ANNEX N AWS D1.1/D1.

1M:2010
PROCEDURE QUALIFICATION RECORD (PQR)

Company Name: Modern Prefab Systems Pvt. Ltd. Identification # MPS-PQR-2

Welding Process GMAW-S/CO2 .Revision 00 Date: 19/04/2012 By
Supporting WPS No. MPS-WPS-2 Authorized
. by Date: 27/04/2012
Type- Manual Semiautomatic √
JOINT DESIGN USED Mechanized Automatic
Type: Butt √ Tee Corner Lap Edge
Single √ Double Weld POSITION
Backing: YES NO √ Position of Groove: 3G . Fillet: NA .
Backing Material NA Vertical Progression: Up √ Down
Root Opening 2.5 mm
Root Face Dimension 2.5mm Electrical Characteristics
Groove Angle: 60º Radius (J-U) NA Transfer Mode (GMAW) Short-Circuiting √
Back Gouging: Yes NO √ Method NA . Globular Spray
Current: AC DCEP √ DCEN PULSED
BASE METALS Other _____________ __________________
Material Spec. IS 2062 Tungsten Electrode (GTAW)
Type of grade Grade B * Size: _____NA __
Thickness: Groove 12mm Fillet NA Type: ____NA ___
Diameter (Pipe) NA
TECHNIQUE
FILLER METALS Stringer or Weave Bead: WEAVE .
AWS Specification AWS A 5.18 Multi -Pass or Single Pass (per side) MULTIPLE .
AWS Classification ER 70 S-6 Number of Electrodes One .
Electrode Spacing Longitudinal NA
SHIELDING Lateral NA
Flux NA . Gas CO2 . Angle 15º
Composition 100% . Contact Tube to work Distance 20 MM .
Electrode-Flux (Class) NA . Peening NA .
Flow Rate 17 L/MIN Interpass Cleaning: WIRE BRUSHING .
Gas Cup Size 20mm .
POST WELD HEAT TREATMENT
Preheat Temp. NA .
Preheat Temp. Min NA . Time NA .
Interpass Temp. Min. NA . Max. NA .

WELDING PROCEDURE
Filler Metals Current
Pass or
Class Diam. Travel Speed
Weld Process Type & Amps or Wire Volts Joint Details
(IPM)
Larer(s) Polarity Feed Speed

1 GMAW ER 70-S-6 1.2mm DCEP 116 - 120 A 18-19 6-7 60º

2 GMAW ER 70-S-6 1.2mm DCEP 128 - 132 A 21-22 6-7
3 GMAW ER 70-S-6 1.2mm DCEP 128 - 132 A 21-22 6-7 12mm 12mm

2.5mm

2.5mm
* Material chemical composition is (C%= 0.22max, Mn%= 1.50max, P%= 0.045max, S%=0.045, Si%= 0.03-0.4max), CE%= 0.41max
Form N-1 (Front)
12mm
ANNEX N AWS D1.1/D1.1M:2010

PROCEDURE QUALIFICATION RECORD (PQR) # MPS-PQR-2

TEST RESULTS

TENSILE TEST
Width Thickness Area Ultimate Tensile Ultimate Unit Stress, Character of failure and
ID Mark
(mm) (mm) 2
(mm ) Load, KN N/mm2 Location
TT1 20.00 11.20 224.00 130.5 583 BROKEN IN HAZ, DUCTILE FRACTURE.

BROKEN IN WELS METAL, DUCTILE

TT2 19.94 11.24 224.12 131.5 587 FRACTURE.

GUIDE BEND TEST

ID Mark Type of Bend Result Remarks
SB1 SIDE BEND SATISFACTORY ACCEPTABLE
SB2 SIDE BEND SATISFACTORY ACCEPTABLE
SB3 SIDE BEND SATISFACTORY ACCEPTABLE
SB4 SIDE BEND SATISFACTORY ACCEPTABLE

VISUAL INSPECTION
Appearance ACCEPTABLE Radiographic/Ultrasonic Examination
Undercut None RT Report No.: 0412/26A Result
Piping Porosity None UT Report No.: NA Result
Convexity Yes FILLET WELD TEST RESULTS
Test Date: 27/04/2012 Manimum size multiple pass Maximum size single pass
Witnessed By: Macroetch Macroetch
1. .3. .1. .
2. . 2. .

Other Tests : Macroetch Test All-weld-metal tension test

1. Satisfactory
Tensile strength, psi NA .
Yield point / strength, psi NA
Elongation in 2 in, % NA
Laboratory Test No. NA .

Welder's Name: Clock No. W-1 Sample No. WM1

Test Conducted By: . Laboratory.

Test No.
Per
We, the undersigned, certify that the statements in this record are correct and that the test welds were prepared, welded, and tested in
conformance with the requirements of Clause 4 of AWS D1.1/D1.1M, (2010 ) Structural Welding Code—Steel.

Signed: _Modern Prefab Systems Pvt. Ltd. ____

By :
Title: Sr. Engineer (Q.C.)
Date: 27/04/2012

Form N-1 (Back)

 AWS D1.1/D1.1M:2010

-2

Character of failure and

Location
BROKEN IN HAZ, DUCTILE FRACTURE.

BROKEN IN WELS METAL, DUCTILE

FRACTURE.

marks
PTABLE
PTABLE
PTABLE
PTABLE

Passed
NA
ULTS
ze single pass

3. .

WM1

pared, welded, and tested in

el.

stems Pvt. Ltd. ____