FILE NO.

SERVICE MANUAL Multimedia Projector Model No. PLV-Z3

(U.S.A., Canada, Europe
Asia, Africa, U.K. )

Original Version

Chassis No. M4S-Z300

M4S-Z3S00

NOTE: Match the Chassis No. on the unit’s

back cover with the Chassis No. in
the Service Manual.

If the Original Version Service

Manual Chassis No. does not
match the unit’s, additional Service
Literature is required. You must refer
PRODUCT CODE to “Notices” to the Original Service
1 122 268 00 PLV-Z3 (S) (M4SA)
Manual prior to servicing the unit.
1 122 269 00 PLV-Z3 (S) (P4SA)
1 122 269 02 PLV-Z3 (S) (P4SC)
1 122 268 20 PLV-Z3 (K) (M4SAA)
1 122 269 20 PLV-Z3 (K) (P4SAA)
1 122 269 22 PLV-Z3 (K) (P4SCA) REFERENCE NO. SM5110679-00
■ Mechanical Disassemblies
[Attention] This LCD projector is used the different kind of screw. The using correct screw is needed to prevent
the damage.
1. CABINET - TOP REMOVAL
1. Remove 6 screws to take the Cabinet Top upward off. Cabinet Top

Fig. 1

2. CABINET - FRONT REMOVAL Cabinet Front

1. Open the door.
2. Remove a screw to take the Cabinet Front off.

Door

Fig. 2

3. MAIN BOARD AND THERMAL BARRIER PLATE REMOVAL

Holder
1. Remove 7 screws A to take the Main Board upward off. Main Board
2. Remove 2 screws B to take the thermal barrier plate A
upward off. A Thermal
A B Barrier
A A Plate
B
A
A

Fig. 3

-10-
Mechanical Disassemblies

4. DOOR ASS'Y REMOVAL Door Ass'y

1. Remove 6 screws to take the Door Ass'y off.

Note: Can be removed Door itself. See below.

Fig. 4

5. DOOR LEG AND DOOR SWITCH BOARD REMOVAL

1. Remove a screw to take each leg off. Door Switch Board
2. Slide the Door Switch Board out. Door

Door Leg
Fig. 5
6. AV BOARD REMOVAL
1. Remove 1 screw A and 1 screw B to take the AV Ass'y D
(Board with Panel) upward off.
2. Remove 2 screws C, 4 screws D and 1 screw E to AV Panel D D
take the AV Board off from the AV Panel.
E D

C
C B
AV Board
A

Fig. 6

-11-
Mechanical Disassemblies

7. LAMP BALLAST UNIT REMOVAL A

A Filter Holder
1. Remove 4 screws A to take the Filter Holder off.
A A
2. Remove 3 screws B to take the Filter Board off.
3. Remove 3 screws C to take the Inlet Board off.

Filter Board
B

C
B

Inlet Board

B Fig. 7-2 Fig. 7-1

8. OPTICAL UNIT AND FAN REMOVAL

1. Remove a screw A to take the Thermostat Switch A

upward off.
2. Remove a screw B to take the Lamp Socket off.
3. Remove 3 screws C to take the Fan Cover off. B
4. Remove 8 screws D to take the Optical Unit off.
5. Remove 2 screws E and 2 screws F to take the Fan
(FAN903) off. Thermostat
Switch

Lamp Socket
Fig. 8-1

D D D
FN903
C C C
Slit
D D D
D
E E
D
Rib F
F

Fan
Cover

Mounting
Exhaust Fan

Fig. 8-2

-12-
Mechanical Disassemblies

9. POWER BOARD REMOVAL

1. Remove 2 screws A to take the Lamp SW Board off.
2. Remove a screw B and 4 screws C to open the Power C C
Board Cover and take the R/C Board off. C
3. Remove 4 screws D to take the Power Board off. Power Board
C
Cover
Note: For fixing Lamp SW Board, insert the guide to the
guide hole of Lamp SW Board and fix the screw of
below figure in the beginning. Power Board
D
A A D
Fix in the D
beginning. Lamp SW Board D
Guide Hole

B
R/C Board

Fig. 9

Note: Remove the Lamp Cover before fixing the

Lamp SW board to prevent the damage of
Lamp SW board.

10. LAMP BALLAST AND FAN REMOVAL

1. Remove 2 screws A to take the Lamp Ballast Unit A
upward off. A
2. Remove 3 screws B to take the Power Board Holder
Power Board Lamp Ballast
off. B
3. Remove 4 screws C to take the Fan (FN901) off. Holder
B
B
C

C
C
FN901
C

Fig. 10

-13-
Mechanical Disassemblies

11. FANS REMOVAL A

A B
1. Remove 2 screws A and 5 screws B to take the Fan
Cover off.
2. Remove a screw C to take the Sensor Board off from Fan Cover
the Fan Cover.
3. Remove 2 screws D to take the Duct Cover-A off. Sensor Board D
4. Remove 2 screws E to take the Duct Cover-B and Fan B D
(FN902) off. C
5. Remove a screw F to take Fan (FN904) or Fan (FN905) Duct Cover-A
off.
Duct E
E Duct Cover-B
FN904 F
F
FN902

FN905

Fig. 11
12. DRESSING GROUNDING WIRE
The grounding wires should be dressed
as below figure.

Note:
The wire from the inlet is the most
important ground. It should be
attached separately as shown
below.

-14-
■ Optical Parts Disassemblies
Before taking this procedure, remove Cabinet Top and Main board following to the “Mechanical
Disassemblies”.
Disassembly requires a 2.0mm hex wrench and a screwdriver.
1. PROJECTION LENS REMOVAL
1. Remove 2 screws A to slide the Lens Spacer off.
Projection Lens C
2. Remove 2 screws B to take the Mounting Lens Spacer
off.
3. Remove 4 screws C to take the Projection Lens off.
A B
A
A
B
Lens Spacer

Slit

Zoom Lever
Fig. 7-2 Fig. 1

Note: Remove the lens spacer with fitting the

zoom lever of projection lens to the slit of
lens spacer.

2. INTEGRATOR LENS REMOVAL

1. Remove 2 screws and pull the Integrator Lens Ass’y
upward. Integrator Lens
2. Remove the Stopper and bend four hooks and then
take the Lens off from the Holder. Lens Holder

Note:
Should be placed the lens as the rugged surface side Integrator Lens Ass’y
of it comes to the holder side.

Stopper

Fig. 2

-15-
Optical Parts Disassemblies

3. RELAY LENS REMOVAL Relay Lens

1. Remove 2 screws A and pull the Relay Lens Ass’y

upward.
2. Remove 2 screws B to take the Lens off from the
Holder. Relay Lens Ass’y

A
A B

Fig. 3

4. POLARIZED GLASS-IN REMOVAL

Blue
1. Remove each screw and pull the Polarized Glass-In
Ass’y upward. Phase Sheet
2. Unhook the stoppers and take the glass off upward.

Note: Polarized
Should be placed the glass as the film attached side Glass-In
come to the prism side. Polarized Glass Ass’y

Hook

B
Red & Green
Phase Sheet R
G

Polarized
Glass-In

Hook

Fig. 4

-16-
Optical Parts Disassemblies

5. POLARIZED GLASS-OUT AND WIDE VIEW PLATE REMOVAL

1. Remove 4 screws A and take the LCD Panel/Prism Stopper
Ass’y upward from the Optical Unit. LCD Panel/Prism Ass’y
2. Remove the stopper and take the glass off upward.
Polarized
Glass-Out
Film
A Note 1
Note: A A
1. Should be replaced the glass as the film attached
side comes to the LCD panel side. A

Fig. 5

6. OPTICAL UNIT TOP REMOVAL

1. Remove Cabinet Top, Cabinet Front, Main Board, AV
Board and Filter Ass'y.
2. Remove 8 screws to take the Optical Unit Top off
upward.

Optical Unit
Top

Fig. 6

-17-
Optical Parts Disassemblies

7. LOCATIONS IN OPTICAL UNIT

When mounting or assembling the optical parts in the optical unit, the parts must be mounted specified location as shown
in figure below.

11 7 13
Cut Face
11

Cut Face

12
6
17 5
15

Marking 16

14
1

18 2
Marking
10
Key No. Description
4 1 Lens (Condenser G)
2 Lens (Condenser R)
3 Prism Beam Splitter (PBS)
3 4 Condenser Lens (Out)
9 5 Condenser Lens (B)
6 Relay Lens (In)
7 Relay Lens (Out)
8 Integrator Lens (In)
9 Integrator Lens (Out)
10 Mirror (R)
11 Mirror (B)
12 Optical Filter (R, G)
8 13 Optical Filter (UV Cut)
14 Polarized Glass (IN/R)
15 Polarized Glass (IN/B)
16 Polarized Glass (IN/G)
17 Dichroic Mirror (G)
18 Dichroic Mirror (R)

-18-
■ LCD Panel/Prism Ass'y Replacement
1. LCD PANEL/PRISM ASS'Y REMOVAL
1. Remove Cabinet Top and Main Board.
2. Remove 4 screws by a 2.0mm hex wrench to take the
Panel/Prism Ass'y off from the Optical Unit.

Note: Do not replace the LCD panel separately other-

wise it can not obtain proper picture. Do not
touch the prism, the LCD panel and the elec- LCD
trode of flexible cable. Panel/Prism
Ass'y

2. LCD PANEL/PRISM ASS'Y ATTACHMENT

1. Tighten 4 screws by a 2.0mm hex wrench to fix the
Panel/Prism Ass'y to the Optical Unit.

IMPORTANT NOTICE on LCD Panel/Prism Ass'y Replacement

LCD panels used for this model can not be replaced separately. Do not disassemble the LCD Panel/Prism Ass’y.
These LCD panels are installed with precision at the factory. When replacing the LCD panel, should be replaced
whole of the LCD panels and prism ass’y at once.
After replacing LCD Panel/Prism ass’y, please check the following adjustments.
- Check the “Condenser Lens Adjustment” and “Relay Lens Adjustment” following to chapter “Optical
Adjustment”.
- Check the “White Balance Adjustment” and “Common Center Adjustment” following to chapter
“Electrical Adjustment”.
- Check the white uniformity on the screen.
If you find the color shading, please adjust the white uniformity by using the proper computer and “Color
Shading Correction” software supplied separately. The software can be ordered as follows;

COLOR SHADING CORRECTION

Service Parts No. 645 075 9611

-19-
 K48K
K8B K8A
TPFAN2
TPFAN4 TPFAN1
TPFAN3
K48L
IC1501
K8G K8E
K66A
K66B
TE3501
K8F

TP35R K66C

K35R
K35B

IC401
IC561
TP35B
TPV1B
TPV1R TPSOG1 TPVS1 IC3101 TE3101

TPDVS

-36-
TE3561
TPHS1 TPCLK1
TPV1G

TE8201
TPDHS
IC501

TP_RIN
IC9401

TP_GIN
TPDCLK

TP4101
IC8201

TPSDATA
IC531 K35G
TE2101

TP_BIN
TPSCL1
K66D

TPSDA1
TE3531

TPGHS
TP35G TPDEN IC4101 IC2101
● Location of Test Points

TPSCLK TPSCL0
K66E

IC1301 TPSDA0
TPCK

TPICE
IC301
TPMMD0 TPDQS0 IC5371
Electrical Adjustments

TEICE
K801
IC1311 TPCAS
MAIN BOARD TPFL
TPGVS
IC801
TE5361
TP3VFL
 B
IC501
Z3 CHASSIS OVER VIEW B-PANEL
DIGITAL IC1301,IC1311 DRIVER
RGB DDRAM
B-LCD PANEL

HDMI
HDMI
G
IC9401 IC401 IC531
IC8001
ANALOG SCAN DIGITAL COLOR G-PANEL
RGB HDMI
CONVERTER TURBO SHADING DRIVER
CORRECTION
● Chassis Overview
G-LCD PANEL

PC_H/V

D-SUB_15
Y,Cb,Cr PC_RGB
DHS/DVS R
Y,Cb,Cr IC561
Y Y,Cb,Cr IC8201

IC6201
YUV-SW
R-PANEL
CB A/D

IC4101
Y,Cb,Cr Y,Cb,Cr
DRIVER

PC/AV SW
CR
R-LCD PANEL

SCART_RGB IC301 IC801

COMPUTER COMPONENT-1
FLASH ROM
■ Chassis Block Diagram

PC_H = SCART_CV IC3101

Y/C VIDEO IC1531 RGB_V2
Y DECODER IC5301
CV PC DAC
CB SYNC SEP.
SYNC
CR Y/C RGB_V1
IC1501

IC5361
IC6301 GHS/GVS

SYNC SW
AV SYSTEM DAC
SYNC SYNC SEP. CONTROL

-38-
IC1371 FAN CONTROL FAN
Y/C EEPROM

CV IC2101
CV 3L Y/C IC8801,11,41
TEMP.

COMPONENT-2 S-VIDEO VIDEO

SEP.
SENSOR

IC3801
LAMP_PWM

IC1801
IC1821
IC1822
IC1823
IC1824

O_EXP

O_EXP.
O_EXP.
RS-232C IN/OUT

I/O_EXP.

PORT
BUFFER
RESET IC4841 LAMP
LAMP CPU SW

SW
SERVICE RESET
D4_LINE

POWER IC881 LAMP

FAIL COMPARATOR BALLAST
IC5801

DC POWER LINE LAMP

MOTOR DRIVER

DC-DC SWITCHING LINE AC

CONVERTER POWER FILTER 100~240V
M SUPPLY THERMAL MAIN
SW SW
R/C DOOR KEY SW LED IRIS
SW
 K10J K50A MAIN BOARD
SIHS,SIVS
IC8001
HDMI

HDMI
HDMI
TMDS RECEIVER SIGE PC/AV SW IC1301,1311
<SiI9993> PC_H/V_SYNC
IC5321 720p50_SW DDRAM
IC5301 <EDD2516>
SYNC SEP. IC5361
GSYNC
<BA7078>
Chassis Block Diagrams

IC5331 IC801
IC6331 SIGE
FLASH ROM
SIBE IC301

TP-GVS
TP-GHS
IC6361 IC6301 <MBM29DL32>
PC_RGB 720p SW GHS,GVS SCAN
SYNC SEP.
<7W53> CONVERTER,
<TA1370> TP-BIN ADHS IC1371
SYSTEM

SYNC_Y
ADVS

D-SUB_15
PC_H/V TP-GIN CONTROL EEPROM

COMPUTER
SIBE PC_RGB TP-RIN IC8201

GSYNC
<PW385>
A/D
30K_YCbCr IC4101 CONVERTER ADR
PC/AV SW
ADG
DB
DR
DG

720p50_SW <CXA2175> AD_RGB <AD9981>

ADB DHS,DVS,DCLK

Y
IC9401
VIDEO_YCbCr ADHS/ADCST
YCbCr_1 DIGITAL
Cb PC_H TURBO
AV_H/V_SYNC

Y/Cb/Cr
<LC24085BT>
Cr
SCART_RGB

COMPONENT_1

-39-
BOUT
ROUT
GOUT

K10K K50B SCART_CV

15K_YCbCr IC3101
VIDEO IC401
IC6201 Y/C DECODER
Y TPV1R
COLOR
YCbCr_2 YUV SW CV(SYNC) <TB1274> SHADING
Cb <NJM2584> TPV1G CORRECTION

Y/Cb/Cr
Cr TPV1B R_VID <L3E07090> B_VID

COMPONENT_2
Y/C
COMP1/2_SW
R/G/B_V1 G_VID
● Video signal processing circuit and LCD panel driving circuit

IC1501 IC561 IC531 IC501

Y/C IC2101 DAC
3L Y/C SEP. R-LCD G-LCD B-LCD
CV <TC90A69> <M62398>

S-VIDEO
DRIVER DRIVER DRIVER
K10L K50C
SCLK/SDATA

<L3E06110> <L3E06110> <L3E06110>

CV

VIDEO
TP35R
TP35B

TP35G

AV BOARD
K35R K35G K35B

R-LCD G-LCD B-LCD

PANEL PANEL PANEL
Chassis Block Diagrams

● RGB digital signal processing circuit GLOSSARY

HDMI : High Definition Multimedia Interface
HDCP : High bandwidth Digital Content Protection
TMDS : Transmission Minimized Differential Signaling
HOTPLUG
HDMI_HPD 12
IC8102 IC1824
H SDA3
(SDA) I/O
IC8131 L 14
EXPANDER
EEPROM H SCL3
(SCL)
L 13

DDC_SDA

DDC_SCL IC301
DDCSDA SCAN
CONVERTER,
DDCSCL SYSTEM
DDC_SW2
18
IC1822 CONTROL
OUTPUT <PW385>
IC8161 H = ON
DDC_SW1 EXPANDER
19

SDA0
HDMI Registers &
IIC IIC SCL0
Configuration Logic
DDC IIC
SIRST

RESET
19 IC1823
EEPROM HDCP
OUTPUT
HDCP Keys Cipher EXPANDER
SiI 9993
TMDS0+
TMDS0- SIBE [0-9]
DDC_SW1 OPERATION
TMDS1+ RGB-to-YCbCr SIGE [0-9]
L
TMDS1- TMDS XOR Color Space SIDEN H HDMI
TMDS2+ Receiver Mask Converter
SIVS
TMDS2- 4:2:2 to 4:4:4
Up/Down Converter SIHS DDC_SW2 OPERATION
TMDSC+
L PW385
TMDSC- SICLK
H

● Iris motor driving circuit

58 POTENTIOMETER
IRIS_SENS
IC301 IC5801
SCAN MOTOR DRIVER <BA6287>
CONVERTER,
SYSTEM 5 DRIVER OUT1
17
CONTROL IRIS_OPEN
<PW385> RIN 1
IC1824
OUTPUT
D0 - D15 EXPANDER
CONTROL
LOGIC
TSD M
18 4 OUT2
IRIS_CLOSE
FIN DRIVER 7
IRIS
MOTOR
TSD : Termal Shut Down

ELECTRIC IRIS FUNCTION TABLE

FIN RIN OUT2 OUT1 OUTPUT MODE IRIS
H L L H FORWARD MODE OPEN
L H H L REVERSE MODE CLOSE
H H L L BRAKE MODE BRAKE
L L OPEN OPEN STAND-BY MODE STAND-BY

-41-
 MAIN BOARD SENSOR 4 K8A CN202

1
IC8801 IC8811 IC8841 BOARD FAN_CONT1 UNIT_POWER
5

2
IC1371 TEMP. TEMP. TEMP. FAN_CONT2 FAN
6

3
EEPROM SENSOR SENSOR SENSOR FAN_CONT3 CONTROL
7

4
FAN_CONT4

DAC
DAC
3.3V to 5V K88A

IC1531
IC1501
3,5

21
134,135 14-16 POW_ON
SCL1/SDA1_PW Q1373 SCL1/SDA1_5V
K8H RGB_V1 K8B CN201
Q1374 12-14 17-19
Always Available Always Available RGB_V2 REF_RGB
54,206 5V = DOOR OPEN
SW8801
SCL0/SDA0_PW Q1371 SCL0/SDA0_5V

1
DOOR SW BOARD
● System Controls

Standby off Q1372 Standby off

Chassis Block Diagrams

3.3V to 5V K8801 Open = DOOR CLOSE

IC3101 K8F
IC8201 IC2101 VIDEO IC4101 IC6301
A/D 3L_Y/C DECODER PC/AV SW SYNC SEP. K48K MC101 LAMP BALLAST

1
LAMP_DET

5
DOOR_SW DIMMER
268

4
LAMP_PWM 7 Door Open : L ON/OFF
5
1,2 4 5 ERROR : H
DOOR_SW 6
RXL
ERROR : Open LAMP SW BOARD

IC4841
Door Open : L 8 6

LAMP CPU
5
1
3 4 TXL Lamp Dimmer Control
1 SW8803
LAMP_POW L = Low beam. H = High Beam K48L K8803

IC4811
3

LAMP SW

NAND
SCEL

INVERTER

IC4826
Lamp-ON : L 10
9 13
FAN_ERR Lamp-ON : L
ERROR : L K50A K10J AV BOARD
204,266 SCL0/SDA0
IC871 IC401 IC8001
SCLK/SDATA_PW SCLK/SDATA IC9401 SIRST HDMI
BUFFER COLOR

S&H
TURBO DDCSCL/SDA

IC301
IC561
IC531,
IC501,
CORRECT

-42-
MAIN CPU
202,265 IC3801
RXD/TXD_PW RS232C DDC_SCL/SDA HDMI
INTERFACE
19-22 25 13-16 7-10 5-6

1 HOTPLUG
207 6
NMI
IC842
BUFFER RESET
Power-ON : H CPU_RESET
41-44

Door Open : H 12 SW
FAN_SW
14 13
8 ERROR : H AV15K_SW SI_SW CONTROL
RXD1/TXD1

OPTION
47-48

OPTION 7 15 14 PORT
A1 - A23 LAMP_ERR 720p50_SW ON_15V

RESISTORS
6 16 15
5 DOOR_SENS PC/AV_SW ON_5V
P_FAIL 9 17 16
IC1822
OUTPUT

ERROR : L 3 R/C_1/2 COM1/2_SW ON_3.3V K50C K10L

IC1801
IC1823
EXPANDER

18 17

OUTPUT
IC801 IRM_RST 3L_EN

EXPANDER

BUS BUFFER
FLASH IC881 2-4 19 18-19
COMPARATOR KEY11-13 SIRST DDC_SW1/2 K8G K68B
POWER
2 KEY
D0 - D15 KEY yellow
SWITTCH LAMP_REP
12
HOTPLUG 13-15 red
13 PROJECTION LENS KEY01-03 WARNING
From the power fail TEMP_LED K8D w/ IRIS MOTOR 12
detection diodes. MCLK-SEL green
5 19 READY
17 7

I/O
LAMP_LED
2

58 IRS_OPN IC5801 18 red

IC1824
IC1821

18 POWER
OUTPUT

MOTOR M R/C_1/2
1

IRS_SENS IRS_CLS

EXPANDER
EXPANDER

DRIVER 17
19 4 1
LED-On: H

READY_LED
4

LAMP_POW SENSOR 16 LED BOARD

13
PWR_LED
52 10 IC891
R/C R/C
INVERTER K8E K28D RECEIVER
R/C BOARD
■ Power Supply Lines

● Power supply circuit, Protection circuit and Fan control circuit

FN901 FN902 FN903 FN904 FN905

K66A

K66B

K66C

K66D

K66E
Fan Lock : H
1 2 1 2 1 2 1 2 1 2

AV BOARD

D7801

D7802

D7803

D7804

D7806
UNIT_POWER MAIN BOARD FAN_ERR
D7821 K50A K10J
FAN CONTROL
Q7821 D7807

1-2
MC201 FAN1 5VHDMI

6
6
FAN_CONT1

1
1
TPFAN1 D7808 K50B K10K
MC202 FAN2

7
7

33-34
FAN_CONT2 3.3VSI

2
2
TPFAN2 D7809

35-36
MC203 FAN3 5V

8
8
FAN_CONT3
3
3
TPFAN3 D7811
MC204 9 FAN4 K50C K10L
9

51-52
FAN_CONT4
4
4
TPFAN4 -5V
CN202 K8A D887
Q591 15V
ON_15V IC4111 5V3
D883
Q4601 -5V IC3191 5V2
PRIMARY BLUE

K35B
ON_5V D882 LCD
CIRCUIT IC3196 5V1
CN201 K8B PANEL
D881
S16V S16V IC4621 12V IC6391 9V_AV
7
7

T101 ON_5V GREEN

K35G
CONVERTER D884 LCD
3-4
3-4

TRANS. S5V S5V IC8281 3.3V_A IC8291 1.8V_A PANEL

S-5V S-5V ON_5V
9
9

L2159
L1401 5V_YC
D886 RED

K35R
Q4611 5V
PC301 FAN_SW LCD
2
2

ON_5V 5V3 PANEL

IC301 Power-On : H
POWER PC302 D888
OSC. IC1401 3.3V
PC303 ON_3.3V L1401 3.3VGA 15V
D889
IC1411 1.8VGA
ON_3.3V
BRIDGE P.F. IC3601 D879
3.3VSI
DIODE CONTROL Power Fail: L
SI_SW

Q5611 S3.3V IC5631 S2.6V P_FAIL

CN101 CN102
IC881
Q5601 S1.8V COMPARATOR
Switching regulator control

IC5601 POWER_FAIL
D8102
THERMAL

5VDDC
SW

5VHDMI
D8103 D8101 5
Power Fail : L
POWER_FAIL
4 IC1801 6
FAN_CONT1 DOOR_SENS Door-Open : H
K6C CN100 5 BUFFER 7
FAN_CONT2 IC1501 LAMP_ERR Lamp Error : H
UNIT_LAMP 6 IC301
FILTER

FAN_CONT3 DAC 12
BALLAST 7 SYSTEM FAN_SW Power-On : H
FAN_CONT4 CONTROL 13
SI_SW
14
19 IC1824 IC1822 ON_15V Stand-by : L
Lamp-On : H LAMP_POW EXPANDER 15
EXPANDER ON_5V Stand-by : L
15VB
375V

16
K6B 268 ON_3.3V Stand-by : L
CN300 K48K Low Beam : L
5V High Beam : H
3
3

5 PWM SCL1/SDA1_5V
K6A Lamp Error: H LAMP_PWM
1 2 4 IC4841 7
RXL IC8801
INVERTER

PC303
1
1

LAMP_ERR Lamp Error : H

FUSE

LAMP
INLET

IC4811

6 9 3 TEMP.
PC501 TXL CPU 6 9
SENSOR
5
5

FAN_ERR Fan Error : L

4 4
PC300
11 IC4826 5
4
4

NAND LAMP_POW Lamp-On : L IC8811

MAINS SW

Lamp-On: L
SCEL

IGNITOR 1,2 TEMP.

DOOR_SW S5V SENSOR
Door-Open : L DOOR_SENS

K601 K48L K8F K8H

K8811 K8801 K88A
5V = Door Open
SW8803 SW8801 IC8841
Open = Door Close
AC INPUT DOOR SW TEMP.
LAMP SW SENSOR
LAMP SW BOARD DOOR SW BOARD SENSOR BOARD

-43-
■ Troubleshooting
● No Power
This projector provides a function which can be specified a defective area simply by indicating the LEDs on the con-
trol panel. Connect the AC cord and press the Power button once and then check the LED indication.

Indicators
Troubleshooting
POWER WARNING
red/green red

Does a indicator flash No The primary power supply circuit

or light? does not operate properly.

Yes Yes
Is fuse (F601) broken?

No

Check Thermal switch

Check Varistor (VA601).
(SW902) ......short in normal
Check Power Board.
SW902 opens when the surround-
ing temperature of the switch
exceeds 90°C.

WARNING (red) and Yes The symptom indicates that the projector detected an
POWER (red) indica- abnormal temperature risen inside the projector.
Check the air filters and remove the object near the
tors are flashing? intake and exhaust fan openings, and wait until the
POWER indicator stops flashing, and then try to turn
No on the projector.
- The internal temperature is monitored by sensor ICs,
IC8841 on Sensor Board, IC8801 and IC8811 on Main
Board.

Yes The symptom indicates that the projector detected an

POWER (red) indicator
abnormality in the lamp cover or the slide motion
is flashing?
door.
Check the lamp cover and the slide motion door.
No Lamp Cover Switch (SW8803 on Lamp SW board)
Make sure that the lamp cover is mounted correctly. If
not or the lamp cover removed, the lamp does not light
on for the safety. Check the lamp cover and lamp cover
switch.
Door Switch (SW8801 on Door SW board)
Make sure that the door is open. If not, the projector
To next page does not work.

• • • lights green. • • • flashes green. • • • lights red. • • • flashes red. • • • off

-44-
Troubleshooting

Indicators
Troubleshooting
POWER WARNING
red/green red

From previous page The symptom indicates that the projector detected an
abnormality in the lamp driving signal.
Check the lamp driving signal.
POWER (red) Yes
- LAMP_POW signal (Power-on:L) is output from pin 19 of
indicator is flash-
IC1824 and sent to IC4841 via IC4826.
ing? SCEL signal (Lamp-on:L) is sent to Lamp Ballast Unit through
SW8803(Lamp Cover SW).
Cooling

No - TXL signal is output from pin 3 of IC4841 and sent to Lamp

ballast Unit via IC4881.
(TXL signal is applied for lamp power control. Lo: Low power,
Hi: High power)
- RXL signal (Lamp status signal) is output from Lamp Ballast
Unit and sent to pin 4 of IC4841 via IC4881, then LAMP_ERR
signal is output from pin 7 of IC4841 and sent to IC301 via
IC1801.
If an abnormality occurred on the lamp ballast unit, RXL signal
and LAMP_ERR signal become "H" and then the projector will be
cooled down and to stand-by mode (POWER indicator lights red).

WARNING (red) Yes The symptom indicates that the projector detected an
indicator are abnormality in the cooling fan operation or in the power
lighting? supply secondary circuits. Check fan operation and power
supply lines, and the driving signal status.
- POWER_FAIL (Error:L) signals are sent to IC301 via IC881
Check following
and IC1801, then IC301 shuts down the power supply circuit.
items

An abnormality Check power supply lines, S5V,-5V, S16V, etc. on the Main
occurs on the sec- board.
ondary power sup-
ply lines - Refer to the diagram "Power Supply Lines".

An abnormality Power failure detection diodes detect the fan operation stop.
occurs on the fan Check FN901, FN902, FN903, FN904, FN905 and peripheral cir-
control circuits. cuit.
- Fan Lock signal is "H", and FAN_ERR signal is "L".

An abnormality Check power starter signals as follows:

occurs on power - FAN_SW signal (Power-on:H) is output from pin 12 of IC1822 and
starter signals. applied to the Power Board. It drives the power oscillation circuit
and power supply for the cooling fans in Power Board.
- SI_SW signal (Power-on:H) is output from pin 13 of IC1822 and sent
to IC3601, then 3.3VSI line is supplied.
- ON_15V signal (Power-on:H) is output from pin 14 of IC1822 and
sent to Q591, then 15V line is supplied.
- ON_5V signal (Power-on:H) is output from pin 15 of IC1822 and
sent to IC4621, IC8281, Q4601, Q4611, then 12V, 3.3V_A, 5V, -5V
lines are supplied.
- ON_3.3V signal (Power-on:H) is output from pin 16 of IC1822 and
sent to IC1401, IC1411, then 3.3V, 1.8V lines are supplied.

-45-
Troubleshooting

● No Picture

Check following steps. SG: Description of visual signal flow

Sync: Description of Sync signal flow

No picture with all of Yes Check signal processing stage and LCD driving stage;
input sources Check RGB S&H signals at test points TP35R, TP35G, TP35B.
Check power supply circuit 15V and peripheral circuit.
Check IC501, IC531, IC561, IC9401, IC401, IC301 and peripheral circuits.
No
SG: Digital RGB signals from IC8001 are sent to IC301, and the other signals
are A/D converted in IC8201 and sent to IC301. They are scaled in
IC301. After correcting for picture quality in IC9401 and IC401, they are
sent to IC501, IC531, IC561(sampling & holding, D/A conversion).
Sync: DHS,DVS,DCLK from IC301.

No picture with Yes Check Component source input stage;

COMPONENT1/2 (YCbCr
480i,575i) input sources
No
Check YCbCr signals at test points TP-RIN/GIN/BIN.
Check IC6201, IC3101, IC4101, IC8201 and peripheral circuits.
Check sync signals at test points TPGHS and TPGVS.
SG: Component_1/2 signals are selected in IC6201, with COMP_1/2 signal
(Component_1 = Low). The selected signals "15K_YCbCr signal" are
sent to IC3101 - IC4101 - IC8201. They are A/D-converted in IC8201 and
sent to IC301.
Sync: SYNC_Y signal from IC6201 is sent to IC6301, sync-separated in IC6301.
GHS and GVS signals are sent to IC8201 via IC5361.

No picture with Yes Check Component source input stage;

COMPONENT1/2 (YCbCr Check YCbCr signals at test points TP-RIN/GIN/BIN.
except for 480i,575i) Check IC6201, IC4101, IC8201 and peripheral circuits.
input sources Check sync signals at test points TPGHS and TPGVS.
SG: Component_1/2 signals are selected in IC6201, with COMP_1/2 signal
No (Component_1 = Low). The selected signals "30K_YCbCr signal" are
sent to IC4101 - IC8201. They are A/D-converted in IC8201 and sent to
IC301.
Sync: SYNC_Y signal from IC6201 is sent to IC6301, sync-separated in IC6301.
GHS and GVS signals are sent to IC8201 via IC5361.

No picture with Yes Check HDMI (RGB digital) source input stage;
HDMI (RGB digital) Check IC8001 and peripheral circuits.
input source Check sync signals SIHS and SIVS.
Check 5VHDMI power supply line.
No SG: TMDS data signals are converted to RGB digital signals in IC8001, then
sent to IC301.
Receiving video content encrypted with HDCP(High-bandwidth Digital
Content Protection), IC8001 reads the HDCP keys and it allows the signal
processing.
Sync: SIHS and SIVS signals from IC8001 are sent to IC301.

Go to next page

-46-
Troubleshooting

From previous
page

No picture with Yes Check Computer source input stage;

Computer (RGB analog) Check RGB signals at test points TP-RIN/GIN/BIN.
input source Check IC4101, IC8201 and peripheral circuits.
Check sync signals at test points TPGHS and TPGVS.
No SG: PC_RGB signals are selected in IC4101 and sent to IC8201. They are
A/D-converted in IC8201 and sent to IC301.
Sync: PC_H/V signals are sent to IC5301 and sync-separated in IC5301.
GHS and GVS signals are sent to IC8201 via IC5361.

Yes
No picture with Check AV source input stage;
Computer (RGB SCART) Check RGB SCART signals at IC3101 and peripheral circuits.
input source Check sync signals AV_HSYNC and AV_VSYNC.

SG: RGB SCART signals are converted to YCbCr signals in IC3101 and sent
No to IC4101. They are selected in IC4101 and sent to IC8201. They are
A/D-converted in IC8201 and sent to IC301.
The following route is the same as Component (480i/575i) signals.
Sync: SCART_CV signal at 13 pin of D-sub_15 is sent to IC3101.
AV_H/V_SYNC signals from IC3101 are sent to IC6301 and sync-sepa-
rated in IC6301. GHS and GVS signals are sent to IC8201 via IC5361.

No picture with S- Yes

Check AV source input stage;
VIDEO input source
Check Y/C signals at IC3101 and peripheral circuits.
Check sync signals AV_HSYNC and AV_VSYNC.
No
SG: S-video Y/C signals are converted to YCbCr signals in IC3101.
They are A/D-converted in IC8201 and sent to IC301.
The following route is the same as Component (480i/575i) signals.
Sync: AV_H/V_SYNC signals from IC3101 are sent to IC6301 and sync-sepa-
rated in IC6301. GHS and GVS signals are sent to IC8201 via IC5361.

No picture with video Yes

Check AV source input stage;
input source
Check IC2101, IC3101 and peripheral circuits.
Check sync signals AV_HSYNC and AV_VSYNC.

SG: Composite video signal is Y/C separated in IC2101 and sent to IC3101.
They are converted to YCbCr signals in IC3101.
The following route is the same as Component (480i/575i) signals.
Sync: Composite video signal is sent to IC3101. AV_H/V_SYNC signals from
IC3101 are sent to IC6301 and sync-separated in IC6301. GHS and GVS
signals are sent to IC8201 via IC5361.

-47-
IC Block Diagrams

● TB1274 <Video Decoder, IC3101>

● TC90A69F <3 Line Digital Comb Filter, IC2101>

-55-
■ Electrical Parts List
M4S-Z300, M4S-Z3S00

Product safety should be considered when a component replacement is made in any area of a projector.
Components indicated by a ! mark in this parts list and the circuit diagram show components whose value have
special significance to product safety. It is particularly recommended that only parts specified on the following parts
list be used for components replacement pointed out by the mark.

● Read Description in the parts list

Read description in the Capacitor and Resistor as follows:
CAPACITOR CERAMIC 100P K 50V
Rated Voltage
Tolerance Symbols:
Less than 10pF
A : Not specified B : ±0.1pF C : ±0.25pF
D : ±0.5pF E : +0 -1pF F : ±1PF
G : ±2pF H : +0.1 -0pF L : +0 -0.1pF
R : ±0.25 -0pF S : +0-0.25pF
More than 10pF
A : Not specified B : ±0.1% C : ±0.25%
D : ±0.5% F : ±1% G : ±2%
H : ±3% J : ±5% K : ±10%
L : ±15% M : ±20% N : ±30%
P : +100-0% Q : +30-10% T : +50-10%
U : +75-10% V : +20-10% W : +100-10%
X : +40-20% Y : +150-10% Z : +80-20%

Rated value: P=pico farad, U=micro farad

Material:
CERAMIC........... Ceramic
MT-PAPER......... Metallized Paper
POLYESTER...... Polyester
MT-POLYEST.....Metallized Polyester
POLYPRO.......... Polypropylene
MT-POLYPRO.... Metallized Polypropylene
COMPO FILM..... Composite film
MT-COMPO........ Metallized Composite
STYRENE...........Styrene
TA-SOLID........... Tantalum Oxide Solid Electrolytic
AL-SOLID........... Aluminium Solid Electrolytic
ELECT................ Aluminum Foil Electrolytic
NP-ELECT.......... Non-polarised Electrolytic
OS-SOLID.......... Aluminium Solid with Organic Semiconductive Electrolytic
POS-SOLID........ Polymerized Organic Semiconductive
DL-ELECT.......... Double Layered Electrolytic
PPS-FILM...........Polyphenylene Sulfide Film
MT-PPS-FILM.....Metalized Polyphenylene Sulfide Film
MT-PEN-FILM.....Metalized Polyethylenenaphthalate Film
CAPACITOR.......Other

RESISTOR CARBON 4.7K J A 1/4W

Rated Wattage
Performance Symbols:
A: General B: Non flammable Z: Low noise
Other: Temperature coefficient
T: ±10ppm/°C U: ±25ppm/°C C: ±50ppm/°C
D: ±100ppm/°C E: ±200ppm/°C F: ±250ppm/°C
G: ±350ppm/°C H: ±1000ppm/°C±10% W: ±1200ppm/°C±10%
Y: ±1400ppm/°C±10% J: ±2000ppm/°C±10% K: ±2400ppm/°C±10%
L: ±2700ppm/°C±10% M: ±3000ppm/°C±10% N: ±3300ppm/°C±10%
P: ±3600ppm/°C±10% Q: ±3900ppm/°C±10% R: ±4200ppm/°C±10%
S: ±4300ppm/°C±10% V: ±4500ppm/°C±10% X: ±8000ppm/°C±10%
Tolerance Symbols:
A: ±0.05% B: ±0.1% C: ±0.25% D: ±0.5%
F: ±1% G: ±2% J: ±5% K: ±10%
M: ±20% P: +5-15% Z: 0 ohm
Rated value, ohms:
K: 1,000, M: 1,000,000
Material:
CARBON........... Carbon
MT-FILM............ Metal Film
OXIDE-MT......... Oxide Metal Film
SOLID................ Composition
MT-GLAZE......... Metal Glaze
WIRE WOUND... Wire Wound
CERAMIC RES.. Ceramic
FUSIBLE RES.... Fusible
RESISTOR ........ Other

-56-
 M4S-Z300, M4S-Z3S00
Electrical Parts List
Note: Parts order must contain Chassis No., Part No., and Descriptions.

● ASSEMBLIED BOARDS
Door Switch Board
Main Board
LED Board

R/C Board

Filter Board

Inlet Board
Power Board
F601
Fuse Lamp Ballast
Unit
Sensor Board
Lamp SW Board
AV Board

● OUT OF CIRCUIT BOARD

FN902
Intake Fan

FN901
Exhaust Fan

FN904
Intake Fan
FN905 FN903
Intake Fan Exhaust Fan
Thermostat SW
(SW902)

-57-
 M4S-Z300, M4S-Z3S00
Electrical Parts List

Key No. Part No. Description Key No. Part No. Description
405 163 1612 TR 2SC2812N-L6-TB0
ASSEMBLIED BOARDS 405 163 1711 TR 2SC2812N-L7-TB0
Q2141 405 014 4519 TR 2SC2412K T146 R
! 610 308 8013 ASSY,PWB,INLET M4KA 405 014 4618 TR 2SC2412K T146 S
! 610 308 8020 ASSY,PWB,FILTER M4KA 405 015 8724 TR 2SC2812-L6-TB
! 610 315 9225 ASSY,PWB,MAIN .M4SA 405 015 8922 TR 2SC2812-L7-TB
! 610 315 9232 ASSY,PWB,AV M4SA 405 163 1612 TR 2SC2812N-L6-TB0
405 163 1711 TR 2SC2812N-L7-TB0
! 610 315 9249 ASSY,PWB,LED M4SA Q2146 405 014 4519 TR 2SC2412K T146 R
! 610 315 9256 ASSY,PWB,DOOR SW M4SA 405 014 4618 TR 2SC2412K T146 S
! 610 315 9263 ASSY,PWB,LAMP SW M4SA 405 015 8724 TR 2SC2812-L6-TB
! 610 315 9270 ASSY,PWB,R/C M4SA 405 015 8922 TR 2SC2812-L7-TB
! 610 315 9287 ASSY,PWB,SENSOR M4SA 405 163 1612 TR 2SC2812N-L6-TB0
405 163 1711 TR 2SC2812N-L7-TB0
Q2151 405 014 4519 TR 2SC2412K T146 R
OUT OF CIRCUIT BOARDS 405 014 4618 TR 2SC2412K T146 S
405 015 8724 TR 2SC2812-L6-TB
L901 645 040 2593 CORE,FERRITE 405 015 8922 TR 2SC2812-L7-TB
L902 645 065 4510 CORE,FERRITE 405 163 1612 TR 2SC2812N-L6-TB0
!LP901 610 317 5355 COMPL,OPTICAL LMP-M4SA 405 163 1711 TR 2SC2812N-L7-TB0
!A601 645 071 6737 UNIT,POWER Q2152 405 134 5925 TR 2SA1037AK-T146-R
!A901 645 070 3607 UNIT,BALLAST 405 147 2215 TR 2SA1037AK-S-T146
!FN901 645 070 6776 MOTOR,FAN DC 1.80W 405 002 0318 TR 2SA1037K T146 R
!FN902 645 070 6783 MOTOR,FAN DC 2.65W 405 002 0417 TR 2SA1037K T146 S
!FN903 645 070 6769 MOTOR,FAN DC 2.04W 405 002 6726 TR 2SA1179-M6-TB
!FN904 645 070 6790 MOTOR,FAN DC 2.65W 405 002 6924 TR 2SA1179-M7-TB
!FN905 645 070 6790 MOTOR,FAN DC 2.65W 405 163 1513 TR 2SA1179N-M6-TB
!SW902 645 050 3580 SWITCH,THERMAL(90DEG) 405 163 2718 TR 2SA1179N-M7-TB
Q2156 405 014 4519 TR 2SC2412K T146 R
405 014 4618 TR 2SC2412K T146 S
INLET BOARD
405 015 8724 TR 2SC2812-L6-TB
405 015 8922 TR 2SC2812-L7-TB
610 308 8013 ASSY,PWB,INLET M4KA 405 163 1612 TR 2SC2812N-L6-TB0
!F601 423 022 2102 FUSE 250V 4A 405 163 1711 TR 2SC2812N-L7-TB0
!K601 645 055 6647 SOCKET,INLET AC 3P Q2161 405 134 5925 TR 2SA1037AK-T146-R
!SW601 645 055 6661 SWITCH,POWER 2P-2TX2 405 147 2215 TR 2SA1037AK-S-T146
405 002 0318 TR 2SA1037K T146 R
405 002 0417 TR 2SA1037K T146 S
FILTER BOARD 405 002 6726 TR 2SA1179-M6-TB
405 002 6924 TR 2SA1179-M7-TB
610 308 8020 ASSY,PWB,FILTER M4KA 405 163 1513 TR 2SA1179N-M6-TB
CAPACITOR 405 163 2718 TR 2SA1179N-M7-TB
!C611 404 094 3808 MT-POLYEST 0.22U K 275V Q2166 405 014 4519 TR 2SC2412K T146 R
!C612 404 094 3808 MT-POLYEST 0.22U K 275V 405 014 4618 TR 2SC2412K T146 S
!C613 404 094 3808 MT-POLYEST 0.22U K 275V 405 015 8724 TR 2SC2812-L6-TB
!C614 404 094 3808 MT-POLYEST 0.22U K 275V 405 015 8922 TR 2SC2812-L7-TB
!C616 404 073 3904 CERAMIC 1000P K 250V 405 163 1612 TR 2SC2812N-L6-TB0
!C617 404 073 3904 CERAMIC 1000P K 250V 405 163 1711 TR 2SC2812N-L7-TB0
RESISTOR Q2181 405 134 5925 TR 2SA1037AK-T146-R
R611 401 008 8627 CARBON 220K JA 1/2W 405 147 2215 TR 2SA1037AK-S-T146
VARISTOR 405 002 0318 TR 2SA1037K T146 R
!VA611 408 018 9808 VARISTOR ENC471D-14AS 405 002 0417 TR 2SA1037K T146 S
COIL 405 002 6726 TR 2SA1179-M6-TB
!L611 645 061 7522 LINE FILTER 405 002 6924 TR 2SA1179-M7-TB
!L612 645 061 7522 LINE FILTER 405 163 1513 TR 2SA1179N-M6-TB
405 163 2718 TR 2SA1179N-M7-TB
Q2186 405 014 4519 TR 2SC2412K T146 R
MAIN BOARD 405 014 4618 TR 2SC2412K T146 S
405 015 8724 TR 2SC2812-L6-TB
610 315 9225 ASSY,PWB,MAIN .M4SA 405 015 8922 TR 2SC2812-L7-TB
405 163 1612 TR 2SC2812N-L6-TB0
TRANSISTOR
405 163 1711 TR 2SC2812N-L7-TB0
Q1371 405 045 8725 TR 2SK536-TB
Q3141 405 014 4519 TR 2SC2412K T146 R
Q1372 405 045 8725 TR 2SK536-TB
405 014 4618 TR 2SC2412K T146 S
Q1841 405 014 4519 TR 2SC2412K T146 R
405 015 8724 TR 2SC2812-L6-TB
405 014 4618 TR 2SC2412K T146 S
405 015 8922 TR 2SC2812-L7-TB
405 015 8724 TR 2SC2812-L6-TB
405 163 1612 TR 2SC2812N-L6-TB0
405 015 8922 TR 2SC2812-L7-TB

-58-
 M4S-Z300, M4S-Z3S00
Electrical Parts List

Key No. Part No. Description Key No. Part No. Description
R2869 401 105 0514 MT-GLAZE 1K JA 1/16W
DIODE ACCESSORIES
D2851 407 208 9713 ZD UDZS-TE-175.6B
D2852 407 208 9713 ZD UDZS-TE-175.6B
PRINTED MATTER / OWNER'S MANUAL
D2853 407 208 9713 ZD UDZS-TE-175.6B
(English) 610 317 4693 OWNERS MANUAL-M4SA
D2854 407 208 9713 ZD UDZS-TE-175.6B
(Germany) 610 317 4709 OWNERS MANUAL-M4SA-D
D2859 407 208 9713 ZD UDZS-TE-175.6B
(French) 610 317 4716 OWNERS MANUAL-M4SA-F
D2861 407 209 7510 LED SML-210YT T86 L
(Italian) 610 317 4723 OWNERS MANUAL-M4SA-I
D2862 407 203 7813 LED SML-210LT T86 M
(Spanish) 610 317 4730 OWNERS MANUAL-M4SA-E
D2863 407 222 4817 LED SML-521MUW T86
D2877 407 149 0817 DIODE 1SS355-TE-17
REMOTE CONTROL
D2878 407 208 9713 ZD UDZS-TE-175.6B
645 068 7631 ASSY,REMOCON CXSF
D2879 407 208 9713 ZD UDZS-TE-175.6B
610 316 9897 RC-BATTERY LID-CXSF
MISCELLANEOUS
SC2851 645 055 3202 SURGE-ABSORBER
AC CORD
SW2879 645 026 2791 SWITCH,PUSH 1P-1TX1
! (US) 645 058 7900 CORD,POWER-1.85MK,US
! (EU) 645 051 6092 CORD,POWER-2.0MK
DOOR SW BOARD ! (UK) 645 051 6085 CORD,POWER-2.0MK

610 315 9256 ASSY,PWB,DOOR SW M4SA CABLE

RESISTOR 645 056 0545 CABLE,VIDEO
R8851 401 105 7919 MT-GLAZE 0.000 ZA 1/16W
MISCELLANEOUS MISCELLANEOUS
SW8801 645 056 0750 SWITCH,MICRO 1P-2T 610 318 2735 COMPL,DEC BLOWER-M4SA

LAMP SW BOARD
610 315 9263 ASSY,PWB,LAMP SW M4SA
SW8803 645 063 5175 SWITCH,PUSH 2P-2TX3

R/C BOARD
610 315 9270 ASSY,PWB,R/C M4SA
CAPACITOR
C2801 403 283 6319 CERAMIC 1U Z 10V
C2802 403 157 6612 CERAMIC 470P K 50V
C2803 403 378 3117 CERAMIC 47U Z 6.3V
C2804 403 378 3117 CERAMIC 47U Z 6.3V
RESISTOR
R2802 401 105 0415 MT-GLAZE 100 JA 1/16W
R2804 401 105 5113 MT-GLAZE 47 JA 1/16W
MISCELLANEOUS
A2801 645 067 5546 UNIT,REMOCON RECEIVER

SENSOR BOARD
610 315 9287 ASSY,PWB,SENSOR M4SA
INTEGRATED CIRCUIT
IC8841 409 481 8612 IC LM76CHMX-5
CAPACITOR
C8841 403 155 1619 CERAMIC 33P J 50V
C8842 403 155 1619 CERAMIC 33P J 50V
C8848 403 164 0214 CERAMIC 0.1U Z 25V
C8849 403 205 7813 TA-SOLID 2.2U M 16V
RESISTOR
R8841 401 105 0316 MT-GLAZE 10 JA 1/16W
R8842 401 105 0316 MT-GLAZE 10 JA 1/16W
R8843 401 105 0613 MT-GLAZE 10K JA 1/16W
R8847 401 105 7919 MT-GLAZE 0.000 ZA 1/16W
R8849 401 105 0415 MT-GLAZE 100 JA 1/16W

-74-
■ Mechanical Parts List
M4S-Z300, M4S-Z3S00

Note: Parts order must contain Chassis No., Part No., and Descriptions.

● CABINET PARTS
3

S3 M16
S20
S21
S19
7
9 L1
S13 M1 …S12
8 S21
S18
M14 S13
S13 S17

M11 M2

M6 M5
M13 19
M12 S13
S15 M15 17
12
16
S2
1-a
M9 1-b
M4 S3

M3 S15 11
16 S2

M10 1
S1
14 M8
S1 21
6 S3

S3
S4
2
20 S3
S4 13
10 15 S3
18
S3
5
4 M7
S5

-75-
 M4S-Z300, M4S-Z3S00
Mechanical Parts List

Key No. Part No. Description Key No. Part No. Description

PLV-Z3 (S) M4S-Z3S00 PLV-Z3 (K) M4S-Z300

CABINET PARTS CABINET PARTS

No.1 610 317 6420 CABINET FRONT SERVICE-M4SA No.1 610 319 8934 CABINET FRONT SERVICE-M4SAA
(Including Key No.1-a,1-b) (Including Key No.1-a,1-b)
No.1-a 610 317 4952 DEC FRONT-M4SA No.1-a 610 318 1615 DEC FRONT-M4SAA
No.1-b 610 317 4969 DEC INLAY FRONT-M4SA No.1-b 610 318 1141 DEC INLAY FRONT-M4SAA
No.2 610 317 6437 CABINET BOTTOM SERVICE-M4SA No.2 610 319 4141 CABINET BOTTOM SERVICE-M4SAA
No.3 610 317 6383 CABINET TOP SERVICE-M4SA No.3 610 319 8910 CABINET TOP SERVICE-M4SAA
No.4 610 317 6239 PANEL LMP-M4SA No.4 610 318 1233 PANEL LMP-M4SAA
No.5 610 317 6246 PANEL FILTER-M4SA No.5 610 318 1264 PANEL FILTER-M4SA
No.6 610 317 6253 PANEL AV-M4SA No.6 610 318 1295 PANEL AV-M4SA
No.7 610 317 6000 ASSY,BUTTON POWER-M4SA No.7 610 317 6000 ASSY,BUTTON POWER-M4SA
No.8 610 317 6154 BUTTON SELECT-M4SA No.8 610 318 1011 BUTTON SELECT-M4SAA
No.9 610 308 8471 DEC INLAY LED-M4KA No.9 610 308 8471 DEC INLAY LED-M4KA
No.10 610 317 4990 DEC AV SHEET-M4SA No.10 610 318 1202 DEC AV SHEET-M4SAA
No.11 610 317 6109 COMPL,JOINT DOOR DUMPER L-M No.11 610 318 0946 COMPL,JOINT DOOR DMPR L-M4S
No.12 610 317 6116 COMPL,JOINT DOOR DUMPER R-M No.12 610 318 0960 COMPL,JOINT DOOR DMPR R-M4S
No.13 610 317 6123 COMPL,STAND LEG L-M4SA No.13 610 309 7565 COMPL,STAND LEG L-M4KA
No.14 610 317 6130 COMPL,STAND LEG R-M4SA No.14 610 309 7572 COMPL,STAND LEG R-M4KA
No.15 610 317 6260 SPACER LEG-M4SA No.15 610 310 2429 SPACER LEG-M4KA
No.16 610 302 7647 STOPPER LID-M4JA No.16 610 318 1325 STOPPER LID-M4SAA
No.17 645 063 7414 BADGE,SANYO*26.2X5.7L26.0 No.17 645 063 7414 BADGE,SANYO*26.2X5.7L26.0
No.18 610 315 4497 COMPLE,FILTER A-M4KA No.18 610 315 4497 COMPLE,FILTER A-M4KA
No.19 610 317 1388 DOOR-M4SA No.19 610 318 1110 DOOR-M4SAA
No.20 610 317 4976 DEC BOTTOM-M4SA No.20 610 317 4976 DEC BOTTOM-M4SA
No.21 610 319 4158 PANEL FILTER PBS-M4SA No.21 610 319 4165 PANEL FILTER PBS-M4SAA

SCREWS -CABINET- SCREWS -CABINET-

No.S1 411 190 5001 SCR S-TPG BIN 3X10 No.S1 411 190 5001 SCR S-TPG BIN 3X10
No.S2 411 190 5308 SCR S-TPG PAN 3X8 No.S2 411 190 5308 SCR S-TPG PAN 3X8
No.S3 411 031 9304 SCR BIN 3X8 No.S3 411 189 8600 SCR BIN 3X8
No.S4 411 041 8601 SCR PAN 3X6 No.S4 411 191 6700 SCR PAN 3X6
No.S5 412 069 7409 SPECIAL SCREW No.S5 412 069 8307 SPECIAL SCREW

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 M4S-Z300, M4S-Z3S00
Mechanical Parts List

Key No. Part No. Description Key No. Part No. Description

PLV-Z3 (S)(K) M4S-Z3S00/Z300 compatible PLV-Z3 (S)(K) M4S-Z3S00/Z300 compatible

CHASSIS PARTS OPTICAL PARTS

No.M1 610 318 1592 COMPL,MOUNTING LNS-M4SA No.L1 645 069 6244 ASSY,LENS,PROJECTION
No.M2 610 310 1927 COVER DUCT EXIT POW-M4KA No.L2 610 317 6444 ASSY,LCD PNL/PSM -M4SA
No.M3 610 317 2927 COVER DUCT BTM-M4SA L2-a 645 070 6943 POLARIZED GLASS(OUT/R)
No.M4 610 317 2934 COVER DUCT TOP-M4SA L2-b 645 070 6950 POLARIZED GLASS(OUT/G)
No.M5 610 317 2941 COVER FAN SLIT-M4SA L2-c 645 070 6967 POLARIZED GLASS(OUT/B)
No.M6 610 317 2958 COVER DUCT EXIT LMP-M4SA No.L3 645 041 5029 LENS,CONDENSER(OUT)
No.M7 610 318 8027 MOUNTING POWER BTM-M4SA No.L4 645 041 5043 LENS,CONDENSER(B)
No.M8 610 319 5421 MOUNTING POWER TOP-M4SA No.L5 645 041 5050 LENS,RELAY(IN)
No.M9 610 308 8686 MOUNTING DUCT PWR BTM-M4KA No.L6 645 041 5067 LENS,RELAY(OUT)
No.M10 610 308 8693 MOUNTING DUCT PWR TOP-M4KA No.L7 645 056 0439 LENS,INTEGRATOR(IN)
No.M11 610 308 8709 MOUNTING TEMP SW-M4KA No.L8 645 056 0446 LENS,INTEGRATOR(OUT)
No.M12 610 308 8716 MOUNTING AC BTM-M4KA No.L9 645 057 3941 LENS,CONDENSER(GV)
No.M13 610 319 5483 OPTICAL BASE BTM-M4SA No.L9 645 065 2325 LENS,CONDENSER(G)
No.M14 610 308 7078 OPTICAL BASE TOP-M4KA No.L10 645 070 6905 LENS,CONDENSER(R)
No.M15 610 317 5102 OPTICAL BASE LMP-M4SA No.L11 645 041 5494 MIRROR(R)
NO.M16 610 317 5096 SPACER LENS-M4SA No.L12 645 041 5500 MIRROR(B)
No.L13 645 044 0526 OPTICAL FILTER (RG)
No.L14 645 056 0453 OPTICAL FILTER(UV CUT)
No.L15 645 071 8984 PRISM(PBS)
No.L16 645 070 6912 POLARIZED GLASS(IN/R)
No.L17 645 070 6929 POLARIZED GLASS(IN/G)
SCREWS-CHASSIS- No.L18 645 070 6936 POLARIZED GLASS(IN/B)
No.L19 645 044 1011 DICHROIC MIRROR (G)
No.S11 411 190 5407 SCR BIN 2X4 NO.L20 645 056 0477 DICHROIC MIRROR (R)
No.S12 411 188 6706 SCR S-TPG BIN 3X8
No.S13 411 189 6804 SCR S-TPG BIN 3X10
No.S14 411 189 6507 BOLT HEX-SCT+SW+W 2.5X5
No.S15 411 190 4905 SCR S-TPG BIN 3X16
No.S16 412 069 7102 SPECIAL SCREW
No.S17 411 189 4206 SCR BIN 3X6
No.S18 411 190 5704 SCR FLT 3X8
No.S19 412 069 4705 SPECIAL SCREW
No.S20 411 186 4803 SCR S-TPG BIN 2X6
No.S21 411 189 8501 SCR BIN 3X6
No.S22 411 190 9009 BOLT HEX-SCT 2.5X4

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■ Optical Parts List
M4S-Z300, M4S-Z3S00

Note: Parts order must contain Chassis No., Part No., and Descriptions.

L7
L6

S14 S14
44

L18 (B) L16 (R)

L17 (G)

L2-a (R)
S16 S16 L2-b (G)
L2-c (B)

S22 S22

S22
L2

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 M4S-Z300, M4S-Z3S00
Optical Parts List

L12 L6 L14

L12

L13
L5
L19 L4
L18

L17

L16
L9

L20 L10

L11

L3
L15
L8

L7

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■ Diagrams & Drawings
M4S-Z300

Schematic Diagrams
Printed Wiring Board Drawings
Model Chassis No.
PLV-Z3(K) M4S-Z300
PLV-Z3(S) M4S-Z3S00

These schematic diagrams and printed wiring board drawings are part of the serv-
ice manual original for chassis No. M4S-Z300, M4S-Z3S00 model PLV-Z3.
File with the service manual No. SM5110679-00.

Note:
All the information of part numbers and values indicated on these diagrams are at the beginning
of production. To improve the performance, there may be some differences to the actual set.
When you order the service parts, use service parts code mentioned on the parts list in this
service manual.

A1
■ Parts description and reading in schematic diagram
M4S-Z300

1. The parts specification of resistors, capacitors and Resistor Reading

coils are expressed in designated code. Please check
Example 1/2 D J 10K B
the parts description by the following code table.
2. Some of transistors and diodes are indicated in mark Characteristic
for the substitution of parts name. Please check the Example 6 W K 8.2 Z (Carbon fuse)
parts name by the following code table. B (Non-burnable)
3. Voltages and waveforms were taken with a video color
bar signal(1Vp-p at 75 ohms terminated) and controls Example 1/2 C K 1M
K indicates in KΩ
to normal.
M indicates in MΩ
4. Voltages were taken with a high-impedance digital
voltmeter. Resistance value
Tolerance (see below table)
Material (see below table)
Rated wattage (W)
Capacitor Reading
Note: Resistor which is indicated with resistance value only are
Example 2000 K K 1000 BG 1/6W carbon resistor. Resistor which is indicated with materi-
al, tolerance and value are 1/4W rated wattage.
Characteristic Material table Tolerance table
Example 160 E M 10 Mark Material Mark Tolerance
D Carbon A ±0.05
Capacitance value N Metal film B ±0.1
C ±0.25
Excepting electric capacitors, all S Oxide metal film
D ±0.5
capacitance values of less than 1 C Solid F ±1
are expressed in µF and more G Metal glaze G ±2
than 1 are in pF. W Wire wounding or cement J ±5
Tolerance H Ceramic K ±10
F Fusible M ±20
Type P +5 -15
Rated voltage Z used in 0 ohm

Material table Tolerance table

Mark Material Mark Tolerance
E Electrolytic A not specified
P Electrolytic (non-polarized) B ±0.1 Diode/Transistor Type Reading
C Ceramic (temperature compensation) C ±0.25
K Ceramic D ±0.5 Diode
F Polyester F ±1
Mark Type number
N Polypropylene G ±2
M Metalized polypropylene E ±2.5 R 1S2076A,1S2473,1N4148
H Metalized polypromylar H ±3 AA 1S2076A,1S2473,1SS133,1N4148
B Ceramic (semiconductor) J ±5
G Metalized polyestel K ±10
Y Composite film M ±20
S Styrol N ±30 Transistor
T Tantalum oxide solid electrolytic P +100 -0 (1) NPN type
U Organic semiconductive electrolyte Q +30 -10
D Electric double layer electrolytic T +50 -10 Mark Type number
U +75 -10 -- 2SC536 2SC945A 2SC1815 2SC1740S
V +20 -10 AD NF, NG PA, QA Y, GR Q, R, S
W +100 -10 AE NF, NG PA, QA, RA O, Y, GR Q, R, S
X +40 -20
Y +150 -10
Z +80 -20
(2) PNP type

Coil Reading Mark Type number

-- 2SA608 2SA564A 2SA1015 2SA933S
Example L2 C1 4R7 K N AB NF R Y, GR R
AC NF Q, R O, Y, GR Q, R
Tolerance
Inductance value
Manufacture code (3) Chip type
Unique code Mark Type number
-- 2SA1179/N 2SA1037K 2SA1037AK 2SC2812/N 2SC2412K
AJ M6, M7 R, S R, S
Mark Tolerance (nH) Mark Tolerance (%)
AH L6, L7 R, S
C ±0.25 G ±2
D ±0.5 J ±5
S ±0.3 K ±10
A ±0.2 L ±15
M ±20

A2