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Technical Manual
Philmac is well renowned for quality products and services.
NATA Accredited
Laboratory Assurance System assessed and approved to ISO 9001.
Number: 14673
Benefits 2
Standards 3
Installation Instructions 4
Principals of Operation 8
Product Specification 18
Disclaimer
Please note that the information, opinions, recommendations and advice given in this manual are supplied only to
provide an improved understanding of the technical aspects of fitting systems.
So far as the law allows, Philmac Pty Ltd will not accept liability in respect of any loss or damage of any kind claimed
to arise as a result of reliance upon any information claimed in this manual.
Please refer to our Terms and Conditions of sale.
Having taken international markets by storm since its release in 2005, 3G Metric™ is now set
to make metric poly pipe connections in Australia easier than ever before. The culmination
of years of research & development and utilisation of cutting-edge manufacturing
technology and stringent testing, this new range of fittings is smaller, tougher and faster to
use than ever before. And, its 100% compatible with Australia’s number one fitting to join
rural poly pipe, Philmac Rural.
Designed to make the job at hand so much easier, the 3G Metric™ plastic compression
fitting is the product of Philmac’s unrelenting commitment to continuous improvement and
a culture based on innovation and ingenuity.
BENEFITS
Philmac 3G Metric™ is a complete range Philmac 3G Metric™ is designed to ISO7.1 & BS21
of mechanical fittings designed to make comply with the requirements of the Pipe threads where pressure joints are
connections simple when joining metric following standards: made on the threads.
PE pipes. PE Pipes - AS/NZS4130, ISO4427,
AS/NZS4129 & 14236
Philmac 3G Metric’s innovative design Fittings for polyethylene pressure pipe EN12201 (formally BS6572 & BS6730)
comprises the following product mix; systems. Polyethylene pipes for pressure
applications.
Maximum AS/NZS 4020
Size Operating Products for use in contact with water Copper Pipes - AS1432
Product Description (mm) Pressure (KPa) Copper tubes for plumbing, gas fitting and
intended for human consumption with
Compression fittings 16-63 1600 regards to their effect on the quality drainage applications.
(PE x PE/FI BSP/MI BSP) (16 bar)
of water.
Compression fittings 16-63 1250
Note: Philmac 3G Metric™ is also suitable
PE x (UTC) (15-61) (12.5 bar) AS3688
for use with pipes manufactured according
Compression fittings 16-32 1600 Water supply - copper and copper alloy
PE x (Copper) (1/2”, 3/4”) (16 bar) to various overseas and international
body compression and capillary fittings
standards. Please consult Philmac Technical
Tapping saddles 32-110 1600 and threaded-end connectors.
(16 bar) Services for information.
Accessories
- Spanners 20-63
* Slip Couplings – To ensure adequate insertion depth, witness mark the pipes to the flange on the fitting. Then insert the pipe to
the correct depth.
Note: Philmac recommends the use of PTFE tape on BSP threads to ensure a positive seal.
(UTC joins PVC, Copper, Galvanised Iron, Stainless Steel, Lead, Steel and PE Pipes)
Note: Installation instructions apply to the UTC® end of a 3G x UTC® fitting or the UTC® ends of a UTC® x UTC® fitting.
CHEMICAL RESISTANCE
Projected life of Compression Weathering
fittings The materials used contain pigments Not
Chemical Satisfactory
Whilst Philmac 3G Metric™ conforms Satisfactory
to provide excellent protection to
to institutionalised specifications written Air ▲
degradation due to ultra-violet radiation.
to have a minimum life of 50 years, its Continuous use of the Philmac 3G Ammonium Hydroxide ▲
compression fittings are intentionally Metric™ fitting in systems above ground is Alcohol ▲
developed to exceed the expectations of therefore permissible without additional Acetone ▲
these specifications. protection. Auto Transmission Fluid ▲
Antifreeze ▲
Head losses Electrolytic Corrosion Benzene ▲
The following table offers a guide in Philmac 3G Metric™ is non magnetizing Butane ▲
estimating head losses in PE pipe systems and does not cause electrolytic Calcium Salts ▲
based on the conveyance of water. deterioration.
Caustic Soda (40% aqueous) ▲
Use the following formula to estimate this
Cresol ▲
head loss; Thermal Insulation
Citric Acid (10% aqueous) ▲
L=FxD Polypropylene has natural thermal
Copper Salts ▲
where F = fitting constant insulation of 2000 times over copper and
Ethylene Alcohol ▲
D = pipe inner diameter (m) 200 times over steel.
Ethyl Glycol ▲
L = head loss based on
equivalent pipe length (m) Light Transmission Diesel ▲
The all black Philmac 3G Metric™ does not Formic Acid ▲
Fitting Fitting Constant (F) transmit light, thus protecting the water Gasoline ▲
90º elbow 30 quality in potable water pipelines from Hydrochloric Acid ▲
90º tee - 12 growth of micro organisms. Kerosene ▲
straight through
Mineral Oils ▲
90º tee - 60 Effect on Water
Methane ▲
side branch Philmac 3G Metric™ does not impart
Methylene Chloride ▲
to water any odour, taste, colour, or any
Nitric Acid ▲
Resistance to Impact constituents in concentrations that could
The thermoplastic materials used in the be injurious to health. Petroleum Oils ▲
NUT – Acetal
BODY – Polypropylene
COLLET – Acetal
PRINCIPALS OF OPERATION
*For advice on chemical resistance properties please contact your nearest Philmac representative. 3G METRIC™ TECHNICAL MANUAL 11
RANGE DIMENSIONS & WEIGHTS
12 3G METRIC™ TECHNICAL MANUAL *For advice on chemical resistance properties please contact your nearest Philmac representative.
RANGE DIMENSIONS & WEIGHTS
*For advice on chemical resistance properties please contact your nearest Philmac representative. 3G METRIC™ TECHNICAL MANUAL 13
RANGE DIMENSIONS & WEIGHTS
14 3G METRIC™ TECHNICAL MANUAL *For advice on chemical resistance properties please contact your nearest Philmac representative.
RANGE DIMENSIONS & WEIGHTS
BLANKING SETS
Size (OD) Ref No
20mm 97 7022 00
25mm 97 7033 00
32mm 97 7044 00
40mm 97 7055 00
50mm 97 7066 00
63mm 97 7077 00
*For advice on chemical resistance properties please contact your nearest Philmac representative. 3G METRIC™ TECHNICAL MANUAL 15
CONNECTS METRIC PE TO A WIDE VARIETY OF PIPES
A
Dimensions mm. kg.
C
Size Part No. A B C D Wt
15-21mm UTC x 20 70152300 110 54 47 96 0.60
15-21mm UTC x 25 70153300 112 54 55 98 0.66 Poly
UTC® seals on a wide range of water service pipes and connects to hard and soft materials.
The large rubber seal in UTC® works particularly well on selaing Out-of-Round and Pitted metal pipes.
These include PVC, copper, galvanised, iron, ABS, lead, stainless steel and PE.
Other pipe materials, please consult Philmac or a local representative.
16 3G METRIC™ TECHNICAL MANUAL *For advice on chemical resistance properties please contact your nearest Philmac representative.
RANGE DIMENSIONS & WEIGHTS
*For advice on chemical resistance properties please contact your nearest Philmac representative. 3G METRIC™ TECHNICAL MANUAL 17
PRODUCT SPECIFICATION FITTINGS FOR PE TO PE PIPE CONNECTION
Guidelines for the specifications of Philmac 3G Metric™ compression fittings.
www.philmac.com.au
18 3G METRIC™ TECHNICAL MANUAL *For advice on chemical resistance properties please contact your nearest Philmac representative.