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Science of the Total Environment 670 (2019) 110–121

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Science of the Total Environment

journal homepage: www.elsevier.com/locate/scitotenv

Review

A review on Fenton process for organic wastewater treatment based on


optimization perspective
Meng-hui Zhang a, Hui Dong a,⁎, Liang Zhao a, De-xi Wang b, Di Meng a
a
SEP Key Laboratory of Eco-industry, School of Metallurgy, Northeastern University, Shenyang, Liaoning 110819, China
b
School of Chemical Equipment, Shenyang University of Technology, Shenyang, Liaoning 110819, China

H I G H L I G H T S G R A P H I C A L A B S T R A C T

• Review of single Fenton optimization


processes for organic wastewater
treatment.
• Review of coupled Fenton optimization
processes for organic wastewater
treatment.
• Key operational parameters are
discussed.
• Insights into future research directions
for optimized Fenton processes.

a r t i c l e i n f o a b s t r a c t

Article history: Water pollution caused by organic wastewater has become a serious concern worldwide. Fenton oxidation pro-
Received 3 January 2019 cess is one of the most effective and suitable methods for the abatement of organic pollutants. However, the pro-
Received in revised form 12 March 2019 cess has three obvious shortcomings: the narrow working pH range, the high costs and risks associated with
Accepted 13 March 2019
handling, transportation and storage of reagents (H2O2 and catalyst), the significant iron sludge related second
Available online 15 March 2019
pollution. In order to overcome these shortcomings, various optimized Fenton processes have been widely stud-
Editor: Jay Gan ied. Therefore, a summary of the study status of Fenton optimization processes is necessary to develop a novel
and high efficiency organic wastewater treatment method. Based on the optimization perspective, taking short-
Keywords: comings of Fenton process as a breakthrough, the fundamentals, advantages and disadvantages of single Fenton
Fenton process optimization processes (heterogeneous Fenton, photo-Fenton and electro-Fenton) for organic wastewater treat-
Advantages and disadvantages ment were reviewed and the corresponding reaction mechanism diagrams were drawn in this paper. Then, the
Optimization feasibility and application of the coupled Fenton optimization processes (photoelectro-Fenton, heterogeneous
Operation parameters electro-Fenton, heterogeneous photoelectro-Fenton, three-dimensional electro-Fenton) for organic wastewater
Organic wastewater treatment
treatment were discussed in depth. Additionally, the effect of some important operation parameters (pH and cat-
alyst, H2O2, organic pollutants concentration) on the degradation efficiency of organic pollutants was studied to
provide guidance for the optimization of operation parameters. Finally, the possible future research directions for
optimized Fenton processes were given. The review aims to assist researchers and engineers to gain fundamental

⁎ Corresponding author.
E-mail address: dongh@mail.neu.edu.cn (H. Dong).

https://doi.org/10.1016/j.scitotenv.2019.03.180
0048-9697/© 2019 Elsevier B.V. All rights reserved.
M. Zhang et al. / Science of the Total Environment 670 (2019) 110–121 111

understandings and critical view of Fenton process and its optimization processes, and hopefully with the knowl-
edge it could bring new opportunities for the optimization and future development of Fenton process.
© 2019 Elsevier B.V. All rights reserved.

Contents

1. Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 111
2. Single Fenton optimization processes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 112
2.1. Heterogeneous Fenton process . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 112
2.2. Photo-Fenton process . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 112
2.3. Electro-Fenton process . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 114
3. Coupled Fenton optimization processes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 114
3.1. Photoelectro-Fenton process . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 114
3.2. Heterogeneous electro-Fenton process . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 116
3.3. Heterogeneous photo-electro-Fenton process . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 116
3.4. Three-dimensional electro-Fenton process . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 116
4. Operation parameters optimization. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 116
4.1. pH . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 117
4.2. Catalyst concentration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 117
4.3. H2O2 concentration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 117
4.4. Organic pollutants concentration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 117
5. Outlook . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 118
6. Conclusions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 118
Appendix A. Supplementary data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 118
References . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 118

1. Introduction Supporting Information (SI) Fig. S1 (Haber and Weiss, 1932; Haber
and Weiss, 1934; Eisenhauer, 1964; Eisenhauer, 1965; Brillas et al.,
The treatment of organic wastewater is becoming an increasingly 2009). The oxidation mechanism for Fenton process has been studied
critical issue in sustainable development, as it contains a large number for nearly 90 years. Researches show that Fenton process includes
of refractory and toxic organic pollutants. The conventional separation more than 20 chemical reactions (Duesterberg et al., 2008; Pliego
and transformation technologies are inefficient in the treatment of re- et al., 2015), and its generally accepted core reaction is shown in
fractory and toxic organic pollutants, which prompts people to seek Eq. (1). The highly oxidative hydroxyl radical (•OH) formed from the re-
more effective new technologies. Advanced oxidation processes action of H2O2 with Fe2+ under strong acid can quickly and
(AOPs), such as photochemical oxidation, catalytic wet oxidation, nonselectively degrade most stubborn organic pollutants to carbon di-
sonochemical oxidation, O3 oxidation, electrochemical oxidation, and oxide and water (Santos et al., 2011). The oxidation mechanism for
Fenton oxidation, have been widely applied and developed for direct the Fenton process is shown in Fig. 1. Based on this principle, Fenton
mineralization of organic pollutants or improvement of the biodegrad- process has been widely used in various kinds of organic wastewater
ability of organic pollutants through oxidation (Bokare and Choi, treatment.
2014; Sharma et al., 2018). Compared with other AOPs, Fenton process
is the most popular because of its some exciting advantages such as Fe2þ þ H2 O2 þ Hþ →Fe3þ þ H 2 O þ OH ð1Þ
wide application range, strong anti-interference ability, simple opera-
tion and rapid degradation and mineralization (Chen et al., 2011; The degradation efficiency of organic pollutants in the Fenton pro-
Wang et al., 2016). cess depends on operation parameters such as wastewater pH, concen-
Fenton oxidation was first discovered by H.J.H. Fenton in 1894 tration of Fenton reagent, and initial organic pollutants concentration, of
(Fenton, 1894), and its main development process is shown in which wastewater pH is a highly important parameter. Owing to iron

Fig. 1. Reaction mechanism for the Fenton process.


112 M. Zhang et al. / Science of the Total Environment 670 (2019) 110–121

species catalyst deactivation, organic pollutants in wastewater cannot sludge production (Xia et al., 2011; Qian et al., 2014; Zhang et al.,
be treated effectively at both low and high pH. The results show that 2014; Liu et al., 2017). The results show that the iron ions leaching in
the pH range of 2–4 can achieve the best treatment efficiency (Barb the heterogeneous Fenton system are extremely low and its concentra-
et al., 1951; Utset et al., 2000; Rodrigguez et al., 2003; Pignatello et al., tions are much lower than the legal limit of 2 mg/L imposed by the di-
2006). However, most pH values of organic wastewater are not within rectives of the European Union (Y. Wang et al., 2015; Yao et al., 2017).
this range. In order to achieve the optimal pH range in the Fenton pro- The main reasons are as follows: (1) iron species with catalytic activity
cess, high amounts of chemicals are spent for adjusting organic waste- are immobilized on some supports such as zeolite (Karthikeyan et al.,
water at pH 2–4 before decontamination, which increases costs of 2016), clay (Hadjltaief et al., 2014), graphene (Guo et al., 2013) and ac-
organic wastewater treatment. tivated carbon (Gu et al., 2013) by the hydrothermal method and other
The classical Fenton reagents consist of H2O2 and homogeneous so- preparation methods. The protective effects of the supports prevent iron
lution of iron ions. Both of them are unstable in chemical properties and species from immersing in the solution, which reduces the loss of iron
easy to lose activity, resulting in waste of reagents (Luo et al., 2018). In species (Jin et al., 2017; Qian et al., 2017). (2) The structure and compo-
addition, concentrated H2O2 which is explosive and toxic is harmful to sition of the heterogeneous Fenton catalyst itself facilitate the electron
humans (K. Zhao et al., 2018). Therefore, the storage and transportation transfer from the electron donor to Fe3+, accelerating the reduction of
of concentrated H2O2 and homogeneous solution of iron ions not only Fe3+ to Fe2+, achieving the efficient cycling of Fe3+ and Fe2+ on the het-
increase costs of organic wastewater treatment but also endanger the erogeneous Fenton catalyst (Sohn et al., 1971; Zhong et al., 2013; Lyu
relevant operators' health (D.L. Huang et al., 2017). et al., 2016). The reaction mechanism for the heterogeneous Fenton
Fenton catalytic reactions basically consist of the oxidation of Fe2+ to process is shown in Fig. 2.
Fe3+ along with the •OH generation (Eq. (1)) and the reduction of Fe3+ The key to the heterogeneous Fenton reaction is developing the
to Fe2+ (Eq. (2)). However, the reaction rate of the former is about 6000 long-term stable heterogeneous Fenton catalysts with high catalytic ac-
times that of the latter (Song et al., 2006; Martínez-Huitle et al., 2016), tivity that can be used at a wide pH range and easy separated without
which blisteringly interrupts the efficient cycling of Fe3+ and Fe2+ and the aid of extra energy input (Dükkancı et al., 2010; Karthikeyan et al.,
leads to accumulation of Fe3+ in the solution. The Fe3+ begins to precip- 2011; Xue et al., 2018a, 2018b). At present, the heterogeneous Fenton
itate above pH 3 in the form of oxyhydroxide which is so-called iron catalysts mainly include supported catalysts (Hu et al., 2011; S.Z.
sludge (Flynn, 1984; Gallard et al., 1999; Xue et al., 2018a, 2018b). It is Zhang et al., 2015) and non-supported catalysts (Ortiz de la Plata
difficult to separate and recover iron sludge, which not only causes seri- et al., 2010; Minella et al., 2014). The supported catalysts immobilize
ous loss of iron species and reduction of catalytic activity, but also causes iron species on various supports to overcome the challenge of iron
secondary pollution to the environment (Nie et al., 2008; Pang et al., leaching. Zhou et al. (2014) prepared an efficient heterogeneous Fenton
2010). catalyst by loading Fe2+ on high-specific-surface-area magnetic porous
carbon microspheres. The efficient heterogeneous Fenton catalyst pre-
Fe3þ þ H2 O2 →Fe2þ þ HO2  þHþ ð2Þ pared was used in the heterogeneous Fenton process to remove methy-
lene blue (MB) from wastewater. The results indicated that the
In summary, Fenton process has three obvious shortcomings: the degradation rate of MB exceeded 90% within 40 min at pH 6.18, which
narrow working pH range, the high costs and risks associated with han- indicated that the catalyst exhibited high catalytic activity for the or-
dling, transportation and storage of reagents (H2O2 and homogeneous ganics degradation under neutral pH. Ma et al. (2018) prepared a
solution of iron ions), the significant iron sludge related second pollu- novel Fe-N-graphene wrapped Al2O3/pentlandite composite from
tion. In order to overcome three shortcomings, Fenton process is opti- microalgae. The composite exhibited high Fenton catalytic ability,
mized and improved unceasingly to form various optimized Fenton which originated from the synergistic effects of Fe, Al and Ni. In addition,
processes. A summary of the study status of Fenton optimization pro- the catalyst reused 12 times almost remained in the corresponding cat-
cesses is necessary to develop a novel and high efficiency organic waste- alytic activity, which showed that the catalyst had an excellent long-
water treatment method. Therefore, based on the optimization term stability. The non-supported catalysts are mainly natural iron-
perspective, taking shortcomings of Fenton process as a breakthrough, containing minerals, which can directly form heterogeneous Fenton
the fundamental principles and applications of various optimized system with H2O2 to degrade refractory organic pollutants. Z.X. Liu
Fenton processes for organic wastewater treatment were reviewed. et al. (2018) proposed a template method strategy for synthesizing ul-
Some important operation parameters including wastewater pH and trasmall α-FeOOH nanorods (SFNs) and investigated their use for cata-
catalyst, H2O2, organic pollutants concentration in various optimized lyzing the degradation of an azo dye, methyl orange (MO). The high MO
Fenton processes were discussed in depth. The possible future research degradation rate (98%) could be explained by the higher specific surface
directions for optimized Fenton processes were given. area and more catalytic sites of SFNs. In addition, the MO degradation
rate was affected little by the pH under a pH range from 3 to 9, which
2. Single Fenton optimization processes showed that the narrow working pH range in conventional Fenton pro-
cess could be solved by heterogeneous Fenton process.
The conventional Fenton process is optimized by heterogeneous sys- In summary, compared with conventional Fenton process, heteroge-
tem, electrochemical theory and photocatalytic principle to form three neous Fenton process has many advantages such as the low iron ions
types of single Fenton optimization processes: heterogeneous Fenton leaching, the efficient cycling of Fe3+ and Fe2+, the low iron sludge pro-
process, photo-Fenton process and electro-Fenton process. duction, the wide working pH range and the reusability and long-term
stability of catalysts. However, most studies on heterogeneous Fenton
2.1. Heterogeneous Fenton process process are conducted in lab scale, and its industrialization promotion
is limited by many disadvantages such as relatively harsh synthetic con-
In order to overcome the disadvantages of conventional Fenton pro- ditions, complicated synthesis routes and high synthesis costs of hetero-
cess which is limited to the narrow working pH range and produces a geneous Fenton catalysts, and design of heterogeneous Fenton reactor
large amount of iron sludge, heterogeneous Fenton process has been (Li et al., 2014; Ganiyu et al., 2018).
widely studied. Catalyst Fe2+ in the homogeneous Fenton system is re-
placed by solid catalyst containing catalytic active components in the 2.2. Photo-Fenton process
heterogeneous Fenton system, so that Fenton catalytic reactions occur
at the active site on the surface of solid catalyst, preventing the iron Photo-Fenton process has drawn much attention to the abatement
ions leaching, extending the working pH range, and reducing the iron of refractory organic pollutants due to the low iron sludge production.
M. Zhang et al. / Science of the Total Environment 670 (2019) 110–121 113

Support

Fe(III)
·OH
Electron donor
e- Catalyst

H2 O 2
Fe(II)

Fig. 2. Reaction mechanism for the heterogeneous Fenton process.

The combination of ultraviolet or visible light with conventional Fenton organic pollutants (Babuponnusami and Muthukumar, 2014; Rahim-
process can enhance the catalytic capacity of catalysts and increase the Pouran et al., 2015; R.L. Liu et al., 2018). The studies reported in the lit-
degradation efficiency of organic pollutants and reduce the iron sludge erature show that common light sources in the photo-Fenton process
production. The essence of photo-Fenton process is to accelerate the re- mainly include ultraviolet light and sunlight. In the study carried out
duction of Fe3+ to Fe2+ by using the energy provided by light (Sun et al., by Poulopoulos et al. (2008), Fe3+ was added to the UV/H2O2 system
2011; Babuponnusami and Muthukumar, 2014; Kalal et al., 2014; Lee to form an efficient UV-Fenton system which could completely degrade
et al., 2014). Fe2+ rapidly reacts with H2O2 to generate Fe3+ which 2-chlorophenol within a few minutes and remove 95% of total organic
mainly exists in the form of [Fe(OH)]2+ at pH 2.8–3.5 (Ahmed et al., carbon (TOC) within 150 min, indicating the powerful oxidation capac-
2011; Simunovic et al., 2011; Sirés and Brillas, 2012). Under light irradi- ity of UV-Fenton process. The application of ultraviolet irradiation de-
ation, [Fe(OH)]2+ undergoes metal charge transfer excitation, vices in the UV-Fenton process faces many challenges such as short
regenerating Fe2+ that catalyzes the decomposition of H2O2 and pro- working life span, high energy consumption, high environmental pollu-
ducing additional •OH that degrades organic pollutants (Eq. (3)) tion risks and high economic costs (Jo and Tayade, 2014). In order to
(Faust and Hoigné, 1990; Avetta et al., 2015). In addition, direct photol- overcome these disadvantages, the alternative use of sunlight as a free
ysis of H2O2 also produces •OH which can be used for the degradation of and renewable energy source has gained increasingly attention in the
organic pollutants (Eq. (4)) (Li et al., 2013; Wang et al., 2018). There- photo-Fenton process (Kuo and Wu, 2010; Liu et al., 2013). Pliego
fore, synergistic catalytic effects of Fe2+ and light can produce more et al. (2014) compared the performance of conventional Fenton and
•OH, which can enhance oxidation efficiency in the photo-Fenton pro- solar photo-Fenton processes for the treatment of the persistent anti-
cess. The reaction mechanism for the photo-Fenton process is shown depressant sertraline in aqueous solution. Compared with conventional
in Fig. 3. Fenton process, the removal rate of TOC by solar photo-Fenton process
increased by 2.46 times to 90%, indicating the powerful oxidation capac-
½FeðOHÞ2þ þ hv→Fe2þ þ OH ð3Þ ity of solar photo-Fenton process. In addition, organic and inorganic li-
gands (citrate, pH = 5 (Katsumata et al., 2006); catechin, pH = 6 (Z.P.
H 2 O2 þ hv→2  OH ð4Þ Wang et al., 2015); polyoxotungstate, pH = 2.2–7.2 (Hu and Xu,
2014.)) were added to photo-Fenton system to prevent the precipita-
A light irradiation device is the core component in the photo-Fenton tion of iron ions and extend the working pH range for degradation of or-
process, which has a significant influence on the destruction rate of ganic pollutants.

Fe3+ ·OH

·OH Fe2+ H 2O 2

Fig. 3. Reaction mechanism for the photo-Fenton process.


114 M. Zhang et al. / Science of the Total Environment 670 (2019) 110–121

In summary, photo-Fenton system uses the energy provided by ul- cathode. Many reports have confirmed that the performance of H2O2
traviolet or visible light to accelerate the reduction of Fe3+ to Fe2+, electro-generation can be greatly improved by gas diffusion electrode
which can reduce the iron sludge production and the initial Fe2+ con- owing to its porous structure by which oxygen or air can quickly reach
centration input, and enhance the oxidation ability of photo-Fenton sys- the electrode surface (Isarain-Chávez et al., 2010; El-Ghenymy et al.,
tem and the degradation efficiency of organic pollutants. However, 2012). In the study carried out by Yu et al. (2015), a novel H2O2 gener-
photo-Fenton process also has some disadvantages such as low utiliza- ation reactor using dual gas diffusion electrodes as cathodes was put
tion rate of light energy, high operation costs and design of forward to degrade high initial concentration tartrazine (1000 mg/L).
photoreactor, which limits the development of photo-Fenton process The results showed that this reactor was cost-effective in H2O2 genera-
on a large scale (Pérez et al., 2013; Pliego et al., 2015; Wang et al., 2016). tion rate (11–12 mg/h/cm2), O2 utilization efficiency (1.93–8.84%) and
energy consumption (15.9–17.9 kWh/kg). And the TOC removal effi-
2.3. Electro-Fenton process ciency could reach 66.1% within 120 min with a mineralization current
efficiency of 65.1%, indicating reactor's potential for the treatment of
Electro-Fenton process has been developed to overcome the limita- high-concentrated wastewater. Activated carbon fiber is also a com-
tions of classical Fenton process: the accumulation of iron sludge and monly used cathode because of its advantages such as no toxicity,
the high costs and risks associated with handling, transportation and low-cost, good stability, conductivity, low catalytic activity for H2O2 de-
storage of reagents. Conventional Fenton process can be notably im- composition (Li et al., 2009; Zhao et al., 2016). In the study carried out
proved by electrochemistry because of its advantages such as versatility, by Gong et al. (2016), levofloxacin (LEVO) was degraded by electro-
high energy efficiency, amenability of automation, and its environmen- Fenton process using an activated carbon fiber felt cathode from the
tal compatibility. Therefore, the combination of conventional Fenton point view of not only LEVO disappearance and mineralization, but
process with electrochemistry gives rise to the so-called electro- also biodegradability enhancement. The results showed that the chem-
Fenton process. Its essence is that H2O2 is in situ generated via the elec- ical oxygen demand (COD) and TOC removal rates were 79.6% and 61%
trochemical reduction of O2 on the cathode, which can avoid the costs within the experimental time, respectively. And the biodegradability
and risks associated with handling, transportation and storage of H2O2 (BOD5/COD) increased from 0 initially to 0.24 after 360 min treatment.
(Martínez-Huitle and Brillas, 2009; Gao et al., 2015; Jiang et al., 2018). In addition, various materials have been widely tested as cathodes, in-
And Fe3+ generated by Fenton reaction is reduced to Fe2+ on the cath- cluding carbon felt (C. Zhang et al., 2015), carbon nanotube (Zarei
ode, which can achieve the regeneration of Fe2+ and reduce the iron et al., 2010), graphite (Le et al., 2017), graphite felt (H. Zhao et al.,
sludge production (Zhou et al., 2012; Trellu et al., 2018). Electro- 2018) and so on, to improve the performance of electro-Fenton process
Fenton process is classified into four categories depending on Fenton re- for the treatment of refractory organic pollutants.
agents addition or formation: cathode electro-Fenton process (EF- In summary, electro-Fenton process is a second generation Fenton
H2O2), sacrificial anode electro-Fenton process (EF-Feox), Fe2+ cycling process, in which the continuous electro-generation of H2O2 from ca-
electro-Fenton process (EF-Fere), cathode and Fe2+ cycling electro- thodic reduction of O2 combined with the supply of Fe2+ continuously
Fenton process (EF-H2O2-Fere) (Badellino et al., 2006; Diagne et al., regenerated on the cathode can allow for the formation of •OH. The ad-
2007; Zhang et al., 2007; Ting et al., 2008; Babuponnusami and vantages of electro-Fenton process compared with conventional Fenton
Muthukumar, 2014). process are as follows: (1) the on-site production of H2O2, which can
In the EF-H2O2 process, Fe2+ is externally added while H2O2 is in situ avoid the risks related to its transport, storage, and handling; (2) the
generated via the electrochemical reduction of O2 on the cathode continuous regeneration of Fe2+ on the cathode, which can minimize
(Eq. (5)) (Oturan et al., 2010), which can avoid the costs and risks asso- the iron sludge production and improve the degradation efficiency of
ciated with handling, transportation and storage of H2O2. In the EF-Feox organic pollutants. However, electro-Fenton process should be
process, H2O2 is externally added while Fe2+ is electro-generated using improved by overcoming its disadvantages such as low H2O2
a sacrificial anode (Eq. (6)) (Kurt et al., 2007), which can avoid the ad- yield, low unit cell body throughput, low current density and low con-
dition of Fe2+. However, EF-Feox process has some disadvantages ductivity (Martínez-Huitle and Brillas, 2009; Yuan et al., 2011; Sirés
such as serious consumption of anode and a large amount of iron sludge et al., 2014).
production. In the EF-Fere process, H2O2 and Fe2+ are both externally Based on the fundamentals of single Fenton optimization pro-
added, but Fe3+ generated by Fenton reaction is reduced to Fe2+ on cesses, their merits and demerits are summarized in Table 1. As
the cathode (Eq. (7)) (Isarain-Chávez et al., 2011; Rahim-Pouran et al., shown in Table 1, single Fenton optimization processes can over-
2015), which can reduce the iron sludge production and the initial Fe2 come the disadvantages of conventional Fenton process so these
+
concentration input. EF-H2O2-Fere process is the combination of EF- processes can be regarded as the promising organic wastewater
H2O2 process with EF-Fere process. In the EF-H2O2-Fere process, H2O2 treatment methods.
is in situ generated via cathodic reduction of O2 and Fe2+ is regenerated
through the reduction of Fe3+ on the cathode, which can avoid the ad- 3. Coupled Fenton optimization processes
dition of H2O2 and reduce the iron sludge production and the initial Fe2
+
concentration input. The reaction mechanisms for four kinds of In order to further strengthen the advantages of single Fenton
electro-Fenton processes are shown in Fig. 4. optimization processes and improve the degradation efficiency of
organic pollutants, a coupling strategy amid single Fenton optimization
O2 þ 2Hþ þ 2e− →H 2 O2 ð5Þ processes has gained increasingly attention. In this part, four types of
coupled Fenton optimization processes are discussed in depth:
Fe→Fe2þ þ 2e− ð6Þ photoelectro-Fenton process, heterogeneous electro-Fenton process,
heterogeneous photoelectro-Fenton process, three-dimensional
Fe3þ þ e− →Fe2þ ð7Þ electro-Fenton process.

A key concern in the electro-Fenton process is the cathode which has 3.1. Photoelectro-Fenton process
a significant influence on the performance for the treatment of refrac-
tory organic pollutants (Yu et al., 2014; L. Wang et al., 2015; Qiu et al., The combination of electro-Fenton process with irradiation with ul-
2018). From the basic principle of electro-Fenton process, the continu- traviolet or visible light gives rise to the so-called photoelectro-Fenton
ous in-situ electro-generation of H2O2 plays a crucial role in the process, and its schematic diagram is shown in SI Fig. S2. The effective-
electro-Fenton process and is affected by the types and properties of ness of photoelectro-Fenton process has been demonstrated by treating
M. Zhang et al. / Science of the Total Environment 670 (2019) 110–121 115

ˇ ˉ ˇ ˉ

Fe
Fe2+ -2e-
·OH
H 2O 2 Fe2+ H2 O 2

+2e- ·OH
O2

a. EF-H2O2 b. EF-Feox

ˇ ˉ ˇ ˉ

Fe3+
Fe3+
+e-
+e-
Fe2+
2+
H 2O 2 Fe ·OH
H2 O 2
·OH
+2e-
O2

c. EF-Fere d. EF-H2O2-Fere

Fig. 4. Reaction mechanisms for four kinds of electro-Fenton processes.

Table 1 model organic pollutants such as antibiotic nafcillin (Vidal et al., 2018)
Merits and demerits of single Fenton optimization processes. and dyes (Thiam et al., 2015), as well as real landfill leachate (Moreira
et al., 2016). This process allows on one hand a faster regeneration of
Merits Demerits
Fe2+ by photolysis of Fe3+ species according to the Eq. (3) and on the
Heterogeneous The low iron ions leaching; the The harsh synthetic conditions
other hand a more •OH production by synergistic catalytic effects of
Fenton low iron sludge production; of catalysts; the complicated
process the wide working pH range; synthesis routes of catalysts; Fe2+ and light according to the Eqs. (1) and (4), which can enhance
the reusability and long-term the high synthesis costs of the degradation or mineralization efficiency of organic pollutants. For
stability of catalysts. catalysts. example, Gozzi et al. (2017) compared the performance of anodic oxi-
Photo-Fenton The efficient cycling of Fe3+ The low utilization rate of light dation with electrogenerated H2O2 (AO-H2O2), electro-Fenton (EF)
process and Fe2+; the low initial Fe2+ energy; the excessive
concentration input; the low economical costs arising from
and solar photoelectro-Fenton (SPEF) for the treatment of tebuthiuron
iron sludge production; the the use of light; the design of and ametryn in aqueous solution. The results showed that partial min-
high hydroxyl radical photoreactor. eralization was achieved for all the treatments, with the relative oxida-
production. tion ability growing in the sequence: AO-H2O2 b EF b SPEF. The powerful
Electro-Fenton The on-site production of The low H2O2 yield; the low
oxidation capacity of SPEF could be explained by a faster regeneration of
process H2O2; no risks associated with unit cell body throughput; the
handling, transportation and low current density; the low Fe2+ by photolysis of Fe3+ species and a more •OH production by syner-
storage of H2O2; the conductivity. gistic catalytic effects of Fe2+ and light. Similarly, the powerful oxidation
continuous regeneration of Fe2 capacity of SPEF was demonstrated by Santos et al. (2018). The TOC re-
+
on the cathode; the low iron moval rate of SPEF was 99%, which was 1.8 times that of EF and 18.3
sludge production.
times that of AO-H2O2, respectively.
116 M. Zhang et al. / Science of the Total Environment 670 (2019) 110–121

3.2. Heterogeneous electro-Fenton process in a stirred tank reactor with a boron-doped diamond anode to de-
grade MG solutions at pH 3 by heterogeneous electro-Fenton and
The combination of electro-Fenton process with heterogeneous photo-electro-Fenton processes. The results showed that MG could
Fenton catalysts gives rise to the so-called heterogeneous electro- be completely degraded by both processes. However, the degrada-
Fenton process. The feasibility of heterogeneous electro-Fenton process tion and mineralization of dye solutions were faster for heteroge-
has been demonstrated by treating various kinds of model organic pol- neous photo-electro-Fenton process due to synergistic effects
lutants containing tyrosol (Ammar et al., 2015), amaranth (Zhang et al., between processes.
2012), pesticides (Zhao et al., 2012) and so on. This process is classified
into two categories depending on the function of heterogeneous Fenton 3.4. Three-dimensional electro-Fenton process
catalyst, and their schematic diagrams are shown in SI Fig. S3. In type 1,
heterogeneous Fenton catalyst performs function of catalyzing H2O2 de- Recently, three-dimensional electrodes (particle electrodes) are
composition. In type 2, heterogeneous Fenton catalyst performs dual attracting more and more attention because of its super-large specific
function as catalyst as well as cathode in heterogeneous electro- surface area, ultra-high space utilization and super-strong mass transfer
Fenton system. effect. The three-dimensional electrochemical system is a novel electro-
Heterogeneous electro-Fenton process has some significant advan- chemical reaction system formed by packing some particles between
tages over classical electro-Fenton process such as powerful oxidation two-dimensional electrodes in the conventional two-dimensional elec-
capacity, large working pH range, excellent stability and reusability of trochemical system, and its schematic diagram is shown in SI Fig. S5.
catalysts. In type 1, Barhoumi et al. (2017) studied the performance of During electrochemical reaction, these particles can be easily polarized
heterogeneous electro-Fenton process using chalcopyrite as heteroge- by the external electric field to form charged microelectrodes on
neous Fenton catalyst for the degradation of solutions of the antibiotic which electrochemical redox reactions are carried out. It is obvious
tetracycline (TC). The results showed that heterogeneous electro- that particle electrodes play an important role in improving the electro-
Fenton process showed to be more efficient than conventional electro- lytic efficiency. The main reasons are as follows: (1) the three-
Fenton process, achieving almost total mineralization of the TC solu- dimensional electrodes have super-large specific surface area, which
tions (98% of TOC removal) after 360 min under optimum operating improves the electrochemical reaction rate; (2) the distance between
conditions. In addition, Ouiriemmi et al. (2017) found that the degrada- reactants and electrodes is shortened, which improves the mass transfer
tion kinetics of vanillic acid oxidation in the heterogeneous electro- efficiency; (3) the reactor with three-dimensional electrodes possesses
Fenton process looked quite similar at each initial pH values (pH = lager area-volume ratio and high space utilization efficiency, which im-
3,5,7), which indicated that this process exhibited powerful oxidation proves the current efficiency.
capacity for organic pollutants over a wide pH range. Similarly, the pow- Therefore, the combination of electro-Fenton process with three-
erful oxidation capacity of heterogeneous electro-Fenton process (type dimensional electrodes gives rise to the so-called three-dimensional
2) for organic pollutants over a wide range of pH was demonstrated electro-Fenton process. The feasibility of three-dimensional electro-
by Ganiyu et al. (2017). The TOC removal rates of acid orange II solutions Fenton process has been demonstrated by treating various kinds of
were more than 66% at pH 2–7.1. Besides, the prepared CoFe-LDH/CF model organic pollutants containing MO (Liu et al., 2011), phenol
serving as a cathode as well as a catalyst source exhibited excellent sta- (Xiong et al., 2003), acid orange 7 (Zhao et al., 2010) and so on. In the
bility and reusability as the TOC removal rate was still above 60% after study carried out by Liu et al. (2012), solutions of rhodamine B (RhB)
7 cycles of degradation. Similarly, excellent stability and reusability of were degraded at neutral pH by a novel three-dimensional electro-
catalyst (or cathode) in the heterogeneous electro-Fenton process Fenton process with foam nickel as the particle electrodes. The results
(type 2) were demonstrated by Liang et al. (2017). They carried out het- showed that three-dimensional electro-Fenton process was energy-
erogeneous electro-Fenton experiments with the GF-Co serving as a saving and high efficiency for wastewater treatment compared with
cathode as well as a catalyst source. After ten-time runs, the MO degra- the counterpart electro-Fenton process. The RhB degradation rate in
dation efficiency of the GF-Co was still 89.5%, which was promising for the three-dimensional electro-Fenton process was 5.2 times that in
long-term practical application. the electro-Fenton process, while the energy consumption per unit
COD mass of the former was only 18.6% of that of the latter. In addition,
3.3. Heterogeneous photo-electro-Fenton process in the study carried out by He et al. (2014), a kaolin-based iron molyb-
date Fe2(MoO4)3-kaolin-450 was successfully prepared to serve as both
The combination of electro-Fenton process, photo-Fenton pro- particle electrodes and heterogeneous Fenton catalysts in the three-
cess and heterogeneous Fenton catalysts gives rise to the so-called dimensional electro-Fenton system for MO degradation. The degrada-
heterogeneous photo-electro-Fenton process. This process is also tion rate of MO was 92% within 10 min, which confirmed that the parti-
classified into two categories depending on the function of heteroge- cle electrodes in this system could improve the electrolytic efficiency.
neous Fenton catalyst, and their schematic diagrams are shown in SI In summary, an overview of work done in the area of coupled Fenton
Fig. S4. The feasibility of heterogeneous photo-electro-Fenton optimization processes in recent years is summarized in SI Table S1 (Ai
process has been demonstrated by treating various kinds of model et al., 2007; Ramírez et al., 2010; Babuponnusami and Muthukumar,
organic pollutants containing phenol (Babuponnusami and 2012; Liu et al., 2012; He et al., 2014; Chu et al., 2016; García-
Muthukumar, 2012), orange II (Ramírez et al., 2010), malachite Rodríguez et al., 2016; Barhoumi et al., 2017; Ganiyu et al., 2017;
green (MG) (García-Rodríguez et al., 2016) and so on. This process Gozzi et al., 2017; B.B. Huang et al., 2017; Liang et al., 2017;
not only possesses the advantages of each single process, but also of- Ouiriemmi et al., 2017; Santos et al., 2018; Steter et al., 2018). As
fers more excellent degradation efficiency for organic pollutants shown in SI Table S1, coupled Fenton optimization processes allow
owing to synergistic effects of each single process. The work of obtaining high mineralization degree with large working pH range so
Babuponnusami and Muthukumar (2012) presented the removal of these processes appear to be promising alternatives for treating refrac-
phenol by heterogeneous photo-electro-Fenton process using tory pollutants.
nano-zero valent iron (NZVI). The results showed that the process
could completely degrade phenol under a pH range from 2 to 6.2. 4. Operation parameters optimization
And the combination process was more effective than the corre-
sponding single process for the degradation of phenol. In addition, Operation parameters such as wastewater pH, catalyst concentra-
in the study carried out by García-Rodríguez et al. (2016), a novel tion, H2O2 concentration and organic pollutants concentration have
carbon felt coated with iron oxides was used as air-diffusion cathode been studied widely because of their significant effect on the
M. Zhang et al. / Science of the Total Environment 670 (2019) 110–121 117

performance of processes (Fenton process and its optimization pro- photo-Fenton process, while further increasing of Fe2+ concentration to
cesses) for the treatment of refractory organic pollutants. Therefore, 0.8 mM decreased TOC removal efficiency.
these parameters need to be optimized for achieving the best removal
efficiency and the lowest economic costs. In this part, some optimiza-
tion rules for these parameters are systematically outlined based on Fe2þ þ OH→Fe3þ þ OH − ð9Þ
the exhaustive analysis of the existing literature.

4.1. pH
4.3. H2O2 concentration
The degradation of organic pollutants by conventional Fenton pro-
According to the reaction of Fe2+ and H2O2 for •OH generation, the
cess is very sensitive to the wastewater pH. At low pH values, the scav-
effect of H2O2 concentration on the degradation of organic pollutants
enging effect of •OH by H+ becomes stronger (Eq. (8)), resulting in
by various Fenton optimization processes is similar to that of Fe2+ con-
decrease in oxidation capacity of Fenton process (Nieto et al., 2011;
centration. Therefore, H2O2 is also a highly important parameter affect-
Hodaifa et al., 2013). At high pH values, the hydrolysis and precipitation
ing the degradation efficiency of organic pollutants. Usually the
of Fe3+ in the solution become stronger, resulting in decrease in cata-
degradation efficiency of organic pollutants increases with the increas-
lytic capacity of Fe3+ (Ifelebuegu and Ezenwa, 2011; Fan et al., 2013).
ing of H2O2 concentration (Rivas et al., 2001; Li et al., 2018). However,
Therefore, organic pollutants in wastewater cannot be treated effec-
H2O2 cannot be added without any limitation. The excessive H2O2 not
tively by conventional Fenton process at both low and high pH. In
only increases the operational costs, but also enhances the scavenging
other words, there is always an optimum pH range for the degradation
effect of •OH by H2O2 (Eq. (10)) (Borràs et al., 2010; Hu et al., 2018),
of organic pollutants. The results show that the optimum pH range for
which has a negative effect on the degradation of organic pollutants.
organic pollutants degradation by conventional Fenton process is
In order to obtain the maximum removal of organic pollutants, the op-
found to be 2–4. The effect of wastewater pH on organic pollutants deg-
timal H2O2 concentration should be examined. For example, the work of
radation in various Fenton optimization processes is similar to that in
Ramirez et al. (2007) showed the optimal degradation efficiency of or-
conventional Fenton process. There is an optimum pH range beyond
ange II could be obtained at 6 mM of H2O2 in the heterogeneous Fenton
which the degradation efficiency of organic pollutants decreases. How-
process, while further increasing of the H2O2 concentration to 48 mM
ever, different types of Fenton optimization processes have different op-
does not obtain an increase but decrease in degradation efficiency.
timum pH ranges for organic pollutants degradation. Wang et al.
In addition, it is worth noting that in electro-Fenton and its optimi-
(2014b) studied the effect of wastewater pH on the degradation of MB
zation processes, H2O2 can be generated via the electrochemical reduc-
by heterogeneous Fenton system. And the optimum pH range was
tion of O2 supplied by pumps. Therefore, the air flow rate affects the
2–5, beyond which the degradation rate of MB decreased sharply. Zhai
H2O2 production, which indirectly affects the degradation of organic
et al. (2018) determined that the optimum pH range for the degradation
pollutants. Researches show that high air flow rate can be beneficial to
of natural gas extraction wastewater by photo-Fenton process was 3–6.
the degradation of organic pollutants. However, extremely high air
In the study carried out by L. Wang et al. (2015), the optimum pH range
flow rate can cause decrease in H2O2 accumulation and disturb mass
for the degradation of atrazine by electro-Fenton process was broad-
transfer between electrodes and increase energy consumption of
ened to 4–10 due to Na6TPP as the electrolyte. However, it is worth not-
pumps, which has a negative effect on the degradation of organic pollut-
ing that the same type of Fenton optimization processes also have
ants. Thus, it is important for the degradation of organic pollutants to set
different optimum pH ranges for organic pollutants degradation due
an optimal air flow rate.
to the different experimental conditions such as composition and struc-
ture of catalysts, type and concentration of organic pollutants. For exam-
ple, Z.X. Liu et al. (2018) determined the optimum pH range for the H 2 O2 þ OH→H2 O þ HO2  ð10Þ
degradation of azo dyes by heterogeneous Fenton process was 3–9,
which was different from the optimum pH range (2–5) determined by
Wang et al. (2014b).
4.4. Organic pollutants concentration
H þ þ OH þ e− →H2 O ð8Þ
The stubborn organic pollutants can be degraded by highly oxidative
•OH formed from the reaction of H2O2 with Fe2+. Researches show that
4.2. Catalyst concentration a significant difference in degradation of wastewater with different or-
ganic loads is observed. Therefore, the concentration of organic pollut-
The different Fenton optimization processes are found to follow sim- ants is an important parameter affecting the degradation efficiency of
ilar oxidation mechanism: Fe2+ catalyzes the decomposition of H2O2 to organic pollutants. Most of Fenton optimization processes can obtain
produce the highly oxidative •OH which can degrade most stubborn or- high degradation efficiency with low concentration organic pollutants.
ganic pollutants. Therefore, Fe2+ as catalyst is a highly important pa- Besides, the increase in initial organic pollutants concentration always
rameter affecting the degradation efficiency of organic pollutants. leads to lower degradation efficiency and prolongs the degradation
Usually the degradation efficiency of organic pollutants increases with time. For example, in the study carried out by García-Rodríguez et al.
the increasing of Fe2+ concentration (Wang et al., 2014a; Li et al., (2016), the effect of initial MG concentration on the oxidative power
2018). However, Fe2+ cannot be added without any limitation. The ex- of heterogeneous electro-Fenton and photoelectro-Fenton processes
cessive Fe2+ not only increases the operational costs and iron sludge was studied. The time required for total decolorization increased with
production, but also enhances the scavenging effect of •OH by Fe2+ the increasing of initial MG concentration. In addition, similar conclu-
(Eq. (9)) (Hsueh et al., 2005; Panizza and Cerisola, 2009), which has a sion could be drawn from the work of Poulopoulos et al. (2008). For
negative effect on the degradation of organic pollutants. In order to ob- an initial concentration of 150 mg/L, 2-chlorophenol was totally
tain the maximum removal of organic pollutants, the study on the opti- decomposed within 15 min by photo-Fenton process. However, for an
mum Fe2+ concentration can be a complicated but significant issue, initial concentration of 3000 mg/L, the degradation rate was only 90%
which can be determined experimentally. For example, the work of within 150 min. The reason for this phenomenon could be the decrease
Karci et al. (2012) showed the optimal TOC removal of 2,4-dichlorophe- in H2O2 and Fe2+ with reaction, which was insufficient to degrade high
nol solutions could be obtained at 0.2 mM of Fe2+ concentration in the concentration organic pollutants.
118 M. Zhang et al. / Science of the Total Environment 670 (2019) 110–121

5. Outlook processes for organic wastewater treatment were reviewed in detail;


the effect of operation parameters on the degradation of organic pollut-
Fenton optimization processes have been rapidly developed and ants was evaluated; the possible future research directions for opti-
widely applied in organic wastewater treatment because of its signifi- mized Fenton processes were given. The following conclusions can be
cant advantages over conventional Fenton process. In order to further drawn from the present work:
improve the effect of organic wastewater treatment, reduce operational
costs and environmental risks, the following issues should be given pri- (1) Heterogeneous Fenton process can overcome the disadvantages
ority for significant developments: of conventional Fenton process which is limited to the narrow
working pH range and produces a large amount of iron sludge.
(1) Degradation mechanism of organic pollutants by Fenton optimi- The key to the heterogeneous Fenton process is the development
zation processes. The research on degradation mechanism of or- of heterogeneous catalysts.
ganic pollutants is the theoretical basis for the development of (2) Photo-Fenton process can overcome the disadvantage of conven-
novel Fenton optimization processes. Further and more detailed tional Fenton process which produces a large amount of iron
studies of Fenton optimization processes should be focused on sludge. The key to the photo-Fenton process is the reduction of
the degradation kinetics of organic pollutants, development of metal catalysts by photochemical process.
rate expressions based on established degradation mechanism (3) Electro-Fenton process can overcome the disadvantages of con-
and identification of reaction intermediates, and so on. ventional Fenton process which contains the high costs and
(2) Development of heterogeneous catalysts. Heterogeneous cata- risks associated with handling, transportation and storage of re-
lysts play an important role in improving the efficiency of organic agents and produces a large amount of iron sludge. The key to
wastewater treatment and reducing the costs of organic waste- the electro-Fenton process is the development of electrode mate-
water treatment. The iron-containing catalysts with low leaching rials.
rate, high stability, high catalytic activity and low preparation (4) The maximum removal of organic pollutants by Fenton optimiza-
costs are the main directions for the development of heteroge- tion processes can be achieved at the optimum pH range, the op-
neous catalysts. In addition, the exploration of catalysts contain- timal catalyst and H2O2 concentration. And most of Fenton
ing other metals has gradually become a trend in the optimization processes can obtain high degradation efficiency
development of heterogeneous catalysts. with low concentration organic pollutants.
(3) Development of electrode materials. One of the key factors that
limit the development of electro-Fenton and its optimization
processes on a large scale is the costs and efficiency of electrode Appendix A. Supplementary data
materials. High efficiency electrode materials should possess
the following characteristics: high catalytic activity, high corro- Supplementary data to this article can be found online at https://doi.
sion resistance, long working life span and low preparation org/10.1016/j.scitotenv.2019.03.180.
costs. The potential electrodes can be three-dimensional elec-
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