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Contents
1. INTRODUCTION ............................................................................................................................................3
2. OPC connection............................................................................................................................................4
Introduction ....................................................................................................................................4
OPC client configuration ................................................................................................................5
4. Modbus RTU................................................................................................................................................11
Introduction ..................................................................................................................................11
Configuring Modbus RTU master ................................................................................................12
5. Modbus TCP................................................................................................................................................13
Configuring Modbus RTU/TCP converter ....................................................................................13
Configuring Modbus TCP master.................................................................................................15
READER COMMENTS
Connection to automation system
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1. INTRODUCTION
This manual provides detailed information on how to install and configure PSI
300 connection to plant automation system. There are five ways to connect PSI
300 to plant automation system:
2. OPC connection
Introduction
OPC (OLE for Process Control) is a general communication standard what
allows communication between different control devices from different
manufacturers.
The OPC connection for PSI 300 requires OPC server and Ethernet connection
to PSI 300. The OPC server software is provided with PSI 300 but the customer
provides OPC client.
Plant DCS
PSI 300
PARTICLE SIZE ANALYZER
Ethernet
OPC client
View.OpcServer.1
(Case sensitive)
The tag address (or ID in some cases) is formed from PSI 300 IP address and
variable name. For example the address for variable “OPC_test” in address
10.0.0.1 is:
10.0.0.1\OPC_test
Unfortunately browsing variables through OPC is not supported. Each tag must
be created separately. Appendix A. OPC variable data includes list of available
tags for PSI 300.
3. Profibus connection
Introduction
Profibus DP (Decentralized Peripherals) is a widely used field bus standard for
field devices. Mainly it is pictured as a link between PLC (master) and I/O or
instrument (slave).
Plant DCS
Operator station
PSI 300
PARTICLE SIZE ANALYZER
Profibus DP
slave PLC/Process station
Profibus DP
master
Profibus DP
To be able to use Profibus DP with PSI 300, the panel in PSI 300 requires
additional Profibus DP slave card. This card is not a standard component for
PSI 300 and is included only with Profibus option.
Profibus DP
interface
Termination
switch
Address
switches LED indicators
The card includes two settings what must be set correctly: Termination switch
and Address switches.
Termination switch must be on when the PSI is the last Profibus device on the
same cable. Termination is always required at the beginning of the cable and at
Connection to automation system
Code 10000004379 Revision A Page 9 (26)
the end of the cable. Notice that many Profibus cable plugs include termination
switch also.
Offline Diagnostics
4. Modbus RTU
Introduction
Modbus is a communication protocol designed for Modicon devices. Due to its
versatility it has become common communication method for several different
PLCs and automation systems. Modbus is a master-slave type of
communication where the master initiates a transaction. Transactions can be
either query / response.
Plant DCS
Operator station
PSI 300
PARTICLE SIZE ANALYZER
Modbus slave
PLC/Process station
Modbus
Modbus RTU with master
RS485
Modbus RTU in PSI 300 uses RS485 serial communication. RS485 allows
longer distances between devices than RS232.
For Modbus RTU, the cable must be twisted pair cable. Figure 5. displays
connectors for Modbus RTU. (Surge arrester BVT RS485 is required for
protecting the panel from overvoltage.)
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25 Pin RS485
female connector Surge Arrester Customer DCS
(in panel) BVT RS485
GND 4 4 GND
1
TxD- 5 5 TxD-
11
TxD+ 6 OUT IN 6 TxD+
15
RxD- 7 7 RxD-
10
RxD+ 8 8 RxD+
16
5. Modbus TCP
Modbus TCP is very similar to Modbus RTU but transmits the protocol packets
within TCP/IP data packets. Modbus TCP can use normal plant network for
communicating.
In PSI 300 Modbus TCP is converted from Modbus RTU (RS232) with
VersaMax SE Serial to Ethernet adapter. Following picture shows pin
assignments in Modbus RTU/TCP converter.
GND 8 GND
7 10/100 Base-T
TxD 4 TxD RJ45
2
RxD 1 RxD
3
First task is to set up correct IP-address for the Modbus RTU/TCP converter.
This is done by assigning IP-address with arp (address resolution protocol).
Follow the steps to set up IP-address:
Open Command prompt
type command:
where:
For example:
ping 192.168.0.1
Now the IP address is set up. Next task is to configure the module.
Use windows telnet to connect the Modbus RTU/TCP converter. The port is
‘9999’.
Modbus TCP in PSI 300 includes same data as in Modbus RTU. Appendix C.
Modbus variable data.
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PSI 300 Profibus slave uses byte addressing. Profibus master must use
byte addressing also.
Profibus slave always transmits the whole 139 bytes input and 3 bytes output in
previous table order.
1 byte = 8 bit
1 word = 2 byte
Assay values are scaled by assay type. This is needed because Profibus
cannot transmit floating point (REAL) data. Following table shows multiplier for
assays:
Assay values are scaled by assay type. Following table shows multiplier for
assays:
READER COMMENTS
The design team of Outotec is committed to ensure the quality and usefulness of this manual
and the PSI 300 Particle Size analyzer system. Your comments, recommendations and
suggestions will help make our continuous effort more effective.
Please take few moments to write your comments either directly on the form provided or on a
photocopy of it.
Outotec, Analyzers
Fax to: FAX: INT + 358 205 292998
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