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Degrémont has a tradition of sharing its Degrémont Water Treatment

employees’ passion for water treatment with Handbook Factsheets


the public.
To supplement the Water Treatment
Handbooks, Degrémont has issued the
«Handbook Factsheets» to promote a better
understanding of the different techniques available and Urban Wastewater
discovery of the new products and major technological changes. Desalination
Drinking Water

AquadafTM - SeadafTM - GreendafTM


Surface water clarification Sea water clarification Tertiary phosphate removal
H I G H S P E E D F L O T A T I O N

FLOTATION • as the concentration of bubbles increases, the probability


of meeting between solid particles and bubbles increases.
Flotation is a process of solid-liquid or liquid-liquid separation Furthermore, the low upward velocity of the microbubbles in
which, as opposed to settling, applies to aggregates whose relation to the fluid mass gives them good adherence to the
density is lower than that of the liquid which contains them. fragile particles that make up the flocs;
These aggregates are collected, in fine, in the form of scum • lastly, the coupling is easier if their diameter is much smaller
(floating sludge) at the upper surface of the equipment. than that of the floc in suspension.
Flotation is said to be natural if the difference in density
between the aggregates and the water is naturally sufficient for To separate bulky, lighter-than-water, hydrophobic particles,
separation. which float naturally, and where it is only necessary to improve
Flotation is said to be aided if it uses external means (air or air flotation and maintain the “cake” on the surface, larger bubbles
and reagents) to improve the separation of particles which are can be used (fine or even medium bubbles are sufficient). This is
naturally buoyant (but with an insufficient separation rate). the case for the separation of fats.
Flotation is said to be induced when the density of the particle,
originally higher than that of the liquid, is artificially reduced to CONVENTIONAL DISSOLVED AIR FLOTATION
induce its flotation. It takes advantage of the capacity of certain (DAF) UNIT
solid (or liquid) particles to combine with gas bubbles (of air
in general) to form “composites” which are less dense than This type of flotation unit is particularly well suited to the
the liquid in which they constitute the dispersed phase. A treatment of water containing low amounts of matter, giving a
three-phase (gas-liquid-solid) phenomenon is thus initiated. It light, fragile floc. The separation rate is 8 à 10 m·h–1.
depends on the physical-chemical characteristics of the three
phases, in particular the affinity of their interfaces (more or less
hydrophobic).

FLOTATION INDUCED BY MICROBUBBLES


Bubbles of 2 to 4 mm are usually classified as “medium”, bubbles
of several hundredths of a µm to 1 mm are classified as “fine”,
and those of 40 to 70 µm as “microbubbles”.
In the field of water treatment, the term “flotation” generally
refers only to flotation induced using microbubbles. This process The coagulant and the raw water to be treated are introduced
is called Dissolved Air Flotation (DAF). into the coagulation area to neutralize the charges of colloids
This is the type of flotation which is most commonly used in present in the water. Once their charges have been neutralized,
water treatment because it is well suited to the treatment of the colloids agglomerate through movement to form “flocs” in
flocs, which are often fragile and of relatively low density and are the flocculation area. These solid particles agglomerated in the
generally formed of hydroxides and/or organic products. water are then sent to the flotation area, where microbubbles
The use of microbubbles is required for the separation of of air are diffused. The flocs attach themselves to the air bubbles
flocs. There is, for example, 8,000 times more air in a 1.2 mm and rise back to the surface, where they float, thereby forming a
bubble than in a 60 µm bubble, the result being that: sludge blanket, which is removed by scraping or by overflow,
• the use of bubbles with a diameter of several millimeters leads, without disturbing the expansion area in the dedicated channels.
if there is to be a good distribution of bubbles on the entire The treated water is recovered by underflow.
section of the equipment, to an air flow which is far greater It is worthy of note that for waste water, it is not always possible
than that resulting from the use of microbubbles, and this to float all suspended solids. Inevitably, some of them, being too
large quantity of air would generate highly disturbing turbulent heavy, will accumulate in the long run along the bottom of the
currents; equipment. Thus, flotation units treating urban and industrial
waste water or sludge are always equipped with a system to
remove sludge from the bottom (highly conical bottom or floor
scrapers).
HIGH-SPEED RECTANGULAR FLOTATION • thickening of excess activated sludge produced from waste
UNIT water biological treatment (including filter and biofilter washing
sludge);
This technology was developed to respond to the need to • separating out and recovering fibres from paper mill water, or
increase separation rates to above 8-10 m·h–1. The size of the fats and proteins in the agri-food industry;
works is thus reduced. • separating out oils in waste water from refineries, airports and
The main developments concern: metallurgy;
• the distribution of pressurized water on the entire flotation • separating out metallic hydroxides or pigments.
unit surface. A real 1-2 m high “bubble blanket” can thus be
created;
• the use of collectors arranged on the bottom, or a perforated
floor, to collect the water along the whole surface and not just
at one end.
AquadafTM - SeadafTM - GreendafTM
RICTOR process

Mechanic flocculation Hydraulic flocculation

The hydraulic modifications of the conventional flotation units


have produced the following improvements: DEGRÉMONT’s HIGH SPEED FLOTATION
• the bubble blanket becomes a mattress whose concentration UNITS
decreases from top to bottom, where flocculation continues.
Solid/liquid separation is refined, thanks to a higher Based on technology developed by RICTOR, AquadafTM -
concentration of bubbles and flocs than in a conventional SeadafTM - GreendafTM, are Degrémont’s solutions for the
diffused reactor, improving the chances of meeting and flotation of fresh water, sea water and waste water respectively.
attaching. Furthermore, the bubble bed gives the bubble-floc So-called “turbulent” flotation was developed by the Finnish
aggregates high upward velocity, with the microbubble company, Oy Rictor. It developed a perforated collection floor
velocity rising from 5 to 25-40 m·h–1 (depending on the which enables uniform spreading of the microbubbles over the
characteristics of the floc and the temperature of the water), entire surface of the basin. At the end, it functions 3 to 5 times
due to coalescence and/or agglomeration; faster than traditional processes. Degrémont has an exclusive
• the shape of a bubble blanket flotation unit is different from that license to operate this process.
of a conventional flotation unit. The “length” between the inlet
of this kind of equipment and its outlet is less than the “width” ÎÎ Development of the process
so that the blanket affects the entire volume of the equipment ;
• the duration of prior flocculation can be restricted to 10-15 In order to respond to the varying needs of its expertises,
minutes (rather than 15-30 min); Degrémont developed the process by particularly making
• the spillover of sludge by overflowing is well suited to the shape improvements to the design of the flocculator (making it more
of the cell (short in length and fairly wide). A “hydraulic knife” compact), the air injection device, and the reagents used to
helps to unstick the cake from the walls and limits the quantity treat very difficult water.
of water discharged with the cake. Degrémont’s rapid flotation units include the following:
• the integration of coagulation and flocculation with a piston-
APPLICATIONS OF DAF type hydraulic agitation area to optimize the agglomeration of
colloids in flocs;
There are numerous applications of dissolved air flotation in the • one pressurization line per unit;
field of water treatment: • patented release nozzles for the pressurized air;
• separating out flocculated matter in surface water clarification • a flotation reservoir with a patented perforated floor which
applications (for water which does not have a high quantity of enables the coalescence and agglomeration of the bubbles
suspended solids (SS) but is rich in organic matter (OM) or algae and floc;
and/or is highly coloured, as is typical of the water from many • a hydraulic device for recovering sludge with the help of a
lakes or dams) or in sea water clarification as reverse osmosis mobile overflow area.
pretreatment;
• physical-chemical tertiary treatment in the treatment of waste Degrémont’s rapid flotation units are standardized with two types
water; of flocculation: mechanical and hydraulic.
• separating out activated sludge in biological processes using
attached growths on free supports;
Degrémont Water Treatment Handbook Factsheets

1st Degrémont’s adaption


SeadafTM (flotation unit with hydraulic flocculation) is adapted
Mechanical floculation to the clarification of seawater or brackish water laden
Flocculation coagulation time with organic matter and/or algae, permanently or on a seasonal
= 2 + 10 min
basis. It is integrated in a reverse osmosis desalination process
(1 coagulation tank followed by 2
helix flocculation cells) upstream of a level of SeacleanTM filters or ultrafiltration.
On large installations, the use of coastal wells is replaced by
2nd Degrémont’s adaptation the use of sea water intake. This water can contain algae and
Hydraulic flocculation
Flocculation coagulation time
organic matter: the hotter the water is, such as the water in the
= 3 + 5 min Gulf, for example, the higher the contents can be. It is therefore
(2 coagulation tanks followed by necessary to have a conventional or membrane filtration stage
1 flocculation cell equipped with prior to the reverse osmosis.
piston flow baffles)
SeadafTM optimizes the operation of this stage of filtration
and reduces the loss of associated water by reducing the
(Rictor: Flocculation coagulation time = 2 + 12 min) frequency with which the filters need to be washed in the case
of conventional filtration, and by improving the membrane flow
ÎÎ The range in the case of membrane filtration.

GreendafTM TW, MW et BWW


SEPARATION TERTIARY TREATMENT
SECONDARY PHOSPHATE REMOVAL
SETTLING

PRETREATMENT PRIMARY BIOLOGICAL TREATMENT DISCHARGE TO


SETTLING NO FIXED MIXED THE ENVIRONMENT
MEDIA MEDIA MEDIA

ULTRAFILTRATION

Greendaf™

AquadafTM In the field of urban waste water treatment, GreendafTM is a


rapid flotation unit with 3 products with hydraulic flocculation.

 GreendafTM TW (Tertiary Water) is for the removal of


phosphorus from purified water. It can produce an average daily
phosphorus discharge of:
• 1 mg.L-1 for feed water of 5 mg.L-1 in total P;
• 0.3 mg.L-1 for water of 1mg.L-1 in total P.
GreendafTM TW can be equipped with a scraper which
concentrates the sludge to 15 g.L-1. This sludge can feed a
In the field of treatment for the production of drinking water, centrifuge directly.
This product is useful for existing installations to ensure
AquadafTM is the product dedicated to the clarification of
compliance relating to phosphorus discharge.
surface waters or water from boreholes.
 GreendafTM MW (Meteor Water) is for separating activated
Its specificity lies in its flexibility. It treats even very cold sludge produced by biological processes using attached growths
surface water (as low as 0°C) and it can bear occasional peaks on free MBBR supports (Moving Bed Biofilm Bioreactor - such
of suspended solids or turbidity of up to 200 NTU. It can be as Degrémont’s MeteorTM).
adapted to different water types thanks to its two levels of GreendafTM MW makes it possible to obtain discharges which
rapid mixer and its 4 possible points for the injection of reagents. can be treated through tertiary treatment or be disposed of in
the natural environment.
The new design of the flocculation stage reduces the reaction
GreendafTM MW has a surface chain scraper enabling the
time and decreases the size of the works while maintaining
quick removal of floating sludge.
performance.
The two flocculator versions coexist:  GreendafTM BWW (Biofilter WashWater) makes it possible
to lighten or remove the backing up of washing waters of
• AquadafTM MF (Mechanical Flocculation); biofilters which cannot be disposed of directly into the natural
• AquadafTM HF (Hydraulic Flocculation). environment because they contain high levels of suspended
solids (200 to 1,000 mg.L-1). By limiting either the hydraulic
load or the polluting load, GreendafTM BWW optimizes the
SeadafTM primary settler-biofilter treatment line. It avoids oversizing of the
treatment line upstream.
GreendafTM BWW is characterized particularly by an online
mixer, a surface chain scraper, and the absence of a flocculator.
The scraper makes it possible to obtain a sludge concentration
of 15 to 30g.L-1, comparable to that of thickened sludge.
Degrémont Water Treatment Handbook Factsheets

OPERATION • very little electromechanical equipment is in contact with


seawater, thanks to a piston flocculation reactor (SeadafTM);
All these rapid flotation units present numerous opportunities for • covered air saturation tank, proven to be compatible with sea
operation in comparison to conventional flotation: water (SeadafTM).
• easier maintenance, since there is little mechanical equipment
and no lamellar modules; ÎÎ Sustainable development
• no material support to ballast the flocs; Rapid flotation is an interesting alternative to conventional
• instant starting/stopping (easy operation and optimization of flotation both economically and in terms of sustainable
operator safety); development:
• no major risks linked to lack of polymer (AquadafTM ); • the footprint is reduced and the height of the structure is limited
• occasional use of polymers (only during peaks of suspended thanks to the compactness of the products (70% gain in space
solids) (AquadafTM - SeadafTM); in comparison to a classic flotation installation);
• can bear occasional strong peaks of turbidity, up to 200 NTU • low electrical consumption, since there is very little
(AquadafTM); electromechanical equipment;
• can support high circulation speeds, making it possible to • reduced reagent consumption;
treat large volumes of water (particularly useful for the feed of • there is very little water loss linked to washing, so the water
resource is better protected.
reverse osmosis in desalination) (SeadafTM);

A FEW DEGRÉMONT’S REFERENCES


(42 references of rapid flotation devices installed around the world)

AquadafTM
• Macao MSR, China (May 2008) - 60,000 m3.d-1 - 2 AquadafTM = 2x1,340 m3.h-1.
Pretreatment before membranes of water with peaks of turbidity and presence of algae; polymer forbidden.
• Apremont, France (August 2009) - 40,000 m3.d-1 - 2 AquadafTM = 2x1,160 m3.h-1.
Raw water < 240 NTU, average 30 NTU
Treatment line = AquadafTM flotation unit, PAC/PulsazurTM reactor, Aquazur® filtration, UltrazurTM ultrafiltration
GreendafTM TW
• Hudson, MA, USA (Autumn 2009) - 25,000 m3.d-1 - 2 GreendafTM TW = 2x725 m3.h-1.
Specifications regarding discharge into the receiving medium = < 0.1 mg.L-1 Phosphorous – Turbidity <1 NTU
GreendafTM TW
• Évreux, France (March 2012) - 164,000 population equivalent - 3 GreendafTM TW = 3x590 m3.h-1.
Specifications regarding discharge into the receiving medium = 1 mg.L-1 Phosphorous - 10 mg.L-1 SS max.
GreendafTM BWW
• Grenoble, France (late 2013) - 240,000 m3.d-1 - 2 GreendafTM BWW = 2x350 m3.h-1.
Minimum floated sludge concentration = 20 g.L-1
SeadafTM
• Al Dur, Bahrain (January 2012) - 218,000 m3.d-1 (Reverse Osmosis water)
Treatment line = SeadafTM - SeacleanTM dual-media filters - Cartridge filters - 2 stages of reverse osmosis.
14 SeadafTM = 590,000 m3.d-1
• Barcelona, Spain (July 2009) - 200,000 m3.d-1 (Reverse Osmosis water)
Treatment line = SeadafTM - Mediazur filter - SeacleanTM dual-media filters - Cartridge filters - 2 stages of reverse osmosis.
Degrémont Handbook Factsheet n°4 - April 2012 - Photo credits: Degrémont

10 SeadafTM = 480,000 m3.d-1

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