9852 1669 01 Maintenance Schedules ROC L6, L6H, L8

Atlas Copco
ROC L6/L6H/L8
Maintenance schedules
PM No. 9852 1669 01

11/24/04
SAFETY INSTRUCTIONS
Before starting, read all instructions carefully.
Special attention must be paid

to information alongside
this symbol.
Only use genuine Atlas Copco parts.
1250 0071 04
© Copyright 2004, Atlas Copco Rock Drills AB, Sweden

Any unauthorized use or copying of the contents or any part thereof is prohibited.
This applies in particular to trademarks, model denominations, part numbers and drawings.
Atlas Copco Rock Drills AB

SE-70191 Örebro, Sweden
Safety
Safety
Reference................................................................................................................. 5
3
Safety
4
Safety
Reference
Note
Always read the information under Safety before starting to use the rig or starting
maintenance work.
1250 0099 89
5
Safety
6
1. Maintenance intervals .............................................................................................. 9
Foreword.................................................................................................................. 9
Every 10th engine hour ......................................................................................... 10
Pipe guide/Breakout table - ROC L6 - every 10th engine hour ....................... 10
Pipe guide/Breakout table - ROC L8 - every 10th engine hour ....................... 11
Compressor components - every 10th engine hour .......................................... 12
Engine package - every 10th engine hour......................................................... 13
Electrical system - every 10th engine hour....................................................... 14
Every 50th engine hour ......................................................................................... 15
Feeder - every 50th engine hour ....................................................................... 15
Pipe handling (RHS) - every 50th engine hour ................................................ 16
Boom/Feeder - every 50th engine hour ............................................................ 17
Track frames - every 50th engine hour ............................................................. 18
Rig frame/track frame - every 50th engine hour .............................................. 19
Compressor components - every 50th engine hour .......................................... 20
Radiator - every 50th engine hour .................................................................... 21
Hydraulic oil reservoir - every 50th engine hour.............................................. 22
Cab - every 50th engine hour............................................................................ 23
Service winch (*Option ROC L7, L8 - 20’ feed only) - every 50th engine hour24
Every 250th engine hour ....................................................................................... 25
Feeder - every 250th engine hour ..................................................................... 25
Breakout table/Pipe guide - ROC L6 - every 250th engine hour ..................... 26
Breakout table/Pipe guide - ROC L8 - every 250th engine hour ..................... 27
Rotation unit - every 250th engine hour ........................................................... 28
Pipe handling - every 250th engine hour .......................................................... 29
Boom/Feeder - every 250th engine hour .......................................................... 30
Air conditioning - every 250th engine hour ..................................................... 31
Electrical system - every 250th engine hour..................................................... 32
Track frames - every 250th engine hour ........................................................... 33
Dust collector (DCT) - every 250th engine hour.............................................. 34
Cab - every 250th engine hour.......................................................................... 35
Diesel engine - every 250th engine hour .......................................................... 36
Air, coolant and intercooler systems - every 250th engine hour ...................... 37
Hydraulic system - every 250th engine hour .................................................... 38
Every 500th engine hour ....................................................................................... 39
Drill-steel support - ROC L6 - every 500th engine hour.................................. 39
Drill-steel support - ROC L8 - every 500th engine hour.................................. 40
Rotation unit - every 500th engine hour ........................................................... 41
Diesel engine - every 500th engine hour .......................................................... 42
Compressor - every 500th engine hour............................................................. 43
Hydraulic jack, (*Option) - every 500th engine hour....................................... 44
Every 1000th engine hour ..................................................................................... 45
Air filter - 1000 Engine hours........................................................................... 45
Air tank - 1000 Engine hours............................................................................ 46
Every 1500th engine hour ..................................................................................... 47
7
Track frames - every 1500th engine hour ......................................................... 47

Hydraulic oil reservoir - every 1500th engine hour.......................................... 48
Every 2000 engine hours ....................................................................................... 49
Dust collector filter - 2000 engine hours .......................................................... 49
Pressure tank, separator - 2000th engine hour .................................................. 50
Recommended hydraulic oils and lubricants......................................................... 50
Hydraulic oil ..................................................................................................... 50
Lubricating oil tank, feed chains....................................................................... 51
Grease nipples and feed beam .......................................................................... 51
Rotation unit ..................................................................................................... 52
Traction gears, carrier rollers ............................................................................ 52
Oil recommendations for two-stage compressor .............................................. 52
Coolant.............................................................................................................. 52
8
1. Maintenance intervals
Foreword
This instruction manual is part of the complete delivery of the hydraulic drill rig. It
provides information on the design and operation of the drill rig and contains advice
and the measures necessary to keep the rig operational. This instruction manual is no
replacement for thorough training on the drill rig. The documentation consists of the
following:
• Part 1 - Maintenance intervals, Engine hours.

- Every 10th hour
- Every 50th hour
- Every 250th hour
- Every 500th hour
- Every 1000th hour
- (Every 1500th hour)
• Part 2 - Recommended hydraulic oils and lubricants.
This instruction manual should be read in advance by all persons who are to operate
or repair the drill rig or carry out maintenance on it.
How to use these maintenance instructions
• We recommend that you make copies of all maintenance intervals and keep a
record of each point checked.
• The owner of the equipment is recommended to compile a filing system for each
maintenance interval.
• Carefully read all the instructions and study the drawings of the machine so that
maintenance work will be performed safely and correctly.
Genuine Atlas Copco spare parts
• To ensure the safety and functionality of the drill rig, always use genuine Atlas
Copco spare parts.
Environmental aspects
• Avoid the use of detergents and other cleaning agents containing solvents (e.g.
carbon tetrachloride). Use alternative agents that are less harmful to health and the
environment. Be sure to dispose of waste oil from the machine.
Note
The illustrations only show examples of grease nipples; check all attachments and
bearings appurtenant to relevant systems so you can find the existing grease nipples.
9
Every 10th engine hour
Pipe guide/Breakout table - ROC L6 - every 10th engine hour
A A
1250 0036 21
Figure: Pipe guide/Breakout table - ROC L6
Table: Pipe guide/Breakout table

Check point Control object Action
A Grease nipples Pump grease into 4 grease nipples
10
Pipe guide/Breakout table - ROC L8 - every 10th engine hour
A
1250 0093 25
Figure: Pipe guide/Breakout table - ROC L8
Table: Pipe guide/Breakout table

11
Compressor components - every 10th engine hour
Figure: Compressor parts
Table: Compressor parts

A Air tank Open the drain plug (A). Drain off the water.
The drill rig must have been stationary for 8
hours before the water can be drained.
12
Engine package - every 10th engine hour
20
10
30
20
30
10
1250 0143 23
Figure: Engine package
Table: Engine package

A Hydraulic pumps Check for signs of leakage
B Oil level in diesel engine The oil must be between the two marks on the
dipstick
C Oil level, compressor Check that the level indicator is in the green zone
during operation.
D Fuel prefilter Drain off water
- Engine/Compressor Check for leakage around the engine and
compressor
13
Electrical system - every 10th engine hour
A
C B
B
1250 0094 84
Figure: Electrical system
Table: Electrical system

A Lamp test Carry out a lamp test on the diesel engine
control panel. See operator's instructions
B Working lights Front and rear, functionality
C Emergency stop buttons/Wire Attachment. Check each emergency stop
button individually. The engine must stop.
Before checking the next emergency stop
button the previous one must be reset before
restarting.
14
Feeder - every 50th engine hour
D
C
F
E
B
H
G
Figure: Feeder
Table: Feeder
A Feed chain Lubrication
B Water-hose drum Lubrication
C Pipe guide halves Check for wear, adjust
D Cradle Check clearance (approx. 2 mm). If necessary,
adjust with shims.
E Feed beam Check for damage and wear. Grease the slide
surfaces.
F Limit switches Attaching, function.
G Rotation unit Attachment, check tightening torque of bolted
joints. Tightening torque 420 Nm
H Hydraulic hoses Check for wear, tension.
15
Pipe handling (RHS) - every 50th engine hour

A
1250 0094 78
Figure: RHS (Pipe handling equipment)
Table: RHS (Pipe handling equipment)

16
Boom/Feeder - every 50th engine hour
A
1250 0094 86
Figure: Boom/Feed
Table: Boom/Feed
17
Track frames - every 50th engine hour

A
1250 0089 28
B
C
Figure: Track frames
Table: Track frames

A Traction motors Check for signs of leakage
B Grease nipples Pump grease into 2 grease nipples.
C Traction gears Check for leaks First oil change after 150
hours, clean the gears with flushing oil before
filling with new. The level plug must be placed
just above the centre of the tramming gear.
D Support roller Check wear, leakage
18
Rig frame/track frame - every 50th engine hour

A
A
1250 0000 00
Figure: Rig frame/track frame
Table: Rig frame/track frame

A Track frame/rig frame Lubrication
19
Compressor components - every 50th engine hour
Figure: Compressor parts
Table: Compressor parts

A Compressor Signs of leakage. Air/Oil
B Air filter Compressor/Diesel Check connections and couplings on inlet
engine manifold
20
Radiator - every 50th engine hour
1250 0094 88
B
A
Figure: Radiator
Table: Radiator
A Radiator Check to see whether the radiators are
clogged. Clean with compressed air.
B Radiator Check coolant level
21
Hydraulic oil reservoir - every 50th engine hour

1250 0130 09
A
Figure: Hydraulic oil reservoir
Table: Hydraulic oil reservoir

A Hydraulic oil reservoir Drain off the water. The drill rig must have
been standing still for eight hours before the
water can be drained.
22
Cab - every 50th engine hour
1250 0084 23
F
E
A
D C B
Figure: Cab
Table: Cab
A Circulation filter Clean
B Primary filter Clean
C Air conditioning Run the cooling system for 5 minutes (winter
and summer)
- Condenser element Clean with compressed air
D Steps to door Check mounting, cracks and damage
E Fire extinguisher Check the legibility of the instructions
F Handle Check mounting, cracks and damage
G Roof Protective members. Mounting and damage
- Horn Check that the horn is in working order
- Reversing warning signal and Check functionality
warning light
- Warning/safety signs Warning and safety labels plus labels with
information symbols. Legibility, affixation
23
Service winch (*Option ROC L7, L8 - 20’ feed only) - every

50th engine hour
B
B
A B
E
E
A
E
E
1250 0082 86
Figure: Service winch
Table: Service winch

A Winch wire rope Check for damage, unwinding, wear and
corrosion.
B Winch Check mounting, tightening torque 41 Nm
(M10).
C Attachment Check mounting, tightening torque 315 Nm
(M16).
D Guide plate Check mounting. Tightening torque 185 Nm
(M16).
E Lift arm Check mounting, tightening torque 120 Nm
(M12).
24
Feeder - every 250th engine hour
F
C
Figure: Feeder
Table: Feeder
A Feed chain Check chain tension with cradle in its rear
position. Clearance should be 25 - 30 mm.
Adjust at (F)
B Cradle Check tightening torque 185 Nm.
C Feed motor Damage, mounting. Tightening torque 185 Nm
D Chain sprocket Check wear and attachment. Tightening torque
85 Nm.
E Slide pieces Check wear. Min. thickness Upper: 5 mm
Lower: 7 mm
25
Breakout table/Pipe guide - ROC L6 - every 250th engine hour
B
B
1250 0036 58
C
B
C
Figure: Drill-steel support - ROC L6
Table: Drill steel support

A Drill steel support halves Adjustment, wear, cracks
B Ball bearings in cylinder lugs Check clearance, Max. 0.5 mm
C Shaft journals Check mounting, damage. Tightening torque
73 Nm
26
Breakout table/Pipe guide - ROC L8 - every 250th engine hour

A
C
1250 0031 37

A Ball bearings in cylinder lugs Check clearance, Max. 0.5 mm
B Drill steel support halves Check adjustment, and for wear and cracks.
C Feeder base Check mounting, alignment. Tightening torque
185 Nm (12 bolts)
- Bolted joints, general Check tightening: M10 41 Nm, M12 73 Nm,
M16 185 Nm.
27
Rotation unit - every 250th engine hour
C2
B
A
1250 0145 65
Figure: Rotation unit
Table: Rotation unit

Rotation unit Check for leaks, air/oil
A Cover-Shaft seal Lubrication
B Gear housing Lubrication
C Floating adapter (extra equipment) Lubrication
C2 Floating adapter (extra equipment) Check the protective washer's attachment
28
Pipe handling - every 250th engine hour
D C
D
C
A
1250 0032 05
D
A
B
D B D
Figure: Pipe handling
Table: Pipe handling

A Hydraulic motor Check mounting
B Pipe gripper Check for wear, cracks
C Hydraulic cylinders Check mounting, play
D Sensors Check mounting, functionality
- Bolted joints Tightening: M8 20 Nm, M10 41 Nm, M12
73Nm, M16 185Nm
29
Boom/Feeder - every 250th engine hour
C
1250 0002 53
Figure: Boom/Feed
Table: Boom/Feed
A Boom head Check mounting, tightening torque 73 Nm (54
lbf.ft)
B Feed bracket Check clearance between feed and feed
bracket 2 - 4 mm
B Feed bracket Mounting, tightening torque 185 Nm (136 lbf.ft)
C Bushes in boom and boom head. Check play between bushes, shaft and holder.
Bearings in cylinder lugs. Change bushes and shaft as necessary. Max
play 1 mm
C Locking plates Check mounting, damage. 9 plates. Tightening
torque 73 Nm (54 lbf.ft)
30
Air conditioning - every 250th engine hour
1250 0002 69
A C
Figure: Air conditioning.
Table: Air conditioning.

A Dryer filter Dryer filter, check sight glass. Bubbles should
occur only when the compressor is being
activated or inactivated. Otherwise, change the
filter.
B Primary filter Change
C Circulation filter Change as necessary
31
Electrical system - every 250th engine hour
1250 0094 91
Figure: Electrical system
Table: Electrical system

A Electric cubicle Check sealing strip damage
- Connection blocks Corrosion, tightening.
32

I
F
E,G
A,B
D
1250 0116 51
H
Table: Track frames

A Traction gear Check for leaks
B Traction gear Check oil level. Level plug and filler plug must
be in horizontal position.
C Traction motors Check mounting. Tightening torque 315 Nm
D Track wheels Check mounting. Tightening torque 315 Nm
E Support rollers Check leakage, wear. Mounting 73 Nm
F Crawler track Tensioning, see maintenance instructions. Do
not overtension!
G Track control Check mounting. Tightening torque 210 Nm
H Track frames Check mounting. Tightening torque 73 Nm 2x3
bolts
I Support roller Check level. The rollers should be half full.
Check through the level plug.
33
Dust collector (DCT) - every 250th engine hour

A
C
1250 0094 93
Figure: DCT
Table: DCT
A Engine plate Mounting 8 bolts 41 Nm
B Fan housing, engine Mounting 10 bolts 73 Nm
C Dust collector Mounting 4 bolts (C) tightening torque 185 Nm
34
Cab - every 250th engine hour
A
1250 0091 27
Figure: Cab
Table: Cab
A Door hinges Lubricate
B Cab Check mounting, damage. Tightening torque
185 Nm
35
Diesel engine - every 250th engine hour
20
10 30
20
10 30
1250 0143 25
Figure: Diesel engine
Table: Diesel engine

A-B Engine oil Change engine oil. Drain the oil at B and fill at
A.
C Battery Check electrolyte level.
D Air filter Change filter cartridge. (See maintenance
instructions).
E Fuel filter Change filter cartridge.
F Fuel prefilter Change filter cartridge.
G Engine oil filter Change filter cartridge.
H V-belts, generator/air cond. Check wear and tension.
(See maintenance instructions).
36
Air, coolant and intercooler systems - every 250th engine

hour
A B
Figure: Exhaust system.
Table: Exhaust system.

- Clamps Check/retighten clamps. Tightening torque A: 5 - 6
Nm, B: 10-12 Nm
37
Hydraulic system - every 250th engine hour
A
1250 0097 57
Figure: Hydraulic system
Table: Hydraulic systems

A Ventilation filter Change if clogged
38
Drill-steel support - ROC L6 - every 500th engine hour

C
B
D
C
1250 0102 75
A

A Foot Check mounting, inclination. Tightening torque
185 Nm (136 lbf ft) 12 bolts
B Bolted joints Tightening
C Drill steel support Check mounting, clearance, damage, centring.
Tightening torque 185 Nm. Adjust clearance
with shims 2 - 4 mm
D Slide pieces Check slide pieces Min. thickness 4 mm
39
Drill-steel support - ROC L8 - every 500th engine hour

B
C
C
D
1250 0094 81

A Foot Check mounting, inclination. Tightening torque
185 Nm (136 lbf ft) 12 bolts
B Bolted joints Tightening
C Lower drill steel support Check mounting, clearance, damage, centring.
Tightening torque 185 Nm. Adjust clearance
with shims 2 - 4 mm
D Slide pieces Check slide pieces Min. thickness 4 mm
40
Rotation unit - every 500th engine hour
2
5
4
1
3
1250 0145 66
Figure: Rotation unit
Table: Rotation unit

1 Air connection Check tightening torque, 70 Nm
2 End face Check tightening torque, 200 Nm
3 Hydraulic motor Check tightening torque, 70 Nm
4 Mounting, cradle Check tightening torque, 355 Nm
5 Lid Check tightening torque, 200 Nm
6 Floating adapter (extra equipment) Check tightening torque, 177 Nm
7 Protection Check the attachment after the previous action
41
Diesel engine - every 500th engine hour

C
D
C
1250 0097 56
B A
Figure: Diesel engine
Table: Diesel engine

A Engine Mounting 16 bolts tightening torque 73 Nm (54
lbf ft).
B Engine frame Mounting 4 bolts. Tightening torque 185 Nm
C Hydraulic pumps Mounting pump 185 Nm (62 lbf ft) Pumps 2 to
4 120 Nm (36 lbf ft). Pumps 5 and 6 135 Nm
D Rubber coupling between diesel Check for cracks and wear
engine and hydraulic pump
42
Compressor - every 500th engine hour
A B
A C
B
1
2
3
C
Figure: Compressor.
Table: Compressor
A Compressor, air reservoir Changing oil, draining
B1 Compressor, non-return valve Changing oil, draining
B2 Compressor, oil stop valve Changing oil, draining
B3 Compressor, gear housing Changing oil, draining
C4 Compressor, air reservoir Changing oil, filling up
43
Hydraulic jack, (*Option) - every 500th engine hour

A
1250 0094 96
B
Figure: Hydraulic support leg
Table: Hydraulic support leg

A Hydraulic support leg Tightening torque 185 Nm (136 ft lbs)
B Footplate Tightening torque 1200 Nm
44
Air filter - 1000 Engine hours
A
1250 0094 98
Figure: Air filter
Table: Air filter

A Air filter Change safety cartridge. See maintenance
instructions
45
Air tank - 1000 Engine hours
Figure: Air tank
Table: Air tank

A Safety valve 30 bar pressure test
46
1250 0093 35
A
Table: Track frames

A Traction gear Change Oil
47
Hydraulic oil reservoir - every 1500th engine hour
A
Figure: Hydraulic oil reservoir
Table: Hydraulic oil reservoir

A Hydraulic oil reservoir Oil change, see maintenance instructions. The
machine must be positioned horizontally
48
Every 2000 engine hours
Dust collector filter - 2000 engine hours

1250 0001 94
a
Figure: Dust collector, filter.
Table: Dust collector, filter.

A Dust collector filter Filter change.
49
Pressure tank, separator - 2000th engine hour
Figure: Pressure tank, separator.
Table: Dust collector, filter.

A Pressure tank separator filter. Replace separator filter.
Recommended hydraulic oils and lubricants
Hydraulic oil
Use mineral based or synthetic (polyalphaolefin or diester) hydraulic oil with good
rust, wear, oxidising and foam inhibitive properties and good air and water separation
ability. Select an oil with viscosity grade (VG) and viscosity index (VI) specified in
the “Ambient temperature” table. Oil with high viscosity index is less temperature
dependent.
Note
Surplus oil should be disposed of in an environment-friendly manner as prescribed by
the authorities.
50
Table: Ambient temperature °C

Ambient temperature. 25- Viscosity grade VG Viscosity index
50 (°C) St. (ISO 3448) VI
+ 25 to +50 ISO VG 68 Min. 150
0 to +25 ISO VG 46 Min. 150
-30 to 0 ISO VG 32 Min. 150
Note
When operating in extremely low temperatures, installation of extra heating equip-
ment is recommended.
Lubricating oil tank, feed chains

Mineral-based oil for compressed air tools
Table:
Ambient temperature °C Viscosity grade (ISO 3448)
-30 till +-0 VG 32 - 68
-10 till +20 VG 68 - 100
+10 till +50 VG 100 - 150
Transmission fluids of hypoid type, HD 80W - 90, must be used for a temperature
range of -30 to +50 ° C.
Specification MIL-L-2105C, API GL5 EP test L37 and L42
Grease nipples and feed beam
Table:
Working temperature °C
Universal grease NLGI 2 Max. 100°C
Lithium/molybdenum
additives
Synthetic sodium or Max. 140°C
calcium grease
51
Rotation unit
Table:
Grease Lithium - complex, EP Viscosity 150 - 220 cST at
grease, mineral oil based. 40°C NLGI 2.
Mechanically stable.
Intended for vibrating
constructions.
Traction gears, carrier rollers

Use mineral-based transmission oil with EP additive to ISO VG class 220. Meets
ACMA specification for R & O EP oils. Classified as ISO-L-CKC according to ISO
6743/6 and SS-ISO/TR 3498.
Oil recommendations for two-stage compressor

Always use a fully synthetic compressor oil designed for screw compressors with a
working pressure of ≤25 bar and a working temperature of ≤130°C.
Table: Oil specifications

Ambient Viscosity grade Viscosity
Oil type temperature °C (°F) (ISO 3448) index
Synthesised Above -20 (-4) ISO VG 46 ≤ 130
hydrocarbon
Atlas Copco recommends the use of Atlas Copco PAROIL S, Shell Madrela
AS46 or Shell Corena AS46 PAO. The use of oil other than those recommended
by Atlas Copco is at the customer's own risk.
Atlas Copco PAROIL S can be ordered with the following part number:
Table:
Litre UK US
s gallons gallons PAROIL S
5 1.1 1.32 1615 5950 00
20 4.4 5.28 1615 5951 00
208 45.8 54.9 1615 5952 00
Coolant
Only “ELC Caterpillar” brand coolant is recommended for use in the radiator.
Never mix different types of coolant.
52

9852 1669 01 Maintenance Schedules ROC L6, L6H, L8

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Atlas Copco

PM No. 9852 1669 01

Special attention must be paid

Only use genuine Atlas Copco parts.

© Copyright 2004, Atlas Copco Rock Drills AB, Sweden

Atlas Copco Rock Drills AB

Track frames - every 1500th engine hour ......................................................... 47

• Part 1 - Maintenance intervals, Engine hours.

How to use these maintenance instructions

Genuine Atlas Copco spare parts

Every 10th engine hour

Pipe guide/Breakout table - ROC L6 - every 10th engine hour

Figure: Pipe guide/Breakout table - ROC L6

Table: Pipe guide/Breakout table

Pipe guide/Breakout table - ROC L8 - every 10th engine hour

Figure: Pipe guide/Breakout table - ROC L8

Table: Pipe guide/Breakout table

Compressor components - every 10th engine hour

Figure: Compressor parts

Table: Compressor parts

Engine package - every 10th engine hour

Figure: Engine package

Table: Engine package

Electrical system - every 10th engine hour

Figure: Electrical system

Table: Electrical system

Every 50th engine hour

Feeder - every 50th engine hour

Pipe handling (RHS) - every 50th engine hour

Figure: RHS (Pipe handling equipment)

Table: RHS (Pipe handling equipment)

Boom/Feeder - every 50th engine hour

Track frames - every 50th engine hour

Table: Track frames

Rig frame/track frame - every 50th engine hour

Figure: Rig frame/track frame

Table: Rig frame/track frame

Compressor components - every 50th engine hour

Figure: Compressor parts

Table: Compressor parts

Radiator - every 50th engine hour

Hydraulic oil reservoir - every 50th engine hour

Table: Hydraulic oil reservoir

Cab - every 50th engine hour

Service winch (*Option ROC L7, L8 - 20’ feed only) - every

Figure: Service winch

Table: Service winch

Every 250th engine hour

Feeder - every 250th engine hour

Breakout table/Pipe guide - ROC L6 - every 250th engine hour

Table: Drill steel support

Breakout table/Pipe guide - ROC L8 - every 250th engine hour

Figure: Drill-steel support - ROC L8

Table: Drill steel support

Rotation unit - every 250th engine hour

Figure: Rotation unit

Table: Rotation unit

Pipe handling - every 250th engine hour

Figure: Pipe handling

Table: Pipe handling

Boom/Feeder - every 250th engine hour

Air conditioning - every 250th engine hour

Figure: Air conditioning.