Fitter 1st - SEM AT PDF

FITTER
NSQF LEVEL - 5
1st Year (Volume I of II)
ASSIGNMENT / TEST
SECTOR: Production & Manufacturing
DIRECTORATE GENERAL OF TRAINING

MINISTRY OF SKILL DEVELOPMENT & ENTREPRENEURSHIP
GOVERNMENT OF INDIA
NATIONAL INSTRUCTIONAL
MEDIA INSTITUTE, CHENNAI
Post Box No. 3142, CTI Campus, Guindy, Chennai - 600 032
Copyright Free Under CC By Licence

Sector : Production & Manufacturing
Duration : 2 Years
Trades : Fitter 1st Year (Volume I of II) - Assignment/Test NSQF (Level - 5)
First Edition : February 2019 Copies:1000
Rs.90/-
All rights reserved.
No part of this publication can be reproduced or transmitted in any form or by any means, electronic or mechanical, including
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Published by:
NATIONAL INSTRUCTIONAL MEDIA INSTITUTE
P. B. No.3142, CTI Campus, Guindy Industrial Estate,
Guindy, Chennai - 600 032.
Phone : 044 - 2250 0248, 2250 0657, 2250 2421
Fax : 91 - 44 - 2250 0791
email : nimi_bsnl@dataone.in
chennai-nimi@nic.in
Website: www.nimi.gov.in
ii

FOREWORD
The Government of India has set an ambitious target of imparting skills to 30 crores people, one out of every
four Indians, by 2020 to help them secure jobs as part of the National Skills Development Policy. Industrial
Training Institutes (ITIs) play a vital role in this process especially in terms of providing skilled manpower.
Keeping this in mind, and for providing the current industry relevant skill training to Trainees, ITI syllabus
has been recently updated with the help of Media Development Committee Members various stakeholder's
viz. Industries, Entrepreneurs, Academicians and representatives from ITIs.
National Instructional Media Institute (NIMI), Chennai has come up with instructional material to suit the
revised curriculum for Fitter 1st Year (Volume I of II) Assignment/Test NSQF Level - 5 in
Production & Manufacturing sector under Semester Pattern required for ITIs and related
institutions imparting skill development. The NSQF Level 5 will help the trainees to get an international
equivalency standard where their skill proficiency and competency will be duly recognized across the
globe and this will also increase the scope of recognition of prior learning. NSQF level 5 trainees will also
get the opportunities to promote life long learning and skill development. I have no doubt that with NSQF
level 5 the trainers and trainees of ITIs, and all stakeholders will derive maximum benefits from these IMPs
and that NIMI's effort will go a long way in improving the quality of Vocational training in the country.
The Executive Director & Staff of NIMI and members of Media Development Committee deserve appreciation
for their contribution in bringing out this publication.
Jai Hind
RAJESH AGGARWAL
Director General / Addl. Secretary,
Ministry of Skill Development & Entrepreneurship,
Government of India.
New Delhi - 110 001
iii

PREFACE
The National Instructional Media Institute (NIMI) was established in 1986 at Chennai by then Directorate
General of Employment and Training (D.G.E & T), Ministry of Labour and Employment, (now under Directorate
General of Training, Ministry of Skill Development and Entrepreneurship) Government of India, with technical
assistance from the Govt. of the Federal Republic of Germany. The prime objective of this institute is to
develop and provide instructional materials for various trades as per the prescribed syllabi NSQF (Level 5)
under the Craftsman and Apprenticeship Training Schemes.
The instructional materials are created keeping in mind, the main objective of Vocational Training under
NCVT/NAC in India, which is to help an individual to master skills to do a job. The instructional materials are
generated in the form of Instructional Media Packages (IMPs). An IMP consists of Theory book, Practical
book, Test and Assignment book, Instructor Guide, Audio Visual Aid (Wall charts and Transparencies) and
other support materials.
The trade theory book provides related theoretical knowledge required to enable the trainee to do a job. The
test and assignments will enable the instructor to give assignments for the evaluation of the performance of
a trainee. The wall charts and transparencies are unique, as they not only help the instructor to effectively
present a topic but also help him to assess the trainee's understanding. The instructor guide enables the
instructor to plan his schedule of instruction, plan the raw material requirements, day to day lessons and
demonstrations.
IMPs also deals with the complex skills required to be developed for effective team work. Necessary care
has also been taken to include important skill areas of allied trades as prescribed in the syllabus.
The availability of a complete Instructional Media Package (IMP) in an institute helps both the trainer and
management to impart effective training.
The IMPs are the outcome of collective efforts of the staff members of NIMI and the members of the Media
Development Committees specially drawn from Public and Private sector industries, various training institutes
under the Directorate General of Training (DGT), Government and Private ITIs.
NIMI would like to take this opportunity to convey sincere thanks to the Directors of Employment & Training
of various State Governments, Training Departments of Industries both in the Public and Private sectors,
Officers of DGT and DGT field institutes, proof readers, individual media developers and coordinators, but for
whose active support NIMI would not have been able to bring out this materials.
R. P. DHINGRA
Chennai - 600 032 EXECUTIVE DIRECTOR
iv

ACKNOWLEDGEMENT
National Instructional Media Institute (NIMI) sincerely acknowledges with thanks for the co-operation and contribution
extended by the following Media Developers and their sponsoring organisation to bring out this IMP (Assignment/
Test) for the trade of 1 st Year (Volume I of II) Fitter NSQF Level - 5 under Production &
manufacturing Sector for Craftsman Training Scheme.
MEDIA DEVELOPMENT COMMITTEE MEMBERS
Shri. M. Sampath - Training officer (Retd),

MDC member,
NIMI, Chennai - 32.
Shri. M. Sangara pandian - Training officer (Retd),

MDC member,
NIMI, Chennai - 32.
Shri. K. Kesavan - Asst. App. Advisor (Junior) (Retd)

MDC member,
NIMI, Chennai - 32.
Shri. N. Venkateswara Rao - Deputy Training officer (Fitter)

Govt. ITI, Shameerpet
Telangana - 500 101.
NIMI CO-ORDINATOR'S
Shri. K. Srinivasa Rao - Joint Director

NIMI, Chennai-32.
Shri. G. Michael Johny - Assistant Manager,

NIMI Chennai-32.
NIMI records its appreciation of the Data Entry, CAD, DTP Operators for their excellent and devoted services in
the process of development of this Instructional Material.
NIMI also acknowledges with thanks, the invaluable efforts rendered by all other staff who have contributed for the
development of this Instructional Material.
NIMI is grateful to all others who have directly or indirectly helped in developing this IMP.

INTRODUCTION
ASSIGNMENT/TESTS
This contains Assignment/Test concerning to the trade theory topic of each exercises of the
1st semester Fitter NSQF Level-5 Trade under Production & manufacturing Sector. It may be noted that the
assignments have direct relationship with the knowledge objectives given in the manual on Trade Practical and
also with the contents presented in the manual on Trade Theory. The results of the assignments/tests indicate
how far the objectives which are predetermined have been achieved by the learners.
TRADE PRACTICAL
The trade practical manual is intented to be used in practical workshop . It consists of a series of practical
exercises to be completed by the trainees during the First Semester Course of the Fitter Trade supplemented
and supported by instructions/ informations to assist in performing the exercises. These exercises are designed
to ensure that all the skills in compliance with NSQF LEVEL - 5 syllabus are covered.
The manual is divided into Four modules. The distribution of time for the practical in the Four modules are given
below.
Module 1 Safety 25 Hrs
Module 2 Basic Fitting 275 Hrs
Module 3 Sheet Metal 150 Hrs
Module 4 Welding 100 Hrs
Total 550 Hrs
The skill training in the shop floor is planned through a series of practical exercises centred around some
practical project. However, there are few instances where the individual exercise does not form a part of project.
While developing the practical manual a sincere effort was made to prepare each exercise which will be easy
to understand and carry out even by below average trainee. However the development team accept that there
is a scope for further improvement. NIMI looks forward to the suggestions from the experienced training faculty
for improving the manual.
TRADE THEORY
The manual of trade theory consists of theoretical information for the First Semester Course of the Fitter Trade.
The contents are sequenced according to the practical exercise contained in NSQF LEVEL - 5 syallabus on
Trade practical. Attempt has been made to relate the theoretical aspects with the skill covered in each exercise
to the extent possible. This correlation is maintained to help the trainees to develop the perceptional capabilities
for performing the skills.
The Trade Theory has to be taught and learnt along with the corresponding exercise contained in the manual
on trade practical. The indications about the corresponding practical exercises are given in every sheet of this
manual.
It will be preferable to teach/learn the trade theory connected to each exercise atleast one class before
performing the related skills in the shop floor. The trade theory is to be treated as an integrated part of each
exercise.
The material is not for the purpose of self learning and should be considered as supplementary to class room
instruction.
ASSIGNMENT - CONTENTS
Module No. Module Title Test for Exercises Page No
1 Safety 1.1.01 - 1.1.10 01 - 10

2 Basic Fitting 1.2.11 - 1.2.41 11 - 45
3 Sheet Metal 1.3.42 - 1.3.55 46 - 59
4 Welding 1.4.56 - 1.4.60 60 - 66
vi

Production & Manufacturing Assignment for Exercise : 1.1.01
Fitter - Safety
Familiar with Industrial Training Institute

Choose the correct answer
1 Which ministry promotes National Skill development 3 What is the full form of NCVT?
in India?
A National Council for Vocational Training
A MEA (Ministry of External Affairs)
B National Committee of Vocational Training
B MSME (Micro Small and Medium Enterprises)
C National Curriculum for Vocational Training
C MHRD (Ministry of Human Resource Development)
D National Conference for Vocational Training
D MSDE (Ministry of Skill Development and
4 Which institute develops training course materials for
Entrepreneurship
ITI’s?
2 What is the full form of ITI? A CTI (Central Training Institute)
A Indian Training Institute B ATI (Advanced Training Institute)
B Indian Technical Institute C FTI (Foremen Training institute)
C Industrial Training Institute D NIMI (National Instructional Media Institute)
D Industrial Technical Institute
5 Who is the head of the industrial training institute?

A Principal B Training officer
C Group instructor D Office superintendent

Fitter - Safety
Importance of safety and general precautions observed in the industry/shop

floor
1 Who is responsible for safety? 4 Which comes under personal safety?
A Organisation B Every body A Don't wear ring, watch or chain
C Some body D Supervisor B Keep the floor and gangways clean and clear
2 Which comes under the general safety? C Take measurement only after stopping the machine
A Wear one piece overall D Disengage the automatic feeds before switching off
B Keep the machine clean 5 Which comes under machine safety?

C Keep the floor and gangways clean A Wear safety shoes or boots
D Stop the machine before changing the speed B Don't walk under suspended loads
3 Which comes under the general safety? C Never touch the electrical equipment with wet hands
A Never lean on the machine D Switch off the machine immediately if something
goes wrong
B Wear safety shoes or boots
C Move with care in the workshop, do not run
D Stop the machine before changing the speed

6 What is the method to avoid accident ? 11 Which personal protective equipment is used for face
protection?
A By wearing safety equipment
A Face shield B Helmets
B Doing things in one's own way
C Hand shield D Nose mask
C Doing things with a highly skilled working practice
D By observing safety precautions related to a job, 12 Which personal protective equipment is used for Eye
machine and working place. protection?
A Hand gloves B Goggles
7 Which one of the personal protective equipment (PPE)
is used for head protection? C Nose mask D Helmets
A Gum boots B Helmet
13 Which personal protective equipment is used for Ear
C Nose mask D Head shield protection?
A Helmet B Goggles
8 Which personal protective equipment is used for foot
protection? C Face shield D Ear plug
A Helmet B Ear plug
14 Which personal protective equipment is used for body
C Safety shoes D Hand gloves protection?
A Hand shield D Helmet
9 Which personal protective equipment is used for nose
protection? B Leather apron C Face shield
A Ear muff B Goggles
C Face shield D Nose mask
10 Which personal protective equipment is used for hand

protection?
A Helmets B Goggles
C Hand gloves D Face shield

Fitter - Safety
First aid
1 What is the immediate life saving procedure? 5 What Stands for 'ABC' in the first aid?
A First aid B Treatment A Aid, Break, Control
C Intensive care D Medical treatment B Avoid, Bleeding, Comfort
C Airway, Breathing, Circulation
2 What Stands for 'A' in 'ABC' of first aid?
D Accident, Bleeding, Circulation
A Away B Acute
C Airway D Accident 6 What is the period of golden hours in treating the serious
condition person?
3 What Stands for 'B' in 'ABC' of first aid?
A First 2 hours B First 1 hour
A Bed B Bottle
C First 30 minutes D First 45 minutes
C Breathing D Bothering
7 What is the emergency number of ambulance service?
4 What Stands for 'C' in 'ABC' of first aid??
A 100 B 101
A Care B Comfort
C 106 D 108
C Circulation D Circumstance
2 Production & Manufacturing - Fitter (NSQF Level-5) Assignment for Exercise 1.1.02

8 What Stands for CPR in the first aid? 11 What is the first aid treatment for the third degree
burns?
A Care, prevent, Rescue
A Apply cream
B Cardio, Pulse, Reassurance
B Bind bandage
C Circulation, Promote, Recovery
C Flush with cool water
D Cardio, pulmonary, Resuscitation
D Cover with a damp cloth
9 What is the first aid treatment for the first and second
degree burns? 12 What procedure is followed to stop bleeding of a person
injured ?
A Apply cream
A Tie bandage
B Bind bandage
B Apply oilment
C Flush with cool water
C Apply lime over the wound
D Cover with a damp cloth
D Apply pressure over the wound
10 How do you state when a person lie totally senseless?
A Coma B cardiac arrest
C Drowsiness D Consciousness

Fitter - Safety
Guidelines for good shop floor maintenance

1 What is the benefit of 5S? 5 What SEIKETSU stands for in the 5S Japanese
methodology for work place organisation?
A Increase in wage
A Set B Sort
B Decrease in productivity
C Shine D Standardize
C Increase in productivity
D Increase in maintenance cost 6 What term is used to distinguish the needed items
from the unneeded items and eliminate in 5S concept?
2 What SEIRI stands for in the 5S Japanese A Set B Sort
methodology?
A Set B Sort
C Shine D Standardize 7 What term is used to keep needed items in the correct
place to allow for easy and immediate retrieval in 5S
3 What SEITON stands for in the 5S Japanese concept?
methodology for work place organisation? A Set B Sort
A Set B Sort C Shine D Standardize
8 What term is used to keep the workplace neat and
4 What SEISO stands for in the 5S Japanese clear in 5S concept?
methodology for work place organisation? A Set B Sort
A Set B Sort C Shine D Standardize
C Shine D Standardize 9 What is the colour code of bins for paper wastage?
A Blue C Red
B Yellow D Green
Production & Manufacturing - Fitter (NSQF Level-5) Assignment for Exercise 1.1.03 3

10 What is the colour code of bins for plastic wastage? 13 What is the colour code of bins for food wastage?
A Blue B Black A Red B Sky blue
C Yellow D Sky blue C Yellow D Black
11 What is the colour code of bins for metal wastage? 14 What is the colour code of bins for others wastage?
A Black B Red A Sky blue B Blue
C Blue D Green C Yellow D Black
12 What is the colour code of bins for glass wastage?

A Sky blue B Green
C Yellow D Black

Fitter - Safety
Occupational health and safety

1 Which comes under the chemical hazards? 6 What is the name of the hazard if the machine is
A Fungi B Fatigue unguarded?
C Vibration D Explosive A Physical B Mechanical
C Electrical D Chemical
2 Which comes under the biological hazards?
A Fungi B Violence 7 What is the name of the hazard by vibration?
C Illumination D Smoking A Physical B Mechanical
C Electrical D Chemical
3 Which comes under the mechanical hazards?
A ill health 8 What is the name of the hazard of aggresive behaviour?
B Inflammable A Physiological B Biological
C Wrong attitude C Psychological D Chemical
D unguarded Machinery 9 What is the name of the hazard of sickness?
4 Which comes under the electrical hazards? A Physiological B Chemical
A No fencing B Sickness C Psychological D Biological
C No earthing D Radioactive
5 What is the name of the hazard if wire is open?

A Electrical B Mechanical
C Chemical D Physical

Fitter - Safety
Safety sign
1 What is the indication of the sign? A unguarded B Pedestrian crossing
C Petrol pump D Overtaking prohibited
5 What is the indication of the sign?
A Stop B Guarded
C Give way D Unguarded
2 What is the indication of the sign? A Stop B School

C Give way D Pedestrian crossing
6 What is the signal indicated by police?
A Stop B Guarded
3 What is the indication of the sign? A Warning signal closing all traffic
B To stop a vehicle coming from front
C To stop a vehicle approaching from behind
D Beckoning on vehicles approaching from left
7 What is the signal indicated by police?
A Stop B Guarded
4 What is the indication of the sign?
A Warning signal closing all traffic

B Beckoning on vehicles from front
C To stop a vehicle coming from front
D To stop a vehicle approaching from behind
5

8 What is the indication of signal by police? 11 What is the indication of 'Amber' colour in traffic light
signals?
A Warning signal closing all traffic

B Beckoning on vehicles from front A Go B Proceed with caution
C To stop a vehicle coming from front C Stop D Cross now
12 What is the indication of 'Green' colour in traffic light
9 What is the indication of signal by police? signals?
A Stop B Proceed with caution

C Do not cross D You may go
A Warning signal closing all traffic 13 What is the indication of mandatory sign?
B Beckoning on vehicles from front
C To stop a vehicle coming from front.
10 What is the indication of ‘Red’ colour in traffic light

signals?
A No smoking
B First aid point
C Wear hand protection
D Risk of electric shock
14 What is the indication of Information sign?
A Go
B Stop
C Ready to go
D Proceed with caution A No smoking
B First aid point
C Risk of electric shock
D Wear hand protection

15 What is the indication of warning sign? 16 What is the indication of prohibition sign?
A No smoking
B First aid point A First aid point
C Wear hand protection B Wear hand protection
D Risk of electric shock C Risk of electric shock,

D Smoking and naked flames prohibited

Fitter - Safety
Operation of electrical mains/circuit breaker and electrical safety

1 How would you rescue the electric shocked victim if 4 What treatment is given to the victim in case of burns
you are not able to switch off the power supply due to electrical shock?
immediately?
A Give treatment on your own
A Push him immediately
B Call doctor for medical treatment
B Call somebody to 'Switch off' the main
C Clean the wound using clear water
C Report this accident to your immediate authority
D Call other person to shift the victim to other place
D Insulate yourself and pull away the person from the
electrical contact 5 What treatment is given to the victim of severe bleeding
due to accident?
2 What immediate action to be taken when a person get
A Send him to hospital
electrical shock?
B Wash the bleeding with water
A Report to your authority
C Apply pressure to stop the bleeding
B Switch off the power supply
D Apply some ointment on the bleeding area
C Call the doctor for Medical treatment
D Call other persons for help to rescue the victim 6 Who should know the area of the switch control to
"Switch off" in emergency at workshop?
3 What immediate action to be taken, if the victim is
A Workshop foreman
unconscious due to electric shock?
B Workshop in charge
A Report to higher officials
C Electrical maintenance in charge
B Call doctor for medical treatment
D Every person working in the workshop
C Call other persons to take away from the place
D Loosen the clothing at the neck, chest and waist

7 Which body injury requires artificial respiration? 9 What are the benefits of safe working habits?
A Head A Loss of profits
B Leg B Personal injury
C Hand C Loss of production
D Chest/Abdomen D Save men, money and material
8 What is the knob's position of iron clad switch and 10 Who should attend the electrical work?
MCB during switch off?
A Unskilled
A Upward
B Semi skilled
B Centre
C Un qualified person
C Horizontal
D Only qualified person
D Down ward

Fitter - Safety
Safety Practice - fire extinguishers

1 What is the name of the fire related with wood, paper 6 Which is related to class 'B' fire?
and cloth?
A Involving metals
A Class A B Class B
B Flammable liquid
C Class C D Class D
C Gas and liquified gas
2 What is the name of the fire involving metals? D Wood, paper and cloth
A Class A B Class B
7 Which is related to class 'C' fire?
C Class C D Class D
A Involving metals
3 What is the name of the fire involving gas and liquified B Flammable liquid
gas?
A Class A B Class C
D Wood, paper and cloth
C Class B D Class D
8 Which is related to class 'D' fire?
4 What is the name of the fire related with flammable
liquid and liquifiable solids? A Involving metals
A Class A B Class B B Flammable liquid
C Class C D Class D C Gas and liquified gas

D Wood paper and cloth
5 Which is related to class 'A' Fire?
9 Which extinguisher is suitable for class 'A' fire?
A Involving metals
A Foam extinguisher
B Flammable liquid
B Halon extinguisher
C Dry powder extinguisher
D Wood, paper and cloth
D Water - filled extinguisher

10 Which extinguisher is suitable for class 'C' fire? 11 Which extinguisher is suitable for class 'D' fire?
A Carbon dioxide A Foam extinguisher
B Foam extinguisher B Halon extinguisher
C Water - filled extinguisher C Dry powder extinguisher
D Dry powder extinguisher D Water - filled extinguisher

Fitter - Safety
Safety, health and environment guidelines

1 In which year Environment (protection) Act and rules 4 In which year the Public Liability Insurance Act is
are framed? framed?
A 1986 B 1994 A 1991 B 1956
C 1999 D 2000 C 2000 D 1981
2 In which year Indian Electricity Act is framed? 5 In which year the Petroleum Act is framed?
A 1910 B 1981 A 1934 B 1991
C 1950 D 1948 C 1986 D 2000
3 In which year Factories Act is framed?

A 1981 B 1948
C 2000 D 1986

Fitter - Safety
Basic understanding on hot work, confined space work and material handling
equipment
1 Which comes under hot working process? 3 Which method is used to lift and move the heavy
A Filing B Forging equipments from one place to other place?
C Sawing D Drilling A Trolley B Fork lift

C Crowbar D Crane and slings
2 What type of safety shoes will protect the feet in
workshop? 4 What is the name of moving device shown in figure?
A Leather shoes A Winches
B Canvas shoes B Crane and slings
C Rubber shoes C Layers and rollers
D Safety shoes with steel toe caps D Machine moving platforms

6 Which type of moving method is shown in figure?
5 Which type of moving method is shown in figure?
A Moving heavy loads with winches

B Moving heavy loads using crane and slings
C Moving heavy loads with crow bars and jacks
D Moving heavy loads with machine moving platforms
A Winches
B Crane and slings
C Layers and rollers
D Machine moving platforms

Fitter - Basic Fitting
Linear Measurement
1 What is the base unit of length as per SI unit? 9 What is the use of Narrow steel rule?
A Metre B Millimetre A Measure the height of job
C Centimetre D Micrometer B Measure the outside diameter

C Measure the thickness of job
2 How many millimetres are in 1 metre?
D Measure the depth of key ways
A 10 mm B 100 mm
10 What is the width of Narrow steel rule?
C 1000 mm D 10000 mm
A 3 mm B 4 mm
3 How many centimetres are in 10 mm? C 6 mm D 5 mm
A 1 centimetre B 2 centimetre 11 What is the thickness of Narrow steel rule?
C 3 centimetre D 4 centimetre A 1 mm B 2 mm
4 How many micrometres are in 1 millimetre? C 3 mm D 4 mm
A 10 micrometer B 100 micrometer 12 What is the use of short steel rule?

C 1000 micrometer D 10000 micrometer A Measuring height
5 What is the value of one micrometre? B Measuring grooves
A 0.1 mm B 0.01 mm C Measuring thickness
C 0.001 mm D 0.0001 mm D Measuring outside diameter
6 What is the accuracy of steel rule in metric system? 13 How many minutes are in 1 degree?
A 0.1 mm B 1.0 mm A 60 minutes B 120 minutes
C 0.5 mm D 0.01 mm C 180 minutes D 240 minutes
7 Which metal is used to make steel rule? 14 How many seconds are in 1 minute?
A Tool steel B Stainless steel A 50 seconds B 55 seconds
C High speed steel D High carbon steel C 60 seconds D 65 seconds
8 What is the accuracy of steel rule in British system? 15 How many inches are in 1 foot?
A 1inch B 1/64 inch A 12 inch B 18 inch
C 1/32 inch D 1/2 inch C 24 inch D 36 inch
11

Scribers
1 What is the name of the tool shown in figure? 7 Which punch mark is used make to seat the divider
point?
A Pin punch mark
B Dot punch mark of 60°
C Prick punch mark of 30°
D Centre punch mark of 90°
8 Which is used to sharpen the divider points?

A File B Bench grinder
A Divider B Inside calliper
C Oil stone D Tool and cutter grinder
C Scriber D Jenny caliper
9 Which datum is shown in figure?
2 Which material is used to make a scriber?
A Mild steel B High speed steel
C High carbon steel D Medium carbon steel
3 What is the use of divider?

A Marking lines B Scribing lines
C Scribing circles D Punching witness marks
4 What is the name of the tool shown in figure?

A Line datum B Point datum
C Edge datum D Centre line datum
10 Which datum is shown in figure?
A Punch B Divider
C Scriber D Jenny caliper
5 Which one of the following is served as datum?

A Steel rule B Marking table
C Try square D Out side calliper
6 How the size of the divider is specified? A Line datum B Edge datum
A Distance from the point to the leg C Point datum D Centre line datum
B Distance between two legs when fully opened
C Distance from the point to the bottom of the fulcrum
D Distance from the point to the centre of the fulcrum
roller (pivot)
12

Calipers
1 What is the name of caliper shown in figure? 4 What is the name of caliper shown in figure?
A Firm joint inside caliper

B Spring joint inside caliper
C Firm joint outside caliper
D Spring joint outside caliper
5 What is the function of caliper shown in figure?
2 What is the name of the part marked ‘X’?
A Measuring depth measurement

B Measuring internal measurement
A Leg B Spring joint C Measuring angular measurement
C Pivot D Adjusting nut D Measuring external measurement
3 What is the name of caliper shown in figure? 6 What is the use of heel type jenny caliper?
A To mark angular line
B To mark curved lines
C Drawing parallel lines along the outer edges
D Drawing parallel lines along the inner edges

13

7 What is the function of caliper shown in figure? 10 What is the use of jenny caliper?
A To mark Arc
C To mark Curved line
B To mark Angular line
D Marking lines parallel to inside and outside edges
11 What is the other name of jenny caliper?

A Inside caliper D Vernier caliper
B Outside caliper C Hermaphrodite caliper

A Measuring depth measurement
B Measuring internal measurement
C Measuring angular measurement
D Measuring external measurement
A Inside caliper
B Outside caliper
C Jenny caliper ordinary
D Heel type jenny caliper
13 What is the accuracy of caliper using with steel rule?
A 1 mm B 0.5 mm
C 0.2 mm D 0.1 mm
A Inside caliper
B Outside caliper
C Jenny calliper ordinary
D Heel type jenny caliper
9 Which is used to find the centre of a round bar?

A Divider B Inside caliper
C Jenny caliper D Outside caliper

Type of marking punches

1 Which material is used to make punch? A Pein B Face
A High speed steel C Cheek D Eyehole
B High carbon steel 7 Which material is used to make hammer?
C Low carbon steel A Low carbon steel
D Medium carbon steel B High carbon steel
2 Which punch mark is used to locate drill centre? C Medium carbon steel
A Pin punch B Prick punch 30° D Drop - forged carbon steel
C Prick punch 60° D Centre punch 90° 8 Which part of the hammer has slight convexity to avoid
3 Which punch mark is used to locate divider points? digging of the edge?
A Pin punch B Prick punch 30° A Pein B Face
C Prick punch 60° D Centre punch 90° C Cheek D Eyehole
4 Which punch is used for punching witness marks? 9 Which part of the hammer is used for forming the rivet
A Pin punch B Dot punch 60° head while riveting?
C Prick punch 30° D Centre punch 90° A Face B Pein
5 What is the name of hammer shown in figure? C Cheek D Eyehole
10 What is the use of eye hole in hammer?

A It is easy to hold
B For fixing the handle
C It is easy to manufacture
D It reduces the weight of the hammer
A Sledge hammer 11 What is the name of operation shown in figure?

B Ball pein hammer
C Cross pein hammer
D Straight pein hammer
6 What is the name of the part marked 'x'?
A Bending
B Riveting
C Parting metal
D Spreading the metal in one direction
15

12 What type of Operation is carried out in the given figure? 16 What is the name of 'v' block?
A Riveting A matched pair 'v' block

B Used at corners B Single level single groove 'v' block
C Parting the metal C Single level double groove 'v' block
D Spreading the metal in one direction D Double level single groove 'v' block
13 What type of Operation is carried out in the given figure? 17 What type of ‘v’ block is shown in the figure?
A Riveting
B Parting the metal A matched pair 'v' block
C Spreading the metal in one direction B Single level single groove 'v' block
D Stirking on the metal in corner C Single level double groove 'v' block
14 Which type of 'v' block is used for supporting long shaft D Double level single groove 'v' block
parallel on machine table?
18 What is the included angle of 'v' block?
A Matched pair 'v' block
A 30° B 60°
B Single level double groove 'v' block
C 90° D 120°
C Single level single groove 'v' block
D Double level single groove 'v' block
15 What is the use of 'U' clamp provided in 'v' block?

A For holding angular job
B For holding irregular job
C For holding cylindrical job
D For holding rectangular job

Bench vice
1 How the bench vice is specified? 6 What is the name of the part marked 'x'?
A Length of spindle
B Width of the jaws
C Length of fixed jaw
D Length of movable jaw
A Frame B Wing nut

C Handle D Fixed blade holder
7 Which hacksaw frame is used to fix a particular

standard length of hacksaw blades?
A Solid frame
B Deep cut frame
C Adjustable flat hacksaw frame
D Adjustable tubular hacksaw frame
A Handle B Hard jaws
8 Which hacksaw frame is used to fix a different standard
C Fixed jaws D Movable jaws
lengths of hacksaw blades?
3 Which metal is used to make vice clamps?
A Solid frame
A Tin B Brass
B Deep cut frame
C Copper D Aluminium
C Tubular frame (solid type)
4 What is the advantage of using vice clamps? D Adjustable frame (tubular type)
A Job finishing
9 Which metal is used to make flexible hacksaw blade?
B Better gripping
A Mild steel
C Easy clamping
B Low alloy steel
D Protect the work surface from damage
C Low carbon steel
5 What is the type of hacksaw frame shown in figure? D Medium carbon steel
10 What is the pitch of hacksaw blade used to cut thin

tubes?
A 1.4 mm B 1.8 mm
C 0.8 mm D 1.0 mm
11 What is the pitch of hacksaw blade used to cut in high
carbon steel?
A 1.4 mm B 1.8 mm
C 0.8 mm D 1.0 mm
A Solid frame B Deep cut frame
C Fixed frame D Adjustable frame
17

12 What is the name of terminology marked 'x'?
A Width of blade
B Length of blade
D Pitch of blade
C Thickness of blade

Types of vices
1 What is the name of the part marked 'x'? 4 Which type of vice grips the work at four points of the
jaws?
A Leg vice B Pin vice
C Pipe vice D Hand vice
5 Which type of vice is used to grip the keys for cutting
grooves?
A Pipe vice B Hand vice
C Bench vice D Quick releasing vice
6 What is the use of pin vice?
A Body C Movable jaw A Holding the keys
B Fixed jaw D Quick releasing lever B Holding the square jobs
2 Which vice is used for holding circular shape metals? C Holding the rectangular jobs
A Pipe vice B Hand vice D Holding the small diameter jobs
C Bench vice D Quick releasing vice 7 What is the name of the vice shown in figure?
3 What is the type of vice shown in figure?
A Pipe vice B Hand vice A Leg vice B Pin vice

C Bench vice D Quick releasing vice C Pipe vice D Hand vice

8 What is the use of tool makers vice? 9 Which type of vice is used for forging the work?
A Holding the work for bending A Leg vice B Pin vice
B Holding the small diameter jobs C Pipe vice D Hand vice
C Holding the small screws and rivets 10 Which type of vice is used for holding the work while
hammering?
D Holding small work which requires filing or drilling
A Leg vice B Pin vice
C Pipe vice D Hand vice

Try Square
1 What is the use of a try square? 5 What is the function of a try square shown in figure?
A To check the flatness only
B To check the inclined component
C To check the squareness and flatness
D To check the parallel of the work piece
2 What is the accuracy of try square for 10 mm length?

A 0.001 mm B 0.002 mm
C 0.003 mm D 0.0004 mm
3 How would you specify a try square?

A Width of the blade
A Check the flatness
B Length of the blade
B Check the squareness
C Width of the stock
C Set the work pieces at right angle
D Thickness of the stock
D Mark lines at 90° to the edges of work piece
4 What is the function of a try square shown in figure?
6 What is the name of the file shown in figure?
A Flat file B Hand file

A Check the flatness C Square file D Triangular file
B Check the squareness
7 Which part of a file is not hardened?
C Set the work pieces at right angles
A Side B Edge
D Mark lines at 90° to the edges of work piece
C Tang D Tip or point

8 What is the name of the part marked 'x'? 13 What is the cut of file shown in figure?
A Heel B Side A Rasp cut B Single cut

C Edge D Tip or point C Double cut D Curved cut
9 Which metal is used to make a file?
14 How do you specify a file?
A High carbon steel
A Length and cut
B Low carbon steel
B Length and grade
C Medium carbon steel
C Length and shape
D Chrome vanadium steel
D Length, grade, cut and shape
10 Which cut of file is used to file on tin, aluminium, plastic
and copper? 15 Which grade of file is used to remove heavy reduction
of material?
A Rasp cut file B Single cut file
A Rough file B Bastard file
C Double cut file D Curved cut file
C Smooth file D Second cut file
11 What is the angle of teeth for single cut file to the
centre line? 16 Which grade of file is used to bring the material to
accurate size with a high degree of finish?
A 30° B 45°
A Bastard file B Smooth file
C 60° D 90°
C Second cut file D Dead smooth file
12 Which cut of file is used for filing wood, leather and
other soft materials?
A Rasp cut file B Single cut file
C Double cut file D Curved cut file

Types of files

1 What is the shape of file shown in figure? 2 Which shape of file is used for filing surfaces at right
angles to the surfaces already finished?
A Flat file B Hand file
C Square file D Half round file
3 Which shape of file is used for filing narrow grooves

and angles above 10°?
A Flat file B Hand file A Square file B Triangular file
C Round file D Half round file C Knife edge file D Half round file

4 What is the use of square file is shown in figure? 10 What special files are shown in figure?
A Riffler file B Mill saw file

A Filing circular holes C Barrette file D Crossing file
B Filing square openings
11 Which special file is used for sharpening the teeth of
C Filing rectangular openings wood working saws?
D Filing internal curved surfaces A Riffler files B Barrette file
5 What is the use of round file shown in figure? C Mill saw files D Crossing files
12 Which special files are shown in figure?
A Riffler files B Mill saw files

A Filing narrow groove
C Barrette file D Crossing files
B Enlarging circular hole
C Filing triangular opening 13 Which special file is used in the place of a half round
file?
D Filing rectangular opening
A Riffler file B Barrette file
6 Which is used to remove the pinning of the files?
C Mill saw file D Crossing file
A File card B Painting brush
14 Which special file is used for finishing sharp corners?
C Wire brush D Cleaning brush
A Riffler file B Crossing file
7 Which shape of file is used for filing corners and angles
more than 60°? C Mill saw file D Barrette file
A Round file B Triangular file
15 What is the name of the special file shown in figure?
C Square file D Half round file
8 How would you designate the needle files?

A BIS Number
B Grade of cut
C Nominal length
D Grade of cut, nominal length and BIS number
9 Which special file is used for die-sinking work?

A Riffler file B Mill saw file
C Barrette file D Crossing file
A Rotary file B Tinker's file

16 Which special files are driven by a special machine
with a portable motor and flexible shaft?
A Rotary file B Tinker's file

Measurement of angles
1 What is the value of one division in protractor? 7 What is the name of the part marked ‘x’?
A 1 Degree B 2 Degree
C 3 Degree D 4 Degree
2 What is the included angle of ∠AOB ?
A 56° B 60° A Rule
C 66° D 70° B Square head

C Centre head
3 Which part of the combination set can be rotated and
set to any required angle? D Protractor head
A Rule B Centre head 8 What is the name of the part of the combination set
C Square head D Protractor head shown in figure?
4 What is the expansion of C.G.S system?

A Gram and second system
B Centimetre and gram system
C Centimetre and second system
D Centimetre, gram and second system
5 What are the measuring angles of a square head?

A 45° and 90° B 60° and 90°
C 30° and 90° D 90° and 120°
6 Which part of a combination set is used to locate the

centre of cylindrical job?
A Rule B Centre head
C Square head D Protractor head

A Rule 11 What is the name of the angular measuring instrument
shown in figure?
B Square head
C Centre head
D Protractor head
9 What is the expansion of M.K.S system?

A Metre and second system
B Metre and kilogram system
C Kilogram and second system
D Metre, kilogram and second system A Bevel gauge B Bevel protractor
10 What is the name of the instrument shown in figure? C Square head D Universal bevel gauge
12 What is the name of the angular measuring instrument

shown in figure?
A Bevel gauge C Bevel protractor

A Bevel gauge B Bevel protractor
B Centre head D Universal bevel gauge.
C Combination set D Universal bevel gauge

Surface gauges
1 What is the type of work carried out? 2 What is the type of work carried out?
A Scribing lines parallel to a datum surface

A Scribing lines parallel to a datum surface
B Checking the height and parallelism of job
B Checking the height and parallelism of job
C Setting job concentric to the machine spindle
C Setting the job concentric to machine spindle
D Setting the job on machines parallel to a datum
surface D Setting the job on machine parallel to a datum
surface

3 What is the type of work carried out?
A Checking the height of job

B Scribing lines parallel to a datum surface
C Setting the job concentric to the machine spindle
D Checking the job on machine parallel to a datum
surface
4 What is the name of the marking tool shown in figure?
6 What is the name of the part marked ‘x’?
A Trammel
B Leg and point
C universal surface gauge
D Surface gauge fixed type
5 What is the name of the marking tool shown in figure?

A Trammel
A Base B Snug
B Leg and point
C Scriber D Fine adjustment screw
C universal surface gauge
D Surface gauge fixed type

Cold chisel
6 What type of work is carried out using cross cut chisel?
1 What is the use of a cold chisel?
A Filing B Scraping
C Marking D Chipping
2 What is the name of the part marked ‘x’?
A Cutting slots
B Cutting oil grooves
C Separating metals after chain drilling
D Squaring materials at the corners
7 What type of work is carried out using a half round

nose chisel?
A Head B Centreline
D Body D Cutting edge
3 Which metal is used to make a chisel?
A Stainless steel
B Low carbon steel
C Medium carbon steel
D High carbon steel or chrome vanadium steel
A Cutting slots
4 What is the name of the chisel shown in figure?
B Cutting keyways
C Cutting oil grooves
8 What is the use of a diamond point chisel?
A Flat chisel B Half round nose chisel

C Cross cut chisel D Diamond point chisel
5 What is the use of an ordinary depth gauge?

A measure thickness
B Measure depth of slots A Cutting slots
C Measure internal diameter B Cutting keyways
D Measure external diameter C Cutting oil grooves
25

9 What is the use of web chisel? 11 What is the point angle of a chisel while cutting in mild
steel?
A 60° B 55°
C 65° D 45°
12 what is the name of the measuring instrument shown

in figure?
A Cutting slots
B Cutting keyways
C Squaring materials at the corners
D Separating metals after chain drilling
10 What is the name of angle marked 'x'?
A Steel rule B Narrow steel rule

C Short steel rule D Ordinary depth gauge
A Rake angle B Clearance angle

C Point angle D Angle of inclination

Sharpening of chisels
1 Which machine is used to resharpen the chisel? 2 What is the use of tool rest in grinding machine?
A Surface grinder A To guide the tool
B Pedestal grinder B To support the tool
C Cylindrical grinder C To guard the wheel
D Tool and cutter grinder D To safe the grinding wheel

3 Which grinding machine is shown in figure ? 6 What is the name of the part marked 'x'?
A Tool rest B Fine wheel

C Coarse wheel D Wheel guards
7 Which condition, chisel is to be forged before grinding?

A Cutting edge blunt
A Bench grinder B Pedestal grinder B Cutting edge rusted
C Surface grinder D Tool and cutter grinder C Cutting edge too thin
D Cutting edge too thick
8 Which part of the chisel is to be provided a slight
convexity while grinding?
A Body B Head
C Shank D Cutting edge
9 Which part of the chisel is to be rested on the tool rest

while grinding?
A Tip of the chisel
B Body of the chisel
C Head of the chisel
D Edge of the chisel
10 What is the use of slight convexity provided in the

cutting edge of a chisel while grinding?
A To get sharp edge
B To avoid breakage
A Tool rest B Wheel guards C To save time
C Fine wheel D Coarse wheel D To avoid digging in the sides while chipping
5 Which machining process is used to clean the mush 11 Why the chisel is to be dipped in the coolant frequently
room head chisel? while grinding?
A By milling B By planing A To avoid tip breakage
C By shaping D By grinding B To improve the ductility

C To improve the malleability
D To avoid over heating and temper

Marking media
1 Which marking media is used on the surface of the 5 Which marking media is commercially available?
work piece to show the marked lines clear and visible?
A White wash B Prussian blue
A White wash B Prussian blue
C Copper sulphate D Cellulose lacquer
C Copper sulphate D Cellulose lacquer
6 Which marking media is made in different colours and
2 Which marking media is applied on rough forgings and dries very quickly?
castings with oxidised surface?
A White wash B Copper sulphate
A White wash B Copper sulphate
C Prussian blue D Cellulose lacquer
7 Which marking media is used on filed or machined
3 Which marking media takes more time for drying than surface?
the other marking medias? A White wash B Prussian blue
A White wash B Copper sulphate C Copper sulphate D Cellulose lacquer
8 Which marking media is prepared by mixing with water
only?
4 Which marking media needs to be handled carefully
as it is poisonous? A White wash B Prussian blue
A White wash B Copper sulphate C Copper sulphate D Cellulose lacquer

Surface plates
1 Which reference plane is served as datum surface in 5 Which grade surface plate is more acceptable than
machine shop? the other two grades?
A 'v' block B Angle plate A Grade 0 B Grade 1
C surface plate D scribing block C Grade 2 D Grade 3
2 Which material is used to make surface plate retain 6 Which factors are taken to designate surface plates?
their accuarcy even scratched?
A Type of material
A Granite B Tool steel
B Length, breadth and grade
C Mild steel D Carbon steel
C Length, breadth and the Indian standard number
3 Where the smaller surface plate is placed? D Length, breadth, grade and the Indian standard
A Floor B Iron stands number
C Benches D Wooden stool 7 Where the larger surface plate is placed?
4 How many grades of surface plates are available in A Floor B Wooden table
machine shop work? C Bench D Iron stands
A One grade B Two grades
C Four grades D Three grades
28

8 Why the ridges are provided under the surface plates? 10 What is the name of the part marked 'x'?
A For accuarcy
B For steadiness
C For reducing weight
D To increase the weight
9 Which equipment is shown in figure?
A Heavily ribbed underside

B Accurately scraped flat surface
C Three point suspension for steadiness
D Edge straight and square to each other
A Metal plate B Base plate

C Surface plate D Marking table

Angle plates
1 Which material is used to make angle plates? 3 What is the type of angle plate is shown in figure?
A Alloy steel
B High speed steel
C High carbon steel
D Closed grain cast Iron
2 What is the type of angle plate is shown in figure?
A Box angle plate

B Plain solid angle plate
C Swivel type angle plate
D Slotted type angle plate
A Box angle plate


4 Which type of angle plates are suitable for supporting 8 Which angle plate can be tilted to any angle along
work pieces during layout work? with the work for marking or machining?
A Box angle plate A Box angle plate
B Plain solid angle plate B Plain solid angle plate
C Swivel type angle plate C Swivel type angle plate
D Slotted type angle plate D Slotted type angle plate
5 What is the type of angle plate shown in figure? 9 What is the name of the part marked 'x'?
A Box angle plate A Ribs

B Plain solid angle plate B Tee slots
C Swivel type angle plate C All faces machined square
D Slotted type angle plate D Edges and ends machined surface
6 What is the type of angle plate shown in figure? 10 Which process is used for finishing parallel blocks?
A Filing B Honing
C Grinding D Lapping
11 Which material is used to make parallel blocks?

A Steel B Invar steel
C Cast iron D Stainless steel
12 What is the name of the block shown?
A Box angle plate

A 'v' Block B Solid parallel blocks
7 Which grade of angle plates are more accurate and
used for tool room type of work? C Angle plate D Adjustable parallel blocks
A Grade '0' B Grade 1

C Grade 2 D Grade 3

13 What is the name of the block shown?
A 'v' Block B Solid parallel blocks
C Angle plate D Adjustable parallel blocks
Production & Manufacturing Assignment for Exercise : 1.2.26 - 30

Physical and mechanical properties of metals
1 What is the colour of copper? 8 What is the property of a metal which permits
breaking?
A White B Black
A Tenacity B Hardness
C Green D Distinctive red
C Brittleness D Toughness
2 Which metal is the good conductor of electricity?
9 Which metal has the brittleness property?
A Wood B Plastic
A Cast iron B Mild steel
C Copper D Mild steel
C Aluminium D Wrought iron
3 Which metals is not attracted by a magnet?
10 What is the property of metal to withstand shock or
A Mild steel B Medium carbon steel
impact?
C Ferrous metal D Non ferrous metal
A Ductility B Toughness
4 Which metal has the lowest melting point of C Hardness D Brittleness
temperature?
11 What is the name of mechanical property of metal
A Tin B Copper
shown in figure?
D Tungsten C Mild steel
5 Which mechanical property is the ability of metal to

draw into wires?
A Ductility B Malleability
C Toughness D Brittleness
6 Which metal is a ductile metal?

A Copper B Mild steel
C Stainless steel D High carbon steel
7 Which metal is a malleable metal?

A Lead B Copper
A Tenacity B Elasticity
C Mild steel D Aluminium
C Malleability D Toughness

12 What is the name of mechanical propery of metal 15 What is the name of mechanical property of metal
shown in figure? shown in figure?
A Tenacity B Toughness
A Tenacity B Elasticity
C Elasticity D Malleability
C Hardness D Toughness
13 What is the property of metal to resist the effect of
16 Which metal is having the property of tenacity?
tensile forces without rupture?
A Cast iron B Wrought iron
A Tenacity B Brittleness
C Aluminium D Stainless steel
C Hardness D Malleability
14 What is the mechanical property of metal returning to

its original shape after the applied force is released?
A Ductility B Elasticity
C Toughness D Malleability

Power hacksaw
1 What is the name of the part marked 'x'? 2 Which material is used to make power hacksaw
blades?
A Tool steel B High speed steel
C Mild steel D Medium carbon steel
A Vice B Saw blade

A Teeth B Pitch
C Frame D Work piece
C Length D Clearance angle
32 Production & Manufacturing - Fitter (NSQF Level-5) Assignment for Exercise 1.2.26-1.2.30

4 What is the name of saw set shown in figure? 7 Which part is used in power hacksaw when a number
of pieces of the same size to be cut?
A Screw jack B Clamping device
C Vice handle D Adjustable stopper
A Zigzag B Straight
C Wave set D Staggered set
5 What is the use of saw setting in hacksaw blade shown

in figure?
A Work B Vice handle

C Stopper D Clamping device
9 What is the effect on saw blade if less than two teeth

are in contact with the work while sawing?
A Blade will bend B Wornout of blade
C Teeth will be blunt D Breakage of blade
10 What is used for supporting long bars while cutting

A Rough cutting B To cut quickly with power hacksaw?
C Better finishing D To provide for chip clearance A Stopper B Clamping device
6 What is the name of saw set shown in figure? C Vice handle D Adjustable floor stands
11 How many number of teeth of the blade will be in contact

with the work piece while cutting?
A One teeth B Two teeth
C Four teeth D Three teeth
A Zigzag B Straight
C Wave set D Staggered set

Metal cutting saws
1 What is the name of the metal cutting saw shown in 5 What is the name of the metal cutting saw shown?
figure?
A Power saw B Contour band-saw

A Power saw B Circular saw
C Circular saw D Horizontal band-saw
C Contour saw D Horizontal band saw
6 What is the name of metal cutting saw shown in figure?
2 What is the name of the metal cutting saw shown in
figure?
A Power saw B Contour saw

C Circular saw D Horizontal band saw
3 What is the name of the part used in horizontal band-
saw to obtain speed variation? C Circular saw D Horizontal band saw
A Motor B Stepped pulleys 7 Which metal-cutting saw is economical in production

C Frame D Roller-guide brackets to work in heavy section metals?
4 Which part is provided in horizontal band-saw to prevent
wandering of the blade while cutting? C Circular saw D Horizontal band-saw
A Vice B Step pulley 8 Which metal cutting saw is used for cutting metals to
C Frame D Roller guide brackets different profiles?
A Power saw B Circular saw
C Contour saw D Horizontal band saw
34

9 What is the name of the operation shown in figure? 11 What is the name of the operation shown in figure?
A Notching B Straight cutting

A Slotting B Radius cutting C Radius cutting D Angular cutting
C Notching D Angular cutting
12 Which metal cutting machine is provided with butt
10 What is the name of the operation shown in figure? welding attachment for joining broken saw blades?
A Power saw
B Contour saw
C Circular saw
D Horizontal band saw
A Slotting B Radius cutting

C Notching D Angular cutting

Outside micrometer
1 What is the name of the measuring instrument shown? 2 What is the name of the part marked 'x'?
A Inside micrometer A Anvil B Sleeve
B Depth micrometer C Spindle lock D Frame
C Digital micrometer
D Outside micrometer

3 What is the name of the part marked 'x'? 10 What is the working principle of outside micrometer?
A Screw and nut B Scroll and lever
C Rack and pinion D Sliding mechanism
11 What is the name of part marked 'x'?
A Anvil B Spindle lock

C Thimble D Ratchet stop
4 What is the pitch of the spindle thread in metric outside

micrometer? A Washer B Spindle
A 0.1 mm B 0.5 mm C Thimble D Tapered nut
C 0.01 mm D 0.02 mm 12 What is the name of the instrument shown in figure?
5 What is the accuracy of outside micrometer in metric?

A 0.04 mm B 0.03 mm
C 0.02 mm D 0.01 mm
6 What is the value of one main division in outside

micrometer?
A 1 mm B 2 mm
C 3 mm D 4 mm
7 What is the value of one sub-division in outside
micrometer?
A 1.0 mm B 1.5 mm
C 0.5 mm D 2.0 mm
A Inside micrometer
8 What is the value of one thimble division in outside
B Depth micrometer
micrometer?
C Outside micrometer
A 0.02 mm B 0.01 mm
D Screw pitch micrometer
C 0.03 mm D 0.04 mm
13 What is the name of part shown in figure?
9 What is the reading shown in this outside micrometer
range 0 to 25 mm?
A 13.63 mm B 13.64 mm
A Handle B Spacing collar
C 13.65 mm D 13.66 mm
C Spindle D Extension rods

Depth micrometer
1 What is the type of thread in depth micrometer spindle? 4 What is the name of the part in depth micrometer may
be removed and replaced according to the size of depth?
A 'V' thread B Square thread
A Stock B Sleeve
C ACME thread D Buttress thread
C Thimble D Extension rod
2 What is the name of the instrument shown in figure?
5 What is the least count of depth micrometer?
A 0.1 mm B 0.5 mm
C 0.02 mm D 0.01 mm
6 Where is main divisions are marked in the depth

micrometer?
A Stock B Extension rod
C Thimble D Barrel or sleeve
7 What is the name of the measuring instrument shown

in figure?
A Inside micrometer
B Depth micrometer
D Outside micrometer
A Depth micrometer
3 What is the name of the part marked ‘x’? B Inside micrometer
D Screw thread micrometer
8 What is the use of depth micrometer?

A To measure the length of job
B To measure the depth of holes
C To measure the thickness of job
D To measure the outside diameter of job
9 What is the value of one thimble division in depth

micrometer?
A 1 mm B 0.5 mm
C 0.01 mm D 0.02 mm
A Cap B Lock
10 What is the accuracy of digital micrometer?
C Stock D Thimble
A 0.5 mm B 0.01 mm
C 0.02 mm D 0.001 mm
37

Vernier caliper
1 What is the name of measuring instrument shown in 5 What is the least count of vernier caliper in metric?
figure?
A 0.1 mm B 0.5 mm
C 0.02 mm D 0.01 mm
6 What is the application of vernier caliper shown in

figure?
A Vernier caliper
B Depth micrometer
C Outside micrometer
D Vernier height gauge
2 What is the name of part marked ‘x’?
A Measuring pitch
B Measuring depth
C Measuring external dimensions
A Mainscale B Thumb lever D Measuring internal dimensions
C Vernier scale D Movable jaw 7 What is the application of vernier caliper shown in
figure?
3 Which part of the vernier caliper is used to set the
vernier slide in any position on the beam?
A Beam B Thumb lever
C Vernier scale D Movable jaw
A Measuring pitch
B Measuring depth
C Measuring external dimensions
D Measuring internal dimensions
A Beam B Depth bar 8 Which is the integral part of beam scale in vernier
caliper?
C Fixed jaw D Movable jaw
A Fixed jaw B Depth bar
C Thumb lever D Movable jaw
38

9 Which is the integral part of vernier scale in vernier 11 What is the vernier reading shown?
caliper?
A Fixed jaw B Depth bar
C Thumb lever D Movable jaw
10 What is the reading shown in figure?
A 9.16 mm B 9.32 mm
C 9.64 mm D 9.80 mm
A Depth bar B Fixed jaw

A 60.54 mm B 60.56 mm
C Vernier slide D Movable jaw
C 60.58 mm D 60.52 mm

Vernier bevel protractor
1 Which part is an integral part of the stock in a vernier 3 What is the application of a vernier bevel protractor
bevel protractor? shown in figure?
A Dial B Main scale
C Disc D Vernier scale
2 What is the name of the instrument shown in figure?
A Checking flatness
B Setting work holding device
C Measuring obtuse angles (more than 90°)
D Measuring acute angles (less than 90°)
A Bevel gauge B Universal bevel gauge

C Bevel protractor D Vernier bevel protractor

4 What is the shape of dial in a vernier bevel protractor? 8 What is the value of one vernier scale division in a
vernier bevel protractor?
A Square B Triangular
A 116 minutes B 118 minutes
C Circular D Rectangular
C 115 minutes D 117 minutes
5 Which part is fitted for clear reading of the graduations
in a vernier bevel protractor? 9 How many degrees are graduated on the circumference
of disc of vernier bevel protractor?
A Dial B Vernier scale
A 90° B 180°
C Disc D Magnifying glass
C 360° D 270°
6 What is the value of one main scale division in a vernier
bevel protractor? 10 What is the reading of the vernier bevel protractor
shown?
A 1 degree B 2 degree
C 5 minutes D 0.5 degree
7 What is the application of vernier bevel protractor shown

in the figure?
A 41° 40' B 41° 55'

C 41° 50' D 42° 05
11 What is the least count of vernier bevel protractor?

A 5 minutes B 6 minutes
A Checking flatness
C 7 minutes D 8 minutes
B Setting work holding devices
C Measuring acute angles (less than 90°)
D Measuring obtuse angle (more than 90°)

Dial caliper

1 What is the least count of a dial caliper? 3 What is the name of the part marked 'x'?
A 0.1 mm B 0.05 mm
C 0.02 mm D 0.01 mm
2 Where the dial is fixed in the dial caliper?
A On the dial hand
B On the fixed jaw
C On the beam scale A Pinion B Caliper dial
D On the movable jaw C Dial hand D Beam scale

4 Which part is operated by a pinion that engages a 9 What is the name of the instrument shown in figure?
rack on the beam in a dial caliper?
A Disc B Dial hand
C Caliper dial D Beam scale
5 How many divisions are graduated in the dial caliper?
A 50 B 360
C 180 D 100 A Dial caliper B Digital caliper
6 What is the accuracy of a digital caliper? C Vernier caliper D Digital micrometer
A 0.1 mm B 0.5 mm 10 What is the reading shown in dial caliper?
C 0.02 mm D 0.01 mm
A 21.35 mm B 22.35 mm
A Internal jaw B Beam scale
C 21.25 mm D 22.25 mm
C External jaw D Locking screw
8 How zero setting is to be done in a digital caliper?
A Press the zero button
B Press the on/off button
C Press the metric/inch button
D Join fixed and movable jaw then press zero button

Drilling processes - Drilling machines, types, use and care
1 Which part is used to achieve different spindle speeds 4 Which device is used to hold bigger size drills than
in sensitive bench drilling machine? machine spindle diameter?
A Flat pulley B Drum pulley A Arbor B Sleeve
C Driving motor D Stepped pulleys D Sockets C Drill chuck
2 Which device is used for holding the straight shank 5 Which device is used to remove tapershank drills and
drills? sockets from the machine spindle?
A Arbor B Dill chuck A Drift B Arbor
C Spindle D Work table C Sleeve D Drill chuck key
6 Which part of the drilling machine is provided with T-
3 How many different sizes of Morse tapers provided in
slots for fitting bolt heads?
drills?
A Base B Feed handle
A MT 1 to MT4 B MT 1 to MT5
C Spindle D Drilling machine table
C MT 1 to MT3 D MT 1 to MT10

7 What is the name of the part marked 'x'? A Bent B Finger
C Straight D Goose neck
10 What is the name of the clamp shown in figure?
A Bent B Finger
C Straight D Goose neck
11 What is the name of the speed at which cutting edge

passes over the material while cutting?
A Feed B Normal speed
C Spindle speed D Cutting speed
12 Which formula is used to calculate cutting speed?
n× d n× d×π
A Spindle B Drill chuck A V= m/min B V= m/min
1000 10
C Work table D Chuck key
8 What is the name of drilling machine shown in figure? n× d×π n× d×π

C V= m/min D V= m/min
1000 100
13 What is the name of the drilling machine shown in

figure?
A Pillar drilling machine

A Pillar drilling machine B Radial drilling machine
B Radial drilling machine C Gang drilling machine
C Column drilling machine D Sensitive bench drilling machine
D Sensitive bench drilling machine
14 Where the coolant tank is mounted in radial drilling
machine?
9 What is the name of the clamp shown in figure?
A On the table B On the radial arm
C On the base D On the spindle head

15 What is the name of the drilling machine shown in 16 What is the name of the drilling machine shown in
figure? figure?
A Gang drilling machine

B Radial drilling machine A Gang drilling machine
C Sensitive bench drilling machine B Radial drilling machine
D Multi spindle head drilling machine C Pillar drilling machine
D Multi spindle head drilling machine

Hand taps and wrenches
1 Which tool is used for cutting internal thread in 5 What is the name of the cutting tool shown in figure?
components?
A Die B Hand tap
C Die stock D Tap wrench
2 Which material is used to make hand taps?

A Mild steel B Stainless steel
C Low carbon steel D High speed steel
3 Why the ends of the taps are chamfered in taper lead?

A To form cutting edges
B To cut the internal thread
C For aligning and starting of the thread
D For holding and turning taps while cutting threads
4 Why the flutes are cut across the thread in tap?

A To form cutting edges
B To cut accurately finished threads A Die B Stud
C For assisting, aligning and starting of the thread C Reamer D Hand tap
D For holding and turning the taps while cutting internal 6 Which tap is used to start the thread while tapping?
threads
A Plug tap B Taper tap
C Bottoming tap D Intermediate tap

7 What is the name of the part marked 'x' in hand tap? 11 What is the taper angle of third tap?
A Flute B Taper thread

C Cutting face D Square shank
8 Which tap is used to finish the threads of a blind hole

to the correct depth?
A Taper tap B Second tap
C Bottoming tap D Intermediate tap
9 What is the taper angle of first tap?

A 4° B 2°
C 10 ° D 20°
12 Which is the most commonly used type of tap wrench?
A Adjustable socket
B Solid type tap wrench
C T - handle tap wrench
D Double ended adjustable tap wrench
13 Which tap wrench is more suitable for large diameter

taps?
A Box type tap wrench
B Bar type tap wrench
A 4° B 2° C T-handle tap wrench
C 10 ° D 20° D Solid type tap wrench
10 What is the taper angle of second tap? 14 What is the name of tap wrench shown in Figure?
A Solid type tap wrench

B T-handle tap wrench
C Bar type tap wrench
D Double ended adjustable tap wrench
A 4° B 2°
C 10 ° D 20°

15 What is the name of the tap wrench shown? 16 Which tap wrench is more useful to work in restricted
places and is turned with one hand only?
A Bar type tap wrench
B T-Handle tap wrench
C Solid type tap wrench
D Box type tap wrench
A Bar type tap wrench
B T-Handle tap wrench
C Solid type tap wrench
D Box type tap wrench

Letter punch and Number punch
1 How many number of punches are in a letter punch 5 Which special punch is available in a letter punch set?
set?
A @ B *
A 26 B 28
C & D #
C 27 D 29
6 What is the name of the line marked 'x'?
2 How many number of punches are in a number punch
set?
A 9 B 8
C 10 D 11
3 Which number punch is used for punching number 9

in a number punch set?
A 0 B 6
A Base line B Centre line
C p D R
C Vertical line D Reference line
4 What is the name of the line marked 'x'?
7 Which punches are used for better impression by
applying more than one stroke?
A High quality punches
B Small size punches
C Middle size punches
D Large size letter and number punches
A Base line B Horizontal line
C Centre line D Reference line

Fitter - Sheet metal
Safety precautions in sheet metal workshop

1 Who is called sheet metal worker? 9 What is the process of developing the pattern for a
sheet metal object?
A The person who works in forging shop
A Pattern B Crimping
B The Person who works on metal sheets
C Braising D Layout work
C The person who works on lathe machines
D The person who works with welding machines 10 What is meant by 'Hem'?
A A folded edge on a sheet metal object
2 What is the process of raising a strip of metal around
the end of a round pipe? B A seam running along length of a pipe.
A Beading B Forming C The joining of two pieces at an evenly divided angle
C Braising D Crimping D To cut out interior waste stock from a metal part
with a die
3 What is the process of stretching a piece of metal by
hitting it with a round head hammer, as in forming a 11 What is the process of making holes in sheet metal
bowl? by the use of dies?
A Beading B Forming A Burring B Punching
C Crimping D Braising C Braising D Embossing
4 What is the process of turning an edge on a circular 12 Which fasteners are used to join two pieces of sheet
piece of metal? metal together?
A Burring B Braising A Keys B Bolts
C Crimping D Embossing C Rivets D Cotters
5 What is used for bending and folding edges on metal? 13 What is the method of pattern drafting using lines
radiating from a centre and using arcs?
A Clips B Brake
A Layout work B Surface development
C Bench machine D Bench stake
C Pattern making D Radial line development
6 What is the process that produces a shallow relief
design on sheet metal? 14 Which is a special forging tool used for smoothening
and finishing?
A Burring B Forming
A Clip B Stake
C Crimping D Embossing
C Swage D Press brake
7 What is used to clean metal and remove the oxides
from the metal surface prior to soldering? 15 What is the process of covering an area of metal with
molten solder?
A Flux B Clip
A Tinning B Burring
C Pickle D Cut acid
C Crimping D Embossing
8 Which tool is used for measuring and determining the
thickness of a metal sheet?
A Gauge B Vernier caliper
C Stake D Outside micrometer
46

Metal sheets and their uses

1 How metal sheets are specified? 7 Which metal sheet is used in dairies, food processing,
A By their length chemical plants and kitchenware?
B By their thickness A Black iron sheet
C By their standard gauge numbers B Aluminium sheet
D By their type of material and thickness C Stainless steel sheet

D Galvanised iron sheet
2 Which sheet is the cheapest metal sheet?
A Copper sheets 8 Which metal sheet is used to make gutters, expansion
joints, roof flashings, hoods, utensils and boiler plates?
B Black iron sheets
A Copper sheets
C Stainless steel sheets
B Black iron sheets
D Galvanised iron sheets
C Aluminium sheets
3 What is the appearance of hot rolled sheets? D Galvanised iron sheets
A Reddish colour
9 Which metal sheet is widely used in the construction
B Bluish black appearance of air planes due to their light weight?
C Bright silvery appearance A Copper sheet
D Plain silver whitish appearance B Aluminium sheet
4 What is the appearance of cold rolled sheets? C Stainless steel sheet
A Reddish colour D Galvanised iron sheet
B Bluish black appearance 10 Why aluminium sheets are used in construction of

C Bright silvery appearance airplanes?
D Plain silver whitish appearance A Light in weight

B Appearance is good
5 Which coated iron is known as galvanised iron?
C It can be welded easily
A Tin coated iron
D It can be soldered easily
B Zinc coated iron
C Copper coated iron 11 Which metal sheet is used for making the highly
corrosive acid tanks?
D Aluminium coated iron
A Lead sheet
6 Which article is made by tinned plate?
B Copper sheet
A Windows B Kitchenware
C Black iron sheet
C Heating ducts D Furnace fittings
D Galvanised iron sheet
47

Hand lever shears

1 What is the name of the part marked 'x'? 5 Which is provided to hold the sheet firmly in squaring
shear?
A Back gauge B Front gauge
C Sheet holder D Square gauge
6 Which part is adjustable and is kept at right angles to

the cutting blade in squaring shear?
A Back gauge B Cross head
C Front gauge D Square gauge
7 What is the name of the machine shown in figure?
A Body B Upper blade

C Lower blade D Clamping device
2 Which machine is used to cut sheet metal up to a

thickness of 3mm (10 SWG)?
A Press brake B Squaring shear
C Guillotine shear D Hand lever shear
3 Which shearing machine is operated by foot?

A Press brake B Guillotine shear
C Squaring shear D Hand lever shear
A Press brake B Squaring shear
4 What is the name of the machine shown in figure?
C Hand lever shear D Power guillotine shear
A Cutting beam B Front gauge brackets

C Squaring guide D Cutting control level
48

9 What is name of the process shown? 10 Which machine is used to cut large sheets into pieces
to handle sheets easily?
11 What is the name of the process shown?
A Keep hands clear

B Plate overlaps stop
C Measurement taken close to gauge bracket
D Set stop to required size using the scale then tighten A Plate overlaps stop
B Keep hands clear
C Measurement taken close to gauge bracket
D Set stop to required size the scale, then tighten

Sheet metal tools

1 What is the name of the tool used in sheet metal for 4 What is the name of the tool used to joint the sheet
scribing large circles? metal?
A Snips B Trammel A Wing compass B Soldering iron
C Steel rule D Ball pein hammer C Tinman's square D Standard wire gauge
2 What is the name of the gauge used to measure sheet 5 What is the name of the device shown?
thickness?
A Radius gauge B Feeler gauge
C Screw pitch gauge D Standard wire gauge
3 What is the name of the tool shown?
A Trammel
B Jenny caliper
C Wing compass
D Divider
A Dot punch B Prick punch
C Solid punch D Hollow punch

6 What is the name of the tool shown? 11 What is the name of the device shown?
A Scissors B Bent snips A Template B Straight edge

C Cutting plier D Straight snips C Hatchet stake D Straight snips
7 What is the name of the tool shown? 12 What is the name of the tool shown?
A Trammel B Scratch awl

A Riveting hammer B peening hammer C Bent scriber D Straight scriber
C Creasing hammer D Stretching hammer
13 Which hammer is used for marking purpose?
8 What is the name of the stake shown?
A 1 kg ball pein hammer
B 2 kg ball pein hammer
C 250 grams ball pein hammer
D 500 grams ball pein hammer
14 Which measuring device is used to set measurements

in dividers?
A Steel rule B Outside micrometer
C Vernier caliper D Vernier height gauge
A Funnel stake B Hatchet stake

C Half moon stake D Round bottom stake
9 Which device is used for marking in the perpendicular

direction to any base line and to check the
perpendicularity?
A Try square B Tinman's "L" square A Pivot
C Straight edge D Universal surface gauge B Blade
10 Which device is used to mark straight lines on a sheet C Stopper

metal surface? D Handle
A Trammel B Try square
C Straight edge D Jenny caliper
50 Production & Manufacturing - Fitter (NSQF Level-5) Assignment for Exercise 1.3.45 - 1.3.47

16 What is the name of the device shown? 22 What is the name of the tool shown?
A Pipe shear B Block shear

D Scotch shear C Tinman’s shear
A Jenny caliper B Wing compass 23 What is the name of tool shown?

C Divider firm joint D Divider spring joint
17 What is the use of snips?

A To cut sheet metal up to 18 SWG
B To cut sheet metal up to 20 SWG
C To cut sheet metal up to 10 SWG
D To cut sheet metal up to 24 SWG A Raw hide mallet
B Boosing mallet
18 What is the name of tool shown?
C End packed mallet
D Ordinary wooden mallet
24 How mallets are specified?

A By the shape of the face
B By the diameter and weight
C By the shape of the face and weight
A Bent snips B Pipe shear
D By the diameter and the shape of the face
C Straight snips D Scotch shear
25 Which hammer is used to finish the wired edges, false
19 Which snip is used to cut the inside curved lines and wiring edge and make corners of the sheet?
for trimming curved edges?
A Bullet hammer B Setting hammer
A Bent snips B Block shear
C Creasing hammer D Hollowing hammer
C Straight snips D Tinman's shear
26 What is the name of the tool marked 'x'?
20 Which snip is used for making straight cuts and large
external curves upto the thickness of 18 SWG?
A Bent snips B Pipe shears
C Straight snips D Tinman's shears
21 Which shear is used to trim the edges of the pipes?

A Pipe shears B Block shears
C Bench shears D Scotch shears
Production & Manufacturing - Fitter (NSQF Level-5) Assignment for Exercise 1.3.45 - 1.3.47 51

A Setting hammer 31 What is the name of the part marked 'x'?
B Bullet hammer
C Hollowing hammer
D Stretching hammer
27 Which Material is used to make soldering iron?

A Cast iron
B High speed steel
C High carbon steel
D Copper or copper alloys
28 Which soldering iron is used for soldering heavy gauge

of metal?
A Tram or head B Beam clamping screw
A Handy soldering copper bit
C Wooden beam D Fine adjustment screw
B Hatchet soldering copper bit
C Adjustable soldering copper bit 32 What is the name of the tool shown?
D Gas heated soldering copper bit
29 What is the name of the soldering iron shown?
A Handy soldering copper bit

B Hatchet soldering copper bit
C Straight soldering copper bit
D Adjustable soldering copper bit
30 Which hand tool is used for closing and locking of

seams in sheet metal work?
A Groover
B Setting hammer
A Mallet B Point soldering copper bit
C Creasing hammer
C Groover D Setting hammer
D Straight soldering copper bit

Stakes and their uses

1 What is the name of the part marked 'x'? A Funnel stake B Hatchet stake
C Half moon stake D Beak or Bickiron stake
A Horn B Face or head

C Heel D Shank or body
A Funnel stake B Tinman’s anvil
2 Which material is used to make stake? C Hatchet stake D Tinman's horse
A Tool steel
B High speed steel
C High carbon steel
D Forged mild steel or cast steel
3 Which tool is used by sheet metal workers for bending

sheets?
A Mallet B Face or head
C Stakes D Setting hammer
4 Which stake is used for marking sharp bends, folding

the edges of sheet metal, forming boxes and pans by
hand?
A Hatchet stake B Tinman's anvil
A Funnel stake B Half moon stake
C Tinman's horse D Beak or bickiron stake
C Hatchet stake D Round bottom stake
8 Which stake is used for turning up flanges on metal
5 What is the name of the stake shown? discs?
A Pipe stake B Funnel stake
C Hatchet stake D Halfmoon stake
9 Which stake is used for shaping, reaming funnels and

tapered articles?
A Pipe stake B Half moon stake
C Funnel stake D Beak or bickiron stake
53

10 What is the name of the stake shown? 12 Which is used to hold the stakes in position on the
work bench?
A Tinman's anvil
B Tinman's horse
C Setting hammer
D Bench plates or stake holders
13 Which material is used to make stake of copper smith?

A Copper B High speed steel
C High carbon steel D Medium carbon steel
A Hatchet stake B Funnel stake 14 What is the name of the tool shown?
C Half moon stake D Beak or bickiron stake
11 What is the name of the stake shown?
A Bench plate B Universal bench plate

C Tinman's anvil D Revolving bench plate
A Funnel stake B Bottom round stake

C Half moon stake D Beak or Bickiron stake

Sheet metal seams

1 Which seam is commonly used for joining sheet metal? 3 What is the name of the seam shown?
A Butt seam B Double seam
C Dovetail seam D Grooved seam
2 Which seam is used as a longitudinal corner seam for

various types of pipes such as duct work?
C Grooved seam D Pittsburgh seam
A Double seam B Slip joint seam

C Grooved seam D Plain dovetail seam

4 Which seam is an easy and convenient method of 8 What is the name of the process shown?
joining flanges to collars?
C Grooved seam D Dovetail seam
5 What is the name of the seam shown?
A Pocket lock B Snap lock seam

C Pittsburg lock D Hemmed 's' slip
A Grooved seam B Double seam
C Pittsburgh seam D Bottom double seam 9 Which process is used to make the edges of the sheets
strong and rigid?
6 What is the name of the joint shown? A Braising B Soldering
C Embossing D Edge stiffening
10 What is the name of the tool marked 'x'?
A Double seam B Grooved joint

C Dovetail seam D Locked grooved joint
7 What is the name of the joint shown?
A Setting hammer B Hollowing hammer

D Creasing hammer C Stretching hammer
A Double seam 11 Which material is used to make hand groover?
B Zigzag stake joint A Cast iron B High speed steel
C Plain dovetail seam C Cast steel D High carbon steel
D Straight stake joint

Solders
1 What is the melting point of soft solder? 2 Which chemical compound is applied to the joint before
soldering to prevent oxidation?
A 850°c B 450°c
A Flux B Soft solder
C 750°c D 650°c
C Spelter D Hard solder

3 What is the percentage of lead and Tin in common 10 What is the name of the soldered joint shown?
solder?
A Lead - 40% and Tin - 60%
B Lead - 70% and Tin - 30%
C Lead - 50% and Tin - 50%
A Lap joints
D Lead - 60% and Tin - 40%
B Corner lap joint
4 Why lead is not used for soldering cooking utensils? C Abutting lap joint
A Flux forms oxidation D Jogged lap or sunk lap joint
B Lead cause poisoning
11 What is the name of the soldered joint shown?
C Decrease corrosion resistance
D Improper soldering joint takes place
5 Which flux is used for soldering in stainless steel?

A Zine chloride A Corner seam
B Phosphoric acid B Knocked - up joint
C Hydrochloric acid C Paned - down joints
D Ammonium chloride D Grooved or lock seam
6 What are the factors to be considered while selecting 12 Which is the most commonly used flux for brazing
a flux? ferrous and non ferrous metals?
A Material to be joined and soldering process A Borax
B Soldering process and working temperature of the B Zinc chloride
Solder
C Phosphoric acid
C Working temperature of the solder and proportion
B Ammonium chloride
of solder
D Working temperature of the solder, soldering 13 Which valve is connected to the mouth and control the
process and materials to be joined. flame in blow lamp?
A Safety valve
7 Which flux is used for soldering in copper?
B Solenoid valve
A Zine chloride B Phosphoric acid
C Non return valve
D Hydrochloric acid C Ammonia chloride
D Pressure relief valve
14 What is the name of the part marked 'x' ?
A Liquid flux B Base metal

C Solder liquid D Soldering Bit
9 Which process is applied in rectifying leakages of water

tanks and fuel tanks? A Pump B Pressure release valve
A Brazing B Soft soldering C Filler cap D Burner housing
C Sweating D Hard soldering

15 Which fuel is used in a portable hand forge for firing ? 16 Which fuel is used in blow lamp for producing a force
full flame?
A Diesel B Charcoal
A Petrol B Diesel
C Petrol D Kerosene
C Kerosene D Charcoal

Rivets and riveting

1 What is the name of the rivet shown? 5 What is the name of riveted joint shown?
A Pan head rivet B Flat head rivet

C Snap head rivet D Counter sunk head rivet
A Single strap butt joint

B Single riveted lap joint
C Double Strap butt joint
D Double riveted (Zigzag) lap joint
6 What is the name of the riveted joint shown?
A Tail B Length
C Diameter D Shape of head
3 Which rivet is used in heavy structural work?

A Pan head rivet B Counter sunk head rivet
C Snap head rivet D Conical head rivet
4 Which rivet is used for very strong joint?

A Pan head rivet B Snap head rivet
A Double strap butt joint
C Conical head rivet D Counter sunk head rivet
B Single strap butt joint
C Single riveted lap joint
D Double riveted (zigzag) lap joint

7 Which riveted joint is the simplest and commonly used A Insulated rivet
type?
B Blind rivet or pop rivet
A Single strap butt joint
C Bifurcated of split rivet
B Single riveted lap joint
D Metal piercing solid rivet
C Double riveted lap joint
D Double riveted (Zigzag) lap joint
8 What is the distance from the edge of the metal to the

centre of rivet in the riveted joint?
A Lazy tongs D Pneumatic blind riveter

C Riveting plier B Lever hand tool
13 Which tool is used for setting 1/8 ",1/2" and 3/16"
diameter standard open type blind rivets?
A Lazy tong
B Riveting plier
A 2D B 3D
C Lever hand tool
C 4D D 5D
D Pneumatic blind riveter
9 What is the distance equal to pitch of rivet in riveted
joint? 14 What is the name of the tool shown?
A Pitch = 5D B Pitch = 2D A Lazy tong B Riveting plier
C Pitch = 4D D Pitch = 3D C Lever hand tool D Pneumatic blind riveter

10 Which rivets are designed to use as punches to
penetrate fully or partially on both pieces of the metal?
A Full tubular rivets
B Semi tubular rivets
C Metal piercing rivets
D Semi tubular metal piercing rivets
11 What is the name of the rivet shown? A Dolly B Rivet snap

C Pop riveter D Hand riveter

16 What is the name of tool shown? 22 What is the name of the tool marked ‘x’?
A Dolly B Rivet snap

C Pop riveter D Hand riveter
A Drift B Hand riveter
17 Which tool is used to form the final shape of the rivet
during riveting? C Fullering tool D Caulking tool
A Dolly B Pop riveter 23 What is the name of the tool marked ‘x’?
C Rivet snap D Hand riveter
18 Which tool is used for setting and forming the head?

A Dolly B Pop riveter
C Hand riveter D Combined rivet set
19 Which tool is used to align the holes to be riveted?

A Dolly B Rivet snap
C Drift D Pop riveter A Pop riveter B Rivet snap
20 Which tool is used for closing down the edges of the C Fullering tool D Caulking tool
plates and heads of the rivets to form a metal to metal
joint? 24 Which process is used to make fluid tight joints while
riveting?
A Dolly B Caulking tool
A Brazing B Caulking
C Drift D Fullering tool
C Soldering D Fullering
21 Which tool is used for pressing the surface of the edge
of the plate while riveting?
A Dolly B Fullering tool
C Drift D Caulking tool

Fitter - Welding
Safety
1 What safety precaution is taken for using rubber hose 5 What is the method of welding process in which base
pipes? metal edges are not melted?
A Keep pull and empty cylinders separately A Arc - welding B Soldering and brazing
B Do not roll gas cylinders or use them as rollers C Gas welding D Oxy - acetylene welding
C Do not use add bits of hose pipes/tubes
6 Which type of thread in the oxygen gas cylinders?
D While igniting the flame, point the blow pipe nozzle
A Acme thread B Square thread
in a safe direction
C Left hand thread D Right hand thread
2 What safety precaution is taken for blow pipes in gas
welding? 7 Which type of thread in the acetylene gas cylinders?
A Use a trolley to carry the cylinders A Acme thread B Square thread
B Keep the work area free from any form of fire C Left hand thread D Right hand thread
C Always wear fire resistant clothes, asbestos gloves 8 What is the name of the part marked 'x'?
and apron
D While igniting the flame point, keep the blow pipe
nozzle in a safe direction
3 In which type of welding process, oxides are released

as smoke?
A Flux-cored Arc welding only
B Electric Arc welding only A Mixing chamber
C Shielded metal Arc welding only B Neck pipe with Nozzle
D Flux - cored Arc welding and shielded metal Arc C Oxygen inlet connection
welding D Acetylene inlet connection
4 What is the name of the part marked 'x'? 9 What is the colour of oxygen gas cylinder in oxy
acetylene welding process?
A Red B Blue
C Black D Maroon
10 What is the colour of acetylene cylinder in oxy-

acetylene welding process?
A Red B Blue
C Black D Maroon
11 Which is used to convert AC into DC in AC welding

transformer?
A Resistor B Rectifier
C Capacitor D Amplifier
A Tongs B Electrode
C Blow lamp D Spark lighter
60

12 Which polarity can be obtained when the electrode 14 What is the name of defect marked 'X'?
cable is connected to the positive terminal of DC welding
machine?
A High polarity B Reverse polarity
C Straight polarity D Negative polarity
13 What is the purpose of welding hand screen?

A Porosity B Blow hole
A To protect the hand
C Spatter D Slag inclusion
B To protect the body
C To protect the head
D To protect the eyes and face

Fitter - Welding
Welding hand tools

1 What is the name of the device shown? A Plasma Arc welding
B Carbon Arc welding
C Submerged Arc welding
D Atomic hydrogen Arc welding
3 Which tool is used to open or close the gas cylinder

valve in gas welding?
A Tongs B Cylinder key
C Tip cleaner D Double ended spanner
A Tongs B Spark lighter 4 Which type of metal wire brush is used for cleaning a
C Tip cleaner D Chipping hammer non-ferrous and stainless steel welding joint?
A Mild steel wire brush
2 What type of welding process is shown?
B Carbon steel wire brush
C Stainless steel wire brush
D Medium carbon steel wire brush
5 What is the welding process shown?

A SMAW B Carbon Arc welding 12 What is the name of tool shown?
C GMAW D Co2 welding process
6 Why tack weld is done prior to welding process?

A To maintain level
B To maintain gap
C To maintain Penetration
D To maintain position of parts during welding A Claw hammer
B Chipping hammer
7 What is the surface of a weld seen from the side from
which the weld was made? C Ball pein hammer
A Weld face B Toe of weld D Straight pein hammer
C Fusion face D Weld junction 13 What is the name of the device shown?
8 Which among the following is commonly used gas
flame combination during welding?
A Oxy-coal B Oxy-hydrogen
C Oxy-acetylene D Oxy-liquid petroleum
9 How gas cylinder are identified?

A By weight
A Screw clamp B Electrode holder
B By pressure
C Earth clamp D Spring loaded clamp
C By storing capacity
D Both cylinders body colour and valve threads 14 What is the type of welding joint shown?
10 What is the name of tool shown?
A Lap joint B Butt joint

C Edge joint D Corner joint
15 What is the type of welding joint shown?

A Tongs B Wire brush
C Hand screen D Chipping hammer
11 What is the name of device shown?
A Lap joint
B Butt joint
C Edge joint
D Corner joint
A Earth clamp B Screw clamp

C Electrode holder D Spring loaded clamp

16 What is the type of welding joint shown? 20 What is the name of welding position shown?
A Tee joint B Lap joint

C Butt joint D Corner joint

A Flat B Vertical
C Over head D Horizontal
21 What is the name of welding position shown?
A Edge joint B Lap joint

C Butt joint D Corner joint
A Flat B Vertical
A Lap joint B Butt joint

C Edge joint D Corner joint
A Flat B Vertical
A Flat B Vertical

Fitter - Welding
Setting up parameter for Arc welding machine

1 What are the substances used for the stabilisation of 8 What is the name of the part marked 'x'?
the Arc?
A Deoxidizers
B Gas forming substances
C Arc stabilising substances
D Slag forming substances
2 What is the range of coating factor for light coated

electrodes? A Coating B Core wire
A 1.0 to 1.5 B 1.4 to 1.5 C Bare end D Striking end
C 1.5 to 1.25 D 1.25 to 1.30 9 What is the name of the equipment shown?
3 What is the range of coating factor for medium coated

electrodes?
A 1.25 to 1.30 B 1.40 to 1.50
C 1.60 to 2.20 D 2.20 and above
4 What is the range of coating factor for heavy coated

electrodes?
A 1.0 to 1.25 B 1.25 to 1.30
C 1.40 to 1.50 D 1.60 to 2.20
5 Which type of flux coating is made with a mixture of C Electric furnace

wood pulp and flour?
B Slag removal oven
A Rutile B Cellulosic
A Spatter removed oven
C Baric D Iron powder
D Electrode drying oven
6 Which type of flux coating is made with titanium oxide?
10 What is the percentage of carbon strengthening agent
A Rutile B Iron powder in mild steel electrode?
C Cellulosic D Baric hydrogen controlled A 2.01% C 0.1 to 0.3%
7 Which type of flux coating is made with calcium fluoride B 1.65% D Above 0.5%
(or) calcium carbonate?
A Rutile
B Cellulosic
C Iron powder
D Baric coated (or) hydrogen - controled
64

Fitter - Welding
Safety precautions in handling gas cutting plant

1 What is the most common method of cutting mild steel 7 What is the name of the nozzle shown?
using gas?
A Oxy - LPG cutting process
B Oxy - coal cutting process
C Oxy - Hydrogen cutting process
D Oxy-acetylene cutting process
2 what kind of operation is shown in figure? A Gouging B Plate cutting

C Riser cutting D Rivet cutting
8 What is used to clean the containers which hold

combustible substances before replacing with gas
cutting equipment?
A Kerosene
B Caustic soda
C Carbon tetra chloride
D Both caustic soda and carbon tetrachloride
A Bevel cutting C Semi-circle cutting 9 What is the name of gas cutting machine is used to
cut any shape shown?
B Circle cutting D Straight line cutting
3 What is the gap founded on metal called due to gas

cutting operation?
A 'MERF' B 'BERF'
C 'KERF' D 'CHERF'
4 What thickness of M.S. plate is cut using oxy-

acetylene cutting torch?
A Above 4 mm B Below 4 mm
C Above 6 mm D Above 8 mm
5 How many number of control valves are in a cutting
blow pipe?
A Two B Five
A Large circle cutting machine
C Four D Three
B Straight line cutting machine
6 What is the angle of the welding nozzle with the neck? C Small circle cutting machine
A 60° B 90° D Profile cutting machine with a magnetic roller
C 120° D 150°
65

10 Which gas cutting machine is used for circumferential 12 What is the name of the gas cutting machine shown?
cutting of pipes?
A Bevel cutting machine
B Pipe cutting machine
C Large circle cutting machine
D Small circle cutting machine
11 What is the name of the gas cutting machine shown ?
A Bevel cutting machine

B Large circle cutting machine
C Straight line cutting machine
D Pipe cutting machine with manual control
A Radial arm cutting machine

B Large circle cutting machine
C Straight line cutting machine
D Small circle cutting machine

Fitter 1st - SEM AT PDF

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FITTER

1st Year (Volume I of II)

SECTOR: Production & Manufacturing

DIRECTORATE GENERAL OF TRAINING

Copyright Free Under CC By Licence

First Edition : February 2019 Copies:1000

All rights reserved.

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New Delhi - 110 001

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MEDIA DEVELOPMENT COMMITTEE MEMBERS

Shri. M. Sampath - Training officer (Retd),

Shri. M. Sangara pandian - Training officer (Retd),

Shri. K. Kesavan - Asst. App. Advisor (Junior) (Retd)

Shri. N. Venkateswara Rao - Deputy Training officer (Fitter)

Shri. K. Srinivasa Rao - Joint Director

Shri. G. Michael Johny - Assistant Manager,

Copyright Free Under CC By Licence

1 Safety 1.1.01 - 1.1.10 01 - 10

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Familiar with Industrial Training Institute

5 Who is the head of the industrial training institute?

Production & Manufacturing Assignment for Exercise : 1.1.02

Importance of safety and general precautions observed in the industry/shop

B Keep the machine clean 5 Which comes under machine safety?

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10 Which personal protective equipment is used for hand

Production & Manufacturing Assignment for Exercise : 1.1.03

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Production & Manufacturing Assignment for Exercise : 1.1.04

Guidelines for good shop floor maintenance

A Set B Sort C Shine D Standardize

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12 What is the colour code of bins for glass wastage?

Production & Manufacturing Assignment for Exercise : 1.1.05

Occupational health and safety

5 What is the name of the hazard if wire is open?

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5 What is the indication of the sign?

2 What is the indication of the sign? A Stop B School

6 What is the signal indicated by police?

7 What is the signal indicated by police?

4 What is the indication of the sign?

A Warning signal closing all traffic

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A Warning signal closing all traffic

A Stop B Proceed with caution

10 What is the indication of ‘Red’ colour in traffic light

14 What is the indication of Information sign?

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C Wear hand protection B Wear hand protection

D Risk of electric shock C Risk of electric shock,

Production & Manufacturing Assignment for Exercise : 1.1.07

Operation of electrical mains/circuit breaker and electrical safety

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Production & Manufacturing Assignment for Exercise : 1.1.08

Safety Practice - fire extinguishers

A Class A B Class B B Flammable liquid

C Class C D Class D C Gas and liquified gas

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Production & Manufacturing Assignment for Exercise : 1.1.09

Safety, health and environment guidelines