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PART 1
TECHNICAL REQUIREMENTS
Model No: PRS 2800FP2-2-INTDOOR
1.0 SCOPE
This document contains the generic requirements of High Power Plants, based on high Complied, Power
Frequency Switch Mode Techniques, using switching frequency switch mode Plant compatible with
frequencies of technique, using switching VRLA batteries Only.
20KHz and above, for the use in Indian Telecom Network. The frequencies of>20khz.
Power Plant as per this GR shall be compatible with either VRLA or
both VRLA as well as Conventional Lead Acid batteries. The power The power plant compatible
plant compatible with VRLA batteries only shall be certified as with VRLA batteries only
"SMPS power plants compatible with VRLA battery only". The
Tendering Authority will indicate the type of power plant required in
the Tender.
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1.1.1 The DC Distribution cabinet does not form part of this GR. Noted -
1.1.2 The system shall be capable of meeting the load requirements of various The system is capable of Complied
telecom equipment and battery bank in Telecom Network. The system meeting the load requirements
should be expandable at rack level itself or by additional racks using the of various telecom equipment
basic FR/FC and/ or FR/BC modules of the same rating. The prescribed and battery bank in Telecom
FR/FC and FR/BC ratings are 25A, 50A, 100A and 200A. These power Network.
plants may be mainly classified in two categories: FR/FC rating is 50A(Upto
450A ultimate capacity)
1.1.2.1 Large capacity Power plants systems: N/ A -
These types of power plants are envisage for large or very large telecom
systems. Power plant systems with ultimate capacity of
600A/1000A/1500A and above are envisaged for this application. Battery
back-up for these systems shall be as per Annexure – I letter No. 7-
1/2013-NWO-CFA/MSE (Ch.II) Dated: 14.03.2014
Issued by BSNL C.O, New Delhi – 110 001. SMPS power plants based
on 100A basic modules are envisaged for 600A/1000A/1500A and
100A/200A basic modules for above 1500A for these application. All
these power plants use three phase supply.
distribution.
The power plants with ultimate capacity 150A/300A/450A based on
50A basic modules shall operate on three phase / 4 wire A.C input
power distribution. Higher rated modules in place of 50A basic
modules (60A/75A) is also permissible, but counting of modules will
be as per the ultimate capacity fixed for 50A basic module (i.e
150A/300A/450A).
1.1.3 The power plant system shall consist of a Distribution, Switching, The power plant system Complied
Control, Alarm and Monitoring arrangement (DSCA) and Float consist of a distribution,
Rectifier-cum-Float switching, control, alarm and
monitoring arrangement
(DSCA) and Float Rectifier-
Chargers (FR/FCs) and Float Rectifier-cum-Battery Chargers (FR/BCs) Cum-Float charger (FR/FCs)
in a rack. It shall employ modular configuration for flexible provision of in a rack .it is employing
DC power. modular configuration for
flexible provision of DC
power.
Note: FR/BC is only used for conventional flooded Lead Acid batteries
only. Power plants compatible with VRLA batteries only, do not
require FR/BC modules and as such only FR/FC are used in such power
plants.
1.1.4 The system shall be sufficiently flexible to serve any load from 6.25A The System is sufficiently Complied
onwards, depending on manufacturer's design, rating, number of FR/FC flexible to serve up to full
modules used in a rack and system configuration. load of Power Plant System
(450 Amps) with 9(Nine)
FR/FC modules of 50A
rating each.
1.1.5 To cater to higher load requirements, same type of FR/FCs mounted in The FR/FCs mounted in same Complied
the same rack or different racks shall be capable of working in rack is capable of working in
parallel load sharing arrangement. parallel load sharing
arrangement to cater for
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Values of Current :
Between R,Y,B & N : In :
20KA (8/20µS).
Imax : 40KA
Between N to PE : Iimax 40KA
(8/20µS).
Rated input Voltage of Stage
– 2 Arrestor between R, Y, B
& Neutral is Uc = 335V AC
& between N & PE, Uc =
260 V AC.
against low voltage surges of voltage up to 1.5 KV. surges of voltage up to 1.5
KV.
1.2.2.1.1 Switching frequencies of these power plants shall be 20 KHz and above.
regarding Control and monitoring of Power Plant data shall be accessible user level) is accessible on
on demand from the remote site. The exchange of information and protocol demand from remote site
format shall be as given in the Annexure -1.
1.2.2.2 The DSCA shall be provided for the ultimate capacity of the Power Offered system having :-
Plant. However, it shall preferably be provided either in the first rack or in a) Termination for Batteries
a separate rack. The DSCA, in addition to control, monitoring and alarms, – 3 Nos. is provided through
shall provide for the following: HRC Fuse Links (3*250A
HRC Fuse) The Common
Complied
+Ve Bus Bar IS provided for
a) Termination for the batteries*. Battery and Load.
b) DC distribution for Load
b) Termination for the exchange load. Path is done as follows :
Load MCB : MCB Single
c) Interconnecting arrangement for power equipment.
Pole(63A *4Nos +
d) Battery Switching arrangement (Connection to / isolation from 32A*2Nos)
system)** The Load +Ve is terminated
on Common +Ve Busbar.
e) Termination for AC input to the rack shall be finger touch proof, c) The interconnection
flame retardant, insulated. Use of bus-bars for the purpose is precluded. arrangement between
However, for terminating cables of large cross sectional area, especially in Rectifiers (FR/FC
high ultimate capacity power plants, copper bars may be provided as Modules) and Common
terminal blocks to handle such high currents.
Internal Bus bars is through
f) Termination for AC and DC to FR/FC modules. g) Circuit Breakers/ Hot Plug – in
fuses etc. arrangement provided in
the Back Plane \
Assembly of the Rectifier
Shelf.
* The capacity and number of batteries shall be as per order. For
the purpose of d) Battery Switching
arrangement
Type Approval, it shall be taken as three batteries. (Connection to / isolation
from system) is
automatically done by
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means of LVD
Contactors (Single Pole DC
** Only CACT approved DC contactor or `MCBs’ (which do not Contactor) provided in
produce spark while cutting in or out) for manual isolation and each Battery path for
reconnection of the battery. The manual isolation/reconnection of the
battery low voltage
battery by tripping the contactor through an external switch is not
permitted. disconnection /
reconnection automatically
and manual isolation of
Battery is through Soft
Note-1: For AC input supply, AC contactor with AC Coil shall Switch by means of Menu
preferably be used. AC Contactor with DC coil (if used) shall have its own Driven SPS. External
power supply and shall not be fed from Exchange battery. Switch is not used for the
purpose..
e) Termination of AC input
Note-2: Battery shall be protected against the short circuit from R,Y & B, Neutral & Earth
any source, including switching equipment such as contactor, MCB coil to the rack is through
and their control and sensing circuitry. terminated on
g) Circuit Breaker is provided
at the input in each
Note-3: Solid state switching device may preferably be used. Rectifier (FR/FC Module).
Relays, if used, shall be UL or CE compliant.
Battery isolation /
reconnection have been
provided using dc contactor
and software controlled.
Note-1: high current rated ac
input Contactor (60A-3P)
with dc coil have been used.
These have their own power
supply, no where related to
exchange battery.
Note-2: HRC Fuse Link is
provided for Battery
protection against short circuit
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1.2.2.4 Load Sharing (Parallel operation): FR/FC modules shall be suitable Checked ok, FR/FC modules is
for operating in parallel with one or more modules of similar type, make suitable for operating in parallel Complied
and rating, other output conditions remaining within specified limits. with one or more modules of
similar type, make and rating,
other output conditions
remaining within specified
limits.
1.2.2.4.1 The current sharing shall be within +/- 10% of the average current per The current sharing is within
rectifier module in the system (mounted in the same or different racks), limit when loaded between 50 Complied
when loaded between 50 to 100% of its rated capacity for all working to 100% of its rated capacity
conditions. for all working condition
1.2.2.4.2 In the event of failure of DSCA, FR/FC, FR/BC modules’ parameters In the event of failure of
shall not be disturbed. All the FR/FC FR/BC modules shall take care of the DSCA, FR/FC, FR/BC Complied,
load on default settings and share the load collectively. modules’ parameters will not
be disturbed. All the FR/FC
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1.2.2.5.1 Battery under voltage isolation: There shall be a provision for The Single Pole DC contactor Complied
Automatic isolation/reconnection of each battery from the load. The DC is used for Battery
contactor used for the purpose shall be of single pole only. connection/reconnection.
Cut off:1.85V/cell
(44.4V+0.25V) is Settable
The operate and release voltages for the above conditions shall be as between 1.70V& 1.9V cell.
follows: Reconnect : When the FR/FC
voltage has built-up fully.
Will be settable between
2.15v to 2.3V/cell
Cut-off: 1.85V/cell (44.4V+0.25V) shall be settable between 1.85V
and 1.9V/cell)
Reconnect: When the FR/FC voltage has built-up fully. Shall be settable
between 2.15V to 2.3V/cell)
1.2.2.5.2 Battery Health Monitoring in Auto Mode: To keep the battery in To keep the battery in healthy
healthy state, the battery condition shall be continuously monitored. On state, battery condition is Complied
restoration of AC mains after an interruption, depending on the sensed continuously monitored by
battery condition (depth of discharge), the system shall change over to controller unit & depending
Auto Charge mode to charge the battery at higher voltage of 55.2V till the on the depth of discharge
battery is fully recouped. ,system change over to auto
float to auto charge mode to
change the battery at higher
voltage off 55.2V till the
battery is fully recouped .this
is subject to availability of
mains .the performance
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1.2.2.5.5 Battery path Current Limiting Circuit : In Auto Mode the current in The current in each battery Complied
each battery path shall be settable as per the battery capacity so that path separately is settable as
the battery path current is kept at 10 % of battery AH capacity. per the battery capacity so
Tendering Authority will that the battery path current is
kept at 10% ( settable) of
battery ah capacity
give the capacity of the battery to be used for this purpose. For the type ( settable) .However the range
approval the manufacturer shall demonstrate the facility and undertake to of setting is 0 to 50% of
make provision as per order. battery ah capacity
1.2.2.6.2.1 In case output DC voltage exceeds –56V, the over voltage protection Dc over voltage protection Complied
circuit shall operate and shut-off the faulty module. A tolerance of +/- circuit operates at 56.25v
0.25V is permitted in this case. Restoration of the module may be through (Settable) and shuts off the
manual or through DSCA”. faulty modules and restoration
of the module through a reset
feature on the controller’s
front panel.
1.2.2.6.2.2 Shutting-off of faulty FR/FC module shall not affect the operation of Meets the requirement Complied,
other FR/FCs operating in the rack.
1.2.2.6.2.3 Operation of over-voltage shut down shall be suitably indicated on the Operation of over- voltage Complied
module and also extended monitoring/control unit. shut down is suitably
indicated on the module and
also extended to monitoring
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/control unit.
1.2.2.6.2.4 The circuit design shall ensure protection against the discharge of the Meets the requirement Complied
Battery through the FR/FC module in any case.
1.2.2.6.2.5 The over voltage protection circuit failure shall not cause any safety The over voltage protection Complied
hazard. circuit failure does not cause
any safety hazard. This
function is part of internal
circuitry of FR/FC Module.
1.2.2.6.3 Fuse / Circuit Breakers: Fuses or circuit breakers shall be provided for Followings are provided- Complied
each FR/FC, FR/BC module as follows: a. Circuit breaker is
provided for each
FR/FC AC Line I/P.
a. Live AC input line (MCB) b. In-built short
circuit protection provided
b. Negative D.C output (enclosed ultra-fast blow fuse assembly at each FR/FC module.
or DC circuit-breaker). c. provided
c. Against failure of Control sensing circuit.
1.2.2.6.3.1 All fuses/circuit breaker used shall be suitably fault rated. Meets the requirement Complied,
1.2.2.6.4 Over Load/Short Circuit: The FR/FC shall be protected for over The FR/FC is protected for Complied
load/short circuit as per clause 1.2.2.10.9.2. over load /short circuit
1.2.2.7 Monitoring Alarms and Indicating Lamps Provided and Meets the Complied,
requirement
1.2.2.7.1 Functional Indications: The following functional indications shall be The function indication for a) Complied,
provided on FR/FC & DSCA : is provided on both DSCA
and FR/FC modules while b
a) Mains available &c are provided on DSCA
b) FR/FC, FR/BC On Auto Float only.
1.2.2.7.3 All the alarms shall be DC operated only. Also all alarm circuits shall be All the alarm is DC operated Complied& Verified
provided with suitable delay to ensure that they do not operate with only. Also all alarm circuits is
transients. provided with suitable delay
to ensure that they do not
operate with transients.
1.2.2.7.4 All the alarms and protection limits shall be settable through a menu All the alarms and Complied DC higher
driven program. protection limits are settable voltage protection
through a menu driven limit for modules
program. level is preset.
1.2.2.7.5 All the protections/alarms shall be within tolerance of 0.25V in case of All the protections/alarms Complied,
DC voltage and 1% in case of current. For AC voltage it shall be +/- 5V. shall be within tolerance of
0.25V in case of DC
voltage and 1% in case of
current. For AC voltage it
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1.2.2.7.7 Potential free contact two (one for alarm and one redundant) shall be Provided and the requirement Complied
provided for extending the fault alarm to Switch room.
1.2.2.9.1 AC input Supply : The Power Plant using FR/FC modules of 25/50A (a) Single phase Complied
shall operate from single phase AC input & FR/FC module of 100/200A ( Nominal
capacity shall operate from three phase/4 wire AC input. The nominal input
frequency is 50Hz, which may vary from 48-52Hz. The input voltage range 230V),120-300V
shall be as given below: AC only
(b) N/A
50A FR/FC module shall operate on single phase with three phase / 4wire
AC input distribution. Power Plant shall cut off below 120V.
1.2.2.9.1.1 For three phase/4 wire FR/FC, FR/BC modules only delta -N/A- -N/A-
connections are permitted. FR/FC, FR/BC modules shall work
satisfactorily for unbalance of +/- 10% of nominal input. Phase current
unbalance, under all working conditions, mentioned in this document, shall
not be more than 10%. Neutral phase current shall not exceed 100mA
under all specified input and load conditions.
1.2.2.9.1.3 Neutral path current in case of single phase FR/FC modules in each Natural current is not more Complied
phase of three phase distribution shall not exceed the limit set by State than Line current in any
Electricity Board / Other Regulatory Authority. condition
1.2.2.9.2 DC output Characteristics (Auto Float Charge operation): The The module is capable of Complied
Module shall be capable of operating in “Auto Float-cum- Charge” operating in auto float-cum
mode. It shall be programmed to operate as a float rectifier or a charger, charge mode. It is
depending on the condition of the battery sets being sensed by the DSCA. programmable to operate as a
float rectifier or a charger
,depending as a condition the
battery sets being sensed by
DSCA
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1.2.2.9.2.1 Auto Float Mode: The float voltage of each rectifier module shall The float voltage of each Complied
be continuously adjustable and pre-settable at any value in the range of -48 rectifier module will be
to -56V from FR/FC, FR/BC modules or DSCA. There shall also be a continuously adjustable &
provision of setting the float/charge voltages globally from DSCA. There pre-settable at any value in
shall also be a provision so that DSCA may over ride the values set by the range of -48 to -56V From
individual module. The prescribed float voltage settings are -52.8V for DSCA. There is provision off
conventional battery and -54V for VRLA battery respectively. Float setting the float /charger
Voltage adjustment may be made globally, and not for individual voltage globally from DSCA
rectifiers”.
1.2.2.9.2.2 Auto Charge Mode: In Auto charge mode FR/FC shall supply battery Complied Complied,
& equipment current till terminal voltage reaches set value, which is
normally 2.3V/cell (-55.2V, this value shall be settable between -48V and
-56V) and shall change over to constant voltage mode. It shall remain in
this mode till a change over to float mode signal is received.
1.2.2.9.2.3 The DC output voltage at the terminals shall be maintained within +/-1% of Meets the requirement Complied,
the half load preset voltage from 25% load to full load condition when
measured over the full specified input range.
1.2.2.9.3 Efficiency: The efficiency of the single phase and three phase unit shall be Within the Limit Complied,
as given below:
Single Phase AC Three Phase
AC
a) At nominal input, output and full rated load better than 89% better than 90%
b) Other specified Input, output conditions better than 85% better than 87%
and load between 50% to 100%.
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1.2.2.9.4 Input Power Factor: The true input Power Factor at nominal input, Within the Limit Complied,
output voltage and rated load shall be better than 0.98 and shall be better
than 0.95 in any other working condition and load between 50% to 100%.
Active Power factor correction only shall be employed for the purpose.
1.2.2.9.5 A resistor shall be provided to discharge the capacitors after the Rectifier Provided and Meets the Complied
modules have stopped operation and output is isolated. requirement
1.2.2.9.6 Electrical Noise: The Rectifier (FR/FC) Modules shall be provided with Provided and Meets the Complied
suitable filter on the output side. requirement
1.2.2.9.6.1 Psophometeric Noise: Psophometeric Noise (e.m.f. weighted at Within the Limit Complied,
800Hz), with a battery of appropriate capacity connected across the
output should be within 2mV, while delivering the full rated load at
nominal input (400V AC for three phase supplies and 230V for single
phase supply). For test purposes, this shall be taken as equivalent to
4mV when the battery is not connected, other conditions remaining the
same as per ITU-T Rec. O.41.
1.2.2.9.6.2 The Peak-to-Peak Ripple : Voltage at the output of the rectifier Within the Limit Complied,
module, without battery connected, shall not exceed 300 mV at the
Switching Frequency measured by an Oscilloscope of 50/60 MHz band-
width (Typical).
1.2.2.9.7.1 Soft Start Feature: Slow start circuitry shall be employed such that Within limits and Meets the Complied & Verified
FR/FC module input current and output voltage shall reach their nominal requirement
value within 10 seconds. The maximum instantaneous current during start
up shall not exceed the peak value of the rectifier input current at full
load for the lowest input voltage specified.
1.2.2.9.7.2 Voltage overshoot/Undershoot : The requirements of this clause shall Within limits and Meets the Complied,
requirement
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1.2.2.9.7.3 The DC output voltage overshoot for a sudden change in AC mains Within limits and Meets the Complied,
from specified lowest to highest and vice-versa shall not cause shut- down requirement
of FR/FC module and the voltage overshoot shall be limited to +/- 5% of
its set voltage and return to steady state within 20 ms.
1.2.2.9.7.4 The modules shall be designed such that a sudden load change of 25 to Within limits and Meets the Complied,
100% shall not result in DC output voltage Overshoot/ Undershoot of requirement
not more than 5% and return to steady state value within 10 ms without
resulting the unit to trip.
1.2.2.9.8.1 Total Voltage Harmonic Distortion: The Total line harmonic Within limits and Meets the Complied,
voltage distortion shall not be more than 10% in conformity with CIGRE's requirement
limits.
Note: The above Harmonic Distortion limits are as per communication
received from Central Electricity Authority vide their office letter No.
GO2/Comm.I/1/1-95/962 dated 22.12.92.
1.2.2.9.8.2 Total Current Harmonic Distortion: The total harmonic distortion Within limits and Meets the Complied,
shall be limited as per EN 61000-3-2 Ed.2:2000. The total current requirement
harmonic distortion contributed by the unit at the input shall not exceed
10% for input voltage range 120V-300V for single phase units and 320V
to 480V for three phase systems; for load between 50 to 100% of the
rated capacity.
1.2.2.9.9 Current limiting (Voltage Droop): The Current limiting (Voltage Within limits and Meets the Complied,
Droop) shall be provided for Float/Charge operation. The float/charge requirement
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1.2.2.9.9.1 The float and charge current limit adjustment shall be provided: Within limits and Meets the
requirement Complied & Verified
Either on the front panel of the individual FR/FC, FR/BC module through
a menu driven program
or
1.2.2.9.9.2 The FR/FC modules shall be fully protected against short circuit. It Within limits and Meets the Complied,
shall be ensured that short circuit does not lead to any fire hazard. The requirement
unit shall start delivering output automatically when the short circuit is
removed.
1.2.3.1 The conventional lead acid batteries have special requirement of -N/A- -N/A-
periodic Boost charging @ 2.7V/cell. To meet this requirement, the The Power Plant offered is
power plant shall be so configured that in addition to the specification Compatible with VRLA
requirements, detailed in clause 1.1 to 2.2.9.3, shall also have a Batteries only. Hence not
provision of a group of FR/BC(as per battery capacity) for charging the Applicable for Conventional
batteries (one set at a time) @ 2.7V/cell after isolating both the battery Batteries.
and FR/BC group from the load bus. In addition to FR/FCs the power
plant shall have the following additional units.
1.2.3.2 Float Rectifier-Float Charger-Boost charger (FR/BC) : The FR/BC -N/A- -N/A-
module shall be programmable to work as FR/FC or BC.
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1.2.3.2.1 When programmed, FR/FC it shall be capable of working as FR/FC with -N/A- -N/A-
other FR/FC and shall comply with all the requirements of FR/FC. The
rated capacity of the FR/BC as FR/FC shall be same as that of the
other FR/FCs. The prescribed Float voltage setting for conventional
batteries is 52.8V.
1.2.3.2.2 It shall also be programmable as a Boost Charger (BC) under -N/A- -N/A-
manual control after isolating it from the float bus.
1.2.3.2.2.1 As a Boost charger its output voltage shall be continuously adjustable -N/A- -N/A-
and pre- settable at constant current up to 100% for voltage range 44.4V to
56V and up to 50% of the rated capacity at any value in the range 56V to
64.8V.
1.2.3.2.2.2 The Boost voltage shall be maintained within +/-1% of the set value -N/A- -N/A-
over the full boost current range as specified in clause.
1.2.3.2.2.3 The Float and Boost current limit adjustment shall be provided on the -N/A- -N/A-
front panel of the FR/BC module.
1.2.3.2.3 Parallel operation in BC mode: When programmed in BC mode FR/BC -N/A- -N/A-
modules shall be working in parallel load sharing arrangement with other
FR/BC modules in the same mode, other output conditions remaining
within specified limits.
1.2.3.2.3.1 The current sharing shall be within +/- 10% of the average current per -N/A- -N/A-
FR/BC module (in BC mode) in the system (mounted in the same or
different racks) when loaded between 50 to 100% of its rated capacity
(as BC) for all other working conditions.
1.2.3.2.4 In addition to the Visual indications/display specified for FR/FC the -N/A- -N/A-
following shall also be provided:
1.2.3.2.5 Protection: The module shall also be protected against D. C. Over -N/A- -N/A-
voltage in BC mode.
1.2.3.2.5.1 Shutting-off of faulty FR/BC module in FR/FC mode shall not -N/A- -N/A-
affect the operations of other FR/FC & FR/BC in FR/FC mode and
other BC while working in BC mode.
1.2.3.3 Distribution, Switching, Control, Alarm and Monitoring Unit: -N/A- -N/A-
The Distribution/ switching/ Control and alarm unit, in addition to the
facilities specified earlier shall also provide for :
1.2.3.3.1 Switching Arrangement: The switching arrangement may have -N/A- -N/A-
handled enclosed knife fuse assembly or any other suitable arrangement in
the same or separate rack for the following facilities:
a) FR/BCs in Auto Float
b) Selection and switching a Group of FR/BC for Boost or Float Charge
operation.
To achieve the above the switching arrangement shall be capable of
selecting:
1.2.3.3.1.1 Battery Auto Float Charge/Boost selection arrangement for selecting: -N/A- -N/A-
1.2.3.3.1.1. The above arrangement shall be provided with a suitable inter- -N/A- -N/A-
1 locking arrangement so that one of the batteries is always on Float. In
case interlocking arrangement is not feasible due to the rack size, a
provision of Alarm shall be made in the event of all the batteries are
isolated accidentally.
1.2.3.3.1.1. The capacity and number of batteries shall be as per order. For the purpose -N/A- -N/A-
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1.2.3.3.1.2 FR/BC switching arrangement: This switching arrangement shall be -N/A- -N/A-
provided for connection of FR/BC group to the Float bus for Auto Float
Charge operation or Boost Charge bus for Boost Charging of the battery
after its isolation from the Float Bus.
1.2.3.3.2 Alarms: The following additional alarms shall be provided for Boost -N/A- -N/A-
Charge operation FR/BCs.
Functional Indications: FR/BCs in Boost Charge Mode
Alarm Indication:
a) Boost Load Voltage High (above 66V)/Low (below 44.4V)
1.2.3.4 Sleep Mode Operation: While calculating the composition of a particular Sleeping mode is provided in Complied, With
power plant, the power plant ultimate capacity/SMPS module rating, the FR/FC module and setting is addendum letter from
sum total of the load current and charging current of the battery is provided in DSCA. BSNL
considered. In actual operation the battery is fully charged, the power plant CGMOA/TSA/Tech
will supply to only exchange load. Under this condition keeping all the -Corr/PPl14-15/92
modules “ON” will result in poor over all efficiency. Hence by selecting to
switch off the extra modules will improve the overall power consumption dtd.@ Banoalore-
and also result in higher reliability and life time of the modules. This is 41 the 27.10.2016
feature is popularly known as “SLEEP MODE”. However, for small
size power plant working on single phase in rural areas, sleep mode
operation is not required.
PART 2
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GENERAL REQUIREMENTS
No. : BSNL/Specification/SMP – 001/01/Rev-1/September.2015
CLAUSE REQUIRMENT OBSERVATION REMARKS
NO
Test levels:
Voltage Rise time (First peak) : 75 nano sec +/- 20%. Oscillation
Frequencies : 100KHz & 1 MHz +/- 10% Within limit. Meets the
Repetition rate : at least 40/s for 100KHz and 400/s for 1 requirement Complied,
MHz Decaying : 50% of the peak value between the 3rd
& 6th periods
Burst duration : not less than 2 s
Surge amplitude : 250V(-10% ) to 2.5 KV(+10%)
Wave shape : Damped
Test Procedure: Test set up, test procedure & Measurements shall be as
per IEC 61000-4-12. EMI surge of specified levels injected on power
leads of test sample shall not cause degradation of performance or
malfunction
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Test level:
Within limit. Meets the Complied,
Contact discharge Air
discharge requirement
Leve Test voltage Leve Test voltage KV
l4 KV 8 4l 15
Test Procedure: This test shall be conducted as per IEC 61000-4-2 for
both requirements & unit shall comply of clause 9(1) of IEC 61000-4-2
Test level:
Open–circuit output test voltage (+/-10%) &repetition rate of impulses (+/-
20%)Level On Power supply port, Protection Earth Test Within limit. Meets the
Complied,
Voltage peak KV Repetition rate KHz requirement
4 4 2.
Rise time of one Pulse - 5 ns +/- 30% 5
Impulse duration - 50 ns +/- 30%
Procedure: This test shall be conducted as per IEC 61000-4-4. Test
results shall be in compliance of clause 9(1) of IEC 61000-4-4
2.1.6 Radiated radio-frequency Electromagnetic field immunity limits: Within limit. Meets the Complied,
The limits as per IEC 61000-4-3. requirement
Test level:
Frequency range : 80 MHz to 1000 MHz.
Leve Test field strength V/m
3l 1
0
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Test Procedure: This test shall be conducted as per IEC 61000-4-3. Test
results shall be in compliance of clause 9(a) of IEC 61000-4-3.
Test Procedure: This test shall be conducted as per IEC 61000-4-5. After
testing for 4KV, the amplitude shall also be increased to 6 KV (1.2/50
s) Combined wave form as per IEEE C62.41-1991(to cover Lightening/
Surge protection test also).
Note: The rated voltage of the MOVs used for the above shall not be less
than 320V.
2.1.9 At the Time of Type approval the testing officer shall ensure that the Within limit. Meets the
Complied & Verified
power plant is in compliance of the clauses 2.1.1 to 2.1.8 given above. requirement
2.2.3 The requirement for Single Rack & Auxiliary Rack will be defined by Single Rack will be provided. Complied & Verified
purchaser, depending upon the requirements and ultimate capacity of
power plant.
2.3 Rack Configuration: Rack is composed of following The FR/FC Modules and complied
units, accommodated in 19" (482.6 mm) Sub-rack: DSCA are accommodated
a) Float Rectifier-cum-Float Charger (FR/FC) and/or Float Rectifier- in19” (482.6mm) sub- rack as
cum- Battery Charger modules (FR/BC). per requirement of GR.
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2.4.1.3 The rack shall be designed for easy maintenance and installation. Rack Meets the requirement Complied
mounting arrangement shall provide easy access from front, rear and
top for Installation and Maintenance.
2.4.1.4 The individual FR/FC module shall be easily mounted to/removed from The FR/FC modules are plug Complied,
the front side of the rack. The FR/FC module shall be designed to slide in type. The individual is
into the rack on a suitable mechanical arrangement. The associated AC easily mounted /removed
input, DC output connections, Control, alarms & interface cable from the front side of the
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2.4.1.6 Facility shall be made to connect external AC power at the top/bottom AC power at top of rack and Complied,
of rack and alarm cable & DC output distribution module at the top also alarm cable & DC output
of the rack. Where cables pass through metal panels suitable bushing distribution module at the top
shall be provided to protect cables from damage. Bus-bars, if used, of the rack .Where cable pass
shall be suitably spaced, insulated and bushed(where it passes through through metal panel’s suitable
holes) to prevent any possibility of short circuit between bus-bar and/or grommet strips are provided
rack. to protect cables.
Bus bar ,where used is
25*5mm with suitable
spacing mounted on fixed
isolation struts
2.4.1.7 With doors in position, all Visual alarms & meters shall be clearly The Visual alarms & Complied & Verified
visible. In case of hinged door meters & alarm indications are permitted Parameter values are
on door provided, the fixtures on the door do not restrict the movement displayed in the LCD display
of door in any way. panel of Smartpack-S
Controller mounted inside
cabinet.
2.4.1.8 Dimensions: The rack shall only be 19” (482.6mm). Nominal dimensions Sub rack is19” Complied,
of the rack may be as under:
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2.4.1.9 SMPS Power Plant System Ultimate Capacity: Complied for Power Plant Complied
with Ultimate Capacity 450A
(a) SMPS Power Plant with Single Phase 25A/50A FR/FC Modules with (8+1) configuration (with
single phase A.C Supply. R/Y/B= 3+3+3), housed in a
single rack
(b) SMPS Power Plant with Single Phase 50A FR/FC Modules having
three phase distribution in to three ratings:
(c) SMPS Power Plant with Three Phase 100A FR/FC Modules: Power
Plant categorized in to three ratings:
ii. Power Plant with ultimate capacity 1000A (in Single Rack) i. Power
Plant with ultimate capacity 600A (in Single Rack)
iii. Power Plant with ultimate capacity 1500A (can be in two Racks with
Main Rack capacity up to 1000A & Extension Rack capacity up to
500A). (d) SMPS Power Plant with Three Phase 100A or 200A FR/FC
Modules with
capacity more than 1500A.
plugs or connectors.
2.4.3 Distribution, Switching, Control, Alarm and Monitoring (DSCA)
2.4.3.1 The Distribution/Switching sub-system of DSCA shall preferably be The distribution / switching Complied
modular but Control, alarm and monitoring sub-system shall only be sub-system of DSCA and
modular. The Distribution/Switching sub- system may be accommodated control alarm and monitoring
in a rack with other FR/FCs, FR/BC or in a separate rack. These sub- sub system are modular
systems shall be rack mountable. type .The distribution
/switching sub system is
accommodated in sub rack
with other to FR/FC
2.4.3.2 DSCA shall preferably be housed in the upper portion of the rack above DSCA is housed in the Complied
the upper portion of the rack
FR/FC or FR/BC modules. above the FR/FC or FR/BC
modules.
2.4.3.3 DSCA shall be provided for the ultimate system capacity as DSCA is provided for Complied
explained in Clauses 2.2.2 and 2.2.3. All AC, DC or control/alarm ultimate capacity. All AC, DC
cabling/wiring shall be pre-wired for the ultimate capacity so that mere or control/alarm cabling
plugging-in of FR/FC, FR/BC module shall add to the DC power output. /wiring are per-wired for the
It shall be ensured that the modules are not site specific. ultimate capacity
2.5 Accessibility
2.5.1 All the termination points shall be easily accessible from front, rear or All the termination points are Complied
top. easily accessible from front or
top.
2.5.2 AC and DC terminals shall be separated by physical barriers to AC and DC terminals Complied
ensure safety. are separated B y fire
retardant isolation struts
to ensure safety.
2.5.3 All the terminals except AC earth shall be electrically isolated. Meet the requirement Complied
2.6 Terminations:
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2.6.1 AC Terminations
2.6.1.1 The input terminals shall be clearly marked as R, Y, B & N for three The input terminals is clearly Complied
phase and L and N for single phase as applicable. marked R, Y, B, for Input
Line and N & E for Neutral &
Earth.
2.6.1.2 AC input termination shall be suitably protected against the All termination are finger Complied
accidental touch/contact with the working staff for their protection & touch proof “ DANGER”
shall also have clear & prominent "DANGER" marking. AC marking
terminations shall be through standard finger safe lock-in type
connectors conforming to BIS or any other international standard, with
the concurrence of CACT.
2.6.1.3 Screening shall be provided between AC & DC components to Isolation screen has been Complied
prevent accident. provided between AC &DC
component to prevent
accident
2.6.1.4 The AC input connection to the rectifier module shall be by a The ac input connection to the Complied
composite type hot plug-in connectors and socket arrangement. rectifier module are lockable
type with hot plug –in
arrangement
2.6.1.5 All the connections between Distribution and FR/FC, shall be All the connections between Complied
through proper rated cables only. Distribution and FR/FC, are
proper rated cables used.
2.6.1.6 Fuses and Circuit-breakers for each FR/FC, FR/BC shall be Circuit breaker for each Complied
easily accessible and properly rated. FR/FC ,is easily accessible
and properly rated.
2.6.1.7 Proper terminations for AC at the input of the circuit-breakers and its Proper terminations are Complied
output to the FR/FC. provided
2.6.2 DC Terminations
2.6.2.1 The male connectors shall be mounted in the FR/FC, FR/BC module The male connectors are Complied
and female connectors be terminated to the cable. mounted in the FR/FC
module and female connector
are mounting to back panel
2.6.2.2 The DC output to Battery and Load shall be through cable/bus-bars up The DC output to battery and Complied
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to the rack capacity of 450A ultimate capacity and bus-bar only for load are through cable /bus-
higher capacities or as per users requirement. However for inter-rack bars and meets the
connections, cables of proper rating are permitted. requirement.
2.6.2.3 The provision for interconnection between exchange and FR/FC, The provision for
FR/BC or battery (along with switching arrangement) and interconnection between,
terminations for Exchange, Battery & FR/FCs, FR/BCs shall be terminations for exchange Complied
made. The isolation of any of the battery from the load shall create an Battery are made using tinned
alarm. copper bus bar.
The isolation of any of the
battery from the load creates
an alarm.
2.6.3.4 All DC + ve and – ve leads shall be clearly marked. All DC +VE& -VE leads are Complied
clearly marked
2.6.3 All the AC, DC Control & alarm cabling shall be supplied with the All the AC,DC control & Complied
rack. alarm cabling are supplied
with the rack
2.7 Bus Bars Tinned high conductivity Complied
Tinned Bus-bars or tinned High conductivity electrolytic copper electrolytic copper bus bars
strips with purity of 99.90% (min) as per BIS 613 latest issue, be are used with purity of
able to withstand maximum Load current. The Bus-bar shall be 99.95%
capable to carry current density of 2 Amps/mm square but shall
not be less than 25mmX5mm in any case. Nuts & bolts shall be of
stainless steel with tinned copper washers only. The size of bus-bars
chosen for battery and load path shall be capable to take care of
the current of maximum power plant capacity for which it is
designed. The Bus-bar/cable size shall also ensure that the voltage
drop between the output of the farthest FR/FC module riser and also
between battery and exchange riser, as per the layout drawing shall be
less than 500mV. The tinning shall be in compliance of IS 1359: 1992
and its thickness shall be 10 m (minimum).
2.7.1 Bus-bar Riser height, wherever applicable, shall be 250 mm for Meets the requirement Complied
both exchange and battery. Bus-bar Riser should be used for higher
capacity of exchange load and battery more than 450 Amp. There shall
be no bus-bar in outdoor units.
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2.8 Cabling and Wiring All the wires and cable are Complied,
used fire retardant as per IS
All insulated conductors except those within the confines of a I554 with amendment
printed circuit board assembly shall be of the rating enough to 1(June94).all the cables &
withstand the maximum current and voltage during fault and overload. wires are used Rodent &
All the wires and cables used shall be fire retardant as per IS 1554 with reptiles repellant type.
amendment 1 (June 94). All the cables & wires used shall also be
Rodent & reptiles repellent.
2.8.1 All wiring shall be neatly secured in position and adequately Meet the requirement Complied
supported.
Where wires pass through any part of metal panel or cover the hole
through which they pass shall be suitably bushed.
2.9 Earthing Two earth terminals are Complied,
provided in the rack. Earthing Page No-416 of Vol-
Proper Earth terminal (two in each rack), in effective electrical contact guidelines are available in the
with framework, shall be provided. All metal parts of the components, manual.
which do not carry current, shall be bonded thereto. Nominal cross-
sectional area of earth continuity conductor, not contained within the
cable, shall be half (minimum) of each current carrying conductor to be
protected but in no case it shall be less than 3 mm diameter. Continuity
conductor used for the purpose shall only be of copper. Suitable
terminals shall be provided for terminating earth conductor.
2.10 Mounting of component & layout
2.10.1 Component mounting and fixing methods shall be secured. Component mounting and Complied
fixing methods shall be
secured.
2.10.2 Suitable mechanical structure/ arrangement for holding modules Two no’s mechanical shelf Complied,
in position shall be provided so that the module is held firmly by are provided for holding
sliding through it. modules in position so that
the modules are held firmly
by sliding through it.
2.11 Documentation Troubleshooting of all the
parts in the system with Complied
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Technical literature in English and Hindi with complete layout, detailed replacement of faulty rectifier
block schematic and circuit diagrams of its assemblies with test & faulty Transient protective
voltages at different test points of the units shall be provided. A soft devices provided. Replacing
copy as well as a hard copy of the above shall also be provided. All the faulty supervisory
aspects of installation, operation, maintenance, trouble shooting and module. Battery disposal &
repair shall be covered in this manual. The manual shall also include the recycling is also available. Complied
following:
a) Installation, Operation and Maintenance manual part
shall include:
iii) Procedure with flowchart for trouble shooting and sub-assembly devices provided. Replacing
replacement. the faulty supervisory
iv) Test Instruments, Test fixtures, accessories and tools required for module. Battery disposal &
maintenance and repair. recycling is also available.
v) Systematic trouble shooting charts (fault tree) for probable faults and
their remedial action.
vi) Address and telephone numbers of Maintenance center. vii)
2.11.1 Hard copy of the documentation shall be prepared using good quality Hard copy of the Complied
paper with clear and crisp printing. All the drawings in clear printing documentation is prepared
shall be attached to the hand-book binding. The binding of the manual using good quality paper with
shall be long lasting and presentable. One set of flow chart clear and crisp printing. All
drawings necessary for trouble-shooting shall be provided with the drawings in clear printing
lamination, with each manual. are attached in the manual.
2.12.1.2 Fuses or circuit breakers shall be provided wherever appropriate for the As per BIS specification Complied
protection against failure of control/sensing circuit. Fuses shall conform
to B.I.S specification.
2.12.1.3 Meters: There shall be provision to monitor AC voltage of the system The provision exist to monitor
and DC current as well as voltage with the help of Digital meters to AC voltage DC current Complied,
read the voltage and current of the System, any of the Battery or any /voltage of system all three
of the individual FR/FC (at individual FR/FC module also permitted). battery parameter & module
Digital meter’s display/resolution should be such that it is normally the meter mounted
clearly and unambiguously readable from a distance of 1 metre. at DSA indicated the system
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Normally the meters mounted at DSCA shall indicate the System voltage , Load current&
voltage and current. battery current.
supported. Metal panel or cover holes through which the wires or cables
pass shall be suitably bushed.
2.12.3 Quality Assurance Tests: Each of the units supplied against the Noted noted
specific order after type approval shall be inspected and tested to
ensure that the requirements of this document have been met. These
tests shall be carried out by QA wing of BSNL.
2.12.4 Finish and painting: The finish of the structure and panels shall The finish of the structure and Complied
conform to the latest issue of IS 101 and IS 168. The structure and panels are confirmed to the
panels shall only be powdered coated. The thickness of powder coating latest issue of IS 101 & IS
shall be between 50 to 70 micrometers. The Colour used shall conform 168. Satin blue no.177
to IS 5 latest issue. Colour scheme shall be as follows:
PCB. of material)
2.12.5.3 A cabling diagram, screen printed or any other better Laminated cabling diagram, is Complied,
arrangement ensuring better life expectancy shall be placed in the provided inside of the front
inside of the front door or any other convenient place for ready door for ready reference of
reference of the maintenance staff. the maintenance staff.
2.13 Name plate
Complied,
A name plate anodised, screen printed or any other better arrangement
ensuring better life expectancy shall be suitably fixed on each rack &
module and contain following information : A name plate anodized,
1. Specification Number: screen printed/Good quality
2. Type of the Unit: sticker will be provided and
3. Manufacturer's name and identification: fixed on each rack contain all
4. Model No. : information.
5. Unit Serial No. :
6. TAC No.
7. Input voltage and phase:
8. Output Voltage and Current:
9. Year of manufacture:
2.13.1 On the front top of the Rack an anodised, screen printed or any other On the top of the rack screen Complied
better arrangement ensuring better life expectancy Designation plate printed SMALL CAPACITY
in BOLD letters showing “ LARGE / SMALL CAPACITY SMPS SMPS POWER PLANT
POWER PLANT SYSTEM, COMPATIBLE WITH VRLA / (VRLA SYSTEM,COMPATIBLE
AND CONVENTIONAL LEAD ACID) BATTERIES ” shall be WITH VRLA BATTERIES
provided. provided
2.14 Module Replacement Time & MTBF
2.14.1 Module Replacement Time: The mean time to replace a faulty Less than 20 minutes Complied
rectifier module shall be less than 20 minutes.
2.14.2 MTBF (Mean Time between Failures): MTBF of the system shall MTBF of the system is more
not be less than 100,000 hours. The MTBF for fans shall be better than 100,000 hours the MTBF Complied,
than 70,000 hours at 40 degree C. The concurrence of CACT of QA for fans is more than 70,000
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wing of BSNL in this regard is mandatory. The MTBF shall be hours at 40 degree
verified as per QM-115. MTBF, predicted and observed values shall
be furnished along with calculations by the manufacturer. Based on
these figures three years maintenance spares shall be specified by the
equipment supplier. The equipment availability shall exceed 99.9%.
2.17.2.2 Voltage Proof Test The circuit has been tested Complied
with voltage of 1500V/50Hz
With EMI/RFI capacitors and MOVs/Tranzorbs removed from the circuit is applied for one minute.
a test voltage of 1500V/50Hz is applied for one minute. - Between earth and
interconnected output
- Between earth and interconnected output terminals. terminals.
- Between interconnected
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PART 3
Guidelines for the Purchaser/User
No.: BSNL/Specification/SMP - 001/01/Rev-1/September.2015
3.0 Guidelines for the Purchaser/User
3.1 The purchaser must ensure the availability of separate coordinated Stage-I & II
Complied
protection devices, as per GR No. TEC/GR/FLA/LSP - 01.June.2010 at telecom Noted
site, for protection of the Power Plant, against lightening and high voltage surges.
3.2 The purchaser shall specify the requirement and dimensions for single Rack
and /or Auxiliary rack, depending on the needs of expansion and ultimate Complied
Noted
capacity. The type of rack – floor mounted or wall mounted – shall also be
specified.
3.3 The purchase may specify the requirement of field –trial. Feedback, if any ,may Complied
Noted
be furnished to TEC for improvement in the GR.
3.4 The Purchaser shall specify the requirements for optional management features Optional, to be evaluated Complied
like Battery Health Monitoring, Energy saving management, proper functioning during specific requirement.
during voltage and phase outage, DG Efficiency & Fuel Saving Management,
Battery Efficiency &Management, Rectifier Control – Efficiency Management,
etc.
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ANNEXURE – 1
Protocol or Sequence of Exchange of information between Power plant & Complied
Remote Site Monitoring equipment :
Refer GR.
ANNEXURE – 2
The following items need to be specified while ordering by Tendering Authority BSNL QA Wing shall Verify
depending on the requirements. this Clause to match with
i) Application : AC Input : Single Phase Ordering information of
Three Phase Tendering Authority at the
Rack Height : 1500mm time of Bulk inspection and
2200mm testing.
ii)Category and Ultimate capacity of power plant as per clause 2.2.3 Vi) Complied with only VRLA
iii)Rating of the basic module: 25A/50A/100A/200A as per Category.. battery.
iv) Number of basic modules required at present including redundant units.
v)Power Plant Compatible with VRLA batteries only or with both VRLA and
conventional batteries.
vi) Remote Monitoring requirements: Required / Not Required.
i) Battery Health Check requirements: Required / Not Required.
viii) Capacity of the battery proposed in Ampere Hours.
ix) Number of batteries proposed at present and Ultimate.
Important Notes :
1. Load shall include equipment load, battery load at C/10 rate of charge and
other load (inverter etc.) if any. Noted
2. While choosing the power plant the user shall ensure that the redundancy
requirement has been taken care of.
3. It may be ensured that minimum two Batteries are chosen to meet the load
requirement.
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End Of Compliances