проектирование кессона из КМ

Moscow Aviation Institute
(MAI)
Coursework
discipline « Сomposite airframe structures »
Subject:
Composite wing-box design
Student: Ekaterina Moskvicheva

Group:M1O-216Mки-18
Moscow
2019
Федеральное государственное бюджетное образовательное учреждение
высшего образования «Московский авиационный институт
(национальный исследовательский университет)»
КУРСОВАЯ РАБОТА
по дисциплине « Проектирование агрегатов ЛА из композиционных

материалов »
Тема: Проектирование кессона крыла
Студент: Екатерина Москвичева

Группа: M1O-216Mки-18
Москва
2019
1. Prerequisites with all the task data and figures, notation
As is shown in Fig.1, the wing box is composed of 7 panels, subjected to the
shear force along y axis and the torsional moment around z axis. Number of each
panel is depicted in Fig.1.
Fig.1 Composition and notations of wing box
For the convenience of calculating section properties of wing box, a section of

this wing box is shown in Fig.2. Panels and nodes are also noted in this figure.
Fig.2 A section of the wing box
In which B1 is the length of panel 3. B2 is the length of panel 6. H1, H2, H3

are the height of panel 1, 4, 7, respectively. α is the angle between panel 2 and x
axis. θ is the angle between panel 5 and x axis. These dimension data are listed in
the Table.1. And the properties of composite are listed in the Table.2
Table.1 Dimension and loadings of wing box section
. B1 , B2 , H1 , H2, H3 , Mx, Mz, Qy ,
mm mm mm mm mm N. mm N. mm N. mm
9 9
930 1050 184 229 154 0,75×10 0, 5×10 400*10^3
Table.2 Properties of the composite
, Density of
strengths + , −, b2 , b- 2  , material
b1 b1 12
MPa MPa MPa MPa MPa

value 2310 -1460 60 -170 112 0.131
2. The calculation formulas according to the steps of calculation
The calculation procedure starts with the approximate thickness calculation

of each panel.
For vertical panels, there is shear flow from torque and shear flow from shear load
The 0-iteration shear flow for each vertical panel,
And for horizontal panels,

Then we can get 0-iteration panel thicknesses, with considering strength
of material.
Here 0-iteration thicknesses are listed in table.3

Table.3 0-iteration thicknesses(unit:mm)
orientation 1 2 3 4 5 6 7
0 - 0.0412 0.0412 - 0.0412 0.0412 -
45 0.9960 0.0549 0.0549 0.7561 0.0549 0.0549 1.0694
-45 0.9960 0.0549 0.0549 0.7561 0.0549 0.0549 1.0694
90 2.3435 0.1777 0.1777 1.7791 0.1777 0.1777 2.5164
For 1-iteraction and etc. we need to calculate B11 and B33

We use these equations for defining coefficient b11,b12 and etc. for different angles
(0,+45,-45,90)
After this step we can find B11 and B33 for vertical and horizontal panels by using
these equations
and moment of inertia(Ix,Iy,Ixy) by these equations

Centroid of the structure is located at,
Then we get inertia moment about centroid point,
Subsequently, stresses from bending are generated as,
with,
And shear flow from torque is,

with,
Shear flow from shearing can be solved with equations of force equilibrium and
moment equilibrium.
To sum up, stresses from bending moment and shear flow from shearing and torque
are solved with the above steps, the next step is to get reasonable and convergent
thicknesses by iterating.
In order to satisfying design requirements, the maximum stresses need to

be considered.
Thickness iterations for horizontal panels are,

wi
th,
And thickness iterations for vertical panels are,
of panel.
At last, thicknesses needs to be optimized to satisfy fiber failure criteria and matrix
criteria
3. 0 iteration calculation, table with flows values and
net thickness of each angle-ply in panel Firstly, the average height of
vertical panel is gained.
Approximate shear flow and normal stress can be calculated.
0 - 0.0412 0.0412 - 0.0412 0.0412 -
45 0.9960 0.0549 0.0549 0.7561 0.0549 0.0549 1.0694

-45 0.9960 0.0549 0.0549 0.7561 0.0549 0.0549 1.0694
90 2.3435 0.1777 0.1777 1.7791 0.1777 0.1777 2.5164
4. 1-st and following iteration calculations We have got 0-iteration thicknesses in Chapter3. With
these thicknesses, stiffness matrix can be gained by using eq for B11 and B33. For the first
iteration, the B matrixes of each panel are shown below.
for panels 2,3,5,6
for panels 1,4,7
Thiknesses in all panels 1st iteratiom
0 - 0.125 0.125 - 0.125 -
45 1 0.375 1.125 0.75 0.25 0.25 1.125

-45 1 0.375 1.125 0.75 0.25 0.375 1.125
90 2.375 0.75 0.125 1.875 0.25 0.25 2.625
Static moments
Moments of inertia
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Fiber failure criteria and matrix criteria.
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6. Conclusion remarks
In this paper, the preliminary design of the composite wing-box cross section is managed. As is shown in
the chapters above, thicknesses of panels are gained, and failure criteria is met.
1. The 0-iteration step is carried out in Chapter3, which gives out an approximate thickness solution used
as the startup values.
2. The 1-st and the following iteration calculations are conducted as the same procedure. As an example,
the 1st iteration solution is listed as a reference.
3. After iteration steps, all the stresses don’t satisfy the failure criteria with fiber or matrix. In Chapter5,
these thicknesses are optimized to get a lower value of stresses, in order to meet those criteria.
4. And the scripts are shown in Appendix. This design procedure is adjusted in the upper-side to meet the
typical thickness of unidirectional lamina of the used material. And the obtained values are then might be
used for father design procedures.
7. Appendix
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проектирование кессона из КМ

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проектирование кессона из КМ

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Moscow Aviation Institute

discipline « Сomposite airframe structures »

Student: Ekaterina Moskvicheva

по дисциплине « Проектирование агрегатов ЛА из композиционных

Тема: Проектирование кессона крыла

Студент: Екатерина Москвичева

Fig.1 Composition and notations of wing box

For the convenience of calculating section properties of wing box, a section of

In which B1 is the length of panel 3. B2 is the length of panel 6. H1, H2, H3

Table.1 Dimension and loadings of wing box section

. B1 , B2 , H1 , H2, H3 , Mx, Mz, Qy ,

Table.2 Properties of the composite

MPa MPa MPa MPa MPa

2. The calculation formulas according to the steps of calculation

The calculation procedure starts with the approximate thickness calculation

The 0-iteration shear flow for each vertical panel,

And for horizontal panels,

Here 0-iteration thicknesses are listed in table.3

0 - 0.0412 0.0412 - 0.0412 0.0412 -

45 0.9960 0.0549 0.0549 0.7561 0.0549 0.0549 1.0694

-45 0.9960 0.0549 0.0549 0.7561 0.0549 0.0549 1.0694

90 2.3435 0.1777 0.1777 1.7791 0.1777 0.1777 2.5164

For 1-iteraction and etc. we need to calculate B11 and B33

and moment of inertia(Ix,Iy,Ixy) by these equations

Then we get inertia moment about centroid point,

Subsequently, stresses from bending are generated as,

And shear flow from torque is,

In order to satisfying design requirements, the maximum stresses need to

Thickness iterations for horizontal panels are,

And thickness iterations for vertical panels are,

Approximate shear flow and normal stress can be calculated.

Table.3 0-iteration thicknesses(unit:mm)

0 - 0.0412 0.0412 - 0.0412 0.0412 -

45 0.9960 0.0549 0.0549 0.7561 0.0549 0.0549 1.0694

90 2.3435 0.1777 0.1777 1.7791 0.1777 0.1777 2.5164

for panels 2,3,5,6

for panels 1,4,7

Thiknesses in all panels 1st iteratiom

Table.4 1-iteration thicknesses(unit:mm)

45 1 0.375 1.125 0.75 0.25 0.25 1.125

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