INTERACTIVE SCHEMATIC

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 KENR7799-04
February 2015

345D and 349D Excavator

Hydraulic System - Attachment
345D: 349D:
RGD1-UP JGB1-UP
RGG1-UP RBJ1-UP
KFH1-UP KHS1-UP
NLM1-UP
GYR1-UP
LKY1-UP

System 16: One-Way / Two Pump

© 2015 Caterpillar, All Rights Reserved Printed in U.S.A.

COMPONENT LOCATION
Part Machine Schematic
Description Number Location Location
Accumulator Gp - Pilot Man. 164-6981 1 C-2
Cylinder Gp - Boom Note A 2 F-3
Cylinder Gp - Bucket Note A 3 F-4
Cylinder Gp - Stick Note A 4 F-2
Filter Gp - Case Drain 289-8194 5 B-2
Filter Gp - Drain Return 289-8194 6 B-2
Filter Gp - Pilot 158-8987 7 B-2
Filter Gp - Return 188-4145 8 C-2
Motor Gp - Cooling Fan 295-9429 10 A-5
Motor Gp - Left Travel 232-6180 11 B-8
Motor Gp - Right Travel 232-6180 12 B-7
Motor Gp - Swing 225-4506 13 B-5, B-6
Pump Gp - Cooling Fan 295-9426 14 A-4
Pump Gp - Drive, Idler, Pilot 295-9663 15 A-2
Sensor Gp - Pressure, Bm Dn Pilot 297-4483 31 C-4
Sensor Gp - Pressure, Boom Cyl. Head 221-8859 25 F-3
Sensor Gp - Pressure, Pump 260-2180 17 A-3
Sensor Gp - Pressure, Pump 260-2180 18 B-3
Switch As - Press., Bm Up/Stck In Pilot 167-3466 20 E-7
Switch As - Press., Implmnt, Trvl Pilot 106-0179 21 D-6
Switch As - Pressure, Swing Pilot 167-3466 19 E-8
Swivel Gp 225-4547 22 A-7
Valve Gp - Boom Control 297-0595 25 E-3
Valve Gp - Check, Clr Bypass 123-2505 27 B-5
Valve Gp - Check, Slow Return 285-1715 27 B-5
Valve Gp - Heavy Lift 121-6303 28 B-5
Valve Gp - Left, Travel/Brake 266-7843 11 A-8
Valve Gp - LH Plt Cntrl, Stck/Swng 270-5951 30 F-7
Valve Gp - Main Control 310-0101 31 D-4
Valve Gp - Pilot Manifold 215-5037 32 D-2
Valve Gp - Pilot, Pump 171-0188 23 D-3
Valve Gp - Plt Contr. Travel 165-9522 33 F-8
Valve Gp - Priority, Boom/Swing 232-4102 26 E-7
Valve Gp - RH Plt Cntrl, Bckt/Bm 270-5952 34 F-6
Valve Gp - Right, Travel/brake 266-7843 12 A-7
Valve Gp - Shuttle, Stick Pilot 123-2430 36 E-7
Valve Gp - Shuttle, Swing Pilot 259-7732 37 E-8
Valve Gp - Swing Motor 295-9423 38 A-6

System 16 Attachment
Switch As - Pressure, Pilot 309-5769 41 E-6
Tee As 164-5550 42 D-5
Valve Gp - Check 239-9036 43 C-5
Valve Gp - Flow Control, Pump 297-0641 45 D-3
Valve Gp - Flow Control, Drain, Boom 2 4I-7836 46 F-5
Valve Gp - Priority, 1 Pump / 2 Pump, Boom 119-5219 47 F-5
Valve Gp - Relief 270-5694 48 E-5
Valve Gp - Shuttle, Pilot 185-0462 49 E-7
Valve Gp - Solenoid / Press. Reducing 259-7430 51 E-4

NOTE A : CHECK PARTS MANUAL FOR IDENTIFICATION NUMBERS

TAP LOCATION

Tap Schematic
Number Description Location
AA Pump Pressure (Right Bank) B-3
BB Pump Pressure (Left Bank) A-3
CC Power Shift Pressure A-3
DD Pump case drain A-2
EE Pilot Pressure B-2
FF Attachment Pilot Pressure (B2) F-4
HH Pump Pilot Pressure (B2) D-3
II Pump Pilot Pressure (A2 ) D-3
SOS SOS (Scheduled Oil Sampling) B-2
FLUID POWER SYMBOLS
BASIC COMPONENT SYMBOLS

MAIN AUX.
PUMP: VARIABLE and
PUMP or MOTOR FLUID CONDITIONER SPRING CONTROL VALVES RESTRICTION LINE RESTRICTION 2-SECTION PUMP PRESSURE COMPENSATED
(FIXED)

VARIABILITY SPRING LINE RESTRICTION PRESSURE HYDRAULIC PNEUMATIC LINE RESTRICTION ATTACHMENT
(ADJUSTABLE) (VARIABLE) COMPENSATION ENERGY TRIANGLES VARIABLE and PRESSURE
COMPENSATED

VALVE ENVELOPES
VALVES
VALVE PORTS

ONE POSITION TWO POSITION THREE POSITION TWO-WAY THREE-WAY FOUR-WAY

CONTROL VALVES CHECK VALVES

AB AB

P T P T
BASIC SPRING SHUTTLE PILOT
NORMAL POSITION SHIFTED POSITION INFINITE POSITION
SYMBOL LOADED CONTROLLED

FLUID STORAGE RESERVOIRS

VENTED PRESSURIZED RETURN ABOVE FLUID LEVEL RETURN BELOW FLUID LEVEL

MEASUREMENT ROTATING SHAFTS

PRESSURE TEMPERATURE FLOW UNIDIRECTIONAL BIDIRECTIONAL

COMBINATION CONTROLS

SOLENOID SOLENOID SOLENOID SOLENOID and SERVO THERMAL DETENT

or MANUAL and PILOT PILOT or MANUAL

MANUAL CONTROL SYMBOLS

PUSH-PULL LEVER MANUAL SHUTOFF GENERAL MANUAL PUSH BUTTON PEDAL SPRING

RELEASED PRESSURE PILOT CONTROL SYMBOLS

REMOTE SUPPLY PRESSURE

EXTERNAL RETURN INTERNAL RETURN SIMPLIFIED COMPLETE INTERNAL

SUPPLY PRESSURE

ACCUMULATORS CROSSING AND JOINING LINES HYDRAULIC AND PNEUMATIC CYLINDERS

SPRING LOADED GAS CHARGED LINES CROSSING LINES JOINING SINGLE ACTING DOUBLE ACTING

HYDRAULIC PUMPS HYDRAULIC MOTORS INTERNAL PASSAGEWAYS

FIXED VARIABLE DISPLACEMENT FIXED VARIABLE DISPLACEMENT INFINITE THREE TWO

DISPLACEMENT NON-COMPENSATED DISPLACEMENT NON-COMPENSATED POSITIONING POSITION POSITION

UNIDIRECTIONAL UNIDIRECTIONAL

FLOW IN ONE PARALLEL CROSS FLOW ALLOWED IN

BIDIRECTIONAL BIDIRECTIONAL DIRECTION FLOW FLOW EITHER DIRECTION
ELECTRICAL SYMBOLS
Hydraulic Symbols (Electrical)

G M
Transducer Transducer Generator Electric Motor
(Fluid) (Gas / Air)

Pressure Switch Pressure Switch Temperature Switch Electrical Wire

(Adjustable)

Electrical Symbols (Electrical)

Pressure Temperature Level Flow

Symbol Symbol Symbol Symbol

Wire Number Identification Codes

Electrical Schematic Example Hydraulic Schematic Example

Current Standard Current Standard

Harness identification code
This example indicates
wire 135 in harness "AG". Wire
Circuit Number Wire Color
Identification

325-AG135 PK-14
325-PK
Circuit Identification Wire Color Wire Gauge
Number

Previous Standard
Wire Color
Wire

325-PK-14
B A
Circuit Number Wire Gauge
Identification (EXAMPLE VALVE)
 8 7 6 5 4 3 2 1
(33) VALVE GP
PILOT CONTROL HYDRAULIC CIRCUIT COLOR DESCRIPTIONS
TRAVEL (4) CYLINDER GP DRIVE PUMP OUTPUT
TP (46) VALVE GP (3) CYLINDER GP (2) CYLINDER GP
165-9522 STICK PILOT PUMP OUTPUT
FLOW CONTROL SINGLE SINGLE BUCKET BOOM HYDRAULIC OIL COOLING PUMP OUTPUT
TT 2 3 6 5
4
DRAIN IDLER PUMP OUTPUT
1
TRAVEL(L) TRAVEL(R) BOOM 2 TRAVEL SPEED CONTROL CIRCUIT
4I-7836 SUPPLY LINE
1 DRAIN / RETURN LINE
4 (25) SENSOR AS POWER SHIFT CONTROL CIRCUIT
F 2 3 6 5
PRESSURE ATTACHMENT CONTROL CIRCUIT F
(30) VALVE GP (34) VALVE GP BOOM HEAVY LIFT CONTROL CIRCUIT
LH PILOT CTRL RH PILOT CONTROL
B A
RIGHT TRAVEL CONTROL AND RIGHT TRAVEL MOTOR CIRCUIT
CYL. HEAD
STICK/SWING BUCKET/BOOM LEFT TRAVEL CONTROL AND LEFT TRAVEL MOTOR CIRCUIT
221-8859
270-5951 JLP JRP
270-5952 (47) VALVE GP BL3 AL3 BR3 AR3 SWING CONTROL AND SWING MOTOR CIRCUIT
bL2 BOOM CONTROL AND BOOM CYLINDER CIRCUIT
(BACK) (FWD) (FWD) (BACK) JLT JRT PRIORITY bR4 BUCKET CONTROL AND BUCKET CYLINDER CIRCUIT
T1 T2 T3 T4 STICK SWING BUCKET BOOM 1 PUMP / 2 PUMP STICK CONTROL AND STICK CYLINDER CIRCUIT
BOOM FF CH T CR
SWING BRAKE CONTROL CIRCUIT
bR1 aR1 aL1 bL1 119-5219
A1 B1 (51) VALVE GP
CB2 A2 B2
SOLENOID /
(19) SWITCH AS CA PRESSURE REDUCING
PRESSURE (OUT) (IN) (R) (L) (OPEN) (CLOSE) (DOWN) (UP) (48) VALVE GP 259-7430
SWING PILOT (26) VALVE GP JL1 JL3 JL2 JL4 JR4 JR2 JR3 JR1 RELIEF (25) VALVE GP
167-3466 bL5 PiL PRIORITY CB1 CD 270-5694 CONTROL
BOOM/SWING T 4 4 BOOM
232-4102 297-0595
B1 A1 B2 A2
(20) SWITCH AS (49) VALVE GP P 5 5

PRESSURE SHUTTLE
BM UP / STICK IN PILOT
PILOT 185-0462
A1 A2 A3 A4 A5 A6 A7 A8
167-3466 (41) SWITCH AS
E T PRESSURE E
(36) VALVE GP PILOT CV Pi DR
(37) VALVE GP P1 P2
SHUTTLE 309-5769 1 1
SHUTTLE B1 B2 B3 B4 B5 B6 B7 B8
BOOM / STICK
SWING PILOT PILOT
259-7732 123-2430
bL3 bL4 aL3 aR4 aR3 bR2 bR3 aR2

A1
1 7

A2 6
3
aR3 (21) SWITCH AS AL1
bR2 (42) TEE AS. (31) VALVE GP
T
AR1 PRESSURE
PILOT BL1 164-5550 bL3 MAIN HH 5
aR4 BR1 CONTROL
P
bR1 106-0179 bL1 B1
BR3 AR3 BR2 AR2 310-0101 2 4
B2
BL3 AL3
AR4 SDr SPi PSW PTA AL2 BL2 aL4 BL4 AL4 aL5 HL
(UP) (OUT) (R) (BACK) (BACK) PAT (CLOSE) (UP) (OUT)
(45) VALVE GP
D CONTROL D
II
Dr PUMP
297-0641

P2 Pi1 P-IN PSA2 DR1 PSA1 T-OUT2 DR2

(32) VALVE GP
PILOT MANIFOLD
215-5037

(LOCK)
(TRAVEL)

NO.3
(SWING)
NO.1

NO.2
P1

STICK(2)
BOOM(2)

SWING
STICK(1)

ATCH

BUCKET
TRAVEL(R)

BOOM(1)
TRAVEL(L)

DR3 DR4 Pi2 DR5 T-OUT1 DR6

(1) ACCUMULATOR - GP
C PILOT MANIFOLD C
164-6981
(IN) (L) (FWD) (FWD) (OPEN) (DOWN) R2 (IN)
HR R3 R1 Y SPi2 SDr2 dSW dST1 PiH
Pp2 (31) SENSOR AS X
bL2 PRESSURE, bL4 (8) FILTER GP
bL5
Pp1 (43) VALVE GP aL3 BOOM DOWN RETURN
bR4 bR3 PiL aR2 aR1 PR PL aL1 CHECK PILOT 188-4145
239-9036 297-4483

(11) MOTOR GP (12) MOTOR GP (28) VALVE GP

LEFT TRAVEL RIGHT TRAVEL SOLENOID
232-6180 232-6180 (13) MOTOR GP HEAVY LIFT (6) FILTER GP (5) FILTER GP
TRAVEL MOTOR (LEFT) TRAVEL MOTOR (RIGHT)
SWING 121-6303 CASE DRAIN
DRAIN
225-4506 SWING MOTOR A P
Pi2 289-8194
RETURN
PR
T 289-8194
B PG1 B
SOS EE
DB1
(27) VALVE GP (18) SENSOR AS
X X CHECK PUMP PRESS. AA PC PG
T1 MU1
SLOW RETURN 260-2180 T
T1
285-1715 (14) PUMP GP
(13) MOTOR GP A2 PSV PB PS2 Di Dr1 B1 A4
SWING (27) VALVE GP COOLING FAN a2
T2 IN
B L T2 L B 225-4506 CHECK L1
295-9426 OUT
A BR BR A
AG1 BG1 SWING MOTOR CLR BYPASS L S a5
123-2505 LINE PATTERNS
PG2
Pressure Line
A1 DE1 B1 (7) FILTER GP
L3 DR DR1
L2 PILOT Pilot / Load Sensing Pressure
DB2
CC a3
158-8987 Drain / Return Lines

AG BG BG Component Group
AG MU2 (15) PUMP GP
A a4
DRIVE, IDLER Attachment
B
PILOT Air Line
A B
AG2 BG2 a1 D0 295-9663
A1
CALLOUTS
PS1
Taps (Pressure, Sampling,Sensor) by letter
A A
YY
(10) MOTOR GP B
A B B A
A2 DE2 B2
COOLING FAN BB DD Callout Number Component
(38) VALVE GP 295-9429
X (Machine Location from (52) VALVE GP - CONTROL Name
(12) VALVE GP Component LocationsTable)
138-1234
(11) VALVE GP SWING MOTOR Part Number

RIGHT (17) SENSOR AS

LEFT 295-9423
TRAVEL/BRAKE PUMP PRESS. THIS SCHEMATIC IS FOR THE 345D AND 349D EXCAVATOR HYDRAULIC SYSTEM
TRAVEL / BRAKE
266-7843 260-2180 ATTACHMENT: SYSTEM 16 : ONE-WAY / TWO PUMP
266-7843 PL
BR1 AR1 AL1 BL1 AR2 BR2 MEDIA NUMBER: KENR7799-04
Pi1 SCHEMATIC PART NUMBER: 285-1798, CHANGE: 00, VERSION: HE
(22) SWIVEL GP Components are shown installed on a fully operable machine with the key and engine off, transmission shifter
in neutral and with parking brake set.
225-4547 Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.
Refer to the Parts Manual using a specific serial number prefix in SIS before ordering parts from this schematic.

8 7 6 5 4 3 2 1
MACHINE COMPONENT LOCATIONS
VIEW ALL CALLOUTS
31 10 11 27 26 19 28 13 30 34 33

21 2

15 4

17

18

23

7 12 6 5 8 1 13 38 25 22 2

10 27 28 8 21 31 30 34 2 4
18

17

15

23

5 6 7

12 11 26 19 1 13 22 25 33 3
MAIN CONTROL / PILOT
VIEW ALL CALLOUTS

BOOM(1) ATCH STR TRAVEL SWING BOOM(2)

STICK(2) BUCKET TRAVEL(R) TRAVEL(L) STICK(1)

PTA PSW

AL4 AR3
PiH
AR4
BL3 BL2 BL1 BR1 BR2
X

BL4 AL3 AL2 AL1 AR1 AR2 BR3

1 32 31 37 20 36 26 19
PILOT SHUTTLE
VIEW ALL CALLOUTS

49 41

UNDER CAB
PUMPS AND FILTERS
VIEW ALL CALLOUTS

14 15

BB HH II DD FF AA SOS 7 EE
SYSTEM 16
VIEW ALL CALLOUTS

FF
HH II

45 51 42 46 47 46 43 48

FF 42