Академический Документы
Профессиональный Документы
Культура Документы
Operator Manual
Revision V1105
Jul. 2010
http://www.yanjietech.com
INDEX
Index
3. Installation 3-1
3.1 Unpacking 3-1
3.2 Installation Requirement 3-2
3.3 Mounting Bracket & Installation 3-3
3.4 Signal Line Connection 3-6
3.5 Load Ribbon 3-11
3.6 Power and Air Connection 3-13
3.7 Print Test 3-14
http://www.yanjietech.com
Section 1 Product Introduction
1. Product Introduction
UCS1 can print date code, barcode, both English & Chinese
roll printing.
1-1
Section 1 Product Introduction
1-2
Section 1 Product Introduction
Auto diagnostic
Text orientation
or 110VAC, 2.0Amp
Air Requirement
Compress Air 6.0 Bar Clean and Dry
Temperature 0 - 40 ºC
Working Environment
Humility 0-90%
1-4
Section 2 Operation Safety
2. Operation Safety
precautions.
switched off and power cable disconnected from the power source.
The machine must be away from any moving actuator or parts before
servicing.
Before connecting the air supply to the machine, ensure that the
Ensure that air line and power line is connected properly, lines
2-1
Section 2 Operation Safety
installation.
Using in-correct ribbon will damage the machine, and will not be
cover under the warranty. Please use ribbon from approved supplier.
requirements.
environment.
2-2
Section 3 Installation
3. Installation
3.1 Unpacking
Control Box
Print Body
Connection Cable
Power Cable
Signal Cable
Air Regulator
4MM Pipe
Print Pad
Clean Pad
3-1
Section 3 Installation
50-60Hz
Pressure 6Bar
Humility 0-90%
3-2
Section 3 Installation
the best result in term of print and operation, therefore please contact
For the best print result, please ensure that the print gap
3-3
Section 3 Installation
3mm.
installation.
the cylinder screw and make the printhead little higher than the
3-4
Section 3 Installation
So, During a new coder’s installation, maybe you will find the gap
between printhead and the substrate is too big. You can adjust the
3-5
Section 3 Installation
All the connectors of printbody are on the side plate. They are
air pipe connector. And the connector plate can be changed from
1 VCC24V (RED)
6 GND24
2 RXD0 232
7 VCC24V
3 TXD0 232
8 SPARE
4 PRINT GO (YELLOW)
9 GND24 (BLACK)
5 GND 232
OUTPUT
1 SPARE
6 WARNING2
+24VDC
2 PRINT OUTPUT Solid State PNP
7 VCC24V
3 FAULT1
8 SPARE
4 FAULT2
9 GND24
5 WARNING1
3-7
1 VCC24V (RED)
24VDC
1 VCC24V (RED)
24VDC
6 GND24
6 GND24 2 RXD0 232
0V
2 RXD0 232
0V
7 VCC24V
7 VCC24V
SIG
3 TXD0 232
SIG
3 TXD0 232 8 SPARE
NPN Sensor
PNP Sensor
4 PRINT GO (YELLOW) 9 GND24 (BLACK)
9 GND24 (BLACK) 5 GND 232
5 GND 232
3-8
Dry Contact
1 VCC24V (RED)
1 VCC24V (RED) 6 GND24
6 GND24 2 RXD0 232
2 RXD0 232 7 VCC24V
3 TXD0 232
1KΩ
7 VCC24V
3 TXD0 232 8 SPARE
8 SPARE 4 PRINT GO (YELLOW)
9 GND24 (BLACK)
4 PRINT GO (YELLOW) 1KΩ
9 GND24 (BLACK) 5 GND 232
5 GND 232
NPN INPUT mode
Section 3
information.
during alarm.
Output Fault 1&2 is for error output (NO contact), open when
below for main circuit jumper. Ensure power off when attempting to
change jumper.
JP2
VCC24
1 2
PRINT GO
PRINT GO 3 4
GND24
5 6
Low Active/NPN
3-9
Section 3 Installation
JP2
VCC24
1 2
PRINT GO
PRINT GO 3 4
GND24
5 6
High Active/PNP
3-10
Section 3 Installation
Driver roller by hand. Then push down the printhead and the catch
please contact your local agent, or visit the UCS coder’s Web
Site: www.yanjietech.com).
3-12
Section 3 Installation
Confirm the power supply voltage and the label mark on coder
first.
Ensure clean and dry compress air so as not to affect the proper
3-13
Section 3 Installation
select an image file and do a print test. This will allow operator to
Through the setting in the Image and Setting Menu, adjust the
RUN to start and the system will wait for Print Go signal to print.
to Section 7 to clear.
3-14
Section 4 Printer Operation
4. Printer Operation
diagnostic, any fault please enter to the W&F to check the faults
detail to remedy.
HOMEPAGE.
mode, at the same time fault relay will be closed. At the same time,
green READY LED will light up, machine enter into auto run mode.
When STOP button is press or faults occur, machine will enter to stop
mode.
4-1
Section 5 Preventive Maintenance
5. Preventive Maintenance
a) Printhead
b) Peel roller
e) Tension roller
ribbon reloading.
during cleaning, for best result, use printhead cleaning wipe provided
by the factory.
5-1
Section 6 Operation Setting
6. Operation Setting
6.1 Overview
area and the status indication area. Display area displays the current
status information of the machine and the parameter setting, key pad
area for input of data, image selection, run and stop, while indicating
6-1
Section 6 Operation Setting
6.2 Start
positioning to the preset position, at the same time ribbon motor will
connected.
6-2
Section 6 Operation Setting
6.3 Homepage
menu (HOMEPAGE).
name, Batch count, date and time, etc. Press MENU button to enter
setup menu, W&F to enter alarm menu and REVIEW button to enter
preview.
6-3
Section 6 Operation Setting
REVIEW page shows the detail print content, and might be in two
pages depending on the size of the print content, it display what you
to HOMEPAGE.
external print signal, error relay must be closed and GREEN READY
LED on the control box will light up until stop button is press.
6-4
Section 6 Operation Setting
HOMEPAGE.
6-5
Section 6 Operation Setting
file, the system will enter user input field edit page. The field data can
6-6
Section 6 Operation Setting
6-7
Section 6 Operation Setting
Input the characters from the keypad directly. Use BACK key to
delete the last character on the screen and use Left or Right arrow to
6-8
Section 6 Operation Setting
There are two print test modes system provided. AUTO REPEAT
only once.
Print test function can help to check the machine settings and image
content.
6-9
Section 6 Operation Setting
6-10
Section 6 Operation Setting
Date, time, text, Chinese character, serial number shift code and logo.
Each field has its own format, font and other properties.
image detail page and image data can be inserted, modified and
deleted here.
High lighted one line and press DELETE to delete the whole line.
Press INSERT to insert a new line before current line. Each new
line will begin with a new field. There are 7 types of field can be used.
6-11
Section 6 Operation Setting
changed.
finish it.
6-12
Section 6 Operation Setting
Current field also can be modified. Only format, font and data can
be modified in this page while the field type can’t be changed here.
6-13
Section 6 Operation Setting
finish the process. RETURN will turn back to previous page without
saving anything.
themselves. Contact local agent for more fonts and download tool.
font sizes.
6-14
Section 6 Operation Setting
be done with the key pad or +/- button for minor changes. Press
6-15
Section 6 Operation Setting
15. END BORDER Range: 0 ~ 240 STEP; Units: 1STEP; Default: 12;
6-16
Section 6 Operation Setting
ribbon can be turn by hand for ribbon rewind. Select RETURN button,
return to ribbon setup page and the ribbon motor will engage to
6-17
Section 6 Operation Setting
value input field and the cursor will change to input cursor. Value can
be input from the key pad or by pressing -/+ for minor adjustment.
6-18
Section 6 Operation Setting
Range: 9600,19200,38400,57600;
3. COMMS
Default: 19200
6-19
Section 6 Operation Setting
6.11 Diagnostic
selected.
Only the current status is shown in the Input page, changes are
page, the respective items i.e. valve, switch or motor can be active.
6-21
Section 6 Operation Setting
6-22
Section 6 Operation Setting
6.12 Download
6-24
Section 7 Trouble Shooting
7. Trouble Shooting
Enter the error page from the main menu, the respective alarm or
7-1
Section 8 Overall Dimensions
8. Overall Dimensions
Print Area
Controller Dimension
8-2
Section 9 Recommended Spare
P/N: Description
9-1
Section 9 Recommended Spare
P/N: Description
9-2
Section 9 Recommended Spare
绘制:
P/N: 800-01-170
设计:
9-3
Section 9 Recommended Spare
绘制:
P/N: 800-01-171
设计:
9-4
Section 9 Recommended Spare
绘制:
P/N: 800-01-172
设计:
日 期: 2010.06.13 审核:
Spring for Ribbon Supply
比 例: 1:1 弇: mm 批准:
YANJIEShanghai Yanjie Tech
设计变更号码 标记 处数 日期 确认 页 次: 用量: 1.0 x
9-5
Section 9 Recommended Spare
绘制:
P/N: 800-01-173
设计:
9-6
Section 9 Recommended Spare
绘制:
P/N: 800-01-179
设计:
9-7
Section 9 Recommended Spare
绘制:
P/N: 800-08-101
设计:
Ribbon Movement
日 期: 2010.06.13 审核:
Roller Assembly
比 例: 1:1 弇: mm 批准:
YANJIEShanghai Yanjie Tech
设计变更号码 标记 处数 日期 确认 页 次: 用量: 1.0 x
9-8
Section 9 Recommended Spare
绘制:
P/N: 800-08-102
设计:
日 期: 2010.06.13 审核:
Tension Roller Assembly
比 例: 1:1 弇: mm 批准:
YANJIEShanghai Yanjie Tech
设计变更号码 标记 处数 日期 确认 页 次: 用量: 1.0 x
9-9
Section 9 Recommended Spare
绘制:
P/N: 800-08-103
设计:
日 期: 2010.06.13 审核:
Peel Roller Assembly
比 例: 1:1 弇: mm 批准:
YANJIEShanghai Yanjie Tech
设计变更号码 标记 处数 日期 确认 页 次: 用量: 1.0 x
9-10
Section 9 Recommended Spare
绘制:
P/N: 800-08-104
设计:
Ribbon Guide Roller
日 期: 2010.06.13 审核:
Assembly
比 例: 1:1 弇: mm 批准:
YANJIEShanghai Yanjie Tech
设计变更号码 标记 处数 日期 确认 页 次: 用量: 2.0 x
9-11
Section 9 Recommended Spare
绘制:
P/N: 800-08-105
设计:
Ribbon Driver Roller
日 期: 2010.06.13 审核: assembly
比 例: 1:1 弇: mm 批准:
YANJIEShanghai Yanjie Tech
设计变更号码 标记 处数 日期 确认 页 次: 用量: 1.0 x
9-12
Section 9 Recommended Spare
绘制:
P/N: 800-13-103
设计:
Ribbon Break Sensor with
日 期: 2010.06.13 审核:
Connector
比 例: 1:1 弇: mm 批准:
YANJIEShanghai Yanjie Tech
设计变更号码 标记 处数 日期 确认 页 次: 用量: 1.0 x
9-13
Section 9 Recommended Spare
绘制:
P/N: 800-13-100
设计:
日 期: 2010.06.13 审核:
32mm Printhead 300dpi
比 例: 1:1 弇: mm 批准:
YANJIEShanghai Yanjie Tech
设计变更号码 标记 处数 日期 确认 页 次: 用量: 1.0 x
9-14
Section 9 Recommended Spare
Ribbon Rewind Assembly
9-15
Section 9 Recommended Spare
Ribbon Supply Assembly
9-16
Section 9 Recommended Spare
Printhead Carriage Assembly
9-17