START YOUR OWN WHEAT FLOUR MILL (ATTA, MAIDA, SUJI, BRAN & BESAN

PLANT) WITH PROJECT PROFILES

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The book covers Nutrient Composition of Wheat Grain, Structure of Wheat, Ingredients made from
wheat, Types and Grades of Flour, Drum Wheat and Flour, Quality Characteristics of Wheat Varieties,
Wheat Milling , Flour Preparation, Technology and Manufacture of Mini flour Mill, Food Grades,
Standards, Laws and Regulations, Quality and Type of Wheat Flour for Various End-products, Wheat
Germ: Technology for Separation and Stabilization, Milling of Wheat , Wheat processing Technology,
Role of Wheat Flour, Selection of Packaging Material for Storing Wheat Germ, Soft Wheat Based
Products, Automatic Whole Wheat Chakki Plant, 5 Tons Wheat Flour Mills, 10 Tons Mini Wheat Flour
Milling Machine, Wheat Milling Machine, 30 Tons Wheat Flour Mill Plant, 300-450 kg/h Wheat Flour
Mill, 250 TPD Flour Mill Process Line, Grain Cleaning Equipment, Flour Milling Equipment, Packaging,
Plant Economics of Chakki flour Mill, Plant Economics of Flour Mill (Atta, Maida, Suji, Brans),Plant
Economics of Mini Flour Mill, Plant Economics of Roller Flour Mill (Atta, Maida, Suji), Plant Economics of
Mini Flour Mill (Maize, Sorghum, Millet), Plant Economics of Roller Flour Mill (Mini) 50 TPD/Day, Plant
Economics of Wheat Flour Mill (115 MT/Day), Plant Economics of Roller Flour Mill (300 MT/Day), Plant
Economics of besan Plant, Plant Economics of Channa Dall and Basen, Supplier of Flour Mill Machinery.

START YOUR OWN WHEAT FLOUR MILL (ATTA, MAIDA, SUJI, BRAN, & BESAN PLANT) WITH PROJECT
PROFILES

WHEAT

• Total constituents (%) of wheat present in the main morphofogical parts

• Structure of a wheat kernel (longitudinal section)
• Wheat milling
• Simplified flow diagram of the processes of flour milling
• Wheat selection and blending
• Cleaning
• Wheat washing
• Screens
• Milling separators
• Magnetic separators
• Aspirations
• Specific gravity separators
• Dry scouring
• Tempering
• Conditioning
 • Warm conditioning
• Hot conditioning
• Steam conditioning
• Milling Operations
• Breaking
• Sifting
• Purifying
• Reduction
• Scratching
• Entoleter
• Air classification
• Conveying system
• Gluten
• Flour treatments
• Factors affecting gluten formation and development
• Amount of water added to make the dough/batter
• Kneading time and keeping time
• Presence of fat/oil
• Fineness of milling
• Triticale
• Wheat popcorn
• Wheat flake processing
• Products
• Shredded products
• Granular products
• Biscuits, cookies and confectionery products
• Gold fingers
• Hand made vermicelli
• Papad

NUTRIENT COMPOSITION OF WHEAT GRAIN

• Chemical Composition of Whole Wheat Grain and its Various parts (per cent on dry matter
basis)
• Moisture
• Protein
• Gluten
• Lipids
• Carbohydrates
• Distribution of Carbohydrates in wheat fractions
• Vitamins
• Distribution of B-Vitamins in the Wheat Kernel
• Minerals
• Mineral Composition of Wheat
• Enzymes
• amylase (Diastase)
• Proteases
• Lipase
• Lipoxidase
• Phenol and Aromatic Amine Oxidases
• Peroxidases

STRUCTURE OF WHEAT
 • Endosperm
• Bran Layer
• Germ
• Pericarp
• Seed Coat and Nucellar Epidermis
• Aleurone Layer
• Morphology of the Wheat Grain
• Germ or Embryo
• Endosperm
• Peripheral
• Prismatic
• Central

INGREDIENTS MADE FROM WHEAT

• Introduction
• Wheat
• Commercial Wheat Varieties
• Composition of Wheat
• Ranges of major components in U.S. Wheat
• Wheat endosperm proteins classified by Osbome's Methods
• Proteins
• Carbohydrates
• Essential amino acids in wheat fractions
• Solubility and structural features of wheat proteins
• Sugars and polysaccharides in wheat kernels
• Lipids
• Fatty acid composition of wheat and products
• Minerals and vitamins
• Mineral and phytate content of wheat kernels
• Fiber
• Pigments
• Enzymes
• Utilization of wheat
• Products produced by conventional milling of wheat
• Applications specific to soft wheat
• Applications specific to hard wheats
• Determining the Quality of wheat
• What should be Tested
• Tests for hardness
• Quality Assurance Testing of Soft wheat
• Quality Assurance Testing of Hard Wheat
• Milling quality predictors
• General Tests for Cereal Flours
• Chemical and Physical Tests
• Tests of Gluten Quality
• Dough testing instruments

TYPES AND GRADES OF FLOUR

• White flour
• Breakdown of flour production
• Brown flour
 • Whole Meal Flour
• Germ enriched Flour
• Multigrain Flour
• Organic Flour
• Bread making Flour
• Biscuit Flours
• Plain or Self raising Flour
• Cake Flours
• Composite and Alternative Flours
• Raw Mateials Suitable for Composite Products
• Proportion of Non wheat Material (as per cent of totel flour) for Blending with wheat for
breadmaking
• Quality of Raw Materials
• Grades of flour
• Straight Flour
• Patent Flours
• Clear Flours
• Red Dog Flours
• Bran
• Wheat Shorts
• Germ

DURUM WHEAT AND FLOUR

• Introduction
• Materials and Methods
• Results and Discussion
• Wholemeal
• Flour
• Quality characteristics of bread wheat durum wheat and triticale
• Changes in fat acidities of wholemeals/flours of bread wheat, durum wheat and triticale
• Percent decrease in fat acidities in wholemeals/flours of bread wheat, durum wheat and tritical

QUALITY CHARACTERISTICS OF WHEAT VARIETIES

• Material and Methods

• Results and discussion
• Grain Characteristics
• 1000 kernel weight
• Test weight
• Pearling Index
• Physico chemical characteristics of grains of various varieties
• Protein content
• Ash content
• Flour Characteristics
• Protein content
• Ash content
• Physico chemical characteristics of flour of various varieties
• Sedimentation value
• Gluten content
• Diastatic power
• Rheological characteristics
• Farinographic characteristics of flours of various varieties
 • Baking Characteristics
• Bread quality
• Bread making characteristic of flour of various varieties
• Cookie quality
• Cookie making characteristics of flour of various varieties

WHEAT MILLING

• Product and its applications

• Technical aspects
• Location
• Process of Manufacture
• Wheat
• Quality Control and Standards
• Pollution Control
• Energy Conservation
• Production Capacity
• Utilities
• Machinery and Equipment
• Description

FLOUR PREPARATIONS

• Wheat
• Bran
• Germ
• Endosperm
• Classification
• Hard wheats
• Soft wheats
• Durum wheat
• Flour
• Receiving
• Cleaning
• Conditioning
• Milling
• Milting of Wheat Flour
• Specifications of wheat flour

TECHNOLOGY AND MANUFACTURE OF MINI FLOUR MILL

• Raw Material
• Opportunity Rationable
• Proposed product Mix
• Production Process
• Manufacturing Process of Wheat flour
• Washing & Sorting
• Conditioning
• Gristing
• Milling
• Wheat Flour Making Machine
• Packaging & Dispatching
• Flour production process
 • Flour production process flow

FOOD GRADES, STANDARDS, LAWS AND REGULATIONS

• Introduction
• Types of standards
• Definition
• Designation
• Composition
• Additives
• Quality
• Hygiene
• Pesticide Residues
• Packaging
• Marketing and Labelling
• Sampling, Analysis and Standards
• Permissive
• Mandatory
• prohibitory
• Presumptive
• Recipe
• The Degree of Standardization Sought
• Complete
• Partial
• Minimum
• Platform
• Trading
• Commercial
• The binding force of the standard
• Legal or Statutory
• Voluntary
• Draft
• Temporary
• Field of application of the standard
• Factory
• ContractualContractual
• Selection of Method
• National
• International
• Development of grades and standards of quality
• Methods of Measurements
• Establishing a Scale
• Weighting of the Quality Characteristics
• Applications
• Food Laws and Regulations
• Food Laws
• Food Standards in India

QUALITY AND TYPE OF WHEAT FLOUR FOR VARIOUS END PRODUCTS

• How to measure wheat flour quality?

• Flour Analysis Ash an index of flour extraction
• Quality characteristics of wheat for different end uses
 • Protein the framework of bread
• Flour Treatments
• Bleaching makes the flour whiter
• Maturing strengthening of the flour
• Malting Addition of malted barley flour
• Enrichment Addition of nutrients to the flour
• Type of Flour for various end products
• Products of wheat flour in India
• Chapati making machine
• Process

WHEAT GERM: TECHNOLOGY FOR SEPARATION AND STABILIZATION

• Rich Source of Protein Comparison of proximate composition of wheat,

• wheat flour, refined wheat flour and wheat germ
• Technologies for Separation of wheat Germ
• Stabilization of wheat germ

MILLING OF WHEAT

• Milling of Wheat
• Composition of Endosperm, Germ and Bran of Wheat
• Relationship Between the Physiological and Technological Parts of the Wheat Kernel
• Milling Process
• Traditional Milling
• Modern Milling
• Graining Cleaning
• Conditioning or Tempering
• Roller Milling
• Debranning Diagram between Clean wheat and first Break
• A Milling Diagram showing two parts of break rolls and three pairs of reduction rolls together
with sifters
• The Break System
• The reduction system
• End products of milling and Their Application
• Millng Quality
• Milling of Soft wheat vs Hard wheat
• Flour Treatments Bleaching
• Maturing

WHEAT PROCESSING TECHNOLOGY

• Receipt
• Pre cleaning
• Fine cleaning
• Grading
• De stoning
• Dust Collection
• Storage Silos

ROLE OF WHEAT FLOUR

• Flour
 • Hard wheat
• Soft wheat
• Colour
• Strength
• Tolerance
• Water Absorption
• Uniformity
• pH
• Composition

SELECTION OF PACKAGING MATERIAL FOR STORING WHEAT GERM

• Materials and Methodology

• Stabilization of wheat germ
• ERH Studies of wheat germ
• Selection of suitable packaging material
• Results and Discussion
• Calculated Permissible WTR of packaging material for raw and processed wheat germ
• Water Vapour Transmission of various packaging material and its suitability for raw and
processed wheat germ

SOFT WHEAT BASED PRODUCTS

• Cookies
• Baked Product Classification
• Batter type cookies
• Foam Type Cookies
• Rotary Mold Cookies
• Wire Cut, Rout Press, and Rotary Molder
• Typical Formula for Rotary mold Cookies
• Cutting Machine Cookie
• Wire cut Cookies
• Sugar Wafers
• Typical formula for Wafers or Ice Cream Cones
• Sheeting and Gauging, Rotary Cutting, and Reciprocating Cutting
• Cookie Ingredients Flour
• Sugar
• Shortening
• Eggs
• Milk Solids
• Chemical Leavening Agents
• Suggestions in Cookie
• Making
• Problems in Cookie Making
• Cookie Dough Crumbles When handled and Rolled
• Cookie Dough is Soft and Sticky
• Cookie Dough is Tough and Resists Rolling Out
• Cookies Shrink After Cutting
• Cookies Spread Too Much During Baking
• Cookies have Uneven Colour and May have spots
• Cookies vary in size and shape
• Crackers
• Typical Saltine Cracker Formulab
• Biscuits
• Formulae for Sweet, Safty and Protein Enriched Biscuits
• Mixing and Kneading
• Sheeting and Shaping
• Baking and Cooling
• Packaging
• Cakes and Pastries
• Cake Types
• Shortened
• Unshortened Cake
• Cake Making Ingredients
• Essential Ingredients
• Optional Ingredients
• Structure Builders
• Tenderizers
• Moisteners
• Driers
• Flavours
• Flour
• Sugar
• Shortening
• Eggs
• Milk
• Water
• Salt
• Leavening Agents
• Mechanical Aeration
• Chemical Aeration
• Vapour Pressure
• Flavour
• Cake Making Methods
• Sugar batter Method
• Flour Batter Method Advantages
• Blending Method
• Boiled Method
• Sugar water Method
• All in Process
• Half a Minute at Low Speed
• Two Minute at Fast Speed
• Two Minutes at Medium Speed
• One Minute at Slow Speed
• Panning of Cake Batter
• Baking
• Baking and Cooking Losses
• Characteristics of Cakes
• External Characteristics
• Volume
• Colour of Crust
• Symmetry of Foam
• character of Crust
• Internal Characteristics
• Grain
• Colour of Crumb
• Aroma
 • Taste
• Texture
• Cake Faults and Remedies
• Wrong Quality of Raw Material
• Sugar
• Shortening
• Eggs
• Baking Powder
• Fruits
• Improperly Balanced Formula
• Baking Powder
• Operational Mistakes
• Types of Cakes
• Formula for Sponge Cake and Agel Cake
• Sponge Cake
• Straight Sponge
• Short Sponge
• Angel Cake
• Pound Cake
• Other Baked Products
• Pastry
• Danish Pastry
• Puff Pastry
• Short Pastry
• Hot Process Fie Paste
• Wafers
• Wafer Oven
• Crisp Bread

AUTOMATIC WHOLE WHEAT CHAKKI PLANTS

• Automatic Atta Chakki Plant

• Bran Machine
• Plan Shifter
• Bran Machine
• Plan Shifter
• Roller Gear Set
• Roll Arm
• 18 Inch Into 5V Roll Pulley
• High Speed Scourer
• 18 inch into 5 V Roll Pulley
• Roller Gear Set
• Roll Arm
• Intensive Dampner
• Intensive Dampner

5 TONS WHEAT FLOUR MILLS

• Flour mill basic info

• Additional info
• Product description
• 5 Tons Wheat Flour Mills
10 TONS MINI WHEAT FLOUR MILLING MACHINE, WHEAT MILLING MACHINE

• Process Flow for 10T Wheat Flour Milling Machine

• 10T Mini Wheat Flour Milling Machine Wheat Milling Machine
• Wheat Flour milling machine have their new own characteristics
• Main Parameters
• Mini Wheat Milling Machine Pictures for Reference

30 TONS WHEAT FLOUR MILL PLANT

• Flour Mill Basic Info 30 tons wheat flour mil plant

• Production Description

300-450 kg/h WHEAT FLOUR MILL

• The main Technical Specification and Targets of the function

• Technological process
• Structure and Adjustment of the Major Parts
• Technological process
• Feed control
• Adjustment of roller gap
• Flow Adjustment
• Gap Adjustment
• Fine adjustment
• Adjustment during the operation
• Adjustment of the wall board
• Disassembly and assembly of the roller
• Teeth of roller arrangement and the replace of the gear
• Teeth of roller arrangement
• Arrangement of the roller
• Replacement of the gears
• Transmission route and the adjustment of the belt
• Transmission route
• Adjustment of the transmission belt
• Transmission route
• Adjust the v-belt of the reel separator
• Reel separator
• Structure of the reel separator
• Replacement of the silk
• Replacement of the brush
• Safe operation of the machine
• Installation of the machine
• Lubrication
• Lubrication of the bearing
• Lubrication of the gear
• Lubrication of the other parts
• Gap and dimension of the new machine
• Inspect before running inspect the tightness and reliability of the safe equipment
• Inspect when running unloadly
• Inspect after stopping the machine
• Operation
• Cleaning
• Attentions
 • Common breakdown and method to settle
• Trouble
• Causes
• Method to Settle
• Trouble
• Causes
• Method to Settle
• Stipulation of guaranteeing the repairment, replacement and return for the product quality
• Packing list
• Technical Data

250 TPD FLOUR MILL PROCESS LINE

• Flour mill basic info

• Main Technical Parameters
• Sngle Flour Milling Machine
• Flour Milling Machine
• Main Technical Data
• M6FS Series flour milling machine
• M6FC Series Flour Milling Machine
• Main Technical Data
• M6FX Series Flour Miling Machine
• Main Technical Data

GRAIN CLEANING EQUIPMENT

• TQLZ Vibrating Separator

• TQSF Series Gravity Grading Stoner
• TQLM Series Horizontal Rotary Sieve
• Advantages
• FDMW Series Horizontal Wheat Scourer
• TFXH Circular Aspiration Cleaning Machine
• Advantages

FLOUR MILING EQUIPMENT

• FMFG(Q) Series Roller Mill

• Features
• FQFD Series Purifier
• FSFG Series plan sifter
• FSFJ Series Double Bin Sifter
• FSJZ Series Punchy Flour Loosner
• FFPS Series Bran Brushing Machine
• FFPD Series Bran Brusher
• Features
• Auxiliary machines of flour milling process machinery
• Impulse Dust Filter
• Wheat Washer
• Intensive Dampening Machine
• Centrifugal Fan
• Flour Packing Machine Vibration Feeder

PACKAGING
 • Packaging Needs of Whole Grains
• Packaging Requirements of Flours
• Recommended Packaging Materials
• 1 Kg Unit Packs of Atta, Sooji and Maida
• 5 kg Packs
• 10 kg Packs
• Basin
• Fully Automatic Weigh Filler Machine
• Technical Specifications

PLANT ECONOMIC OF CHAKKI FLOUR MILL

• Plant & Machinery

• Fixed Capital
• Raw Materials
• Total Working Capital/Month
• Total Capital Investment
• Turn Over/Annum

PLANT ECONOMICS OF FLOUR MILL (ATTA, MAIDA, SUJI, BRANS)

• Plant & Machinery

• Fixed Capital
• Raw Materials
• Total Working Capital/Month
• Total Capital Investment
• Turn Over/Annum

PLANT ECONOMICS OF MINI FLOUR MILL

• Plant & Machinery

• Fixed Capital
• Raw Materials
• Total Working Capital/Month
• Total Capital Investment
• Turn Over/Annum

PLANT ECONOMICS OF ROLLER FLOUR MILL (ATTA, MAIDA, SUJI)

• Plant & Machinery

• Fixed Capital
• Raw Materials
• Total Working Capital/Month
• Total Capital Investment
• Turn Over/Annum

PLANT ECONOMICS OF MINI FLOUR MILL (MAIZE, SORGHUM, MILLET)

• Plant & Machinery

• Fixed Capital
• Raw Materials
• Total Working Capital/Month
 • Total Capital Investment
• Turn Over/Annum

PLANT ECONOMICS OF ROLLER FLOUR MILL (MINI) (50 TPD/DAY)

• Plant & Machinery

• Fixed Capital
• Raw Materials
• Total Working Capital/Month
• Total Capital Investment
• Turn Over/Annum

PLANT ECONOMICS OF WHEAT FLOUR MILL (115 MT/DAY)

• Plant & Machinery

• Fixed Capital
• Raw Materials
• Total Working Capital/Month
• Total Capital Investment
• Turn Over/Annum

PLANT ECONOMICS OF ROLLER FLOUR MILL (300 MT/DAY)

• Plant & Machinery

• Fixed Capital
• Raw Materials
• Total Working Capital/Month
• Total Capital Investment
• Turn Over/Annum

PLANT ECONOMICS OF BESAN PLANT

• Introduction
• Wheat is besan
• Nutritional benefits of besan
• Uses in Indan cuisine
• Pakoras
• besan Ladoo
• Bikaneri Bhujia
• Kadhi
• Other Delicacies made of Besan
• Besan for face, skin, and hair care
• As a body pack and scrub
• As a facial pack
• As a hair pack
• Make good use of gram flour
• Manufacturing process
• Plant Economics of Besan Plant
• Plant and Machinery
• Fixed Capital
• Raw Materials
• Total Working Capital/Month
• Turn Over/Annum
PLANT ECONOMICS OF CHANNA DALL AND BASEN

• Introduction
• Process of manufacture
• Manufacturing process of besan
• Gram Pulse Dehusker
• Gram (Chana)
• Cleaning
• Washing
• Milling
• Plant Economics of channa dall & besan
• Plant & Machinery
• Fixed Capital
• Raw Materials
• Total Working Capital/Month
• Total Capital Investment
• Turn Over/Annum

SUPPLIERS OF FLOUR MILL MACHINERY

• Chakki Flour Mill Machinery

• Flour Packaging Machine