PREGUNTA 1

DESLIMING CYCLONES
117.330 83.000 106.44108 60.86 Cyclones Underflow
110.495 11.310 100.24041 Cyclones Overflow
227.825 20.370 206.68148 Cyclones Feed
WATER ADDED (2)
High Pressure Pumping
WATER ADDED (3)

PRODUCT
139.07726 Total de Relaves

625.087004
2256400 1502.1318 PIPELINE CALCULATIONS

WASP um NET H ND ID AREA in 2

1.35 110 d50 Schedule 80 5 4.813 18.2
1.43 110 d50 Schedule 80 6 5.761 26.1
1.58 110 d50 Schedule 80 8 7.625 45.7
1.37 110 d50 Schedule 40 5 5.047 20.0
1.46 110 d50 Schedule 40 6 6.065 28.9
1.60 110 d50 Schedule 40 8 7.981 50.0
1.45 110 d50 Schedule 30 8 6.000 28.3
1.61 110 d50 Schedule 20 8 8.125 51.8
1.61 110 d50 Schedule 20 8 8.125 51.8
1.61 110 d50 Schedule 20 8 8.125 51.8
1.61 110 d50 Schedule 20 8 8.125 51.8
1.61 110 d50 Schedule 20 8 8.125 51.8
 SOLIDS % SOLIDS ST / Hr Gallons per minute D E N S I TY
DST/Hr. WEIGHT PULP H2O H2O SOLIDS PULP PULP
117.330 83.00 141.36 24.03 96.13 143.09 239.21 2.364
110.495 11.31 976.97 866.47 3465.89 149.44 3615.33 1.081
227.825 20.37 1118.33 890.504 3562.01 295.88 3857.89 1.160
0.000 0.00 0.000 0.000 0.00 0.00 0.00 1.000
117.33 50.00 234.66 117.33 469.32 143.09 612.41 1.533
0.000 0.00 93.30 93.30 373.19 0.00 373.19 1.000
117.330 60.00 195.55 78.22 312.88 143.09 455.97 1.715

SOLIDS % SOLIDS ST / Hr Gallons per minute D E N S I TY

DST/Hr. WEIGHT PULP H2O H2O SOLIDS PULP PULP
117.33 50.00 234.66 117.33 469.32 143.09 612.41 1.533
2357.7607 Cu IN PER SEC
841.03919
139.07726
VELOCITY FRICTION LOSSES F LOSSES DESIGN PRESSURE
ft/sec m/SEC Re FF Pf Ph MPa
10.80 3.29 122.25 77,373 0.01897 33,617 240,574 0.28
7.54 2.30 146.33 64,641 0.01984 14,311 240,574 0.26
4.30 1.31 193.68 48,839 0.02128 3,779 240,574 0.25
9.82 2.99 128.19 73,786 0.01920 26,831 240,574 0.27
6.80 2.07 154.05 61,401 0.02010 11,210 240,574 0.25
3.93 1.20 202.72 46,661 0.02153 3,043 240,574 0.24
6.95 2.12 152.40 62,066 0.02005 10,672 240,574 0.25
3.79 1.16 206.38 45,834 0.02162 535,643 1,653,948 2.30
3.79 1.16 206.38 45,834 0.02162 535,643 1,653,948 2.30
3.79 1.16 206.38 45,834 0.02162 535,643 1,653,948 2.30
3.79 1.16 206.38 45,834 0.02162 535,643 1,653,948 2.30
3.79 1.16 206.38 45,834 0.02162 535,643 1,653,948 2.30
 D E N S I TY
SOLIDS
3.280 19.698 6662.436
2.958 11.0124 14.767869 36.92
3.080 11.316 15.175003 37.94
10.6191 14.240445 35.60
3.280 2317.954 76.830

3.280 1725.829 Circuito No. 1 4.372 0.7217 13.536

Circuito No. 2 5.234 3.1447 10.721
D E N S I TY
SOLIDS Cv
3.280 23.36 1.95 24.40 193.90 1.231 2.837
Cu IN PER SEC 975.095 tot eff = 76.6 + 0.00781 PSI
1353.6713 827.62919
909.6 1.7924709
DESIGN PRESSURE pump shaft SLURRY HEIGHT SLURRY IN MOTOR
PSI BARS HP TDH ft HP PUMP LBS/MIN HP HP
41 3 23.9 61.4 23.9 7822.0 23.9 25.7
37 3 21.9 56.4 21.9 7822.0 21.9 23.5
36 2 20.8 53.6 20.8 7822.0 20.8 22.4
40 3 23.2 59.6 23.2 7822.0 23.2 24.9
37 3 21.6 55.5 21.6 7822.0 21.6 23.2
35 2 20.7 53.4 20.7 7822.0 20.7 22.3
37 3 21.5 55.4 21.5 7822.0 21.5 23.1
333 23 150.3 502.1 150.3 7822.0 150.3 157.8
333 23 150.3 502.1 150.3 7822.0 150.3 157.8
333 23 150.3 502.1 150.3 7822.0 150.3 157.8
333 23 150.3 502.1 150.3 7822.0 150.3 157.8
333 23 150.3 502.1 150.3 7822.0 150.3 157.8
 TABLA 1C: BOMBA DENVER SRL 6" X 4" E AH CON IM
CAPACIDAD AMPLIADA: TUBERIA 6 " DN
SLURRY CHARACTERISTICS

Slurry Flow 612 gpm Q

Solids Concentration by Weight Cw
Solids Concentration by Volume Cv
Solids Density Ss
Slurry Density Ssl
Average Particle Size D50
Cyclone Feed
Pressure Hp
Static Head
Discharge Zd
KW TDH m Suction Zs
19.1 18.720 Pipeline
17.6 17.176 Diameter OD= 6.625"
16.7 16.334 ID= 5.761
18.6 18.177 ID= 0.146
17.3 16.928 Accesories
16.6 16.275 Elbows of long Radius
17.3 16.885 6" Check valve
117.7 153.053136 6" Knife gate valve
117.7 153.05314 4<6" Enlargement connection
117.7 153.05314 6<8" Enlargement connection
117.7 153.05314 6>8" reduction
117.7 153.05314 Tech Tylor
Stand by pump
Discharge pipeline length
Total pipeline Equivalent length
Suction pipeline length
FRICTION LOSSES CALCULATION
Discharge Pipeline Steel
Slurry velocity V= 2.30
f= 0.017
Hf= 0.82
Suction Pipeline
 Hf= 0.02
Losses in Suction pipeline
Hi= 0.13
TOTAL DYNAMIC HEAD (meters of slurry)

TOTAL DYNAMIC HEAD (meters of water column)

PUMP OPERATING CONDITIONS REQUIRED

Velocity
Eficiency (ew)
NPSH required
Power Required=Q*Hm*Sm/(1.02*em)
Hm= Hw*HR
em= ew*HR
Shaft Power= 16.08
Including 5 % belt transmission loss=
NPSH AVAILABLE ((Ha-Hv)/Sm)+ Zs-Hfs
Ha= 7.40
Hv= 0.30

NPSH= 5.70 PCm

PUMPS OPERATING CONDITIONS
Velocity 840
Amperes Installed=
STAGE 1 Consumed=
R SRL 6" X 4" E AH CON IMPULSOR AC 365 ESTACION DE BOMBAS No.1 N
TUBERIA 6 " DN Q
SLURRY COLUMN H
Dimp.
38.63 l/s
50.00 %
23.36 %
3.28 T/m3
1.533 T/m3
110 microns METERS FEET

PSI 0.000 kg/cm2 0.00 0.00

16.00 16.00
-1.22 -1.22

inches OD= 6.625

inches ID= 6.065
m ID= 0.154
Steel HDPE
3.35 3.35
0.37 0.37
0.00 0.00
0.00
0.00

0.37 0.37

22.00 22.00
26.09 26.09
0.50

Steel VL VL
2.07 1.43 1.46
0.018
0.65 0.82 0.65
 0.01 0.02 0.01

0.11 0.13 0.11

meters of slurry) Hm= 15.75 15.55 10.319297

HR= 0.92 0.92

meters of water column) 17.12 16.90 38.632572 3298
Hw=
Hw/1= ER= 0.92
840 rpm em= 56.12
61.00 % SHp= 6.57
1.80 m M= 6.90

kW % Utilization HP
16.89 56.58 22.65
/Sm)+ Zs-Hfs
0.0004009

Amp kW HP
US $/day
50.7 29.8 40.0 405.32047 18.2394212
30.2 16.9 22.6