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E45-65XM2
(F108)
SECTIONS
1 FRAME
2 ELECTRICAL SYSTEM
3 DRIVE UNIT
4 STEERING SYSTEM
5 BRAKE/ACCELERATOR SYSTEM
6 HYDRAULIC SYSTEM
11 OPTIONS
13 NUMERICAL INDEX
This Parts Manual is divided into 13 major sections which are listed above. Quick reference to these sections can
be made by placing the right thumb on the tab of the desired section, bending the book back and thumbing the pages
to the corresponding tab.
UNIT CODE F108
01/2011 NORTH AMERICA
TABLE OF CONTENTS
DESCRIPTION PAGE
A
ACCELERATOR .............................................................................................................................................. 5-22
ACCELERATOR PEDAL ................................................................................................................................. 5-24
AUXILIARY TUBE EXTENSION KIT
AUXILIARY TUBE EXTENSION KIT FOUR STAGE FULL FREE-LIFT ......................................................... 12-4
AUXILIARY TUBE EXTENSION KITS
AUXILIARY TUBE EXTENSION TWO STAGE LIMITED FREE-LIFT ............................................................ 12-3
AUXILIARY TUBES
FOUR STAGE FULL FREE-LIFT - FOUR FUNCTION GROUP ................................................................. 11-32
TWO AND THREE STAGE FULL FREE-LIFT - FOUR FUNCTION GROUP ............................................. 11-30
B
BACK-UP ALARM ........................................................................................................................................... 11-58
BATTERY CONNECTOR ................................................................................................................................ 2-26
BATTERY SLIDE AND ROLLER TRAY
→ S/N F108V17250 INC. 17260-17261, 17265-17271, 17301-17302 EXC. 17230-17233, 17282, 17290,
17300 ......................................................................................................................................................... 11-34
S/N F108V17251W ↔ S/N F108V23744Y ................................................................................................. 11-36
S/N F108V23745Y ↔ S/N F108V26711Z EXC. 23758-23759, 23761-23762, 23770, 23785-23787, 23796,
23856-23857 .............................................................................................................................................. 11-38
S/N F108V26712Z → ................................................................................................................................. 11-42
BRAKE ............................................................................................................................................................ 5-6
BRAKE AND BACK-UP LIGHTS ..................................................................................................................... 11-46
BRAKE PEDAL LINKAGE ............................................................................................................................... 5-2
BRAKE SWITCH HARNESS ........................................................................................................................... 5-26
C
CARRIAGE
FOUR STAGE FULL FREE-LIFT ................................................................................................................ 10-20
SIX ROLLER - TWO STAGE LIMITED FREE-LIFT .................................................................................... 7-16
SIX ROLLER - THREE STAGE FULL FREE-LIFT ...................................................................................... 8-26
SIX ROLLER - TWO STAGE FULL FREE-LIFT ......................................................................................... 9-28
CONTACTOR
1A AND RB ................................................................................................................................................. 2-20
CONTACTOR PANEL
CONTACTOR HYDRAULIC ........................................................................................................................ 2-16
CONTROL ................................................................................................................................................... 2-14
CONTACTOR STEERING .............................................................................................................................. 2-18
CONTROL PANEL
CONTACTOR HYDRAULIC ........................................................................................................................ 2-10
TRANSISTOR HYDRAULIC ....................................................................................................................... 2-12
CONTROL VALVE ATTACHING PARTS ........................................................................................................ 6-38
CONVERSION KIT
COUNTERWEIGHT ........................................................................................................................................ 1-16
COVERS ......................................................................................................................................................... 1-6
CYLINDER
E45-55XM2 - TWO STAGE LIMITED FREE-LIFT ...................................................................................... 7-9
DESCRIPTION PAGE
D
DC CONVERTER
36/48 VOLT TO 12 VOLT ............................................................................................................................ 11-57
DRIVE AND REAR LIGHTS
→ S/N F108V28197A ................................................................................................................................. 11-50
S/N F108V28198A → ................................................................................................................................. 11-52
DRIVE AXLE ................................................................................................................................................... 3-2
DRIVE UNIT INSTALLATION
E/EE/ES AND CRE/FRE ............................................................................................................................. 3-14
E
ELECTRICAL SYSTEM
CONTACTOR HYDRAULIC ........................................................................................................................ 2-2
TRANSISTOR HYDRAULIC ....................................................................................................................... 2-6
EMERGENCY POWER/SEAT SWITCH BYPASS .......................................................................................... 11-62
F
FORK
E45-55XM2 - TWO STAGE LIMITED FREE-LIFT ...................................................................................... 7-24
E45-55XM2 - THREE STAGE FULL FREE-LIFT ........................................................................................ 8-34
E45-55XM2 - TWO STAGE FULL FREE-LIFT ............................................................................................ 9-36
E60-65XM2 - TWO STAGE LIMITED FREE-LIFT ...................................................................................... 7-26
E60-65XM2 - THREE STAGE FULL FREE-LIFT ........................................................................................ 8-36
E60-65XM2 - TWO STAGE FULL FREE-LIFT ............................................................................................ 9-38
FOUR STAGE FULL FREE-LIFT ................................................................................................................ 10-32
FRAME ............................................................................................................................................................ 1-2
FREE-LIFT
E45-55XM2 - THREE STAGE FULL FREE-LIFT ........................................................................................ 8-12
E45-55XM2 - TWO STAGE FULL FREE-LIFT ............................................................................................ 9-8
E60-65XM2 - THREE STAGE FULL FREE-LIFT ........................................................................................ 8-16
E60-65XM2 - TWO STAGE FULL FREE-LIFT ............................................................................................ 9-12
FOUR STAGE FULL FREE-LIFT - MAST GROUP NO. C515-6058, LIFT HEIGHT TO BOTTOM OF FORK
238.5 IN. ...................................................................................................................................................... 10-16
FREE-LIFT CYLINDER
FOUR STAGE FULL FREE-LIFT ................................................................................................................ 10-18
THREE STAGE FULL FREE-LIFT .............................................................................................................. 8-22
TWO STAGE FULL FREE-LIFT .................................................................................................................. 9-25
FULL SUSPENSION SEAT
SHEET 1 OF 2 ............................................................................................................................................ 1-26
SHEET 2 OF 2 ............................................................................................................................................ 1-30
G
GEAR PUMP ................................................................................................................................................... 4-13
OPTIONAL .................................................................................................................................................. 4-14
H
HAND LEVER .................................................................................................................................................. 6-42
DESCRIPTION PAGE
HEADER HOSE
FOUR STAGE FULL FREE-LIFT (→ S/N F108V22884) ........................................................................... 10-24
FOUR STAGE FULL FREE-LIFT (S/N F108V22885 →) ........................................................................... 10-28
THREE STAGE FULL FREE-LIFT .............................................................................................................. 8-30
TWO STAGE FULL FREE-LIFT .................................................................................................................. 9-32
TWO STAGE LIMITED FREE-LIFT ............................................................................................................ 7-20
HEADER HOSE CONVERSION KITS FOUR STAGE FULL FREE-LIFT ....................................................... 12-11
HEADER HOSE CONVERSION KITS THREE STAGE FULL FREE-LIFT
HEADER HOSE CONVERSION KITS TWO STAGE FULL FREE-LIFT
HEADER HOSE CONVERSION KITS TWO STAGE LIMITED FREE-LIFT
HOOD .............................................................................................................................................................. 1-10
HYDRAULIC .................................................................................................................................................... 6-2
HYDRAULIC CONTROL VALVE
FOUR FUNCTION - MANUAL HYDRAULICS ............................................................................................ 6-50
THREE FUNCTION - MANUAL HYDRAULICS .......................................................................................... 6-46
HYDRAULIC MOTOR
CLOSED CONSTRUCTION (S/N F108V24374Y →) ................................................................................. 6-34
CLOSED CONSTRUCTION WITH BWI ...................................................................................................... 6-30
OPEN CONSTRUCTION (S/N F108V24579Y → FOR MOTOR 2045528)
(S/N F108V24374Y → FOR MOTOR 2045529) ........................................................................................ 6-26
OPEN CONSTRUCTION WITH BWI .......................................................................................................... 6-28
OPEN CONSTRUCTION WITHOUT BWI ................................................................................................... 6-22
OPEN CONSTRUCTION WITHOUT BWI - OPTIONAL (→ S/N F108V24373Y) ...................................... 6-24
WITH BWI - OPTIONAL (→ S/N F108V24374Y) ....................................................................................... 6-32
HYDRAULIC MOTOR MOUNT ....................................................................................................................... 6-6
HYDRAULIC PUMP
12 CC .......................................................................................................................................................... 6-8
12 CC - OPTIONAL ..................................................................................................................................... 6-10
19 CC .......................................................................................................................................................... 6-18
19 CC SINGLE GEAR - OPTIONAL ........................................................................................................... 6-20
LOW NOISE ................................................................................................................................................ 6-14
LOW NOISE - OPTIONAL ........................................................................................................................... 6-16
OPTIONAL .................................................................................................................................................. 6-12
HYDRAULIC TANK ......................................................................................................................................... 6-44
I
INNER MAST
FOUR STAGE FULL FREE-LIFT ................................................................................................................ 10-8
THREE STAGE FULL FREE-LIFT .............................................................................................................. 8-6
TWO STAGE FULL FREE-LIFT .................................................................................................................. 9-4
TWO STAGE LIMITED FREE-LIFT ............................................................................................................ 7-4
INSTRUMENT PANEL .................................................................................................................................... 2-24
INTEGRAL SIDE-SHIFT
CARRIAGE - TWO STAGE LIMITED FREE-LIFT ...................................................................................... 11-12
CARRIAGE - THREE STAGE FULL FREE-LIFT ........................................................................................ 11-16
CARRIAGE - TWO AND FOUR STAGE FULL FREE-LIFT ........................................................................ 11-20
HYDRAULIC HOSES - TWO STAGE LIMITED FREE-LIFT ....................................................................... 11-26
HYDRAULIC HOSES - THREE STAGE FULL FREE-LIFT ........................................................................ 11-27
HYDRAULIC HOSES - TWO AND FOUR STAGE FULL FREE-LIFT ........................................................ 11-28
DESCRIPTION PAGE
INTEGRAL SIDE-SHIFT CYLINDER .............................................................................................................. 11-24
INTERMEDIATE MAST
NO. 1 - FOUR STAGE FULL FREE-LIFT ................................................................................................... 10-4
NO. 2 - FOUR STAGE FULL FREE-LIFT ................................................................................................... 10-6
THREE STAGE FULL FREE-LIFT .............................................................................................................. 8-4
L
LABELS ........................................................................................................................................................... 1-32
LIFT
TWO STAGE LIMITED FREE-LIFT ............................................................................................................ 7-6
LIGHTS, LED BACK-UP AND BRAKE
OPTIONAL .................................................................................................................................................. 11-48
LOAD BACKREST EXTENSION ..................................................................................................................... 1-36
M
MAIN CYLINDER
LEFT HAND - FOUR STAGE FULL FREE-LIFT ......................................................................................... 10-12
RIGHT HAND - FOUR STAGE FULL FREE-LIFT ...................................................................................... 10-14
THREE STAGE FULL FREE-LIFT .............................................................................................................. 8-19
MAIN LIFT
FOUR STAGE FULL FREE-LIFT ................................................................................................................ 10-10
THREE STAGE FULL FREE-LIFT .............................................................................................................. 8-8
TWO STAGE FULL FREE-LIFT .................................................................................................................. 9-6
MAIN LIFT CYLINDER
E60-65XM2 - TWO STAGE LIMITED FREE-LIFT (→ S/N B562V03081) ................................................. 7-11
E60-65XM2 - TWO STAGE LIMITED FREE-LIFT (S/N B562V03082 →) ................................................. 7-13
LEFT HAND - TWO STAGE FULL FREE-LIFT (→ S/N B509V04962) (→ S/N B564V03940) ................. 9-15
LEFT HAND - TWO STAGE FULL FREE-LIFT (S/N B509V04963 →) (S/N B564V03941 →) ................. 9-17
RIGHT HAND - TWO STAGE FULL FREE-LIFT (→ S/N B509V04962) (→ S/N B564V03940) ............... 9-20
RIGHT HAND - TWO STAGE FULL FREE-LIFT (S/N B509V04963 →) (S/N B564V03941 →) ............... 9-23
MAST INSTALLATION
FOUR STAGE FULL FREE-LIFT ................................................................................................................ 10-22
THREE STAGE FULL FREE-LIFT .............................................................................................................. 8-28
TWO STAGE FULL FREE-LIFT .................................................................................................................. 9-30
TWO STAGE LIMITED FREE-LIFT ............................................................................................................ 7-18
MASTER CYLINDER ...................................................................................................................................... 5-4
N
NON-SUSPENSION SEAT ............................................................................................................................. 1-18
O
OUTER MAST
FOUR STAGE FULL FREE-LIFT ................................................................................................................ 10-2
THREE STAGE FULL FREE-LIFT .............................................................................................................. 8-2
TWO STAGE FULL FREE-LIFT .................................................................................................................. 9-2
TWO STAGE LIMITED FREE-LIFT ............................................................................................................ 7-2
OVERHEAD GUARD ...................................................................................................................................... 1-14
DESCRIPTION PAGE
P
PARK BRAKE
LEVER ACTUATED .................................................................................................................................... 5-8
SEAT ACTUATED (→ 7/2002) ................................................................................................................... 5-18
SEAT ACTUATED (7/2002 →) ................................................................................................................... 5-20
PARK BRAKE LINKAGE
SEAT ACTUATED (→ 7/2002) ................................................................................................................... 5-12
SEAT ACTUATED (7/2002 →) ................................................................................................................... 5-16
R
ROTATOR AUXILIARY TUBE EXTENSION KIT
S
SHIFT LEVER ................................................................................................................................................. 4-6
SIDE-SHIFT CARRIAGE ................................................................................................................................. 11-6
SIDE-SHIFT CYLINDER ................................................................................................................................. 11-10
SPOTLIGHT .................................................................................................................................................... 11-56
STEERING AXLE
→ S/N F108V18955X INC. 18931, 18938, 18944-18947, 18953-18954, 19007-19008 EXC. 18918-18920
.................................................................................................................................................................... 4-24
S/N F108V18956X → INC. 18918-18920 EXC. 18931, 18938, 18944-18947, 18953-18955, 19007-19008
.................................................................................................................................................................... 4-28
STEERING CONTROL UNIT .......................................................................................................................... 4-8
STEERING CYLINDER ................................................................................................................................... 4-12
STEERING HYDRAULIC ................................................................................................................................ 4-10
STEERING MOTOR
WITH BWI (→ S/N F108V27549A) ............................................................................................................ 4-20
WITH BWI (S/N F108V27550A →) ............................................................................................................ 4-22
WITHOUT BWI (→ S/N F108V27549A) ..................................................................................................... 4-16
WITHOUT BWI (S/N F108V27550A →) ..................................................................................................... 4-18
STEERING POD ............................................................................................................................................. 4-2
STROBE LIGHT .............................................................................................................................................. 11-54
SUSPENSION SEAT ....................................................................................................................................... 1-22
T
TILT CYLINDER .............................................................................................................................................. 6-36
TIRE AND WHEEL
DRIVE WHEEL ............................................................................................................................................ 11-3
STEER WHEEL ........................................................................................................................................... 11-2
TRACTION MOTOR
11.0-INCH - WITHOUT BWI ........................................................................................................................ 3-20
11.0-INCH - WITH BWI ............................................................................................................................... 3-22
9-INCH - WITHOUT BWI ............................................................................................................................. 3-16
9-INCH - WITH BWI .................................................................................................................................... 3-18
TRANSMISSION AND DIFFERENTIAL
→ T56M64524 ............................................................................................................................................ 3-6
T56M64525 → ............................................................................................................................................ 3-10
DESCRIPTION PAGE
W
WIRE HARNESS
CONTROL VALVE SWITCH ....................................................................................................................... 2-32
DASH .......................................................................................................................................................... 2-28
LIGHT .......................................................................................................................................................... 2-29
LIGHTING ................................................................................................................................................... 11-59
MAIN ........................................................................................................................................................... 2-30
PRESSURE SWITCH WITH LED LIGHTS - OPTIONAL ............................................................................ 2-34
SWITCH ...................................................................................................................................................... 11-60
TRACTION CUT-OUT ................................................................................................................................. 11-61
WIRE HARNESS (LIGHTS)
RELAY WITH LED LIGHTS - OPTIONAL ................................................................................................... 2-36
Listed below are abbreviations used in parts manuals to denote the following expressions:
spacer
TERM DEFINITION TERM DEFINITION
Amp Amperes FRE Freezer Environment
AR As Required in. inches
BDI Battery Discharge Indicators LPG Liquefied Petroleum Gas
BWI Brush Wear Indicator MAP Manifold Absolute Pressure
CE Communicator End mm millimeters
CRE Corrosive Environment MSTS Microprocessor Spark Timing System
D/B Date Break NPT National Pipe Threads
dbA Decibel "A" Scale O/S Oversize
DE Drive End PTO Power Take Off
ECH Empty Container Handler RPM Revolutions per Minute
ECH-3 Empty Container Handler - 3 High S/N Serial Number
Stacking TMM Truck Management Module
ECH-4 Empty Container Handler - 4 High UL Type D Diesel-Powered Safety Rating
Stacking
UL Type DS Diesel-Powered Safety Rating
ECH-5 Empty Container Handler - 5 High
Stacking UL Type E Battery-Powered Safety Rating
This parts manual describes and illustrates assemblies, The different constructions are indicated by keys and
subassemblies, and detail parts needed for service footnotes. The callouts correspond to descriptions
replacement. found on the next page.
(1) and (2) The first letter and three numbers indicate the truck unit code.
(3) The second letter indicates the plant of manufacture.
(4) The four or five digit number indicates the production sequence number of the truck.
(5) The final letter indicates the year of manufacture starting with "A" in 1957, 1980, and 2003.
The letters "I", "O", and "Q" will not be used.
For pending serial numbers contact your local dealer for Hyster lift trucks.
Parts referred to in this book as right or left hand parts are in accordance with the illustration above.
(1) and (2) The first letter and number indicates the mast unit code.
(3) The second letter indicates the plant of manufacture.
(4) The four or five digit number indicates the production sequence number of the mast.
(5) Carriage travel in millimeters stamped just below the serial number.
Mast Group identification consists of mast unit code (1) and (2) plus carriage travel (5).
For pending production sequence numbers contact your local dealer for Hyster lift trucks.
(1) and (2) The first letter and three numbers indicate the attachment unit code.
(3) The second letter indicates the plant of manufacture.
(4) The four or five digit number indicates the production sequence number.
For pending production sequence numbers contact your local dealer for Hyster lift trucks.
Side-shift carriages and attachments have nameplates. Use the serial number found on the nameplate to identify
the attachment.
Always refer to the group, serial, or part number when ordering service parts.
Modifications of attachments and side-shift carriages by SPED (Special Products Engineering Department) are
identified by a model prefix code beginning with the letter "S". Contact your dealer for Hyster lift trucks for information
on these assemblies.
PUBLICATIONS
Every new lift truck is provided with an OPERATING MANUALS with complete replacement part
MANUAL. This manual has information that the identification, are available at a nominal fee from your
operator must know for inspection and operation of the Hyster dealer to assist users in effectively maintaining
lift truck. Hyster lift trucks in a safe, useful condition. See the list
below for information on ordering specific publications
SERVICE MAINTENANCE MANUALS, which provide for this model lift truck.
service and overhaul procedures, and PARTS
NOTES
1 FRAME
UNIT CODE F108
01/2011 NORTH AMERICA
SECTION 1
FRAME
DESCRIPTION PAGE
FRAME
KEY:
A: 27.55 in. Battery Compartment
B: 33.38 in. Battery Compartment
C: 39.96 in. Battery Compartment
QTY
ITEM PART NO. DESCRIPTION A B C
1 d 1460339 Cowl .................................................................................................. 1 1 1
1 e 1465530 Cowl .................................................................................................. 1 1 1
2 1457084 Floorplate .......................................................................................... 1 1 1
3 1457089 Floorplate .......................................................................................... 1 1 1
4 15176 Washer .............................................................................................. 14 14 14
5 17105 Bolt .................................................................................................... 2 2 2
6 15056 Nut ..................................................................................................... 2 2 2
7 15156 Lockwasher ....................................................................................... 2 2 2
8 1356377 Plug ................................................................................................... 2 2 2
9 c 136692 Nut ..................................................................................................... 6 6 6
10 c 388049
292682 Lockwasher ....................................................................................... 6 6 6
11 c 1397924 Plate .................................................................................................. 4 4 4
12 287860 Capscrew .......................................................................................... 4 4 4
13 292529 Capscrew .......................................................................................... 2 2 2
14 292683 Lockwasher ....................................................................................... 2 2 2
15 216877 Nut ..................................................................................................... 2 2 2
16 18494 Capscrew .......................................................................................... 1 1 1
17 1397909 Fender (With Step) (LH) .................................................................... 1 1 1
17 a 1397910 Fender (With Step) (LH) .................................................................... 1 1 1
18 1397926 Fender (With Step) (RH) ................................................................... 1 1 1
18 a 1397927 Fender (With Step) (RH) ................................................................... 1 1 1
19 1340222 Cover ................................................................................................. .. 1 ..
19 1340224 Cover ................................................................................................. .. .. 1
19 2023868 Cover ................................................................................................. 1 .. ..
20 325521 Cover ................................................................................................. 1 1 1
21 1493955 Plate .................................................................................................. 1 1 1
22 1493957 Plate .................................................................................................. 1 1 1
23 1509942 Pin ..................................................................................................... 2 2 2
24 296249 Capscrew .......................................................................................... 2 2 2
25 296421 Washer .............................................................................................. 2 2 2
26 1397885 Cover (LH) ......................................................................................... 1 .. ..
26 1397886 Cover (LH) ......................................................................................... .. 1 ..
26 1397887 Cover (LH) ......................................................................................... .. .. 1
27 1397893 Cover (RH) ........................................................................................ 1 .. ..
27 1397894 Cover (RH) ........................................................................................ .. 1 ..
27 1397895 Cover (RH) ........................................................................................ .. .. 1
28 320162 Washer .............................................................................................. 4 4 4
29 169874 Nut ..................................................................................................... 1 1 1
30 388049
292682 Lockwasher ....................................................................................... 2 2 2
31 136692 Nut ..................................................................................................... 2 2 2
32 361973 Spacer ............................................................................................... 16 16 16
33 b 1483375 Spacer ............................................................................................... 2 2 2
34 b 136681 Capscrew .......................................................................................... 4 4 4
FRAME
KEY:
A: 27.55 in. Battery Compartment
B: 33.38 in. Battery Compartment
C: 39.96 in. Battery Compartment
QTY
ITEM PART NO. DESCRIPTION A B C
35 b 320158 Washer .............................................................................................. 4 4 4
36 b 292681 Lockwasher ....................................................................................... 4 4 4
37 58951 Snap Ring .......................................................................................... 2 2 2
FOOTNOTES:
a Wide Tread d → S/N F108V04504
b With Battery Rollers e S/N F108V04505 →
c Without Battery Rollers
NOTES
COVERS
KEY:
A: 27.55 in. Battery Compartment
B: 33.38 in. Battery Compartment
C: 39.96 in. Battery Compartment
QTY
ITEM PART NO. DESCRIPTION A B C
1 1388314 Plate (Without Raised Hood) ............................................................. 1 1 1
1 1388315 Plate (With Raised Hood) .................................................................. 1 1 1
2 1340218 Catch ................................................................................................. 4 4 4
3 1377667 Plate .................................................................................................. 4 4 4
4 296360 Washer .............................................................................................. 8 8 8
5 296166 Capscrew .......................................................................................... 8 8 8
6 296159 Capscrew .......................................................................................... 8 8 8
7 1354323 Nut (Foldover) ................................................................................... 20 20 20
8 292680 Washer .............................................................................................. 8 8 8
9 1465533 Dash Display ..................................................................................... 1 1 1
10 1460397 Sound Liner ....................................................................................... 1 1 1
11 296167 Capscrew .......................................................................................... 2 2 2
12 239503 Nut ..................................................................................................... 2 2 2
13 292681 Lockwasher ....................................................................................... 2 2 2
14 320158 Washer .............................................................................................. 2 2 2
15 1381909 Cover ................................................................................................. 1 1 1
16 1381910 Cover ................................................................................................. 1 1 1
17 169874 Nut ..................................................................................................... 3 3 3
18 1382311 Panel (End) (End) .............................................................................. 2 2 2
18 1382312 Panel (Center) (Center) ..................................................................... 1 1 1
19 1382313 Cover (With Lights) ............................................................................ 2 2 2
19 1382313 Cover (Without Lights) ....................................................................... 3 3 3
20 a 1340618 Cover (LH) ......................................................................................... 1 .. ..
20 b 1494924 Cover (LH) ......................................................................................... 1 .. ..
20 a 1340619 Cover (LH) ......................................................................................... .. 1 ..
20 b 1494925 Cover (LH) ......................................................................................... .. 1 ..
20 a 1362252 Cover (LH) ......................................................................................... .. .. 1
20 b 1494926 Cover (LH) ......................................................................................... .. .. 1
21 a 1390229 Cover (RH) ........................................................................................ 1 .. ..
21 b 1494920 Cover (RH) ........................................................................................ 1 .. ..
21 a 1390230 Cover (RH) ........................................................................................ .. 1 ..
21 b 1494921 Cover (RH) ........................................................................................ .. 1 ..
21 a 1390231 Cover (RH) ........................................................................................ .. .. 1
21 b 1494922 Cover (RH) ........................................................................................ .. .. 1
22 1364399 Screw ................................................................................................ 3 3 3
23 1364395 Cover ................................................................................................. 1 1 1
24 1376812 Trim ................................................................................................... 1 1 1
25 197068 Washer .............................................................................................. 8 8 8
26 296159 Capscrew .......................................................................................... 3 3 3
27 1381919 Screw ................................................................................................ 2 2 2
28 1381918 Nut (Foldover) ................................................................................... 2 2 2
29 296161 Capscrew .......................................................................................... 3 3 3
30 353144 Capscrew .......................................................................................... 7 7 7
31 15127 Washer .............................................................................................. 3 3 3
32 296161 Capscrew .......................................................................................... 4 4 4
FOOTNOTES:
a → S/N F108V23744Y INC. 23758-23759, b S/N F108V23745Y → EXC. 23758-23759,
23761-23762, 23770, 23785-23787, 23796, 23761-23762, 23770, 23785-23787, 23796,
23856-23857 23856-23857
NOTES
HOOD
KEY:
A: 27.55 in. Battery Compartment
B: 33.38 in. Battery Compartment
C: 39.96 in. Battery Compartment
QTY
ITEM PART NO. DESCRIPTION A B C
1 b 1388467 Hood .................................................................................................. 1 .. ..
1 d 1501434 Hood .................................................................................................. 1 .. ..
1 b 1455108 Hood (Without Side Flange) (Optional) ............................................. 1 .. ..
1 d 1501435 Hood (Without Side Flange) (Optional) ............................................. 1 .. ..
1 b 1388468 Hood .................................................................................................. .. 1 ..
1 d 1501436 Hood .................................................................................................. .. 1 ..
1 b 1455109 Hood (Without Side Flange) (Optional) ............................................. .. 1 ..
1 d 1501437 Hood (Without Side Flange) (Optional) ............................................. .. 1 ..
1 b 1388469 Hood .................................................................................................. .. .. 1
1 d 1501438 Hood .................................................................................................. .. .. 1
1 b 1455110 Hood (Without Side Flange) (Optional) ............................................. .. .. 1
1 d 1501439 Hood .................................................................................................. .. .. 1
2 1383680 Spacer ............................................................................................... 4 4 4
3 1347088 Screw (With Raised Hood) ................................................................ 2 2 2
3 367251 Screw (Without Raised Hood) ........................................................... 2 2 2
4 15155 Lockwasher ....................................................................................... 4 4 4
5 15055 Nut (With Raised Hood) .................................................................... 2 2 2
5 15055 Nut (Without Raised Hood) ............................................................... 4 4 4
6 1385776 Hood Frame Wldmt (With Seat Brake) .............................................. 1 .. ..
6 1385786 Hood Frame Wldmt (Without Seat Brake) ......................................... 1 .. ..
6 1385778 Hood Frame Wldmt (With Seat Brake) .............................................. .. 1 ..
6 1385788 Hood Frame Wldmt (Without Seat Brake) ......................................... .. 1 ..
6 1385780 Hood Frame Wldmt (With Seat Brake) .............................................. .. .. 1
6 1385790 Hood Frame Wldmt (Without Seat Brake) ......................................... .. .. 1
7 1364729 Spacer (With Raised Hood) ............................................................... 2 2 2
8 16394 Capscrew (With Raised Hood) .......................................................... 2 2 2
9 12892 Snap Ring .......................................................................................... 2 2 2
10 292515 Capscrew .......................................................................................... 2 2 2
11 2034906 Washer .............................................................................................. 2 2 2
12 293601 Capscrew (With Raised Hood) .......................................................... 2 2 2
13 1377378 Bracket (With Raised Hood) .............................................................. 1 1 1
14 a 293612 Capscrew (With Raised Hood) .......................................................... 2 2 2
14 c 293613 Capscrew (With Raised Hood) .......................................................... 2 2 2
15 292681 Lockwasher (With Raised Hood) ....................................................... 2 2 2
16 296173 Capscrew .......................................................................................... 4 4 4
17 316826 Nut ..................................................................................................... 4 4 4
18 320159 Washer .............................................................................................. 2 2 2
19 18515 Washer .............................................................................................. 2 2 2
20 388049
292682 Lockwasher ....................................................................................... 4 4 4
21 1377674 Shaft .................................................................................................. 1 1 1
22 1377670 Spring ................................................................................................ 1 1 1
23 15125 Washer .............................................................................................. 1 1 1
24 1364538 Spring ................................................................................................ 1 1 1
25 1544196 Handle ............................................................................................... 1 1 1
HOOD
KEY:
A: 27.55 in. Battery Compartment
B: 33.38 in. Battery Compartment
C: 39.96 in. Battery Compartment
QTY
ITEM PART NO. DESCRIPTION A B C
26 1378975 Pin ..................................................................................................... 1 1 1
27 1364537 Plate .................................................................................................. 2 2 2
28 1385758 Gas Spring ........................................................................................ 1 .. ..
28 1385759 Gas Spring ........................................................................................ .. 1 ..
28 1385760 Gas Spring ........................................................................................ .. .. 1
29 355374 Clamp ................................................................................................ 1 1 1
30 a 1340095 Bar ..................................................................................................... 1 1 1
30 c 1468405 Bar ..................................................................................................... 1 1 1
31 287854 Capscrew .......................................................................................... 2 2 2
31 136985 Capscrew (Optional) .......................................................................... 2 2 2
32 136692 Nut ..................................................................................................... 2 2 2
33 1385761 Rod .................................................................................................... 1 1 1
34 1340866 Spring ................................................................................................ 1 1 1
35 1340867 Spacer ............................................................................................... 1 1 1
36 1364096 Clevis ................................................................................................. 1 1 1
37 1364243 Knob .................................................................................................. 1 1 1
38 15025 Nut ..................................................................................................... 1 1 1
39 221763 Washer .............................................................................................. 2 2 2
40 15212 Cotter Pin .......................................................................................... 2 2 2
41 293799 Capscrew .......................................................................................... 1 1 1
42 313805 Nut ..................................................................................................... 1 1 1
43 1340743 Bracket Wldmt (With Raised Hood) ................................................... 1 1 1
44 362030 Handle ............................................................................................... 1 1 1
45 287816 Capscrew .......................................................................................... 2 2 2
46 136687 Nut ..................................................................................................... 2 2 2
47 292680 Washer (Without Raised Hood) ......................................................... 2 2 2
47 292680 Washer (With Raised Hood) .............................................................. 4 4 4
48 1364597 Latch (Without Raised Hood) ............................................................ 1 1 1
48 1364747 Latch (With Raised Hood) ................................................................. 1 1 1
49 1340531 Wire Harness (Without Seat Brake) .................................................. 1 1 1
50 114312 Strap Clamp (Without Seat Brake) .................................................... 5 5 5
51 1359587 Grommet (Without Seat Brake) ......................................................... 1 1 1
52 353569 E-Ring ............................................................................................... 2 2 2
53 368618 Bushing ............................................................................................. 2 2 2
54 1378900 Link .................................................................................................... 1 1 1
55 1378902 Collar ................................................................................................. 1 1 1
56 325616 Spacer ............................................................................................... AR AR AR
57 320160 Washer .............................................................................................. 4 4 4
58 15177 Washer .............................................................................................. 4 4 4
59 139 Pin ..................................................................................................... 1 1 1
60 251099 Loctite ................................................................................................ 2 2 2
61 15155 Lockwasher (With Raised Hood) ....................................................... 4 4 4
62 296161 Capscrew .......................................................................................... 1 1 1
63 320156 Washer .............................................................................................. 2 2 2
64 313805 Nut ..................................................................................................... 1 1 1
HOOD
KEY:
A: 27.55 in. Battery Compartment
B: 33.38 in. Battery Compartment
C: 39.96 in. Battery Compartment
QTY
ITEM PART NO. DESCRIPTION A B C
65 15135 Washer .............................................................................................. AR AR AR
FOOTNOTES:
a → S/N F108V19339 INC. 19341, 19343, c S/N F108V19340 → INC. 19309-19313, 19325,
19344-19348 EXC. 19309-19313, 19325, 19328, 19328, 19330, 19333 EXC. 19341, 19343,
19330, 19333 19344-19348
b → S/N F108V25603Z d S/N F108V25604Z →
OVERHEAD GUARD
KEY:
A: 27.55 in. Battery Compartment
B: 33.38 in. Battery Compartment
C: 39.96 in. Battery Compartment
QTY
ITEM PART NO. DESCRIPTION A B C
1 1386696 Overhead Guard (86.0 in. Overall Height) ......................................... 1 .. ..
1 1386697 Overhead Guard (86.0 in. Overall Height) ......................................... .. 1 ..
1 1386698 Overhead Guard (86.0 in. Overall Height) ......................................... .. .. 1
1 1386699 Overhead Guard (88.4 in. Overall Height) ......................................... 1 .. ..
1 1386700 Overhead Guard (88.4 in. Overall Height) ......................................... .. 1 ..
1 1386701 Overhead Guard (88.4 in. Overall Height) ......................................... .. .. 1
1 1489176 Overhead Guard (89.2 in. Overall Height) ......................................... 1 .. ..
1 1489177 Overhead Guard (89.2 in. Overall Height) ......................................... .. 1 ..
1 1489178 Overhead Guard (89.2 in. Overall Height) ......................................... .. .. 1
1 1489179 Overhead Guard (90.5 in. Overall Height) ......................................... 1 .. ..
1 1489180 Overhead Guard (90.5 in. Overall Height) ......................................... .. 1 ..
1 1489181 Overhead Guard (90.5 in. Overall Height) ......................................... .. .. 1
1 1452953 Overhead Guard (Plate Type Without Operator Compartment
Light) ................................................................................................. 1 .. ..
1 1452954 Overhead Guard (Plate Type Without Operator Compartment
Light) ................................................................................................. .. 1 ..
1 1452955 Overhead Guard (Plate Type Without Operator Compartment
Light) ................................................................................................. .. .. 1
2 320161 Washer .............................................................................................. 16 16 16
3 1343990 Capscrew .......................................................................................... 6 6 6
4 293651 Capscrew .......................................................................................... 4 4 4
5 1390182 Nut ..................................................................................................... 10 10 10
6 1343647 Handle ............................................................................................... 1 1 1
7 329067 Screw ................................................................................................ 2 2 2
COUNTERWEIGHT
ITEM PART NO. DESCRIPTION QTY
1 b 1340452 Counterweight ..................................................................................................... 1
1 a 1340453 Counterweight ..................................................................................................... 1
1 c 1340454 Counterweight ..................................................................................................... 1
2 1340460 Cover .................................................................................................................. 1
3 326347 Tow Pin ............................................................................................................... 1
4 292537 Capscrew ............................................................................................................ 2
5 296423 Washer ............................................................................................................... 4
6 221777 Washer ............................................................................................................... 2
7 15162 Lockwasher ......................................................................................................... 2
8 168054 Capscrew ............................................................................................................ 2
9 300937 Nut ...................................................................................................................... 2
10 326003 Foam Tape ......................................................................................................... AR
11 15134 Washer ............................................................................................................... 2
12 46698 Capscrew ............................................................................................................ 2
13 15156 Lockwasher ......................................................................................................... 2
FOOTNOTES:
a E45XM2 (27.55 in. Battery Compartment), c E50XM2 (27.55 in. Battery Compartment),
E55XM2 (33.38 in. Battery Compartment), E60XM2 (33.38 in. Battery Compartment)
E65XM2 (39.96 in. Battery Compartment)
b E45XM2, E50XM2 (33.38 in. Battery
Compartment)
NON-SUSPENSION SEAT
KEY:
A: Vinyl Cover
B: Fabric Cover
QTY
ITEM PART NO. DESCRIPTION A B
b 1364377 Seat-Non Suspension ................................................................................ 1 ..
b 1364380 Seat-Non Suspension ................................................................................ .. 1
a 1364379 Seat-Non Suspension ................................................................................ 1 ..
a 1364382 Seat-Non Suspension ................................................................................ .. 1
1 b 1351473 Seat-Non Suspension ............................................................................ 1 ..
1 b 1351474 Seat-Non Suspension ............................................................................ .. 1
1 a 2087813 Seat-Non Suspension (Black Vinyl) ....................................................... 1 ..
1 1563351 Kit-Seat Cushion (Vinyl) .................................................................... 1 ..
1 335988 Information Case ............................................................................... 1 ..
1 335991 Cover (Information Case) .................................................................. 1 ..
1 a 2087814 Seat-Non Suspension (Black Cloth) ...................................................... .. 1
1 1563222 Kit-Seat Cushion (Cloth) .................................................................... .. 1
1 335988 Information Case ............................................................................... .. 1
1 335991 Cover (Information Case) .................................................................. .. 1
2 a 1354140 Switch .................................................................................................... 1 1
3 b 1340171 Seat Rail (LH) ........................................................................................ 1 ..
3 a 269448 Seat Rail (LH) ........................................................................................ .. 1
3 335553 Seat Rail (LH) (Optional) ....................................................................... 1 ..
4 b 1340172 Seat Rail (RH) ........................................................................................ 1 ..
4 a 269449 Seat Rail (RH) ........................................................................................ .. 1
4 383116 Seat Rail (RH) (Optional) ....................................................................... 1 ..
5 1300107 Rod (Optional) ....................................................................................... 1 ..
6 18727 Screw ..................................................................................................... 8 8
7 221773 Washer .................................................................................................. 8 8
8 1306585 Hip Restraint (RH) ................................................................................. 1 1
9 1306588 Hip Restraint (LH) .................................................................................. 1 1
10 364854 Plug ........................................................................................................ 2 2
11 18515 Washer .................................................................................................. 4 4
12 379197 Capscrew ............................................................................................... 2 2
13 379198 Washer .................................................................................................. 2 2
14 b 878236 Spacer ........................................................................................................ 4 4
14 b 1375848 Spacer (Optional) ....................................................................................... 4 4
14 204114 Spacer (Optional) ....................................................................................... 4 ..
15 a 170204 Capscrew ................................................................................................... 4 4
15 b 18731 Capscrew ................................................................................................... 4 4
16 222665 Nut .............................................................................................................. 4 4
17 1374750 Seat Belt ..................................................................................................... 1 1
18 379199 Capscrew ................................................................................................... 2 2
19 379697 Washer ....................................................................................................... 3 3
20 379698 Nut .............................................................................................................. 2 2
21 335991 Cover (Information Case) ........................................................................... 1 1
22 335988 Information Case ........................................................................................ 1 1
23 222029 Rivet ........................................................................................................... 4 4
FOOTNOTES:
a With Seat Brake b Without Seat Brake
NOTES
SUSPENSION SEAT
KEY:
A: Without Seat Switch
B: With Seat Switch
QTY
ITEM PART NO. DESCRIPTION A B
a 1376682 Seat-Semi Suspension ............................................................................... 1 ..
a 1678471 Kit-Seat (Fabric) (Alternate Part) ................................................................ 1 ..
a 1376680 Seat-Semi Suspension ............................................................................... .. 1
b 1678471 Kit-Seat (Fabric) (Alternate Part) ................................................................ .. 1
b 1376678 Seat-Semi Suspension ............................................................................... 1 ..
b 1678470 Kit-Seat (Vinyl) (Alternate Part) .................................................................. 1 ..
b 1376679 Seat-Semi Suspension ............................................................................... 1 1
b 1678470 Kit-Seat (Vinyl) (Alternate Part) .................................................................. 1 1
1 a 1374179 Seat Cushion (Back Cushion) ................................................................ 1 1
1 a 1382113 Seat Cushion (Back Cushion) (Optional) ............................................... 1 1
1 b 1362047 Seat Cushion (Back Cushion) ................................................................ 1 1
1 b 1382111 Seat Cushion (Back Cushion) (Optional) ............................................... 1 1
2 a 1374180 Seat Cushion ......................................................................................... 1 1
2 a 1382114 Seat Cushion (Optional) ........................................................................ 1 1
2 b 1362048 Seat Cushion (Seat Pan Included) ........................................................ 1 1
2 b 1382112 Seat Cushion (Optional)(Seat Pan not Included) ................................... 1 1
3 1362049 Kit-Shock Absorber ................................................................................ 1 1
4 1354140 Switch .................................................................................................... 1 ..
4 2037311 Switch ......................................................................................................... .. 1
4 1330409 Connector .............................................................................................. 1 ..
4 1330414 Connector (Secondary Lock) ................................................................. 1 ..
4 1330433 Terminal ................................................................................................. 1 ..
5 1362052 Block ...................................................................................................... 2 2
6 1362053 Kit-Shaft ................................................................................................. 1 1
7 1650385 Cover (RH) (RH) .................................................................................... 1 1
8 1392495 Cover (LH) ............................................................................................. 1 1
9 1374188 Kit-Cover ................................................................................................ 1 1
10 1362058 Information Case ................................................................................... 1 1
11 1374190 Cover ..................................................................................................... 1 1
12 1360872 Cover ..................................................................................................... 1 1
13 1362061 Kit-Weight Adjuster ................................................................................ 1 1
14 1362062 Kit-Weight Adjuster ................................................................................ 1 1
15 1362063 Hip Restraint (LH) .................................................................................. 1 1
16 1362064 Hip Restraint (RH) ................................................................................. 1 1
17 1362065 Kit-Hardware .......................................................................................... 1 1
18 1367137 Kit-Spring ............................................................................................... 1 1
19 1459114 Kit-Seat Rail ........................................................................................... 1 1
20 ..... Washer .................................................................................................. 8 8
21 ..... Bolt ......................................................................................................... 8 8
22 1378307 Kit-Suspension Cable ............................................................................ 1 1
23 170204 Capscrew ................................................................................................... .. 4
23 17178 Capscrew ................................................................................................... 4 ..
24 379199 Capscrew ................................................................................................... 2 2
25 379697 Washer ....................................................................................................... 3 3
26 379698 Nut .............................................................................................................. 2 2
27 1451914 Cable .......................................................................................................... .. 1
SUSPENSION SEAT
KEY:
A: Without Seat Switch
B: With Seat Switch
QTY
ITEM PART NO. DESCRIPTION A B
28 1451915 Washer ....................................................................................................... .. 1
29 878236 Spacer ........................................................................................................ 4 ..
29 1375848 Spacer (Optional) ....................................................................................... 4 ..
30 1451913 Plate ........................................................................................................... .. 1
31 1451965 Rubber Pad ................................................................................................ .. 1
32 170204 Capscrew ................................................................................................... .. 1
33 145639 Locknut ....................................................................................................... .. 1
34 1374750 Seat Belt ..................................................................................................... 1 1
FOOTNOTES:
a Fabric b Vinyl
NOTES
NOTES
LABELS
ITEM PART NO. DESCRIPTION QTY
1 2075656 Label (Mast Warning) ......................................................................................... 2
2 1364045 Label (Battery Disconnect) ................................................................................. 1
3 1330920 Label (No Riders) ................................................................................................ 2
4 369573 Label (Lift/Tilt) ..................................................................................................... 1
5 1534660 Label (Patents and Trademarks) ........................................................................ 1
6 b. . . . . Label- Overhead Guard Impact Rating ............................................................... 1
7 1330924 Label (Battery Spacer) ........................................................................................ 1
8 1339674 Label (Hyster) ..................................................................................................... 2
9 1339672 Label (Hyster) ..................................................................................................... 2
10 1335142 Label (Operator Warning) ................................................................................... 1
11 1335137 Label (Nameplate Tag) ....................................................................................... 1
12 1330919 Label (Mast Warning) ......................................................................................... 1
13 1330917 Label (Operator Restraint) .................................................................................. 2
14 d 2306476 Label (Parking Brake) ......................................................................................... 1
14 e 2309799 Label (Parking Brake) ......................................................................................... 1
15 e 1335129 Label (Pinch Point) ............................................................................................. 3
15 d 1335129 Label (Pinch Point) ............................................................................................. 4
16 196927 Label (UL Type EE) (NFPA Type) ...................................................................... 2
16 311498 Label (UL Type ES) (NFPA Type) ...................................................................... 2
17 1354153 Label (Model 45) ................................................................................................. 2
17 1354155 Label (Model 50) ................................................................................................. 2
17 1354157 Label (Model 55) ................................................................................................. 2
17 1354159 Label (Model 60) ................................................................................................. 2
17 1354343 Label (Model 65) ................................................................................................. 2
18 1467511 Label (Freezer) ................................................................................................... 2
18 1467512 Label (Corrosion) ................................................................................................ 2
19 370250 Label (Auxiliary Function - Reach) ...................................................................... 1
19 370251 Label (Auxiliary Function - Swing) ...................................................................... 1
19 370252 Label (Auxiliary Function - Stabilizer) ................................................................. 1
19 370253 Label (Auxiliary Function - Dump/Scoop) ........................................................... 1
19 370254 Label (Auxiliary Function - Upender) .................................................................. 1
19 370255 Label (Auxiliary Function - Push/Pull) ................................................................. 1
19 370256 Label (Auxiliary Function, Clamp) ....................................................................... 1
19 370257 Label (Auxiliary Function, Rotate) ....................................................................... 1
19 370258 Label (Auxiliary Function, Side-Shift) .................................................................. 1
19 370259 Label (Auxiliary Function - Fork Spreader) ......................................................... 1
20 2308673 Rivet .................................................................................................................... 2
21 a. . . . . Nameplate .......................................................................................................... 1
LABELS
ITEM PART NO. DESCRIPTION QTY
22 389687 Cover Plate ......................................................................................................... 1
23 1380584 Rivet .................................................................................................................... 4
23 c 2307400 Rivet .................................................................................................................... 4
24 1379443 Label (Prop Rod) ................................................................................................ 1
25 1379807 Label (Hood Latch) ............................................................................................. 1
25 c 1379808 Label (Hood Latch) ............................................................................................. 1
26 c 893523 Label (Hyster) ..................................................................................................... 1
27 1335411 Label (UL Information) ........................................................................................ 1
28 325956 U.L. Plate (Type EE) ........................................................................................... 1
28 325957 U.L. Plate (Type ES) ........................................................................................... 1
28 325958 U.L. Plate (Type E) ............................................................................................. 1
FOOTNOTES:
a Contact Your Local Hyster Dealer d With Seat Brake Switch
b Contact Your Local Yale Dealer e Without Seat Brake Switch
c Optional
NOTES
FOOTNOTES:
a For Polished Forks with Full Bottom Taper
NOTES
2 ELECTRICAL SYSTEM
UNIT CODE F108
01/2011 NORTH AMERICA
SECTION 2
ELECTRICAL SYSTEM
DESCRIPTION PAGE
ELECTRICAL SYSTEM
CONTACTOR HYDRAULIC
ELECTRICAL SYSTEM
CONTACTOR HYDRAULIC
FOOTNOTES:
a 27.55 in. Battery Compartment g → S/N F108V20967 INC. 21002-21003,
b 30.94 and 33.38 in. Battery Compartment 21022-21024, 21027, 21029, 21042 EXC.
c 39.36 in. Battery Compartment 20906-20908, 20913-20914, 20945-20946, 20955
d With On-Demand Power Steering h → S/N F108V24517Y EXC. 24233-24234,
e Without On-Demand Power Steering 24266-24269, 24276-24277, 24279-24282,
f → S/N F108V20967 INC. 1866 24285, 24287-24290, 24304-24402, 24404-24405
i → S/N F108V27916A
j S/N F108V20968 → INC. 20906-20908,
20913-20914, 20945-20946, 20955 EXC.
21002-21003, 21022-21024, 21027, 21029, 21042
k S/N F108V24518Y → INC. 24233-24234,
24266-24269, 24276-24277, 24279-24282,
24285, 24287-24290, 24304-24402, 24404-24405
l S/N F108V27917A →
NOTES
ELECTRICAL SYSTEM
TRANSISTOR HYDRAULIC
ELECTRICAL SYSTEM
TRANSISTOR HYDRAULIC
FOOTNOTES:
a 27.55 in. Battery Compartment f → S/N F108V20967 INC. 21002-21003,
b 30.94 and 33.38 in. Battery Compartment 21022-21024, 21027, 21029, 21042 EXC.
c 39.36 in. Battery Compartment 20906-20908, 20913-20914, 20945-20946, 20955
d With On-Demand Power Steering g → S/N F108V24517Y EXC. 24233-24234,
e Without On-Demand Power Steering 24266-24269, 24276-24277, 24279-24282,
24285, 24287-24290, 24304-24402, 24404-24405
h S/N F108V20968 → INC. 20906-20908,
20913-20914, 20945-20946, 20955 EXC.
21002-21003, 21022-21024, 21027, 21029, 21042
i S/N F108V24518Y → INC. 24233-24234,
24266-24269, 24276-24277, 24279-24282,
24285, 24287-24290, 24304-24402, 24404-24405
NOTES
CONTROL PANEL
CONTACTOR HYDRAULIC
FOOTNOTES:
a → S/N F108V16636 INC. 16643, 16653, b S/N F108V16637 → INC. 16602-16604,
16654-16656 EXC. 16602-16604, 16620-16622, 16620-16622, 16627-16629 EXC. 16643, 16653,
16627-16629 16654-16656
CONTROL PANEL
TRANSISTOR HYDRAULIC
FOOTNOTES:
a → S/N F108V16636 INC. 16643, 16653, b S/N F108V16637 → INC. 16602-16604,
16654-16656 EXC. 16602-16604, 16620-16622, 16620-16622, 16627-16629 EXC. 16643, 16653,
16627-16629 16654-16656
CONTACTOR PANEL
CONTROL
FOOTNOTES:
a → S/N F108V16636 INC. 16643, 16653, b S/N F108V16637 → INC. 16602-16604,
16654-16656 EXC. 16602-16604, 16620-16622, 16620-16622, 16627-16629 EXC. 16643, 16653,
16627-16629 16654-16656
CONTACTOR PANEL
CONTACTOR HYDRAULIC
NOTES
CONTACTOR
1A AND RB
CONTACTOR
ITEM PART NO. DESCRIPTION QTY
a 1453531 Contactor (36/48 Volt) ......................................................................................... 1
b 1467047 Contactor (36/48 Volt) ......................................................................................... 1
1 1300292 Base (Magnet) ................................................................................................ 1
2 a 1305465 Coil ................................................................................................................. 1
2 b 1467048 Coil ................................................................................................................. 1
3 388238 Coil and Frame ............................................................................................... 1
4 1300945 Contact (Fixed) (Stationary) ........................................................................... 2
5 2308208 Locknut ........................................................................................................... 1
6 388235 Clamp ............................................................................................................. 2
7 271892 Spring ............................................................................................................. 1
8 388230 Armature ......................................................................................................... 1
9 388234 Base ............................................................................................................... 1
10 388233 Carrier ............................................................................................................ 1
11 388231 Bushing .......................................................................................................... 1
12 1300278 Contact (Moving) ............................................................................................ 1
13 388232 Spring Seat ..................................................................................................... 1
14 271893 Spring ............................................................................................................. 1
15 274075 Retainer .......................................................................................................... 1
16 ..... Washer ........................................................................................................... 1
FOOTNOTES:
a → S/N F108V16636 INC. 16643, 16653, b S/N F108V16637 → INC. 16602-16604,
16654-16656 EXC. 16602-16604, 16620-16622, 16620-16622, 16627-16629 EXC. 16643, 16653,
16627-16629 16654-16656
INSTRUMENT PANEL
ITEM PART NO. DESCRIPTION QTY
1 abd 1339385 Dash Display (With BDI) ..................................................................................... 1
1 acd 1339386 Dash Display (With BDI) ..................................................................................... 1
1 bd 1391095 Dash Display (With Enhanced Display) .............................................................. 1
1 cd 1391096 Dash Display (With Enhanced Display) .............................................................. 1
1 f 1460400 Dash Display (Without Function Keys) ............................................................... 1
1 e 1460401 Dash Display (With Function Keys) .................................................................... 1
1 g 1482558 Dash Display (With Function Keys) .................................................................... 1
2 1340796 Wire Harness (Dash) (Dash) (FFigure 2-12)..................................................... 1
FOOTNOTES:
a Service With Dash Display Kit-1640514 e S/N F108V15841 ↔ S/N F108V19613 INC. 14946,
b With Seat Belt Symbol 15838, 19668 EXC. 19601-19603, 19605-19608
c Without Seat Belt Symbol f S/N F108V15841 → INC. 14946, 15838
d → S/N F108V15840 EXC. 14946, 15838 g S/N F108V19614 → INC. 19601-19603,
19605-19608 EXC. 19668
FOOTNOTES:
a Use 28 in. and 106 in. of Bulk Cable 190811 for
36/48 Volt and 190810 for 72/80 Volt
WIRE HARNESS
MAIN
FOOTNOTES:
a → S/N F108V24517Y EXC. 24233-24234, b S/N F108V24518Y → INC. 24233-24234,
24266-24269, 24276-24277, 24279-24282, 24266-24269, 24276-24277, 24279-24282,
24285, 24287-24290, 24304-24402, 24404-24405 24285, 24287-24290, 24304-24402, 24404-24405
FOOTNOTES:
a → S/N F108V24517Y EXC. 24233-24234, b S/N F108V24518Y → INC. 24233-24234,
24266-24269, 24276-24277, 24279-24282, 24266-24269, 24276-24277, 24279-24282,
24285, 24287-24290, 24304-24402, 24404-24405 24285, 24287-24290, 24304-24402, 24404-24405
NOTES
WIRE HARNESS
PRESSURE SWITCH WITH LED LIGHTS – OPTIONAL
NOTES
3 DRIVE UNIT
UNIT CODE F108
01/2011 NORTH AMERICA
SECTION 3
DRIVE UNIT
DESCRIPTION PAGE
DRIVE AXLE
ITEM PART NO. DESCRIPTION QTY
1 221680 Capscrew ............................................................................................................ 8
2 366713 Washer ............................................................................................................... 16
3 366715 Locknut ............................................................................................................... 8
4 293708 Capscrew ............................................................................................................ 1
5 292687 Lockwasher ......................................................................................................... 1
6 296431 Washer ............................................................................................................... 1
7 16151 Fitting .................................................................................................................. 1
8 60949 Wheel Nut ........................................................................................................... 12
9 57597 O-Ring ................................................................................................................ 1
10 287860 Capscrew ............................................................................................................ 7
11 1380316 Plate .................................................................................................................... 1
12 388049
292682 Lockwasher ......................................................................................................... 15
13 2036354 Traction Motor (FFigure 3-5)............................................................................. 1
13 2036506 Traction Motor (FFigure 3-6)............................................................................. 1
13 2038114 Traction Motor (FFigure 3-7)............................................................................. 1
13 2038113 Traction Motor (FFigure 3-8)............................................................................. 1
14 1351926 Drive Axle Housing ............................................................................................. 1
15 1351927 Spindle ................................................................................................................ 2
16 39714 O-Ring ................................................................................................................ 2
17 293646 Capscrew ............................................................................................................ 32
18 292683 Lockwasher ......................................................................................................... 32
19 a 324863 Axle Shaft ........................................................................................................... 2
20 b 1351930 Bracket (RH) ....................................................................................................... 1
21 b 1351935 Bracket (LH) ........................................................................................................ 1
22 305769 Dowel .................................................................................................................. 4
23 33657 Locknut ............................................................................................................... 2
24 145978 Lockwasher ......................................................................................................... 2
25 85885 Washer ............................................................................................................... 2
26 325568 Seal ..................................................................................................................... 2
27 1375752 Brake Drum ......................................................................................................... 2
28 118714 Wheel Stud ......................................................................................................... 12
29 264893 Bearing Cup ........................................................................................................ 2
30 264892 Bearing Cone ...................................................................................................... 2
31 30076 Bearing Cup ........................................................................................................ 2
32 230443 Bearing Cone ...................................................................................................... 2
33 21420 Breather .............................................................................................................. 1
34 a 15315 Fitting .................................................................................................................. 1
35 1504042 Brake Assembly (RH) (FFigure 5-3).................................................................. 1
35 1504041 Brake Assembly (LH) (FFigure 5-3)................................................................... 1
36 1327246 Bolt ...................................................................................................................... 16
37 a 35502 Fitting .................................................................................................................. 1
38 1354997 Seal ..................................................................................................................... 2
39 16001 Grease Fitting ..................................................................................................... 2
40 1333385 Bushing ............................................................................................................... 2
41 1457128 Transmission Assy (FFigure 3-2)...................................................................... 1
42 136985 Capscrew ............................................................................................................ 6
43 292515 Capscrew ............................................................................................................ 2
44 136692 Nut ...................................................................................................................... 2
FOOTNOTES:
a Use Adhesive 264159 As Required b Use Lubricant 251979 As Required
NOTES
FOOTNOTES:
a Use Adhesive 264159 As Required d 7/2002 →
b → 7/2002 e S/N T056M45145 →
c → S/N T056M45144
NOTES
NOTES
FOOTNOTES:
a CRE/FRE d Type ES
b Type EE e With Seat Brake
c Type EE, Closed Motor, CRE/FRE f Without Seat Brake
TRACTION MOTOR
9-INCH – WITHOUT BWI
TRACTION MOTOR
9-INCH – WITH BWI
TRACTION MOTOR
11.0-INCH – WITHOUT BWI
TRACTION MOTOR
11.0-INCH – WITH BWI
NOTES
4 STEERING SYSTEM
UNIT CODE F108
01/2011 NORTH AMERICA
SECTION 4
STEERING SYSTEM
DESCRIPTION PAGE
STEERING POD
ITEM PART NO. DESCRIPTION QTY
1 bc 1390205 Encoder .............................................................................................................. 1
2 bc 1339034 Spring ................................................................................................................. 1
3 bc 1339030 Housing ............................................................................................................... 1
4 bc 1336821 Gear .................................................................................................................... 1
5 1343573 Bracket ................................................................................................................ 1
6 1378600 Spring ................................................................................................................. 1
7 1335987 Shaft ................................................................................................................... 1
8 1335967 Plate .................................................................................................................... 2
9 136749 Screw .................................................................................................................. 4
10 292681 Lockwasher ......................................................................................................... 4
11 296010 Capscrew ............................................................................................................ 1
12 302400 Nut ...................................................................................................................... 1
13 1364271 Latch ................................................................................................................... 1
14 1343607 Pin ....................................................................................................................... 1
15 15212 Cotter Pin ............................................................................................................ 1
16 1343574 Handle Grip (Latch) ............................................................................................ 1
17 296215 Capscrew ............................................................................................................ 2
18 1343572 Rod ..................................................................................................................... 1
19 1343537 Spring ................................................................................................................. 1
20 320155 Washer ............................................................................................................... 1
21 1453180 Steering Pump (FFigure 4-3)............................................................................. 1
22 16815 Capscrew ............................................................................................................ 4
23 15156 Lockwasher ......................................................................................................... 4
24 15134 Washer ............................................................................................................... 4
25 1397864 Cover (Lower) ..................................................................................................... 1
26 c 1453542 Steering Column ................................................................................................. 1
26 d 1453543 Steering Column ................................................................................................. 1
26 345423 Nut .................................................................................................................. 1
26 1391205 Kit-Horn .......................................................................................................... 1
27 1337196 Screw .................................................................................................................. 6
28 1329250 Steering Wheel ................................................................................................... 1
29 a 1450503 Horn Button ......................................................................................................... 1
30 1397863 Cover (Upper) ..................................................................................................... 1
31 1376743 Plug (With Turn Signal) ....................................................................................... 1
32 293762 Capscrew ............................................................................................................ 4
33 293779 Lockwasher ......................................................................................................... 4
34 1347004 Lever Assembly (Forward/Reverse) (FFigure 4-2)............................................ 1
35 e 1380419 Switch ................................................................................................................. 2
35 f 1498406 Switch ................................................................................................................. 2
36 e 1377412 Wire Harness ...................................................................................................... 1
36 f 2046756 Wire Harness (Shift Lever) ................................................................................. 1
37 1343595 Plate .................................................................................................................... 1
38 220426 Screw .................................................................................................................. 4
39 53162 Lockwasher ......................................................................................................... 8
40 16865 Nut ...................................................................................................................... 4
41 292501 Capscrew ............................................................................................................ 4
42 292680 Washer ............................................................................................................... 4
43 320156 Washer ............................................................................................................... 4
44 g 1520609 Static Strap ......................................................................................................... 1
g 373301 Strap Clamp ........................................................................................................ 6
FOOTNOTES:
a Service with Horn Replacement Kit 1608622 e → S/N F108V24517V EXC. 24233-24234,
b Transistor Control 24266-24269, 24276-24277, 24279-24282,
c With On-Demand Power Steering 24285, 24287-24290, 24304-24402, 24404-24405
d Without Power Steer On-Demand f S/N F108V24518Y → INC. 24233-24234,
24266-24269, 24276-24277, 24279-24282,
24285, 24287-24290, 24304-24402, 24404-24405
g S/N F108V25825Z → INC. 25817
NOTES
SHIFT LEVER
ITEM PART NO. DESCRIPTION QTY
1347004 Lever Assembly .................................................................................................. 1
1 1343577 Base ............................................................................................................... 1
2 1343578 Link ................................................................................................................. 1
3 1343579 Crank .............................................................................................................. 1
4 1343598 Crank .............................................................................................................. 1
5 1343593 Lever .............................................................................................................. 1
6 296205 Screw ............................................................................................................. 2
7 302398 Locknut ........................................................................................................... 2
8 a 1338291 Spring ............................................................................................................. 2
8 b 1491830 Spring ............................................................................................................. 2
9 1343594 Bolt ................................................................................................................. 2
10 136687 Nut .................................................................................................................. 2
11 1354300 Spring Washer ................................................................................................ 4
12 1573121 Bracket ................................................................................................................ 1
13 15156 Lockwasher ......................................................................................................... 1
14 15086 Nut ...................................................................................................................... 1
FOOTNOTES:
a → S/N F108V21664 INC. 21666, 21670 EXC. b S/N F108V21665 → INC. 21644, 21654 EXC.
21644, 21654 21666, 21670
STEERING HYDRAULIC
ITEM PART NO. DESCRIPTION QTY
1 121085 Hose Assy ........................................................................................................... 1
2 166857 Clamp ................................................................................................................. 5
3 105817 Hose Assy ........................................................................................................... 1
4 14560 Fitting .................................................................................................................. 1
5 878111 Hose Assy ........................................................................................................... 2
6 117095 Hose Assy ........................................................................................................... 1
7 16693 Nut ...................................................................................................................... 1
8 16567 Fitting .................................................................................................................. 2
8 16483 O-Ring ............................................................................................................ 1
9 85550 Hose ................................................................................................................... 1
10 130845 Clamp ................................................................................................................. 2
11 186227 Fitting .................................................................................................................. 1
11 16485 O-Ring ............................................................................................................ 1
12 129563 Strap Clamp ........................................................................................................ 2
13 1364274 Bracket ................................................................................................................ 2
14 329222 Steering Cylinder (FFigure 4-5)......................................................................... 1
15 2026017 Hose Assy (27.55 in., 30.94 in., 33.38 in. Battery Compartment) ....................... 2
15 1364267 Hose Assy (39.36 in. Battery Compartment) ...................................................... 2
16 2054860 Steering Motor (With BWI) (With BWI) (FFigure 4-10)...................................... 1
16 2054861 Steering Motor (Without BWI) (Without BWI) (FFigure 4-8).............................. 1
17 2033614 Gear Pump (FFigure 4-6).................................................................................. 1
18 1364251 Plate .................................................................................................................... 2
19 317594 Motor Mount ........................................................................................................ 3
20 292509 Capscrew ............................................................................................................ 2
21 1356113 Washer ............................................................................................................... 6
22 320158 Washer ............................................................................................................... 5
23 292681 Lockwasher ......................................................................................................... 6
24 17196 Fitting .................................................................................................................. 1
24 16484 O-Ring ............................................................................................................ 1
25 239503 Nut ...................................................................................................................... 5
26 136681 Capscrew ............................................................................................................ 4
27 39362 O-Ring ................................................................................................................ 1
28 16598 Capscrew ............................................................................................................ 2
29 15156 Lockwasher ......................................................................................................... 2
30 1364272 Capscrew ............................................................................................................ 1
31 136692 Nut ...................................................................................................................... 1
32 388049
292682 Lockwasher ......................................................................................................... 1
33 1364259 Nut ...................................................................................................................... 1
NOTES
STEERING MOTOR
WITHOUT BWI (→ S/N F108V27549A)
STEERING MOTOR
WITHOUT BWI (S/N F108V27550A →)
STEERING MOTOR
WITH BWI (→ S/N F108V27549A)
STEERING MOTOR
WITH BWI (S/N F108V27550A →)
FOOTNOTES:
a Not Illustrated
STEERING AXLE
(→ S/N F108V18955X INC. 18931, 18938, 18944-18947, 18953-18954, 19007-19008 EXC. 18918-18920)
STEERING AXLE
(→ S/N F108V18955X INC. 18931, 18938, 18944-18947, 18953-18954, 19007-19008 EXC. 18918-18920)
FOOTNOTES:
a → S/N F108V15233W b S/N F108V15234W → INC. 15217-15221, 15225
NOTES
STEERING AXLE
(S/N F108V18956X → INC. 18918-18920 EXC. 18931, 18938, 18944-18947, 18953-18955, 19007-19008)
FOOTNOTES:
a → 10/2000 b 10/2000 →
5 BRAKE/ACCELERATOR SYSTEM
UNIT CODE F108
01/2011 NORTH AMERICA
SECTION 5
BRAKE/ACCELERATOR SYSTEM
DESCRIPTION PAGE
FOOTNOTES:
a → S/N F108V27916A b S/N F108V27917A →
MASTER CYLINDER
ITEM PART NO. DESCRIPTION QTY
1347048 Master Cylinder ................................................................................................... 1
1 1357197 Piston ............................................................................................................. 1
2 1324029 Pin .................................................................................................................. 1
3 1357199 Reservoir ........................................................................................................ 1
4 1324048 Cap ............................................................................................................. 1
5 1357201 Push Rod ........................................................................................................ 1
6 1324040 Dust Cover ..................................................................................................... 1
7 1324041 Lockwasher .................................................................................................... 1
8 1324042 Snap Ring ....................................................................................................... 1
9 1324035 Clevis .............................................................................................................. 1
10 1357196 Piston ............................................................................................................. 1
11 ..... Seal ................................................................................................................ 2
12 ..... Seal ................................................................................................................ 2
1355305 Kit-Seal ............................................................................................................... 1
BRAKE
KEY:
A: Right Hand
B: Left Hand
QTY
ITEM PART NO. DESCRIPTION A B
a 1351938 Brake Assembly ......................................................................................... 1 ..
a 1351939 Brake Assembly ......................................................................................... .. 1
b 1504042 Brake Assembly ......................................................................................... 1 ..
b 1504041 Brake Assembly ......................................................................................... .. 1
1 1334648 Wheel Cylinder ...................................................................................... 1 1
2 1334647 Kit-Repair Wheel Cylinder ................................................................. 1 1
2 2040959 Kit-Repair Wheel Cylinder ............................................................. 1 1
3 1361503 Bleeder Screw ................................................................................... 1 1
4 1361504 Cap .................................................................................................... 1 1
5 ..... Plug ................................................................................................... 1 1
6 1334642 Cover ..................................................................................................... 1 1
7 1591665 Kit-Brake Shoe (RH) .............................................................................. 1 1
7 1591664 Kit-Brake Shoe (LH) ............................................................................... 1 ..
8 1334639 Kit-Hold Down ........................................................................................ 1 1
9 1334638 Kit-Spring ............................................................................................... 2 2
10 1375022 Parking Brake Cable .............................................................................. .. 1
10 1375024 Parking Brake Cable .............................................................................. 1 ..
11 a 1374081 Backplate ............................................................................................... 1 ..
11 b 1508081 Backplate ............................................................................................... 1 ..
11 a 1375023 Backplate ............................................................................................... .. 1
11 b 1508079 Backplate ............................................................................................... .. 1
12 1375048 Parking Brake ........................................................................................ .. 1
12 1375049 Kit-Park Brake ........................................................................................ 1 ..
13 1360794 Lever ...................................................................................................... 1 ..
13 1361505 Lever ...................................................................................................... .. 1
14 1360793 Spring .................................................................................................... 1 1
15 1360792 Cable Assy ............................................................................................. 1 1
16 1360798 Bolt ......................................................................................................... 2 2
17 ..... Nut ......................................................................................................... 1 1
18 ..... Washer .................................................................................................. 1 1
19 1361501 Wear Plate ............................................................................................. 1 1
20 1361502 Snap Ring .............................................................................................. 1 1
21 1334645 Adjuster Assembly (RH) ........................................................................ 1 ..
21 1334646 Adjuster .................................................................................................. .. 1
22 ..... Sheave ................................................................................................... 1 1
23 ..... Pin .......................................................................................................... 1 1
24 a 1360796 Bracket ....................................................................................................... 1 ..
24 b 1361507 Strut ............................................................................................................ .. 1
1379758 Kit-Sheave .................................................................................................. 1 1
FOOTNOTES:
a → T056M-44847 b T056M-44848 →
PARK BRAKE
LEVER ACTUATED
PARK BRAKE
LEVER ACTUATED
NOTES
FOOTNOTES:
a Suspension Seat d → S/N F108V24517Y EXC. 24233-24234,
b Use Adhesive Sealant 251099 As Required 24266-24269, 24276-24277, 24279-24282,
c With Seat Brake 24285, 24287-24290, 24304-24402, 24404-24405
e S/N F108V24518Y → INC. 24233-24234,
24266-24269, 24276-24277, 24279-24282,
24285, 24287-24290, 24304-24402, 24404-24405
NOTES
NOTES
PARK BRAKE
SEAT ACTUATED (7/2002 →)
ACCELERATOR
ITEM PART NO. DESCRIPTION QTY
1 1340988 Accelerator Pedal (FFigure 5-10)...................................................................... 1
1 1377414 Monotrol Pedal (FFigure 5-10).......................................................................... 1
2 1340983 Bracket ................................................................................................................ 1
3 1340985 Tube Assy ........................................................................................................... 1
4 292521 Capscrew ............................................................................................................ 1
5 320159 Washer ............................................................................................................... 2
6 388049
292682 Lockwasher ......................................................................................................... 3
7 136692 Nut ...................................................................................................................... 3
8 176640 Bolt ...................................................................................................................... 2
9 1364281 Stop .................................................................................................................... 2
10 251099 Loctite ................................................................................................................. AR
11 1335110 Switch ................................................................................................................. 1
12 220312 Screw .................................................................................................................. 4
13 197066 Washer ............................................................................................................... 4
14 15163 Lockwasher ......................................................................................................... 4
15 325799 Terminal .............................................................................................................. 1
16 15039 Nut ...................................................................................................................... 4
17 296166 Capscrew ............................................................................................................ 2
18 292681 Lockwasher ......................................................................................................... 5
19 320157 Washer ............................................................................................................... 3
20 239503 Nut ...................................................................................................................... 6
21 1340984 Plate .................................................................................................................... 1
22 1354990 Sensor ................................................................................................................ 1
23 915474 Insulator .............................................................................................................. 1
24 1340989 Spring ................................................................................................................. 1
25 214364 Capscrew ............................................................................................................ 1
26 114312 Strap Clamp ........................................................................................................ 1
27 287860 Capscrew ............................................................................................................ 2
ACCELERATOR PEDAL
KEY:
A: Monotrol Pedal
B: Forward/Reverse
QTY
ITEM PART NO. DESCRIPTION A B
1340988 Accelerator Pedal ....................................................................................... .. 1
1377414 Monotrol Pedal ........................................................................................... 1 ..
1 1340975 Pedal ...................................................................................................... 1 ..
1 1340976 Pedal ...................................................................................................... .. 1
2 368618 Bushing .................................................................................................. 2 2
3 310436 Pin .......................................................................................................... 1 1
4 1340470 Pad ........................................................................................................ 1 ..
4 352885 Rubber Pad ............................................................................................ .. 1
5 a 1451309 Switch .................................................................................................... 1 ..
5 b 1475250 Switch .................................................................................................... 1 ..
5 b 1468471 Switch (Forward) ............................................................................... 1 ..
5 b 1475249 Switch (Reverse) ............................................................................... 1 ..
6 325699 Spring .................................................................................................... 2 ..
7 53162 Lockwasher ............................................................................................ 4 ..
8 16865 Nut ......................................................................................................... 4 ..
9 a 16708 Screw ..................................................................................................... 6 ..
10 362036 Washer .................................................................................................. 2 ..
11 15931 Lockwasher ............................................................................................ 4 ..
12 114312 Strap Clamp ........................................................................................... 3 ..
13 a 1306621 Washer .................................................................................................. 2 ..
14 b 220428 Screw ..................................................................................................... 4 ..
15 b 16708 Screw ..................................................................................................... 4 ..
FOOTNOTES:
a → S/N F108V19499 INC. 19504, 19513 EXC. b S/N F108V19500 → INC. 19451, 19482, 19487
19451, 19482, 19487 EXC. 19504, 19513
6 HYDRAULIC SYSTEM
UNIT CODE F108
01/2011 NORTH AMERICA
SECTION 6
HYDRAULIC SYSTEM
DESCRIPTION PAGE
HYDRAULIC
ITEM PART NO. DESCRIPTION QTY
1 e 1340901 Tube Assy ........................................................................................................... 1
2 e 1340900 Tube Assy ........................................................................................................... 1
3 e 17321 Fitting .................................................................................................................. 2
3 c 17321 Fitting .................................................................................................................. 4
4 e 1359620 Clamp ................................................................................................................. 2
4 c 1359620 Clamp ................................................................................................................. 4
5 e 1361142 Plate .................................................................................................................... 1
5 c 1361142 Plate .................................................................................................................... 2
6 e 214364 Capscrew ............................................................................................................ 1
6 c 214364 Capscrew ............................................................................................................ 2
7 e 239503 Nut ...................................................................................................................... 2
7 c 239503 Nut ...................................................................................................................... 3
8 e 292681 Lockwasher ......................................................................................................... 2
8 c 292681 Lockwasher ......................................................................................................... 3
9 e 320157 Washer ............................................................................................................... 2
9 c 320157 Washer ............................................................................................................... 3
10 c 1340697 Tube Assy ........................................................................................................... 1
11 c 1340698 Tube Assy ........................................................................................................... 1
12 127045 Clamp (Hose) ...................................................................................................... 4
13 1340905 Hose ................................................................................................................... 1
14 1337159 Hydraulic Filter .................................................................................................... 1
15 136749 Screw .................................................................................................................. 1
16 1340904 Hose ................................................................................................................... 1
17 354077 Hose Assy ........................................................................................................... 1
18 361984 Hose Assy ........................................................................................................... 1
19 188227 Fitting .................................................................................................................. 2
20 361984 Hose Assy ........................................................................................................... 2
21 1364258 Hose Assy ........................................................................................................... 1
22 239784 Fitting .................................................................................................................. 4
22 16481 O-Ring ............................................................................................................ 1
23 1650564 Hose ................................................................................................................... 1
24 b 1340659 Hose Assy ........................................................................................................... 1
24 a 1364671 Hose Assy ........................................................................................................... 1
25 b 160266 Clamp (Split Half) ................................................................................................ 2
26 b 61056 O-Ring ................................................................................................................ 1
27 b 136985 Capscrew ............................................................................................................ 8
28 b 388049
292682 Lockwasher ......................................................................................................... 8
29 b 190757 Clamp (Split Half) ................................................................................................ 2
30 b 15866 O-Ring ................................................................................................................ 1
31 b 1321928 Fitting (Optional) ................................................................................................. 1
31 b 222584 Fitting .................................................................................................................. 1
32 1455066 Pump (FFigure 6-3)........................................................................................... 1
32 1374878 Pump (FFigure 6-4)........................................................................................... 1
32 b 2034900 Pump (FFigure 6-6)........................................................................................... 1
32 b 1343827 Pump (FFigure 6-8)........................................................................................... 1
33 a 16542 Connector ........................................................................................................... 1
33 16485 O-Ring ............................................................................................................ 1
34 a 1321929 Fitting (Optional) ................................................................................................. 1
34 a 362034 Fitting .................................................................................................................. 1
34 16486 O-Ring ............................................................................................................ 1
HYDRAULIC
ITEM PART NO. DESCRIPTION QTY
35 1366081 Tilt Cylinder (FFigure 6-17)................................................................................ 2
35 1366085 Tilt Cylinder (FFigure 6-17)................................................................................ 2
36 1340637 Hose Assy ........................................................................................................... 1
37 1382674 Hose Assy ........................................................................................................... 1
38 369804 Clamp ................................................................................................................. 2
39 a 16486 O-Ring ................................................................................................................ 1
d 1510058 Key ...................................................................................................................... 2
FOOTNOTES:
a 12 cc d Not Illustrated
b 19 cc and Low Noise e Three Function
c Four Function
NOTES
FOOTNOTES:
a Not Illustrated c S/N F108V19340 → INC. 19309-19313, 19325,
b → S/N F108V19339 INC. 19341, 19343, 19328, 19330, 19333 EXC. 19341, 19343,
19344-19348 EXC. 19309-19313, 19325, 19328, 19344-19348
19330, 19333
NOTES
HYDRAULIC PUMP
12 CC – OPTIONAL
FOOTNOTES:
a Not Illustrated
NOTES
HYDRAULIC PUMP
LOW NOISE
NOTES
HYDRAULIC PUMP
19 CC
FOOTNOTES:
a Not Illustrated
NOTES
HYDRAULIC MOTOR
OPEN CONSTRUCTION WITHOUT BWI
HYDRAULIC MOTOR
OPEN CONSTRUCTION WITHOUT BWI – OPTIONAL (→ S/N F108V24373Y)
FOOTNOTES:
a Included With 2034284
HYDRAULIC MOTOR
OPEN CONSTRUCTION (S/N F108V24579Y → FOR MOTOR 2045528)
(S/N F108V24374Y → FOR MOTOR 2045529)
FOOTNOTES:
a Service with Fan 1565025 and Bushing 1618982 c Without BWI and Temperature Sensor
b With BWI and Temperature Sensor
HYDRAULIC MOTOR
OPEN CONSTRUCTION WITH BWI
HYDRAULIC MOTOR
CLOSED CONSTRUCTION WITH BWI
HYDRAULIC MOTOR
WITH BWI – OPTIONAL (→ S/N F108V24374Y)
KEY:
A: Open Construction
B: Closed Construction
QTY
ITEM PART NO. DESCRIPTION A B
1390294 Hydraulic Motor .......................................................................................... .. 1
1390293 Hydraulic Motor .......................................................................................... 1 ..
1 1326864 Housing .................................................................................................. 1 1
2 17151 Capscrew .......................................................................................... 8 8
3 1326871 Nut (Plastic) ........................................................................................... 2 2
4 1326874 End Head (CE) ...................................................................................... 1 1
5 2050275 Brush Holder .......................................................................................... 1 1
6 2309528 Screw ..................................................................................................... 4 4
7 2311308 Screw ..................................................................................................... 12 12
8 1389604 Brush ..................................................................................................... 4 4
9 1326868 Terminal ................................................................................................. 1 1
10 1326872 End Head (DE) ...................................................................................... 1 1
11 2302675 Ball Bearing ........................................................................................... 1 1
12 1389603 Armature ................................................................................................ 1 1
13 1389601 Bearing .................................................................................................. 1 1
14 2306090 Screw ..................................................................................................... 8 8
15 1389598 Brush Spring .......................................................................................... 8 8
16 1389471 Fan ......................................................................................................... 1 1
17 2307221 Spring .................................................................................................... 1 1
18 7882 Woodruff Key ......................................................................................... 1 1
19 1389473 Cover (CE) ............................................................................................. 1 ..
20 1345712 Cover (CE) ............................................................................................. .. 1
21 1345713 Cover (Pump End) (DE) ......................................................................... .. 1
22 220361 Screw ..................................................................................................... .. 2
22 220361 Screw ..................................................................................................... 1 ..
23 2303700 Nut ......................................................................................................... .. 2
23 2303700 Nut ......................................................................................................... 1 ..
24 2310597 Sensor ................................................................................................... 1 1
25 2308373 Connector .............................................................................................. 2 2
26 2310058 Jumper ................................................................................................... 1 1
HYDRAULIC MOTOR
CLOSED CONSTRUCTION (S/N F108V24374Y →)
FOOTNOTES:
a Service with Fan 1565025 and Bushing 1618982 c Without BWI and Temperature Sensor
b With BWI and Temperature Sensor
TILT CYLINDER
KEY:
A: 5° Forward
B: 10° Forward
QTY
ITEM PART NO. DESCRIPTION A B
1366081 Tilt Cylinder ................................................................................................ 1 ..
1366085 Tilt Cylinder ................................................................................................ .. 1
1 1366083 Tube Wldmt-Cylinder ............................................................................. 1 ..
1 1366086 Tube Wldmt-Cylinder ............................................................................. .. 1
2 1338744 Gland ..................................................................................................... 1 1
3 1338740 Cylinder Rod .......................................................................................... .. 1
3 1366082 Cylinder Rod .......................................................................................... 1 ..
4 1383062 Rod Wiper .............................................................................................. 1 1
5 1381082 Rod Seal ................................................................................................ 1 1
6 154375 Back-Up Ring ......................................................................................... 1 1
7 46388 O-Ring ................................................................................................... 1 1
8 2302899 Locknut .................................................................................................. 1 1
9 1338741 Piston ..................................................................................................... 1 1
10 39374 O-Ring ................................................................................................... 1 1
11 2044370 Piston Seal ............................................................................................. 1 1
1492644 Kit-Seal ....................................................................................................... 1 1
FOOTNOTES:
a → S/N F108V19339 INC. 19341, 19343, c S/N F108V19340 → INC. 19309-19313, 19325,
19344-19348 EXC. 19309-19313, 19325, 19328, 19328, 19330, 19333 EXC. 19341, 19343,
19330, 19333 19344-19348
b → S/N F108V24517 EXC. 24233-24234, d S/N F108V24518 → INC. 24233-24234,
24266-24269, 24276-24277, 24279-24282, 24266-24269, 24276-24277, 24279-24282,
24285, 24287-24290, 24402, 24404-24405 24285, 24287-24290, 24402, 24404-24405
NOTES
HAND LEVER
KEY:
A: Three Function (Without Detent Levers)
B: Three Function (With Detent Levers)
C: Four Function (With Detent Levers)
QTY
ITEM PART NO. DESCRIPTION A B C
1 1362184 Plate Wldmt ....................................................................................... 1 1 1
2 1340366 Crank ................................................................................................. 3 2 3
3 292500 Capscrew .......................................................................................... 6 4 6
4 313805 Nut ..................................................................................................... 6 4 6
5 1503378 Spacer ............................................................................................... 2 2 2
6 15135 Washer .............................................................................................. 2 2 2
7 1509882 Pin ..................................................................................................... 1 1 1
8 1468409 Support .............................................................................................. 1 1 1
9 292680 Washer .............................................................................................. 1 1 1
10 320157 Washer .............................................................................................. 2 2 2
11 313805 Nut ..................................................................................................... 1 1 1
12 1340503 Link .................................................................................................... 3 3 4
13 320159 Washer .............................................................................................. 8 8 10
14 1340702 Pin ..................................................................................................... 6 6 8
15 15222 Cotter Pin .......................................................................................... 6 6 8
16 296158 Capscrew .......................................................................................... .. 2 2
17 292680 Washer .............................................................................................. .. 2 2
18 1468408 Pin (With Raised Hood) ..................................................................... 1 1 1
18 1468404 Pin (Without Raised Hood) ................................................................ 1 1 1
19 136985 Capscrew .......................................................................................... 2 2 2
20 388049
292682 Lockwasher ....................................................................................... 2 2 2
21 136692 Nut ..................................................................................................... 2 2 2
22 1362181 Spacer ............................................................................................... 2 2 2
23 287816 Capscrew .......................................................................................... 1 1 1
24 1516800 Shim (0.060 in.) ................................................................................. AR AR AR
24 1516799 Shim (0.031 in.) ................................................................................. AR AR AR
24 1516801 Shim (0.010 in.) ................................................................................. AR AR AR
25 1340364 Lever ................................................................................................. .. 1 1
26 1340422 Crank ................................................................................................. .. 1 1
27 1370728 Lock (Locking) ................................................................................... .. 1 1
28 292501 Capscrew .......................................................................................... .. 2 2
29 320156 Washer .............................................................................................. .. 4 4
30 292680 Washer .............................................................................................. .. 2 2
31 136687 Nut ..................................................................................................... .. 2 2
32 175861 Spring ................................................................................................ .. 1 1
33 19979 Roll Pin .............................................................................................. .. 1 1
34 1503379 Spacer ............................................................................................... 1 1 ..
35 1339636 Boot ................................................................................................... .. .. 1
35 1339799 Boot ................................................................................................... 1 1 ..
36 1340742 Spacer ............................................................................................... .. .. 1
37 1340652 Lever ................................................................................................. 1 1 1
38 1340653 Lever ................................................................................................. 1 1 1
39 1340654 Lever ................................................................................................. 1 1 ..
40 1340655 Lever ................................................................................................. .. 1 1
HYDRAULIC TANK
ITEM PART NO. DESCRIPTION QTY
1 1475444 Hydraulic Tank .................................................................................................... 1
1 1624333 Screen ............................................................................................................ 1
2 2037318 Adapter ............................................................................................................... 1
3 2037319 Dipstick ............................................................................................................... 1
3 218612 Cap ................................................................................................................. 1
4 16487 O-Ring ................................................................................................................ 1
5 261157 Foam Tape ......................................................................................................... AR
6 a 246869 Plug (Magnetic) ................................................................................................... 1
6 b 246869 Plug (Magnetic) ................................................................................................... 1
7 1660080 Plate .................................................................................................................... 1
8 1364280 Strip Seal ............................................................................................................ 1
9 296174 Capscrew ............................................................................................................ 2
10 1356113 Washer ............................................................................................................... 2
11 388049
292682 Lockwasher ......................................................................................................... 3
12 136692 Nut ...................................................................................................................... 3
13 1302665 Breather (Optional) ............................................................................................. 1
13 1364709 Breather .............................................................................................................. 1
14 78562 Hose ................................................................................................................... 1
15 166857 Clamp ................................................................................................................. 2
16 1364263 Clamp ................................................................................................................. 1
17 15134 Washer ............................................................................................................... 1
FOOTNOTES:
a → S/N F108V19137 INC. 19231, 19243, b S/N F108V19138 → INC. 19062, 19067,
19244-19246, 19249, 19255, 19257, 19073-19075, 19089 EXC. 19231, 19243,
19261-19262, 19264, 19280, 19283-19284 EXC. 19244-19246, 19249, 19255, 19257,
19062, 19067, 19073-19075, 19089 19261-19262, 19264, 19280, 19283-19284
NOTES
SECTION 7
MAST-TWO STAGE LIMITED FREE-LIFT
DESCRIPTION PAGE
CARRIAGE
SIX ROLLER - TWO STAGE LIMITED FREE-LIFT .................................................................................... 7-16
CYLINDER
E45-55XM2 - TWO STAGE LIMITED FREE-LIFT ...................................................................................... 7-9
FORK
E45-55XM2 - TWO STAGE LIMITED FREE-LIFT ...................................................................................... 7-24
E60-65XM2 - TWO STAGE LIMITED FREE-LIFT ...................................................................................... 7-26
HEADER HOSE
TWO STAGE LIMITED FREE-LIFT ............................................................................................................ 7-20
INNER MAST
TWO STAGE LIMITED FREE-LIFT ............................................................................................................ 7-4
LIFT
TWO STAGE LIMITED FREE-LIFT ............................................................................................................ 7-6
MAIN LIFT CYLINDER
E60-65XM2 - TWO STAGE LIMITED FREE-LIFT (→ S/N B562V03081) ................................................. 7-11
E60-65XM2 - TWO STAGE LIMITED FREE-LIFT (S/N B562V03082 →) ................................................. 7-13
MAST INSTALLATION
TWO STAGE LIMITED FREE-LIFT ............................................................................................................ 7-18
OUTER MAST
TWO STAGE LIMITED FREE-LIFT ............................................................................................................ 7-2
OUTER MAST
TWO STAGE LIMITED FREE-LIFT
E45-55XM2
E60-65XM2
FOOTNOTES:
a Refer to Table
INNER MAST
TWO STAGE LIMITED FREE-LIFT
E45-55XM2
E60-65XM2
FOOTNOTES:
a Refer to Table
LIFT
TWO STAGE LIMITED FREE-LIFT
E45-55XM2
E60-65XM2
LIFT
TWO STAGE LIMITED FREE-LIFT
FOOTNOTES:
a Refer to Table b Use with Item 8 Between Cylinder Rod and Inner
Mast as Required
CYLINDER
E45-55XM2 – TWO STAGE LIMITED FREE-LIFT
LEFT HAND
CYLINDER
E45-55XM2 – TWO STAGE LIMITED FREE-LIFT
RIGHT HAND
FOOTNOTES:
a Refer to Table
FOOTNOTES:
a Refer to Table
FOOTNOTES:
a Refer to Table
NOTES
CARRIAGE
SIX ROLLER – TWO STAGE LIMITED FREE-LIFT
KEY:
A: E45-55XM2
B: E60-65XM2
QTY
ITEM PART NO. DESCRIPTION A B
1371662 Carriage (38.5 in.) (38.5 in.) ....................................................................... 1 ..
1371663 Carriage (38.5 in.) (38.5 in.) ....................................................................... .. 1
1 1359325 Carriage Wldmt (38.5 in.) ....................................................................... 1 ..
1 1359326 Carriage Wldmt (38.5 in.) ....................................................................... .. 1
1 1345264 Stubshaft ........................................................................................... 6 6
2 1345219 Load Roller ("B") (111.48/111.22) .......................................................... 6 6
3 12891 Snap Ring .............................................................................................. 6 6
4 1345263 Shim (0.020 in.) ..................................................................................... AR AR
5 366116 Spacer ................................................................................................... 2 2
6 1369345 Chain Anchor (Dual Hole) ...................................................................... 2 ..
6 1504010 Chain Anchor (Single Hole) ................................................................... 2 ..
6 1369344 Chain Anchor (Dual Hole) ...................................................................... .. 2
6 1504011 Chain Anchor (Single Hole) ................................................................... .. 2
7 1353408 Pin .......................................................................................................... 2 2
8 131358 Snap Ring .............................................................................................. 4 4
9 1514866 Pin .......................................................................................................... 2 2
10 15211 Cotter Pin ............................................................................................... 2 2
MAST INSTALLATION
TWO STAGE LIMITED FREE-LIFT
FOOTNOTES:
a 5° Forward/5° Back
HEADER HOSE
TWO STAGE LIMITED FREE-LIFT
E45-55XM2
E60-65XM2
KEY:
A: Three Function
B: Four Function
QTY
ITEM PART NO. DESCRIPTION A B
1 c. . . . . Hose Assy .................................................................................................. 2 4
2 136704 Capscrew ................................................................................................... 2 4
3 292508 Capscrew ................................................................................................... 4 8
4 1345412 Bracket (RH) .............................................................................................. 1 1
4 1345413 Bracket (LH) ............................................................................................... .. 1
5 313828 Nut .............................................................................................................. 6 12
6 1360549 Spacer ........................................................................................................ 1 2
7 1360548 Stubshaft .................................................................................................... 1 2
8 1494017 Hose Sheave .............................................................................................. 1 2
9 1345190 Washer ....................................................................................................... 1 2
10 292683 Lockwasher ................................................................................................ 1 2
11 292533 Capscrew ................................................................................................... 1 2
12 1360386 Clamp ......................................................................................................... 1 2
13 1354919 Bracket (RH) .............................................................................................. 1 1
13 1354921 Bracket (LH) ............................................................................................... .. 1
14 292502 Capscrew ................................................................................................... 2 4
15 313805 Nut .............................................................................................................. 2 4
16 1354922 Hose Assy (RH) ......................................................................................... 2 2
16 1354904 Hose Assy (LH) .......................................................................................... .. 2
17 1345348 Clamp ......................................................................................................... 2 4
18 1353530 Hose Clamp ............................................................................................... 4 8
19 1360507 Clamp ......................................................................................................... 2 4
20 a 1353530 Hose Clamp ............................................................................................... 1 2
20 b 1353530 Hose Clamp ............................................................................................... 1 2
21 a 1360507 Clamp ......................................................................................................... 1 2
HEADER HOSE
TWO STAGE LIMITED FREE-LIFT
KEY:
A: Three Function
B: Four Function
QTY
ITEM PART NO. DESCRIPTION A B
21 b 1360507 Clamp ......................................................................................................... 1 2
FOOTNOTES:
a E45-55XM2 B507-3792 c Refer to Table
b E60-65XM2 B562-3659
NOTES
FORK
E45-55XM2 – TWO STAGE LIMITED FREE-LIFT
KEY:
A: Standard Taper (100 mm x 40 mm)
B: Full Bottom Taper (125 mm x 40 mm)
QTY
ITEM PART NO. DESCRIPTION A B
1 384211 Fork (36 in.) ................................................................................................ 2 ..
1 384213 Fork (42 in.) ................................................................................................ 2 ..
1 384214 Fork (48 in.) ................................................................................................ 2 ..
1 384215 Fork (54 in.) ................................................................................................ 2 ..
1 384216 Fork (60 in.) ................................................................................................ 2 ..
1 1338087 Fork (36 in.) ................................................................................................ .. 2
1 1338088 Fork (42 in.) ................................................................................................ .. 2
1 1338089 Fork (48 in.) ................................................................................................ .. 2
2 368706 Lever ...................................................................................................... 1 1
3 368702 Pin .......................................................................................................... 1 1
4 368707 Washer .................................................................................................. 1 1
5 368705 Spring .................................................................................................... 1 1
6 71153 Roll Pin .................................................................................................. 1 1
7 1523732 Knob ...................................................................................................... 1 1
8 1523733 Pin .......................................................................................................... 1 1
9 1500782 Spring .................................................................................................... 1 1
10 a 1477166 Washer .................................................................................................. 1 1
11 a 1477167 Wedge Band .......................................................................................... 1 1
1523735 Kit-Latch ..................................................................................................... 2 2
FOOTNOTES:
a Refer to Latch Kit Installation Instruction
NOTE: Other Fork Dimensions Available on Request, Contact Your Hyster Lift Truck Dealer.
FORK
E60-65XM2 – TWO STAGE LIMITED FREE-LIFT
KEY:
A: 125mm x 50mm Standard Taper
B: 180mm x 45mm Full Bottom Taper
QTY
ITEM PART NO. DESCRIPTION A B
1 367419 Fork (36 in.) ................................................................................................ 2 ..
1 367420 Fork (42 in.) ................................................................................................ 2 ..
1 367421 Fork (48 in.) ................................................................................................ 2 ..
1 367422 Fork (54 in.) ................................................................................................ 2 ..
1 367423 Fork (60 in.) ................................................................................................ 2 ..
1 367424 Fork (72 in.) ................................................................................................ 2 ..
1 1338097 Fork (42 in.) ................................................................................................ .. 2
1 1338098 Fork (47.5 in.) ............................................................................................. .. 2
1 1332745 Fork (54 in.) ................................................................................................ .. 2
2 368706 Lever ...................................................................................................... 1 1
3 368703 Pin .......................................................................................................... 1 1
4 368707 Washer .................................................................................................. 1 1
5 368705 Spring .................................................................................................... 1 1
6 71153 Roll Pin .................................................................................................. 1 1
7 1523732 Knob ...................................................................................................... 1 1
8 1523737 Pin .......................................................................................................... 1 1
9 1500784 Spring .................................................................................................... 1 1
10 a 1477166 Washer .................................................................................................. 1 1
11 a 1477237 Wedge Band .......................................................................................... 1 1
1523739 Kit-Latch ..................................................................................................... 2 2
FOOTNOTES:
a Refer to Latch Kit Installation Instruction
NOTE: Other Fork Dimensions Available on Request, Contact Your Hyster Lift Truck Dealer.
NOTES
SECTION 8
MAST-THREE STAGE FULL FREE-LIFT
DESCRIPTION PAGE
CARRIAGE
SIX ROLLER - THREE STAGE FULL FREE-LIFT ...................................................................................... 8-26
FORK
E45-55XM2 - THREE STAGE FULL FREE-LIFT ........................................................................................ 8-34
E60-65XM2 - THREE STAGE FULL FREE-LIFT ........................................................................................ 8-36
FREE-LIFT
E45-55XM2 - THREE STAGE FULL FREE-LIFT ........................................................................................ 8-12
E60-65XM2 - THREE STAGE FULL FREE-LIFT ........................................................................................ 8-16
FREE-LIFT CYLINDER
THREE STAGE FULL FREE-LIFT .............................................................................................................. 8-22
HEADER HOSE
THREE STAGE FULL FREE-LIFT .............................................................................................................. 8-30
INNER MAST
THREE STAGE FULL FREE-LIFT .............................................................................................................. 8-6
INTERMEDIATE MAST
THREE STAGE FULL FREE-LIFT .............................................................................................................. 8-4
MAIN CYLINDER
THREE STAGE FULL FREE-LIFT .............................................................................................................. 8-19
MAIN LIFT
THREE STAGE FULL FREE-LIFT .............................................................................................................. 8-8
MAST INSTALLATION
THREE STAGE FULL FREE-LIFT .............................................................................................................. 8-28
OUTER MAST
THREE STAGE FULL FREE-LIFT .............................................................................................................. 8-2
OUTER MAST
THREE STAGE FULL FREE-LIFT
E45-55XM2
E60-65XM2
FOOTNOTES:
a Refer to Table b Replace with larger depending on wear
INTERMEDIATE MAST
THREE STAGE FULL FREE-LIFT
E45-55XM2
E60-65XM2
FOOTNOTES:
a Refer to Table b Replace with larger depending on wear.
INNER MAST
THREE STAGE FULL FREE-LIFT
E45-55XM2
E60-65XM2
FOOTNOTES:
a Refer to Table b Replace with Larger depending on wear
MAIN LIFT
THREE STAGE FULL FREE-LIFT
E45-55XM2
E60-65XM2
MAIN LIFT
THREE STAGE FULL FREE-LIFT
FOOTNOTES:
a Refer to Table
NOTES
FREE-LIFT
E45-55XM2 – THREE STAGE FULL FREE-LIFT
E45-55XM2
FREE-LIFT
E45-55XM2 – THREE STAGE FULL FREE-LIFT
FOOTNOTES:
a Refer to Table
NOTES
FREE-LIFT
E60-65XM2 – THREE STAGE FULL FREE-LIFT
E60-65XM2
FREE-LIFT
E60-65XM2 – THREE STAGE FULL FREE-LIFT
FOOTNOTES:
a Refer to Table
MAIN CYLINDER
THREE STAGE FULL FREE-LIFT
E45-55XM2 LEFT HAND
MAIN CYLINDER
THREE STAGE FULL FREE-LIFT
E45-55XM2 RIGHT HAND
MAIN CYLINDER
THREE STAGE FULL FREE-LIFT
KEY:
A: E45-55XM2
B: E60-65XM2
QTY
ITEM PART NO. DESCRIPTION A B
b. . . . . Cylinder Assy ............................................................................................. 1 1
1 b. . . . . Tube Wldmt-Cylinder ............................................................................. 1 1
2 b. . . . . Cylinder Rod .......................................................................................... 1 1
3 2091257 Gland ..................................................................................................... 1 ..
3 2091259 Gland ..................................................................................................... .. 1
4 b. . . . . Spacer ................................................................................................... 1 1
5 257913 Check Valve ........................................................................................... 1 1
6 297531 Washer .................................................................................................. 1 1
7 187388 Snap Ring .............................................................................................. 1 1
8 1319668 Rod Wiper .............................................................................................. 1 1
9 2013075 Rod Seal ................................................................................................ 1 ..
9 334156 Rod Seal ................................................................................................ .. 1
10 92861 O-Ring ................................................................................................... 1 ..
10 59229 O-Ring ................................................................................................... .. 1
11 322824 Back-Up Ring ......................................................................................... 1 ..
11 335012 Back-Up Ring ......................................................................................... .. 1
12 322902 Wear Ring .............................................................................................. 1 ..
12 1356751 Wear Ring .............................................................................................. .. 1
13 190580 O-Ring ................................................................................................... 1 1
14 1356749 Rod Seal ................................................................................................ 1 1
15 1360127 Piston Ring ............................................................................................ 1 ..
15 1356748 Piston Ring ............................................................................................ .. 1
a 322824 Back-Up Ring ......................................................................................... 1 1
a 322902 Wear Ring .............................................................................................. 1 1
1355497 Kit-Seal ....................................................................................................... 1 ..
1355714 Kit-Seal ....................................................................................................... .. 1
FOOTNOTES:
a Not Illustrated b Refer to Table
FREE-LIFT CYLINDER
THREE STAGE FULL FREE-LIFT
E45-55XM2
E60-65XM2
KEY:
A: E45-55XM2
B: E60-65XM2
QTY
ITEM PART NO. DESCRIPTION A B
a. . . . . Cylinder Assy ............................................................................................. 1 1
1 a. . . . . Tube Wldmt-Cylinder ............................................................................. 1 1
2 a. . . . . Cylinder Rod .......................................................................................... 1 1
3 1356292 Gland ..................................................................................................... 1 ..
3 1356661 Gland ..................................................................................................... .. 1
4 1361302 Screw ..................................................................................................... 1 1
5 257913 Check Valve ........................................................................................... 1 1
6 297531 Washer .................................................................................................. 1 1
7 187388 Snap Ring .............................................................................................. 1 1
8 2013099 Rod Wiper .............................................................................................. 1 1
9 1358970 Rod Seal ................................................................................................ 1 1
10 147973 Back-Up Ring ......................................................................................... 1 ..
10 164840 Back-Up Ring ......................................................................................... .. 1
FREE-LIFT CYLINDER
THREE STAGE FULL FREE-LIFT
KEY:
A: E45-55XM2
B: E60-65XM2
QTY
ITEM PART NO. DESCRIPTION A B
11 90263 O-Ring ................................................................................................... 1 ..
11 15880 O-Ring ................................................................................................... .. 1
12 190887 Sealing Ring .......................................................................................... 1 1
13 39348 O-Ring ................................................................................................... 1 1
14 1358972 Wear Ring .............................................................................................. 1 ..
14 636941 Wear Ring .............................................................................................. .. 1
15 2013088 Rod Seal ................................................................................................ 1 ..
15 309062 Rod Seal ................................................................................................ .. 1
16 2013089 Back-Up Ring ......................................................................................... 1 ..
16 637565 Back-Up Ring ......................................................................................... .. 1
1358969 Kit-Seal ....................................................................................................... 1 ..
1356662 Kit-Seal ....................................................................................................... .. 1
FOOTNOTES:
a Refer to Table
NOTES
CARRIAGE
SIX ROLLER – THREE STAGE FULL FREE-LIFT
KEY:
A: E45-55XM2
B: E60-65XM2
QTY
ITEM PART NO. DESCRIPTION A B
1379461 Carriage (38.5 in.) ...................................................................................... 1 ..
1379462 Carriage (38.5 in.) ...................................................................................... .. 1
1 1381562 Carriage Wldmt ...................................................................................... 1 ..
1 1381563 Carriage Wldmt ...................................................................................... .. 1
1 1345216 Stubshaft ........................................................................................... 6 6
2 1333399 Load Roller ("B") (92.18/91.92) .............................................................. 6 6
2 1393142 Load Roller ("B") (82.18 mm) (Optional) ................................................ 6 6
2 1395176 Load Roller ("A") (82.00 mm) (Optional) ................................................ 6 6
2 1395174 Load Roller ("A") (81.80 mm) (Optional) ................................................ 6 6
3 58901 Snap Ring .............................................................................................. 6 6
4 129387 Shim (0.020 in.) ..................................................................................... AR AR
5 366115 Spacer ................................................................................................... 2 2
6 1369345 Chain Anchor (Dual Hole) ...................................................................... 2 ..
6 1504010 Chain Anchor (Single Hole) (Optional) .................................................. 2 ..
6 1369344 Chain Anchor (Dual Hole) ...................................................................... .. 2
6 1504012 Chain Anchor (Single Hole) (Optional) .................................................. .. 2
7 317735 Pin .......................................................................................................... 2 2
8 131358 Snap Ring .............................................................................................. 4 4
9 1514866 Pin .......................................................................................................... 2 2
10 15211 Cotter Pin ............................................................................................... 2 2
MAST INSTALLATION
THREE STAGE FULL FREE-LIFT
FOOTNOTES:
a 5° Forward/5° Back
HEADER HOSE
THREE STAGE FULL FREE-LIFT
E45-55XM2
E60-65XM2
KEY:
A: Three Function
B: Four Function
QTY
ITEM PART NO. DESCRIPTION A B
1 c. . . . . Hose Assy .................................................................................................. 2 4
2 a 1381771 Bracket ....................................................................................................... 1 1
2 b 1381772 Bracket ....................................................................................................... 1 1
3 316826 Nut .............................................................................................................. 1 2
4 1353530 Hose Clamp ............................................................................................... 4 8
5 1360507 Clamp ......................................................................................................... 2 4
6 1354922 Hose Assy (RH) ......................................................................................... 2 2
6 1354904 Hose Assy (LH) .......................................................................................... .. 2
7 136749 Screw ......................................................................................................... 8 10
8 313828 Nut .............................................................................................................. 9 12
9 1345199 Hose Guide ................................................................................................ 2 4
10 1345204 Snap Ring (Spiral Retaining Ring) ............................................................. 2 4
11 1360549 Spacer ........................................................................................................ 1 2
12 1362387 Stubshaft .................................................................................................... 1 2
13 1494017 Hose Sheave .............................................................................................. 1 2
14 1345190 Washer ....................................................................................................... 1 2
15 1390182 Nut .............................................................................................................. 1 2
16 292533 Capscrew ................................................................................................... 1 2
17 1360386 Clamp ......................................................................................................... 1 2
18 1354906 Bracket (RH) .............................................................................................. 1 1
18 1354907 Bracket (LH) ............................................................................................... .. 1
19 292534 Capscrew ................................................................................................... 1 2
20 293795 Capscrew ................................................................................................... 4 8
21 1360507 Clamp (5810 mm) ...................................................................................... 1 2
22 1643405 Hose Clamp ............................................................................................... 1 2
23 1360538 Tube Assy .................................................................................................. 1 2
©2011 HYSTER COMPANY See Service Manual 8-31
for service procedures.
UNIT CODE F108
NORTH AMERICA 01/2011
HEADER HOSE
THREE STAGE FULL FREE-LIFT
KEY:
A: Three Function
B: Four Function
QTY
ITEM PART NO. DESCRIPTION A B
24 1348246 Hose Guide (RH) ........................................................................................ 1 1
24 1348247 Hose Guide (LH) ........................................................................................ .. 1
25 1353464 Plate ........................................................................................................... 1 1
26 1354961 Spacer ........................................................................................................ 1 2
27 214364 Capscrew ................................................................................................... 1 2
28 320158 Washer ....................................................................................................... 1 2
29 287860 Capscrew ................................................................................................... 1 2
30 320160 Washer ....................................................................................................... 1 2
31 1353530 Hose Clamp (5810 mm) ............................................................................. 1 2
32 1395291 Bracket (RH) .............................................................................................. 1 1
33 1395292 Bracket (LH) ............................................................................................... .. 1
34 320171 Washer ....................................................................................................... 1 2
35 1494017 Hose Sheave .............................................................................................. 1 2
36 1396406 Stubshaft .................................................................................................... 1 2
FOOTNOTES:
a E45-55XM2 c Refer to Table
b E60-65XM2 d Units without Rotator Attachment
NOTES
FORK
E45-55XM2 – THREE STAGE FULL FREE-LIFT
KEY:
A: Standard Taper (100 mm x 40 mm)
B: Full Bottom Taper (125 mm x 40 mm)
QTY
ITEM PART NO. DESCRIPTION A B
1 384211 Fork (36 in.) ................................................................................................ 2 ..
1 384213 Fork (42 in.) ................................................................................................ 2 ..
1 384214 Fork (48 in.) ................................................................................................ 2 ..
1 384215 Fork (54 in.) ................................................................................................ 2 ..
1 384216 Fork (60 in.) ................................................................................................ 2 ..
1 1338087 Fork (36 in.) ................................................................................................ .. 2
1 1338088 Fork (42 in.) ................................................................................................ .. 2
1 1338089 Fork (48 in.) ................................................................................................ .. 2
2 368706 Lever ...................................................................................................... 1 1
3 368702 Pin .......................................................................................................... 1 1
4 368707 Washer .................................................................................................. 1 1
5 368705 Spring .................................................................................................... 1 1
6 71153 Roll Pin .................................................................................................. 1 1
7 1523732 Knob ...................................................................................................... 1 1
8 1523733 Pin .......................................................................................................... 1 1
9 1500782 Spring .................................................................................................... 1 1
10 a 1477166 Washer .................................................................................................. 1 1
11 a 1477167 Wedge Band .......................................................................................... 1 1
1523735 Kit-Latch ..................................................................................................... 2 2
FOOTNOTES:
a Refer to Latch Kit Installation Instruction
NOTE: Other Fork Dimensions Available on Request, Contact Your Hyster Lift Truck Dealer.
FORK
E60-65XM2 – THREE STAGE FULL FREE-LIFT
KEY:
A: 125mm x 50mm Standard Taper
B: 180mm x 45mm Full Bottom Taper
QTY
ITEM PART NO. DESCRIPTION A B
1 367419 Fork (36 in.) ................................................................................................ 2 ..
1 367420 Fork (42 in.) ................................................................................................ 2 ..
1 367421 Fork (48 in.) ................................................................................................ 2 ..
1 367422 Fork (54 in.) ................................................................................................ 2 ..
1 367423 Fork (60 in.) ................................................................................................ 2 ..
1 367424 Fork (72 in.) ................................................................................................ 2 ..
1 1338097 Fork (42 in.) ................................................................................................ .. 2
1 1338098 Fork (47.5 in.) ............................................................................................. .. 2
1 1332745 Fork (54 in.) ................................................................................................ .. 2
2 368706 Lever ...................................................................................................... 1 1
3 368703 Pin .......................................................................................................... 1 1
4 368707 Washer .................................................................................................. 1 1
5 368705 Spring .................................................................................................... 1 1
6 71153 Roll Pin .................................................................................................. 1 1
7 1523732 Knob ...................................................................................................... 1 1
8 1523737 Pin .......................................................................................................... 1 1
9 1500784 Spring .................................................................................................... 1 1
10 a 1477166 Washer .................................................................................................. 1 1
11 a 1477237 Wedge Band .......................................................................................... 1 1
1523739 Kit-Latch ..................................................................................................... 2 2
FOOTNOTES:
a Refer to Latch Kit Installation Instruction
NOTE: Other Fork Dimensions Available on Request, Contact Your Hyster Lift Truck Dealer.
NOTES
SECTION 9
MAST-TWO STAGE FULL FREE-LIFT
DESCRIPTION PAGE
CARRIAGE
SIX ROLLER - TWO STAGE FULL FREE-LIFT ......................................................................................... 9-28
FORK
E45-55XM2 - TWO STAGE FULL FREE-LIFT ............................................................................................ 9-36
E60-65XM2 - TWO STAGE FULL FREE-LIFT ............................................................................................ 9-38
FREE-LIFT
E45-55XM2 - TWO STAGE FULL FREE-LIFT ............................................................................................ 9-8
E60-65XM2 - TWO STAGE FULL FREE-LIFT ............................................................................................ 9-12
FREE-LIFT CYLINDER
TWO STAGE FULL FREE-LIFT .................................................................................................................. 9-25
HEADER HOSE
TWO STAGE FULL FREE-LIFT .................................................................................................................. 9-32
INNER MAST
TWO STAGE FULL FREE-LIFT .................................................................................................................. 9-4
MAIN LIFT
TWO STAGE FULL FREE-LIFT .................................................................................................................. 9-6
MAIN LIFT CYLINDER
LEFT HAND - TWO STAGE FULL FREE-LIFT (→ S/N B509V04962) (→ S/N B564V03940) ................. 9-15
LEFT HAND - TWO STAGE FULL FREE-LIFT (S/N B509V04963 →) (S/N B564V03941 →) ................. 9-17
RIGHT HAND - TWO STAGE FULL FREE-LIFT (→ S/N B509V04962) (→ S/N B564V03940) ............... 9-20
RIGHT HAND - TWO STAGE FULL FREE-LIFT (S/N B509V04963 →) (S/N B564V03941 →) ............... 9-23
MAST INSTALLATION
TWO STAGE FULL FREE-LIFT .................................................................................................................. 9-30
OUTER MAST
TWO STAGE FULL FREE-LIFT .................................................................................................................. 9-2
OUTER MAST
TWO STAGE FULL FREE-LIFT
E45-55XM2
E60-65XM2
FOOTNOTES:
a Refer to Table b Replace with larger depending on wear.
INNER MAST
TWO STAGE FULL FREE-LIFT
E45-55XM2
E60-65XM2
FOOTNOTES:
a Refer to Table b Replace with larger depending on wear
MAIN LIFT
TWO STAGE FULL FREE-LIFT
FREE-LIFT
E45-55XM2 – TWO STAGE FULL FREE-LIFT
B509
FOOTNOTES:
a Refer to Table
NOTES
FREE-LIFT
E60-65XM2 – TWO STAGE FULL FREE-LIFT
B564
FOOTNOTES:
a Refer to Table
KEY:
A: E45-55XM2
B: E60-65XM2
QTY
ITEM PART NO. DESCRIPTION A B
a. . . . . Cylinder Assy ............................................................................................. 1 1
1 a. . . . . Tube Wldmt-Cylinder ............................................................................. 1 1
2 a. . . . . Cylinder Rod .......................................................................................... 1 1
3 1355284 Gland ..................................................................................................... 1 1
4 a. . . . . Spacer ................................................................................................... .. 1
5 1319668 Rod Wiper .............................................................................................. 1 1
6 147972 Back-Up Ring ......................................................................................... 1 1
7 59229 O-Ring ................................................................................................... 1 1
8 1356747 Wear Ring .............................................................................................. 1 1
9 1356749 Rod Seal ................................................................................................ 1 1
10 295649 Screw ..................................................................................................... 1 1
11 190887 Sealing Ring .......................................................................................... 1 1
1358963 Kit-Seal ....................................................................................................... 1 ..
1360142 Kit-Seal ....................................................................................................... .. 1
FOOTNOTES:
a Refer to Table
KEY:
A: E45-55XM2
B: E60-65XM2
QTY
ITEM PART NO. DESCRIPTION A B
a. . . . . Cylinder Assy ............................................................................................. 1 1
1 a. . . . . Tube Wldmt-Cylinder ............................................................................. 1 1
2 a. . . . . Cylinder Rod .......................................................................................... 1 1
3 190887 Sealing Ring .......................................................................................... 1 1
4 295649 Screw ..................................................................................................... 1 1
5 1319668 Rod Wiper .............................................................................................. 1 1
6 b 1380879 Gland ..................................................................................................... 1 1
6 c 1380976 Gland ..................................................................................................... 1 1
7 147972 Back-Up Ring ......................................................................................... 1 1
8 59229 O-Ring ................................................................................................... 1 1
9 b 322824 Back-Up Ring ......................................................................................... 1 1
10 1356749 Rod Seal ................................................................................................ 1 1
11 b 322902 Wear Ring .............................................................................................. 1 1
12 a. . . . . Spacer ................................................................................................... .. 1
13 1356747 Wear Ring .............................................................................................. 1 1
1496922 Kit-Seal .................................................................................................. 1 1
FOOTNOTES:
a Refer to Table c 2/2004 →
b → 2/2004
NOTES
E60-65XM2
KEY:
A: E45-55XM2
B: E60-65XM2
QTY
ITEM PART NO. DESCRIPTION A B
a. . . . . Cylinder Assy ............................................................................................. 1 1
1 a. . . . . Tube Wldmt-Cylinder ............................................................................. 1 1
2 a. . . . . Cylinder Rod .......................................................................................... 1 1
3 1355284 Gland ..................................................................................................... 1 1
4 a. . . . . Spacer ................................................................................................... .. 1
5 1319668 Rod Wiper .............................................................................................. 1 1
6 147972 Back-Up Ring ......................................................................................... 1 1
7 59229 O-Ring ................................................................................................... 1 1
8 1356747 Wear Ring .............................................................................................. 1 1
9 1356749 Rod Seal ................................................................................................ 1 1
10 295649 Screw ..................................................................................................... 1 1
11 190887 Sealing Ring .......................................................................................... 1 1
FOOTNOTES:
a Refer to Table
KEY:
A: E45-55XM2
B: E60-65XM2
QTY
ITEM PART NO. DESCRIPTION A B
a. . . . . Cylinder Assy ............................................................................................. 1 1
1 a. . . . . Tube Wldmt-Cylinder ............................................................................. 1 1
2 a. . . . . Cylinder Rod .......................................................................................... 1 1
3 190887 Sealing Ring .......................................................................................... 1 1
4 295649 Screw ..................................................................................................... 1 1
5 1319668 Rod Wiper .............................................................................................. 1 1
6 b 1380879 Gland ..................................................................................................... 1 1
6 c 1380976 Gland ..................................................................................................... 1 1
7 147972 Back-Up Ring ......................................................................................... 1 1
8 59229 O-Ring ................................................................................................... 1 1
9 b 322824 Back-Up Ring ......................................................................................... 1 1
10 1356749 Rod Seal ................................................................................................ 1 1
11 b 322902 Wear Ring .............................................................................................. 1 1
12 a. . . . . Spacer ................................................................................................... .. 1
13 1356747 Wear Ring .............................................................................................. 1 1
14 1356748 Piston Ring ............................................................................................ 1 1
1496922 Kit-Seal .................................................................................................. 1 1
FOOTNOTES:
a Refer to Table c 2/2004 →
b → 2/2004
FREE-LIFT CYLINDER
TWO STAGE FULL FREE-LIFT
E45-55XM2
FREE-LIFT CYLINDER
TWO STAGE FULL FREE-LIFT
E60-65XM2
KEY:
A: E45-55XM2
B: E60-65XM2
QTY
ITEM PART NO. DESCRIPTION A B
a. . . . . Cylinder Assy ............................................................................................. 1 1
1 a. . . . . Tube Wldmt-Cylinder ............................................................................. 1 1
2 a. . . . . Cylinder Rod .......................................................................................... 1 1
3 1356292 Gland ..................................................................................................... 1 ..
3 1356661 Gland ..................................................................................................... .. 1
4 1361302 Screw ..................................................................................................... 1 1
5 257913 Check Valve ........................................................................................... 1 1
6 297531 Washer .................................................................................................. 1 1
7 187388 Snap Ring .............................................................................................. 1 1
8 2013099 Rod Wiper .............................................................................................. 1 1
9 1358970 Rod Seal ................................................................................................ 1 1
10 147973 Back-Up Ring ......................................................................................... 1 ..
10 164840 Back-Up Ring ......................................................................................... .. 1
11 90263 O-Ring ................................................................................................... 1 ..
11 15880 O-Ring ................................................................................................... .. 1
12 190887 Sealing Ring .......................................................................................... 1 1
13 39348 O-Ring ................................................................................................... 1 1
14 1358972 Wear Ring .............................................................................................. 1 ..
14 636941 Wear Ring .............................................................................................. .. 1
15 2013088 Rod Seal ................................................................................................ 1 ..
15 309062 Rod Seal ................................................................................................ .. 1
16 2013089 Back-Up Ring ......................................................................................... 1 ..
16 637565 Back-Up Ring ......................................................................................... .. 1
1358969 Kit-Seal ....................................................................................................... 1 ..
1356662 Kit-Seal ....................................................................................................... .. 1
FOOTNOTES:
a Refer to Table
NOTES
CARRIAGE
SIX ROLLER – TWO STAGE FULL FREE-LIFT
KEY:
A: E45-55XM2
B: E60-65XM2
QTY
ITEM PART NO. DESCRIPTION A B
1371660 Carriage ..................................................................................................... 1 ..
1371661 Carriage ..................................................................................................... .. 1
1 1359245 Carriage Wldmt ...................................................................................... 1 ..
1 1359246 Carriage Wldmt ...................................................................................... .. 1
1 1345264 Stubshaft ........................................................................................... 6 6
2 1345219 Load Roller ("B") (111.48/111.22) .......................................................... 6 6
3 12891 Snap Ring .............................................................................................. 6 6
4 1345263 Shim (0.020 in.) ..................................................................................... AR AR
5 366116 Spacer ................................................................................................... 2 2
6 1369345 Chain Anchor (Dual Hole) ...................................................................... 2 ..
6 1504010 Chain Anchor (Single Hole) (Optional) .................................................. 2 ..
6 1369344 Chain Anchor (Dual Hole) ...................................................................... .. 2
6 1504010 Chain Anchor (Single Hole) (Optional) .................................................. .. 2
7 317735 Pin .......................................................................................................... 2 2
8 131358 Snap Ring .............................................................................................. 4 4
9 1514866 Pin .......................................................................................................... 2 2
10 15211 Cotter Pin ............................................................................................... 2 2
MAST INSTALLATION
TWO STAGE FULL FREE-LIFT
FOOTNOTES:
a 5° Forward/5° Back
HEADER HOSE
TWO STAGE FULL FREE-LIFT
E45-55XM2
E60-65XM2
KEY:
A: Three Function
B: Four Function
QTY
ITEM PART NO. DESCRIPTION A B
1 c. . . . . Hose Guard ................................................................................................ 1 1
2 c. . . . . Hose Guard ................................................................................................ 1 1
3 c. . . . . Hose Assy .................................................................................................. 2 2
4 c. . . . . Hose Assy .................................................................................................. .. 2
5 293799 Capscrew ................................................................................................... 2 4
6 1371096 Hose Assy .................................................................................................. .. 2
7 1360529 Clamp ......................................................................................................... 3 6
8 136749 Screw ......................................................................................................... 5 7
9 313828 Nut .............................................................................................................. 7 9
10 1345199 Hose Guide ................................................................................................ 2 4
11 1345204 Snap Ring (Spiral Retaining Ring) ............................................................. 2 4
12 293796 Capscrew ................................................................................................... 6 4
HEADER HOSE
TWO STAGE FULL FREE-LIFT
KEY:
A: Three Function
B: Four Function
QTY
ITEM PART NO. DESCRIPTION A B
13 176910 Clamp ......................................................................................................... 1 1
14 1360386 Clamp ......................................................................................................... 3 6
15 320157 Washer ....................................................................................................... 1 1
16 1345423 Clamp ......................................................................................................... 2 2
17 1353530 Hose Clamp ............................................................................................... 5 10
18 1643405 Hose Clamp ............................................................................................... 1 2
19 1354918 Bracket ....................................................................................................... 1 1
20 78286 Clamp ......................................................................................................... 6 6
21 176640 Bolt ............................................................................................................. 1 1
22 14692 Fitting ......................................................................................................... 2 2
23 c. . . . . Tube Assy .................................................................................................. 1 1
24 c. . . . . Tube Assy .................................................................................................. 1 1
25 a 1381771 Bracket ....................................................................................................... 1 1
25 b 1381772 Bracket ....................................................................................................... 1 1
26 1354922 Hose Assy .................................................................................................. 2 2
27 1395291 Bracket (RH) .............................................................................................. 1 1
28 1395292 Bracket (LH) ............................................................................................... .. 1
29 1396406 Stubshaft .................................................................................................... 1 2
30 1396407 Spacer ........................................................................................................ 1 2
31 1494017 Hose Sheave .............................................................................................. 1 2
32 1345190 Washer ....................................................................................................... 1 2
33 292533 Capscrew ................................................................................................... 1 2
34 300937 Nut .............................................................................................................. 1 2
FOOTNOTES:
a E45-55XM2 c Refer to Table
b E60-65XM2
NOTES
FORK
E45-55XM2 – TWO STAGE FULL FREE-LIFT
KEY:
A: Standard Taper (100 mm x 40 mm)
B: Full Bottom Taper (125 mm x 40 mm)
QTY
ITEM PART NO. DESCRIPTION A B
1 384211 Fork (36 in.) ................................................................................................ 2 ..
1 384213 Fork (42 in.) ................................................................................................ 2 ..
1 384214 Fork (48 in.) ................................................................................................ 2 ..
1 384215 Fork (54 in.) ................................................................................................ 2 ..
1 384216 Fork (60 in.) ................................................................................................ 2 ..
1 1338087 Fork (36 in.) ................................................................................................ .. 2
1 1338088 Fork (42 in.) ................................................................................................ .. 2
1 1338089 Fork (48 in.) ................................................................................................ .. 2
2 368706 Lever ...................................................................................................... 1 1
3 368702 Pin .......................................................................................................... 1 1
4 368707 Washer .................................................................................................. 1 1
5 368705 Spring .................................................................................................... 1 1
6 71153 Roll Pin .................................................................................................. 1 1
7 1523732 Knob ...................................................................................................... 1 1
8 1523733 Pin .......................................................................................................... 1 1
9 1500782 Spring .................................................................................................... 1 1
10 a 1477166 Washer .................................................................................................. 1 1
11 a 1477167 Wedge Band .......................................................................................... 1 1
1523735 Kit-Latch ..................................................................................................... 2 2
FOOTNOTES:
a Refer to Latch Kit Installation Instruction
NOTE: Other Fork Dimensions Available on Request, Contact Your Hyster Lift Truck Dealer.
FORK
E60-65XM2 – TWO STAGE FULL FREE-LIFT
KEY:
A: 125mm x 50mm Standard Taper
B: 180mm x 45mm Full Bottom Taper
QTY
ITEM PART NO. DESCRIPTION A B
1 367419 Fork (36 in.) ................................................................................................ 2 ..
1 367420 Fork (42 in.) ................................................................................................ 2 ..
1 367421 Fork (48 in.) ................................................................................................ 2 ..
1 367422 Fork (54 in.) ................................................................................................ 2 ..
1 367423 Fork (60 in.) ................................................................................................ 2 ..
1 367424 Fork (72 in.) ................................................................................................ 2 ..
1 1338097 Fork (42 in.) ................................................................................................ .. 2
1 1338098 Fork (47.5 in.) ............................................................................................. .. 2
1 1332745 Fork (54 in.) ................................................................................................ .. 2
2 368706 Lever ...................................................................................................... 1 1
3 368703 Pin .......................................................................................................... 1 1
4 368707 Washer .................................................................................................. 1 1
5 368705 Spring .................................................................................................... 1 1
6 71153 Roll Pin .................................................................................................. 1 1
7 1523732 Knob ...................................................................................................... 1 1
8 1523737 Pin .......................................................................................................... 1 1
9 1500784 Spring .................................................................................................... 1 1
10 a 1477166 Washer .................................................................................................. 1 1
11 a 1477237 Wedge Band .......................................................................................... 1 1
1523739 Kit-Latch ..................................................................................................... 2 2
FOOTNOTES:
a Refer to Latch Kit Installation Instruction
NOTE: Other Fork Dimensions Available on Request, Contact Your Hyster Lift Truck Dealer.
NOTES
SECTION 10
MAST-FOUR STAGE FULL FREE-LIFT
DESCRIPTION PAGE
CARRIAGE
FOUR STAGE FULL FREE-LIFT ................................................................................................................ 10-20
FORK
FOUR STAGE FULL FREE-LIFT ................................................................................................................ 10-32
FREE-LIFT
FOUR STAGE FULL FREE-LIFT - MAST GROUP NO. C515-6058, LIFT HEIGHT TO BOTTOM OF FORK
238.5 IN. ...................................................................................................................................................... 10-16
FREE-LIFT CYLINDER
FOUR STAGE FULL FREE-LIFT ................................................................................................................ 10-18
HEADER HOSE
FOUR STAGE FULL FREE-LIFT (→ S/N F108V22884) ........................................................................... 10-24
FOUR STAGE FULL FREE-LIFT (S/N F108V22885 →) ........................................................................... 10-28
INNER MAST
FOUR STAGE FULL FREE-LIFT ................................................................................................................ 10-8
INTERMEDIATE MAST
NO. 1 - FOUR STAGE FULL FREE-LIFT ................................................................................................... 10-4
NO. 2 - FOUR STAGE FULL FREE-LIFT ................................................................................................... 10-6
MAIN CYLINDER
LEFT HAND - FOUR STAGE FULL FREE-LIFT ......................................................................................... 10-12
RIGHT HAND - FOUR STAGE FULL FREE-LIFT ...................................................................................... 10-14
MAIN LIFT
FOUR STAGE FULL FREE-LIFT ................................................................................................................ 10-10
MAST INSTALLATION
FOUR STAGE FULL FREE-LIFT ................................................................................................................ 10-22
OUTER MAST
FOUR STAGE FULL FREE-LIFT ................................................................................................................ 10-2
OUTER MAST
FOUR STAGE FULL FREE-LIFT
C515
FOOTNOTES:
a Not Illustrated c Replace with larger depending on wear
b Refer to Table
INTERMEDIATE MAST
NO. 1 – FOUR STAGE FULL FREE-LIFT
C515
FOOTNOTES:
a Not Illustrated c Replace with larger depending on wear
b Refer to Table
INTERMEDIATE MAST
NO. 2 – FOUR STAGE FULL FREE-LIFT
C515
FOOTNOTES:
a Not Illustrated c Replace with larger depending on wear
b Refer to Table
INNER MAST
FOUR STAGE FULL FREE-LIFT
C515
FOOTNOTES:
a Not Illustrated c Replace with larger depending on wear
b Refer to Table
MAIN LIFT
FOUR STAGE FULL FREE-LIFT
FOOTNOTES:
a Mast Group No. C515-6058
MAIN CYLINDER
LEFT HAND – FOUR STAGE FULL FREE-LIFT
C515
MAIN CYLINDER
LEFT HAND – FOUR STAGE FULL FREE-LIFT
FOOTNOTES:
a Refer to Table
MAIN CYLINDER
RIGHT HAND – FOUR STAGE FULL FREE-LIFT
C515
MAIN CYLINDER
RIGHT HAND – FOUR STAGE FULL FREE-LIFT
FOOTNOTES:
a Refer to Table
FREE-LIFT
FOUR STAGE FULL FREE-LIFT – MAST GROUP NO. C515-6058, LIFT HEIGHT TO BOTTOM OF FORK 238.5
IN.
FREE-LIFT CYLINDER
FOUR STAGE FULL FREE-LIFT
C515
FREE-LIFT CYLINDER
FOUR STAGE FULL FREE-LIFT
FOOTNOTES:
a Refer to Table
CARRIAGE
FOUR STAGE FULL FREE-LIFT
MAST INSTALLATION
FOUR STAGE FULL FREE-LIFT
FOOTNOTES:
a 5° Forward/4° Back b 5° Forward/5° Back
HEADER HOSE
FOUR STAGE FULL FREE-LIFT (→ S/N F108V22884)
C515
KEY:
A: Three Function
B: Four Function
QTY
ITEM PART NO. DESCRIPTION A B
1 a. . . . . Hose Assy .................................................................................................. 2 4
2 1372065 Cable Assy ................................................................................................. 2 4
3 1643405 Hose Clamp ............................................................................................... 1 ..
4 293795 Capscrew ................................................................................................... 2 4
5 1360386 Clamp ......................................................................................................... 2 4
6 1370376 Spacer ........................................................................................................ 2 4
7 1345204 Snap Ring (Spiral Retaining Ring) ............................................................. 2 4
8 1494017 Hose Sheave .............................................................................................. 3 6
9 1360548 Stubshaft .................................................................................................... 1 2
10 1360549 Spacer ........................................................................................................ 2 4
11 1345190 Washer ....................................................................................................... 2 4
12 300937 Nut .............................................................................................................. 3 6
13 1353530 Hose Clamp ............................................................................................... 2 4
14 1360507 Clamp ......................................................................................................... 2 4
15 1370508 Stubshaft .................................................................................................... 1 2
16 292533 Capscrew ................................................................................................... 2 4
17 292502 Capscrew ................................................................................................... 2 4
18 313805 Nut .............................................................................................................. 6 12
19 136681 Capscrew ................................................................................................... 9 15
20 313828 Nut .............................................................................................................. 7 11
21 292537 Capscrew ................................................................................................... 1 2
22 1370580 Spring ......................................................................................................... 2 4
23 320157 Washer ....................................................................................................... 2 4
24 1370579 Stubshaft .................................................................................................... 2 4
25 1370158 Idler Pulley ................................................................................................. 2 4
26 320160 Washer ....................................................................................................... 4 8
27 1370377 Roller .......................................................................................................... 4 8
28 110322 Clamp ......................................................................................................... 2 4
29 1371947 Bracket Wldmt ............................................................................................ 1 2
30 292507 Capscrew ................................................................................................... 4 8
31 1371944 Block .......................................................................................................... 1 2
32 1370357 Pin .............................................................................................................. 1 2
33 15211 Cotter Pin ................................................................................................... 2 4
34 292681 Lockwasher ................................................................................................ 2 4
35 221341 Locknut ....................................................................................................... 2 4
HEADER HOSE
FOUR STAGE FULL FREE-LIFT (→ S/N F108V22884)
KEY:
A: Three Function
B: Four Function
QTY
ITEM PART NO. DESCRIPTION A B
36 15127 Washer ....................................................................................................... 6 12
37 273775 Strap Clamp ............................................................................................... 2 4
38 1370469 Plate ........................................................................................................... 1 1
39 1370470 Hose Clamp ............................................................................................... .. 1
40 1370318 Hose Guard (RH Outer) ............................................................................. 1 2
41 1370378 Hose Guard (RH Inner) .............................................................................. 1 2
42 1370319 Hose Guard (LH) (Outer) ........................................................................... 1 2
43 1370379 Hose Guard (LH) (Inner) ............................................................................ 1 2
44 320160 Washer ....................................................................................................... 8 16
FOOTNOTES:
a Refer to Table
NOTES
HEADER HOSE
FOUR STAGE FULL FREE-LIFT (S/N F108V22885 →)
C515
KEY:
A: Three Function
B: Four Function
QTY
ITEM PART NO. DESCRIPTION A B
1 a. . . . . Hose Assy .................................................................................................. 1 2
2 1360507 Clamp ......................................................................................................... 2 4
3 1353530 Hose Clamp ............................................................................................... 2 4
4 292502 Capscrew ................................................................................................... 2 4
5 1360386 Clamp ......................................................................................................... 2 4
6 313805 Nut .............................................................................................................. 6 12
7 300937 Nut .............................................................................................................. 3 6
8 1360549 Spacer ........................................................................................................ 2 4
9 1494017 Hose Sheave .............................................................................................. 4 8
10 1370508 Stubshaft .................................................................................................... 1 2
11 1345190 Washer ....................................................................................................... 2 4
12 292535 Capscrew ................................................................................................... 1 2
13 1360548 Stubshaft .................................................................................................... 1 2
14 1343990 Capscrew ................................................................................................... 1 2
15 1370319 Hose Guard (LH) (Outer) ........................................................................... 1 2
16 1370379 Hose Guard (LH) (Inner) ............................................................................ 1 2
17 1370579 Stubshaft .................................................................................................... 2 4
18 1370377 Roller .......................................................................................................... 4 8
19 1370376 Spacer ........................................................................................................ 4 8
20 1370158 Idler Pulley ................................................................................................. 2 4
21 1372065 Cable Assy ................................................................................................. 2 4
22 15127 Washer ....................................................................................................... 6 12
23 1370580 Spring ......................................................................................................... 2 4
24 221341 Locknut ....................................................................................................... 2 4
25 15200 Cotter Pin ................................................................................................... 2 4
26 1370357 Pin .............................................................................................................. 1 2
27 1371944 Block .......................................................................................................... 1 2
28 136681 Capscrew ................................................................................................... 9 15
29 292681 Lockwasher ................................................................................................ 2 4
30 292507 Capscrew ................................................................................................... 4 8
31 320160 Washer ....................................................................................................... 2 4
32 1370378 Hose Guard (RH Inner) .............................................................................. 1 2
33 1370318 Hose Guard (RH Outer) ............................................................................. 1 2
34 292537 Capscrew ................................................................................................... 1 2
35 320157 Washer ....................................................................................................... 2 4
HEADER HOSE
FOUR STAGE FULL FREE-LIFT (S/N F108V22885 →)
KEY:
A: Three Function
B: Four Function
QTY
ITEM PART NO. DESCRIPTION A B
36 313828 Nut .............................................................................................................. 7 11
37 110322 Clamp ......................................................................................................... 2 4
38 273775 Strap Clamp ............................................................................................... 2 4
39 1371947 Bracket Wldmt ............................................................................................ 1 2
40 293795 Capscrew ................................................................................................... 2 4
41 1370469 Plate ........................................................................................................... 1 1
42 58902 Snap Ring .................................................................................................. 1 2
43 320171 Washer ....................................................................................................... 1 2
44 1474913 Stubshaft .................................................................................................... 1 2
45 1482726 Guard (RH) ................................................................................................. 1 ..
45 1482729 Guard (LH) ................................................................................................. .. 1
46 293782 Lockwasher ................................................................................................ 1 2
47 246001 Capscrew ................................................................................................... 1 2
48 296237 Capscrew ................................................................................................... 2 4
49 1643405 Hose Clamp ............................................................................................... 3 ..
49 1370470 Hose Clamp ............................................................................................... .. 1
FOOTNOTES:
a Refer to Table
NOTES
FORK
FOUR STAGE FULL FREE-LIFT
KEY:
A: Standard Taper (100 mm x 40 mm)
B: Full Bottom Taper (125 mm x 40 mm)
QTY
ITEM PART NO. DESCRIPTION A B
1 384211 Fork (36 in.) ................................................................................................ 2 ..
1 384213 Fork (42 in.) ................................................................................................ 2 ..
1 384214 Fork (48 in.) ................................................................................................ 2 ..
1 384215 Fork (54 in.) ................................................................................................ 2 ..
1 384216 Fork (60 in.) ................................................................................................ 2 ..
1 1338087 Fork (36 in.) ................................................................................................ .. 2
1 1338088 Fork (42 in.) ................................................................................................ .. 2
1 1338089 Fork (48 in.) ................................................................................................ .. 2
2 368706 Lever ...................................................................................................... 1 1
3 368702 Pin .......................................................................................................... 1 1
4 368707 Washer .................................................................................................. 1 1
5 368705 Spring .................................................................................................... 1 1
6 71153 Roll Pin .................................................................................................. 1 1
7 1523732 Knob ...................................................................................................... 1 1
8 1523733 Pin .......................................................................................................... 1 1
9 1500782 Spring .................................................................................................... 1 1
10 a 1477166 Washer .................................................................................................. 1 1
11 a 1477167 Wedge Band .......................................................................................... 1 1
1523735 Kit-Latch ..................................................................................................... 2 2
FOOTNOTES:
a Refer to Latch Kit Installation Instruction
NOTE: Other Fork Dimensions Available on Request, Contact Your Hyster Lift Truck Dealer.
NOTES
11 OPTIONS
UNIT CODE F108
01/2011 NORTH AMERICA
SECTION 11
OPTIONS
DESCRIPTION PAGE
AUXILIARY TUBES
FOUR STAGE FULL FREE-LIFT - FOUR FUNCTION GROUP ................................................................. 11-32
TWO AND THREE STAGE FULL FREE-LIFT - FOUR FUNCTION GROUP ............................................. 11-30
BACK-UP ALARM ........................................................................................................................................... 11-58
BATTERY SLIDE AND ROLLER TRAY
→ S/N F108V17250 INC. 17260-17261, 17265-17271, 17301-17302 EXC. 17230-17233, 17282, 17290,
17300 ......................................................................................................................................................... 11-34
S/N F108V17251W ↔ S/N F108V23744Y ................................................................................................. 11-36
S/N F108V23745Y ↔ S/N F108V26711Z EXC. 23758-23759, 23761-23762, 23770, 23785-23787, 23796,
23856-23857 .............................................................................................................................................. 11-38
S/N F108V26712Z → ................................................................................................................................. 11-42
BRAKE AND BACK-UP LIGHTS ..................................................................................................................... 11-46
DC CONVERTER
36/48 VOLT TO 12 VOLT ............................................................................................................................ 11-57
DRIVE AND REAR LIGHTS
→ S/N F108V28197A ................................................................................................................................. 11-50
S/N F108V28198A → ................................................................................................................................. 11-52
EMERGENCY POWER/SEAT SWITCH BYPASS .......................................................................................... 11-62
INTEGRAL SIDE-SHIFT
CARRIAGE - TWO STAGE LIMITED FREE-LIFT ...................................................................................... 11-12
CARRIAGE - THREE STAGE FULL FREE-LIFT ........................................................................................ 11-16
CARRIAGE - TWO AND FOUR STAGE FULL FREE-LIFT ........................................................................ 11-20
HYDRAULIC HOSES - TWO STAGE LIMITED FREE-LIFT ....................................................................... 11-26
HYDRAULIC HOSES - THREE STAGE FULL FREE-LIFT ........................................................................ 11-27
HYDRAULIC HOSES - TWO AND FOUR STAGE FULL FREE-LIFT ........................................................ 11-28
INTEGRAL SIDE-SHIFT CYLINDER .............................................................................................................. 11-24
LIGHTS, LED BACK-UP AND BRAKE
OPTIONAL .................................................................................................................................................. 11-48
SIDE-SHIFT CARRIAGE ................................................................................................................................. 11-6
SIDE-SHIFT CYLINDER ................................................................................................................................. 11-10
SPOTLIGHT .................................................................................................................................................... 11-56
STROBE LIGHT .............................................................................................................................................. 11-54
TIRE AND WHEEL
DRIVE WHEEL ............................................................................................................................................ 11-3
STEER WHEEL ........................................................................................................................................... 11-2
WIRE HARNESS
LIGHTING ................................................................................................................................................... 11-59
SWITCH ...................................................................................................................................................... 11-60
TRACTION CUT-OUT ................................................................................................................................. 11-61
KEY:
A: E45XM2 (16 x 5 x 10.5)
B: E45-65XM2 (16 x 6 x 10.5)
C: E45-65XM2 (16 x 5 x 10.5)
QTY
ITEM PART NO. DESCRIPTION A B C
1 b 1462172 Wheel and Tire .................................................................................. 2 .. ..
1 b 1462173 Wheel and Tire .................................................................................. .. 2 ..
1 c 1462171 Wheel and Tire .................................................................................. .. 2 ..
1 c 1656201 Wheel and Tire .................................................................................. .. .. 2
1 d 1462176 Wheel and Tire .................................................................................. .. .. 2
1 a 1462174 Wheel and Tire .................................................................................. 2 .. ..
1 a 1462175 Wheel and Tire .................................................................................. .. 2 ..
2 1461669 Wheel ................................................................................................ 2 2 2
3 b 259781 Cushion Tire ...................................................................................... 2 .. ..
3 b 259782 Cushion Tire ...................................................................................... .. 2 ..
3 c 237208 Cushion Tire ...................................................................................... .. 2 ..
3 c 1655319 Cushion Tire ...................................................................................... .. .. 2
3 d 237192 Cushion Tire ...................................................................................... .. .. 2
3 a 806974 Cushion Tire ...................................................................................... 2 .. ..
3 a 806975 Cushion Tire ...................................................................................... .. 2 ..
FOOTNOTES:
a Electric Compound, Lugged Tread c Non-Marking Compound, Smooth Tread
b Electric Compound, Smooth Tread d Polyurethane Compound, Smooth Tread
KEY:
A: E45-55XM2 (21 x 7 x 15)
B: E60-65XM2 (21 x 8 x 15)
C: E45-55XM2 (21 x 7 x 15 Wide)
D: E60-65XM2 (21 x 8 x 15 Wide)
E: E45-65XM2
QTY
ITEM PART NO. DESCRIPTION A B C D E
1 b 1379528 Wheel and Tire ................................................................. 2 .. .. .. ..
1 b 1379529 Wheel and Tire ................................................................. .. 2 .. .. ..
1 b 1379530 Wheel and Tire ................................................................. .. .. 2 .. ..
1 b 1379531 Wheel and Tire ................................................................. .. .. .. 2 ..
1 c 1375771 Wheel and Tire ................................................................. 2 .. .. .. ..
1 c 1375772 Wheel and Tire ................................................................. .. 2 .. .. ..
1 c 1375773 Wheel and Tire ................................................................. .. .. 2 .. ..
1 c 1375774 Wheel and Tire ................................................................. .. .. .. 2 ..
1 d 1379532 Wheel and Tire (21 x 7 x 15) ............................................ .. .. .. .. 2
1 d 1379534 Wheel and Tire (21 x 7 x 15 Wide) ................................... .. .. .. .. 2
1 a 1379536 Wheel and Tire ................................................................. 2 .. .. .. ..
1 a 1379537 Wheel and Tire ................................................................. .. 2 .. .. ..
1 a 1379538 Wheel and Tire ................................................................. .. .. 2 .. ..
1 a 1379539 Wheel and Tire ................................................................. .. .. .. 2 ..
2 1375754 Wheel ............................................................................... 2 .. .. .. 2
2 1375756 Wheel ............................................................................... .. 2 .. .. ..
2 1375758 Wheel ............................................................................... .. .. 2 2 2
3 b 1339093 Cushion Tire ..................................................................... 2 .. 2 .. ..
3 b 1339094 Cushion Tire ..................................................................... .. 2 .. 2 ..
3 c 1339097 Cushion Tire ..................................................................... 2 .. 2 .. ..
3 c 237213 Cushion Tire ..................................................................... .. 2 .. 2 ..
KEY:
A: E45-55XM2 (21 x 7 x 15)
B: E60-65XM2 (21 x 8 x 15)
C: E45-55XM2 (21 x 7 x 15 Wide)
D: E60-65XM2 (21 x 8 x 15 Wide)
E: E45-65XM2
QTY
ITEM PART NO. DESCRIPTION A B C D E
3 d 1339098 Cushion Tire (21 x 7 x 15 Standard and Wide) ................ .. .. .. .. 2
3 a 1339095 Cushion Tire ..................................................................... 2 .. 2 .. ..
3 a 1339096 Cushion Tire ..................................................................... .. 2 .. 2 ..
FOOTNOTES:
a Electric Compound, Lugged Tread c Non-Marking Compound, Smooth Tread
b Electric Compound, Smooth Tread d Polyurethane Compound, Smooth Tread
NOTES
SIDE-SHIFT CARRIAGE
KEY:
A: E45-55XM2 (B507, B508, B509)
B: E60-65XM2 (B562, B563, B564, C515)
QTY
ITEM PART NO. DESCRIPTION A B
1399039 Side-Shift Carriage (38 in.) ......................................................................... 1 ..
1399046 Side-Shift Carriage (38 in.) ......................................................................... .. 1
1399041 Side-Shift Carriage (42 in.) ......................................................................... 1 ..
1399048 Side-Shift Carriage (42 in.) ......................................................................... .. 1
1399044 Side-Shift Carriage (48 in.) ......................................................................... 1 ..
1 1355533 Carriage Wldmt (Top) (38 in.) ................................................................ 1 ..
1 1360273 Carriage Wldmt (Top) (38 in.) ................................................................ .. 1
1 1355523 Apron (Top) (42 in.) ............................................................................... 1 ..
1 1355547 Carriage Wldmt (Top) (42 in.) ................................................................ .. 1
1 1376341 Carriage Wldmt (Top) (48 in.) ................................................................ 1 ..
2 1378053 Carriage Wldmt (Lower) (38 in.) ............................................................ 1 ..
2 1396429 Shim (Lower Bearing) (38 in.) ................................................................ AR ..
2 1378071 Carriage Wldmt (Lower) (38 in.) ............................................................ .. 1
2 1396429 Shim (Lower Bearing) (38 in.) ................................................................ .. AR
2 1378055 Carriage Wldmt (Lower) (42 in.) ............................................................ 1 ..
2 1396431 Shim (Lower Bearing) (42 in.) ................................................................ AR ..
2 1378072 Carriage Wldmt (Lower) (42 in.) ............................................................ .. 1
2 1396431 Shim (Lower Bearing) (42 in.) ................................................................ .. AR
2 1378057 Carriage Wldmt (Lower) (48 in.) ............................................................ 1 ..
2 1396434 Shim (Lower Bearing) (48 in.) ................................................................ AR ..
3 1399004 Support (38 in.) ...................................................................................... 1 ..
3 1399022 Support (38 in.) ...................................................................................... .. 1
3 1399006 Support (42 in.) ...................................................................................... 1 ..
3 1399023 Support (42 in.) ...................................................................................... .. 1
3 1399008 Support (48 in.) ...................................................................................... 1 ..
4 1396458 Bearing (Top) (38 in.) ............................................................................. 1 ..
4 1396471 Bearing (Top) (38 in.) ............................................................................. .. 1
4 1396460 Bearing (Top) (42 in.) ............................................................................. 1 ..
4 1396472 Bearing (Top) (42 in.) ............................................................................. .. 1
4 1396462 Bearing (Top) (48 in.) ............................................................................. 1 ..
5 1378063 Bearing (Lower) (38 in.) ......................................................................... 1 ..
5 1378081 Bearing (Lower) (38 in.) ......................................................................... .. 1
5 1378065 Bearing (Lower) (42 in.) ......................................................................... 1 ..
5 1378082 Bearing (Lower) (42 in.) ......................................................................... .. 1
5 1356863 Bearing (Lower) (48 in.) ......................................................................... 1 ..
6 1360125 Cylinder Assy (FFigure 11-4)................................................................ 1 1
6 1360126 Sideshift Cylinder ................................................................................... 1 1
7 293704 Capscrew ............................................................................................... 4 ..
7 1360229 Capscrew ............................................................................................... .. 4
8 296431 Washer .................................................................................................. 4 ..
8 296435 Washer .................................................................................................. .. 4
9 1371289 Capscrew ............................................................................................... 2 2
9 1358809 Rod (Optional) ....................................................................................... 2 2
10 313828 Nut ......................................................................................................... 2 2
10 313828 Nut (Optional) ........................................................................................ 4 4
11 16041 Grease Fitting ........................................................................................ 3 3
SIDE-SHIFT CARRIAGE
KEY:
A: E45-55XM2 (B507, B508, B509)
B: E60-65XM2 (B562, B563, B564, C515)
QTY
ITEM PART NO. DESCRIPTION A B
12 1358821 Shim (0.020 in.) ..................................................................................... AR AR
13 239784 Fitting (B507-B509, B562, C515) ............................................................... 2 2
13 16481 O-Ring ................................................................................................... 1 1
13 239784 Fitting (B563, B564 ONLY) ........................................................................ .. 1
13 16481 O-Ring ................................................................................................... .. 1
14 17218 Fitting ......................................................................................................... 2 2
15 b 114312 Strap Clamp ............................................................................................... 1 1
16 c 1369360 Tube Assy .................................................................................................. 1 ..
16 c 1369362 Tube Assy .................................................................................................. .. 1
16 b 1381765 Tube Assy .................................................................................................. 1 1
16 a 1371804 Tube Assy .................................................................................................. .. 1
17 c 1358815 Tube Assy .................................................................................................. 1 ..
17 c 1358817 Tube Assy .................................................................................................. .. 1
17 b 1381766 Tube Assy .................................................................................................. 1 1
17 a 1371803 Tube Assy .................................................................................................. .. 1
18 b 1390365 Hose Assy .................................................................................................. 1 ..
18 b 1390367 Hose Assy .................................................................................................. .. 1
19 b 1390366 Hose Assy .................................................................................................. 1 ..
19 b 1390368 Hose Assy .................................................................................................. .. 1
FOOTNOTES:
a Four Stage Full Free-Lift c Two Stage Limited Free-Lift
b Two and Three Stage Full Free-Lift
NOTES
SIDE-SHIFT CYLINDER
KEY:
A: E45-55XM2
B: E60-65XM2
QTY
ITEM PART NO. DESCRIPTION A B
1360125 Cylinder Assy ............................................................................................. 1 ..
1360126 Sideshift Cylinder ....................................................................................... .. 1
1 2311471 Tube Wldmt-Cylinder ............................................................................. 1 ..
1 2304345 Tube Wldmt-Cylinder ............................................................................. .. 1
2 2309719 Rod Assy ............................................................................................... 1 ..
2 2303634 Rod Assy ............................................................................................... .. 1
3 2306755 Seal ........................................................................................................ 1 ..
3 1351184 Seal ........................................................................................................ .. 1
4 55407 O-Ring ................................................................................................... 2 ..
4 59229 O-Ring ................................................................................................... .. 2
5 153919 Back-Up Ring ......................................................................................... 2 ..
5 615130 Back-Up Ring ......................................................................................... .. 2
6 1383037 Rod Seal ................................................................................................ 2 2
7 636851 Rod Wiper .............................................................................................. 2 2
8 2310768 Gland ..................................................................................................... 2 ..
8 2306283 Gland ..................................................................................................... .. 2
2311624 Kit-Seal ....................................................................................................... 1 ..
2307647 Kit-Seal ....................................................................................................... .. 1
INTEGRAL SIDE-SHIFT
CARRIAGE – TWO STAGE LIMITED FREE-LIFT
KEY:
A: E45-55XM2 (B507)
B: E60-65XM2 (B562)
QTY
ITEM PART NO. DESCRIPTION A B
1486178 Side-Shift Carriage (38.5 in.) ...................................................................... 1 ..
1486182 Side-Shift Carriage (42 in.) ......................................................................... 1 ..
1486185 Side-Shift Carriage (48 in.) ......................................................................... 1 ..
1486188 Side-Shift Carriage (38.5 in.) ...................................................................... .. 1
1486191 Side-Shift Carriage (42 in.) ......................................................................... .. 1
1486194 Side-Shift Carriage (48 in.) ......................................................................... .. 1
1 1488998 Carriage Wldmt (Inner) (38.5 in.) ........................................................... 1 ..
1 1489002 Carriage Wldmt (Inner) (42 in., 48 in.) ................................................... 1 ..
1 1488918 Carriage Wldmt (Inner) (38.5 in.) ........................................................... 1 ..
1 1488967 Carriage Wldmt (Inner) (42 in., 48 in.) ................................................... .. 1
2 1489010 Carriage Wldmt (Outer) (38.5 in.) .......................................................... 1 ..
2 1489011 Carriage Wldmt (Outer) (42 in.) ............................................................. 1 ..
2 1489012 Frame (Outer) (48 in.) ............................................................................ 1 ..
2 1488974 Carriage Wldmt (Outer) (38.5 in.) .......................................................... .. 1
2 1488975 Carriage Wldmt (Outer) (42 in.) ............................................................. .. 1
2 1488976 Carriage Wldmt (Outer) (48 in.) ............................................................. .. 1
3 2043528 Sideshift Cylinder Assembly .................................................................. 1 ..
3 2043529 Sideshift Cylinder Assembly .................................................................. .. 1
4 2043531 Bearing (Upper) (38 in., 42 in., 48 in.) ................................................... 2 ..
4 2046243 Bearing (Upper) (Bronze) (Service Option) ........................................... 2 ..
4 2043532 Bearing (Upper) (38 in., 42 in., 48 in.) ................................................... .. 2
4 2046245 Bearing (Upper) (Bronze) (Service Option) ........................................... .. 2
5 2043533 Bearing (Lower) (38 in., 42 in., 48 in.) ................................................... 2 ..
5 2046244 Bearing (Lower) (Bronze) (Service Option) ........................................... 2 ..
5 2043534 Bearing (Lower) (38 in., 42 in., 48 in.) ................................................... .. 2
5 2046246 Bearing (Lower) (Bronze) (Service Option) ........................................... .. 2
6 2043530 Hook (Lower) ......................................................................................... 2 2
6 2053668 Hook (Lower) (Bronze) (Service Option) ............................................... 2 2
7 226458 Capscrew ............................................................................................... 4 4
8 296426 Washer .................................................................................................. 4 4
9 1401746 Pin .......................................................................................................... 2 2
10 18832 Cotter Pin ............................................................................................... 2 2
11 302487 Roll Pin .................................................................................................. 1 1
12 16041 Grease Fitting ........................................................................................ 2 2
13 1345219 Load Roller ("B") (111.48/111.22) .......................................................... 6 6
14 12891 Snap Ring .............................................................................................. 6 6
15 1345263 Shim (0.020 in.) ..................................................................................... 28 28
16 366116 Spacer ................................................................................................... 6 6
17 1369345 Chain Anchor (Dual Hole) ...................................................................... 2 ..
17 1369344 Chain Anchor (Dual Hole) ...................................................................... .. 2
18 1353408 Pin .......................................................................................................... 2 2
18 317735 Pin (48 in.) ............................................................................................. 2 ..
19 131358 Snap Ring .............................................................................................. 4 4
20 1514866 Pin .......................................................................................................... 2 2
21 15211 Cotter Pin ............................................................................................... 2 2
INTEGRAL SIDE-SHIFT
CARRIAGE – TWO STAGE LIMITED FREE-LIFT
KEY:
A: E45-55XM2 (B507)
B: E60-65XM2 (B562)
QTY
ITEM PART NO. DESCRIPTION A B
22 1498326 Shim ....................................................................................................... AR AR
NOTES
INTEGRAL SIDE-SHIFT
CARRIAGE – THREE STAGE FULL FREE-LIFT
KEY:
A: E45-55XM2 (B508)
B: E60-65XM2 (B563)
QTY
ITEM PART NO. DESCRIPTION A B
1486180 Side-Shift Carriage (38.5 in.) ...................................................................... 1 ..
1486184 Side-Shift Carriage (42 in.) ......................................................................... 1 ..
1486187 Side-Shift Carriage (48 in.) ......................................................................... 1 ..
1486190 Side-Shift Carriage (38.5 in.) ...................................................................... .. 1
1486193 Side-Shift Carriage (42 in.) ......................................................................... .. 1
1486196 Side-Shift Carriage (48 in.) ......................................................................... .. 1
1 1489000 Carriage Wldmt (Inner) (38.5 in.) ........................................................... 1 ..
1 1489004 Carriage Wldmt (Inner) (42 in., 48 in.) ................................................... 1 ..
1 1488966 Carriage Wldmt (Inner) (38.5 in.) ........................................................... .. 1
1 1488969 Carriage Wldmt (Inner) (42 in., 48 in.) ................................................... .. 1
2 1489010 Carriage Wldmt (Outer) (38.5 in.) .......................................................... 1 ..
2 1489011 Carriage Wldmt (Outer) (42 in.) ............................................................. 1 ..
2 1489012 Frame (Outer) (48 in.) ............................................................................ 1 ..
2 1488974 Carriage Wldmt (Outer) (38.5 in.) .......................................................... .. 1
2 1488975 Carriage Wldmt (Outer) (42 in.) ............................................................. .. 1
2 1488976 Carriage Wldmt (Outer) (48 in.) ............................................................. .. 1
3 2043528 Sideshift Cylinder Assembly .................................................................. 1 ..
3 2043529 Sideshift Cylinder Assembly .................................................................. .. 1
4 2043531 Bearing (Upper) (38 in., 42 in., 48 in.) ................................................... 2 ..
4 2046243 Bearing (Upper) (Bronze) (Service Option) ........................................... 2 ..
4 2043532 Bearing (Upper) (38 in., 42 in., 48 in.) ................................................... .. 2
4 2046245 Bearing (Upper) (Bronze) (Service Option) ........................................... .. 2
5 2043533 Bearing (Lower) (38 in., 42 in., 48 in.) ................................................... 2 ..
5 2046244 Bearing (Lower) (Bronze) (Service Option) ........................................... 2 ..
5 2043534 Bearing (Lower) (38 in., 42 in., 48 in.) ................................................... .. 2
5 2046246 Bearing (Lower) (Bronze) (Service Option) ........................................... .. 2
6 2043530 Hook (Lower) ......................................................................................... 2 2
6 2053668 Hook (Lower) (Bronze) (Service Option) ............................................... 2 2
7 226458 Capscrew ............................................................................................... 4 2
8 296426 Washer .................................................................................................. 4 4
9 1401746 Pin .......................................................................................................... 2 2
10 18832 Cotter Pin ............................................................................................... 2 2
11 302487 Roll Pin .................................................................................................. 1 1
12 16041 Grease Fitting ........................................................................................ 2 2
13 317735 Pin .......................................................................................................... 2 2
14 1369345 Chain Anchor (Dual Hole) ...................................................................... 2 ..
14 1369344 Chain Anchor (Dual Hole) ...................................................................... .. 2
14 1504012 Chain Anchor (Single Hole) ................................................................... .. 2
15 131358 Snap Ring .............................................................................................. 4 4
16 1514866 Pin .......................................................................................................... 2 2
17 15211 Cotter Pin ............................................................................................... 2 2
18 1333399 Load Roller ("B") (92.18/91.92) .............................................................. 6 6
19 129387 Shim (0.020 in.) ..................................................................................... 28 28
20 366115 Spacer ................................................................................................... 6 6
21 58901 Snap Ring .............................................................................................. 6 6
INTEGRAL SIDE-SHIFT
CARRIAGE – THREE STAGE FULL FREE-LIFT
KEY:
A: E45-55XM2 (B508)
B: E60-65XM2 (B563)
QTY
ITEM PART NO. DESCRIPTION A B
22 1498326 Shim ....................................................................................................... AR AR
NOTES
INTEGRAL SIDE-SHIFT
CARRIAGE – TWO AND FOUR STAGE FULL FREE-LIFT
KEY:
A: E45-55XM2 (B509) Two Stage Full Free-Lift
B: E60-65XM2 (B564) Two Stage Full Free-Lift
C: E45-55XM2 (C515) Four Stage Full Free-Lift
QTY
ITEM PART NO. DESCRIPTION A B C
1486179 Side-Shift Carriage (38.5 in.) ............................................................. 1 .. ..
1486183 Side-Shift Carriage (42 in.) ................................................................ 1 .. ..
1486186 Side-Shift Carriage (48 in.) ................................................................ 1 .. ..
1486189 Side-Shift Carriage (38.5 in.) ............................................................. .. 1 ..
1486192 Side-Shift Carriage (42 in.) ................................................................ .. 1 ..
1486196 Side-Shift Carriage (48 in.) ................................................................ .. 1 ..
1486181 Side-Shift Carriage (38.5 in.) ............................................................. .. .. 1
1 1488999 Carriage Wldmt (Inner) (38.5 in.) .................................................. 1 .. ..
1 1489003 Carriage Wldmt (Inner) (42 in., 48 in.) ........................................... 1 .. ..
1 1488965 Carriage Wldmt (Inner) (38.5 in.) .................................................. .. 1 ..
1 1488968 Carriage Wldmt (Inner) (42 in., 48 in.) ........................................... .. 1 ..
1 1489001 Frame (Inner) (38.5 in.) ................................................................. .. .. 1
2 1489010 Carriage Wldmt (Outer) (38.5 in.) .................................................. 1 .. 1
2 1489011 Carriage Wldmt (Outer) (42 in.) ..................................................... 1 .. ..
2 1489012 Frame (Outer) (48 in.) ................................................................... 1 .. ..
2 1488974 Carriage Wldmt (Outer) (38.5 in.) .................................................. .. 1 ..
2 1488975 Carriage Wldmt (Outer) (42 in.) ..................................................... .. 1 ..
2 1488976 Carriage Wldmt (Outer) (48 in.) ..................................................... .. 1 ..
3 2043528 Sideshift Cylinder Assembly (FFigure 11-8)................................ 1 .. 1
3 2043529 Sideshift Cylinder Assembly (FFigure 11-8)................................ .. 1 ..
4 2043531 Bearing (Upper) (38 in., 42 in., 48 in.) ........................................... 2 .. 2
4 2046243 Bearing (Upper) (Bronze) (Service Option) ................................... 2 .. 2
4 2043532 Bearing (Upper) (38 in., 42 in., 48 in.) ........................................... .. 2 ..
4 2046245 Bearing (Upper) (Bronze) (Service Option) ................................... .. 2 ..
5 2043533 Bearing (Lower) (38 in., 42 in., 48 in.) ........................................... 2 .. 2
5 2046244 Bearing (Lower) (Bronze) (Service Option) ................................... 2 .. 2
5 2043534 Bearing (Lower) (38 in., 42 in., 48 in.) ........................................... .. 2 ..
5 2046246 Bearing (Lower) (Bronze) (Service Option) ................................... .. 2 ..
6 2043530 Hook (Lower) ................................................................................. 2 2 2
6 2053668 Hook (Lower) (Bronze) (Service Option) ....................................... 2 2 2
7 226458 Capscrew ...................................................................................... 4 4 4
8 296426 Washer .......................................................................................... 4 4 4
9 1401746 Pin ................................................................................................. 2 2 2
10 18832 Cotter Pin ...................................................................................... 2 2 2
11 302487 Roll Pin .......................................................................................... 1 1 1
12 16041 Grease Fitting ................................................................................ 2 2 2
13 317735 Pin ................................................................................................. 2 2 2
14 1369345 Chain Anchor (Dual Hole) ............................................................. 2 .. ..
14 1369344 Chain Anchor (Dual Hole) ............................................................. .. 2 2
14 1504012 Chain Anchor (Single Hole) ........................................................... .. 2 ..
15 131358 Snap Ring ..................................................................................... 4 4 4
16 1514866 Pin ................................................................................................. 2 2 2
17 15211 Cotter Pin ...................................................................................... 2 2 2
18 1333399 Load Roller ("B") (92.18/91.92) ..................................................... 6 6 6
INTEGRAL SIDE-SHIFT
CARRIAGE – TWO AND FOUR STAGE FULL FREE-LIFT
KEY:
A: E45-55XM2 (B509) Two Stage Full Free-Lift
B: E60-65XM2 (B564) Two Stage Full Free-Lift
C: E45-55XM2 (C515) Four Stage Full Free-Lift
QTY
ITEM PART NO. DESCRIPTION A B C
19 129387 Shim (0.020 in.) ............................................................................. 28 28 28
20 366115 Spacer ........................................................................................... 6 6 6
21 58901 Snap Ring ..................................................................................... 6 6 6
22 1498326 Shim .............................................................................................. AR AR AR
NOTES
KEY:
A: E45-55XM2 (B507)
B: E60-65XM2 (B562)
QTY
ITEM PART NO. DESCRIPTION A B
1 1503478 Hose Assy .................................................................................................. 1 ..
1 1503479 Hose Assy .................................................................................................. .. 1
2 1503476 Hose Assy .................................................................................................. 1 ..
2 1489034 Hose Assy .................................................................................................. .. 1
3 129563 Strap Clamp ............................................................................................... 1 1
4 16558 Fitting ......................................................................................................... 2 2
4 16483 O-Ring ................................................................................................... 1 1
KEY:
A: E45-55XM2 (B508)
B: E60-65XM2 (B563)
QTY
ITEM PART NO. DESCRIPTION A B
1 1503481 Hose Assy .................................................................................................. 1 ..
1 1503482 Hose Assy .................................................................................................. .. 1
2 1503474 Hose Assy .................................................................................................. 1 ..
2 1503476 Hose Assy .................................................................................................. .. 1
3 114312 Strap Clamp ............................................................................................... 1 1
4 16558 Fitting ......................................................................................................... 2 2
4 16483 O-Ring ................................................................................................... 1 1
KEY:
A: E45-55XM2 (B509)
B: E60-65XM2 (B564)
C: E60-65XM2 (C515)
QTY
ITEM PART NO. DESCRIPTION A B C
1 1503481 Hose Assy ......................................................................................... 1 .. ..
1 1503482 Hose Assy ......................................................................................... .. 1 ..
1 1503483 Hose Assy ......................................................................................... .. .. 1
2 1503475 Hose Assy ......................................................................................... 1 .. ..
2 1503476 Hose Assy ......................................................................................... .. 1 ..
2 1503475 Hose Assy ......................................................................................... .. .. 1
3 114312 Strap Clamp ...................................................................................... 1 1 1
4 16558 Fitting ................................................................................................. 2 2 2
4 16483 O-Ring ............................................................................................... 1 1 1
NOTES
AUXILIARY TUBES
TWO AND THREE STAGE FULL FREE-LIFT – FOUR FUNCTION GROUP
FOOTNOTES:
a B509 and B508 42 in. Carriage d B564 and B563 48 in. Carriage
b B509 and B509 38.5 in Carriage e B564 and B563 54 in. Carriage
c B564 and B563 38.5 in Carriage
AUXILIARY TUBES
FOUR STAGE FULL FREE-LIFT – FOUR FUNCTION GROUP
FOOTNOTES:
a 27.50 in. Battery Compartment c 39.96 in. Battery Compartment
b 33.38 in. Battery Compartment
FOOTNOTES:
a 27.50 in. Battery Compartment c 39.96 in. Battery Compartment
b 33.38 in Battery Compartment
FOOTNOTES:
a → 1/2007 b 1/2007 →
NOTES
FOOTNOTES:
a → 7/2002
b 7/2002 →
NOTES
FOOTNOTES:
a → S/N F108V22270 INC. 22277-22278 EXC. c S/N F108V27917A →
22244-22245, 22257-22259, 22261, 22263
b S/N F108V22271 ↔ S/N F108V27916A INC.
22244-22245, 22257, 22259, 22261, 22263 EXC.
22277-22278
STROBE LIGHT
KEY:
A: Rear Mount
B: Top Mount
QTY
ITEM PART NO. DESCRIPTION A B
1 1382130 Strobe Light ................................................................................................ 1 1
2 1673755 Lens ....................................................................................................... 1 1
3 1673704 Lamp ...................................................................................................... 1 1
4 1537683 Plate ........................................................................................................... 1 ..
5 1364588 Wire Harness (Strobe Light) ....................................................................... 1 1
6 136749 Screw ......................................................................................................... 2 ..
7 239503 Nut .............................................................................................................. 2 ..
8 292681 Lockwasher ................................................................................................ 2 ..
9 136704 Capscrew ................................................................................................... .. 4
10 313828 Nut .............................................................................................................. .. 4
11 320157 Washer ....................................................................................................... .. 1
12 164488 Clamp ......................................................................................................... .. 1
13 1302024 Guard ......................................................................................................... 1 1
14 220504 Screw ......................................................................................................... 2 2
15 197067 Washer ....................................................................................................... 4 4
16 15152 Lockwasher ................................................................................................ 2 2
17 15052 Nut .............................................................................................................. 2 2
18 1364548 Bracket ....................................................................................................... .. 2
19 1367645 Grommet .................................................................................................... 1 1
20 1305382 Grommet (Plate Type Overhead Guard) .................................................... .. 1
24 1306271 Terminal ..................................................................................................... 2 2
FOOTNOTES:
a → S/N F108V22270 INC. 22277-22278 EXC. c S/N F108V27917A →
22244-22245, 22257-22259, 22261, 22263
b S/N F108V22271 ↔ S/N F108V27916A INC.
22244-22245, 22257, 22259, 22261, 22263 EXC.
22277-22278
NOTES
SECTION 12
FIELD CONVERSION KITS
DESCRIPTION PAGE
CONVERSION KIT
BATTERY ROLLERS
FOOTNOTES:
a 27.5 in. Battery Compartment
b 33.3 in. Battery Compartment
c 39.9 in. Battery Compartment
FOOTNOTES:
a B507 1.0 - 2.0 Tons
b B507 2.0 - 2.5 Tons
c B562 3.0 - 3.2 Tons
NOTES
13 NUMERICAL INDEX
UNIT CODE F108
01/2011 NORTH AMERICA
SECTION 13
NUMERICAL INDEX
PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM
NOTES