tests
Nozzle alignment
Final Setting