Job No: 12053

Client: XTO Energy

Project: Kaybob Gas Plant, Kaybob, AB 15-07-060-18 W5M
Revision: A
Date: Oct 05, 2013 TO BE CHECKED CAREFULLY TO BE CHECKED CAREFULLY
LINE NUMBER PG-008-CSN-457-50H-GT PG-021-CSN-324-38H-GT PG-047-ASN-168--38H-GT PG-046-ASN-406-50H-GT PG-043-ASN-324-38H-GT PG-102-ASN-324-38H-GT PG-103-ASN-324-38H-GT PG-104-ASN-324-38H-GT PO-039-BSL-89-25H PO-041-BSL-89 PO-027-BSL-114

PI&D No. 125601-PID-001/002 125601-PID-002 125601-PID-051 125601-PID-021 125601-PID-013/021 125601-PID-021 125601-PID-021 125601-PID-013 125601-PID-058 125601-PID-058 125601-PID-058

Fluid Description LP INLET GAS HP INLET GAS SOUR STABILISER O/H GAS LP PRODUCED GAS HEADER PRODUCED GAS PRODUCED GAS PRODUCED GAS Overhead Gas SOUR CONDENSATE SOUR CONDENSATE SOUR CONDENSATE

From LP PIG RECEIVERS HP PIG RECEIVERS(PG-019-CSN-219-38H-GT) T-2610 T-2610/V-0801-K-7000(D-KAY-320-31) PG-046-ASN-406-50H-GT PG-043-ASN-324-38H-GT LP Comp. Suction Seperator (V-0400) LP Comp. Suction Seperator (V-0400) E-0600 C-2610 LCV-2610

To LP-INLET GAS HEADER TO V-0300 HP-INLET GAS HEADER TO V-0600 LP PRODUCED GAS HEADER EXISTING LP COMPRESOR SUCTION PG-102-ASN-406-50H-GT PG-103-ASN-324-38H-GT V-0400 LP Comp. Suction Header C-2610 LCV-2610 CONDENSATE STORAGE TANKS

HYSYS Case Scenario 1A Scenario 1A Scenario 1A Scenario 1A Scenario 1A Scenario 1A Scenario 1A Scenario 1A Scenario 1A Scenario 1A Scenario 1A
HYSYS Stream No. 3,LP HEADER 13,HP HEADER/67 26 33 34 35 36 37 30 31 32
PROCESS
Operating Temperature (°F) 39.1 39.2 138.8 97.0 97.0 33.7 33.7 33.7 282.2 85.2 86.0
Operating Pressure (psia) 174.7 1025.0 184.7 164.9 164.7 162.0 162.0 162.0 183.2 168.7 14.7
Vapour:
Flow (lb/hr) 163,300.0 159,700.0 7,713.0 15,800.0 15,800.0 182,659.3 179,300.0 182,659.3
Density (lb/ft3) 0.685 5.034 1.279 0.869 0.869 0.660 0.622 0.660
Viscosity (cP) 0.011 0.011 0.011 0.011 0.011 0.011
Molecular Weight 19.95 19.36 38.90 29.14 29.14 20.48 20.53 20.48
MMscfd 74.783 75.363 1.811 4.954 4.954 81.484 79.791 81.484

Liquid:
Flow (lb/hr) 38330.0 54150.0 2491.7 39,130.0 39,130.0 39,130.0
Density (lb/ft3) 52.52 44.24 42.20 34.19 41.350 41.24
Viscosity (cP) 0.960 1.704 0.400 0.13 0.33 0.33
USGPM 91.0 152.6 7.4 142.7 118.0 118.3
Selected Size
Line size (nominal) 18 14 6 16 12 16 12 12 4 4 4
Pipe Schedule 80 80 40S ST ST ST ST ST 40 40 40
Outside Diam.(") 18.0 14.0 6.6 16.0 12.8 #REF! #REF! #REF! 4.5 4.5 4.5
Reference Sch No 12 #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF!
Inside diameter (") 16.1 12.5 6.1 15.3 15.3 #REF! #REF! #REF! 4.0 4.0 4.0
Average Fluid Velocity (ft/s) 46.82 10.74 8.36 3.98 3.98 #REF! #REF! #REF! 3.60 3.01 3.02
Rho * Velocity2 (lb/fts^2) 1849.4 748.6 89.5 13.8 13.8 #REF! #REF! #REF! 442.1 375.2 376.2
Pressure Drop (psi/100ft) 0.5081 0.2888 0.0922 0.0041 0.0041 #REF! #REF! #REF! 0.8072 0.6933 0.6952
Sizing Case 2
Line size (nominal)
Pipe Schedule Err:520 Err:520
Outside Diam.(")

Inside diameter (")

Average Fluid Velocity (ft/s)
Rho * Velocity2 (lb/fts^2) #VALUE! #VALUE!
Pressure Drop (psi/100ft) Err:520 Err:520 Err:520 Err:520 Err:520 Err:520 Err:520 Err:520 Err:520 Err:520
Erosional Velocity (ft/s) {C=100} (ref. API 14E) 109 39 88 107 107 122 127 123 17 16 16
Erosional Velocity > Average Fluid Velocity
Intermediate Calculations
Total mass flow (lb/hr) 201630 213850 7713 15800 15800 185151 179300 182659.3 39130 39130 39130
Total volume flow (ft3/hr) 239020 32948 6030 18188 18188 276899 288217 276840 1144 946 949
Average density (lb/ft3) 0.8436 6.4905 1.2790 0.8687 0.8687 0.6687 0.6221 0.6598 34.1900 41.3500 41.2400
Average viscocity (cP) 0.0029 0.0633 0.0106 0.0110 0.0110 0.0106 0.0110 0.0105 0.1276 0.3302 0.3282
Inlet liquid fraction (vol%) 0.31 3.71 0.00 0.00 0.00 0.02 0.00 0.00 100.00 100.00 100.00
Case 1
Reynolds No. (average) 26952928.3469285 1707242.34599372 755524.801360659 594886.62438795 594886.62438795 #REF! #REF! #REF! 481088.581395176 187116.650077025 188256.909979993
Friction Factor 0.008551 0.009311 0.012061 0.008753 0.008753 #REF! #REF! #REF! 0.014189 0.014270 0.014270
Pipe Length (ft) 100 100 100 100 100 100 100 100 100 100 100
Elevation Change (ft) 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0
Total Pressure Drop (psi) 0.5081 0.2888 0.0922 0.0041 0.0041 #REF! #REF! #REF! 0.8072 0.6933 0.6952
Case 2
Reynolds No. (average) #VALUE! 0 0 0 0 0 #VALUE! 0 0 0
Friction Factor
Pipe Length (ft) 100 100 100 100 100 100 100 100 100 100
Elevation Change (ft) 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0
Total Pressure Drop Criteria
Selection (psi) Err:520 Err:520 Err:520 Err:520 Err:520 Err:520 Err:520 Err:520 Err:520 Err:520
VAPOUR FLOW VAPOUR FLOW VAPOUR FLOW VAPOUR FLOW VAPOUR FLOW VAPOUR FLOW VAPOUR FLOW LIQUID FLOW LIQUID FLOW LIQUID FLOW
Maximum Allowable Velocity (ft/s) 109 39 88 107 107 73.73 127 123 8 8 8
Maximum Allowable Pressure Drop(Psi/100ft) 0.25 Psi/100ft 0.1% ABS 0.25 Psi/100ft 0.25 Psi/100ft 0.25 Psi/100ft 0.25 Psi/100ft 0.3 Psi/100ft 0.3 Psi/100ft 0.3 Psi/100ft
MECHANICAL
Roughness (") 0.118110236220472 0.118110236220472 0.118110236220472 0.118110236220472 0.118110236220472 0.0018 0.118110236220472 0.118110236220472 0.118 0.118110236220472 0.118110236220472

Pipe spec. CSN CSN ASN ASN ASN ASN ASN ASN BSL BSL BSL

Design Pressure (psig) 192 1212.36 204 180.24 180 176.76 176.76 176.76 202.2 184.8 0
Design Temperature (°F) 46.92 47.04 166.56 116.4 116.4 40.476 40.476 40.476 338.6 102.18 103.2
Required C.A. (") 0.118110236220472 0.118110236220472 0.118110236220472 0.118110236220472 0.118110236220472 0.118110236220472 0.118110236220472 0.118110236220472 0.118 0.118110236220472 0.118110236220472

ASTM-A-106B -SMLS, BEVELLED ASTM-A-106B -SMLS, BEVELLED ASTM-A-106B -SMLS, BEVELLED

ASTM-A-106B -SMLS, BEVELLED ENDS, ASTM-A-106B -SMLS, BEVELLED ENDS, ASTM-A-106B -SMLS, BEVELLED ENDS, ASTM-A-106B -SMLS, BEVELLED ENDS, ASTM-A-106B -SMLS, BEVELLED ENDS, ASTM-A333-6 -SMLS, BEVELLED ENDS ASTM-A333-6 -SMLS, BEVELLED ENDS ASTM-A333-6 -SMLS, BEVELLED ENDS
ENDS, NOTE 46-PMS ENDS, NOTE 46-PMS ENDS,
Pipe Material

Given line size is not

Given line size is
Given line size is adequate Given line size is adequate for Given line size is adequate for Given line size is adequate for Given line size is adequate for Given line size is adequate for adequate for given flow Given line size is adequate for Given line size is adequate for Given line size is adequate for
Sizing result adequate for given flow
for given flow conditions given flow conditions given flow conditions given flow conditions given flow conditions given flow conditions conditions as it is not given flow conditions given flow conditions given flow conditions
conditions
meeting the velocity criteria
Job No: 12053
Client: XTO Energy
Project: Kaybob Gas Plant, Kaybob, AB 15-07-060-18 W5M
Revision: A
Date: Oct 05, 2013
LINE NUMBER PO-001-ASL-114

PI&D No. 125601-PID-065

Fluid Description PO-019-ASL-114

From PO-002/003-ASL-114

To CONDENSATE STORAGE TANKS

HYSYS Case Scenario 1A

HYSYS Stream No. 54
PROCESS
Operating Temperature (°F) 86.1
Operating Pressure (psia) 14.7
Vapour:
Flow (lb/hr)
Density (lb/ft3)
Viscosity (cP)
Molecular Weight
MMscfd

Liquid:
Flow (lb/hr) 44720.0
Density (lb/ft3) 41.06
Viscosity (cP) 0.318
USGPM 135.8
Selected Size
Line size (nominal) 4
Pipe Schedule 40
Outside Diam.(") 4.5
Reference Sch No #REF!
Inside diameter (") 4.0
Average Fluid Velocity (ft/s) 3.47
Rho * Velocity2 (lb/fts^2) 493.5
Pressure Drop (psi/100ft) 0.9113
Sizing Case 2
Line size (nominal)
Pipe Schedule
Outside Diam.(")

Inside diameter (")

Average Fluid Velocity (ft/s)
Rho * Velocity2 (lb/fts^2)
Pressure Drop (psi/100ft) Err:520
Erosional Velocity (ft/s) {C=100} (ref. API 14E) 16
Erosional Velocity > Average Fluid Velocity
Intermediate Calculations
Total mass flow (lb/hr) 44720
Total volume flow (ft3/hr) 1089
Average density (lb/ft3) 41.0600
Average viscocity (cP) 0.3178
Inlet liquid fraction (vol%) 100.00
Case 1
Reynolds No. (average) 222191.559311098
Friction Factor 0.014259
Pipe Length (ft) 100
Elevation Change (ft) 0.0
Total Pressure Drop (psi) 0.9113
Case 2
Reynolds No. (average) 0
Friction Factor
Pipe Length (ft) 100
Elevation Change (ft) 0.0
Total Pressure Drop Criteria
Selection (psi) Err:520
LIQUID FLOW
Maximum Allowable Velocity (ft/s) 8
Maximum Allowable Pressure Drop(Psi/100ft) 0.3 Psi/100ft
MECHANICAL
Roughness (") 0.118110236220472

Pipe spec. ASL

Design Pressure (psig) 0

Design Temperature (°F) 103.308
Required C.A. (") 0.118110236220472

ASTM-A333-6 -SMLS, BEVELLED ENDS

Pipe Material

Given line size is adequate for

Sizing result
given flow conditions
Job No: 12053
Client: XTO Energy
Project: Kaybob Gas Plant, Kaybob, AB 15-07-060-18 W5M
Revision: A
Date: Oct 05, 2013
LINE NUMBER
PI&D No.
Fluid Description
From
To
HYSYS Case
HYSYS Stream No.
PROCESS
Operating Temperature (°F)
Operating Pressure (psia)
Vapour:
Flow (lb/hr)
Density (lb/ft3)
Viscosity (cP)
Molecular Weight
MMscfd

Liquid:
Flow (lb/hr)
Density (lb/ft3)
Viscosity (cP)
USGPM
Selected Size
Line size (nominal)
Pipe Schedule
Outside Diam.(")
Reference Sch No
Inside diameter (")
Average Fluid Velocity (ft/s)
Rho * Velocity2 (lb/fts^2)
Pressure Drop (psi/100ft)
Sizing Case 2
Line size (nominal)
Pipe Schedule
Outside Diam.(")

Inside diameter (")

Average Fluid Velocity (ft/s)
Rho * Velocity2 (lb/fts^2)
Pressure Drop (psi/100ft)
Erosional Velocity (ft/s) {C=100} (ref. API 14E)
Erosional Velocity > Average Fluid Velocity
Intermediate Calculations
Total mass flow (lb/hr)
Total volume flow (ft3/hr)
Average density (lb/ft3)
Average viscocity (cP)
Inlet liquid fraction (vol%)
Case 1
Reynolds No. (average)
Friction Factor
Pipe Length (ft)
Elevation Change (ft)
Total Pressure Drop (psi)
Case 2
Reynolds No. (average)
Friction Factor
Pipe Length (ft)
Elevation Change (ft)
Total Pressure Drop Criteria
Selection (psi)

Maximum Allowable Velocity (ft/s)

Maximum Allowable Pressure Drop(Psi/100ft)
MECHANICAL
Roughness (")
Pipe spec.
Design Pressure (psig)
Design Temperature (°F)
Required C.A. (")

Pipe Material

Sizing result
 G SCOPE OF WORK_PUMP MANUAL
1-May-20 CPK ACS
REV. DATE CHD APPD Remark
DOC. NO : DOC ITEM NO. :

Scope Of Work for Pump Manual: Estimated Manhours

1 Introduction of Fluid Transportation 5

2 Various Types of Pumps 5
3 Selection of Pumps based on operational requirements 10
4 Pump Sizing Procedure 30
4.1 Pump Hydraulics (Flow, Head and Power Calculations)
4.2 NPSH Calculations and its significance
4.3 Line Hydraulics for suction and discharge pipe pressure drop calculations
5 Pump affinity laws (Speed, Impeller adjustments for head requirements etc.) 5
6 Pump MOC selection based on service 10
7 Various Types of Pump seal plans 10
8 Pump Construction (Description about pump construction parts like casing, shaft, impeller, seal etc..) 15
9 Selection of pump based on BEP and Pump Curves 10
10 Pump Minimum Recirculation 10
11 Pump installation and operating philosophy 20
### Pump Start up
### Pump Priming
### Pump Sealing manintenance
### Pump Alignment
### Pump Vibration mitigations
12 Pump Alarm, Trips and Indications 10
13 Pump operational safety and maintenance 20
14 Pump shed layout and construction 30
15 Preparation of Tenders, MR, TBE etc. 50
16 Criteria for Fire Fighting pumps Selection 15
Annexures:
A. Pump Sizing Spreadsheet 20
B. Line Pressure Drop Spreadsheet 20
C. Pump datasheet 10
D. Checklists 10
E. Template for Technical queries based on vendor offers 20

Total 335 hrs

 G
Method Statement
1-May-20 CPK ACS
REV. DATE CHD APPD Remark
DOC. NO : DOC ITEM NO. :

Method Statement for Pump Sizing & Selection

1.       Technological process outline and main process parameters, such as flow, pressure and temperature will be explained.

2.       Determination of the required pumping services

3.       Complete description of the fluid to be handled in each pumping operation (type of fluid, temperature, density, viscosity, vapour pressure,
solids in suspension, toxicity, volatility)

4.       General layout of the plant and determination of available space

5.       General arrangement and dimension of the piping according to the recommended velocities for each fluid and type of pipe

6.       Determination of elevation for suction and discharge points of vessels, relative to the centre line of the pump

7.       Preliminary calculation of friction losses and plotting of system characteristic curves

8.       Definition of the working parameters of the pump, namely capacity, head, suction and discharge pressures – taking into account any possibility
of variations in pressure or temperature at different pumping conditions

9.       Determination of any possible exceptional start, stop or running conditions;

10.   Determination of available NPSH (Net Positive Suction Head)

11.   Preliminary selection of the pump type, design, position, driver, type of sealing, and cooling of seal and bearings

12.   Establishing the type of drive unit (electric motor, steam turbine, etc) and its main operating parameters. In the case of an electric motor, only
high-efficiency motors should be used, and variable speed drives should be considered to control the process.