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is marginal or damaged, it must be stimulated, and if water accomplished by the oil base frac fluid leak-off, which include
zones are near by, then a fracturing fluid becomes a cost solvents and additives as detailed in the Stimulation Fluids
effective carrier for the conformance material. section of this paper.
From all types of materials available today for radial
conformance treatments, the only types that do not produce Field Description
damage to oil zones and can be injected under high shear San Francisco Field, located in the middle Magdalena Valley
(pressure and rate) are the Relative Permeability Modifiers basin in Colombia, has an average reservoir depth of 2,700 ft,
(RPM's). Therefore, they become the obvious choice and the below a superficial anticline (at 125 °F temperature). The field
ones that are chemically compatible with the selected presents three main units in the Caballos formation (KC). Two
fracturing fluid can then be used 2. units are reservoirs: Upper and Lower Caballos (KCU - KCL).
By adding an RPM polymer to the fracturing fluid, The third one acts as seal between the two producer units:
preferably to pre-pad and pad stages, or throughout the Middle Caballos (KCM). Upper Caballos has 9 flow units
complete treatment, a resistance to water flow will be created known as: A1, A2, B, C1, C2, C3, D, E y F. Lower Caballos
in the fracture fluid filtrate-invaded region on either side of the has 3 flow units: A, B y C.
fracture faces, and also inside the proppant pack itself. This The reservoir is classified as saturated black oil
resistance will act against the high proppant conductivity to (approximately 15,000 bbl of oil per day of 27 API deg). The
the wet zone and the usually higher water mobility. Assuming initial reservoir drive mechanism was solution gas. In 1990 a
the RPM achieves a high NFRR (normalized fluid resistance peripherical pattern waterflooding project was implemented as
ratio2), the net effect on oil productivity would be an increase. pressure support system (figures 1, 2). In 1997, water injection
Thus, a conformance-fracture technique is a method of in the crestal area of structure was started. An alternated gas
selectively stimulating a well. Oil productivity is selectively water injection program (WAG) was also initiated in 2000
increased, while water productivity is selectively decreased or year in the North East Area.
maintained constant. Currently there are 104 producer wells, 44 injector
Treatment is ideally designed for radial penetration of wells and 4 inactive wells. 9 wells are completed with
about 10 ft 5. This radial/matrix concept is not reliable to a progressive cavity pumps, 55 have electro submersible pumps,
propped fracture. A fracturing treatment reduces the 40 wells are completed with beam pumping, and 4 wells are
drawdown pressure at the fracture faces to values below 0.5 currently completed as gas injectors as part of the WAG
psi per square inch, and, under these drawdown pressures, a system.
RPM can choke water production several times in 2 (two) inch A continuous workover and stimulation campaign is
long cores1. Typically, all fracturing treatments performed as required in order to maintain production level because of
designed today, already produce an invaded leak-off zone at different formation damage mechanisms occurring as part of
the fracture face, with a lateral penetration deeper than three the field production process:
inches. • Moderate calcium carbonate scaling (associated with
On water sensitive fields, or oil fields with high formation water).
levels of paraffins and asphaltenes6, it is desirable to avoid • Organic scaling (paraffin /asphaltene).
excessive use of water base fluids. The unconventional • Incompatible produced waters (and some emulsions) as
conformance fracture method is based on joining an oil based result of early water breaktrough in low water cut wells.
frac fluid with a RPM on the same well intervention, avoiding Historically, the main challenge has been control the
a post-fracturing water control treatment. The advantages to water production as part of stimulation intervention. In some
use an oil based frac fluid are faster fluid recovery, no cases, the BSW has been impacted during weeks as result of
polymer damage, and reduced impact on organic deposits base scale inhibition, hydraulic fractures or inorganic acid
from native crude oil. A standard conformance fracture was intervention, all of which had been in water base fluids,
discarded also because the current available RPM’s are not applying other RPM technologies7, 8.
suitable for use in oil base carrier fluids. This paper summarizes the value on having oil base
The developed alternative consider the injection of a frac fluids in conjunction with appropriate RPM water control
water base conform frac fluid (the fluid including RPM as technology as an alternative option for improving well value,
additive) at fracturing rates, designed to invade the formation while reducing water cut and accelerating well stabilization.
with a created fracture length slightly bigger than the expected
created geometry of the subsequent propped treatment. It is let Stimulation Fluids
to soak overnight to assure adsorption of the RPM, and fluid Before the main stimulation treatment (fracture), a carbonate
breaking, followed by a minifrac test, and a propped frac using scale inhibition treatment was performed in each Caballos
(crosslinked) oil based frac fluid. zone (upper and lower) matrix rates, in some cases, preceded
The recommended flush solutions after a RPM by an organic solvent cleaning to improve inhibition treatment
treatment on an oil well are composed of hydrocarbon results.
solvents, compatible with the hydrocarbon-bearing interval. An option to consider the inclusion of compatible
These solvents can include aromatic solvents such as xylene, scale inhibitor (a low molecular compound polymer system)
diesel or mixtures of diesel and aromatic solvent. This flush is with the RPM frac fluid was done in the second well, but due
designed to reconnect the hydrocarbon reserves to the to the good results obtained with the selected field proved
wellbore in an effort to accelerate return oil production. On phosphonate based scale inhibitor, which impair water base
this unconventional conformance fracture method, this is
SPE 97238 3
frac fluid performance related to its low pH (below 5), this Candidate Selection
could be implemented as a standard in a forward step. The This selection process was based on a new methodology that
advantages of this single fluid package, RPM frac fluid and relates three different well criteria:
scale inhibitor, are reduction of operational time and injected 1. Implementation of a complete database, including BSW
water volumes. Also, as the inhibitor is to be injected at frac values, well TVD’s, chlorides source, reservoir pressure,
rates, the protection, and formation coverage would be better. IPR and the available bottom hole flowing pressures. The
The RPM water base frac fluid used was an organo- outcome was to rank the water cut percentage, define the
borate crosslinked guar fluid (30 ppt polymer) containing a water source (aquifer formation water, injected water or a
patented polymer specific enzyme breaker system, which mix), determine the hydraulic impact in the wellbore and
includes the RPM at 2 to 4%. The RPM used was a moderate compare with the well potential (IPR). A spreadsheet tool
molecular weight hydrophilic synthetic ter-polymer based on allowed pivoting this table and determining the initial well
acrylamide chemistry9, 10 which has additional advantages: is selection criteria (Figure 5).
packaged as a concentrated polymer solution without any 2. A new well completion database, including well deviation
surfactants to avoid potential emulsion problems, is easily and completion type, allows understanding the fluid
pourable into the mix water or pumped on fly. Consequently, placement risk. Main outcome was focused on getting the
the RPM treatment is operationally simplistic to prepare at the lowest operational risk while ranking cemented cased hole
well site. wells, high angle wells, slotted liner and open hole
RPM concentration depends on the permeability of completions. A final exercise defines the specific fluid
the treated zone. Laboratory data for the concentration used in placement technique and the operational risk value.
these cases indicates that oil flow through treated rock is 3. A complete database with water injection profiles (ILT´s),
minimally impacted or essentially unaffected while restriction allowing the understanding the water injection pattern and
to water flow is observed. correlating it with oil producer wells.
Taking in account that the formation crude oil is In addition, after sorting the wells ranking, a
around 27°API and has a 13.3% asphaltene and 1.6% paraffin complete PLT/RMT logs were ran for each candidate (just
contents, the oil base fluid was blended with xylene (aromatic before start the well intervention) in order to reduce the
solvent), an aliphatic solvent, terpene based solvent and a reservoir risk, improve the wellbore understanding and
multipurpose surfactant (strong anionic surfactant which has provide an specific water saturation, mineralogy and
asphaltene dispersant and asphaltene inhibitor properties). production potential / BSW per layer.
Also, EGMBE mutual solvent and non-ionic surfactant were
used to improve wettability. Field Case Histories
The hydrocarbon frac fluid uses a modified As of this writing, three wells have been stimulated with the
phosphate ester as a gellant. It is crosslinked with an iron- unconventional conformance fracture method. All three cases
based activator11. Two breakers are used to provide adequate have additional challenge of being highly deviated at the
viscosity degradation: a slurried magnesium oxide and a urea perforations (+/- 50°). The wells are completed with 7 inch 26
solution. Various viscosity performances at 120°F and 40 sec-1 #/ft casing at the upper zones (KCU), and as barefoot on the
of the diesel based frac fluid are shown on figure 3, with lower zone (KCL). Table 2 shows the main characteristics of
different concentrations of solvents and additives. Based on the fractured intervals. On each well intervention, the 3 ½”
these results, the formulation selected was the corresponding treating string was cleaned out using a neutral pickling
to Test 1. In this way, the frac fluid formulated acts also as a solution to prevent undesirable injection of materials in the
stimulation fluid designed to attack organic deposits and reservoir12.
minimize undesirable reactions with native formation oil.
Looking for a more economic fluid, in order to avoid Well SF143. This well was the first selected candidate to
the costly diesel, various crude oils from the field or neighbor evaluate the unconventional conformance fracturing. Two
fields (table 4) were evaluated, but only the Tenay field crude hydraulic fractures using the diesel base frac fluid were
oil was able to produce the desired viscosity behavior, performed. The operational sequence was as follows:
requiring an increased concentration from 4 to 5 gpt of gellant • A RMT and PLT logs were ran while lifting the well
and x-linker agents compared to the diesel base fluid, to obtain with nitrogen to define the wellbore profile water production
appropriate performance. The viscosity curves with this base distribution by layer. Results indicated that 80% of the water
fluid are shown in figure 2. Test 6 was selected, despite the was coming from the lowest KCU interval.
viscosity being lower than the other tests, as the fluid accepted • Each zone was selectively treated using RBP & PKR
all the other desired additives. Another observation was that with a solvent mix (35% aliphatic solvent, 60% xylene, 2 gpt
the flash point of the Tenay crude oil is 63°F. When premixed multipurpose surfactant, 3 gpt non ionic surfactant, 50 gpt
with the solvents and surfactants (not including the gellant, x- mutual solvent), injecting at matrix rates, with 8 hours soaking
linker and breakers, that are pumped on fly), this value is time.
increased to 83°F (table 1), converting the fluid to a less risky • Each zone was selectively treated using RBP & PKR
fluid from the point of view of flammability. Then, crude oil with phosphonate scale inhibitor and overflushed, at matrix
was used as a base fluid in the third well. rates, with 12 hours soaking time.
All the fluids and treatments used were tested for • Each zone was selectively treated using RBP & PKR
compatibility observing no adverse effects. with the RPM water base frac fluid at fracturing rates. For the
lower zone 4% of the RPM was used and 2% for the upper
4 SPE 97238
zone. Due operational constraints, the treatment was soaking 2. Incremental reserves estimation is around 80,000 bbls as a
around 36 hours. result of oil base hydraulic frac implementation.
Due the lower than expected frac fluid efficiencies 3. Well cleanup took no more than a week, decreasing the
observed (8%), possible due presence of multiple parallel deferred production impact per intervention (in
fractures, two changes were done: comparison with water based fracs).
- Isolate the lowest interval of each zone with sand before 4. Good experience for using new generation RPM as part of
to perform each main frac treatment, in order to reduce the well stimulation campaign is now extended to wellbore
occurrence of multiples fractures, and application (in a radial matrix way) with good results as
- Add a 30 ppt of biodegrable fluid loss additive (starch well.
based) in the minifrac and pad of the diesel base frac fluid. 5. Application of Tenay crude oil as a frac fluid allowed a
With these adjustments, each zone was successfully cost reduction impact of 25% for the total intervention
hydraulic fractured; placing 8,000 lbs of 16/20 mesh proppant cost compared with the diesel frac fluid and
in the lower zone and 18,700 lbs in the upper zone. Production simultaneously enhanced fluid efficiency, proppant
results are summarized in the table 3. Figure 6 shows the placement and frac geometry.
historical production.
Acknowledgments
Well SF149. On this second well, one fracture treatment with The authors of this paper would like to thank the management
the diesel base frac fluid was performed. The operational of Hocol S.A, Ecopetrol, ATP Ingenieria and BJ Services, for
sequence was as follows: their support, encouragement and permission to publish this
• The three perforated intervals were treated paper.
simultaneously using RBP & PKR, after no success on isolate The authors would also like to acknowledge the
the lowest interval with a sand plug. contributions made to the project by the following individuals:
• Scale inhibitor (low molecular compound polymer Hubert Borja, Luis Eduardo Goyeneche, Armando Sarmiento,
system) was included in the RPM water based frac fluid at 2% Jose Mora, Jorge Falla, Daniel Hernandez, Luis Alejandro
(RPM at 3 %) and injected at fracturing rates. The combined Montes, Carlos Anacona, Pablo Campo and Milton Díaz for
treatment was left soaking for 24 hours. their help and support. We further express our
• Due the low fluid efficiency obtained (6%), and due to acknowledgement to the operational team of BJ Services-
the three exposed intervals (multiple parallel fractures in Neiva for their effort to apply the unconventional technology.
highly deviated wellbore), the biodegrable fluid loss additive
concentration used in the first well was increased to 35 ppt in Nomenclature
the diesel frac fluid, and a 100 mesh sand slug was pumped in BOPD = Barrels of Oil per Day
part of the pad. BFPD = Barrels of Fluid per Day
With these adjustments, a hydraulic fracture was BSW = Basic Sediment and Water (%)
successfully performed, placing 21,000 lbs of 16/20 mesh gpt = Gallons per 1,000 gallons
proppant. Production results are summarized in the table 4. GOR = Gas Oil Ratio
Figure 7 shows the historical production. ILT = Injection Logging Tool
IPR = Inflow Performance Relationship
Well SF147. The third well was hydraulically fractured using MD = Measured Depth (ft)
the Tenay crude oil based frac fluid. Operational sequence MSCFD =Million Standard Cubic Feet per Day
was: PIP = Pressure Intake at Pump
• The two perforated intervals were treated simultaneously PKR = Packer
using RBP & PKR with phosphonate scale inhibitor and PLT = Production Logging Tool
overflushed, at matrix rates, with 12 hours of soaking time. ppt = Pounds per 1,000 gallons
• RPM water base frac fluid was pumped at fracturing rates Pwf = Flowing well pressure (psig)
obtaining 12% fluid efficiency. RBP = Retrievable Bridge Plug
• The minifrac with the crude oil frac fluid resulted in 11% RPM = Relative Permeability Modifier
efficiency with no fluid loss control additives. The main RMT = Reservoir Monitoring Tool
treatment was pumped, placing 26,000 lbs of 16/20 mesh sec = seconds
proppant TVD = Thrue Vertical Depth (ft)
As this job was just recently performed, no WAG = Alternated Gas Water injection
production results are available at the time of writing this #/ft = pounds per foot
paper.
References
Conclusions 1. Dos Santos, J. A., Melo, R. and Di Lullo, G.: “Case History
1. With these three well interventions, the current production Evaluation of RPMs on Conform Fracturing Applications,”
behavior confirms an average BSW reduction of 7% as paper SPE 94352 presented at the 2005 SPE Latin American
result of RPM campaign, considering other matrix and Caribbean Petroleum Engineering Conference, Rio de
Janeiro, June 20-23.
treatments. This fact confirms the effectiveness of the 2. Di Lullo, G., Rae, P. and Curtis, J.: “New Insights into Water
unconventional conform frac treatment. Control – A Review of the State of the Art - Part II,” paper SPE
SPE 97238 5
79012 presented at the 2002 SPE International Thermal paper SPE 89987 presented at the 2004 SPE Annual Technical
Operations and Heavy Oil Symposium and International Conference and Exhibition, Houston, Sept. 26-29.
Horizontal Well Conference, Alberta, Canada, Nov 4–7. 9. Campbell, J.A., Dawson, J., Kalfayan, L. J. and Malone, M.:
3. Di Lullo, G. and Rae, P.: “New Insights into Water Control – A “Development, Laboratory Testing, and First Field
Review of the State of the Art,” paper SPE 77963 presented at Applications of a New Relative Permeability Modifier to
the 2002 Asia Pacific Oil and Gas Conference and Exhibition, Reduce Water Production,” paper 105 presented at the 2003
Melbourne, Australia, Oct. 8–10. Offshore Mediterranean Conference and Exhibition, Ravenna,
4. Economides, M., Oligney, R. and Valko, P.: Unified Fracture Italy, March 26-28.
Design, Orsa Press, Alvin, TX (2002). 10. Nelson, S. G., Kalfayan, L. J. and Rittenberry, W. M.: “The
5. Kalfayan, L. J. and Dawson, J. C.: “Successful Implementation Application of a New and Unique Relative Permeability
of resurgent Relative Permeability Modifier (RPM) Technology Modifier in Selectively Reducing Water Production,” paper
in Well Treatments Requires Realistic Expectations,” paper SPE 84511 presented at the 2003 SPE Annual Technical
SPE 90430 presented at the 2004 SPE Annual Technical Conference and Exhibition, Denver, Oct. 5-8.
Conference and Exhibition, Houston, Sept. 26-29. 11. Gupta, D. V. and Leshchyshyn, T. T.: “CO2 Energized
6. Rae, P. and Di Lullo, G.: “Fracturing Fluids and Breaker Fracturing Fluid: History & Field Application in Tight Gas
Systems – A Review of the State-of-the-Art,” paper SPE 37359 Wells in the Rock Creek Gas Formation,” paper SPE 95061
presented at the 1996 SPE Eastern Regional Meeting, presented at the SPE Latin American and Caribbean Petroleum
Columbus, Ohio, Oct. 23-25. Engineering Conference, Rio de Janeiro, June 20-23.
7. Castano, R. et al.: “Relative Permeability Modifier and Scale 12. Curtis, J. and Kalfayan, L. J.: “Improving wellbore and
Inhibitor Combination in Fracturing Process at San Francisco Formation Cleaning Efficiencies with Environmental Solvents
Field in Colombia, South America,” paper SPE 77412 and Pickling Solutions,” paper SPE 81138 presented at the
presented at the 2002 SPE Annual Technical Conference and 2003 SPE Latin American and Caribbean Petroleum
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8. Gonzalez, S., Izquierdo, G. and Tellez, O.: “Best Practices from
RPM-Fracturing Treatments in Colombia, South America,”
Base Fluid: Diesel + 10 gpt Mutual Solvent + 0.5 gpt Surfactant + 4 gpt Gellant + 4 gpt X-Linker
700 280
TEST 1: BF + 5 gpt A1 + 10 gpt A2 + 5 gpt A3 + 2 gpt A4 + 0,25 gpt B1 + 0,25 gpt B2
TEST 2: BF + 5 gpt A1 + 20 gpt A2 + 5 gpt A3 + 2 gpt A4 + 0,5 gpt B1 + 0,5 gpt B2
TEST 3: BF + 5 gpt A1 + 10 gpt A2 + 5 gpt A3 + 0,25 gpt B1 + 0,25 gpt B2
600 TEST 4: BF + 5 gpt A1 + 20 gpt A2 + 5 gpt A3 + 2 gpt A4 + 1gpt B1 + 0,5gpt B2 240
TEST 5: BF + 15 gpt A1 + 30 gpt A2 + 5 gpt A3 + 3 gpt A4 + 0,25 gpt B1 + 0,25 gpt B2
TEST 6: BF + 20 gpt A1 + 20 gpt A2 + 5 gpt A3 + 1gpt B1 + 1gpt B2
APPARENT VISCOSITY @ 40 sec-1, Cps
TEMPERATURE, ºF
400 160
300 120
200 80
100 40
0 0
00:01:50
00:13:48
00:23:49
00:33:49
00:43:49
00:53:49
01:03:49
01:13:49
01:23:49
01:33:49
01:43:49
01:53:49
02:03:49
02:13:49
02:23:49
02:33:50
02:42:50
TIME (min)
PRODUCTS : BF = Base Fluid, A1 = Aromatic Solvent, A2 = Aliphatic Solvent, A3 = Terpene Solvent, A4 = Surfactant multi purpose, B1 = Breaker A, B2 = Breaker B
Base Fluid: Tenay Crude Oil + 10 gpt Mutual Solvent + 0.5 gpt Surfactant + 5 gpt Gellant + 5 gpt X-
400 300
TEST 1: BF + 0,5 gpt B1 + 0,25 gpt B2
TEST 2: BF + 5 gpt A1 + 0,5 gpt B1 + 0,25 gpt B2
TEST 3: BF + 5 gpt A1 + 5 gpt A2 + 0,5 gpt B1 + 0,25 gpt B2
TEST 4: BF + 5 gpt A1 + 5 gpt A2 + 5 gpt A3 + 0,5 gpt B1 + 0,25 gpt B2
TEST 5: BF + 5 gpt A1 + 5 gpt A2 + 5 gpt A3 + 2 gpt A4 + 0,5 gpt B1 + 0,25 gpt B2 250
APPARENT VISCOSITY @ 40 sec-1 (Cps)
200 150
100
100
50
0 0
00:03:10
00:23:08
00:43:08
01:03:08
01:23:08
01:43:09
02:03:10
02:23:12
02:43:13
03:03:14
03:23:15
03:43:16
04:03:17
TIME (min)
PRODUCTS : BF = Base Fluid, A1 = Aromatic Solvent, A2 = Aliphatic Solvent, A3 = Terpene Solvent, A4 = Surfactant multi purpose, B1 = Breaker A, B2 = Breaker B
1.6
SF-148
1.4
SF-097
1.2
SF-123
1
SF-083
SF-075
IPoil
SF-095
0.8 SF-043
SF-126 SF-087
SF-135 SF-061
0.6 SF-069 SF-076
SF-034 SF-143
SF-094
SF-014 SF-146
SF-098
SF-040
0.4 SF-059 SF-027 SF-044 SF-145
SF-149 SF-060 SF-042 SF-073
SF-092 SF-100
SF-082
SF-133 SF-025
SF-090
SF-139
SF-019 SF-018 SF-036
SF-078 SF-071
SF-011SF-131 SF-002
SF-028 SF-142 SF-088
SF-004 SF-138 SF-008
SF-053 SF-125
0.2 SF-124
SF-016 SF-096 SF-070 SF-147
SF-085SF-066
SF-111
SF-033 SF-099 SF-089
SF-013 SF-132
SF-063
SF-023
SF-024SF-140 SF-045SF-093
SF-112 SF-129
SF-064
SF-017 SF-068 SF-046
SF-005SF-030 SF-130
SF-074 SF-127 SF-141
SF-081 SF-128 SF-020 SF-137
SF-091
SF-134
SF-010 SF-021
SF-080
SF-051 SF-067 SF-077
SF-047 ST-057T
0
0 100 200 300 400 500 600 700
PWF
< 75 75 a 85 86 a 93 >93
10000 100
5000 50
1000 10
500 5
Axis 1 SF-143
100 THP 1
Surface.Casingholepressure
50 PIP 0.5
BPPD
BFPD
Axis 2
BSW SF-143
10 0.1
APR MAY JUN JUL AUG SEP OCT NOV DEC JAN FEB MAR APR MAY JUN
2004 2005
Date
Figure 6 – Historical Production. Well SF-143 (Job Date: December 2004).
SPE 97238 9
1000 100
500
50
100
Axis 1 SF-149
50 THP
Surface.Casingholepressure
PIP
BPPD
BFPD
Axis 2
BSW SF-149
10 10
JUN JUL AUG SEP OCT NOV DEC JAN FEB MAR APR MAY JUN
2004 2005
Date
Figure 7 – Historical Production. Well SF-149 (Job Date: March 2005).