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ﭼﮑﻴﺪﻩ
ﺩﺭ ﺍﻳﻦ ﻣﻘﺎﻟﻪ ،ﻧﺘﺎﻳﺞ ﻣﺮﺑﻮﻁ ﺑﻪ ﻣﻄﺎﻟﻌﺎﺕ ﺍﻣﻜﺎﻥ ﺳﻨﺠﻲ ﻭ ﻧﻴﺰ ﺩﺭﺻﺪ ﺍﻓـﺰﺍﻳﺶ ﻇﺮﻓﻴـﺖ ﺑـﺮﺝ ﺟﺪﺍﺳـﺎﺯﻱ ﺍﻳﺰﻭﻣﺮﻫـﺎﻱ
ﺑﻮﺗﻴﺮﺁﻟﺪﻫﺎﻳﺪ ) (Isomer Columnﺩﺭ ﻭﺍﺣﺪ ﺩﻭ ﺍﺗﻴﻞ ﻫﮕﺰﺍﻧﻮﻝ ) (2EHﺷﺮﻛﺖ ﭘﺘﺮﻭﺷﻴﻤﻲ ﺍﺭﺍﻙ ﺍﺭﺍﺋﻪ ﺷﺪﻩ ﺍﺳﺖ .ﺍﺑﺘﺪﺍ
ﺑﺮﺝ ﺍﻳﺰﻭﻣﺮ ﻛﻪ ﺩﺭ ﻃﺮﺡ ﺍﻓﺰﺍﻳﺶ ﻇﺮﻓﻴﺖ ﻭﺍﺣﺪ 2EHﺩﺍﺭﺍﻱ ﺣﺴﺎﺳﻴﺖ ﻭﻳﮋﻩ ﺍﻱ ﺑﻮﺩﻩ ﻭ ﺍﺯ ﻧﻘﺎﻁ ﮔﻠﻮﮔﺎﻫﻲ ﺍﻳـﻦ ﻭﺍﺣـﺪ
ﻣﺤﺴﻮﺏ ﻣﻲ ﺷﻮﺩ ،ﺑﻮﺳﻴﻠﻪ ﻧﺮﻡ ﺍﻓﺰﺍﺭﻫﺎﻱ HYSYSﻭ ASPEN PLUSﺩﺭ ﺷﺮﺍﻳﻂ ﻃﺮﺍﺣﻲ ﻭ ﻭﺍﻗﻌـﻲ ﺷـﺒﻴﻪ ﺳـﺎﺯﻱ
ﺷﺪ .ﻧﺘﺎﻳﺞ ﺣﺎﺻﻞ ﺍﺯ ﻧﺮﻡ ﺍﻓﺰﺍﺭﻫﺎﻱ ﺷﺒﻴﻪ ﺳﺎﺯﻱ ﺩﺭ ﺣﺎﻟﺖ ﻃﺮﺍﺣﻲ ﻭ ﻭﺍﻗﻌﻲ ﺑﺎ ﺩﺍﺩﻩ ﻫﺎﻱ ﻃﺮﺍﺣـﻲ ﻭ ﻋﻤﻠﻴـﺎﺗﻲ ﺗﻄـﺎﺑﻖ
ﮐﺎﻣﻞ ﺩﺍﺷﺘﻪ ،ﻧﺸﺎﻥ ﺩﺍﺩ ﮐﻪ ﻧﺮﻡ ﺍﻓﺰﺍﺭﻫﺎ ﺑﺎ ﺩﻗﺖ ﺑﺎﻻﻳﻲ ﺭﻓﺘﺎﺭ ﺑﺮﺝ ﺭﺍ ﭘﻴﺶ ﺑﻴﻨﻲ ﻣﻲ ﻧﻤﺎﻳﻨﺪ .ﺳﭙﺲ ﭼﻬﺎﺭ ﭘﺎﺭﺍﻣﺘﺮ ﻣـﻮﺛﺮ
ﺑﺮ ﺍﻓﺰﺍﻳﺶ ﻇﺮﻓﻴﺖ ﺑﺮﺝ ،ﺷﺎﻣﻞ ﻓـﺸﺎﺭ ﻋﻤﻠﻴـﺎﺗﻲ ،ﻣﺤـﻞ ﺳـﻴﻨﻲ ﺧـﻮﺭﺍﻙ ،ﻧـﺴﺒﺖ ﺍﻳﺰﻭﻣـﺮ ﺩﺭ ﺧـﻮﺭﺍﻙ ﻭ ﻣﻴـﺰﺍﻥ
ﺳﺮﺩﺳﺎﺯﻱ ) (Subcoolingﺟﺮﻳﺎﻥ ﺑﺮﮔﺸﺘﻲ ﻭ ﻧﻴﺰ ﺩﺍﻣﻨﻪ ﺗﻐﻴﻴﺮﺍﺕ ﻫﺮ ﻳﻚ ﻣﺸﺨﺺ ﮔﺮﺩﻳﺪ.
ﺑﻌﺪ ﺍﺯ ﺗﻌﻴﻴﻦ ﺗﺎﺑﻊ ﻫﺪﻑ -ﺑﻴﺸﻴﻨﻪ ﮐﺮﺩﻥ ﻣﻴﺰﺍﻥ ﺧﻮﺭﺍﻙ ﺑﺮﺝ -ﻭ ﺗﻌﺮﻳﻒ ﻣﺤـﺪﻭﺩﻳﺖ ﻫـﺎﻱ ﺑـﺮﺝ )ﺗـﻮﺍﻥ ﺳـﺮﻣﺎﻳﺶ
ﻛﻨﺪﺍﻧﺴﻮﺭ ﻭ ﮔﺮﻣﺎﻳﺶ ﺭﻳﺒﻮﻳﻠﺮ ،ﺧﻠﻮﺹ ﻣﺤﺼﻮﻻﺕ ﻭ ﻣﺎﻛﺰﻳﻤﻢ ﺩﺭﺻﺪ ﻃﻐﻴﺎﻥ( ،ﺩﺭ ﻣﺮﺣﻠﻪ ﺍﻭﻝ ﻓﺸﺎﺭ ﻋﻤﻠﻴـﺎﺗﻲ ﺑﻬﻴﻨـﻪ
ﺑﺮﺝ ﺑﻪ ﺩﺳﺖ ﺁﻣﺪ .ﺩﺭ ﻣﺮﺍﺣﻞ ﺑﻌﺪ ،ﺑﻬﻴﻨﻪ ﺳﺎﺯﻱ ﺳﻪ ﭘﺎﺭﺍﻣﺘﺮ ﺩﻳﮕﺮ ﺩﺭ ﻓﺸﺎﺭ ﺑﻬﻴﻨﻪ ) (140 KPaﺍﻧﺠﺎﻡ ﺷﺪ .ﺑـﺎ ﺗﻠﻔﻴـﻖ
ﻧﻤﻮﺩﺍﺭﻫﺎﻱ ﻣﺘﻌﺪﺩ ﺣﺎﺻﻞ ﺍﺯ ﺑﻬﻴﻨﻪ ﺳﺎﺯﻱ ،ﻣﻴﺰﺍﻥ ﺍﻓﺰﺍﻳﺶ ﻇﺮﻓﻴﺖ ﺑﺮﺝ ﺍﻳﺰﻭﻣﺮ ﺑﻪ ﺍﺯﺍﻱ ﻧﺴﺒﺖ ﻫﺎﻱ ﻣﺨﺘﻠﻒ ﺍﻳﺰﻭﻣـﺮ ﺩﺭ
ﺧﻮﺭﺍﻙ ﺑﻪ ﺩﺳﺖ ﺁﻣﺪ.
ﺑﺮﺍﻱ ﺑﺮﺭﺳﻲ ﻧﺘﺎﻳﺞ ﭘﺮﻭﮊﻩ ،ﻋﻤﻠﻴﺎﺕ ﺍﺟﺮﺍﻱ ﺁﺯﻣﺎﻳﺸﻲ ) (Test Runﺍﻓﺰﺍﻳﺶ ﻇﺮﻓﻴﺖ ﺑـﺮﺝ ﺍﻳﺰﻭﻣـﺮ ﺑـﺎ ﻫﻤﻜـﺎﺭﻱ ﺍﺩﺍﺭﻩ
ﻣﻬﻨﺪﺳﻲ ﻓﺮﺁﻳﻨﺪ ﻭ ﻧﻴﺰ ﺑﻬﺮﻩ ﺑﺮﺩﺍﺭﻱ ﻭﺍﺣﺪ 2EHﻃﻲ ٢ﺭﻭﺯ ﺩﺭ ﺧﺮﺩﺍﺩ ﻣﺎﻩ ۱۳۸۳ﺍﻧﺠﺎﻡ ﮔﺮﺩﻳﺪ .ﺩﺍﺩﻩ ﻫـﺎﻱ ﻋﻤﻠﻴـﺎﺗﻲ
ﺣﺎﺻﻞ ﺍﺯ ،Test Runﻧﺘﺎﻳﺞ ﻣﻄﺎﻟﻌﺎﺕ ﻃﺮﺡ ﺍﻓﺰﺍﻳﺶ ﻇﺮﻓﻴﺖ ﺑﺮﺝ ﺍﻳﺰﻭﻣﺮ ﺭﺍ ﺗﺎﻳﻴﺪ ﻧﻤﻮﺩ..
ﻛﻠﻤﺎﺕ ﻛﻠﻴﺪﻱ :ﺷﺒﻴﻪ ﺳﺎﺯﻱ ،ﺑﻬﻴﻨﻪ ﺳﺎﺯﻱ ،ﺟﺪﺍﺳﺎﺯﻱ ،ﻭﺍﺣﺪ ﺩﻭ ﺍﺗﻴﻞ ﻫﮕﺰﺍﻧﻮﻝ ،ﺑﺮﺝ ﺍﻳﺰﻭﻣﺮ
٢٤٣٠ ﻣﺤﻮﺭ ﻋﻠﻤﻲ : ۶ﻣﺪﻝ ﺳﺎﺯﯼ ،ﺷﺒﻴﻪ ﺳﺎﺯﯼ ،ﮐﻨﺘﺮﻝ ﻓﺮﺁﻳﻨﺪ
IChEC9
ﻣﻘﺪﻣﻪ
ﺑﺮﺝ ﺍﻳﺰﻭﻣﺮ ) ،(Isomer Columnﻣﻬﻢ ﺗـﺮﻳﻦ ﺑـﺮﺝ ﺍﺯ ﻣﺠﻤﻮﻋـﻪ ﺑـﺮﺝ ﻫـﺎﻱ ﺟﺪﺍﺳـﺎﺯﻱ ﺩﺭ ﺑﺨـﺶ ﺑﻮﺗﻴﺮﺁﻟﺪﻫﺎﻳـﺪ
) (Butyraldehyde Plantﻭﺍﺣﺪ ﺩﻭ ﺍﺗﻴـﻞ ﻫﮕﺰﺍﻧـﻮﻝ ) (2EHﺷـﺮﮐﺖ ﭘﺘﺮﻭﺷـﻴﻤﻲ ﺍﺭﺍﮎ ﻣـﻲ ﺑﺎﺷـﺪ ﮐـﻪ ﻭﻇﻴﻔـﻪ
ﺟﺪﺍﺳﺎﺯﻱ ﻣﺨﻠﻮﻁ ﺑﻮﺗﻴﺮﺁﻟﺪﻫﺎﻳﺪ ﺗﻮﻟﻴﺪ ﺷﺪﻩ ﺭﺍ ﻋﻬﺪﻩ ﺩﺍﺭ ﺍﺳﺖ .ﻣﺤﺼﻮﻻﺕ ﺑﺎﻻﺳـﺮﻱ ﺑـﺮﺝ )ﺍﻳـﺰﻭ ﺑﻮﺗﻴﺮﺁﻟﺪﻫﺎﻳـﺪ( ﻭ
ﭘﺎﻳﻴﻦ ﺑﺮﺝ )ﻧﺮﻣﺎﻝ ﺑﻮﺗﻴﺮﺁﻟﺪﻫﺎﻳﺪ( ﺑﻪ ﻋﻨـﻮﺍﻥ ﻣـﻮﺍﺩ ﺣـﺪ ﻭﺍﺳـﻂ ﺩﺭ ﻃـﻲ ﻓﺮﺍﻳﻨـﺪﻫﺎﻱ ﺑﻌـﺪﻱ ﺩﺭ ﻭﺍﺣـﺪ ،2EHﺑـﻪ
ﻣﺤﺼﻮﻻﺕ ﻧﻬﺎﻳﻲ ) (2EH, n-Buthanol, i-Buthanolﺗﺒﺪﻳﻞ ﺧﻮﺍﻫﻨﺪ ﺷﺪ.
ﺑﺎ ﺗﻮﺟﻪ ﺑﻪ ﺍﻳﻨﮑﻪ ﮐﻴﻔﻴﺖ ﺑﻮﺗﻴﺮﺁﻟﺪﻫﺎﻳﺪﻫﺎﻱ ﺗﻮﻟﻴـﺪﻱ ﻣـﺴﺘﻘﻴﻤﺎﹰ ﺑـﺮ ﺧﻠـﻮﺹ ﻣﺤـﺼﻮﻻﺕ ﻧﻬـﺎﻳﻲ ﻭﺍﺣـﺪ 2EHﺍﺛـﺮ
ﻣﻲ ﮔﺬﺍﺭﺩ ،ﮐﺎﺭﮐﺮﺩ ﺑﺮﺝ ﺍﻳﺰﻭﻣﺮ ﺩﺭ ﺷﺮﺍﻳﻂ ﻋﻤﻠﻴﺎﺗﻲ ﺑﻬﻴﻨﻪ ﻭ ﮐﻨﺘﺮﻝ ﻋﻤﻠﻴﺎﺕ ﺩﺭ ﺣﺎﻟﺖ ﭘﺎﻳﺪﺍﺭ ﺍﺯ ﺍﻫﻤﻴﺖ ﻓﻮﻕ ﺍﻟﻌﺎﺩﻩ
ﺍﻱ ﺑﺮﺧﻮﺭﺩﺍﺭ ﺍﺳﺖ.
ﺩﺭ ﺭﺍﺳﺘﺎﻱ ﻃﺮﺡ ﺍﻓﺰﺍﻳﺶ ﻇﺮﻓﻴﺖ ﻭﺍﺣﺪ 2EHﺑﺎ ﺗﻮﺟﻪ ﺑﻪ ﺣـﺴﺎﺳﻴﺖ ﻭﻳـﮋﻩ ﺑـﺮﺝ ﺍﻳﺰﻭﻣـﺮ ﺑـﻪ ﻋﻨـﻮﺍﻥ ﻳـﮏ ﻧﻘﻄـﻪ
ﮔﻠﻮﮔﺎﻫﻲ ) (Bottleneckﻭ ﺑﻪ ﻣﻨﻈﻮﺭ ﭘﺮﻫﻴﺰ ﺍﺯ ﺍﻧﺠﺎﻡ ﻫﺮ ﮔﻮﻧﻪ ﺗﻐﻴﻴﺮ ﺑﻪ ﺻﻮﺭﺕ ﺣﺪﺱ ﻭ ﺧﻄﺎ ﺩﺭ ﻋﻤﻠﮑﺮﺩ ﺑﺮﺝ ﮐـﻪ
ﻣﻲ ﺗﻮﺍﻧﺪ ﻣﻨﺠﺮ ﺑﻪ ﺍﺯ ﺩﺳﺖ ﺭﻓﺘﻦ ﺧﻠﻮﺹ ﻣﺤﺼﻮﻻﺕ ﻭ ﻳﺎ ﺷﺮﺍﻳﻂ ﮐﺎﺭﮐﺮﺩ ﻧـﺎﺍﻳﻤﻦ ﺑـﺮﺝ ﺷـﻮﺩ ﺑﻨـﺎ ﺑـﻪ ﺩﺭﺧﻮﺍﺳـﺖ
ﺑﻬﺮﻩ ﺑﺮﺩﺍﺭﻱ ﻭﺍﺣﺪ 2EHﺍﻧﺠﺎﻡ ﻳﮏ ﻣﻄﺎﻟﻌﻪ ﺟﺎﻣﻊ ﺑﺮ ﺭﻭﻱ ﺑﺮﺝ ﺍﻳﺰﻭﻣﺮ ﺑﻪ ﻫﻤﺮﺍﻩ ﺷﺒﻴﻪ ﺳﺎﺯﻱ ﺑـﺮﺝ ﺑـﺎ ﺍﺳـﺘﻔﺎﺩﻩ ﺍﺯ
ﻧﺮﻡ ﺍﻓﺰﺍﺭﻫﺎﻱ ﭘﻴﺸﺮﻓﺘﻪ ﻣﻬﻨﺪﺳﻲ ﺑﻪ ﻣﻨﻈﻮﺭ ﻳﺎﻓﺘﻦ ﺑﻴﺸﺘﺮﻳﻦ ﻇﺮﻓﻴﺖ ﻣﻤﮑﻦ ﺑﺮﺝ ﻭ ﺑﻬﺘﺮﻳﻦ ﺷﺮﺍﻳﻂ ﻋﻤﻠﻴﺎﺗﻲ ﺁﻥ ﺩﺭ
ﺩﺳﺘﻮﺭ ﮐﺎﺭ ﻭﺍﺣﺪ ﺗﺤﻘﻴﻖ ﻭ ﺗﻮﺳﻌﻪ ﻣﺠﺘﻤﻊ ﭘﺘﺮﻭﺷﻴﻤﻲ ﺍﺭﺍﮎ ﻗﺮﺍﺭ ﮔﺮﻓﺖ.
ﻧﻬﻤﻴﻦ ﮐﻨﮕﺮﻩ ﻣﻠﯽ ﻣﻬﻨﺪﺳﯽ ﺷﻴﻤﯽ ﺍﻳﺮﺍﻥ ،ﺩﺍﻧﺸﮕﺎﻩ ﻋﻠﻢ ﻭ ﺻﻨﻌﺖ ﺍﻳﺮﺍﻥ ۳ ،ﺍﻟﯽ ۵ﺁﺫﺭﻣﺎﻩ ۱۳۸۳
٢٤٣١ ﻣﺤﻮﺭ ﻋﻠﻤﻲ : ۶ﻣﺪﻝ ﺳﺎﺯﯼ ،ﺷﺒﻴﻪ ﺳﺎﺯﯼ ،ﮐﻨﺘﺮﻝ ﻓﺮﺁﻳﻨﺪ
IChEC9
n- ﻣﺤﺼﻮﻝ ﺑﺎﻻﺳﺮﻱ ﺷﺎﻣﻞ ﺍﻳﺰﻭﺑﻮﺗﻴﺮﺁﻟﺪﻫﺎﻳﺪ ﺑﻪ ﻫﻤﺮﺍﻩ ﻣﻘﺎﺩﻳﺮ ﺍﻧﺪﮐﻲ ﺁﺏ ﻭ n-Balﻣﻲ ﺑﺎﺷﺪ .ﺍﺯ ﭘﺎﻳﻴﻦ ﺑﺮﺝ ﻧﻴﺰ
Balﺑﻪ ﻫﻤﺮﺍﻩ ﺗﺮﮐﻴﺒﺎﺕ ﺳﻨﮕﻴﻦ ﻭ ﻣﻘﺎﺩﻳﺮ ﺍﻧﺪﮐﻲ i-Balﺧﺎﺭﺝ ﻣﻲ ﺷﻮﺩ .ﺟﺪﻭﻝ ١ﻣﺸﺨﺼﺎﺕ ﺧﻮﺭﺍﻙ ،ﻣﺤـﺼﻮﻻﺕ
ﺑﺎﻻﺳﺮﻱ ﻭ ﭘﺎﻳﻴﻦ ﺑﺮﺝ ﺭﺍ ﺩﺭ ﺣﺎﻟﺖ ﻃﺮﺍﺣﻲ ﻧﺸﺎﻥ ﻣﻲ ﺩﻫﺪ].[١
ﺑﺮﺝ ﺍﻳﺰﻭﻣﺮ ،ﻳﻚ ﺑﺮﺝ ﺳﻴﻨﻲ ﺩﺍﺭ ﺑﺎ ١١٠ﺳﻴﻨﻲ ﺍﺯ ﻧﻮﻉ ﺩﺭﻳﭽﻪ ﺍﻱ ) (Valve Trayﻣﻲ ﺑﺎﺷﺪ .ﺳﻴﻨﻲ ﻫـﺎﻱ ،٦٠، ٥٦
٦٤ﻭ ٦٨ﺑﻪ ﻋﻨﻮﺍﻥ ﻣﺤﻞ ﺳﻴﻨﻲ ﺧﻮﺭﺍﻙ ﺩﺭ ﻧﻈﺮ ﮔﺮﻓﺘﻪ ﺷـﺪﻩ ﺍﺳـﺖ .ﺭﻳﺒـﻮﻳﻠﺮ ﺑـﺮﺝ ﺍﻳﺰﻭﻣـﺮ ﺍﺯ ﻧـﻮﻉ ﺗﺮﻣﻮﺳـﻴﻔﻮﻥ
ﻋﻤﻮﺩﻱ ) (Vertical Thermosiphon Reboilerﻣﻲ ﺑﺎﺷﺪ ﻛﻪ ﺑﻮﺳﻴﻠﻪ ﺑﺨﺎﺭ (Low Pressure Steam ) LPSﺑﺎ
ﺩﻣﺎﻱ ١٤٨ﺩﺭﺟﻪ ﺳﺎﻧﺘﻲ ﮔﺮﺍﺩ ﻭ ﻓﺸﺎﺭ ٤٥٠ﮐﻴﻠﻮﭘﺎﺳﮑﺎﻝ ﮔﺮﻡ ﻣﻲ ﺷﻮﺩ .ﻛﻨﺪﺍﻧﺴﻮﺭ ﺍﻳﻦ ﺑﺮﺝ ﻧﻴﺰ ﺍﺯ ﻧﻮﻉ Totalﺑﻮﺩﻩ
ﻛﻪ ﺑﻪ ﻭﺳﻴﻠﻪ ﺁﺏ ﺧﻨﻚ ﻛﻨﻨﺪﻩ ﺑﺎ ﺩﻣﺎﻱ ٢٧ °Cﺧﻨﻚ ﻣﻲ ﮔﺮﺩﺩ] .[١ﻣﺸﺨﺼﺎﺕ ﻣﮑﺎﻧﻴﮑﻲ ﺑﺮﺝ ﺩﺭ ﺟﺪﻭﻝ ﺷﻤﺎﺭﻩ ٢
ﻧﺸﺎﻥ ﺩﺍﺩﻩ ﺷﺪﻩ ﺍﺳﺖ.
ﺟﺪﻭﻝ ۲ـ ﻣﺸﺨﺼﺎﺕ ﻣﮑﺎﻧﻴﮑﻲ ﺑﺮﺝ ﺍﻳﺰﻭﻣﺮ
No. of Trays 110 Foaming Factor 1
Tower Diameter (mm) 1990 )Tray Spacing (mm 305
Max Flooding Factor (%) 82 Feed Tray Locations 56,60,64,68
ﻧﻬﻤﻴﻦ ﮐﻨﮕﺮﻩ ﻣﻠﯽ ﻣﻬﻨﺪﺳﯽ ﺷﻴﻤﯽ ﺍﻳﺮﺍﻥ ،ﺩﺍﻧﺸﮕﺎﻩ ﻋﻠﻢ ﻭ ﺻﻨﻌﺖ ﺍﻳﺮﺍﻥ ۳ ،ﺍﻟﯽ ۵ﺁﺫﺭﻣﺎﻩ ۱۳۸۳
٢٤٣٢ ﻣﺤﻮﺭ ﻋﻠﻤﻲ : ۶ﻣﺪﻝ ﺳﺎﺯﯼ ،ﺷﺒﻴﻪ ﺳﺎﺯﯼ ،ﮐﻨﺘﺮﻝ ﻓﺮﺁﻳﻨﺪ
IChEC9
ﺟﺪﻭﻝ۳ـ ﻣﻘﺎﻳﺴﻪ ﻧﺘﺎﻳﺞ ﺷﺒﻴﻪ ﺳﺎﺯﻱ ﻭ ﺩﺍﺩﻩ ﻫﺎﻱ ﻃﺮﺍﺣﻲ ﻣﺤﺼﻮﻻﺕ ﺑﺮﺝ
Distillate Bottom
Simulation Design %Error Simulation Design %Error
)Mass Flow (Kg/hr 734.99 735 -0.001 7240 7240 0.0
)Mol Flow (Kmol/hr 10.716 10.72 -0.037 100 100.1 +0.1
)Temp. (°C 73.139 73 +0.190 105.26 106 +0.703
)Press. (KPa 158 158 0.0 248 248 0.0
Components )Composition (%Wt. )Composition (%Wt.
Water 1.7079 1.7072 +0.041 0.0 0.0 0.0
i-Bal 97.9797 97.977 +0.002 0.1023 0.0996 -2.639
n-Bal 0.3125 0.3154 -0.919 99.0956 99.098 +0.002
i-Buthanol 0.0 0.0 0.0 0.0 0.0 0.0
n-Buthanol 0.0 0.0 0.0 0.2048 0.2048 0.0
TRIMER 0.0 0.0 0.0 0.5975 0.5976 +0.016
ﺩﺭ ﺷﮑﻞ ﻫﺎﻱ ٢ﻭ ، ٣ﻧﺘﺎﻳﺞ ﺣﺎﺻﻞ ﺍﺯ ﺷﺒﻴﻪ ﺳﺎﺯﻱ ﻭ ﺩﺍﺩﻩ ﻫﺎﻱ ﻃﺮﺍﺣﻲ ﺩﺭ ﻣﻮﺭﺩ ﭘﺮﻭﻓﻴﻞ ﺩﻣﺎﻱ ﺑـﺮﺝ ﻭ ﭘﺮﻭﻓﻴـﻞ
ﻧﺴﺒﺖ ﺍﻳﺰﻭﻣﺮﻫﺎ ) (Isomer Ration=N/Iﺩﺭ ﻃﻮﻝ ﺑﺮﺝ ﺑﺎ ﻫﻢ ﻣﻘﺎﻳﺴﻪ ﺷﺪﻩ ﺍﺳﺖ.
110
Design
105 Simulation Softwares Data Bank
100
)Temperature (°C
95
90
85
80
75
70
0 10 20 30 40 50 60 70 80 90 100 110
Tray Num ber
ﺷﮑﻞ -۲ﻣﻘﺎﻳﺴﻪ ﭘﺮﻭﻓﻴﻞ ﺩﻣﺎﻱ ﻃﺮﺍﺣﻲ ﺑﺮﺝ ﺑﺎ ﻧﺘﺎﻳﺞ ﺣﺎﺻﻞ ﺍﺯ ﺷﺒﻴﻪ ﺳﺎﺯﻱ
ﻧﻬﻤﻴﻦ ﮐﻨﮕﺮﻩ ﻣﻠﯽ ﻣﻬﻨﺪﺳﯽ ﺷﻴﻤﯽ ﺍﻳﺮﺍﻥ ،ﺩﺍﻧﺸﮕﺎﻩ ﻋﻠﻢ ﻭ ﺻﻨﻌﺖ ﺍﻳﺮﺍﻥ ۳ ،ﺍﻟﯽ ۵ﺁﺫﺭﻣﺎﻩ ۱۳۸۳
٢٤٣٣ ﻣﺤﻮﺭ ﻋﻠﻤﻲ : ۶ﻣﺪﻝ ﺳﺎﺯﯼ ،ﺷﺒﻴﻪ ﺳﺎﺯﯼ ،ﮐﻨﺘﺮﻝ ﻓﺮﺁﻳﻨﺪ
IChEC9
1000
Design
100 Simulation Softwares Data Bank
1
0.1
0.01
0.001
0 10 20 30 40 50 60 70 80 90 100 110
Tray Num ber
ﺷﮑﻞ -۳ﻣﻘﺎﻳﺴﻪ ﭘﺮﻭﻓﻴﻞ ﻧﺴﺒﺖ ﺍﻳﺰﻭﻣﺮﻫﺎ ) (N/Iﺩﺭ ﺣﺎﻟﺖ ﻃﺮﺍﺣﻲ ﺑﺎ ﻧﺘﺎﻳﺞ ﺣﺎﺻﻞ ﺍﺯ ﺷﺒﻴﻪ ﺳﺎﺯﻱ
ﻫﻤﺎﻥ ﮔﻮﻧﻪ ﮐﻪ ﺩﺭ ﺷﮑﻞ ٢ﻣﺸﺨﺺ ﺍﺳﺖ ﻧﺮﻡ ﺍﻓﺰﺍﺭﻫﺎ ﺑﺎ ﺩﻗﺖ ﺑﺴﻴﺎﺭ ﺧﻮﺑﻲ ﭘﺮﻭﻓﻴـﻞ ﺩﻣـﺎﻱ ﺑـﺮﺝ ﺭﺍ ﭘـﻴﺶ ﺑﻴﻨـﻲ
ﻧﻤﻮﺩﻩ ﺍﻧﺪ .ﺑﺎ ﻭﺟﻮﺩ ﺍﻳﻦ ﺑﺮﺍﻱ ﺑﻬﺒﻮﺩ ﻧﺘﺎﻳﺞ ﺷﺒﻴﻪ ﺳﺎﺯﻱ ﺍﺯ ﺩﺍﺩﻩ ﻫﺎﻱ ﻓﺸﺎﺭ ﺑﺨﺎﺭ ﺍﺟﺰﺍ ﺳﻴﺴﺘﻢ ﮐـﻪ ﺗﻮﺳـﻂ ﺷـﺮﮐﺖ
ﺻﺎﺣﺐ ﻟﻴﺴﺎﻧﺲ ) (Davy Process Technologyﺍﺭﺍﺋﻪ ﺷﺪﻩ ﺑﻮﺩ ﺍﺳﺘﻔﺎﺩﻩ ﮔﺮﺩﻳﺪ .ﺑﺎ ﺟﺎﻳﮕﺰﻳﻦ ﻧﻤﻮﺩﻥ ﺩﺍﺩﻩ ﻫﺎﻱ
ﻣﺬﮐﻮﺭ ﺩﺭ ﺑﺎﻧﮏ ﺍﻃﻼﻋﺎﺗﻲ) (Data Bankﻧﺮﻡ ﺍﻓﺰﺍﺭﻫﺎ ،ﺷﺒﻴﻪ ﺳﺎﺯﻱ ﻣﺠﺪﺩﺍﹰ ﺍﻧﺠﺎﻡ ﮔﺮﻓﺖ .ﺷـﮑﻞ ٤ﭘﺮﻭﻓﻴـﻞ ﺩﻣـﺎﻱ
ﺑﺮﺝ ﭘﺲ ﺍﺯ ﺷﺒﻴﻪ ﺳﺎﺯﻱ ﻣﺠﺪﺩ ﺭﺍ ﻧﺸﺎﻥ ﻣﻲ ﺩﻫﺪ.
110
Design
105 Davy Process Technology (DPT ) Data
100
)Temperature (°C
95
90
85
80
75
70
0 10 20 30 40 50 60 70 80 90 100 110
Tray Num ber
ﺷﮑﻞ -۴ﻣﻘﺎﻳﺴﻪ ﭘﺮﻭﻓﻴﻞ ﺩﻣﺎﻱ ﻃﺮﺍﺣﻲ ﺑﺮﺝ ﻭ ﻧﺘﺎﻳﺞ ﺣﺎﺻﻞ ﺍﺯ ﺷﺒﻴﻪ ﺳﺎﺯﻱ ﺑﺎ ﺍﺳﺘﻔﺎﺩﻩ ﺍﺯ ﺩﺍﺩﻩ ﻫﺎﻱ DPT
ﺷﮑﻞ ﻓﻮﻕ ﻧﺸﺎﻥ ﻣﻲ ﺩﻫﺪ ﮐﻪ ﺑﮑﺎﺭﮔﻴﺮﻱ ﺩﺍﺩﻩ ﻫﺎﻱ ﻓﺸﺎﺭ ﺑﺨﺎﺭ ﺍﺭﺍﺋﻪ ﺷﺪﻩ ﺍﺯ ﺳﻮﻱ ﻃـﺮﺍﺡ ،ﻧﺘـﺎﻳﺞ ﺷـﺒﻴﻪ ﺳـﺎﺯﻱ ﺭﺍ
ﺑﻬﺒﻮﺩ ﺑﺨﺸﻴﺪﻩ ﻭ ﺑﻪ ﻫﻤﻴﻦ ﺩﻟﻴﻞ ﺩﺭ ﺷﺒﻴﻪ ﺳﺎﺯﻱ ﻫﺎ ﻭ ﻣﺤﺎﺳﺒﺎﺕ ﺑﻌﺪﻱ ﺍﺯ ﻫﻤﻴﻦ ﺩﺍﺩﻩ ﻫﺎ ﺍﺳﺘﻔﺎﺩﻩ ﺷﺪ.
ﺷﺒﻴﻪ ﺳﺎﺯﻱ ﺑﺮﺝ ﺩﺭ ﺣﺎﻟﺖ ﻭﺍﻗﻌﻲ
ﺑﻌﺪ ﺍﺯ ﺷﺒﻴﻪ ﺳﺎﺯﻱ ﺑﺮﺝ ﺩﺭ ﺣﺎﻟﺖ ﻃﺮﺍﺣﻲ ﻧﻮﺑﺖ ﺑﻪ ﺷﺒﻴﻪ ﺳﺎﺯﻱ ﺁﻥ ﺑﺎ ﺍﺳﺘﻔﺎﺩﻩ ﺍﺯ ﺩﺍﺩﻩ ﻫﺎﻱ ﻭﺍﻗﻌـﻲ) (Real Time
) Dataﺭﺳﻴﺪ .ﺑﺪﻳﻦ ﻣﻨﻈﻮﺭ ﻧﻤﻮﻧـﻪ ﻫـﺎﻱ ﻣﺘﻌـﺪﺩﻱ ﺍﺯ ﺧـﻮﺭﺍﻙ ،ﻣﺤـﺼﻮﻝ ﺑﺎﻻﺳـﺮﻱ ) (Distillateﻭ ﭘـﺎﻳﻴﻦ ﺑـﺮﺝ
”GC/MS - ) (Bottomﻫﻢ ﺯﻣـﺎﻥ ﺑـﺎ ﺛﺒـﺖ ﺷـﺮﺍﻳﻂ ﻋﻤﻠﻴـﺎﺗﻲ ﮔﺮﻓﺘـﻪ ﻭ ﺗﻮﺳـﻂ ﺩﺳـﺘﮕﺎﻩ ﺑـﺴﻴﺎﺭ ﭘﻴـﺸﺮﻓﺘﻪ
“ Varian2200ﺁﻧﺎﻟﻴﺰ ﺷﺪﻩ ،ﺍﺟﺰﺍ ﻭ ﺗﺮﻛﻴﺐ ﺩﺭﺻﺪ ﺁﻧﻬﺎ ﺑﻪ ﺻﻮﺭﺕ ﺩﻗﻴﻖ ﻣﺸﺨﺺ ﮔﺮﺩﻳﺪ.
ﻧﻬﻤﻴﻦ ﮐﻨﮕﺮﻩ ﻣﻠﯽ ﻣﻬﻨﺪﺳﯽ ﺷﻴﻤﯽ ﺍﻳﺮﺍﻥ ،ﺩﺍﻧﺸﮕﺎﻩ ﻋﻠﻢ ﻭ ﺻﻨﻌﺖ ﺍﻳﺮﺍﻥ ۳ ،ﺍﻟﯽ ۵ﺁﺫﺭﻣﺎﻩ ۱۳۸۳
٢٤٣٤ ﻣﺤﻮﺭ ﻋﻠﻤﻲ : ۶ﻣﺪﻝ ﺳﺎﺯﯼ ،ﺷﺒﻴﻪ ﺳﺎﺯﯼ ،ﮐﻨﺘﺮﻝ ﻓﺮﺁﻳﻨﺪ
IChEC9
ﺷﺒﻴﻪ ﺳﺎﺯﻱ ﺣﺎﻟﺖ ﻭﺍﻗﻌﻲ ﺑﺮﺝ ﺍﻳﺰﻭﻣﺮ ﺑﺎ ﺍﺳﺘﻔﺎﺩﻩ ﺍﺯ ﻧﺘﺎﻳﺞ ﺁﻧﺎﻟﻴﺰﻫﺎﻱ ﻓﻮﻕ ﺍﻟـﺬﻛﺮ ﺍﻧﺠـﺎﻡ ﮔﺮﺩﻳـﺪ .ﺟـﺪﻭﻝ ٤ﻧﺘـﺎﻳﺞ
ﺷﺒﻴﻪ ﺳﺎﺯﻱ ﺭﺍ ﺑﺎ ﺩﺍﺩﻩ ﻫﺎﻱ ﻭﺍﻗﻌﻲ ﻣﻘﺎﻳﺴﻪ ﮐﺮﺩﻩ ،ﺩﺭﺻﺪ ﺧﻄﺎ ﺭﺍ ﻧﺸﺎﻥ ﻣﻲ ﺩﻫﺪ.
ﺟﺪﻭﻝ۴ـ ﻣﻘﺎﻳﺴﻪ ﻧﺘﺎﻳﺞ ﺷﺒﻴﻪ ﺳﺎﺯﻱ ﻭ ﺩﺍﺩﻩ ﻫﺎﻱ ﻭﺍﻗﻌﻲ ﺑﺮﺝ ﺍﻳﺰﻭﻣﺮ
Tag Number Real Time Data Simulation %Error
)Distillate Mass Flow (Kg/hr FIC-042 735.2 735.19 -0.001
)Bottom Mass Flow (Kg/hr FIC-041 7670 7670 0.0
)Reflux Mass Flow (Kg/hr FIC-038 24974 24974 0.0
)Column Top Press. (bara PI-106 1.45 1.45 0.0
)Column Bottom Press. (bara PI-085 2.3 2.3 0.0
)Column Top Temp. (°C TI-099 74.8 73.49 -1.75
)Column Bottom Temp. (°C TI-077 103 103 0.0
)Reflux Temp. (°C TI-069 51 51 0.0
)Distillate Composition (%Wt. )Bottom Composition (%Wt.
Components Real Time Real Time
Simulation %Error Simulation %Error
SH-264 SH-263
n-Bal 0.0341 0.03 +13.66 99.7008 99.71 -0.009
i-Bal 99.9159 99.92 -0.004 0.1192 0.11 +8.36
Heavy 0.0000 0.0 0.0 0.18 0.18 0.0
Light 0.0500 0.05 0.0 0.0 0.0 0.0
ﻧﺘﺎﻳﺞ ﻳﻜﺴﺎﻥ ﺣﺎﺻـﻞ ﺍﺯ ﺷـﺒﻴﻪ ﺳـﺎﺯﻫﺎ ﺩﺭ ﺣﺎﻟـﺖ ﻭﺍﻗﻌـﻲ ﻧﻴـﺰ ﺑـﺎ ﺩﺍﺩﻩ ﻫـﺎﻱ ﻋﻤﻠﻴـﺎﺗﻲ ﺗﻄـﺎﺑﻖ ﺩﺍﺷـﺘﻪ ﻭ ﻧـﺸﺎﻥ
ﻣﻲ ﺩﻫﺪ ﻛﻪ ﻧـﺮﻡ ﺍﻓﺰﺍﺭﻫـﺎ ﺑـﺎ ﺩﻗـﺖ ﺑـﺎﻻﻳﻲ ﺭﻓﺘـﺎﺭ ﺑـﺮﺝ ﺭﺍ ﭘـﻴﺶ ﺑﻴﻨـﻲ ﻣـﻲ ﻧﻤﺎﻳﻨـﺪ .ﻟـﺬﺍ ﺑـﺎ ﺍﻃﻤﻴﻨـﺎﻥ ﺯﻳـﺎﺩﻱ
ﻣﻲ ﺗـﻮﺍﻥ ﺍﺯ ﻧـﺮﻡ ﺍﻓﺰﺍﺭﻫـﺎﻱ ﺷـﺒﻴﻪ ﺳـﺎﺯﻱ ﺑـﻪ ﻋﻨـﻮﺍﻥ ﺍﺑـﺰﺍﺭﻱ ﺑـﺮﺍﻱ ﺑﺮﺭﺳـﻲ ﺗـﺄﺛﻴﺮ ﭘﺎﺭﺍﻣﺘﺮﻫـﺎﻱ ﻋﻤﻠﻴـﺎﺗﻲ ﺑـﺮ
ﮐﺎﺭﮐﺮﺩ ﺑﺮﺝ ﻭ ﺍﻧﺠﺎﻡ ﻣﻄﺎﻟﻌﺎﺕ ﺍﻓﺰﺍﻳﺶ ﻇﺮﻓﻴﺖ ﺍﺳﺘﻔﺎﺩﻩ ﻧﻤﻮﺩ.
ﻧﻬﻤﻴﻦ ﮐﻨﮕﺮﻩ ﻣﻠﯽ ﻣﻬﻨﺪﺳﯽ ﺷﻴﻤﯽ ﺍﻳﺮﺍﻥ ،ﺩﺍﻧﺸﮕﺎﻩ ﻋﻠﻢ ﻭ ﺻﻨﻌﺖ ﺍﻳﺮﺍﻥ ۳ ،ﺍﻟﯽ ۵ﺁﺫﺭﻣﺎﻩ ۱۳۸۳
٢٤٣٥ ﻣﺤﻮﺭ ﻋﻠﻤﻲ : ۶ﻣﺪﻝ ﺳﺎﺯﯼ ،ﺷﺒﻴﻪ ﺳﺎﺯﯼ ،ﮐﻨﺘﺮﻝ ﻓﺮﺁﻳﻨﺪ
IChEC9
ﺩﺭﺟــﻪ ﺳــﺮﺩ ﺳ ـﺎﺯﻱ ﺟﺮﻳــﺎﻥ ﺑﺮﮔــﺸﺘﻲ ) ،(Reflux Subcoolingﭼﻬــﺎﺭ ﭘــﺎﺭﺍﻣﺘﺮ ﻣﻬﻤــﻲ ﻫــﺴﺘﻨﺪ ﻛــﻪ ﺍﺛــﺮﺍﺕ
ﻓﻮﻕ ﺍﻟﻌﺎﺩﻩ ﺍﻱ ﺑﺮ ﮐﺎﺭﮐﺮﺩ ﺑﺮﺝ ﺍﻳﺰﻭﻣﺮ ،ﺧﻠﻮﺹ ﻣﺤﺼﻮﻻﺕ ﻭ ﻧﻴﺰ ﺣﺪﺍﻛﺜﺮ ﻇﺮﻓﻴﺖ ﻣﻤﻜﻦ ﺁﻥ ﺩﺍﺭﻧﺪ.
ﻧــﺴﺒﺖ ﺍﻳﺰﻭﻣﺮﻫــﺎ ﺩﺭ ﺧــﻮﺭﺍﻙ ﺑــﺮﺝ ﻣﺘ ـﺄﺛﺮ ﺍﺯ ﺷــﺮﺍﻳﻂ ﻛــﺎﺭﻛﺮﺩ ﺭﺍﻛﺘــﻮﺭ OXOﻣــﻲ ﺑﺎﺷــﺪ .ﺑﺮﺭﺳــﻲ ﻋﻤﻠﻜــﺮﺩ
ﺭﺍﻛﺘﻮﺭ ﻣـﺬﻛﻮﺭ ﺩﺭ ﺩﻭ ﺳـﺎﻝ ﮔﺬﺷـﺘﻪ ﻧـﺸﺎﻥ ﺩﺍﺩ ﻛـﻪ ﺍﻳـﻦ ﭘـﺎﺭﺍﻣﺘﺮ ﺩﺭ ﻣﺤـﺪﻭﺩﻩ ٧ﺗـﺎ ١٣ﻣﺘﻐﻴـﺮ ﺍﺳـﺖ .ﻃـﺮﺍﺡ
ﺑﺮﺝ ﺍﻳﺰﻭﻣﺮ ﺑﺎ ﺗﻮﺟـﻪ ﺑـﻪ ﺍﻫﻤﻴـﺖ ﺍﻳـﻦ ﺑـﺮﺝ ،ﭼﻬـﺎﺭ ﺳـﻴﻨﻲ ﻣﺨﺘﻠـﻒ )ﺳـﻴﻨﻲ ﻫـﺎﻱ ﺷـﻤﺎﺭﻩ ۶۴ ،۶۰ ،۵۶ﻭ (۶۸
ﺭﺍ ﺑــﻪ ﻋﻨــﻮﺍﻥ ﻣﺤــﻞ ﻭﺭﻭﺩ ﺧــﻮﺭﺍﻙ ﺩﺭ ﻧﻈــﺮ ﮔﺮﻓﺘــﻪ ﺍﺳــﺖ ﺗــﺎ ﺩﺭ ﺻــﻮﺭﺕ ﺗﻐﻴﻴــﺮ ﺗﺮﮐﻴــﺐ ﺩﺭﺻــﺪ ﺧــﻮﺭﺍﻙ ﻭ
ﺷﺮﺍﻳﻂ ﻋﻤﻠﻴﺎﺗﻲ ﺑﺮﺝ ،ﺍﭘﺮﺍﺗﻮﺭ ﺑﺘﻮﺍﻧﺪ ﺑﺎ ﺗﻐﻴﻴﺮ ﺳﻴﻨﻲ ﺧﻮﺭﺍﻙ ﺑﻪ ﺟﺪﺍﺳﺎﺯﻱ ﻣﻄﻠﻮﺏ ﻧﺎﺋﻞ ﺁﻳﺪ.
ﺩﺭﺟﻪ ﺳـﺎﺑﻜﻮﻟﻴﻨﮓ ﺟﺮﻳـﺎﻥ ﺑﺮﮔـﺸﺘﻲ ﭘـﺎﺭﺍﻣﺘﺮ ﺩﻳﮕـﺮﻱ ﺍﺳـﺖ ﻛـﻪ ﺑﺎﻳـﺪ ﺩﺭ ﻣﻄﺎﻟﻌـﺎﺕ ﺍﻓـﺰﺍﻳﺶ ﻇﺮﻓﻴـﺖ ﻣـﻮﺭﺩ
ﺗﻮﺟﻪ ﻗﺮﺍﺭ ﮔﻴﺮﺩ .ﺑﺎ ﺗﻮﺟﻪ ﺑـﻪ ﺍﻳـﻦ ﮐـﻪ ﺩﻣـﺎﻱ ﺁﺏ ﺧﻨـﻚ ﻛﻨﻨـﺪﻩ ﻧـﺴﺒﺖ ﺑـﻪ ﺣﺎﻟـﺖ ﻃﺮﺍﺣـﻲ ﺣـﺪﻭﺩ ۷ﺩﺭﺟـﻪ
ﺳــﺎﻧﺘﻲ ﮔــﺮﺍﺩ ﮐــﺎﻫﺶ ﻳﺎﻓﺘــﻪ ﺍﺳــﺖ ،ﺗــﻮﺍﻥ ﺳــﺮﻣﺎﻳﺶ ﮐﻨﺪﺍﻧــﺴﻮﺭ ﺑــﺮﺝ ﺍﻳﺰﻭﻣــﺮ ) (E-1012ﺍﻓــﺰﺍﻳﺶ ﻳﺎﻓﺘــﻪ ﻭ
ﺍﻣﮑﺎﻥ ﺳﺎﺑﻜﻮﻟﻴﻨﮓ ﺟﺮﻳﺎﻥ ﺑﺮﮔﺸﺘﻲ ﺗﺎ ۵۰°Cﻭﺟﻮﺩ ﺩﺍﺭﺩ.
ﺑﻨــﺎﺑﺮﺍﻳﻦ ﻣﻄﺎﻟﻌــﺎﺕ ﻃــﺮﺡ ﺍﻓــﺰﺍﻳﺶ ﻇﺮﻓﻴــﺖ ﺑــﺮﺝ ﺍﻳﺰﻭﻣــﺮ ﺑﺎﻳــﺪ ﺩﺭ ﻓــﺸﺎﺭ ﻫــﺎﻱ ﻋﻤﻠﻴــﺎﺗﻲ ﻣﺘﻔــﺎﻭﺕ ،ﺑــﺮﺍﻱ
ﺳـــﻴﻨﻲ ﻫـــﺎﻱ ﺧـــﻮﺭﺍﻙ ۶۴ ،۶۰ ،۵۶ﻭ ، ۶۸ﺑـــﻪ ﺍﺯﺍﻱ ﺩﺭﺟـــﺎﺕ ﻣﺘﻔـــﺎﻭﺕ ﺳـــﺎﺑﻜﻮﻟﻴﻨﮓ ﺗـــﺎ ۵۰°Cﻭ ﺩﺭ
ﻧﺴﺒﺖ ﻫﺎﻱ ﺍﻳﺰﻭﻣﺮ ۷ﺗﺎ ۱۳ﺍﻧﺠﺎﻡ ﺷﻮﺩ.
ﻧﻬﻤﻴﻦ ﮐﻨﮕﺮﻩ ﻣﻠﯽ ﻣﻬﻨﺪﺳﯽ ﺷﻴﻤﯽ ﺍﻳﺮﺍﻥ ،ﺩﺍﻧﺸﮕﺎﻩ ﻋﻠﻢ ﻭ ﺻﻨﻌﺖ ﺍﻳﺮﺍﻥ ۳ ،ﺍﻟﯽ ۵ﺁﺫﺭﻣﺎﻩ ۱۳۸۳
٢٤٣٦ ﻣﺤﻮﺭ ﻋﻠﻤﻲ : ۶ﻣﺪﻝ ﺳﺎﺯﯼ ،ﺷﺒﻴﻪ ﺳﺎﺯﯼ ،ﮐﻨﺘﺮﻝ ﻓﺮﺁﻳﻨﺪ
IChEC9
) (Heating Mediumﺑﺎ ﺩﻣﺎﻱ ﺑﺎﻻﺗﺮ ﺭﺍ ﺑﻪ ﻃـﺮﺍﺡ ﺗﺤﻤﻴـﻞ ﻣـﻲ ﻧﻤﺎﻳـﺪ .ﺑـﻪ ﺩﻻﻳﻠـﻲ ﻛـﻪ ﺫﻛـﺮ ﺷـﺪ ﺑﻬﺘـﺮ ﺍﺳـﺖ
ﻓــﺸﺎﺭ ﻋﻤﻠﻴــﺎﺗﻲ ﺑــﺮﺝ ﺭﺍ ﺗــﺎ ﺟــﺎﻳﻲ ﻛــﻪ ﻧﻴــﺎﺯ ﺑــﻪ ﺍﺳــﺘﻔﺎﺩﻩ ﺍﺯ ﺳــﻴﺎﻝ ﺳــﺮﺩ ﻛﻨﻨــﺪﻩ ﻣﺨــﺼﻮﺹ )(Refrigerant
ﻧﺒﺎﺷﺪ ،ﻛﺎﻫﺶ ﺩﺍﺩ].[٣
ﻃﺮﺍﺣــﻲ ﺑــﺮﺝ ﺩﺭ ﻓــﺸﺎﺭ ﻫــﺎﻱ ﭘــﺎﻳﻴﻦ ﺍﮔــﺮ ﭼــﻪ ﭘﻴﺎﻣــﺪﻫﺎﻱ ﻣﻄﻠــﻮﺑﻲ ﭼــﻮﻥ ﺍﻓــﺰﺍﻳﺶ ﻓﺮﺍﺭﻳــﺖ ﻧــﺴﺒﻲ ،ﺑﻬﺒــﻮﺩ
ﺟﺪﺍﺳﺎﺯﻱ ،ﻛﺎﻫﺶ ﺩﻣﺎﻱ ﺑﺎﻻ ﻭ ﭘـﺎﻳﻴﻦ ﺑـﺮﺝ ،ﺍﻣﻜـﺎﻥ ﺍﺳـﺘﻔﺎﺩﻩ ﺍﺯ ﺳـﻴﺎﻝ ﮔـﺮﻡ ﻛﻨﻨـﺪﻩ ﺑـﺎ ﺩﻣـﺎﻱ ﭘـﺎﻳﻴﻦ ﺗـﺮ ﻭ…
ﺭﺍ ﺑﻪ ﺩﻧﺒـﺎﻝ ﺩﺍﺭﺩ ﻭﻟـﻲ ﺩﺭ ﻋـﻴﻦ ﺣـﺎﻝ ﻣﻮﺟـﺐ ﻛـﺎﻫﺶ ﺩﺍﻧـﺴﻴﺘﻪ ﻓـﺎﺯ ﺑﺨـﺎﺭ ﻭ ﺍﻓـﺰﺍﻳﺶ ﺍﺣﺘﻤـﺎﻝ ﻭﻗـﻮﻉ ﭘﺪﻳـﺪﻩ
ﻃﻐﻴﺎﻥ ﺩﺭ ﺑﺮﺝ ﻣﻲ ﮔﺮﺩﺩ.
ﺑﻨﺎﺑﺮﺍﻳﻦ ﺩﺭ ﻃﺮﺍﺣﻲ ﺑﺮﺝ ﻫﺎﻱ ﺗﻘﻄﻴﺮ ﻫﻤﻮﺍﺭﻩ ﻓـﺸﺎﺭ ﻛـﺎﺭﻛﺮﺩ ﺑﻬﻴﻨـﻪ ﺑـﺮﺝ ﺑـﺎ ﺩﺭ ﻧﻈـﺮ ﺩﺍﺷـﺘﻦ ﻣـﺴﺎﺋﻞ ﻓـﻮﻕ ﺑـﻪ
ﮔﻮﻧـﻪ ﺍﻱ ﺗﻌﻴــﻴﻦ ﻣـﻲ ﮔــﺮﺩﺩ ﻛــﻪ ﻫﺰﻳﻨـﻪ ﻧﻬــﺎﻳﻲ ﺟﺪﺍﺳــﺎﺯﻱ )ﺳـﺮﻣﺎﻳﻪ ﮔــﺬﺍﺭﻱ ﺍﻭﻟﻴــﻪ ﺑـﺮﺍﻱ ﺑــﺮﺝ ﻭ ﺗﺠﻬﻴــﺰﺍﺕ
ﺟﺎﻧﺒﻲ ﻭ ﻫﺰﻳﻨﻪ ﻋﻤﻠﻴﺎﺗﻲ( ﻣﻲ ﻧﻴﻤﻢ ﺑﺎﺷﺪ.
ﻧﻬﻤﻴﻦ ﮐﻨﮕﺮﻩ ﻣﻠﯽ ﻣﻬﻨﺪﺳﯽ ﺷﻴﻤﯽ ﺍﻳﺮﺍﻥ ،ﺩﺍﻧﺸﮕﺎﻩ ﻋﻠﻢ ﻭ ﺻﻨﻌﺖ ﺍﻳﺮﺍﻥ ۳ ،ﺍﻟﯽ ۵ﺁﺫﺭﻣﺎﻩ ۱۳۸۳
٢٤٣٧ ﻣﺤﻮﺭ ﻋﻠﻤﻲ : ۶ﻣﺪﻝ ﺳﺎﺯﯼ ،ﺷﺒﻴﻪ ﺳﺎﺯﯼ ،ﮐﻨﺘﺮﻝ ﻓﺮﺁﻳﻨﺪ
IChEC9
ﭘﺲ ﺍﺯ ﺗﻌﺮﻳﻒ ﺗﺎﺑﻊ ﻫﺪﻑ ﻭ ﻣﺤﺪﻭﺩﻳﺖ ﻫﺎﻱ ﻳﺎﺩ ﺷﺪﻩ ،ﺑﻬﻴﻨﻪ ﺳﺎﺯ ﺑﺎ ﺗﻐﻴﻴﺮ ﭘﺎﺭﺍﻣﺘﺮﻫﺎﻱ ﻋﻤﻠﻴﺎﺗﻲ ﺑﺮﺝ ﻧﻈﻴـﺮ ﻣﻴـﺰﺍﻥ
ﺟﺮﻳﺎﻥ ﺑﺮﮔﺸﺘﻲ ،ﺑﺎﺭ ﺣﺮﺍﺭﺗﻲ ﺭﻳﺒﻮﻳﻠﺮ ﻭ ﻛﻨﺪﺍﻧﺴﻮﺭ ﻭ ،. . .ﺑﻬﺘﺮﻳﻦ ﻓـﺸﺎﺭ ﮐـﺎﺭﮐﺮﺩ ﺑـﺮﺝ ﺭﺍ ﺑـﺮﺍﻱ ﻣـﺎﮐﺰﻳﻤﻢ ﮐـﺮﺩﻥ
ﻣﻴﺰﺍﻥ ﺧﻮﺭﺍﮎ ﺑﺮﺝ ﺩﺭ ﻧﺴﺒﺖ ﻫﺎﻱ ﻣﺨﺘﻠﻒ ﺍﻳﺰﻭﻣﺮ ،ﺩﺭﺟﻪ ﺳﺎﺑﮑﻮﻟﻴﻨﮓ ﺟﺮﻳﺎﻥ ﺑﺮﮔـﺸﺘﻲ ﻭ ﺳـﻴﻨﻲ ﻫـﺎﻱ ﻣﺘﻔـﺎﻭﺕ
ﺧﻮﺭﺍﮎ ﺗﻌﻴﻴﻦ ﻧﻤﻮﺩ.
ﺑﻪ ﻋﻨﻮﺍﻥ ﻣﺜﺎﻝ ﺩﺭ ﺷﮑﻞ ٥ﺣـﺪﺍﮐﺜﺮ ﻇﺮﻓﻴـﺖ ﺟﺪﺍﺳـﺎﺯﻱ ﺑـﺮﺝ ﺑـﺮﺍﻱ ﺣـﺎﻟﺘﻲ ﮐـﻪ ﺧـﻮﺭﺍﮎ ﺑـﺮ ﺭﻭﻱ ﺳـﻴﻨﻲ ٦٨
ﻭﺍﺭﺩ ﺑـﺮﺝ ﻣــﻲ ﺷــﻮﺩ ﻭ ﻧـﺴﺒﺖ ﺍﻳﺰﻭﻣﺮﻫــﺎ ﺩﺭ ﺁﻥ ۹/۸۶ ، ٧ﻭ ١٣ﺑﺎﺷــﺪ ،ﻧــﺸﺎﻥ ﺩﺍﺩﻩ ﺷـﺪﻩ ﺍﺳــﺖ .ﻣﻄــﺎﺑﻖ ﺍﻳــﻦ
ﺷــﻜﻞ ،ﺑــﺎﻻ ﺑــﺮﺩﻥ ﻓــﺸﺎﺭ ﻧــﺴﺒﺖ ﺑــﻪ ﻓــﺸﺎﺭ ﻃﺮﺍﺣــﻲ ) (163 KPaﺩﺭ ﺗﻤــﺎﻣﻲ ﺣــﺎﻻﺕ ﺑﺎﻋــﺚ ﺑــﺪﺗﺮ ﺷــﺪﻥ
ﺟﺪﺍﺳــﺎﺯﻱ ﻭ ﺩﺭ ﻧﺘﻴﺠــﻪ ﻛــﺎﻫﺶ ﻣــﺎﻛﺰﻳﻤﻢ ﺧــﻮﺭﺍﻙ ﺑــﺮﺝ ﻣــﻲ ﺷــﻮﺩ .ﺍﺯ ﻃــﺮﻑ ﺩﻳﮕــﺮ ﻛــﺎﻫﺶ ﻓــﺸﺎﺭ ﻛــﺎﺭﻛﺮﺩ
ﺑﺮﺝ ﺍﺑﺘﺪﺍ ﺑﺎﻋﺚ ﺑﻬﺒـﻮﺩ ﺟﺪﺍﺳـﺎﺯﻱ ﻭ ﺍﻓـﺰﺍﻳﺶ ﻣـﺎﻛﺰﻳﻤﻢ ﺧـﻮﺭﺍﻙ ﺑـﺮﺝ ﻣـﻲ ﮔـﺮﺩﺩ .ﺍﻳـﻦ ﺭﻭﻧـﺪ ﺗـﺎ ﺭﺳـﻴﺪﻥ ﺑـﻪ
ﻳﻚ ﻧﻘﻄﻪ ﻣﺎﻛﺰﻳﻤﻢ ﺍﺩﺍﻣﻪ ﺩﺍﺷـﺘﻪ ﻭ ﭘـﺲ ﺍﺯ ﺁﻥ ﺑـﺎ ﮐـﺎﻫﺶ ﺑﻴـﺸﺘﺮ ﻓـﺸﺎﺭ ﺍﻳـﻦ ﺭﻭﻧـﺪ ﻣﻌﮑـﻮﺱ ﻣـﻲ ﺷـﻮﺩ ﻭ ﺑـﻪ
ﺩﻟﻴــﻞ ﻛــﺎﻫﺶ ﺩﺍﻧــﺴﻴﺘﻪ ﻓ ـﺎﺯ ﺑﺨــﺎﺭ ﻭ ﺍﻓــﺰﺍﻳﺶ ﺩﺭﺻــﺪ ﻃﻐﻴــﺎﻥ ،ﻇﺮﻓﻴــﺖ ﺟﺪﺍﺳــﺎﺯﻱ ﺑــﺮﺝ ﮐــﺎﻫﺶ ﻣــﻲ ﻳﺎﺑــﺪ.
ﺷﮑﻞ ۶ﻧﻤﻮﻧﻪ ﺩﻳﮕﺮﻱ ﺍﺯ ﻧﺘﺎﻳﺞ ﺑﻬﻴﻨﻪ ﺳﺎﺯﻱ ﻓﺸﺎﺭ ﺭﺍ ﻧﺸﺎﻥ ﻣﻲ ﺩﻫﺪ.
ﺷﮑﻞ -۵ﻧﻤﻮﺩﺍﺭ ﺗﻐﻴﻴﺮﺍﺕ ﻣﺎﮐﺰﻳﻤﻢ ﻇﺮﻓﻴﺖ ﺑﺮﺝ ﺑﺎ ﺗﻐﻴﻴﺮ ﻓﺸﺎﺭ ﺩﺭ ﻧﺴﺒﺘﻬﺎﻱ ﻣﺨﺘﻠﻒ ﺍﻳﺰﻭﻣﺮ ﺧﻮﺭﺍﮎ
9200
9150
9100
9050
9000
8950
100 110 120 130 140 150 160 170 180 190 200
ﺷﮑﻞ -٦ﻧﻤﻮﺩﺍﺭ ﺗﻐﻴﻴﺮﺍﺕ ﻣﺎﮐﺰﻳﻤﻢ ﻇﺮﻓﻴﺖ ﺑﺮﺝ ﺩﺭ ﺩﺭﺟﺎﺕ ﻣﺨﺘﻠﻒ ﺳﺎﺑﮑﻮﻟﻴﻨﮓ ﺟﺮﻳﺎﻥ ﺑﺮﮔﺸﺘﻲ
ﻧﺘﺎﻳﺞ ﺑﻬﻴﻨﻪ ﺳﺎﺯﻱ ﻣﻄﺎﺑﻖ ﺷﻜﻞ ﻫـﺎﻱ ۵ﻭ ۶ﻧـﺸﺎﻥ ﻣـﻲ ﺩﻫـﺪ ﻛـﻪ ﻛـﺎﻫﺶ ﻓـﺸﺎﺭ ﻧـﺴﺒﺖ ﺑـﻪ ﻃﺮﺍﺣـﻲ ﺑﺎﻋـﺚ
ﺑﻬﺒﻮﺩ ﺟﺪﺍﺳﺎﺯﻱ ﻭ ﺍﻓﺰﺍﻳﺶ ﻇﺮﻓﻴﺖ ﺑﺮﺝ ﻣـﻲ ﮔـﺮﺩﺩ .ﺑـﺮﺍﻳﻦ ﺍﺳـﺎﺱ ﺑـﻪ ﻧﻈـﺮ ﻣـﻲ ﺭﺳـﺪ ﻛـﻪ ﻓـﺸﺎﺭ ﺑـﺎﻻﻱ ﺑـﺮﺝ
ﻧﻬﻤﻴﻦ ﮐﻨﮕﺮﻩ ﻣﻠﯽ ﻣﻬﻨﺪﺳﯽ ﺷﻴﻤﯽ ﺍﻳﺮﺍﻥ ،ﺩﺍﻧﺸﮕﺎﻩ ﻋﻠﻢ ﻭ ﺻﻨﻌﺖ ﺍﻳﺮﺍﻥ ۳ ،ﺍﻟﯽ ۵ﺁﺫﺭﻣﺎﻩ ۱۳۸۳
٢٤٣٨ ﻣﺤﻮﺭ ﻋﻠﻤﻲ : ۶ﻣﺪﻝ ﺳﺎﺯﯼ ،ﺷﺒﻴﻪ ﺳﺎﺯﯼ ،ﮐﻨﺘﺮﻝ ﻓﺮﺁﻳﻨﺪ
IChEC9
ﺭﺍ ﺑﺎﻳــﺪ ﺩﺭ ﺣــﺪﻭﺩ ۱۳۰ KPaﮐﻨﺘــﺮﻝ ﻧﻤــﻮﺩ .ﺍﻣــﺎ ﻫﻤــﺎﻥ ﮔﻮﻧــﻪ ﻛــﻪ ﺩﺭ ﺷــﻜﻞ ﻫــﺎﻱ ﻓــﻮﻕ ﻣــﺸﺨﺺ ﺍﺳــﺖ ﺩﺭ
ﺻﻮﺭﺗﻲ ﻛﻪ ﻓﺸﺎﺭ ﺑـﺎﻻﻱ ﺑـﺮﺝ ﺍﺯ ۱۳۰ KPaﻛﻤﺘـﺮ ﺷـﻮﺩ ﺗﻮﺍﻧـﺎﻳﻲ ﺟﺪﺍﺳـﺎﺯﻱ ﺁﻥ ﺑـﻪ ﺷـﺪﺕ ﻛـﺎﻫﺶ ﻣـﻲ ﻳﺎﺑـﺪ.
ﺑﻨﺎﺑﺮﺍﻳﻦ ﺑﺮﺍﻱ ﭘﺮﻫﻴﺰ ﺍﺯ ﻋﻤﻠﻴﺎﺕ ﺑـﺮﺝ ﺩﺭ ﺍﻳـﻦ ﺣـﺪ ﻣـﺮﺯﻱ ﻛـﻪ ﻣﻤﻜـﻦ ﺍﺳـﺖ ﻣﻨﺠـﺮ ﺑـﻪ ﻧﺎﭘﺎﻳـﺪﺍﺭﻱ ﻭ ﺍﺯ ﺩﺳـﺖ
ﺭﻓــﺘﻦ ﺧﻠــﻮﺹ ﻣﺤــﺼﻮﻻﺕ ﺩﺭ ﺑﺮﺧــﻲ ﻣﻘــﺎﻃﻊ ﺯﻣــﺎﻧﻲ ﺷــﻮﺩ ،ﻓــﺸﺎﺭ ۱۴۰ KPaﺑــﻪ ﻋﻨــﻮﺍﻥ ﺑﻬﺘــﺮﻳﻦ ﻓــﺸﺎﺭ
ﻋﻤﻠﻴﺎﺗﻲ ﺑﺮﺝ ﺩﺭ ﻧﻈﺮ ﮔﺮﻓﺘﻪ ﺷﺪ.
ﺗﻌﻴﻴﻦ ﻣﺎﮐﺰﻳﻤﻢ ﺩﺭﺻﺪ ﺍﻓﺰﺍﻳﺶ ﻇﺮﻓﻴﺖ ﺑﺮﺝ ﺍﻳﺰﻭﻣﺮ
ﻫﻤﺎﻥ ﮔﻮﻧﻪ ﻛﻪ ﺫﻛﺮ ﺷﺪ ﻓﺸﺎﺭ ﻋﻤﻠﻴﺎﺗﻲ ﺑﺮﺝ ،ﻧﺴﺒﺖ ﺍﻳﺰﻭﻣﺮﻫﺎ ﺩﺭﺧﻮﺭﺍﻙ ،ﻣﺤﻞ ﺳﻴﻨﻲ ﺧﻮﺭﺍﻙ ﻭ ﻣﻴﺰﺍﻥ ﺳﺮﺩﺳﺎﺯﻱ
ﺟﺮﻳﺎﻥ ﺑﺮﮔﺸﺘﻲ ،ﭼﻬﺎﺭ ﭘﺎﺭﺍﻣﺘﺮ ﻣﻬﻤﻲ ﻫﺴﺘﻨﺪ ﻛﻪ ﺑﺎﻳﺪ ﺍﺛﺮ ﺁﻧﻬﺎ ﺑﺮﻛﺎﺭﻛﺮﺩ ﺑﺮﺝ ﻣـﻮﺭﺩ ﺑﺮﺭﺳـﻲ ﻗـﺮﺍﺭ ﻣـﻲ ﮔﺮﻓـﺖ .ﺍﺯ
ﺁﻧﺠﺎﻳﻲ ﻛﻪ ﻣﻄﺎﺑﻖ ﻧﺘﺎﻳﺞ ﺑﺨﺶ ﻗﺒﻞ ﺑﻬﺘـﺮﻳﻦ ﻓـﺸﺎﺭ ﻋﻤﻠﻴـﺎﺗﻲ ﺑـﺮﺝ ﺍﻳﺰﻭﻣـﺮ ۱۴۰ KPaﻣـﻲ ﺑﺎﺷـﺪ ،ﻣﻄﺎﻟﻌـﺎﺕ ﻭ
ﻣﺤﺎﺳﺒﺎﺕ ﻃﺮﺡ ﺍﻓﺰﺍﻳﺶ ﻇﺮﻓﻴﺖ ﻭ ﺑﺮﺭﺳﻲ ﺗﺎﺛﻴﺮ ﺳﻪ ﭘﺎﺭﺍﻣﺘﺮ ﺩﻳﮕﺮ ،ﺩﺭ ﺍﻳﻦ ﻓﺸﺎﺭ ﺍﻧﺠﺎﻡ ﮔﺮﻓﺖ.
ﺑﺎ ﺗﻮﺟﻪ ﺑﻪ ﻣﺤﺪﻭﺩﻩ ﻭﺳﻴﻊ ﺗﻐﻴﻴﺮﺍﺕ ﭘﺎﺭﺍﻣﺘﺮﻫﺎﻱ ﻓﻮﻕ ﺍﻟﺬﻛﺮ ،ﮐﺎﺭﮐﺮﺩ ﺑﺮﺝ ﺍﻳﺰﻭﻣﺮ ﻣﻲ ﺗﻮﺍﻧﺪ ﺩﺭ ﺣﺎﻻﺕ ﺑﺴﻴﺎﺭ ﺯﻳﺎﺩﻱ
ﻛﻪ ﺍﺯ ﺗﺮﻛﻴﺐ ﺍﻳﻦ ﭘﺎﺭﺍﻣﺘﺮﻫﺎ ﭘﺪﻳﺪ ﻣﻲ ﺁﻳﺪ ﺻﻮﺭﺕ ﭘﺬﻳﺮﺩ .ﺑﻨﺎﺑﺮﺍﻳﻦ ﺑﺮﺍﻱ ﺗﻌﻴﻴﻦ ﻣﻴﺰﺍﻥ ﺍﻓﺰﺍﻳﺶ ﻇﺮﻓﻴﺖ ﺑـﺮﺝ ،ﺍﺑﺘـﺪﺍ
ﻻﺯﻡ ﺍﺳﺖ ﺩﺭ ﻫﺮ ﻛﺪﺍﻡ ﺍﺯ ﺣﺎﻻﺕ ﻓﻮﻕ ﺑﺮﺝ ﺷﺒﻴﻪ ﺳﺎﺯﻱ ﻭ ﺑﻬﻴﻨﻪ ﺳﺎﺯﻱ ﺷﺪﻩ ،ﻣﺎﻛﺰﻳﻤﻢ ﺧﻮﺭﺍﻙ ﺑﺮﺝ ﺩﺭ ﺁﻥ ﺷﺮﺍﻳﻂ
ﻣﺸﺨﺺ ﮔﺮﺩﺩ .ﺳﭙﺲ ﺑﺮﺍﺳﺎﺱ ﺗﺠﺰﻳﻪ ﻭ ﺗﺤﻠﻴﻞ ﻧﺘﺎﻳﺞ ﺣﺎﺻﻞ ،ﻧﺴﺒﺖ ﺑﻪ ﻣﻴﺰﺍﻥ ﺍﻓﺰﺍﻳﺶ ﻇﺮﻓﻴـﺖ ﺗـﺼﻤﻴﻢ ﮔﻴـﺮﻱ
ﺷﻮﺩ.
ﺩﺭ ﺍﻳﻦ ﺑﺨﺶ ﻣﺨﺘﺼﺮﺍﹲ ﺭﻭﺵ ﺍﻧﺠﺎﻡ ﻛﺎﺭ ،ﻓﻘﻂ ﺑﺮﺍﻱ ﻳﻜﻲ ﺍﺯ ﺣﺎﻻﺕ ﻓﻮﻕ ﺑﻪ ﻋﻨﻮﺍﻥ ﻧﻤﻮﻧﻪ ﺫﻛﺮ ﺧﻮﺍﻫﺪ ﺷﺪ .ﺩﺭ ﺍﻳـﻦ
ﺣﺎﻟﺖ ﺧﻮﺭﺍﻙ ﺑﺎ ﻧﺴﺒﺖ ﺍﻳﺰﻭﻣﺮ ٩/٨٦ﺑﻪ ﺳﻴﻨﻲ ٦٨ﻣﻲ ﺭﻳﺰﺩ ﻭ ﺑﺮﺝ ﺑﺪﻭﻥ ﺳﺎﺑﻜﻮﻟﻴﻨﮓ ﻛﺎﺭ ﻣﻲ ﻛﻨﺪ.
ﻣﺮﺍﺣﻞ ﻫﻔﺖ ﮔﺎﻧﻪ ﺭﻭﺵ ﻣﺬﻛﻮﺭ ﺑﻪ ﺷﺮﺡ ﺫﻳﻞ ﻣﻲ ﺑﺎﺷﺪ:
-١ﺩﺑﻲ ﺧﻮﺭﺍﻙ ﺑﺮﺝ ﺑﺮﺍﺑﺮ ٧٥٠٠ﻛﻴﻠﻮﮔﺮﻡ ﺑﺮ ﺳﺎﻋﺖ ﺑﻪ ﻋﻨﻮﺍﻥ ﻧﻘﻄﻪ ﺍﻭﻟﻴﻪ ﺩﺭ ﻧﻈﺮ ﮔﺮﻓﺘـﻪ ﺷـﺪﻩ ،ﺑـﺮﺝ ﺩﺭ ﻓـﺸﺎﺭ
ﺑﻬﻴﻨﻪ ۱۴۰ KPaﺷﺒﻴﻪ ﺳﺎﺯﻱ ﮔﺮﺩﻳﺪ.
-٢ﺍﺯ ﺁﻧﺠﺎﻳﻲ ﻛﻪ ﺩﺭ ﺩﻧﻴﺎﻱ ﻣﻬﻨﺪﺳﻲ ﺷﻴﻤﻲ ﺩﺭ ﻛﻨﺎﺭ ﻛﻴﻔﻴﺖ ﻭ ﻛﻤﻴﺖ ﻣﺤﺼﻮﻻﺕ ﺗﻮﻟﻴﺪﻱ ،ﻫﻤﻮﺍﺭﻩ ﻫﺰﻳﻨـﻪ ﻫـﺎﻱ
ﺗﻮﻟﻴﺪ ﻭ ﺍﻗﺘﺼﺎﺩﻱ ﺑﻮﺩﻥ ﻓﺮﺁﻳﻨﺪ ﻫﻢ ﻣﺪﻧﻈﺮ ﻗﺮﺍﺭ ﻣﻲ ﮔﻴﺮﺩ ﻭ ﺑﺎ ﺗﻮﺟﻪ ﺑﻪ ﺍﻳﻨﻜـﻪ ﻣﻄـﺎﺑﻖ ﺁﻣﺎﺭﻫـﺎﻱ ﻣﻮﺟـﻮﺩ ﻗـﺴﻤﺖ
ﻋﻤﺪﻩ ﻫﺰﻳﻨﻪ ﻫﺎﻱ ﺗﻮﻟﻴﺪ ) (Operating Costﺩﺭ ﺑﺮﺝ ﻫﺎﻱ ﺗﻘﻄﻴﺮ ﻣﺮﺑﻮﻁ ﺑـﻪ ﻗﻴﻤـﺖ ﺑﺨـﺎﺭ ﻣـﺼﺮﻓﻲ ﺩﺭ ﺭﻳﺒـﻮﻳﻠﺮ
ﺍﺳﺖ ،ﻫﺪﻑ ﺍﻳﻦ ﭘﺮﻭﮊﻩ "ﺭﺳﻴﺪﻥ ﺑﻪ ﻣﺎﻛﺰﻳﻤﻢ ﻇﺮﻓﻴﺖ ﺟﺪﺍﺳﺎﺯﻱ ﺑﺮﺝ ﺍﻳﺰﻭﻣﺮ ﺑـﺎ ﻛﻤﺘـﺮﻳﻦ ﻣﻴـﺰﺍﻥ ﻣـﺼﺮﻑ ﺍﻧـﺮﮊﻱ"
ﺗﻌﻴﻴﻦ ﮔﺮﺩﻳﺪ .ﺑﻨﺎﺑﺮﺍﻳﻦ ﺩﺭ ﺍﻳﻦ ﺭﻭﺵ " ﻣﻲ ﻧﻴﻤﻢ ﻧﻤﻮﺩﻥ ﺑﺎﺭ ﺣﺮﺍﺭﺗﻲ ﺭﻳﺒﻮﻳﻠﺮ" ﺑﻪ ﻋﻨﻮﺍﻥ ﺗﺎﺑﻊ ﻫﺪﻑ ﺗﻌﺮﻳﻒ ﺷﺪ.
-٣ﻣﺤﺪﻭﺩﻳﺖ ﻫﺎﻱ ﺯﻳﺮ ﺑﺮﺍﻱ ﺑﻬﻴﻨﻪ ﺳﺎﺯ ﺗﻌﺮﻳﻒ ﮔﺮﺩﻳﺪ:
üﺑﺎ ﺗﻮﺟﻪ ﺑﻪ ﺍﻳﻨﻜﻪ ﺭﻳﺒﻮﻳﻠﺮ ﻭ ﻛﻨﺪﺍﻧﺴﻮﺭ ﺑﺮﺝ ﺣﺪﻭﺩ ۱۴ﺩﺭﺻﺪ ﺑﻴﺸﺘﺮ ﺍﺯ ﻃﺮﺍﺣﻲ ﺗﻮﺍﻥ ﮔﺮﻣﺎﻳﺶ ﻭ ﺳﺮﻣﺎﻳﺶ ﺩﺍﺭﻧﺪ،
ﺣﺪﺍﻛﺜﺮ ﺑﺎﺭ ﺣﺮﺍﺭﺗﻲ ) (Dutyﺑﺮﺍﻱ ﺁﻧﻬﺎ ﻣﻄﺎﺑﻖ ﻧﻈﺮ ﻃـﺮﺍﺡ ﺑـﻪ ﺗﺮﺗﻴـﺐ ۳/۱۰۲ﻭ ۳/۲۱۸ﻣﻴﻠﻴـﻮﻥ ﮐﻴﻠﻮﮐـﺎﻟﺮﻱ ﺑـﺮ
ﺳﺎﻋﺖ ﺩﺭ ﻧﻈﺮ ﮔﺮﻓﺘﻪ ﺷﺪ.
üﺑﻪ ﻣﻨﻈﻮﺭ ﺣﻔﻆ ﺧﻠﻮﺹ ﻣﺤﺼﻮﻝ ﺑﺎﻻﺳﺮﻱ ﻭ ﮐﺎﻫﺶ ﺍﺗﻼﻑ ﻧﺮﻣﺎﻝ ﺑﻮﺗﻴﺮﺁﻟﺪﻫﺎﻳﺪ ،ﺣﺪﺍﻛﺜﺮ ﻣﻘﺪﺍﺭ n-Balﺩﺭ
ﻣﺤﺼﻮﻝ ﺑﺎﻻﺳﺮﻱ ﺳﻪ ﺩﻫﻢ ) (٠/٣ﺩﺭﺻﺪ ﻭﺯﻧﻲ ﺗﻌﻴﻴﻦ ﮔﺮﺩﻳﺪ.
üﺑﺎ ﺗﻮﺟﻪ ﺑﻪ ﺍﻫﻤﻴﺖ ﺧﻠﻮﺹ ﻧﺮﻣﺎﻝ ﺑﻮﺗﻴﺮﺁﻟﺪﻫﺎﻳﺪ ﺗﻮﻟﻴﺪﻱ ﻭ ﺗـﺄﺛﻴﺮ ﺁﻥ ﺑـﺮ ﮐﻴﻔﻴـﺖ ﻣﺤـﺼﻮﻻﺕ ﻧﻬـﺎﻳﻲ ﻭﺍﺣـﺪ،
ﻧﻬﻤﻴﻦ ﮐﻨﮕﺮﻩ ﻣﻠﯽ ﻣﻬﻨﺪﺳﯽ ﺷﻴﻤﯽ ﺍﻳﺮﺍﻥ ،ﺩﺍﻧﺸﮕﺎﻩ ﻋﻠﻢ ﻭ ﺻﻨﻌﺖ ﺍﻳﺮﺍﻥ ۳ ،ﺍﻟﯽ ۵ﺁﺫﺭﻣﺎﻩ ۱۳۸۳
٢٤٣٩ ﻣﺤﻮﺭ ﻋﻠﻤﻲ : ۶ﻣﺪﻝ ﺳﺎﺯﯼ ،ﺷﺒﻴﻪ ﺳﺎﺯﯼ ،ﮐﻨﺘﺮﻝ ﻓﺮﺁﻳﻨﺪ
IChEC9
ﺣﺪﺍﻛﺜﺮ ﻣﻘﺪﺍﺭ i-Balﺩﺭ ﻣﺤﺼﻮﻝ ﭘﺎﻳﻴﻦ ﺑﺮﺝ ﻳﮏ ﺩﻫﻢ ) (۰/۱ﺩﺭﺻﺪ ﻭﺯﻧﻲ ﺗﻌﻴﻴﻦ ﮔﺮﺩﻳﺪ.
üﺑــﺎ ﺩﺭ ﻧﻈــﺮ ﮔــﺮﻓﺘﻦ ﻣﺤــﺪﻭﺩﻳﺖ ﻗﻄــﺮ ﺑــﺮﺝ ،ﻓــﺎﻛﺘﻮﺭ ﻣﺸﺨــﺼﻪ ﻃﻐﻴــﺎﻥ )(Maximum Flooding Factor
ﺑﺮﺍﺑﺮ ۸۲ﺩﺭﺻﺪ ﻗﺮﺍﺭ ﺩﺍﺩﻩ ﺷﺪ .ﺷﺎﻳﺎﻥ ﺫﻛﺮ ﺍﺳﺖ ﻛﻪ ﺍﻳﻦ ﻋﺪﺩ ﻣﻄﺎﺑﻖ ﭘﻴﺸﻨﻬﺎﺩ ﻃﺮﺍﺡ ﻣﻲ ﺑﺎﺷﺪ.
-٤ﭘﺲ ﺍﺯ ﺗﻌﺮﻳﻒ ﺗﺎﺑﻊ ﻫﺪﻑ ﻭ ﻣﺤﺪﻭﺩﻳﺖ ﻫـﺎ ،ﺑﻬﻴﻨـﻪ ﺳـﺎﺯ ﺍﺟـﺮﺍ ﺷـﺪﻩ ﻭ ﺑﻬﺘـﺮﻳﻦ ﺷـﺮﺍﻳﻂ ﻛـﺎﺭﻛﺮﺩ ﺑـﺮﺝ ﺑـﺎ ﺩﺭ
ﻧﻈﺮﮔﺮﻓﺘﻦ ﻣﺤﺪﻭﺩﻳﺖ ﻫﺎ ﺑﻪ ﻣﻨﻈﻮﺭ ﻣﻲ ﻧﻴﻤﻢ ﻛﺮﺩﻥ ﺍﻧﺮﮊﻱ ﻣﺼﺮﻓﻲ ﺗﻌﻴﻴﻦ ﮔﺮﺩﻳﺪ.
-٥ﺷﺮﺍﻳﻂ ﻋﻤﻠﻴﺎﺗﻲ ﺑﻬﻴﻨﻪ ﺑﺎ ﺍﺳﺘﻔﺎﺩﻩ ﺍﺯ ﻗﺎﺑﻠﻴﺖ Data Recorderﺩﺭ ﻧﺮﻡ ﺍﻓﺰﺍﺭ HYSYSﺛﺒﺖ ﮔﺮﺩﻳﺪ.
-٦ﺧﻮﺭﺍﻙ ﻭﺭﻭﺩﻱ ﺑﻪ ﺑﺮﺝ ﺑﻪ ﻣﻴﺰﺍﻥ 100 kg/hrﺍﻓﺰﺍﻳﺶ ﺩﺍﺩﻩ ﺷﺪ ﻭ ﻣﺠﺪﺩﺍﹰ ﻣﺮﺍﺣﻞ ﻓﻮﻕ ﺗﻜﺮﺍﺭ ﮔﺮﺩﻳﺪ.
-٧ﻣﺮﺣﻠﻪ ٦ﺗﺎ ﺯﻣﺎﻧﻲ ﺗﻜﺮﺍﺭ ﺷﺪ ﻛﻪ ﻳﻜﻲ ﺍﺯ ﻣﺤﺪﻭﺩﻳﺖ ﻫـﺎﻱ ﺑـﺮﺝ ﻧﻘـﺾ ﮔﺮﺩﻳـﺪ .ﺑـﺎ ﺗﺮﺳـﻴﻢ ﻧﺘـﺎﻳﺞ ﺑـﻪ ﺩﺳـﺖ
ﺁﻣﺪﻩ )ﺷﻜﻞ ،(٧ﻣﺎﻛﺰﻳﻤﻢ ﺧﻮﺭﺍﻙ ﺑﺮﺝ ﺑﻪ ﺍﺯﺍﻱ ﺷﺮﺍﻳﻂ ﻓﻮﻕ ﺍﻟـﺬﻛﺮ )ﺳـﻴﻨﻲ ﺧـﻮﺭﺍﻙ N/I =۹/۸۶ ،٦٨ﻭ ﻧﺪﺍﺷـﺘﻦ
ﺳﺎﺑﻜﻮﻟﻴﻨﮓ( ﺑﺪﺳﺖ ﺁﻣﺪ .ﺷﻜﻞ ٧ﻧﺸﺎﻥ ﻣﻲ ﺩﻫﺪ ﻛﻪ ﺑﻪ ﺩﻟﻴﻞ ﻣﺤﺪﻭﺩﻳﺖ ﻛﻨﺪﺍﻧـﺴﻮﺭ ،ﺣـﺪﺍﻛﺜﺮ ﺧـﻮﺭﺍﻙ ﺑـﺮﺝ ﺩﺭ
ﺷﺮﺍﻳﻂ ﻣﺬﻛﻮﺭ ٩٢٠٠ﻛﻴﻠﻮﮔﺮﻡ ﺩﺭ ﺳﺎﻋﺖ ﺍﺳﺖ.
9500
Maximum Feed Flow Rate
at following conditions:
)Feed Flow Rate (Kg/hr
9000
Feed Tray No. = 68
)N/I = 9.86 (Design
Reflux Subcooling : NO
8500
8000
Condenser restricts
7500 feed flow rate.
7000
2.3 2.4 2.5 2.6 2.7 2.8 2.9 3 3.1 3.2
)Reboiler Duty (MMKCal/hr
ﺷﮑﻞ-۷ﺣﺪﺍﮐﺜﺮ ﺧﻮﺭﺍﮎ ﺑﺮﺝ ﺍﻳﺰﻭﻣﺮ ﺩﺭ N/I=9.86ﻭ ﺳﻴﻨﻲ ﺧﻮﺭﺍﮎ ۶۸ﺑﺪﻭﻥ ﺳﺮﺩ ﺳﺎﺯﻱ ﺟﺮﻳﺎﻥ ﺑﺮﮔﺸﺘﻲ
9800
)MAX. FEED FLOW RATE (Kg/hr
9400
9200
9000
8800
6.5 7.5 8.5 9.5 10.5 11.5 12.5 13.5
ISOMER RATIO (N/I) IN FEED
ﻧﻬﻤﻴﻦ ﮐﻨﮕﺮﻩ ﻣﻠﯽ ﻣﻬﻨﺪﺳﯽ ﺷﻴﻤﯽ ﺍﻳﺮﺍﻥ ،ﺩﺍﻧﺸﮕﺎﻩ ﻋﻠﻢ ﻭ ﺻﻨﻌﺖ ﺍﻳﺮﺍﻥ ۳ ،ﺍﻟﯽ ۵ﺁﺫﺭﻣﺎﻩ ۱۳۸۳
٢٤٤٠ ﻣﺤﻮﺭ ﻋﻠﻤﻲ : ۶ﻣﺪﻝ ﺳﺎﺯﯼ ،ﺷﺒﻴﻪ ﺳﺎﺯﯼ ،ﮐﻨﺘﺮﻝ ﻓﺮﺁﻳﻨﺪ
IChEC9
9800
9400
9200
9000
8800
6.5 7.5 8.5 9.5 10.5 11.5 12.5 13.5
ISOMER RATIO (N/I) IN FEED
ﺷﮑﻞ -۹ﺗﻐﻴﻴﺮﺍﺕ ﺣﺪﺍﮐﺜﺮ ﻇﺮﻓﻴﺖ ﺑﺮﺝ ﺑﺎ ﺳﺎﺑﮑﻮﻟﻴﻨﮓ ﺟﺮﻳﺎﻥ ﺑﺮﮔﺸﺘﻲ ﺗﺎ ۵۰ﺩﺭﺟﻪ ﺳﺎﻧﺘﻲ ﮔﺮﺍﺩ
)MAX. FEED FLOW RATE (Kg/hr
9700
9500
9300
9100
6.5 7.5 8.5 9.5 10.5 11.5 12.5 13.5
ISOMER RATIO (N/I) IN FEED
ﺷــﮑﻞ -۱۰ﺗﻐﻴﻴــﺮﺍﺕ ﺣــﺪﺍﮐﺜﺮ ﻇﺮﻓﻴــﺖ ﺑــﺮﺝ ﺑــﺎ ﻧــﺴﺒﺖ ﻫــﺎﻱ ﻣﺨﺘﻠــﻒ ﺍﻳﺰﻭﻣــﺮ ﺩﺭ ﺧــﻮﺭﺍﮎ ﻭﺭﻭﺩﻱ
ﻣﺮﺍﺣﻞ ﻫﻔﺖ ﮔﺎﻧﻪ ﻓﻮﻕ ﺑﺮﺍﻱ ﺗﻤﺎﻣﻲ ﺣﺎﻻﺕ ﮐﺎﺭﮐﺮﺩ ﺑﺮﺝ ﺗﮑﺮﺍﺭ ﺷﺪ ﻭ ﻣﺎﮐﺰﻳﻤﻢ ﻇﺮﻓﻴﺖ ﺑﺮﺝ ﺩﺭ ﻫﺮ ﺣﺎﻟـﺖ ﺗﻌﻴـﻴﻦ
ﮔﺮﺩﻳﺪ .ﻧﺘﺎﻳﺞ ﺍﻳﻦ ﻣﺤﺎﺳﺒﺎﺕ ﺩﺭ ﺷﮑﻞ ﻫﺎﻱ ۸ﻭ ۹ﻧﺸﺎﻥ ﺩﺍﺩﻩ ﺷﺪﻩ ﺍﺳﺖ .ﻣﻘﺎﻳﺴﻪ ﺍﻳﻦ ﺷﮑﻞ ﻫﺎ ﻧﺸﺎﻥ ﻣﻲ ﺩﻫﺪ ﺩﺭ
ﺻﻮﺭﺗﻲ ﮐﻪ ﺟﺮﻳﺎﻥ ﺑﺮﮔﺸﺘﻲ ﺑﺪﻭﻥ ﺳﺎﺑﮑﻮﻟﻴﻨﮓ ﻭﺍﺭﺩ ﺑﺮﺝ ﺷﻮﺩ ﻭ ﺧﻮﺭﺍﮎ ﻧﻴﺰ ﺑﺮ ﺭﻭﻱ ﺳﻴﻨﻲ ۶۰ﺑﺮﻳﺰﺩ ،ﺑﺮﺝ ﺣﺪﺍﮐﺜﺮ
ﻇﺮﻓﻴﺖ ﺭﺍ ﺧﻮﺍﻫﺪ ﺩﺍﺷﺖ .ﺑﺎ ﺗﻠﻔﻴﻖ ﻧﻤﻮﺩﺍﺭﻫﺎﻱ ۸ﻭ ۹ﺣﺪﺍﮐﺜﺮ ﻇﺮﻓﻴﺖ ﮐﺎﺭﮐﺮﺩ ﺑﺮﺝ ﺍﻳﺰﻭﻣﺮ ﺩﺭ ﻧﺴﺒﺖ ﻫﺎﻱ ﻣﺨﺘﻠﻒ
ﺍﻳﺰﻭﻣﺮ ﺑﻪ ﺩﺳﺖ ﺧﻮﺍﻫﺪ ﺁﻣﺪ) .ﺷﮑﻞ (۱۰
ﻧﻬﻤﻴﻦ ﮐﻨﮕﺮﻩ ﻣﻠﯽ ﻣﻬﻨﺪﺳﯽ ﺷﻴﻤﯽ ﺍﻳﺮﺍﻥ ،ﺩﺍﻧﺸﮕﺎﻩ ﻋﻠﻢ ﻭ ﺻﻨﻌﺖ ﺍﻳﺮﺍﻥ ۳ ،ﺍﻟﯽ ۵ﺁﺫﺭﻣﺎﻩ ۱۳۸۳
٢٤٤١ ﻣﺤﻮﺭ ﻋﻠﻤﻲ : ۶ﻣﺪﻝ ﺳﺎﺯﯼ ،ﺷﺒﻴﻪ ﺳﺎﺯﯼ ،ﮐﻨﺘﺮﻝ ﻓﺮﺁﻳﻨﺪ
IChEC9
ﺑﺎ ﺗﻮﺟﻪ ﺑﻪ ﻧﺘﺎﻳﺠﻲ ﻛﻪ ﺩﺭ ﺑﺨﺶ ﻗﺒﻞ ﺑﺪﺳﺖ ﺁﻣﺪ ﻭ ﺑﺎ ﻣﻼﺣﻈﻪ ﺷﺮﺍﻳﻂ ﻛـﺎﺭﻛﺮﺩ ﺑـﺮﺝ ،ﻗﺒـﻞ ﺍﺯ ﺷـﺮﻭﻉ Test Run
ﺗﺼﻤﻴﻢ ﮔﺮﻓﺘﻪ ﺷﺪ ﻛﻪ ﻣﺤﻞ ﻭﺭﻭﺩ ﺧﻮﺭﺍﻙ ﺍﺯ ﺳﻴﻨﻲ ٦٨ﺑﻪ ٦٠ﺗﻐﻴﻴﺮ ﺩﺍﺩﻩ ﺷﻮﺩ .ﭘﺲ ﺍﺯ ﺍﻧﺠﺎﻡ ﺍﻳﻦ ﻛـﺎﺭ ،ﺣـﺪﻭﺩ ٢
ﻼ ﭘﺎﻳﺪﺍﺭ ﻗﺮﺍﺭ ﮔﻴﺮﺩ .ﺿﻤﻨﺎﹰ ﺑﺎ ﺗﻮﺟﻪ ﺑﻪ ﺍﻳﻨﻜﻪ ﻓﺸﺎﺭ ﺑﺎﻻﻱ ﺑـﺮﺝ
ﺳﺎﻋﺖ ﺍﺟﺎﺯﻩ ﺩﺍﺩﻩ ﺷﺪ ﺗﺎ ﺑﺮﺝ ﺩﺭ ﺷﺮﺍﻳﻂ ﻋﻤﻠﻴﺎﺗﻲ ﻛﺎﻣ ﹰ
ﺩﺭ ﺣﺪﻭﺩ ﻓﺸﺎﺭ ﺑﻬﻴﻨﻪ ) (۱۴۰ KPaﺑﻮﺩ ﻧﻴﺎﺯﻱ ﺑﻪ ﺗﻐﻴﻴﺮ ﻓﺸﺎﺭ ﻋﻤﻠﻴﺎﺗﻲ ﻧﺒﻮﺩ.
ﺑﺎ ﻣﻼﺣﻈﻪ ﺷﺮﺍﺋﻂ ﮐﺎﺭﮐﺮﺩ ﺑﺮﺝ ﺍﻳﺰﻭﻣﺮ ﺩﺭ ﺭﻭﺯ ﺍﻧﺠﺎﻡ ) Test Runﺟـﺪﺍﻭﻝ ۵ﻭ ( ۶ﮐـﻪ ﺩﺭ ﺁﻥ ﺧـﻮﺭﺍﮎ ﺑـﺎ ﻧـﺴﺒﺖ
ﺍﻳﺰﻭﻣﺮ ۱۰/۴۶ﺑﺮ ﺭﻭﻱ ﺳﻴﻨﻲ ٦٠ﺭﻳﺨﺘـﻪ ﻣـﻲ ﺷـﻮﺩ ﻭ ﺩﺭﺟـﻪ ﺳـﺎﺑﮑﻮﻟﻴﻨﮓ ﺟﺮﻳـﺎﻥ ﺑﺮﮔـﺸﺘﻲ ﺑﺮﺍﺑـﺮ ۵۳ﺩﺭﺟـﻪ
ﺳﺎﻧﺘﻲ ﮔﺮﺍﺩ ﻣﻲ ﺑﺎﺷﺪ ،ﻣﻄﺎﺑﻖ ﻧﺘﺎﻳﺞ ﺑﺨﺶ ﻗﺒﻞ ) ﺷﮑﻞ ﻫﺎﻱ ۸ﻭ ،( ۹ﺑﺮﺝ ﻣﻲ ﺗﻮﺍﻧﺪ ﺑﺎ ﻇﺮﻓﻴﺘﻲ ﺑﺮﺍﺑﺮ ١٢٠ﺩﺭﺻﺪ
ﻇﺮﻓﻴﺖ ﺍﺳﻤﻲ ﻛﺎﺭ ﺑﻜﻨﺪ .ﺑﻨﺎﺑﺮﺍﻳﻦ ﻫﺪﻑ ﻧﻬﺎﻳﻲ ،Test Runﺭﺳـﻴﺪﻥ ﺑـﻪ ﻇﺮﻓﻴـﺖ ﻛـﺎﺭﻛﺮﺩ ١٢٠) ٩٥٧٠ kg/hr
ﺩﺭﺻﺪ( ﻗﺮﺍﺭ ﺩﺍﺩﻩ ﺷﺪ .ﺑﺮﺍﻱ ﻧﻴﻞ ﺑﻪ ﺍﻳﻦ ﻫﺪﻑ ،ﺧﻮﺭﺍﻙ ﺍﺯ ﺗﺎﻧﻚ ﺑﻮﺗﻴﺮﺁﻟﺪﻫﺎﻳﺪ ﺧﺎﻡ ) (TK-1001ﺑﻪ ﺗﺪﺭﻳﺞ ﻭ ﺑﺎ ﻧﺮﺥ
ﻣﺘﻮﺳﻂ ١٠٠kg/hrﺍﻓﺰﺍﻳﺶ ﺩﺍﺩﻩ ﺷﺪ.
ﺩﺭ ﻃﻮﻝ ﺍﻧﺠﺎﻡ ﺗﺴﺖ ،ﺷﺮﺍﻳﻂ ﻋﻤﻠﻴﺎﺗﻲ ﺑﺮﺝ ﺗﻮﺳﻂ ﺳﻴﺴﺘﻢ ﻛﻨﺘﺮﻟﻲ ﭘﻴﺸﺮﻓﺘﻪ DCSﻛﻨﺘﺮﻝ ﻭ ﺛﺒﺖ ﮔﺮﺩﻳﺪ .ﺿـﻤﻨﺎﹰ
ﺑﺮﺍﻱ ﺍﻃﻤﻴﻨﺎﻥ ﻧﺴﺒﺖ ﺑﻪ ﺧﻠﻮﺹ ﻣﺤﺼﻮﻻﺕ ﻫﺮ ٤ﺳﺎﻋﺖ ﻳﻚ ﺑﺎﺭ ﻧﻤﻮﻧﻪ ﻫﺎﻳﻲ ﺍﺯ ﻣﺤﺼﻮﻻﺕ ﺑﺮﺝ ﺁﻧﺎﻟﻴﺰ ﺷﺪ.
ﺑﺎ ﺗﻮﺟﻪ ﺑﻪ ﺍﻳﻦ ﻛﻪ ﺩﺭ ﺻﻮﺭﺕ ﺍﻓﺰﺍﻳﺶ ﺧﻮﺭﺍﻙ ﻭﺭﻭﺩﻱ ﻳﻚ ﺑﺮﺝ ﺗﻘﻄﻴـﺮ ،ﺍﺣﺘﻤـﺎﻝ ﻭﻗـﻮﻉ ﭘﺪﻳـﺪﻩ ﻃﻐﻴـﺎﻥ ﺍﻓـﺰﺍﻳﺶ
ﻣﻲ ﻳﺎﺑﺪ ﺩﺭ ﻃﻮﻝ ﺍﻧﺠﺎﻡ ﺗﺴﺖ ﺑﺎﻳﺪ ﺣﺴﺎﺳﻴﺖ ﻭﻳﮋﻩ ﺍﻱ ﻧﺴﺒﺖ ﺑﻪ ﺷﺎﺧﺺ ﻫﺎﻱ ﺍﻳﻦ ﭘﺪﻳـﺪﻩ ﻧـﺸﺎﻥ ﺩﺍﺩﻩ ﻣـﻲ ﺷـﺪ.
ﺑﺪﻳﻦ ﻣﻨﻈﻮﺭ ﺍﻓﺖ ﻓﺸﺎﺭ ﻭ ﭘﺮﻭﻓﻴﻞ ﺩﻣﺎﻱ ﺑﺮﺝ ﺑﻪ ﻋﻨﻮﺍﻥ ﻣﻬﻢ ﺗﺮﻳﻦ ﺷﺎﺧﺺ ﻫﺎﻱ ﭘﺪﻳﺪﻩ ﻃﻐﻴﺎﻥ ﺑﻪ ﺩﻗﺖ ﻣﻮﺭﺩ ﺗﻮﺟﻪ
ﻗﺮﺍﺭﮔﺮﻓﺖ .ﺍﻓﺖ ﻓﺸﺎﺭ ﺑﺮﺝ ﺩﺭ ﻃﻲ ﺍﻧﺠﺎﻡ ﺗﺴﺖ ﺩﺭ ﻣﺤﺪﻭﺩﻩ ۸۵ﺗﺎ ۱۰۲ﻛﻴﻠـﻮ ﭘﺎﺳـﻜﺎﻝ ﺗﻐﻴﻴـﺮ ﻧﻤـﻮﺩ ﻛـﻪ ﻣﻄـﺎﺑﻖ
ﻧﻬﻤﻴﻦ ﮐﻨﮕﺮﻩ ﻣﻠﯽ ﻣﻬﻨﺪﺳﯽ ﺷﻴﻤﯽ ﺍﻳﺮﺍﻥ ،ﺩﺍﻧﺸﮕﺎﻩ ﻋﻠﻢ ﻭ ﺻﻨﻌﺖ ﺍﻳﺮﺍﻥ ۳ ،ﺍﻟﯽ ۵ﺁﺫﺭﻣﺎﻩ ۱۳۸۳
٢٤٤٢ ﻣﺤﻮﺭ ﻋﻠﻤﻲ : ۶ﻣﺪﻝ ﺳﺎﺯﯼ ،ﺷﺒﻴﻪ ﺳﺎﺯﯼ ،ﮐﻨﺘﺮﻝ ﻓﺮﺁﻳﻨﺪ
IChEC9
ﺷﺎﺧﺺ ﻫﺎﻱ ﺫﻛﺮ ﺷﺪﻩ ﺩﺭ ﻣﺮﺍﺟﻊ ﺩﺭ ﻣﺤﺪﻭﺩﻩ ﻧﺮﻣﺎﻝ ﻗﺮﺍﺭﺩﺍﺭﺩ]۵ﻭ .[۶ﻫﻤﭽﻨﻴﻦ ﻭﺟﻮﺩ ﭘﺮﻭﻓﻴﻞ ﺩﻣـﺎﻱ ﻣﻨﺎﺳـﺐ ﺩﺭ
ﺑﺮﺝ ﻃﻲ ﺍﻧﺠﺎﻡ ﺗﺴﺖ ،ﺩﻟﻴﻞ ﺩﻳﮕﺮﻱ ﺑﺮ ﻋﺪﻡ ﻭﻗﻮﻉ ﭘﺪﻳﺪﻩ ﻃﻐﻴﺎﻥ ﺩﺭ ﺁﻥ ﺍﺳﺖ.
ﺑﺎ ﺍﻓﺰﺍﻳﺶ ﺗﺪﺭﻳﺠﻲ ﺧﻮﺭﺍﻙ ﻭ ﺑﺎ ﻛﻨﺘﺮﻝ ﺩﻗﻴﻖ ﺷﺮﺍﻳﻂ ﻋﻤﻠﻴﺎﺗﻲ ،ﭘﺲ ﺍﺯ ۱۸ﺳﺎﻋﺖ ﺧﻮﺭﺍﻙ ﺑـﺮﺝ ﺑـﻪ ﺣـﺪﻭﺩ ١٢٠
ﺩﺭﺻﺪ ﻇﺮﻓﻴﺖ ﺍﺳﻤﻲ ﺭﺳﻴﺪ ﻭ ﻧﺘﻴﺠﻪ ﺁﻧﺎﻟﻴﺰ ﻣﺤﺼﻮﻻﺕ ﺑﺮﺝ ﻧﻴﺰ ﻣﻄﻠﻮﺏ ) (On-Specﮔﺰﺍﺭﺵ ﺷﺪ.
ﺑﺮﺭﺳﻲ ﻭ ﺗﺤﻠﻴﻞ ﻧﺘﺎﻳﺞ Test Runﻧﺸﺎﻥ ﻣﻲ ﺩﻫﺪ ﺯﻣﺎﻧﻲ ﻛﻪ ﻧﺴﺒﺖ ﺍﻳﺰﻭﻣﺮ ﺩﺭ ﺧﻮﺭﺍﻙ ۱۰/۴۶ﺑﺎﺷﺪ ﺑـﺮﺝ ﺍﻳﺰﻭﻣـﺮ
ﺗﻮﺍﻧﺎﻳﻲ ﻛﺎﺭﻛﺮﺩ ﺩﺭ ١٢٠ﺩﺭﺻﺪ ﻇﺮﻓﻴﺖ ﺍﺳﻤﻲ ﺭﺍ ﺩﺍﺭﺍﺳﺖ .ﺑﻨـﺎﺑﺮﺍﻳﻦ ﺩﺍﺩﻩ ﻫـﺎﻱ ﻋﻤﻠﻴـﺎﺗﻲ ﺣﺎﺻـﻞ ﺍﺯ ،Test Run
ﻧﺘﺎﻳﺞ ﻣﻄﺎﻟﻌﺎﺕ ﻃﺮﺡ ﺍﻓﺰﺍﻳﺶ ﻇﺮﻓﻴﺖ ﺑﺮﺝ ﺍﻳﺰﻭﻣﺮ ﺭﺍ ﺗﺎﻳﻴﺪ ﻣﻲ ﻧﻤﺎﻳﺪ.
ﻧﺘﻴﺠﻪ ﮔﻴﺮﻱ
-١ﻧﺘﺎﻳﺞ ﺣﺎﺻﻞ ﺍﺯ ﻧﺮﻡ ﺍﻓﺰﺍﺭﻫﺎﻱ ﺷﺒﻴﻪ ﺳﺎﺯﻱ ﺩﺭ ﺣﺎﻟﺖ ﻃﺮﺍﺣﻲ ﻭ ﻭﺍﻗﻌﻲ ﺑﺎ ﺩﺍﺩﻩ ﻫﺎﻱ ﻃﺮﺍﺣﻲ ﻭ ﻋﻤﻠﻴﺎﺗﻲ ﺗﻄﺎﺑﻖ
ﮐﺎﻣﻞ ﺩﺍﺷﺘﻪ ،ﻧﺸﺎﻥ ﻣﻲ ﺩﻫﺪ ﻛﻪ ﻧﺮﻡ ﺍﻓﺰﺍﺭﻫﺎ ﺑﺎ ﺩﻗﺖ ﺑﺎﻻﻳﻲ ﺭﻓﺘﺎﺭ ﺑﺮﺝ ﺭﺍ ﭘﻴﺶ ﺑﻴﻨﻲ ﻣﻲ ﻧﻤﺎﻳﻨﺪ.
-٢ﻓـــﺸﺎﺭ ﻋﻤﻠﻴـــﺎﺗﻲ ،ﻧـــﺴﺒﺖ ﺍﻳﺰﻭﻣﺮﻫـــﺎ ﺩﺭ ﺧـــﻮﺭﺍﻙ ﻭﺭﻭﺩﻱ ﺑـــﻪ ﺑـــﺮﺝ ،ﻣﺤـــﻞ ﻭﺭﻭﺩ ﺧـــﻮﺭﺍﻙ ﻭ
ﺩﺭﺟﻪ ﺳﺮﺩ ﺳﺎﺯﻱ ﺟﺮﻳﺎﻥ ﺑﺮﮔﺸﺘﻲ ،ﭼﻬﺎﺭ ﭘﺎﺭﺍﻣﺘﺮ ﻣﻬﻤﻲ ﻫﺴﺘﻨﺪ ﻛﻪ ﺍﺛﺮﺍﺕ ﻓﻮﻕ ﺍﻟﻌﺎﺩﻩ ﺍﻱ ﺑﺮ ﮐﺎﺭﮐﺮﺩ ﺑﺮﺝ ﺍﻳﺰﻭﻣـﺮ،
ﺧﻠﻮﺹ ﻣﺤﺼﻮﻻﺕ ﻭ ﻧﻴﺰ ﺣﺪﺍﻛﺜﺮ ﻇﺮﻓﻴﺖ ﻣﻤﻜﻦ ﺁﻥ ﺩﺍﺭﻧﺪ.
-٣ﺑﻬﻴﻨﻪ ﺳﺎﺯﻱ ﻓﺸﺎﺭ ﻋﻤﻠﻴﺎﺗﻲ ﺑﺮﺝ ﺑﺎ ﺗﺎﺑﻊ ﻫﺪﻑ ﺑﻴﺸﻴﻨﻪ ﮐﺮﺩﻥ ﻣﻴﺰﺍﻥ ﺧﻮﺭﺍﮎ ﺑـﺮﺝ ﻭ ﻣﺤـﺪﻭﺩﻳﺖ ﻫـﺎﻱ ﺗـﻮﺍﻥ
ﺳﺮﻣﺎﻳﺶ ﮐﻨﺪﺍﻧﺴﻮﺭ ﻭ ﮔﺮﻣﺎﻳﺶ ﺭﻳﺒﻮﻳﻠﺮ ،ﺧﻠﻮﺹ ﻣﺤﺼﻮﻻﺕ ﻭ ﻣﺎﮐﺰﻳﻤﻢ ﺩﺭﺻﺪ ﻃﻐﻴﺎﻥ ﻧﺸﺎﻥ ﻣﻲ ﺩﻫـﺪ ﮐـﻪ ﻓـﺸﺎﺭ
ﮐﺎﺭﮐﺮﺩ ﺑﻬﻴﻨﻪ ﺑﺮﺝ ﺍﻳﺰﻭﻣﺮ ١٤٠ﮐﻴﻠﻮﭘﺎﺳﮑﺎﻝ ﻣﻲ ﺑﺎﺷﺪ.
-٤ﻧﺘﺎﻳﺞ ﺑﻬﻴﻨﻪ ﺳﺎﺯﻱ ﻣﺤﻞ ﺳﻴﻨﻲ ﺧﻮﺭﺍﮎ ﻭ ﺩﺭﺟﻪ ﺳﺮﺩ ﺳﺎﺯﻱ ﺟﺮﻳﺎﻥ ﺑﺮﮔﺸﺘﻲ ﻧﺸﺎﻥ ﻣﻲ ﺩﻫﺪ ﮐـﻪ ﻣـﺎﮐﺰﻳﻤﻢ
ﺩﺭﺻﺪ ﺍﻓﺰﺍﻳﺶ ﺧﻮﺭﺍﮎ ﺑﺮﺝ ﺩﺭ ﺯﻣﺎﻧﻲ ﺍﺳﺖ ﮐﻪ ﺳـﻴﻨﻲ ٦٠ﺑـﻪ ﻋﻨـﻮﺍﻥ ﺳـﻴﻨﻲ ﺧـﻮﺭﺍﮎ ﺍﻧﺘﺨـﺎﺏ ﺷـﻮﺩ ﻭ ﺟﺮﻳـﺎﻥ
ﺑﺮﮔﺸﺘﻲ ﻧﻴﺰ ﺑﺪﻭﻥ ﺳﺎﺑﮑﻮﻟﻴﻨﮓ ﻭﺍﺭﺩ ﺑﺮﺝ ﮔﺮﺩﺩ.
-٥ﺑﺎ ﺗﻮﺟﻪ ﺑﻪ ﺍﻳﻨﮑﻪ ﻧﺴﺒﺖ ﺍﻳﺰﻭﻣﺮ ﺩﺭ ﺧﻮﺭﺍﮎ ﻭﺭﻭﺩﻱ ﺑﻪ ﺑﺮﺝ ﺩﺭ ﻃﻮﻝ ﻓﺮﺍﻳﻨﺪ ﻭ ﺑﺴﺘﻪ ﺑﻪ ﺷﺮﺍﻳﻂ ﮐﺎﺭﮐﺮﺩ ﺭﺍﮐﺘـﻮﺭ
OXOﺩﺭ ﻣﺤﺪﻭﺩﻩ ۷ﺗﺎ ۱۳ﻣﺘﻐﻴﺮ ﺍﺳﺖ ،ﺗﻮﺍﻧﺎﻳﻲ ﮐﺎﺭﮐﺮﺩ ﺑﺮﺝ ﺍﻳﺰﻭﻣﺮ ﻧﻴﺰ ﺍﺯ ۱۱۵ﺗﺎ ۱۲۱ﺩﺭﺻﺪ ﻇﺮﻓﻴـﺖ ﺍﺳـﻤﻲ
ﺗﻐﻴﻴﺮ ﻣﻲ ﮐﻨﺪ.
-٦ﺩﺍﺩﻩ ﻫﺎﻱ ﻋﻤﻠﻴﺎﺗﻲ ﺣﺎﺻﻞ ﺍﺯ ﺍﺟﺮﺍﻱ ﺁﺯﻣﺎﻳﺸﻲ ) (Test Runﺍﻓﺰﺍﻳﺶ ﻇﺮﻓﻴﺖ ﺑﺮﺝ ﺍﻳﺰﻭﻣﺮ ﮐـﻪ ﻃـﻲ ۲ﺭﻭﺯ ﺩﺭ
ﻭﺍﺣﺪ 2EHﺍﻧﺠﺎﻡ ﮔﺮﻓﺖ ،ﻧﺘﺎﻳﺞ ﻣﻄﺎﻟﻌﺎﺕ ﻃﺮﺡ ﺍﻓﺰﺍﻳﺶ ﻇﺮﻓﻴﺖ ﺭﺍ ﺗﺄﻳﻴﺪ ﻣﻲ ﻧﻤﺎﻳﺪ.
ﻧﻬﻤﻴﻦ ﮐﻨﮕﺮﻩ ﻣﻠﯽ ﻣﻬﻨﺪﺳﯽ ﺷﻴﻤﯽ ﺍﻳﺮﺍﻥ ،ﺩﺍﻧﺸﮕﺎﻩ ﻋﻠﻢ ﻭ ﺻﻨﻌﺖ ﺍﻳﺮﺍﻥ ۳ ،ﺍﻟﯽ ۵ﺁﺫﺭﻣﺎﻩ ۱۳۸۳
٢٤٤٣ ﮐﻨﺘﺮﻝ ﻓﺮﺁﻳﻨﺪ، ﺷﺒﻴﻪ ﺳﺎﺯﯼ، ﻣﺪﻝ ﺳﺎﺯﯼ: ۶ ﻣﺤﻮﺭ ﻋﻠﻤﻲ
IChEC9
ﻣﻨﺎﺑﻊ ﻭ ﻣﺮﺍﺟﻊ
1.Davy Process Technology PFD and P&ID of 2EH Plant, Arak Petrochemical Company,
1992
۱۳۸۳ ﺁﺫﺭﻣﺎﻩ۵ ﺍﻟﯽ۳ ، ﺩﺍﻧﺸﮕﺎﻩ ﻋﻠﻢ ﻭ ﺻﻨﻌﺖ ﺍﻳﺮﺍﻥ،ﻧﻬﻤﻴﻦ ﮐﻨﮕﺮﻩ ﻣﻠﯽ ﻣﻬﻨﺪﺳﯽ ﺷﻴﻤﯽ ﺍﻳﺮﺍﻥ