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ELECTRIC

E45-65XM2
(F108)

1475778 ©2011 HYSTER COMPANY


01/2011
UNIT CODE F108
01/2011 NORTH AMERICA

SECTIONS

1 FRAME

2 ELECTRICAL SYSTEM

3 DRIVE UNIT

4 STEERING SYSTEM

5 BRAKE/ACCELERATOR SYSTEM

6 HYDRAULIC SYSTEM

7 MAST-TWO STAGE LIMITED FREE-LIFT

8 MAST-THREE STAGE FULL FREE-LIFT

9 MAST-TWO STAGE FULL FREE-LIFT

10 MAST-FOUR STAGE FULL FREE-LIFT

11 OPTIONS

12 FIELD CONVERSION KITS

13 NUMERICAL INDEX

This Parts Manual is divided into 13 major sections which are listed above. Quick reference to these sections can
be made by placing the right thumb on the tab of the desired section, bending the book back and thumbing the pages
to the corresponding tab.
UNIT CODE F108
01/2011 NORTH AMERICA

TABLE OF CONTENTS

DESCRIPTION PAGE
A
ACCELERATOR .............................................................................................................................................. 5-22
ACCELERATOR PEDAL ................................................................................................................................. 5-24
AUXILIARY TUBE EXTENSION KIT
AUXILIARY TUBE EXTENSION KIT FOUR STAGE FULL FREE-LIFT ......................................................... 12-4
AUXILIARY TUBE EXTENSION KITS
AUXILIARY TUBE EXTENSION TWO STAGE LIMITED FREE-LIFT ............................................................ 12-3
AUXILIARY TUBES
FOUR STAGE FULL FREE-LIFT - FOUR FUNCTION GROUP ................................................................. 11-32
TWO AND THREE STAGE FULL FREE-LIFT - FOUR FUNCTION GROUP ............................................. 11-30

B
BACK-UP ALARM ........................................................................................................................................... 11-58
BATTERY CONNECTOR ................................................................................................................................ 2-26
BATTERY SLIDE AND ROLLER TRAY
→ S/N F108V17250 INC. 17260-17261, 17265-17271, 17301-17302 EXC. 17230-17233, 17282, 17290,
17300 ......................................................................................................................................................... 11-34
S/N F108V17251W ↔ S/N F108V23744Y ................................................................................................. 11-36
S/N F108V23745Y ↔ S/N F108V26711Z EXC. 23758-23759, 23761-23762, 23770, 23785-23787, 23796,
23856-23857 .............................................................................................................................................. 11-38
S/N F108V26712Z → ................................................................................................................................. 11-42
BRAKE ............................................................................................................................................................ 5-6
BRAKE AND BACK-UP LIGHTS ..................................................................................................................... 11-46
BRAKE PEDAL LINKAGE ............................................................................................................................... 5-2
BRAKE SWITCH HARNESS ........................................................................................................................... 5-26

C
CARRIAGE
FOUR STAGE FULL FREE-LIFT ................................................................................................................ 10-20
SIX ROLLER - TWO STAGE LIMITED FREE-LIFT .................................................................................... 7-16
SIX ROLLER - THREE STAGE FULL FREE-LIFT ...................................................................................... 8-26
SIX ROLLER - TWO STAGE FULL FREE-LIFT ......................................................................................... 9-28
CONTACTOR
1A AND RB ................................................................................................................................................. 2-20
CONTACTOR PANEL
CONTACTOR HYDRAULIC ........................................................................................................................ 2-16
CONTROL ................................................................................................................................................... 2-14
CONTACTOR STEERING .............................................................................................................................. 2-18
CONTROL PANEL
CONTACTOR HYDRAULIC ........................................................................................................................ 2-10
TRANSISTOR HYDRAULIC ....................................................................................................................... 2-12
CONTROL VALVE ATTACHING PARTS ........................................................................................................ 6-38
CONVERSION KIT
COUNTERWEIGHT ........................................................................................................................................ 1-16
COVERS ......................................................................................................................................................... 1-6
CYLINDER
E45-55XM2 - TWO STAGE LIMITED FREE-LIFT ...................................................................................... 7-9

©2011 HYSTER COMPANY See Service Manual i


for service procedures.
UNIT CODE F108
NORTH AMERICA 01/2011

TABLE OF CONTENTS (continued)

DESCRIPTION PAGE
D
DC CONVERTER
36/48 VOLT TO 12 VOLT ............................................................................................................................ 11-57
DRIVE AND REAR LIGHTS
→ S/N F108V28197A ................................................................................................................................. 11-50
S/N F108V28198A → ................................................................................................................................. 11-52
DRIVE AXLE ................................................................................................................................................... 3-2
DRIVE UNIT INSTALLATION
E/EE/ES AND CRE/FRE ............................................................................................................................. 3-14

E
ELECTRICAL SYSTEM
CONTACTOR HYDRAULIC ........................................................................................................................ 2-2
TRANSISTOR HYDRAULIC ....................................................................................................................... 2-6
EMERGENCY POWER/SEAT SWITCH BYPASS .......................................................................................... 11-62

F
FORK
E45-55XM2 - TWO STAGE LIMITED FREE-LIFT ...................................................................................... 7-24
E45-55XM2 - THREE STAGE FULL FREE-LIFT ........................................................................................ 8-34
E45-55XM2 - TWO STAGE FULL FREE-LIFT ............................................................................................ 9-36
E60-65XM2 - TWO STAGE LIMITED FREE-LIFT ...................................................................................... 7-26
E60-65XM2 - THREE STAGE FULL FREE-LIFT ........................................................................................ 8-36
E60-65XM2 - TWO STAGE FULL FREE-LIFT ............................................................................................ 9-38
FOUR STAGE FULL FREE-LIFT ................................................................................................................ 10-32
FRAME ............................................................................................................................................................ 1-2
FREE-LIFT
E45-55XM2 - THREE STAGE FULL FREE-LIFT ........................................................................................ 8-12
E45-55XM2 - TWO STAGE FULL FREE-LIFT ............................................................................................ 9-8
E60-65XM2 - THREE STAGE FULL FREE-LIFT ........................................................................................ 8-16
E60-65XM2 - TWO STAGE FULL FREE-LIFT ............................................................................................ 9-12
FOUR STAGE FULL FREE-LIFT - MAST GROUP NO. C515-6058, LIFT HEIGHT TO BOTTOM OF FORK
238.5 IN. ...................................................................................................................................................... 10-16
FREE-LIFT CYLINDER
FOUR STAGE FULL FREE-LIFT ................................................................................................................ 10-18
THREE STAGE FULL FREE-LIFT .............................................................................................................. 8-22
TWO STAGE FULL FREE-LIFT .................................................................................................................. 9-25
FULL SUSPENSION SEAT
SHEET 1 OF 2 ............................................................................................................................................ 1-26
SHEET 2 OF 2 ............................................................................................................................................ 1-30

G
GEAR PUMP ................................................................................................................................................... 4-13
OPTIONAL .................................................................................................................................................. 4-14

H
HAND LEVER .................................................................................................................................................. 6-42

ii See Service Manual ©2011 HYSTER COMPANY


for service procedures.
UNIT CODE F108
01/2011 NORTH AMERICA

TABLE OF CONTENTS (continued)

DESCRIPTION PAGE
HEADER HOSE
FOUR STAGE FULL FREE-LIFT (→ S/N F108V22884) ........................................................................... 10-24
FOUR STAGE FULL FREE-LIFT (S/N F108V22885 →) ........................................................................... 10-28
THREE STAGE FULL FREE-LIFT .............................................................................................................. 8-30
TWO STAGE FULL FREE-LIFT .................................................................................................................. 9-32
TWO STAGE LIMITED FREE-LIFT ............................................................................................................ 7-20
HEADER HOSE CONVERSION KITS FOUR STAGE FULL FREE-LIFT ....................................................... 12-11
HEADER HOSE CONVERSION KITS THREE STAGE FULL FREE-LIFT
HEADER HOSE CONVERSION KITS TWO STAGE FULL FREE-LIFT
HEADER HOSE CONVERSION KITS TWO STAGE LIMITED FREE-LIFT
HOOD .............................................................................................................................................................. 1-10
HYDRAULIC .................................................................................................................................................... 6-2
HYDRAULIC CONTROL VALVE
FOUR FUNCTION - MANUAL HYDRAULICS ............................................................................................ 6-50
THREE FUNCTION - MANUAL HYDRAULICS .......................................................................................... 6-46
HYDRAULIC MOTOR
CLOSED CONSTRUCTION (S/N F108V24374Y →) ................................................................................. 6-34
CLOSED CONSTRUCTION WITH BWI ...................................................................................................... 6-30
OPEN CONSTRUCTION (S/N F108V24579Y → FOR MOTOR 2045528)
(S/N F108V24374Y → FOR MOTOR 2045529) ........................................................................................ 6-26
OPEN CONSTRUCTION WITH BWI .......................................................................................................... 6-28
OPEN CONSTRUCTION WITHOUT BWI ................................................................................................... 6-22
OPEN CONSTRUCTION WITHOUT BWI - OPTIONAL (→ S/N F108V24373Y) ...................................... 6-24
WITH BWI - OPTIONAL (→ S/N F108V24374Y) ....................................................................................... 6-32
HYDRAULIC MOTOR MOUNT ....................................................................................................................... 6-6
HYDRAULIC PUMP
12 CC .......................................................................................................................................................... 6-8
12 CC - OPTIONAL ..................................................................................................................................... 6-10
19 CC .......................................................................................................................................................... 6-18
19 CC SINGLE GEAR - OPTIONAL ........................................................................................................... 6-20
LOW NOISE ................................................................................................................................................ 6-14
LOW NOISE - OPTIONAL ........................................................................................................................... 6-16
OPTIONAL .................................................................................................................................................. 6-12
HYDRAULIC TANK ......................................................................................................................................... 6-44

I
INNER MAST
FOUR STAGE FULL FREE-LIFT ................................................................................................................ 10-8
THREE STAGE FULL FREE-LIFT .............................................................................................................. 8-6
TWO STAGE FULL FREE-LIFT .................................................................................................................. 9-4
TWO STAGE LIMITED FREE-LIFT ............................................................................................................ 7-4
INSTRUMENT PANEL .................................................................................................................................... 2-24
INTEGRAL SIDE-SHIFT
CARRIAGE - TWO STAGE LIMITED FREE-LIFT ...................................................................................... 11-12
CARRIAGE - THREE STAGE FULL FREE-LIFT ........................................................................................ 11-16
CARRIAGE - TWO AND FOUR STAGE FULL FREE-LIFT ........................................................................ 11-20
HYDRAULIC HOSES - TWO STAGE LIMITED FREE-LIFT ....................................................................... 11-26
HYDRAULIC HOSES - THREE STAGE FULL FREE-LIFT ........................................................................ 11-27
HYDRAULIC HOSES - TWO AND FOUR STAGE FULL FREE-LIFT ........................................................ 11-28

©2011 HYSTER COMPANY See Service Manual iii


for service procedures.
UNIT CODE F108
NORTH AMERICA 01/2011

TABLE OF CONTENTS (continued)

DESCRIPTION PAGE
INTEGRAL SIDE-SHIFT CYLINDER .............................................................................................................. 11-24
INTERMEDIATE MAST
NO. 1 - FOUR STAGE FULL FREE-LIFT ................................................................................................... 10-4
NO. 2 - FOUR STAGE FULL FREE-LIFT ................................................................................................... 10-6
THREE STAGE FULL FREE-LIFT .............................................................................................................. 8-4

L
LABELS ........................................................................................................................................................... 1-32
LIFT
TWO STAGE LIMITED FREE-LIFT ............................................................................................................ 7-6
LIGHTS, LED BACK-UP AND BRAKE
OPTIONAL .................................................................................................................................................. 11-48
LOAD BACKREST EXTENSION ..................................................................................................................... 1-36

M
MAIN CYLINDER
LEFT HAND - FOUR STAGE FULL FREE-LIFT ......................................................................................... 10-12
RIGHT HAND - FOUR STAGE FULL FREE-LIFT ...................................................................................... 10-14
THREE STAGE FULL FREE-LIFT .............................................................................................................. 8-19
MAIN LIFT
FOUR STAGE FULL FREE-LIFT ................................................................................................................ 10-10
THREE STAGE FULL FREE-LIFT .............................................................................................................. 8-8
TWO STAGE FULL FREE-LIFT .................................................................................................................. 9-6
MAIN LIFT CYLINDER
E60-65XM2 - TWO STAGE LIMITED FREE-LIFT (→ S/N B562V03081) ................................................. 7-11
E60-65XM2 - TWO STAGE LIMITED FREE-LIFT (S/N B562V03082 →) ................................................. 7-13
LEFT HAND - TWO STAGE FULL FREE-LIFT (→ S/N B509V04962) (→ S/N B564V03940) ................. 9-15
LEFT HAND - TWO STAGE FULL FREE-LIFT (S/N B509V04963 →) (S/N B564V03941 →) ................. 9-17
RIGHT HAND - TWO STAGE FULL FREE-LIFT (→ S/N B509V04962) (→ S/N B564V03940) ............... 9-20
RIGHT HAND - TWO STAGE FULL FREE-LIFT (S/N B509V04963 →) (S/N B564V03941 →) ............... 9-23
MAST INSTALLATION
FOUR STAGE FULL FREE-LIFT ................................................................................................................ 10-22
THREE STAGE FULL FREE-LIFT .............................................................................................................. 8-28
TWO STAGE FULL FREE-LIFT .................................................................................................................. 9-30
TWO STAGE LIMITED FREE-LIFT ............................................................................................................ 7-18
MASTER CYLINDER ...................................................................................................................................... 5-4

N
NON-SUSPENSION SEAT ............................................................................................................................. 1-18

O
OUTER MAST
FOUR STAGE FULL FREE-LIFT ................................................................................................................ 10-2
THREE STAGE FULL FREE-LIFT .............................................................................................................. 8-2
TWO STAGE FULL FREE-LIFT .................................................................................................................. 9-2
TWO STAGE LIMITED FREE-LIFT ............................................................................................................ 7-2
OVERHEAD GUARD ...................................................................................................................................... 1-14

iv See Service Manual ©2011 HYSTER COMPANY


for service procedures.
UNIT CODE F108
01/2011 NORTH AMERICA

TABLE OF CONTENTS (continued)

DESCRIPTION PAGE
P
PARK BRAKE
LEVER ACTUATED .................................................................................................................................... 5-8
SEAT ACTUATED (→ 7/2002) ................................................................................................................... 5-18
SEAT ACTUATED (7/2002 →) ................................................................................................................... 5-20
PARK BRAKE LINKAGE
SEAT ACTUATED (→ 7/2002) ................................................................................................................... 5-12
SEAT ACTUATED (7/2002 →) ................................................................................................................... 5-16

R
ROTATOR AUXILIARY TUBE EXTENSION KIT

S
SHIFT LEVER ................................................................................................................................................. 4-6
SIDE-SHIFT CARRIAGE ................................................................................................................................. 11-6
SIDE-SHIFT CYLINDER ................................................................................................................................. 11-10
SPOTLIGHT .................................................................................................................................................... 11-56
STEERING AXLE
→ S/N F108V18955X INC. 18931, 18938, 18944-18947, 18953-18954, 19007-19008 EXC. 18918-18920
.................................................................................................................................................................... 4-24
S/N F108V18956X → INC. 18918-18920 EXC. 18931, 18938, 18944-18947, 18953-18955, 19007-19008
.................................................................................................................................................................... 4-28
STEERING CONTROL UNIT .......................................................................................................................... 4-8
STEERING CYLINDER ................................................................................................................................... 4-12
STEERING HYDRAULIC ................................................................................................................................ 4-10
STEERING MOTOR
WITH BWI (→ S/N F108V27549A) ............................................................................................................ 4-20
WITH BWI (S/N F108V27550A →) ............................................................................................................ 4-22
WITHOUT BWI (→ S/N F108V27549A) ..................................................................................................... 4-16
WITHOUT BWI (S/N F108V27550A →) ..................................................................................................... 4-18
STEERING POD ............................................................................................................................................. 4-2
STROBE LIGHT .............................................................................................................................................. 11-54
SUSPENSION SEAT ....................................................................................................................................... 1-22

T
TILT CYLINDER .............................................................................................................................................. 6-36
TIRE AND WHEEL
DRIVE WHEEL ............................................................................................................................................ 11-3
STEER WHEEL ........................................................................................................................................... 11-2
TRACTION MOTOR
11.0-INCH - WITHOUT BWI ........................................................................................................................ 3-20
11.0-INCH - WITH BWI ............................................................................................................................... 3-22
9-INCH - WITHOUT BWI ............................................................................................................................. 3-16
9-INCH - WITH BWI .................................................................................................................................... 3-18
TRANSMISSION AND DIFFERENTIAL
→ T56M64524 ............................................................................................................................................ 3-6
T56M64525 → ............................................................................................................................................ 3-10

©2011 HYSTER COMPANY See Service Manual v


for service procedures.
UNIT CODE F108
NORTH AMERICA 01/2011

TABLE OF CONTENTS (continued)

DESCRIPTION PAGE
W
WIRE HARNESS
CONTROL VALVE SWITCH ....................................................................................................................... 2-32
DASH .......................................................................................................................................................... 2-28
LIGHT .......................................................................................................................................................... 2-29
LIGHTING ................................................................................................................................................... 11-59
MAIN ........................................................................................................................................................... 2-30
PRESSURE SWITCH WITH LED LIGHTS - OPTIONAL ............................................................................ 2-34
SWITCH ...................................................................................................................................................... 11-60
TRACTION CUT-OUT ................................................................................................................................. 11-61
WIRE HARNESS (LIGHTS)
RELAY WITH LED LIGHTS - OPTIONAL ................................................................................................... 2-36

vi See Service Manual ©2011 HYSTER COMPANY


for service procedures.
UNIT CODE F108
01/2011 NORTH AMERICA

ABBREVIATIONS QUICK REFERENCE SHEET

Listed below are abbreviations used in parts manuals to denote the following expressions:
spacer
TERM DEFINITION TERM DEFINITION
Amp Amperes FRE Freezer Environment
AR As Required in. inches
BDI Battery Discharge Indicators LPG Liquefied Petroleum Gas
BWI Brush Wear Indicator MAP Manifold Absolute Pressure
CE Communicator End mm millimeters
CRE Corrosive Environment MSTS Microprocessor Spark Timing System
D/B Date Break NPT National Pipe Threads
dbA Decibel "A" Scale O/S Oversize
DE Drive End PTO Power Take Off
ECH Empty Container Handler RPM Revolutions per Minute
ECH-3 Empty Container Handler - 3 High S/N Serial Number
Stacking TMM Truck Management Module
ECH-4 Empty Container Handler - 4 High UL Type D Diesel-Powered Safety Rating
Stacking
UL Type DS Diesel-Powered Safety Rating
ECH-5 Empty Container Handler - 5 High
Stacking UL Type E Battery-Powered Safety Rating

ECH-6 Empty Container Handler - 6 High UL Type EE Battery-Powered Safety Rating


Stacking UL Type ES Battery-Powered Safety Rating
ECH-7 Empty Container Handler - 7 High UL Type G Gasoline-Powered Safety Rating
Stacking UL Type GS Gasoline-Powered Safety Rating
ECM Electronic Control Module UL Type LP Gas-Powered Safety Rating
ECN Engineering Change Notice UL Type LPS LP Gas-Powered Safety Rating
EEPROM Electrically Erasable Programmable U/S Undersize
Read Only Memory
UL Underwriters Laboratory
EPA US Environmental Protection Agency
V Volts
EPROM Electrically Programmable Read Only
Memory

©2011 HYSTER COMPANY See Service Manual vii


for service procedures.
UNIT CODE F108
NORTH AMERICA 01/2011

HOW TO USE THE ILLUSTRATED PARTS MANUAL

This parts manual describes and illustrates assemblies, The different constructions are indicated by keys and
subassemblies, and detail parts needed for service footnotes. The callouts correspond to descriptions
replacement. found on the next page.

viii See Service Manual ©2011 HYSTER COMPANY


for service procedures.
UNIT CODE F108
01/2011 NORTH AMERICA

HOW TO FIND THE DESIRED PART NUMBER


WHEN THE PART NUMBER AND THE NEXT subparts of assemblies. In the example on the
HIGHER ASSEMBLY IS NOT KNOWN: previous page, BEARING CAP (Item 2) is a
1. Determine the function and application of the part subpart of the major assembly CASE.
required. Turn to the Sections Page. Choose the 9. Quantities shown are for one assembly. The
general area of reference most likely to include the quantities of the subpart BEARING CAP are
part. indicated as two and two. This means two per
2. Turn to the section you chose. Use the Section CASE assembly.
Table of Contents to determine the assembly 10. Serial number breaks identify the most current
which would normally contain the part required. parts information and are shown as follows:
Then locate the part on the assembly breakdown → S/N D001H2628
page. Indicates last serial number affected.
S/N D001H2629 →
WHEN THE PART NUMBER IS NOT KNOWN
Indicates the first serial number affected.
AND THE NEXT HIGHER ASSEMBLY IS
S/N D001H1553 ↔ S/N D001H3291
KNOWN:
Indicates a range of serial numbers affected.
3. Determine the assembly the required part is used
on. Turn to the Table of Contents (Page i). ECN numbers for pending serial numbers are
shown to allow for the inclusion of the most current
4. Locate the assembly the required part is used on
parts information and are identified as follows:
and turn to the page indicated for that assembly.
→ S/N Pending Per ECN 63243
Then locate the part on the assembly breakdown
Indicates a pending serial number for last unit
page.
affected.
WHEN THE PART NUMBER IS KNOWN: S/N Pending Per ECN 63243 →
5. Use the Numerical Index (Page 13-1) to find the Indicates a pending serial number for first unit
part number. Turn to the page listed and locate the affected.
part as indicated by the item number. Date breaks are used to indicate when a change
GENERAL: occurred but a subsequent serial number break
was not recorded. This is an arbitrary date usually
The assembly breakdowns include part numbers, based on the ECN release and are identified as
descriptions, quantities required, keys and follows:
footnotes to help in selecting correct parts. → D/B 3/00
6. Parts Supersession Information. Part numbers that Indicates that a change occurred sometime
have this history will be displayed in the parts list within that month for the item affected.
in the order that they were superseded (from oldest D/B 3/00 →
to newest). The superseded part numbers will be Indicates that a change occurred sometime
shown with a line through them. within that month for the item affected.
D/B 3/00 ↔ D/B 4/00
Five periods in the PART NO. column (. . . . .)
Indicates a range of production dates of the item
indicate that the part is either Not Serviced
affected.
Separately or there is a reference to another figure.
A figure reference is denoted by a pointing hand Contact your local dealer for Hyster lift trucks for
followed by a figure number in the DESCRIPTION serial number information for items with a ECN or
column (FFigure 10) a date break.
7. Keys are used to show two or more similar
ORDERING PARTS:
assemblies, RH and LH assembly parts, etc.
Select the appropriate key, "A", "B", "C", "D", or "E" When ordering replacement parts, give the unit serial
and the corresponding quantity column to find the number, part number, name of part and quantity
required parts. Two periods in the QTY column (..) required.
indicate that the part is not used for that assembly.
8. Indented descriptions under the DESCRIPTION For any further information on parts, service, or
column are used to indicate assemblies and ordering, consult your local dealer for Hyster lift trucks.

©2011 HYSTER COMPANY See Service Manual ix


for service procedures.
UNIT CODE F108
NORTH AMERICA 01/2011

IDENTIFICATION OF TRUCK SERIAL NUMBERS

(1) and (2) The first letter and three numbers indicate the truck unit code.
(3) The second letter indicates the plant of manufacture.
(4) The four or five digit number indicates the production sequence number of the truck.
(5) The final letter indicates the year of manufacture starting with "A" in 1957, 1980, and 2003.
The letters "I", "O", and "Q" will not be used.
For pending serial numbers contact your local dealer for Hyster lift trucks.

Parts referred to in this book as right or left hand parts are in accordance with the illustration above.

x See Service Manual ©2011 HYSTER COMPANY


for service procedures.
UNIT CODE F108
01/2011 NORTH AMERICA

IDENTIFICATION OF MAST SERIAL NUMBERS

(1) and (2) The first letter and number indicates the mast unit code.
(3) The second letter indicates the plant of manufacture.
(4) The four or five digit number indicates the production sequence number of the mast.
(5) Carriage travel in millimeters stamped just below the serial number.
Mast Group identification consists of mast unit code (1) and (2) plus carriage travel (5).
For pending production sequence numbers contact your local dealer for Hyster lift trucks.

LIFT EQUIPMENT IDENTIFICATION


1. Fork part number, capacity rating, plant code letter,
and date of manufacture are stamped
approximately six inches below the top of most
forks.
2. The carriage group number is stamped on the right
hand side of the top crossmember (pin type) or on
the back of the right hand end of the bottom
crossmember (hook type). A date code has two
letters in line with or below the carriage group
number.
3. The mast identification number has a unit code, a
letter indicating the plant of manufacture, and a
serial number. Underneath the production
sequence number is a four digit number that
indicates the carriage travel in millimeters.
4. Tilt and lift cylinder group numbers are stamped on
the cylinder shell.
Always refer to the group, serial, or part number
when ordering service parts.
Modification of masts and carriages by SPED
(Special Products Engineering Department) are
identified by a model prefix code beginning with the
letter "S". contact your dealer for Hyster lift trucks
for information on these assemblies.

©2011 HYSTER COMPANY See Service Manual xi


for service procedures.
UNIT CODE F108
NORTH AMERICA 01/2011

IDENTIFICATION OF ATTACHMENT AND SIDE-


SHIFT CARRIAGE SERIAL NUMBERS

(1) and (2) The first letter and three numbers indicate the attachment unit code.
(3) The second letter indicates the plant of manufacture.
(4) The four or five digit number indicates the production sequence number.
For pending production sequence numbers contact your local dealer for Hyster lift trucks.

Side-shift carriages and attachments have nameplates. Use the serial number found on the nameplate to identify
the attachment.

Always refer to the group, serial, or part number when ordering service parts.

Modifications of attachments and side-shift carriages by SPED (Special Products Engineering Department) are
identified by a model prefix code beginning with the letter "S". Contact your dealer for Hyster lift trucks for information
on these assemblies.

xii See Service Manual ©2011 HYSTER COMPANY


for service procedures.
UNIT CODE F108
01/2011 NORTH AMERICA

PUBLICATIONS

Every new lift truck is provided with an OPERATING MANUALS with complete replacement part
MANUAL. This manual has information that the identification, are available at a nominal fee from your
operator must know for inspection and operation of the Hyster dealer to assist users in effectively maintaining
lift truck. Hyster lift trucks in a safe, useful condition. See the list
below for information on ordering specific publications
SERVICE MAINTENANCE MANUALS, which provide for this model lift truck.
service and overhaul procedures, and PARTS

PUBLICATION HYSTER PART NUMBER

Operating Manual........................................................................................................................ 1463725

Service Manual (Complete)......................................................................................................... 1464843

Parts Manual............................................................................................................................... 1475778

©2011 HYSTER COMPANY See Service Manual xiii


for service procedures.
UNIT CODE F108
NORTH AMERICA 01/2011

NOTES

xiv See Service Manual ©2011 HYSTER COMPANY


for service procedures.
UNIT CODE F108
01/2011 NORTH AMERICA

1 FRAME
UNIT CODE F108
01/2011 NORTH AMERICA

SECTION 1
FRAME

DESCRIPTION PAGE

COUNTERWEIGHT ........................................................................................................................................ 1-16


COVERS ......................................................................................................................................................... 1-6
FRAME ............................................................................................................................................................ 1-2
FULL SUSPENSION SEAT
SHEET 1 OF 2 ............................................................................................................................................ 1-26
SHEET 2 OF 2 ............................................................................................................................................ 1-30
HOOD .............................................................................................................................................................. 1-10
LABELS ........................................................................................................................................................... 1-32
LOAD BACKREST EXTENSION ..................................................................................................................... 1-36
NON-SUSPENSION SEAT ............................................................................................................................. 1-18
OVERHEAD GUARD ...................................................................................................................................... 1-14
SUSPENSION SEAT ....................................................................................................................................... 1-22

©2011 HYSTER COMPANY See Service Manual 1-1


for service procedures.
UNIT CODE F108
NORTH AMERICA 01/2011

FRAME (FIGURE 1-1)

1-2 See Service Manual ©2011 HYSTER COMPANY


for service procedures.
UNIT CODE F108
01/2011 NORTH AMERICA

FRAME
KEY:
A: 27.55 in. Battery Compartment
B: 33.38 in. Battery Compartment
C: 39.96 in. Battery Compartment
QTY
ITEM PART NO. DESCRIPTION A B C
1 d 1460339 Cowl .................................................................................................. 1 1 1
1 e 1465530 Cowl .................................................................................................. 1 1 1
2 1457084 Floorplate .......................................................................................... 1 1 1
3 1457089 Floorplate .......................................................................................... 1 1 1
4 15176 Washer .............................................................................................. 14 14 14
5 17105 Bolt .................................................................................................... 2 2 2
6 15056 Nut ..................................................................................................... 2 2 2
7 15156 Lockwasher ....................................................................................... 2 2 2
8 1356377 Plug ................................................................................................... 2 2 2
9 c 136692 Nut ..................................................................................................... 6 6 6
10 c 388049
292682 Lockwasher ....................................................................................... 6 6 6
11 c 1397924 Plate .................................................................................................. 4 4 4
12 287860 Capscrew .......................................................................................... 4 4 4
13 292529 Capscrew .......................................................................................... 2 2 2
14 292683 Lockwasher ....................................................................................... 2 2 2
15 216877 Nut ..................................................................................................... 2 2 2
16 18494 Capscrew .......................................................................................... 1 1 1
17 1397909 Fender (With Step) (LH) .................................................................... 1 1 1
17 a 1397910 Fender (With Step) (LH) .................................................................... 1 1 1
18 1397926 Fender (With Step) (RH) ................................................................... 1 1 1
18 a 1397927 Fender (With Step) (RH) ................................................................... 1 1 1
19 1340222 Cover ................................................................................................. .. 1 ..
19 1340224 Cover ................................................................................................. .. .. 1
19 2023868 Cover ................................................................................................. 1 .. ..
20 325521 Cover ................................................................................................. 1 1 1
21 1493955 Plate .................................................................................................. 1 1 1
22 1493957 Plate .................................................................................................. 1 1 1
23 1509942 Pin ..................................................................................................... 2 2 2
24 296249 Capscrew .......................................................................................... 2 2 2
25 296421 Washer .............................................................................................. 2 2 2
26 1397885 Cover (LH) ......................................................................................... 1 .. ..
26 1397886 Cover (LH) ......................................................................................... .. 1 ..
26 1397887 Cover (LH) ......................................................................................... .. .. 1
27 1397893 Cover (RH) ........................................................................................ 1 .. ..
27 1397894 Cover (RH) ........................................................................................ .. 1 ..
27 1397895 Cover (RH) ........................................................................................ .. .. 1
28 320162 Washer .............................................................................................. 4 4 4
29 169874 Nut ..................................................................................................... 1 1 1
30 388049
292682 Lockwasher ....................................................................................... 2 2 2
31 136692 Nut ..................................................................................................... 2 2 2
32 361973 Spacer ............................................................................................... 16 16 16
33 b 1483375 Spacer ............................................................................................... 2 2 2
34 b 136681 Capscrew .......................................................................................... 4 4 4

©2011 HYSTER COMPANY See Service Manual 1-3


for service procedures.
UNIT CODE F108
NORTH AMERICA 01/2011

FRAME
KEY:
A: 27.55 in. Battery Compartment
B: 33.38 in. Battery Compartment
C: 39.96 in. Battery Compartment
QTY
ITEM PART NO. DESCRIPTION A B C
35 b 320158 Washer .............................................................................................. 4 4 4
36 b 292681 Lockwasher ....................................................................................... 4 4 4
37 58951 Snap Ring .......................................................................................... 2 2 2

FOOTNOTES:
a Wide Tread d → S/N F108V04504
b With Battery Rollers e S/N F108V04505 →
c Without Battery Rollers

1-4 See Service Manual ©2011 HYSTER COMPANY


for service procedures.
UNIT CODE F108
01/2011 NORTH AMERICA

NOTES

©2011 HYSTER COMPANY See Service Manual 1-5


for service procedures.
UNIT CODE F108
NORTH AMERICA 01/2011

COVERS (FIGURE 1-2)

1-6 See Service Manual ©2011 HYSTER COMPANY


for service procedures.
UNIT CODE F108
01/2011 NORTH AMERICA

COVERS
KEY:
A: 27.55 in. Battery Compartment
B: 33.38 in. Battery Compartment
C: 39.96 in. Battery Compartment
QTY
ITEM PART NO. DESCRIPTION A B C
1 1388314 Plate (Without Raised Hood) ............................................................. 1 1 1
1 1388315 Plate (With Raised Hood) .................................................................. 1 1 1
2 1340218 Catch ................................................................................................. 4 4 4
3 1377667 Plate .................................................................................................. 4 4 4
4 296360 Washer .............................................................................................. 8 8 8
5 296166 Capscrew .......................................................................................... 8 8 8
6 296159 Capscrew .......................................................................................... 8 8 8
7 1354323 Nut (Foldover) ................................................................................... 20 20 20
8 292680 Washer .............................................................................................. 8 8 8
9 1465533 Dash Display ..................................................................................... 1 1 1
10 1460397 Sound Liner ....................................................................................... 1 1 1
11 296167 Capscrew .......................................................................................... 2 2 2
12 239503 Nut ..................................................................................................... 2 2 2
13 292681 Lockwasher ....................................................................................... 2 2 2
14 320158 Washer .............................................................................................. 2 2 2
15 1381909 Cover ................................................................................................. 1 1 1
16 1381910 Cover ................................................................................................. 1 1 1
17 169874 Nut ..................................................................................................... 3 3 3
18 1382311 Panel (End) (End) .............................................................................. 2 2 2
18 1382312 Panel (Center) (Center) ..................................................................... 1 1 1
19 1382313 Cover (With Lights) ............................................................................ 2 2 2
19 1382313 Cover (Without Lights) ....................................................................... 3 3 3
20 a 1340618 Cover (LH) ......................................................................................... 1 .. ..
20 b 1494924 Cover (LH) ......................................................................................... 1 .. ..
20 a 1340619 Cover (LH) ......................................................................................... .. 1 ..
20 b 1494925 Cover (LH) ......................................................................................... .. 1 ..
20 a 1362252 Cover (LH) ......................................................................................... .. .. 1
20 b 1494926 Cover (LH) ......................................................................................... .. .. 1
21 a 1390229 Cover (RH) ........................................................................................ 1 .. ..
21 b 1494920 Cover (RH) ........................................................................................ 1 .. ..
21 a 1390230 Cover (RH) ........................................................................................ .. 1 ..
21 b 1494921 Cover (RH) ........................................................................................ .. 1 ..
21 a 1390231 Cover (RH) ........................................................................................ .. .. 1
21 b 1494922 Cover (RH) ........................................................................................ .. .. 1
22 1364399 Screw ................................................................................................ 3 3 3
23 1364395 Cover ................................................................................................. 1 1 1
24 1376812 Trim ................................................................................................... 1 1 1
25 197068 Washer .............................................................................................. 8 8 8
26 296159 Capscrew .......................................................................................... 3 3 3
27 1381919 Screw ................................................................................................ 2 2 2
28 1381918 Nut (Foldover) ................................................................................... 2 2 2
29 296161 Capscrew .......................................................................................... 3 3 3
30 353144 Capscrew .......................................................................................... 7 7 7
31 15127 Washer .............................................................................................. 3 3 3
32 296161 Capscrew .......................................................................................... 4 4 4

©2011 HYSTER COMPANY See Service Manual 1-7


for service procedures.
UNIT CODE F108
NORTH AMERICA 01/2011

FOOTNOTES:
a → S/N F108V23744Y INC. 23758-23759, b S/N F108V23745Y → EXC. 23758-23759,
23761-23762, 23770, 23785-23787, 23796, 23761-23762, 23770, 23785-23787, 23796,
23856-23857 23856-23857

1-8 See Service Manual ©2011 HYSTER COMPANY


for service procedures.
UNIT CODE F108
01/2011 NORTH AMERICA

NOTES

©2011 HYSTER COMPANY See Service Manual 1-9


for service procedures.
UNIT CODE F108
NORTH AMERICA 01/2011

HOOD (FIGURE 1-3)

1-10 See Service Manual ©2011 HYSTER COMPANY


for service procedures.
UNIT CODE F108
01/2011 NORTH AMERICA

HOOD
KEY:
A: 27.55 in. Battery Compartment
B: 33.38 in. Battery Compartment
C: 39.96 in. Battery Compartment
QTY
ITEM PART NO. DESCRIPTION A B C
1 b 1388467 Hood .................................................................................................. 1 .. ..
1 d 1501434 Hood .................................................................................................. 1 .. ..
1 b 1455108 Hood (Without Side Flange) (Optional) ............................................. 1 .. ..
1 d 1501435 Hood (Without Side Flange) (Optional) ............................................. 1 .. ..
1 b 1388468 Hood .................................................................................................. .. 1 ..
1 d 1501436 Hood .................................................................................................. .. 1 ..
1 b 1455109 Hood (Without Side Flange) (Optional) ............................................. .. 1 ..
1 d 1501437 Hood (Without Side Flange) (Optional) ............................................. .. 1 ..
1 b 1388469 Hood .................................................................................................. .. .. 1
1 d 1501438 Hood .................................................................................................. .. .. 1
1 b 1455110 Hood (Without Side Flange) (Optional) ............................................. .. .. 1
1 d 1501439 Hood .................................................................................................. .. .. 1
2 1383680 Spacer ............................................................................................... 4 4 4
3 1347088 Screw (With Raised Hood) ................................................................ 2 2 2
3 367251 Screw (Without Raised Hood) ........................................................... 2 2 2
4 15155 Lockwasher ....................................................................................... 4 4 4
5 15055 Nut (With Raised Hood) .................................................................... 2 2 2
5 15055 Nut (Without Raised Hood) ............................................................... 4 4 4
6 1385776 Hood Frame Wldmt (With Seat Brake) .............................................. 1 .. ..
6 1385786 Hood Frame Wldmt (Without Seat Brake) ......................................... 1 .. ..
6 1385778 Hood Frame Wldmt (With Seat Brake) .............................................. .. 1 ..
6 1385788 Hood Frame Wldmt (Without Seat Brake) ......................................... .. 1 ..
6 1385780 Hood Frame Wldmt (With Seat Brake) .............................................. .. .. 1
6 1385790 Hood Frame Wldmt (Without Seat Brake) ......................................... .. .. 1
7 1364729 Spacer (With Raised Hood) ............................................................... 2 2 2
8 16394 Capscrew (With Raised Hood) .......................................................... 2 2 2
9 12892 Snap Ring .......................................................................................... 2 2 2
10 292515 Capscrew .......................................................................................... 2 2 2
11 2034906 Washer .............................................................................................. 2 2 2
12 293601 Capscrew (With Raised Hood) .......................................................... 2 2 2
13 1377378 Bracket (With Raised Hood) .............................................................. 1 1 1
14 a 293612 Capscrew (With Raised Hood) .......................................................... 2 2 2
14 c 293613 Capscrew (With Raised Hood) .......................................................... 2 2 2
15 292681 Lockwasher (With Raised Hood) ....................................................... 2 2 2
16 296173 Capscrew .......................................................................................... 4 4 4
17 316826 Nut ..................................................................................................... 4 4 4
18 320159 Washer .............................................................................................. 2 2 2
19 18515 Washer .............................................................................................. 2 2 2
20 388049
292682 Lockwasher ....................................................................................... 4 4 4
21 1377674 Shaft .................................................................................................. 1 1 1
22 1377670 Spring ................................................................................................ 1 1 1
23 15125 Washer .............................................................................................. 1 1 1
24 1364538 Spring ................................................................................................ 1 1 1
25 1544196 Handle ............................................................................................... 1 1 1

©2011 HYSTER COMPANY See Service Manual 1-11


for service procedures.
UNIT CODE F108
NORTH AMERICA 01/2011

HOOD
KEY:
A: 27.55 in. Battery Compartment
B: 33.38 in. Battery Compartment
C: 39.96 in. Battery Compartment
QTY
ITEM PART NO. DESCRIPTION A B C
26 1378975 Pin ..................................................................................................... 1 1 1
27 1364537 Plate .................................................................................................. 2 2 2
28 1385758 Gas Spring ........................................................................................ 1 .. ..
28 1385759 Gas Spring ........................................................................................ .. 1 ..
28 1385760 Gas Spring ........................................................................................ .. .. 1
29 355374 Clamp ................................................................................................ 1 1 1
30 a 1340095 Bar ..................................................................................................... 1 1 1
30 c 1468405 Bar ..................................................................................................... 1 1 1
31 287854 Capscrew .......................................................................................... 2 2 2
31 136985 Capscrew (Optional) .......................................................................... 2 2 2
32 136692 Nut ..................................................................................................... 2 2 2
33 1385761 Rod .................................................................................................... 1 1 1
34 1340866 Spring ................................................................................................ 1 1 1
35 1340867 Spacer ............................................................................................... 1 1 1
36 1364096 Clevis ................................................................................................. 1 1 1
37 1364243 Knob .................................................................................................. 1 1 1
38 15025 Nut ..................................................................................................... 1 1 1
39 221763 Washer .............................................................................................. 2 2 2
40 15212 Cotter Pin .......................................................................................... 2 2 2
41 293799 Capscrew .......................................................................................... 1 1 1
42 313805 Nut ..................................................................................................... 1 1 1
43 1340743 Bracket Wldmt (With Raised Hood) ................................................... 1 1 1
44 362030 Handle ............................................................................................... 1 1 1
45 287816 Capscrew .......................................................................................... 2 2 2
46 136687 Nut ..................................................................................................... 2 2 2
47 292680 Washer (Without Raised Hood) ......................................................... 2 2 2
47 292680 Washer (With Raised Hood) .............................................................. 4 4 4
48 1364597 Latch (Without Raised Hood) ............................................................ 1 1 1
48 1364747 Latch (With Raised Hood) ................................................................. 1 1 1
49 1340531 Wire Harness (Without Seat Brake) .................................................. 1 1 1
50 114312 Strap Clamp (Without Seat Brake) .................................................... 5 5 5
51 1359587 Grommet (Without Seat Brake) ......................................................... 1 1 1
52 353569 E-Ring ............................................................................................... 2 2 2
53 368618 Bushing ............................................................................................. 2 2 2
54 1378900 Link .................................................................................................... 1 1 1
55 1378902 Collar ................................................................................................. 1 1 1
56 325616 Spacer ............................................................................................... AR AR AR
57 320160 Washer .............................................................................................. 4 4 4
58 15177 Washer .............................................................................................. 4 4 4
59 139 Pin ..................................................................................................... 1 1 1
60 251099 Loctite ................................................................................................ 2 2 2
61 15155 Lockwasher (With Raised Hood) ....................................................... 4 4 4
62 296161 Capscrew .......................................................................................... 1 1 1
63 320156 Washer .............................................................................................. 2 2 2
64 313805 Nut ..................................................................................................... 1 1 1

1-12 See Service Manual ©2011 HYSTER COMPANY


for service procedures.
UNIT CODE F108
01/2011 NORTH AMERICA

HOOD
KEY:
A: 27.55 in. Battery Compartment
B: 33.38 in. Battery Compartment
C: 39.96 in. Battery Compartment
QTY
ITEM PART NO. DESCRIPTION A B C
65 15135 Washer .............................................................................................. AR AR AR

FOOTNOTES:
a → S/N F108V19339 INC. 19341, 19343, c S/N F108V19340 → INC. 19309-19313, 19325,
19344-19348 EXC. 19309-19313, 19325, 19328, 19328, 19330, 19333 EXC. 19341, 19343,
19330, 19333 19344-19348
b → S/N F108V25603Z d S/N F108V25604Z →

©2011 HYSTER COMPANY See Service Manual 1-13


for service procedures.
UNIT CODE F108
NORTH AMERICA 01/2011

OVERHEAD GUARD (FIGURE 1-4)

1-14 See Service Manual ©2011 HYSTER COMPANY


for service procedures.
UNIT CODE F108
01/2011 NORTH AMERICA

OVERHEAD GUARD
KEY:
A: 27.55 in. Battery Compartment
B: 33.38 in. Battery Compartment
C: 39.96 in. Battery Compartment
QTY
ITEM PART NO. DESCRIPTION A B C
1 1386696 Overhead Guard (86.0 in. Overall Height) ......................................... 1 .. ..
1 1386697 Overhead Guard (86.0 in. Overall Height) ......................................... .. 1 ..
1 1386698 Overhead Guard (86.0 in. Overall Height) ......................................... .. .. 1
1 1386699 Overhead Guard (88.4 in. Overall Height) ......................................... 1 .. ..
1 1386700 Overhead Guard (88.4 in. Overall Height) ......................................... .. 1 ..
1 1386701 Overhead Guard (88.4 in. Overall Height) ......................................... .. .. 1
1 1489176 Overhead Guard (89.2 in. Overall Height) ......................................... 1 .. ..
1 1489177 Overhead Guard (89.2 in. Overall Height) ......................................... .. 1 ..
1 1489178 Overhead Guard (89.2 in. Overall Height) ......................................... .. .. 1
1 1489179 Overhead Guard (90.5 in. Overall Height) ......................................... 1 .. ..
1 1489180 Overhead Guard (90.5 in. Overall Height) ......................................... .. 1 ..
1 1489181 Overhead Guard (90.5 in. Overall Height) ......................................... .. .. 1
1 1452953 Overhead Guard (Plate Type Without Operator Compartment
Light) ................................................................................................. 1 .. ..
1 1452954 Overhead Guard (Plate Type Without Operator Compartment
Light) ................................................................................................. .. 1 ..
1 1452955 Overhead Guard (Plate Type Without Operator Compartment
Light) ................................................................................................. .. .. 1
2 320161 Washer .............................................................................................. 16 16 16
3 1343990 Capscrew .......................................................................................... 6 6 6
4 293651 Capscrew .......................................................................................... 4 4 4
5 1390182 Nut ..................................................................................................... 10 10 10
6 1343647 Handle ............................................................................................... 1 1 1
7 329067 Screw ................................................................................................ 2 2 2

©2011 HYSTER COMPANY See Service Manual 1-15


for service procedures.
UNIT CODE F108
NORTH AMERICA 01/2011

COUNTERWEIGHT (FIGURE 1-5)

1-16 See Service Manual ©2011 HYSTER COMPANY


for service procedures.
UNIT CODE F108
01/2011 NORTH AMERICA

COUNTERWEIGHT
ITEM PART NO. DESCRIPTION QTY
1 b 1340452 Counterweight ..................................................................................................... 1
1 a 1340453 Counterweight ..................................................................................................... 1
1 c 1340454 Counterweight ..................................................................................................... 1
2 1340460 Cover .................................................................................................................. 1
3 326347 Tow Pin ............................................................................................................... 1
4 292537 Capscrew ............................................................................................................ 2
5 296423 Washer ............................................................................................................... 4
6 221777 Washer ............................................................................................................... 2
7 15162 Lockwasher ......................................................................................................... 2
8 168054 Capscrew ............................................................................................................ 2
9 300937 Nut ...................................................................................................................... 2
10 326003 Foam Tape ......................................................................................................... AR
11 15134 Washer ............................................................................................................... 2
12 46698 Capscrew ............................................................................................................ 2
13 15156 Lockwasher ......................................................................................................... 2

FOOTNOTES:
a E45XM2 (27.55 in. Battery Compartment), c E50XM2 (27.55 in. Battery Compartment),
E55XM2 (33.38 in. Battery Compartment), E60XM2 (33.38 in. Battery Compartment)
E65XM2 (39.96 in. Battery Compartment)
b E45XM2, E50XM2 (33.38 in. Battery
Compartment)

©2011 HYSTER COMPANY See Service Manual 1-17


for service procedures.
UNIT CODE F108
NORTH AMERICA 01/2011

NON-SUSPENSION SEAT (FIGURE 1-6)

1-18 See Service Manual ©2011 HYSTER COMPANY


for service procedures.
UNIT CODE F108
01/2011 NORTH AMERICA

NON-SUSPENSION SEAT
KEY:
A: Vinyl Cover
B: Fabric Cover
QTY
ITEM PART NO. DESCRIPTION A B
b 1364377 Seat-Non Suspension ................................................................................ 1 ..
b 1364380 Seat-Non Suspension ................................................................................ .. 1
a 1364379 Seat-Non Suspension ................................................................................ 1 ..
a 1364382 Seat-Non Suspension ................................................................................ .. 1
1 b 1351473 Seat-Non Suspension ............................................................................ 1 ..
1 b 1351474 Seat-Non Suspension ............................................................................ .. 1
1 a 2087813 Seat-Non Suspension (Black Vinyl) ....................................................... 1 ..
1 1563351 Kit-Seat Cushion (Vinyl) .................................................................... 1 ..
1 335988 Information Case ............................................................................... 1 ..
1 335991 Cover (Information Case) .................................................................. 1 ..
1 a 2087814 Seat-Non Suspension (Black Cloth) ...................................................... .. 1
1 1563222 Kit-Seat Cushion (Cloth) .................................................................... .. 1
1 335988 Information Case ............................................................................... .. 1
1 335991 Cover (Information Case) .................................................................. .. 1
2 a 1354140 Switch .................................................................................................... 1 1
3 b 1340171 Seat Rail (LH) ........................................................................................ 1 ..
3 a 269448 Seat Rail (LH) ........................................................................................ .. 1
3 335553 Seat Rail (LH) (Optional) ....................................................................... 1 ..
4 b 1340172 Seat Rail (RH) ........................................................................................ 1 ..
4 a 269449 Seat Rail (RH) ........................................................................................ .. 1
4 383116 Seat Rail (RH) (Optional) ....................................................................... 1 ..
5 1300107 Rod (Optional) ....................................................................................... 1 ..
6 18727 Screw ..................................................................................................... 8 8
7 221773 Washer .................................................................................................. 8 8
8 1306585 Hip Restraint (RH) ................................................................................. 1 1
9 1306588 Hip Restraint (LH) .................................................................................. 1 1
10 364854 Plug ........................................................................................................ 2 2
11 18515 Washer .................................................................................................. 4 4
12 379197 Capscrew ............................................................................................... 2 2
13 379198 Washer .................................................................................................. 2 2
14 b 878236 Spacer ........................................................................................................ 4 4
14 b 1375848 Spacer (Optional) ....................................................................................... 4 4
14 204114 Spacer (Optional) ....................................................................................... 4 ..
15 a 170204 Capscrew ................................................................................................... 4 4
15 b 18731 Capscrew ................................................................................................... 4 4
16 222665 Nut .............................................................................................................. 4 4
17 1374750 Seat Belt ..................................................................................................... 1 1
18 379199 Capscrew ................................................................................................... 2 2
19 379697 Washer ....................................................................................................... 3 3
20 379698 Nut .............................................................................................................. 2 2
21 335991 Cover (Information Case) ........................................................................... 1 1
22 335988 Information Case ........................................................................................ 1 1
23 222029 Rivet ........................................................................................................... 4 4

©2011 HYSTER COMPANY See Service Manual 1-19


for service procedures.
UNIT CODE F108
NORTH AMERICA 01/2011

FOOTNOTES:
a With Seat Brake b Without Seat Brake

1-20 See Service Manual ©2011 HYSTER COMPANY


for service procedures.
UNIT CODE F108
01/2011 NORTH AMERICA

NOTES

©2011 HYSTER COMPANY See Service Manual 1-21


for service procedures.
UNIT CODE F108
NORTH AMERICA 01/2011

SUSPENSION SEAT (FIGURE 1-7)

1-22 See Service Manual ©2011 HYSTER COMPANY


for service procedures.
UNIT CODE F108
01/2011 NORTH AMERICA

SUSPENSION SEAT
KEY:
A: Without Seat Switch
B: With Seat Switch
QTY
ITEM PART NO. DESCRIPTION A B
a 1376682 Seat-Semi Suspension ............................................................................... 1 ..
a 1678471 Kit-Seat (Fabric) (Alternate Part) ................................................................ 1 ..
a 1376680 Seat-Semi Suspension ............................................................................... .. 1
b 1678471 Kit-Seat (Fabric) (Alternate Part) ................................................................ .. 1
b 1376678 Seat-Semi Suspension ............................................................................... 1 ..
b 1678470 Kit-Seat (Vinyl) (Alternate Part) .................................................................. 1 ..
b 1376679 Seat-Semi Suspension ............................................................................... 1 1
b 1678470 Kit-Seat (Vinyl) (Alternate Part) .................................................................. 1 1
1 a 1374179 Seat Cushion (Back Cushion) ................................................................ 1 1
1 a 1382113 Seat Cushion (Back Cushion) (Optional) ............................................... 1 1
1 b 1362047 Seat Cushion (Back Cushion) ................................................................ 1 1
1 b 1382111 Seat Cushion (Back Cushion) (Optional) ............................................... 1 1
2 a 1374180 Seat Cushion ......................................................................................... 1 1
2 a 1382114 Seat Cushion (Optional) ........................................................................ 1 1
2 b 1362048 Seat Cushion (Seat Pan Included) ........................................................ 1 1
2 b 1382112 Seat Cushion (Optional)(Seat Pan not Included) ................................... 1 1
3 1362049 Kit-Shock Absorber ................................................................................ 1 1
4 1354140 Switch .................................................................................................... 1 ..
4 2037311 Switch ......................................................................................................... .. 1
4 1330409 Connector .............................................................................................. 1 ..
4 1330414 Connector (Secondary Lock) ................................................................. 1 ..
4 1330433 Terminal ................................................................................................. 1 ..
5 1362052 Block ...................................................................................................... 2 2
6 1362053 Kit-Shaft ................................................................................................. 1 1
7 1650385 Cover (RH) (RH) .................................................................................... 1 1
8 1392495 Cover (LH) ............................................................................................. 1 1
9 1374188 Kit-Cover ................................................................................................ 1 1
10 1362058 Information Case ................................................................................... 1 1
11 1374190 Cover ..................................................................................................... 1 1
12 1360872 Cover ..................................................................................................... 1 1
13 1362061 Kit-Weight Adjuster ................................................................................ 1 1
14 1362062 Kit-Weight Adjuster ................................................................................ 1 1
15 1362063 Hip Restraint (LH) .................................................................................. 1 1
16 1362064 Hip Restraint (RH) ................................................................................. 1 1
17 1362065 Kit-Hardware .......................................................................................... 1 1
18 1367137 Kit-Spring ............................................................................................... 1 1
19 1459114 Kit-Seat Rail ........................................................................................... 1 1
20 ..... Washer .................................................................................................. 8 8
21 ..... Bolt ......................................................................................................... 8 8
22 1378307 Kit-Suspension Cable ............................................................................ 1 1
23 170204 Capscrew ................................................................................................... .. 4
23 17178 Capscrew ................................................................................................... 4 ..
24 379199 Capscrew ................................................................................................... 2 2
25 379697 Washer ....................................................................................................... 3 3
26 379698 Nut .............................................................................................................. 2 2
27 1451914 Cable .......................................................................................................... .. 1

©2011 HYSTER COMPANY See Service Manual 1-23


for service procedures.
UNIT CODE F108
NORTH AMERICA 01/2011

SUSPENSION SEAT
KEY:
A: Without Seat Switch
B: With Seat Switch
QTY
ITEM PART NO. DESCRIPTION A B
28 1451915 Washer ....................................................................................................... .. 1
29 878236 Spacer ........................................................................................................ 4 ..
29 1375848 Spacer (Optional) ....................................................................................... 4 ..
30 1451913 Plate ........................................................................................................... .. 1
31 1451965 Rubber Pad ................................................................................................ .. 1
32 170204 Capscrew ................................................................................................... .. 1
33 145639 Locknut ....................................................................................................... .. 1
34 1374750 Seat Belt ..................................................................................................... 1 1

FOOTNOTES:
a Fabric b Vinyl

1-24 See Service Manual ©2011 HYSTER COMPANY


for service procedures.
UNIT CODE F108
01/2011 NORTH AMERICA

NOTES

©2011 HYSTER COMPANY See Service Manual 1-25


for service procedures.
UNIT CODE F108
NORTH AMERICA 01/2011

FULL SUSPENSION SEAT (FIGURE 1-8)


SHEET 1 OF 2

1-26 See Service Manual ©2011 HYSTER COMPANY


for service procedures.
UNIT CODE F108
01/2011 NORTH AMERICA

FULL SUSPENSION SEAT


SHEET 1 OF 2

ITEM PART NO. DESCRIPTION QTY


1489167 Seat-Full Suspension (Fabric) ............................................................................ 1
1678474 Kit-Seat (Fabric) (Alternate Part) ........................................................................ 1
1489166 Seat-Full Suspension (Vinyl) .............................................................................. 1
1678473 Kit-Seat (Vinyl) (Alternate Part) .......................................................................... 1
1 1470153 Seat Cushion (Back Cushion) (Cloth) ............................................................ 1
1 1470152 Seat Cushion (Back Cushion) (Vinyl) ............................................................. 1
2 1494077 Seat Cushion (Cloth) ...................................................................................... 1
2 1494076 Seat Cushion (Vinyl) ....................................................................................... 1
2 1467514 Switch (Seat) .............................................................................................. 1
2 1467515 Wire Harness ............................................................................................. 1
3 ..... Riser ............................................................................................................... 1
4 ..... Box ................................................................................................................. 1
5 ..... Cover .............................................................................................................. 1
6 ..... Screw ............................................................................................................. 4
7 ..... Hip Restraint (RH) .......................................................................................... 1
7 ..... Hip Restraint (LH) ........................................................................................... 1
8 ..... Washer ........................................................................................................... 2
9 ..... Bolt ................................................................................................................. 2
10 ..... Nut .................................................................................................................. 4
11 ..... Bolt ................................................................................................................. 2
12 ..... Block ............................................................................................................... 2
13 ..... Seat Belt ......................................................................................................... 1
14 ..... Bolt ................................................................................................................. 2
15 ..... Nut .................................................................................................................. 2
16 ..... Washer ........................................................................................................... 4
17 ..... Handle ............................................................................................................ 1
18 ..... Latch ............................................................................................................... 1
19 ..... Bracket ........................................................................................................... 1
20 ..... Spacer ............................................................................................................ 1
21 ..... Spring ............................................................................................................. 1
22 ..... Knob ............................................................................................................... 1
23 ..... Spring Extension ............................................................................................ 1
24 ..... Pivot ............................................................................................................... 2
25 ..... Washer ........................................................................................................... 2
26 ..... Nut .................................................................................................................. 2
27 ..... Bolt ................................................................................................................. 2
28 ..... Nut .................................................................................................................. 6
29 1470163 Kit-Weight Adjuster ......................................................................................... 1
29 1584631 Knob ........................................................................................................... 1
29 1600126 Handle ........................................................................................................ 1
30 ..... Slide (RH) ....................................................................................................... 1
31 ..... Slide (LH) ....................................................................................................... 1
32 ..... Bolt ................................................................................................................. 4
33 ..... Screw ............................................................................................................. 2
34 1470159 Kit-Suspension ............................................................................................... 1
35 18731 Capscrew ............................................................................................................ 4
36 1375848 Spacer ................................................................................................................ 4
1470155 Information Case (Kit) ......................................................................................... 1
1470156 Hip Restraint (RH) .............................................................................................. 1

©2011 HYSTER COMPANY See Service Manual 1-27


for service procedures.
UNIT CODE F108
NORTH AMERICA 01/2011

FULL SUSPENSION SEAT


SHEET 1 OF 2

ITEM PART NO. DESCRIPTION QTY


1470157 Hip Restraint (LH) ............................................................................................... 1
1470158 Kit-Seat Belt ........................................................................................................ 1
1470164 Kit-Recliner ......................................................................................................... 1
1489696 Kit-Seat Rail ........................................................................................................ 1

1-28 See Service Manual ©2011 HYSTER COMPANY


for service procedures.
UNIT CODE F108
01/2011 NORTH AMERICA

NOTES

©2011 HYSTER COMPANY See Service Manual 1-29


for service procedures.
UNIT CODE F108
NORTH AMERICA 01/2011

FULL SUSPENSION SEAT (FIGURE 1-9)


SHEET 2 OF 2

1-30 See Service Manual ©2011 HYSTER COMPANY


for service procedures.
UNIT CODE F108
01/2011 NORTH AMERICA

FULL SUSPENSION SEAT


SHEET 2 OF 2

ITEM PART NO. DESCRIPTION QTY


1489167 Seat-Full Suspension (Fabric) ............................................................................ 1
1678474 Kit-Seat (Fabric) (Alternate Part) ........................................................................ 1
1489166 Seat-Full Suspension (Vinyl) .............................................................................. 1
1678473 Kit-Seat (Vinyl) (Alternate Part) .......................................................................... 1
1 1467523 Kit-Boot ........................................................................................................... 1
2 1467524 Kit-Bearing ...................................................................................................... 1
3 1467525 Kit-Bumper ..................................................................................................... 1
4 1467526 Kit-Shaft and Bearing ..................................................................................... 1
5 1467527 Kit-Weight Adjuster Indicator .......................................................................... 1
6 1467531 Knob ............................................................................................................... 1
7 1467529 Kit-Spring ........................................................................................................ 1
8 1470160 Scissor ............................................................................................................ 1
9 1483828 Kit-Gas Spring (Mounted to the rear of the seat) ........................................... 1
10 18498 Capscrew ............................................................................................................ 4
11 204114 Spacer ................................................................................................................ 4
12 2075997 Gas Spring .......................................................................................................... 1
13 893818 Wire .................................................................................................................... 1

©2011 HYSTER COMPANY See Service Manual 1-31


for service procedures.
UNIT CODE F108
NORTH AMERICA 01/2011

LABELS (FIGURE 1-10)

1-32 See Service Manual ©2011 HYSTER COMPANY


for service procedures.
UNIT CODE F108
01/2011 NORTH AMERICA

LABELS
ITEM PART NO. DESCRIPTION QTY
1 2075656 Label (Mast Warning) ......................................................................................... 2
2 1364045 Label (Battery Disconnect) ................................................................................. 1
3 1330920 Label (No Riders) ................................................................................................ 2
4 369573 Label (Lift/Tilt) ..................................................................................................... 1
5 1534660 Label (Patents and Trademarks) ........................................................................ 1
6 b. . . . . Label- Overhead Guard Impact Rating ............................................................... 1
7 1330924 Label (Battery Spacer) ........................................................................................ 1
8 1339674 Label (Hyster) ..................................................................................................... 2
9 1339672 Label (Hyster) ..................................................................................................... 2
10 1335142 Label (Operator Warning) ................................................................................... 1
11 1335137 Label (Nameplate Tag) ....................................................................................... 1
12 1330919 Label (Mast Warning) ......................................................................................... 1
13 1330917 Label (Operator Restraint) .................................................................................. 2
14 d 2306476 Label (Parking Brake) ......................................................................................... 1
14 e 2309799 Label (Parking Brake) ......................................................................................... 1
15 e 1335129 Label (Pinch Point) ............................................................................................. 3
15 d 1335129 Label (Pinch Point) ............................................................................................. 4
16 196927 Label (UL Type EE) (NFPA Type) ...................................................................... 2
16 311498 Label (UL Type ES) (NFPA Type) ...................................................................... 2
17 1354153 Label (Model 45) ................................................................................................. 2
17 1354155 Label (Model 50) ................................................................................................. 2
17 1354157 Label (Model 55) ................................................................................................. 2
17 1354159 Label (Model 60) ................................................................................................. 2
17 1354343 Label (Model 65) ................................................................................................. 2
18 1467511 Label (Freezer) ................................................................................................... 2
18 1467512 Label (Corrosion) ................................................................................................ 2
19 370250 Label (Auxiliary Function - Reach) ...................................................................... 1
19 370251 Label (Auxiliary Function - Swing) ...................................................................... 1
19 370252 Label (Auxiliary Function - Stabilizer) ................................................................. 1
19 370253 Label (Auxiliary Function - Dump/Scoop) ........................................................... 1
19 370254 Label (Auxiliary Function - Upender) .................................................................. 1
19 370255 Label (Auxiliary Function - Push/Pull) ................................................................. 1
19 370256 Label (Auxiliary Function, Clamp) ....................................................................... 1
19 370257 Label (Auxiliary Function, Rotate) ....................................................................... 1
19 370258 Label (Auxiliary Function, Side-Shift) .................................................................. 1
19 370259 Label (Auxiliary Function - Fork Spreader) ......................................................... 1
20 2308673 Rivet .................................................................................................................... 2
21 a. . . . . Nameplate .......................................................................................................... 1

©2011 HYSTER COMPANY See Service Manual 1-33


for service procedures.
UNIT CODE F108
NORTH AMERICA 01/2011

LABELS
ITEM PART NO. DESCRIPTION QTY
22 389687 Cover Plate ......................................................................................................... 1
23 1380584 Rivet .................................................................................................................... 4
23 c 2307400 Rivet .................................................................................................................... 4
24 1379443 Label (Prop Rod) ................................................................................................ 1
25 1379807 Label (Hood Latch) ............................................................................................. 1
25 c 1379808 Label (Hood Latch) ............................................................................................. 1
26 c 893523 Label (Hyster) ..................................................................................................... 1
27 1335411 Label (UL Information) ........................................................................................ 1
28 325956 U.L. Plate (Type EE) ........................................................................................... 1
28 325957 U.L. Plate (Type ES) ........................................................................................... 1
28 325958 U.L. Plate (Type E) ............................................................................................. 1

FOOTNOTES:
a Contact Your Local Hyster Dealer d With Seat Brake Switch
b Contact Your Local Yale Dealer e Without Seat Brake Switch
c Optional

1-34 See Service Manual ©2011 HYSTER COMPANY


for service procedures.
UNIT CODE F108
01/2011 NORTH AMERICA

NOTES

©2011 HYSTER COMPANY See Service Manual 1-35


for service procedures.
UNIT CODE F108
NORTH AMERICA 01/2011

LOAD BACKREST EXTENSION (FIGURE 1-11)

1-36 See Service Manual ©2011 HYSTER COMPANY


for service procedures.
UNIT CODE F108
01/2011 NORTH AMERICA

LOAD BACKREST EXTENSION


KEY:
A: E45-55XM2
B: E60-65XM2
QTY
ITEM PART NO. DESCRIPTION A B
1 1663441 Load Backrest (Class II) (38.5 in) ............................................................... 1 ..
1 1338642 Load Backrest (42 in.) ................................................................................ 1 ..
1 1376338 Load Backrest (48 in.) ................................................................................ 1 ..
1 1663458 Load Backrest (Class III) 38.5 in ................................................................ .. 1
1 a 1363817 Load Backrest (Class III) (38 in.) ................................................................ .. 1
1 1338645 Load Backrest (42 in.) ................................................................................ .. 1
1 a 1345267 Load Backrest (42 in.) ................................................................................ .. 1
2 1343990 Capscrew ................................................................................................... 4 4
3 221771 Washer ....................................................................................................... 4 4
3 296423 Washer (Optional) ...................................................................................... 4 4
4 300937 Nut .............................................................................................................. 4 4

FOOTNOTES:
a For Polished Forks with Full Bottom Taper

©2011 HYSTER COMPANY See Service Manual 1-37


for service procedures.
UNIT CODE F108
NORTH AMERICA 01/2011

NOTES

1-38 See Service Manual ©2011 HYSTER COMPANY


for service procedures.
UNIT CODE F108
01/2011 NORTH AMERICA

2 ELECTRICAL SYSTEM
UNIT CODE F108
01/2011 NORTH AMERICA

SECTION 2
ELECTRICAL SYSTEM

DESCRIPTION PAGE

BATTERY CONNECTOR ................................................................................................................................ 2-26


CONTACTOR
1A AND RB ................................................................................................................................................. 2-20
CONTACTOR PANEL
CONTACTOR HYDRAULIC ........................................................................................................................ 2-16
CONTROL ................................................................................................................................................... 2-14
CONTACTOR STEERING .............................................................................................................................. 2-18
CONTROL PANEL
CONTACTOR HYDRAULIC ........................................................................................................................ 2-10
TRANSISTOR HYDRAULIC ....................................................................................................................... 2-12
ELECTRICAL SYSTEM
CONTACTOR HYDRAULIC ........................................................................................................................ 2-2
TRANSISTOR HYDRAULIC ....................................................................................................................... 2-6
INSTRUMENT PANEL .................................................................................................................................... 2-24
WIRE HARNESS
CONTROL VALVE SWITCH ....................................................................................................................... 2-32
DASH .......................................................................................................................................................... 2-28
LIGHT .......................................................................................................................................................... 2-29
MAIN ........................................................................................................................................................... 2-30
PRESSURE SWITCH WITH LED LIGHTS - OPTIONAL ............................................................................ 2-34
WIRE HARNESS (LIGHTS)
RELAY WITH LED LIGHTS - OPTIONAL ................................................................................................... 2-36

©2011 HYSTER COMPANY See Service Manual 2-1


for service procedures.
UNIT CODE F108
NORTH AMERICA 01/2011

ELECTRICAL SYSTEM (FIGURE 2-1)


CONTACTOR HYDRAULIC

2-2 See Service Manual ©2011 HYSTER COMPANY


for service procedures.
UNIT CODE F108
01/2011 NORTH AMERICA

ELECTRICAL SYSTEM
CONTACTOR HYDRAULIC

ITEM PART NO. DESCRIPTION QTY


1 h 2035776 Wire Harness (Main) (FFigure 2-14).................................................................. 1
1 k 2045891 Wire Harness (Main) (FFigure 2-14).................................................................. 1
2 1350914 Strap ................................................................................................................... 1
3 153667 Clamp ................................................................................................................. 1
4 292681 Lockwasher ......................................................................................................... 4
5 136749 Screw .................................................................................................................. 1
6 136681 Capscrew ............................................................................................................ 3
7 1340796 Wire Harness (Dash) (FFigure 2-12)................................................................. 1
8 1364633 Terminal Block .................................................................................................... 1
9 320157 Washer ............................................................................................................... 5
10 2004005 Strap Clamp ........................................................................................................ AR
11 292676 Lockwasher ......................................................................................................... 2
12 1377379 Washer ............................................................................................................... 2
13 302233 Capscrew ............................................................................................................ 2
14 292665 Nut ...................................................................................................................... 2
15 h 2035834 Wire Harness (Control Valve Switch) (FFigure 2-15)........................................ 1
15 k 2046671 Wire Harness (Control Valve Switch) (Control Valve Switch) (FFigure
2-15).................................................................................................................... 1
16 239503 Nut ...................................................................................................................... 1
17 1459780 Control Panel (36/48 Volt) (Control Panel) (FFigure 2-3).................................. 1
18 1309280 Clamp ................................................................................................................. 2
19 e 292680 Washer ............................................................................................................... 2
20 1459973 Battery Connector and Cable (48 Volt) (FFigure 2-11)...................................... 1
20 1459974 Battery Connector and Cable (36 Volt) (FFigure 2-11)...................................... 1
21 292505 Capscrew ............................................................................................................ 2
22 292680 Washer ............................................................................................................... 2
23 320156 Washer ............................................................................................................... 2
24 136687 Nut ...................................................................................................................... 2
25 379902 Ignition Switch ..................................................................................................... 1
25 186304 Key ................................................................................................................. 2
26 i 2036238 Wire Harness (Lights) (FFigure 2-13)................................................................ 2
26 l 2052806 Wire Harness (Lights) (FFigure 2-13)................................................................ 2
27 f 1360566 Horn (36 Volt Mechanical) .................................................................................. 1
27 g 1360568 Horn (48 Volt Mechanical) .................................................................................. 1
27 j 1483660 Horn (36/48 Volt) ................................................................................................ 1
28 176640 Bolt ...................................................................................................................... 1
29 e 292668 Nut ...................................................................................................................... 2
30 1459850 Wire .................................................................................................................... 2
31 313828 Nut ...................................................................................................................... 1
32 320158 Washer ............................................................................................................... 1
33 a 1459910 Power Cable ....................................................................................................... 1
33 b 1459902 Power Cable ....................................................................................................... 1
33 c 1459894 Power Cable ....................................................................................................... 1
34 a 1459911 Power Cable ....................................................................................................... 1
34 b 1459903 Power Cable ....................................................................................................... 1
34 c 1459895 Power Cable ....................................................................................................... 1
35 a 1459918 Cable Assy .......................................................................................................... 1
35 b 1459916 Cable Assy .......................................................................................................... 1
35 c 1459914 Cable Assy .......................................................................................................... 1
36 a 1459919 Cable Assy .......................................................................................................... 1
©2011 HYSTER COMPANY See Service Manual 2-3
for service procedures.
UNIT CODE F108
NORTH AMERICA 01/2011

ELECTRICAL SYSTEM
CONTACTOR HYDRAULIC

ITEM PART NO. DESCRIPTION QTY


36 b 1459917 Cable Assy .......................................................................................................... 1
36 c 1459915 Cable Assy .......................................................................................................... 1
37 a 1459912 Power Cable ....................................................................................................... 1
37 b 1459904 Power Cable ....................................................................................................... 1
37 c 1459896 Power Cable ....................................................................................................... 1
38 a 1459913 Power Cable ....................................................................................................... 1
38 b 1459905 Power Cable ....................................................................................................... 1
38 c 1459897 Power Cable ....................................................................................................... 1
39 d 1390218 Controller ............................................................................................................ 1
40 d 302240 Capscrew ............................................................................................................ 3
41 d 292678 Lockwasher ......................................................................................................... 3
42 d 1394840 Cover .................................................................................................................. 1
42 d 1482691 Spacer ............................................................................................................ 1
42 d 1482692 Cover .............................................................................................................. 1
42 d 1482693 Spacer ............................................................................................................ 2
42 d 292678 Lockwasher .................................................................................................... 3
42 d 296498 Screw ............................................................................................................. 3
43 d 1390202 Plate .................................................................................................................... 1
44 e 1459846 Terminal Block .................................................................................................... 1
45 e 1459850 Wire .................................................................................................................... 1
46 e 15002 Nut ...................................................................................................................... 3
47 e 18423 Lockwasher ......................................................................................................... 3
48 e 302259 Capscrew ............................................................................................................ 2
49 e 320156 Washer ............................................................................................................... 2
50 1509890 Clip (Not Illustrated) ............................................................................................ 2

FOOTNOTES:
a 27.55 in. Battery Compartment g → S/N F108V20967 INC. 21002-21003,
b 30.94 and 33.38 in. Battery Compartment 21022-21024, 21027, 21029, 21042 EXC.
c 39.36 in. Battery Compartment 20906-20908, 20913-20914, 20945-20946, 20955
d With On-Demand Power Steering h → S/N F108V24517Y EXC. 24233-24234,
e Without On-Demand Power Steering 24266-24269, 24276-24277, 24279-24282,
f → S/N F108V20967 INC. 1866 24285, 24287-24290, 24304-24402, 24404-24405
i → S/N F108V27916A
j S/N F108V20968 → INC. 20906-20908,
20913-20914, 20945-20946, 20955 EXC.
21002-21003, 21022-21024, 21027, 21029, 21042
k S/N F108V24518Y → INC. 24233-24234,
24266-24269, 24276-24277, 24279-24282,
24285, 24287-24290, 24304-24402, 24404-24405
l S/N F108V27917A →

2-4 See Service Manual ©2011 HYSTER COMPANY


for service procedures.
UNIT CODE F108
01/2011 NORTH AMERICA

NOTES

©2011 HYSTER COMPANY See Service Manual 2-5


for service procedures.
UNIT CODE F108
NORTH AMERICA 01/2011

ELECTRICAL SYSTEM (FIGURE 2-2)


TRANSISTOR HYDRAULIC

2-6 See Service Manual ©2011 HYSTER COMPANY


for service procedures.
UNIT CODE F108
01/2011 NORTH AMERICA

ELECTRICAL SYSTEM
TRANSISTOR HYDRAULIC

ITEM PART NO. DESCRIPTION QTY


1 g 2035776 Wire Harness (Main) (FFigure 2-14).................................................................. 1
1 i 2045891 Wire Harness (Main) (FFigure 2-14).................................................................. 1
2 1350914 Strap ................................................................................................................... 1
3 153667 Clamp ................................................................................................................. 1
4 292681 Lockwasher ......................................................................................................... 4
5 136749 Screw .................................................................................................................. 1
6 136681 Capscrew ............................................................................................................ 3
7 1340796 Wire Harness (Dash) (Dash) (FFigure 2-12)..................................................... 1
8 1364633 Terminal Block .................................................................................................... 1
9 320157 Washer ............................................................................................................... 5
10 2004005 Strap Clamp ........................................................................................................ AR
11 292676 Lockwasher ......................................................................................................... 2
12 1377379 Washer ............................................................................................................... 2
13 302233 Capscrew ............................................................................................................ 2
14 292665 Nut ...................................................................................................................... 2
15 g 2035834 Wire Harness (Control Valve Switch) (FFigure 2-15)........................................ 1
15 i 2046671 Wire Harness (Control Valve Switch) (Control Valve Switch) (FFigure
2-15).................................................................................................................... 1
16 239503 Nut ...................................................................................................................... 1
17 1459800 Controller (Traction) (FFigure 2-4)..................................................................... 1
17 1467983 Controller (Pump) (FFigure 2-4)........................................................................ 1
18 1309280 Clamp ................................................................................................................. 2
19 e 292680 Washer ............................................................................................................... 2
20 1459973 Battery Connector and Cable (48 Volt) (FFigure 2-11)...................................... 1
20 1459974 Battery Connector and Cable (36 Volt) (FFigure 2-11)...................................... 1
21 292505 Capscrew ............................................................................................................ 2
22 292680 Washer ............................................................................................................... 2
23 320156 Washer ............................................................................................................... 2
24 136687 Nut ...................................................................................................................... 2
25 186304 Key ................................................................................................................. 2
25 379902 Ignition Switch ..................................................................................................... 1
26 2036238 Wire Harness (Lights) (FFigure 2-13)................................................................ 2
27 f 1360566 Horn (36 Volt Mechanical) .................................................................................. 1
27 f 1360568 Horn (48 Volt Mechanical) .................................................................................. 1
27 h 1483660 Horn (36/48 Volt) ................................................................................................ 1
28 176640 Bolt ...................................................................................................................... 1
29 e 292668 Nut ...................................................................................................................... 2
30 f 1459850 Wire .................................................................................................................... 2
31 313828 Nut ...................................................................................................................... 1
32 320158 Washer ............................................................................................................... 1
33 c 1459894 Power Cable ....................................................................................................... 1
33 b 1459902 Power Cable ....................................................................................................... 1
33 a 1459910 Power Cable ....................................................................................................... 1
34 c 1459895 Power Cable ....................................................................................................... 1
34 b 1459903 Power Cable ....................................................................................................... 1
34 a 1459911 Power Cable ....................................................................................................... 1
35 c 1459914 Cable Assy .......................................................................................................... 1
35 b 1459916 Cable Assy .......................................................................................................... 1
35 a 1459918 Cable Assy .......................................................................................................... 1
36 c 1459915 Cable Assy .......................................................................................................... 1
©2011 HYSTER COMPANY See Service Manual 2-7
for service procedures.
UNIT CODE F108
NORTH AMERICA 01/2011

ELECTRICAL SYSTEM
TRANSISTOR HYDRAULIC

ITEM PART NO. DESCRIPTION QTY


36 b 1459917 Cable Assy .......................................................................................................... 1
36 a 1459919 Cable Assy .......................................................................................................... 1
37 c 1459896 Power Cable ....................................................................................................... 1
37 b 1459904 Power Cable ....................................................................................................... 1
37 a 1459912 Power Cable ....................................................................................................... 1
38 c 1459897 Power Cable ....................................................................................................... 1
38 b 1459905 Power Cable ....................................................................................................... 1
38 a 1459913 Power Cable ....................................................................................................... 1
39 d 1390218 Controller ............................................................................................................ 1
40 d 302240 Capscrew ............................................................................................................ 3
41 d 292678 Lockwasher ......................................................................................................... 3
42 d 1394840 Cover .................................................................................................................. 1
42 d 1482691 Spacer ............................................................................................................ 1
42 d 1482692 Cover .............................................................................................................. 1
42 d 1482693 Spacer ............................................................................................................ 2
42 d 292678 Lockwasher .................................................................................................... 3
42 d 296498 Screw ............................................................................................................. 3
43 d 1390202 Plate .................................................................................................................... 1
44 e 1459846 Terminal Block .................................................................................................... 1
45 e 1459850 Wire .................................................................................................................... 1
46 e 15002 Nut ...................................................................................................................... 3
47 e 18423 Lockwasher ......................................................................................................... 3
48 e 302259 Capscrew ............................................................................................................ 2
49 e 320156 Washer ............................................................................................................... 2
50 1509890 Clip (Not Illustrated) ............................................................................................ 2

FOOTNOTES:
a 27.55 in. Battery Compartment f → S/N F108V20967 INC. 21002-21003,
b 30.94 and 33.38 in. Battery Compartment 21022-21024, 21027, 21029, 21042 EXC.
c 39.36 in. Battery Compartment 20906-20908, 20913-20914, 20945-20946, 20955
d With On-Demand Power Steering g → S/N F108V24517Y EXC. 24233-24234,
e Without On-Demand Power Steering 24266-24269, 24276-24277, 24279-24282,
24285, 24287-24290, 24304-24402, 24404-24405
h S/N F108V20968 → INC. 20906-20908,
20913-20914, 20945-20946, 20955 EXC.
21002-21003, 21022-21024, 21027, 21029, 21042
i S/N F108V24518Y → INC. 24233-24234,
24266-24269, 24276-24277, 24279-24282,
24285, 24287-24290, 24304-24402, 24404-24405

2-8 See Service Manual ©2011 HYSTER COMPANY


for service procedures.
UNIT CODE F108
01/2011 NORTH AMERICA

NOTES

©2011 HYSTER COMPANY See Service Manual 2-9


for service procedures.
UNIT CODE F108
NORTH AMERICA 01/2011

CONTROL PANEL (FIGURE 2-3)


CONTACTOR HYDRAULIC

2-10 See Service Manual ©2011 HYSTER COMPANY


for service procedures.
UNIT CODE F108
01/2011 NORTH AMERICA

CONTROL PANEL
CONTACTOR HYDRAULIC

ITEM PART NO. DESCRIPTION QTY


1 1459800 Controller (Traction) ............................................................................................ 1
1 1465757 Plug ................................................................................................................ 1
2 a 1459777 Control Panel (36/48 Volt) (Control) (FFigure 2-5)............................................ 1
2 b 1466921 Control Panel (36/48 Volt) (Control) (FFigure 2-5)............................................ 1
3 239503 Nut ...................................................................................................................... 17
4 320157 Washer ............................................................................................................... 19
5 292681 Lockwasher ......................................................................................................... 19
6 296012 Capscrew ............................................................................................................ 16
7 1459796 Power Cable ....................................................................................................... 1
8 1459659 Fuse Block .......................................................................................................... 1
9 1459661 Spacer ................................................................................................................ 1
10 325809 Fuse (325 Amp) .................................................................................................. 1
11 325810 Fuse (500 Amp) .................................................................................................. 1
12 1364262 Fuse (40 Amp) .................................................................................................... 1
13 136681 Capscrew ............................................................................................................ 1
14 359819 Label (Fuse, 325 Amp) ....................................................................................... 1
15 359820 Label ................................................................................................................... 1
16 1364270 Label (Fuse, 40 Amp) ......................................................................................... 1
17 1330938 Contactor (FFigure 2-7)..................................................................................... 1
18 302018 Screw .................................................................................................................. 2
19 292678 Lockwasher ......................................................................................................... 2
20 198956 Washer ............................................................................................................... 2
21 292512 Capscrew ............................................................................................................ 1
22 1459780 Control Panel (36/48 Volt) (Contactor Hydraulics) (FFigure 2-6)...................... 1
23 1459769 Buss Bar ............................................................................................................. 1
24 1459772 Buss Bar ............................................................................................................. 1
25 292678 Lockwasher ......................................................................................................... 2
26 2038829 Drive Module ....................................................................................................... 1
27 302026 Screw .................................................................................................................. 2
28 320154 Washer ............................................................................................................... 4
29 302019 Screw .................................................................................................................. 2

FOOTNOTES:
a → S/N F108V16636 INC. 16643, 16653, b S/N F108V16637 → INC. 16602-16604,
16654-16656 EXC. 16602-16604, 16620-16622, 16620-16622, 16627-16629 EXC. 16643, 16653,
16627-16629 16654-16656

©2011 HYSTER COMPANY See Service Manual 2-11


for service procedures.
UNIT CODE F108
NORTH AMERICA 01/2011

CONTROL PANEL (FIGURE 2-4)


TRANSISTOR HYDRAULIC

2-12 See Service Manual ©2011 HYSTER COMPANY


for service procedures.
UNIT CODE F108
01/2011 NORTH AMERICA

CONTROL PANEL
TRANSISTOR HYDRAULIC

ITEM PART NO. DESCRIPTION QTY


1 1459800 Controller (Traction) ............................................................................................ 1
1 1465757 Plug ................................................................................................................ 1
2 a 1459777 Control Panel (36/48 Volt) (Control) (FFigure 2-5)............................................ 1
2 b 1466921 Control Panel (36/48 Volt) (Control) (FFigure 2-5)............................................ 1
3 239503 Nut ...................................................................................................................... 17
4 320157 Washer ............................................................................................................... 19
5 292681 Lockwasher ......................................................................................................... 19
6 296012 Capscrew ............................................................................................................ 16
7 1459796 Power Cable ....................................................................................................... 1
8 1459659 Fuse Block .......................................................................................................... 1
9 1459661 Spacer ................................................................................................................ 1
10 325809 Fuse (325 Amp) .................................................................................................. 1
11 325810 Fuse (500 Amp) .................................................................................................. 1
12 1364262 Fuse (40 Amp) .................................................................................................... 1
13 136681 Capscrew ............................................................................................................ 1
14 359819 Label (Fuse, 325 Amp) ....................................................................................... 1
15 359820 Label ................................................................................................................... 1
16 1364270 Label (Fuse, 40 Amp) ......................................................................................... 1
17 1330938 Contactor (FFigure 2-7)..................................................................................... 1
18 302018 Screw .................................................................................................................. 2
19 292678 Lockwasher ......................................................................................................... 2
20 198956 Washer ............................................................................................................... 2
21 292512 Capscrew ............................................................................................................ 1
22 1467983 Controller (Pump) ............................................................................................... 1
22 1465757 Plug ................................................................................................................ 1
23 1459770 Buss Bar ............................................................................................................. 1
24 1459771 Buss Bar ............................................................................................................. 1
25 1459659 Fuse Block .......................................................................................................... 1
26 320157 Washer ............................................................................................................... 5
27 292681 Lockwasher ......................................................................................................... 5
28 136681 Capscrew ............................................................................................................ 3
29 292512 Capscrew ............................................................................................................ 1
30 239503 Nut ...................................................................................................................... 1
31 1459661 Spacer ................................................................................................................ 1

FOOTNOTES:
a → S/N F108V16636 INC. 16643, 16653, b S/N F108V16637 → INC. 16602-16604,
16654-16656 EXC. 16602-16604, 16620-16622, 16620-16622, 16627-16629 EXC. 16643, 16653,
16627-16629 16654-16656

©2011 HYSTER COMPANY See Service Manual 2-13


for service procedures.
UNIT CODE F108
NORTH AMERICA 01/2011

CONTACTOR PANEL (FIGURE 2-5)


CONTROL

2-14 See Service Manual ©2011 HYSTER COMPANY


for service procedures.
UNIT CODE F108
01/2011 NORTH AMERICA

CONTACTOR PANEL
CONTROL

ITEM PART NO. DESCRIPTION QTY


a 1459777 Control Panel (36/48 Volt) .................................................................................. 1
b 1466921 Control Panel (36/48 Volt) .................................................................................. 1
1 1462322 Base ............................................................................................................... 1
2 a 1453531 Contactor (36/48 Volt) (FFigure 2-9)............................................................. 1
2 b 1467047 Contactor (36/48 Volt) (FFigure 2-9)............................................................. 1
3 1374236 Bracket ........................................................................................................... 1
4 1393356 Current Limiter (Blue) ..................................................................................... 1
5 1374210 Fuse Block ...................................................................................................... 1
6 1301510 Buss Bar ......................................................................................................... 3
7 314878 Fuse (15 Amp) ................................................................................................ 4
8 1308958 Label (Fuse) (15 Amp) ................................................................................... 4
9 379235 Nameplate ...................................................................................................... 1

FOOTNOTES:
a → S/N F108V16636 INC. 16643, 16653, b S/N F108V16637 → INC. 16602-16604,
16654-16656 EXC. 16602-16604, 16620-16622, 16620-16622, 16627-16629 EXC. 16643, 16653,
16627-16629 16654-16656

©2011 HYSTER COMPANY See Service Manual 2-15


for service procedures.
UNIT CODE F108
NORTH AMERICA 01/2011

CONTACTOR PANEL (FIGURE 2-6)


CONTACTOR HYDRAULIC

2-16 See Service Manual ©2011 HYSTER COMPANY


for service procedures.
UNIT CODE F108
01/2011 NORTH AMERICA

CONTACTOR PANEL
CONTACTOR HYDRAULIC

ITEM PART NO. DESCRIPTION QTY


1459780 Control Panel (36/48 Volt) .................................................................................. 1
1 1462324 Base ............................................................................................................... 1
2 389184 Contactor (FFigure 2-8)................................................................................. 1
3 2306405 Spacer ............................................................................................................ 2
4 1462318 Insulator .......................................................................................................... 2

©2011 HYSTER COMPANY See Service Manual 2-17


for service procedures.
UNIT CODE F108
NORTH AMERICA 01/2011

CONTACTOR STEERING (FIGURE 2-7)

ITEM PART NO. DESCRIPTION QTY


1330938 Contactor ............................................................................................................ 1
1 384398 Cover (Top) .................................................................................................... 1
2 1345908 Kit-Contact ...................................................................................................... 1
3 378547 Contact (Fixed) ........................................................................................... 1
4 383984 Contact (Moving) ........................................................................................ 1
5 379522 Screw ............................................................................................................. 2
6 1345909 Return Spring ................................................................................................. 1
7 379524 Insulator .......................................................................................................... 1
8 1335620 Coil and Frame ............................................................................................... 1

2-18 See Service Manual ©2011 HYSTER COMPANY


for service procedures.
UNIT CODE F108
01/2011 NORTH AMERICA

NOTES

©2011 HYSTER COMPANY See Service Manual 2-19


for service procedures.
UNIT CODE F108
NORTH AMERICA 01/2011

CONTACTOR (FIGURE 2-8)


1A AND RB

2-20 See Service Manual ©2011 HYSTER COMPANY


for service procedures.
UNIT CODE F108
01/2011 NORTH AMERICA

CONTACTOR
1A AND RB

ITEM PART NO. DESCRIPTION QTY


389184 Contactor ............................................................................................................ 1
1 1300292 Base (Magnet) ................................................................................................ 1
2 1300276 Coil ................................................................................................................. 1
3 388238 Coil and Frame ............................................................................................... 1
4 1300945 Contact (Fixed) (Stationary) ........................................................................... 2
5 388235 Clamp ............................................................................................................. 2
6 271892 Spring ............................................................................................................. 1
7 388230 Armature ......................................................................................................... 1
8 388234 Base ............................................................................................................... 1
9 388233 Carrier ............................................................................................................ 1
10 388231 Bushing .......................................................................................................... 1
11 1300278 Contact (Moving) ............................................................................................ 1
12 388232 Spring Seat ..................................................................................................... 1
13 271893 Spring ............................................................................................................. 1
14 274075 Retainer .......................................................................................................... 1
15 ..... Washer ........................................................................................................... 1
16 2308208 Locknut ........................................................................................................... 1
996111 Kit-Contact .......................................................................................................... 1

©2011 HYSTER COMPANY See Service Manual 2-21


for service procedures.
UNIT CODE F108
NORTH AMERICA 01/2011

CONTACTOR (FIGURE 2-9)

2-22 See Service Manual ©2011 HYSTER COMPANY


for service procedures.
UNIT CODE F108
01/2011 NORTH AMERICA

CONTACTOR
ITEM PART NO. DESCRIPTION QTY
a 1453531 Contactor (36/48 Volt) ......................................................................................... 1
b 1467047 Contactor (36/48 Volt) ......................................................................................... 1
1 1300292 Base (Magnet) ................................................................................................ 1
2 a 1305465 Coil ................................................................................................................. 1
2 b 1467048 Coil ................................................................................................................. 1
3 388238 Coil and Frame ............................................................................................... 1
4 1300945 Contact (Fixed) (Stationary) ........................................................................... 2
5 2308208 Locknut ........................................................................................................... 1
6 388235 Clamp ............................................................................................................. 2
7 271892 Spring ............................................................................................................. 1
8 388230 Armature ......................................................................................................... 1
9 388234 Base ............................................................................................................... 1
10 388233 Carrier ............................................................................................................ 1
11 388231 Bushing .......................................................................................................... 1
12 1300278 Contact (Moving) ............................................................................................ 1
13 388232 Spring Seat ..................................................................................................... 1
14 271893 Spring ............................................................................................................. 1
15 274075 Retainer .......................................................................................................... 1
16 ..... Washer ........................................................................................................... 1

FOOTNOTES:
a → S/N F108V16636 INC. 16643, 16653, b S/N F108V16637 → INC. 16602-16604,
16654-16656 EXC. 16602-16604, 16620-16622, 16620-16622, 16627-16629 EXC. 16643, 16653,
16627-16629 16654-16656

©2011 HYSTER COMPANY See Service Manual 2-23


for service procedures.
UNIT CODE F108
NORTH AMERICA 01/2011

INSTRUMENT PANEL (FIGURE 2-10)

2-24 See Service Manual ©2011 HYSTER COMPANY


for service procedures.
UNIT CODE F108
01/2011 NORTH AMERICA

INSTRUMENT PANEL
ITEM PART NO. DESCRIPTION QTY
1 abd 1339385 Dash Display (With BDI) ..................................................................................... 1
1 acd 1339386 Dash Display (With BDI) ..................................................................................... 1
1 bd 1391095 Dash Display (With Enhanced Display) .............................................................. 1
1 cd 1391096 Dash Display (With Enhanced Display) .............................................................. 1
1 f 1460400 Dash Display (Without Function Keys) ............................................................... 1
1 e 1460401 Dash Display (With Function Keys) .................................................................... 1
1 g 1482558 Dash Display (With Function Keys) .................................................................... 1
2 1340796 Wire Harness (Dash) (Dash) (FFigure 2-12)..................................................... 1

FOOTNOTES:
a Service With Dash Display Kit-1640514 e S/N F108V15841 ↔ S/N F108V19613 INC. 14946,
b With Seat Belt Symbol 15838, 19668 EXC. 19601-19603, 19605-19608
c Without Seat Belt Symbol f S/N F108V15841 → INC. 14946, 15838
d → S/N F108V15840 EXC. 14946, 15838 g S/N F108V19614 → INC. 19601-19603,
19605-19608 EXC. 19668

©2011 HYSTER COMPANY See Service Manual 2-25


for service procedures.
UNIT CODE F108
NORTH AMERICA 01/2011

BATTERY CONNECTOR (FIGURE 2-11)

ITEM PART NO. DESCRIPTION QTY


1 1459973 Battery Connector and Cable (48 Volt) ............................................................... 1
1 1459974 Battery Connector and Cable (36 Volt) ............................................................... 1
2 195293 Battery Connector (Gray) (36 Volt) ................................................................. 1
2 195296 Battery Connector (Blue) (48 Volt) ................................................................. 1
3 a. . . . . Cable .............................................................................................................. AR
4 292504 Capscrew (Without Battery Rollers) .................................................................... 2
4 292507 Capscrew (With Battery Rollers) ......................................................................... 2
5 320156 Washer ............................................................................................................... 2
6 292680 Washer ............................................................................................................... 2
7 136687 Nut ...................................................................................................................... 2
8 ..... Base .................................................................................................................... 1

2-26 See Service Manual ©2011 HYSTER COMPANY


for service procedures.
UNIT CODE F108
01/2011 NORTH AMERICA

FOOTNOTES:
a Use 28 in. and 106 in. of Bulk Cable 190811 for
36/48 Volt and 190810 for 72/80 Volt

©2011 HYSTER COMPANY See Service Manual 2-27


for service procedures.
UNIT CODE F108
NORTH AMERICA 01/2011

WIRE HARNESS (FIGURE 2-12)


DASH

ITEM PART NO. DESCRIPTION QTY


1340796 Wire Harness (Dash) .......................................................................................... 1
1 1330411 Connector ....................................................................................................... 1
2 1330416 Connector ....................................................................................................... 1
3 1330437 Terminal (Pin) ................................................................................................. 4

2-28 See Service Manual ©2011 HYSTER COMPANY


for service procedures.
UNIT CODE F108
01/2011 NORTH AMERICA

WIRE HARNESS (FIGURE 2-13)


LIGHT

ITEM PART NO. DESCRIPTION QTY


2036238 Wire Harness ...................................................................................................... 1
1 1330439 Plug ................................................................................................................ 1
2 1330422 Connector ....................................................................................................... 2
3 1330428 Connector ....................................................................................................... 2
4 1351068 Connector ....................................................................................................... 1
5 1351069 Connector ....................................................................................................... 1
6 1330411 Connector ....................................................................................................... 1
7 1330416 Connector ....................................................................................................... 1
8 346330 Connector Body .............................................................................................. 1

©2011 HYSTER COMPANY See Service Manual 2-29


for service procedures.
UNIT CODE F108
NORTH AMERICA 01/2011

WIRE HARNESS (FIGURE 2-14)


MAIN

2-30 See Service Manual ©2011 HYSTER COMPANY


for service procedures.
UNIT CODE F108
01/2011 NORTH AMERICA

WIRE HARNESS
MAIN

ITEM PART NO. DESCRIPTION QTY


a 2035776 Wire Harness ...................................................................................................... 1
b 2045891 Wire Harness ...................................................................................................... 1
1 2035275 Connector ....................................................................................................... 2
2 1330421 Connector ....................................................................................................... 3
3 1330427 Connector ....................................................................................................... 3
4 1330419 Connector ....................................................................................................... 1
5 1330424 Connector (Secondary Lock) .......................................................................... 1
6 1330420 Connector ....................................................................................................... 1
7 1330426 Connector ....................................................................................................... 1
8 1351070 Connector Body .............................................................................................. 1
9 1351076 Seal ................................................................................................................ 1
10 1352563 Connector Body .............................................................................................. 1
11 1340785 Connector Body .............................................................................................. 1
12 1330422 Connector ....................................................................................................... 1
13 1330428 Connector ....................................................................................................... 1
14 2007554 E-Spade ......................................................................................................... 1
15 1306271 Terminal ......................................................................................................... 2
16 1306270 Terminal ......................................................................................................... 3
17 1352564 Terminal ......................................................................................................... 2
18 1351071 Terminal ......................................................................................................... 2
19 1340958 Terminal ......................................................................................................... 11
20 1330439 Plug ................................................................................................................ 1
21 248196 Terminal ......................................................................................................... 15
22 1330438 Terminal (Socket) ........................................................................................... 22
23 148611 E-Ring ............................................................................................................ 5
24 1561019
2035276 Connector ....................................................................................................... 36
25 148610 E-Ring ............................................................................................................ 3
26 148648 Terminal ......................................................................................................... 2
27 206028 E-Ring ............................................................................................................ 2
222523 Heat Shrink ..................................................................................................... AR
381919 Braiding .......................................................................................................... AR

FOOTNOTES:
a → S/N F108V24517Y EXC. 24233-24234, b S/N F108V24518Y → INC. 24233-24234,
24266-24269, 24276-24277, 24279-24282, 24266-24269, 24276-24277, 24279-24282,
24285, 24287-24290, 24304-24402, 24404-24405 24285, 24287-24290, 24304-24402, 24404-24405

©2011 HYSTER COMPANY See Service Manual 2-31


for service procedures.
UNIT CODE F108
NORTH AMERICA 01/2011

WIRE HARNESS (FIGURE 2-15)


CONTROL VALVE SWITCH

ITEM PART NO. DESCRIPTION QTY


a 2035834 Wire Harness ...................................................................................................... 1
b 2046671 Wire Harness (Control Valve Switch) ................................................................. 1
1 1352563 Connector Body .............................................................................................. 6
1 1498185 Connector ....................................................................................................... 6
1 1352564 Terminal ......................................................................................................... 12
2 1330411 Connector ....................................................................................................... 1
2 1330437 Terminal (Pin) ................................................................................................. 4
3 1330416 Connector ....................................................................................................... 1

FOOTNOTES:
a → S/N F108V24517Y EXC. 24233-24234, b S/N F108V24518Y → INC. 24233-24234,
24266-24269, 24276-24277, 24279-24282, 24266-24269, 24276-24277, 24279-24282,
24285, 24287-24290, 24304-24402, 24404-24405 24285, 24287-24290, 24304-24402, 24404-24405

2-32 See Service Manual ©2011 HYSTER COMPANY


for service procedures.
UNIT CODE F108
01/2011 NORTH AMERICA

NOTES

©2011 HYSTER COMPANY See Service Manual 2-33


for service procedures.
UNIT CODE F108
NORTH AMERICA 01/2011

WIRE HARNESS (FIGURE 2-16)


PRESSURE SWITCH WITH LED LIGHTS — OPTIONAL

2-34 See Service Manual ©2011 HYSTER COMPANY


for service procedures.
UNIT CODE F108
01/2011 NORTH AMERICA

WIRE HARNESS
PRESSURE SWITCH WITH LED LIGHTS – OPTIONAL

ITEM PART NO. DESCRIPTION QTY


2070134 Wire Harness (Pressure Switch) ......................................................................... 1
1 370730 Terminal ......................................................................................................... 2
2 346330 Connector Body .............................................................................................. 1
3 181045 Connector Body .............................................................................................. 2
4 134810 Terminal ......................................................................................................... 2

©2011 HYSTER COMPANY See Service Manual 2-35


for service procedures.
UNIT CODE F108
NORTH AMERICA 01/2011

WIRE HARNESS (LIGHTS) (FIGURE 2-17)


RELAY WITH LED LIGHTS — OPTIONAL

2-36 See Service Manual ©2011 HYSTER COMPANY


for service procedures.
UNIT CODE F108
01/2011 NORTH AMERICA

WIRE HARNESS (LIGHTS)


RELAY WITH LED LIGHTS – OPTIONAL

ITEM PART NO. DESCRIPTION QTY


2036274 Wire Harness (Relay) ......................................................................................... 1
1 1330409 Connector ....................................................................................................... 1
2 1330414 Connector (Secondary Lock) .......................................................................... 1
3 1330437 Terminal (Pin) ................................................................................................. 2
4 303294 Rectifier .......................................................................................................... 2
5 236901 Terminal ......................................................................................................... 2
6 175944 Heat Shrink ..................................................................................................... AR
7 133481 Heat Shrink ..................................................................................................... AR
8 381919 Braiding .......................................................................................................... AR

©2011 HYSTER COMPANY See Service Manual 2-37


for service procedures.
UNIT CODE F108
NORTH AMERICA 01/2011

NOTES

2-38 See Service Manual ©2011 HYSTER COMPANY


for service procedures.
UNIT CODE F108
01/2011 NORTH AMERICA

3 DRIVE UNIT
UNIT CODE F108
01/2011 NORTH AMERICA

SECTION 3
DRIVE UNIT

DESCRIPTION PAGE

DRIVE AXLE ................................................................................................................................................... 3-2


DRIVE UNIT INSTALLATION
E/EE/ES AND CRE/FRE ............................................................................................................................. 3-14
TRACTION MOTOR
11.0-INCH - WITHOUT BWI ........................................................................................................................ 3-20
11.0-INCH - WITH BWI ............................................................................................................................... 3-22
9-INCH - WITHOUT BWI ............................................................................................................................. 3-16
9-INCH - WITH BWI .................................................................................................................................... 3-18
TRANSMISSION AND DIFFERENTIAL
→ T56M64524 ............................................................................................................................................ 3-6
T56M64525 → ............................................................................................................................................ 3-10

©2011 HYSTER COMPANY See Service Manual 3-1


for service procedures.
UNIT CODE F108
NORTH AMERICA 01/2011

DRIVE AXLE (FIGURE 3-1)

3-2 See Service Manual ©2011 HYSTER COMPANY


for service procedures.
UNIT CODE F108
01/2011 NORTH AMERICA

DRIVE AXLE
ITEM PART NO. DESCRIPTION QTY
1 221680 Capscrew ............................................................................................................ 8
2 366713 Washer ............................................................................................................... 16
3 366715 Locknut ............................................................................................................... 8
4 293708 Capscrew ............................................................................................................ 1
5 292687 Lockwasher ......................................................................................................... 1
6 296431 Washer ............................................................................................................... 1
7 16151 Fitting .................................................................................................................. 1
8 60949 Wheel Nut ........................................................................................................... 12
9 57597 O-Ring ................................................................................................................ 1
10 287860 Capscrew ............................................................................................................ 7
11 1380316 Plate .................................................................................................................... 1
12 388049
292682 Lockwasher ......................................................................................................... 15
13 2036354 Traction Motor (FFigure 3-5)............................................................................. 1
13 2036506 Traction Motor (FFigure 3-6)............................................................................. 1
13 2038114 Traction Motor (FFigure 3-7)............................................................................. 1
13 2038113 Traction Motor (FFigure 3-8)............................................................................. 1
14 1351926 Drive Axle Housing ............................................................................................. 1
15 1351927 Spindle ................................................................................................................ 2
16 39714 O-Ring ................................................................................................................ 2
17 293646 Capscrew ............................................................................................................ 32
18 292683 Lockwasher ......................................................................................................... 32
19 a 324863 Axle Shaft ........................................................................................................... 2
20 b 1351930 Bracket (RH) ....................................................................................................... 1
21 b 1351935 Bracket (LH) ........................................................................................................ 1
22 305769 Dowel .................................................................................................................. 4
23 33657 Locknut ............................................................................................................... 2
24 145978 Lockwasher ......................................................................................................... 2
25 85885 Washer ............................................................................................................... 2
26 325568 Seal ..................................................................................................................... 2
27 1375752 Brake Drum ......................................................................................................... 2
28 118714 Wheel Stud ......................................................................................................... 12
29 264893 Bearing Cup ........................................................................................................ 2
30 264892 Bearing Cone ...................................................................................................... 2
31 30076 Bearing Cup ........................................................................................................ 2
32 230443 Bearing Cone ...................................................................................................... 2
33 21420 Breather .............................................................................................................. 1
34 a 15315 Fitting .................................................................................................................. 1
35 1504042 Brake Assembly (RH) (FFigure 5-3).................................................................. 1
35 1504041 Brake Assembly (LH) (FFigure 5-3)................................................................... 1
36 1327246 Bolt ...................................................................................................................... 16
37 a 35502 Fitting .................................................................................................................. 1
38 1354997 Seal ..................................................................................................................... 2
39 16001 Grease Fitting ..................................................................................................... 2
40 1333385 Bushing ............................................................................................................... 2
41 1457128 Transmission Assy (FFigure 3-2)...................................................................... 1
42 136985 Capscrew ............................................................................................................ 6
43 292515 Capscrew ............................................................................................................ 2
44 136692 Nut ...................................................................................................................... 2

©2011 HYSTER COMPANY See Service Manual 3-3


for service procedures.
UNIT CODE F108
NORTH AMERICA 01/2011

FOOTNOTES:
a Use Adhesive 264159 As Required b Use Lubricant 251979 As Required

3-4 See Service Manual ©2011 HYSTER COMPANY


for service procedures.
UNIT CODE F108
01/2011 NORTH AMERICA

NOTES

©2011 HYSTER COMPANY See Service Manual 3-5


for service procedures.
UNIT CODE F108
NORTH AMERICA 01/2011

TRANSMISSION AND DIFFERENTIAL (FIGURE 3-2)


(→ T56M64524)

3-6 See Service Manual ©2011 HYSTER COMPANY


for service procedures.
UNIT CODE F108
01/2011 NORTH AMERICA

TRANSMISSION AND DIFFERENTIAL


(→ T56M64524)

ITEM PART NO. DESCRIPTION QTY


1457128 Transmission Assy .............................................................................................. 1
1 1457127 Housing .......................................................................................................... 1
1 1457126 Housing ...................................................................................................... 1
2 334481 Dowel ......................................................................................................... 2
3 234038 Dowel ......................................................................................................... 4
4 334418 Bearing Cap ............................................................................................... 2
5 193164 Washer ....................................................................................................... 4
6 221588 Capscrew ................................................................................................... 4
7 136749 Screw ............................................................................................................. 12
8 292681 Lockwasher .................................................................................................... 12
9 324871 Retainer .......................................................................................................... 1
10 110922 Shim (0.005 in.) .............................................................................................. AR
10 110923 Shim (0.007 in.) .............................................................................................. AR
10 110924 Shim (0.020 in.) .............................................................................................. AR
11 183614 Bearing Cup ................................................................................................... 2
12 183615 Bearing Cone ................................................................................................. 2
13 1354975 Gear ............................................................................................................... 1
14 a 69029 Cap ................................................................................................................. 1
15 324872 Nut .................................................................................................................. 1
16 325697 Washer ........................................................................................................... 1
17 153715 Bearing Cone ................................................................................................. 1
18 230421 Bearing Cup ................................................................................................... 1
19 325549 Shim (0.020 in.) .............................................................................................. AR
19 325550 Shim (0.005 in.) .............................................................................................. AR
19 325551 Shim (0.007 in.) .............................................................................................. AR
20 324875 Spacer ............................................................................................................ 1
21 1351949 Gear ............................................................................................................... 1
22 325552 Spacer ............................................................................................................ 1
23 a 1457856 Cover .............................................................................................................. 1
24 230419 Bearing Cup ................................................................................................... 1
25 342734 Bearing Cone ................................................................................................. 1
26 346842 Shim (0.014 in.) .............................................................................................. AR
26 346843 Shim (0.015 in.) .............................................................................................. AR
26 346844 Shim (0.016 in.) .............................................................................................. AR
26 346845 Shim (0.020 in.) .............................................................................................. AR
26 346846 Shim (0.022 in.) .............................................................................................. AR
26 346847 Shim (0.025 in.) .............................................................................................. AR
27 b 1458219 Gear and Pinion ............................................................................................. 1
27 c 1458179 Gear Set (Heavy Duty) ................................................................................... 1
27 d 1483410 Gear and Pinion ............................................................................................. 1
27 e 1483402 Gear and Pinion (Heavy Duty) ....................................................................... 1
28 334456 Nut .................................................................................................................. 2
29 264893 Bearing Cup ................................................................................................... 2
30 334590 Bearing Cone ................................................................................................. 2
31 334447 Lockplate ........................................................................................................ 2
32 92942 Bolt ................................................................................................................. 12
33 334580 Washer ........................................................................................................... 12
34 1383475 Differential ...................................................................................................... 1
35 1383478 Differential Housing .................................................................................... 1
36 1383457 Washer ....................................................................................................... 2

©2011 HYSTER COMPANY See Service Manual 3-7


for service procedures.
UNIT CODE F108
NORTH AMERICA 01/2011

TRANSMISSION AND DIFFERENTIAL


(→ T56M64524)

ITEM PART NO. DESCRIPTION QTY


37 1383480 Gear ........................................................................................................... 2
38 1383482 Washer ....................................................................................................... 4
39 1383481 Pinion ......................................................................................................... 4
40 1383483 Spider ......................................................................................................... 2
41 221521 Capscrew ................................................................................................... 8
42 261379 Washer ....................................................................................................... 8
43 a 334571 Screw ............................................................................................................. 1
44 15032 Nut .................................................................................................................. 1

FOOTNOTES:
a Use Adhesive 264159 As Required d 7/2002 →
b → 7/2002 e S/N T056M45145 →
c → S/N T056M45144

3-8 See Service Manual ©2011 HYSTER COMPANY


for service procedures.
UNIT CODE F108
01/2011 NORTH AMERICA

NOTES

©2011 HYSTER COMPANY See Service Manual 3-9


for service procedures.
UNIT CODE F108
NORTH AMERICA 01/2011

TRANSMISSION AND DIFFERENTIAL (FIGURE 3-3)


(T56M64525 →)

3-10 See Service Manual ©2011 HYSTER COMPANY


for service procedures.
UNIT CODE F108
01/2011 NORTH AMERICA

TRANSMISSION AND DIFFERENTIAL


(T56M64525 →)

ITEM PART NO. DESCRIPTION QTY


1457128 Transmission Assy .............................................................................................. 1
1 325549 Shim (0.020 in.) .............................................................................................. AR
1 325550 Shim (0.005 in.) .............................................................................................. AR
1 325551 Shim (0.007 in.) .............................................................................................. AR
2 324875 Spacer ............................................................................................................ 1
3 1351949 Gear ............................................................................................................... 1
4 292681 Lockwasher .................................................................................................... 12
5 136749 Screw ............................................................................................................. 12
6 1457856 Cover .............................................................................................................. 1
7 264159 Adhesive ......................................................................................................... AR
8 325552 Spacer ............................................................................................................ 1
9 1457127 Housing .......................................................................................................... 1
9 1457126 Housing ...................................................................................................... 1
10 334481 Dowel ......................................................................................................... 2
11 234038 Dowel ......................................................................................................... 4
12 334418 Bearing Cap ............................................................................................... 2
13 193164 Washer ....................................................................................................... 4
14 221588 Capscrew ................................................................................................... 4
15 334456 Nut .................................................................................................................. 2
16 1338730 Bearing Set ..................................................................................................... 2
17 1383475 Differential ...................................................................................................... 1
18 1383476 Housing (Flange Half) ................................................................................ 1
18 1383478 Differential Housing .................................................................................... 1
19 1383482 Washer ....................................................................................................... 4
20 1383481 Pinion ......................................................................................................... 4
21 1383480 Gear ........................................................................................................... 2
22 1383457 Washer ....................................................................................................... 2
23 261379 Washer ....................................................................................................... 8
24 221521 Capscrew ................................................................................................... 8
25 1383483 Spider ......................................................................................................... 2
26 334580 Washer ........................................................................................................... 12
27 92942 Bolt ................................................................................................................. 12
28 334447 Lockplate ........................................................................................................ 2
29 1483410 Gear and Pinion ............................................................................................. 1
30 346842 Shim (0.014 in.) .............................................................................................. AR
30 346843 Shim (0.015 in.) .............................................................................................. AR
30 346844 Shim (0.016 in.) .............................................................................................. AR
30 346845 Shim (0.020 in.) .............................................................................................. AR
30 346846 Shim (0.022 in.) .............................................................................................. AR
30 346847 Shim (0.025 in.) .............................................................................................. AR
31 1338729 Bearing Set ..................................................................................................... 1
32 15032 Nut .................................................................................................................. 1
33 1616225 Screw ............................................................................................................. 1
34 1612589 Button ............................................................................................................. 1
35 1374846 Bearing Set ..................................................................................................... 2
36 1354975 Gear ............................................................................................................... 1
37 110922 Shim (0.005 in.) .............................................................................................. AR
37 110923 Shim (0.007 in.) .............................................................................................. AR
37 110924 Shim (0.020 in.) .............................................................................................. AR
38 324871 Retainer .......................................................................................................... 1

©2011 HYSTER COMPANY See Service Manual 3-11


for service procedures.
UNIT CODE F108
NORTH AMERICA 01/2011

TRANSMISSION AND DIFFERENTIAL


(T56M64525 →)

ITEM PART NO. DESCRIPTION QTY


39 69029 Cap ................................................................................................................. 1
40 324872 Nut .................................................................................................................. 1
41 325697 Washer ........................................................................................................... 1
42 1338728 Bearing Set ..................................................................................................... 1

3-12 See Service Manual ©2011 HYSTER COMPANY


for service procedures.
UNIT CODE F108
01/2011 NORTH AMERICA

NOTES

©2011 HYSTER COMPANY See Service Manual 3-13


for service procedures.
UNIT CODE F108
NORTH AMERICA 01/2011

DRIVE UNIT INSTALLATION (FIGURE 3-4)


E/EE/ES AND CRE/FRE

3-14 See Service Manual ©2011 HYSTER COMPANY


for service procedures.
UNIT CODE F108
01/2011 NORTH AMERICA

DRIVE UNIT INSTALLATION


E/EE/ES AND CRE/FRE

ITEM PART NO. DESCRIPTION QTY


1 1364802 Plate (27.5 in.) (27.55 in. Battery Compartment) ................................................ 1
1 1364804 Plate (33.38 in.) (33.38 in. Battery Compartment) .............................................. 1
1 1364806 Plate (40 in.) (39.96 in. Battery Compartment) ................................................... 1
2 216895 Static Strap (Non EE with Poly or Non-Marking Tires) ....................................... 1
2 b 216895 Static Strap ......................................................................................................... 2
3 b 176640 Bolt ...................................................................................................................... 3
4 b 320158 Washer ............................................................................................................... 6
5 b 292681 Lockwasher ......................................................................................................... 3
6 b 239503 Nut ...................................................................................................................... 3
7 b 1364824 Plate .................................................................................................................... 4
8 b 361988 Foam Tape ......................................................................................................... AR
9 ce 325472 Fan ...................................................................................................................... 1
10 ce 16379 Capscrew ............................................................................................................ 4
11 ce 1364572 Spacer ................................................................................................................ 1
12 cf 325472 Fan ...................................................................................................................... 1
13 cf 1340148 Hub ..................................................................................................................... 1
14 cf 16598 Capscrew ............................................................................................................ 4
15 cf 15156 Lockwasher ......................................................................................................... 4
16 cf 292529 Capscrew ............................................................................................................ 1
17 cf 221736 Washer ............................................................................................................... 1
18 d 1460667 Kit-Motor Band (9 in. Motor) ............................................................................... 1
18 d 1460668 Kit-Motor Band (11 in. Motor) ............................................................................. 1
18 ab 1460669 Kit-Motor Band (11 in. Motor) ............................................................................. 1
19 292513 Capscrew ............................................................................................................ 1
20 388049
292682 Lockwasher ......................................................................................................... 1

FOOTNOTES:
a CRE/FRE d Type ES
b Type EE e With Seat Brake
c Type EE, Closed Motor, CRE/FRE f Without Seat Brake

©2011 HYSTER COMPANY See Service Manual 3-15


for service procedures.
UNIT CODE F108
NORTH AMERICA 01/2011

TRACTION MOTOR (FIGURE 3-5)


9-INCH — WITHOUT BWI

3-16 See Service Manual ©2011 HYSTER COMPANY


for service procedures.
UNIT CODE F108
01/2011 NORTH AMERICA

TRACTION MOTOR
9-INCH – WITHOUT BWI

ITEM PART NO. DESCRIPTION QTY


2036354 Traction Motor ..................................................................................................... 1
1 1461803 Kit-Armature ................................................................................................... 1
2 1461804 Kit-Fan ........................................................................................................ 1
3 1461805 Bearing Set ..................................................................................................... 1
3 1374343 Ball Bearing (DE) ....................................................................................... 1
3 360935 Bearing (CE) .............................................................................................. 1
4 1461806 Housing .......................................................................................................... 1
5 1461807 Commutator .................................................................................................... 1
6 1461570 Kit-Brush .................................................................................................... 1
7 1461579 Brush Holder .............................................................................................. 1
7 1495983 Brush Spring .......................................................................................... 8
8 1461808 End Head ................................................................................................... 1
9 1461809 Kit-Drive End .................................................................................................. 1
9 364584 Seal ............................................................................................................ 1
10 1461810 Kit-Motor Band (Vented) (Type E) .................................................................. 1

©2011 HYSTER COMPANY See Service Manual 3-17


for service procedures.
UNIT CODE F108
NORTH AMERICA 01/2011

TRACTION MOTOR (FIGURE 3-6)


9-INCH — WITH BWI

3-18 See Service Manual ©2011 HYSTER COMPANY


for service procedures.
UNIT CODE F108
01/2011 NORTH AMERICA

TRACTION MOTOR
9-INCH – WITH BWI

ITEM PART NO. DESCRIPTION QTY


2036506 Traction Motor ..................................................................................................... 1
1 1461848 Kit-Armature ................................................................................................... 1
2 1461804 Kit-Fan ........................................................................................................ 1
3 1461849 Bearing Set ..................................................................................................... 1
3 1374343 Ball Bearing (DE) ....................................................................................... 1
3 360935 Bearing (CE) .............................................................................................. 1
4 1461850 Housing .......................................................................................................... 1
5 1461851 Commutator .................................................................................................... 1
6 1461570 Kit-Brush .................................................................................................... 1
7 1461571 Brush Holder .............................................................................................. 1
7 1495983 Brush Spring .......................................................................................... 8
8 1461853 End Head ................................................................................................... 1
9 1461854 Kit-Drive End .................................................................................................. 1
9 364584 Seal ............................................................................................................ 1
10 1461810 Kit-Motor Band (Vented) ................................................................................. 1
11 1309842 Kit-Thermostat ................................................................................................ 1

©2011 HYSTER COMPANY See Service Manual 3-19


for service procedures.
UNIT CODE F108
NORTH AMERICA 01/2011

TRACTION MOTOR (FIGURE 3-7)


11.0-INCH — WITHOUT BWI

3-20 See Service Manual ©2011 HYSTER COMPANY


for service procedures.
UNIT CODE F108
01/2011 NORTH AMERICA

TRACTION MOTOR
11.0-INCH – WITHOUT BWI

ITEM PART NO. DESCRIPTION QTY


2038114 Traction Motor ..................................................................................................... 1
1 1461829 Kit-Armature ................................................................................................... 1
2 1461812 Kit-Fan ........................................................................................................ 1
3 1461830 Bearing Set ..................................................................................................... 1
3 1374343 Ball Bearing (DE) ....................................................................................... 1
3 364576 Ball Bearing ................................................................................................ 1
4 1461831 Housing .......................................................................................................... 1
5 1461832 Commutator .................................................................................................... 1
6 1461816 Kit-Brush .................................................................................................... 1
7 1462276 Brush Holder .............................................................................................. 1
7 1495984 Brush Spring .......................................................................................... 8
8 1461834 End Head ................................................................................................... 1
9 1461835 Kit-Drive End .................................................................................................. 1
9 364584 Seal ............................................................................................................ 1
10 1554165 Kit-Motor Band (Vented) (Type E) .................................................................. 1

©2011 HYSTER COMPANY See Service Manual 3-21


for service procedures.
UNIT CODE F108
NORTH AMERICA 01/2011

TRACTION MOTOR (FIGURE 3-8)


11.0-INCH — WITH BWI

3-22 See Service Manual ©2011 HYSTER COMPANY


for service procedures.
UNIT CODE F108
01/2011 NORTH AMERICA

TRACTION MOTOR
11.0-INCH – WITH BWI

ITEM PART NO. DESCRIPTION QTY


2038113 Traction Motor ..................................................................................................... 1
1 1461811 Kit-Armature ................................................................................................... 1
2 1461812 Kit-Fan ........................................................................................................ 1
3 1461813 Bearing Set ..................................................................................................... 1
3 1374343 Ball Bearing (DE) ....................................................................................... 1
3 364576 Ball Bearing ................................................................................................ 1
4 1461814 Housing .......................................................................................................... 1
5 1461815 Commutator .................................................................................................... 1
6 1461816 Kit-Brush .................................................................................................... 1
7 1461817 Brush Holder .............................................................................................. 1
7 1495984 Brush Spring .......................................................................................... 8
8 1461818 End Head ................................................................................................... 1
9 1461819 Kit-Drive End .................................................................................................. 1
9 364584 Seal ............................................................................................................ 1
10 1554165 Kit-Motor Band (Vented) (Type E) .................................................................. 1
11 1309842 Kit-Thermostat ................................................................................................ 1

©2011 HYSTER COMPANY See Service Manual 3-23


for service procedures.
UNIT CODE F108
NORTH AMERICA 01/2011

NOTES

3-24 See Service Manual ©2011 HYSTER COMPANY


for service procedures.
UNIT CODE F108
01/2011 NORTH AMERICA

4 STEERING SYSTEM
UNIT CODE F108
01/2011 NORTH AMERICA

SECTION 4
STEERING SYSTEM

DESCRIPTION PAGE

GEAR PUMP ................................................................................................................................................... 4-13


OPTIONAL .................................................................................................................................................. 4-14
SHIFT LEVER ................................................................................................................................................. 4-6
STEERING AXLE
→ S/N F108V18955X INC. 18931, 18938, 18944-18947, 18953-18954, 19007-19008 EXC. 18918-18920
.................................................................................................................................................................... 4-24
S/N F108V18956X → INC. 18918-18920 EXC. 18931, 18938, 18944-18947, 18953-18955, 19007-19008
.................................................................................................................................................................... 4-28
STEERING CONTROL UNIT .......................................................................................................................... 4-8
STEERING CYLINDER ................................................................................................................................... 4-12
STEERING HYDRAULIC ................................................................................................................................ 4-10
STEERING MOTOR
WITH BWI (→ S/N F108V27549A) ............................................................................................................ 4-20
WITH BWI (S/N F108V27550A →) ............................................................................................................ 4-22
WITHOUT BWI (→ S/N F108V27549A) ..................................................................................................... 4-16
WITHOUT BWI (S/N F108V27550A →) ..................................................................................................... 4-18
STEERING POD ............................................................................................................................................. 4-2

©2011 HYSTER COMPANY See Service Manual 4-1


for service procedures.
UNIT CODE F108
NORTH AMERICA 01/2011

STEERING POD (FIGURE 4-1)

4-2 See Service Manual ©2011 HYSTER COMPANY


for service procedures.
UNIT CODE F108
01/2011 NORTH AMERICA

STEERING POD
ITEM PART NO. DESCRIPTION QTY
1 bc 1390205 Encoder .............................................................................................................. 1
2 bc 1339034 Spring ................................................................................................................. 1
3 bc 1339030 Housing ............................................................................................................... 1
4 bc 1336821 Gear .................................................................................................................... 1
5 1343573 Bracket ................................................................................................................ 1
6 1378600 Spring ................................................................................................................. 1
7 1335987 Shaft ................................................................................................................... 1
8 1335967 Plate .................................................................................................................... 2
9 136749 Screw .................................................................................................................. 4
10 292681 Lockwasher ......................................................................................................... 4
11 296010 Capscrew ............................................................................................................ 1
12 302400 Nut ...................................................................................................................... 1
13 1364271 Latch ................................................................................................................... 1
14 1343607 Pin ....................................................................................................................... 1
15 15212 Cotter Pin ............................................................................................................ 1
16 1343574 Handle Grip (Latch) ............................................................................................ 1
17 296215 Capscrew ............................................................................................................ 2
18 1343572 Rod ..................................................................................................................... 1
19 1343537 Spring ................................................................................................................. 1
20 320155 Washer ............................................................................................................... 1
21 1453180 Steering Pump (FFigure 4-3)............................................................................. 1
22 16815 Capscrew ............................................................................................................ 4
23 15156 Lockwasher ......................................................................................................... 4
24 15134 Washer ............................................................................................................... 4
25 1397864 Cover (Lower) ..................................................................................................... 1
26 c 1453542 Steering Column ................................................................................................. 1
26 d 1453543 Steering Column ................................................................................................. 1
26 345423 Nut .................................................................................................................. 1
26 1391205 Kit-Horn .......................................................................................................... 1
27 1337196 Screw .................................................................................................................. 6
28 1329250 Steering Wheel ................................................................................................... 1
29 a 1450503 Horn Button ......................................................................................................... 1
30 1397863 Cover (Upper) ..................................................................................................... 1
31 1376743 Plug (With Turn Signal) ....................................................................................... 1
32 293762 Capscrew ............................................................................................................ 4
33 293779 Lockwasher ......................................................................................................... 4
34 1347004 Lever Assembly (Forward/Reverse) (FFigure 4-2)............................................ 1
35 e 1380419 Switch ................................................................................................................. 2
35 f 1498406 Switch ................................................................................................................. 2
36 e 1377412 Wire Harness ...................................................................................................... 1
36 f 2046756 Wire Harness (Shift Lever) ................................................................................. 1
37 1343595 Plate .................................................................................................................... 1
38 220426 Screw .................................................................................................................. 4
39 53162 Lockwasher ......................................................................................................... 8
40 16865 Nut ...................................................................................................................... 4
41 292501 Capscrew ............................................................................................................ 4
42 292680 Washer ............................................................................................................... 4
43 320156 Washer ............................................................................................................... 4
44 g 1520609 Static Strap ......................................................................................................... 1
g 373301 Strap Clamp ........................................................................................................ 6

©2011 HYSTER COMPANY See Service Manual 4-3


for service procedures.
UNIT CODE F108
NORTH AMERICA 01/2011

FOOTNOTES:
a Service with Horn Replacement Kit 1608622 e → S/N F108V24517V EXC. 24233-24234,
b Transistor Control 24266-24269, 24276-24277, 24279-24282,
c With On-Demand Power Steering 24285, 24287-24290, 24304-24402, 24404-24405
d Without Power Steer On-Demand f S/N F108V24518Y → INC. 24233-24234,
24266-24269, 24276-24277, 24279-24282,
24285, 24287-24290, 24304-24402, 24404-24405
g S/N F108V25825Z → INC. 25817

4-4 See Service Manual ©2011 HYSTER COMPANY


for service procedures.
UNIT CODE F108
01/2011 NORTH AMERICA

NOTES

©2011 HYSTER COMPANY See Service Manual 4-5


for service procedures.
UNIT CODE F108
NORTH AMERICA 01/2011

SHIFT LEVER (FIGURE 4-2)

4-6 See Service Manual ©2011 HYSTER COMPANY


for service procedures.
UNIT CODE F108
01/2011 NORTH AMERICA

SHIFT LEVER
ITEM PART NO. DESCRIPTION QTY
1347004 Lever Assembly .................................................................................................. 1
1 1343577 Base ............................................................................................................... 1
2 1343578 Link ................................................................................................................. 1
3 1343579 Crank .............................................................................................................. 1
4 1343598 Crank .............................................................................................................. 1
5 1343593 Lever .............................................................................................................. 1
6 296205 Screw ............................................................................................................. 2
7 302398 Locknut ........................................................................................................... 2
8 a 1338291 Spring ............................................................................................................. 2
8 b 1491830 Spring ............................................................................................................. 2
9 1343594 Bolt ................................................................................................................. 2
10 136687 Nut .................................................................................................................. 2
11 1354300 Spring Washer ................................................................................................ 4
12 1573121 Bracket ................................................................................................................ 1
13 15156 Lockwasher ......................................................................................................... 1
14 15086 Nut ...................................................................................................................... 1

FOOTNOTES:
a → S/N F108V21664 INC. 21666, 21670 EXC. b S/N F108V21665 → INC. 21644, 21654 EXC.
21644, 21654 21666, 21670

©2011 HYSTER COMPANY See Service Manual 4-7


for service procedures.
UNIT CODE F108
NORTH AMERICA 01/2011

STEERING CONTROL UNIT (FIGURE 4-3)

4-8 See Service Manual ©2011 HYSTER COMPANY


for service procedures.
UNIT CODE F108
01/2011 NORTH AMERICA

STEERING CONTROL UNIT


ITEM PART NO. DESCRIPTION QTY
1453180 Steering Pump .................................................................................................... 1
1 1355335 Ball ................................................................................................................. 1
2 ..... Ball Stop ......................................................................................................... 1
3 1451697 Bearing ........................................................................................................... 1
4 1455770 Ring ................................................................................................................ 1
5 1451698 Pin (Cross) ..................................................................................................... 1
6 1455771 Kit-Spring ........................................................................................................ 1
7 ..... Shaft ............................................................................................................... 1
8 ..... Spacer ............................................................................................................ 1
9 1451703 Plate ............................................................................................................... 1
10 ..... Gear Set ......................................................................................................... 1
11 ..... End Cover ...................................................................................................... 1
12 1455780 Screw ............................................................................................................. 1
13 1451712 Screw ............................................................................................................. 4
14 ..... Relief Valve .................................................................................................... 1
15 1455779 Spring ......................................................................................................... 1
16 ..... Dust Seal ........................................................................................................ 1
17 ..... O-Ring ............................................................................................................ 3
18 ..... O-Ring ............................................................................................................ 5
1467430 Kit-Seal ............................................................................................................... 1

©2011 HYSTER COMPANY See Service Manual 4-9


for service procedures.
UNIT CODE F108
NORTH AMERICA 01/2011

STEERING HYDRAULIC (FIGURE 4-4)

4-10 See Service Manual ©2011 HYSTER COMPANY


for service procedures.
UNIT CODE F108
01/2011 NORTH AMERICA

STEERING HYDRAULIC
ITEM PART NO. DESCRIPTION QTY
1 121085 Hose Assy ........................................................................................................... 1
2 166857 Clamp ................................................................................................................. 5
3 105817 Hose Assy ........................................................................................................... 1
4 14560 Fitting .................................................................................................................. 1
5 878111 Hose Assy ........................................................................................................... 2
6 117095 Hose Assy ........................................................................................................... 1
7 16693 Nut ...................................................................................................................... 1
8 16567 Fitting .................................................................................................................. 2
8 16483 O-Ring ............................................................................................................ 1
9 85550 Hose ................................................................................................................... 1
10 130845 Clamp ................................................................................................................. 2
11 186227 Fitting .................................................................................................................. 1
11 16485 O-Ring ............................................................................................................ 1
12 129563 Strap Clamp ........................................................................................................ 2
13 1364274 Bracket ................................................................................................................ 2
14 329222 Steering Cylinder (FFigure 4-5)......................................................................... 1
15 2026017 Hose Assy (27.55 in., 30.94 in., 33.38 in. Battery Compartment) ....................... 2
15 1364267 Hose Assy (39.36 in. Battery Compartment) ...................................................... 2
16 2054860 Steering Motor (With BWI) (With BWI) (FFigure 4-10)...................................... 1
16 2054861 Steering Motor (Without BWI) (Without BWI) (FFigure 4-8).............................. 1
17 2033614 Gear Pump (FFigure 4-6).................................................................................. 1
18 1364251 Plate .................................................................................................................... 2
19 317594 Motor Mount ........................................................................................................ 3
20 292509 Capscrew ............................................................................................................ 2
21 1356113 Washer ............................................................................................................... 6
22 320158 Washer ............................................................................................................... 5
23 292681 Lockwasher ......................................................................................................... 6
24 17196 Fitting .................................................................................................................. 1
24 16484 O-Ring ............................................................................................................ 1
25 239503 Nut ...................................................................................................................... 5
26 136681 Capscrew ............................................................................................................ 4
27 39362 O-Ring ................................................................................................................ 1
28 16598 Capscrew ............................................................................................................ 2
29 15156 Lockwasher ......................................................................................................... 2
30 1364272 Capscrew ............................................................................................................ 1
31 136692 Nut ...................................................................................................................... 1
32 388049
292682 Lockwasher ......................................................................................................... 1
33 1364259 Nut ...................................................................................................................... 1

©2011 HYSTER COMPANY See Service Manual 4-11


for service procedures.
UNIT CODE F108
NORTH AMERICA 01/2011

STEERING CYLINDER (FIGURE 4-5)

ITEM PART NO. DESCRIPTION QTY


329222 Steering Cylinder ................................................................................................ 1
1 329218 Tube Wldmt-Cylinder ...................................................................................... 1
2 1310391 Back-Up Ring ................................................................................................. 2
3 1310389 O-Ring ............................................................................................................ 2
4 2032490 Seal ................................................................................................................ 2
5 329221 Cylinder Rod ................................................................................................... 1
6 1310393 End Cap ......................................................................................................... 2
7 203071 Rod Wiper ...................................................................................................... 2
8 14191 O-Ring ............................................................................................................ 1
9 2044370 Piston Seal ..................................................................................................... 1
1501412 Kit-Seal ............................................................................................................... 1

4-12 See Service Manual ©2011 HYSTER COMPANY


for service procedures.
UNIT CODE F108
01/2011 NORTH AMERICA

GEAR PUMP (FIGURE 4-6)

ITEM PART NO. DESCRIPTION QTY


2033614 Gear Pump ......................................................................................................... 1
1 1452459 Screw ............................................................................................................. 8
2 2034266 Kit-Gasket ....................................................................................................... 1
3 354669 Needle Bearing ............................................................................................... 4
4 358072 Snap Ring ....................................................................................................... 2
5 358069 Gear ............................................................................................................... 3
6 ..... Spacer Plate ............................................................................................... 1
7 2034265 Drive Shaft ...................................................................................................... 1
8 354671 Pin .................................................................................................................. 2
9 358076 Plug ................................................................................................................ 1
10 358073 Key ................................................................................................................. 2
11 1309877 Drive Shaft ...................................................................................................... 1
12 1322446 Plug (Plastic) .................................................................................................. 1
13 1322447 Plug (Plastic) .................................................................................................. 1
14 1322448 Plug (Steel) ..................................................................................................... 1
15 ..... Housing .......................................................................................................... 1

©2011 HYSTER COMPANY See Service Manual 4-13


for service procedures.
UNIT CODE F108
NORTH AMERICA 01/2011

GEAR PUMP (FIGURE 4-7)


OPTIONAL

ITEM PART NO. DESCRIPTION QTY


2042515 Gear Pump ......................................................................................................... 1
384383 Kit-Seal ........................................................................................................... 1
1489349 Seal ................................................................................................................ 1
39387 O-Ring ............................................................................................................ 1

4-14 See Service Manual ©2011 HYSTER COMPANY


for service procedures.
UNIT CODE F108
01/2011 NORTH AMERICA

NOTES

©2011 HYSTER COMPANY See Service Manual 4-15


for service procedures.
UNIT CODE F108
NORTH AMERICA 01/2011

STEERING MOTOR (FIGURE 4-8)


WITHOUT BWI (→ S/N F108V27549A)

4-16 See Service Manual ©2011 HYSTER COMPANY


for service procedures.
UNIT CODE F108
01/2011 NORTH AMERICA

STEERING MOTOR
WITHOUT BWI (→ S/N F108V27549A)

ITEM PART NO. DESCRIPTION QTY


2054861 Steering Motor (Without BWI) ........................................................................ 1
1 1452878 Stud ................................................................................................................ 2
2 1391760 Nut .................................................................................................................. 2
3 1452879 Shield (End) .................................................................................................... 1
4 1391762 Shim (Spring) ................................................................................................. 1
5 1376960 Bearing ........................................................................................................... 1
6 1452881 Cover .............................................................................................................. 1
7 1452882 Gasket ............................................................................................................ 1
8 1450475 Screw ............................................................................................................. 2
9 1452892 Brush Holder .................................................................................................. 1
9 1391769 Brush Holder .............................................................................................. 1
10 1459683 Kit-Terminal ................................................................................................ 1
11 1459684 Kit-Brush .................................................................................................... 1
12 1459685 Kit-Brush Spring ......................................................................................... 1
13 1376961 Screw ............................................................................................................. 2
14 1391773 Bushing .......................................................................................................... 2
15 1308875 Washer ........................................................................................................... 2
16 1334933 Washer ........................................................................................................... 2
17 15155 Lockwasher .................................................................................................... 2
18 1308893 Nut .................................................................................................................. 4
19 1452893 Stator .............................................................................................................. 1
20 1452894 Armature ......................................................................................................... 1
21 128469 Ball Bearing .................................................................................................... 1
22 1452889 Shield ............................................................................................................. 1
23 301181 Seal ................................................................................................................ 1

©2011 HYSTER COMPANY See Service Manual 4-17


for service procedures.
UNIT CODE F108
NORTH AMERICA 01/2011

STEERING MOTOR (FIGURE 4-9)


WITHOUT BWI (S/N F108V27550A →)

4-18 See Service Manual ©2011 HYSTER COMPANY


for service procedures.
UNIT CODE F108
01/2011 NORTH AMERICA

STEERING MOTOR
WITHOUT BWI (S/N F108V27550A →)

ITEM PART NO. DESCRIPTION QTY


2054861 Steering Motor (Without BWI) ............................................................................. 1
1 1452892 Brush Holder .................................................................................................. 1
2 1459685 Kit-Brush Spring ......................................................................................... 1
3 1459684 Kit-Brush .................................................................................................... 1
4 1391769 Brush Holder .............................................................................................. 1
5 1459683 Kit-Terminal ................................................................................................ 1
6 1391773 Bushing .......................................................................................................... 2
7 1376961 Screw ............................................................................................................. 2
8 1452882 Gasket ............................................................................................................ 1
9 1452881 Cover .............................................................................................................. 1
10 1450475 Screw ............................................................................................................. 2
11 1376960 Bearing ........................................................................................................... 1
12 1310930 Spring Washer ................................................................................................ 1
13 1452879 Shield ............................................................................................................. 1
14 1391760 Nut .................................................................................................................. 2
15 1308893 Nut .................................................................................................................. 4
16 15155 Lockwasher .................................................................................................... 2
17 197068 Washer ........................................................................................................... 2
18 1308875 Washer ........................................................................................................... 2
19 1500861 Stator .............................................................................................................. 1
20 1458470 Sleeve ............................................................................................................ 2
21 1526012 Armature ......................................................................................................... 1
22 1526007 Retaining Ring ............................................................................................ 1
23 1452878 Stud ................................................................................................................ 2
24 1461259 Bearing ........................................................................................................... 1
25 1526008 Shield ............................................................................................................. 1
26 1526009 Seal ................................................................................................................ 1

©2011 HYSTER COMPANY See Service Manual 4-19


for service procedures.
UNIT CODE F108
NORTH AMERICA 01/2011

STEERING MOTOR (FIGURE 4-10)


WITH BWI (→ S/N F108V27549A)

4-20 See Service Manual ©2011 HYSTER COMPANY


for service procedures.
UNIT CODE F108
01/2011 NORTH AMERICA

STEERING MOTOR
WITH BWI (→ S/N F108V27549A)

ITEM PART NO. DESCRIPTION QTY


2054860 Steering Motor (With BWI) .................................................................................. 1
1 1452878 Stud ................................................................................................................ 2
2 1391760 Nut .................................................................................................................. 2
3 1452879 Shield (End) .................................................................................................... 1
4 1391762 Shim (Spring) ................................................................................................. 1
5 1452880 Ball Bearing .................................................................................................... 1
6 1452881 Cover .............................................................................................................. 1
7 1452882 Gasket ............................................................................................................ 1
8 1450475 Screw ............................................................................................................. 2
9 1452883 Brush Holder .................................................................................................. 1
9 1391769 Brush Holder .............................................................................................. 1
10 1459683 Kit-Terminal ................................................................................................ 1
11 1459693 Kit-Brush .................................................................................................... 1
12 1459685 Kit-Brush Spring ......................................................................................... 1
13 1376961 Screw ............................................................................................................. 2
14 1391773 Bushing .......................................................................................................... 2
15 1308875 Washer ........................................................................................................... 2
16 1334933 Washer ........................................................................................................... 2
17 15155 Lockwasher .................................................................................................... 2
18 1308893 Nut .................................................................................................................. 4
19 1452886 Stator .............................................................................................................. 1
20 1452884 Wire ............................................................................................................ 2
21 1452890 Connector ................................................................................................... 1
22 1452887 Armature ......................................................................................................... 1
23 1452888 Bearing ........................................................................................................... 1
24 1452889 Shield ............................................................................................................. 1
25 301181 Seal ................................................................................................................ 1

©2011 HYSTER COMPANY See Service Manual 4-21


for service procedures.
UNIT CODE F108
NORTH AMERICA 01/2011

STEERING MOTOR (FIGURE 4-11)


WITH BWI (S/N F108V27550A →)

4-22 See Service Manual ©2011 HYSTER COMPANY


for service procedures.
UNIT CODE F108
01/2011 NORTH AMERICA

STEERING MOTOR
WITH BWI (S/N F108V27550A →)

ITEM PART NO. DESCRIPTION QTY


2054860 Steering Motor (With BWI) .................................................................................. 1
1 1452878 Stud ................................................................................................................ 2
2 1391760 Nut .................................................................................................................. 2
3 1452879 Shield ............................................................................................................. 1
4 1310930 Spring Washer ................................................................................................ 1
5 1376960 Bearing ........................................................................................................... 1
6 1452881 Cover .............................................................................................................. 1
7 1452882 Gasket ............................................................................................................ 1
8 1450475 Screw ............................................................................................................. 2
9 1452883 Brush Holder .................................................................................................. 1
9 1391769 Brush Holder .............................................................................................. 1
10 1459683 Kit-Terminal ................................................................................................ 1
11 1459693 Kit-Brush .................................................................................................... 1
12 1459685 Kit-Brush Spring ......................................................................................... 1
13 1376961 Screw ............................................................................................................. 2
14 1391773 Bushing .......................................................................................................... 2
15 1308875 Washer ........................................................................................................... 2
16 197068 Washer ........................................................................................................... 2
17 15155 Lockwasher .................................................................................................... 2
18 1308893 Nut .................................................................................................................. 4
19 1452886 Stator .............................................................................................................. 1
20 1452884 Wire ............................................................................................................ 1
21 1452890 Connector ................................................................................................... 1
22 1526011 Armature ......................................................................................................... 1
22 1526007 Retaining Ring ............................................................................................ 2
23 1461259 Bearing ........................................................................................................... 1
24 1526008 Shield ............................................................................................................. 1
25 1526009 Seal ................................................................................................................ 1
26 1458470 Sleeve ............................................................................................................ 2
a 2308963 Mounting Plate .................................................................................................... 1

FOOTNOTES:
a Not Illustrated

©2011 HYSTER COMPANY See Service Manual 4-23


for service procedures.
UNIT CODE F108
NORTH AMERICA 01/2011

STEERING AXLE (FIGURE 4-12)


(→ S/N F108V18955X INC. 18931, 18938, 18944-18947, 18953-18954, 19007-19008 EXC. 18918-18920)

4-24 See Service Manual ©2011 HYSTER COMPANY


for service procedures.
UNIT CODE F108
01/2011 NORTH AMERICA

STEERING AXLE
(→ S/N F108V18955X INC. 18931, 18938, 18944-18947, 18953-18954, 19007-19008 EXC. 18918-18920)

ITEM PART NO. DESCRIPTION QTY


1 324802 Steering Axle ...................................................................................................... 1
2 21189 Nut ...................................................................................................................... 2
3 185853 Spindle (RH) ....................................................................................................... 1
4 329222 Steering Cylinder ................................................................................................ 1
5 296426 Washer ............................................................................................................... 4
6 316828 Nut ...................................................................................................................... 4
7 58903 Snap Ring ........................................................................................................... 4
8 1568271 Pin ....................................................................................................................... 2
9 185869 Boot .................................................................................................................... 2
10 119236 Clamp ................................................................................................................. 2
11 127045 Clamp (Hose) ...................................................................................................... 2
12 185870 Tie Rod Assembly ............................................................................................... 2
12 185872 Bushing .......................................................................................................... 1
13 15225 Cotter Pin ............................................................................................................ 2
14 13963 Grease Fitting ..................................................................................................... 2
15 293628 Capscrew ............................................................................................................ 6
16 369812 Bearing Cap ........................................................................................................ 2
17 185856 Shim (0.005 in.) .................................................................................................. AR
17 185857 Shim (0.007 in.) .................................................................................................. AR
17 185858 Shim (0.020 in.) .................................................................................................. AR
18 39678 O-Ring ................................................................................................................ 2
19 1374823 Bearing Set ......................................................................................................... 2
19 135657 Bearing Cone ................................................................................................. 1
19 135658 Bearing Cup ................................................................................................... 1
20 266733 Seal ..................................................................................................................... 2
21 a 1338727 Bearing Set (One On Each Spindle) ................................................................... 2
21 163971 Bearing Cup ................................................................................................... 1
21 328135 Bearing Cone ................................................................................................. 1
22 15225 Cotter Pin ............................................................................................................ 2
23 69029 Cap ..................................................................................................................... 2
24 a 1383776 Nut ...................................................................................................................... 2
24 b 1461672 Nut ...................................................................................................................... 2
25 b 1461671 Washer ............................................................................................................... 2
26 b 1461673 Bearing Set (One On Each Spindle) ................................................................... 2
26 1461670 Sleeve ............................................................................................................ 1
26 183615 Bearing Cone ................................................................................................. 1
27 183614 Bearing Cup ........................................................................................................ 2
27 183615 Bearing Cone ...................................................................................................... 2
28 164639 Wear Sleeve ....................................................................................................... 2
29 44542 Seal ..................................................................................................................... 2
30 185854 Spindle (LH) ........................................................................................................ 1
31 153716 Seal ..................................................................................................................... 2
32 153717 Wear Sleeve ....................................................................................................... 2
33 1374815 Bearing Set ......................................................................................................... 2
33 156194 Bearing Cup ................................................................................................... 2
33 156195 Bearing Cone ................................................................................................. 2
34 185860 Plug ..................................................................................................................... 2
35 324858 Plate .................................................................................................................... 2
36 320161 Washer ............................................................................................................... 8
37 300937 Nut ...................................................................................................................... 4

©2011 HYSTER COMPANY See Service Manual 4-25


for service procedures.
UNIT CODE F108
NORTH AMERICA 01/2011

STEERING AXLE
(→ S/N F108V18955X INC. 18931, 18938, 18944-18947, 18953-18954, 19007-19008 EXC. 18918-18920)

ITEM PART NO. DESCRIPTION QTY


38 293698 Capscrew ............................................................................................................ 4
39 293648 Capscrew ............................................................................................................ 4
40 324864 Rubber Mount ..................................................................................................... 2
a 996510 Kit-Steering Axle ................................................................................................. 1
b 996511 Kit-Steering Axle ................................................................................................. 1

FOOTNOTES:
a → S/N F108V15233W b S/N F108V15234W → INC. 15217-15221, 15225

4-26 See Service Manual ©2011 HYSTER COMPANY


for service procedures.
UNIT CODE F108
01/2011 NORTH AMERICA

NOTES

©2011 HYSTER COMPANY See Service Manual 4-27


for service procedures.
UNIT CODE F108
NORTH AMERICA 01/2011

STEERING AXLE (FIGURE 4-13)


(S/N F108V18956X → INC. 18918-18920 EXC. 18931, 18938, 18944-18947, 18953-18955, 19007-19008)

4-28 See Service Manual ©2011 HYSTER COMPANY


for service procedures.
UNIT CODE F108
01/2011 NORTH AMERICA

STEERING AXLE
(S/N F108V18956X → INC. 18918-18920 EXC. 18931, 18938, 18944-18947, 18953-18955, 19007-19008)

ITEM PART NO. DESCRIPTION QTY


1 324802 Steering Axle ...................................................................................................... 1
2 21189 Nut ...................................................................................................................... 2
3 1464149 Spindle (RH) ....................................................................................................... 1
3 1464150 Spindle (LH) ........................................................................................................ 1
4 329222 Steering Cylinder ................................................................................................ 1
5 a 293698 Capscrew ............................................................................................................ 4
5 b 293686 Capscrew ............................................................................................................ 4
6 58903 Snap Ring ........................................................................................................... 4
7 1568271 Pin ....................................................................................................................... 2
8 185869 Boot .................................................................................................................... 2
9 119236 Clamp ................................................................................................................. 2
10 127045 Clamp (Hose) ...................................................................................................... 2
11 185870 Tie Rod Assembly ............................................................................................... 2
11 185872 Bushing .......................................................................................................... 1
12 15225 Cotter Pin ............................................................................................................ 2
13 13963 Grease Fitting ..................................................................................................... 2
14 293628 Capscrew ............................................................................................................ 6
15 369812 Bearing Cap ........................................................................................................ 2
16 185856 Shim (0.005 in.) .................................................................................................. AR
16 185857 Shim (0.007 in.) .................................................................................................. AR
16 185858 Shim (0.020 in.) .................................................................................................. AR
17 39678 O-Ring ................................................................................................................ 2
18 135657 Bearing Cone ...................................................................................................... 2
18 135658 Bearing Cup ........................................................................................................ 2
19 266733 Seal ..................................................................................................................... 2
20 30238 Bearing Cup ........................................................................................................ 2
20 30237 Bearing Cone ...................................................................................................... 2
21 15227 Cotter Pin ............................................................................................................ 2
22 69029 Cap ..................................................................................................................... 2
23 1461672 Nut ...................................................................................................................... 2
24 1461671 Washer ............................................................................................................... 2
25 164639 Wear Sleeve ....................................................................................................... 2
26 44542 Seal ..................................................................................................................... 2
27 300937 Nut ...................................................................................................................... 4
28 a 316828 Nut ...................................................................................................................... 4
29 a 296426 Washer ............................................................................................................... 4
30 320161 Washer ............................................................................................................... 8
31 153716 Seal ..................................................................................................................... 2
32 153717 Wear Sleeve ....................................................................................................... 2
33 156194 Bearing Cup ........................................................................................................ 2
33 156195 Bearing Cone ...................................................................................................... 2
34 185860 Plug ..................................................................................................................... 2
35 324858 Plate .................................................................................................................... 2
36 293648 Capscrew ............................................................................................................ 4
37 324864 Rubber Mount ..................................................................................................... 2
38 163971 Bearing Cup ........................................................................................................ 2
38 328135 Bearing Cone ...................................................................................................... 2
996512 Kit-Steering Axle ................................................................................................. 1

©2011 HYSTER COMPANY See Service Manual 4-29


for service procedures.
UNIT CODE F108
NORTH AMERICA 01/2011

FOOTNOTES:
a → 10/2000 b 10/2000 →

4-30 See Service Manual ©2011 HYSTER COMPANY


for service procedures.
UNIT CODE F108
01/2011 NORTH AMERICA

5 BRAKE/ACCELERATOR SYSTEM
UNIT CODE F108
01/2011 NORTH AMERICA

SECTION 5
BRAKE/ACCELERATOR SYSTEM

DESCRIPTION PAGE

ACCELERATOR .............................................................................................................................................. 5-22


ACCELERATOR PEDAL ................................................................................................................................. 5-24
BRAKE ............................................................................................................................................................ 5-6
BRAKE PEDAL LINKAGE ............................................................................................................................... 5-2
BRAKE SWITCH HARNESS ........................................................................................................................... 5-26
MASTER CYLINDER ...................................................................................................................................... 5-4
PARK BRAKE
LEVER ACTUATED .................................................................................................................................... 5-8
SEAT ACTUATED (→ 7/2002) ................................................................................................................... 5-18
SEAT ACTUATED (7/2002 →) ................................................................................................................... 5-20
PARK BRAKE LINKAGE
SEAT ACTUATED (→ 7/2002) ................................................................................................................... 5-12
SEAT ACTUATED (7/2002 →) ................................................................................................................... 5-16

©2011 HYSTER COMPANY See Service Manual 5-1


for service procedures.
UNIT CODE F108
NORTH AMERICA 01/2011

BRAKE PEDAL LINKAGE (FIGURE 5-1)

5-2 See Service Manual ©2011 HYSTER COMPANY


for service procedures.
UNIT CODE F108
01/2011 NORTH AMERICA

BRAKE PEDAL LINKAGE


ITEM PART NO. DESCRIPTION QTY
1 1389330 Brake Pedal ........................................................................................................ 1
2 66359 Bushing .......................................................................................................... 2
3 292680 Washer ............................................................................................................... 2
4 1340979 Tube Assy ........................................................................................................... 1
5 15180 Washer ............................................................................................................... 1
6 292576 Capscrew ............................................................................................................ 1
7 316828 Nut ...................................................................................................................... 1
8 136985 Capscrew ............................................................................................................ 1
9 136692 Nut ...................................................................................................................... 3
10 1347048 Master Cylinder (FFigure 5-2)........................................................................... 1
11 287860 Capscrew ............................................................................................................ 2
12 1340998 Spring ................................................................................................................. 1
13 1398007 Bolt ...................................................................................................................... 1
14 320159 Washer ............................................................................................................... 4
15 302400 Nut ...................................................................................................................... 1
16 a 387867 Pressure Switch .................................................................................................. 1
16 b 1517939 Pressure Switch .................................................................................................. 1
17 1340902 Tube Assy ........................................................................................................... 1
18 878833 Tube Assy ........................................................................................................... 1
19 1343630 Rubber Pad ......................................................................................................... 1
20 16168 Fitting .................................................................................................................. 1
21 14899 Fitting .................................................................................................................. 1
22 878834 Tube Assy ........................................................................................................... 1
23 1518372 Bracket (Relay) ................................................................................................... 1
24 136985 Capscrew ............................................................................................................ 1
25 388049
292682 Lockwasher ......................................................................................................... 1
26 320159 Washer ............................................................................................................... 1
27 136692 Nut ...................................................................................................................... 1
28 1460442 Relay (12 Volt) .................................................................................................... 1
29 220289 Screw .................................................................................................................. 2
30 197065 Washer ............................................................................................................... 2
31 15151 Lockwasher ......................................................................................................... 2
32 15049 Nut ...................................................................................................................... 2
33 2004005 Strap Clamp ........................................................................................................ 4
34 1308349 Splice .................................................................................................................. 1
35 222523 Heat Shrink ......................................................................................................... 1
36 2067821 Wire Harness (FFigure 5-11)............................................................................. 1

FOOTNOTES:
a → S/N F108V27916A b S/N F108V27917A →

©2011 HYSTER COMPANY See Service Manual 5-3


for service procedures.
UNIT CODE F108
NORTH AMERICA 01/2011

MASTER CYLINDER (FIGURE 5-2)

5-4 See Service Manual ©2011 HYSTER COMPANY


for service procedures.
UNIT CODE F108
01/2011 NORTH AMERICA

MASTER CYLINDER
ITEM PART NO. DESCRIPTION QTY
1347048 Master Cylinder ................................................................................................... 1
1 1357197 Piston ............................................................................................................. 1
2 1324029 Pin .................................................................................................................. 1
3 1357199 Reservoir ........................................................................................................ 1
4 1324048 Cap ............................................................................................................. 1
5 1357201 Push Rod ........................................................................................................ 1
6 1324040 Dust Cover ..................................................................................................... 1
7 1324041 Lockwasher .................................................................................................... 1
8 1324042 Snap Ring ....................................................................................................... 1
9 1324035 Clevis .............................................................................................................. 1
10 1357196 Piston ............................................................................................................. 1
11 ..... Seal ................................................................................................................ 2
12 ..... Seal ................................................................................................................ 2
1355305 Kit-Seal ............................................................................................................... 1

©2011 HYSTER COMPANY See Service Manual 5-5


for service procedures.
UNIT CODE F108
NORTH AMERICA 01/2011

BRAKE (FIGURE 5-3)

5-6 See Service Manual ©2011 HYSTER COMPANY


for service procedures.
UNIT CODE F108
01/2011 NORTH AMERICA

BRAKE
KEY:
A: Right Hand
B: Left Hand
QTY
ITEM PART NO. DESCRIPTION A B
a 1351938 Brake Assembly ......................................................................................... 1 ..
a 1351939 Brake Assembly ......................................................................................... .. 1
b 1504042 Brake Assembly ......................................................................................... 1 ..
b 1504041 Brake Assembly ......................................................................................... .. 1
1 1334648 Wheel Cylinder ...................................................................................... 1 1
2 1334647 Kit-Repair Wheel Cylinder ................................................................. 1 1
2 2040959 Kit-Repair Wheel Cylinder ............................................................. 1 1
3 1361503 Bleeder Screw ................................................................................... 1 1
4 1361504 Cap .................................................................................................... 1 1
5 ..... Plug ................................................................................................... 1 1
6 1334642 Cover ..................................................................................................... 1 1
7 1591665 Kit-Brake Shoe (RH) .............................................................................. 1 1
7 1591664 Kit-Brake Shoe (LH) ............................................................................... 1 ..
8 1334639 Kit-Hold Down ........................................................................................ 1 1
9 1334638 Kit-Spring ............................................................................................... 2 2
10 1375022 Parking Brake Cable .............................................................................. .. 1
10 1375024 Parking Brake Cable .............................................................................. 1 ..
11 a 1374081 Backplate ............................................................................................... 1 ..
11 b 1508081 Backplate ............................................................................................... 1 ..
11 a 1375023 Backplate ............................................................................................... .. 1
11 b 1508079 Backplate ............................................................................................... .. 1
12 1375048 Parking Brake ........................................................................................ .. 1
12 1375049 Kit-Park Brake ........................................................................................ 1 ..
13 1360794 Lever ...................................................................................................... 1 ..
13 1361505 Lever ...................................................................................................... .. 1
14 1360793 Spring .................................................................................................... 1 1
15 1360792 Cable Assy ............................................................................................. 1 1
16 1360798 Bolt ......................................................................................................... 2 2
17 ..... Nut ......................................................................................................... 1 1
18 ..... Washer .................................................................................................. 1 1
19 1361501 Wear Plate ............................................................................................. 1 1
20 1361502 Snap Ring .............................................................................................. 1 1
21 1334645 Adjuster Assembly (RH) ........................................................................ 1 ..
21 1334646 Adjuster .................................................................................................. .. 1
22 ..... Sheave ................................................................................................... 1 1
23 ..... Pin .......................................................................................................... 1 1
24 a 1360796 Bracket ....................................................................................................... 1 ..
24 b 1361507 Strut ............................................................................................................ .. 1
1379758 Kit-Sheave .................................................................................................. 1 1

FOOTNOTES:
a → T056M-44847 b T056M-44848 →

©2011 HYSTER COMPANY See Service Manual 5-7


for service procedures.
UNIT CODE F108
NORTH AMERICA 01/2011

PARK BRAKE (FIGURE 5-4)


LEVER ACTUATED

5-8 See Service Manual ©2011 HYSTER COMPANY


for service procedures.
UNIT CODE F108
01/2011 NORTH AMERICA

PARK BRAKE
LEVER ACTUATED

ITEM PART NO. DESCRIPTION QTY


1 1531210 Handle ................................................................................................................ 1
1 4014808 Handle (Alternate Part) ....................................................................................... 1
2 1531211 Bracket ................................................................................................................ 1
2 4016002 Bracket (Alternate Part) ...................................................................................... 1
3 296168 Capscrew ............................................................................................................ 2
4 239503 Nut ...................................................................................................................... 6
5 292681 Lockwasher ......................................................................................................... 6
6 320157 Washer ............................................................................................................... 4
7 1462535 Parking Brake Cable ........................................................................................... 1
7 4016003 Parking Brake Cable (Alternate Part) ................................................................. 1
8 15039 Nut ...................................................................................................................... 1
9 1462909 Pin ....................................................................................................................... 1
10 15211 Cotter Pin ............................................................................................................ 1
11 1354323 Nut (Foldover) ..................................................................................................... 2
12 292502 Capscrew ............................................................................................................ 2
13 1383178 Spring ................................................................................................................. 1
14 182115 Pad ..................................................................................................................... 1
15 1390302 Brake Pedal ........................................................................................................ 1
15 66359 Bushing .......................................................................................................... 2
16 1340685 Spring ................................................................................................................. 1
17 1383179 Bracket ................................................................................................................ 1
18 1383192 Parking Brake Lever ........................................................................................... 1
19 15211 Cotter Pin ....................................................................................................... 1
20 1375036 Spacer ............................................................................................................ 2
21 1333572 Pin .................................................................................................................. 1
22 1330998 Spacer ............................................................................................................ 1
23 1330999 Spacer ............................................................................................................ 1
24 1331002 Clamp ............................................................................................................. 2
25 15163 Lockwasher ......................................................................................................... 1
26 136704 Capscrew ............................................................................................................ 2
27 1337017 Retainer .............................................................................................................. 2
28 1340687 Pin ....................................................................................................................... 2
29 15212 Cotter Pin ............................................................................................................ 2
30 1377661 Bar ...................................................................................................................... 2
31 1462389 Plate .................................................................................................................... 1
32 1498407 Switch ................................................................................................................. 1
33 220428 Screw .................................................................................................................. 2
34 16865 Nut ...................................................................................................................... 2
35 53162 Lockwasher ......................................................................................................... 2
36 197064 Washer ............................................................................................................... 2
37 292577 Capscrew ............................................................................................................ 1
38 1340493 Tube Assy ........................................................................................................... 1
39 15180 Washer ............................................................................................................... 1
40 374160 Insulator .............................................................................................................. 1
41 316828 Nut ...................................................................................................................... 1
42 230885 Locknut ............................................................................................................... 2
43 320158 Washer ............................................................................................................... 2
44 1383180 Plate .................................................................................................................... 1
45 136749 Screw .................................................................................................................. 2
46 136687 Nut ...................................................................................................................... 1

©2011 HYSTER COMPANY See Service Manual 5-9


for service procedures.
UNIT CODE F108
NORTH AMERICA 01/2011

PARK BRAKE
LEVER ACTUATED

ITEM PART NO. DESCRIPTION QTY


47 296379 Washer ............................................................................................................... 1
48 320156 Washer ............................................................................................................... 1
49 1464875 Spacer ................................................................................................................ 1
50 1462463 Bracket ................................................................................................................ 1
50 4016004 Bracket (Alternate Part) ...................................................................................... 1
51 1393738 Capscrew ............................................................................................................ 1
52 15134 Washer ............................................................................................................... 2
52 18515 Washer (Alternate Part) ...................................................................................... 1
53 1375022 Parking Brake Cable (LH) ................................................................................... 1
53 1375024 Parking Brake Cable (RH) .................................................................................. 1
54 15172 Washer ............................................................................................................... 1
55 1470687 Clamp ................................................................................................................. 1
55 183550 Clamp (Alternate Part) ........................................................................................ 1
56 18697 Capscrew ............................................................................................................ 1
57 292680 Washer ............................................................................................................... 1
58 4015874 Spring Washer .................................................................................................... 1
59 1477079 Capscrew ............................................................................................................ 1

5-10 See Service Manual ©2011 HYSTER COMPANY


for service procedures.
UNIT CODE F108
01/2011 NORTH AMERICA

NOTES

©2011 HYSTER COMPANY See Service Manual 5-11


for service procedures.
UNIT CODE F108
NORTH AMERICA 01/2011

PARK BRAKE LINKAGE (FIGURE 5-5)


SEAT ACTUATED (→ 7/2002)

5-12 See Service Manual ©2011 HYSTER COMPANY


for service procedures.
UNIT CODE F108
01/2011 NORTH AMERICA

PARK BRAKE LINKAGE


SEAT ACTUATED (→ 7/2002)

ITEM PART NO. DESCRIPTION QTY


1 b 276297 Screw .................................................................................................................. 1
2 1389327 Lever (With Raised Hood) .................................................................................. 1
2 1389333 Lever (Without Raised Hood) ............................................................................. 1
3 15006 Nut ...................................................................................................................... 4
4 1465197 Spacer (11 in. Motor) .......................................................................................... 4
5 139771 Ball Joint ............................................................................................................. 3
6 15026 Nut ...................................................................................................................... 5
7 1379809 Rod ..................................................................................................................... 1
8 1340140 Plate .................................................................................................................... 1
9 86936 Washer ............................................................................................................... 1
10 325599 Cup ..................................................................................................................... 2
11 c 373614 Spring ................................................................................................................. 1
12 374191 Rod ..................................................................................................................... 1
13 325601 Thrust Bearing .................................................................................................... 1
14 c 1457855 Plate .................................................................................................................... 1
15 c 1364869 Lever (9 in. Motor) .............................................................................................. 1
15 c 1460150 Lever (11 in. Motor) ............................................................................................ 1
16 300937 Nut ...................................................................................................................... 1
17 320162 Washer ............................................................................................................... 2
18 203606 Bushing ............................................................................................................... 1
19 293650 Capscrew ............................................................................................................ 1
20 c 1364873 Bracket (9 in. Motor) ........................................................................................... 1
20 c 1460158 Bracket (11 in. Motor) ......................................................................................... 1
21 136681 Capscrew ............................................................................................................ 6
22 292681 Lockwasher ......................................................................................................... 6
23 1340147 Spring ................................................................................................................. 1
24 307343 Brake Assembly (FFigure 5-7)........................................................................... 1
25 1340149 Spacer ................................................................................................................ 2
26 1340148 Hub ..................................................................................................................... 1
27 361973 Spacer ................................................................................................................ 1
28 292529 Capscrew ............................................................................................................ 1
29 15156 Lockwasher ......................................................................................................... 7
30 16870 Capscrew ............................................................................................................ 4
31 16865 Nut ...................................................................................................................... 2
32 374160 Insulator .............................................................................................................. 1
33 d 1301990 Brake Switch ....................................................................................................... 1
33 e 1498407 Switch ................................................................................................................. 1
34 220428 Screw .................................................................................................................. 2
35 197064 Washer ............................................................................................................... 1
36 d 1364442 Wire Harness ...................................................................................................... 1
36 e 2046754 Wire Harness ...................................................................................................... 1
37 355186 Nut ...................................................................................................................... 1
38 a 375481 Spring ................................................................................................................. 1
39 18508 Capscrew ............................................................................................................ 1
40 191941 Nut ...................................................................................................................... 1
41 1364273 Washer ............................................................................................................... 2
42 15155 Lockwasher ......................................................................................................... 1
43 53162 Lockwasher ......................................................................................................... 2

©2011 HYSTER COMPANY See Service Manual 5-13


for service procedures.
UNIT CODE F108
NORTH AMERICA 01/2011

FOOTNOTES:
a Suspension Seat d → S/N F108V24517Y EXC. 24233-24234,
b Use Adhesive Sealant 251099 As Required 24266-24269, 24276-24277, 24279-24282,
c With Seat Brake 24285, 24287-24290, 24304-24402, 24404-24405
e S/N F108V24518Y → INC. 24233-24234,
24266-24269, 24276-24277, 24279-24282,
24285, 24287-24290, 24304-24402, 24404-24405

5-14 See Service Manual ©2011 HYSTER COMPANY


for service procedures.
UNIT CODE F108
01/2011 NORTH AMERICA

NOTES

©2011 HYSTER COMPANY See Service Manual 5-15


for service procedures.
UNIT CODE F108
NORTH AMERICA 01/2011

PARK BRAKE LINKAGE (FIGURE 5-6)


SEAT ACTUATED (7/2002 →)

5-16 See Service Manual ©2011 HYSTER COMPANY


for service procedures.
UNIT CODE F108
01/2011 NORTH AMERICA

PARK BRAKE LINKAGE


SEAT ACTUATED (7/2002 →)

ITEM PART NO. DESCRIPTION QTY


1 1495981 Controller ............................................................................................................ 1
2 1476421 Washer ............................................................................................................... 4
3 287816 Capscrew ............................................................................................................ 2
4 292680 Washer ............................................................................................................... 2
5 136687 Nut ...................................................................................................................... 2
6 1512081 Spacer (9 in. Traction Motor) .............................................................................. 1
6 1498063 Spacer (11 in. Traction Motor) ............................................................................ 1
7 1498965 Brake Assembly .................................................................................................. 1
8 296010 Capscrew ............................................................................................................ 8
9 292681 Lockwasher ......................................................................................................... 4
10 1495956 Bracket ................................................................................................................ 1
11 296226 Capscrew ............................................................................................................ 2
12 1495980 Solenoid .............................................................................................................. 1
13 1499243 Pin ....................................................................................................................... 1
14 1499327 Clevis .................................................................................................................. 1
15 15086 Nut ...................................................................................................................... 1
16 1340147 Spring ................................................................................................................. 1
17 1318690 Pin ....................................................................................................................... 1
18 1351689 Lockring .............................................................................................................. 2
19 1495967 Brake Drum ......................................................................................................... 1
20 1499236 Spacer ................................................................................................................ 1
21 1510876 Washer ............................................................................................................... 1
22 292683 Lockwasher ......................................................................................................... 1
23 246001 Capscrew ............................................................................................................ 1
24 1547645 Module (Auto Brake) ........................................................................................... 1
25 1554302 Plate (Auto Brake) .............................................................................................. 1
26 302026 Screw .................................................................................................................. 2
27 320154 Washer ............................................................................................................... 2
28 292678 Lockwasher ......................................................................................................... 2
29 1463912 Nut ...................................................................................................................... 2

©2011 HYSTER COMPANY See Service Manual 5-17


for service procedures.
UNIT CODE F108
NORTH AMERICA 01/2011

PARK BRAKE (FIGURE 5-7)


SEAT ACTUATED (→ 7/2002)

ITEM PART NO. DESCRIPTION QTY


307343 Brake Assembly .................................................................................................. 1
1 201972 Mounting Plate ............................................................................................... 1
2 1365277 Cam Arm ........................................................................................................ 1
3 201982 Stud ............................................................................................................ 1
4 15055 Nut .............................................................................................................. 1
5 15155 Lockwasher ................................................................................................ 1
6 1316442 Lever .............................................................................................................. 1
7 201978 Arm ................................................................................................................. 2
8 201974 Washer ........................................................................................................... 1
9 201975 Locknut ........................................................................................................... 1
10 18500 Washer ........................................................................................................... 1
11 201986 Kit-Brake Shoe ............................................................................................... 1
11 ..... Brake Shoe ................................................................................................ 2
12 201988 Hex Nut ...................................................................................................... 2
13 15004 Nut .............................................................................................................. 3
14 201977 Washer ........................................................................................................... 2
15 201985 Brake Drum .................................................................................................... 1
16 201976 Block ............................................................................................................... 2

5-18 See Service Manual ©2011 HYSTER COMPANY


for service procedures.
UNIT CODE F108
01/2011 NORTH AMERICA

NOTES

©2011 HYSTER COMPANY See Service Manual 5-19


for service procedures.
UNIT CODE F108
NORTH AMERICA 01/2011

PARK BRAKE (FIGURE 5-8)


SEAT ACTUATED (7/2002 →)

5-20 See Service Manual ©2011 HYSTER COMPANY


for service procedures.
UNIT CODE F108
01/2011 NORTH AMERICA

PARK BRAKE
SEAT ACTUATED (7/2002 →)

ITEM PART NO. DESCRIPTION QTY


1498965 Brake Assembly .................................................................................................. 1
1 1547471 Lever .............................................................................................................. 1
2 1327196 Brake Shoe ..................................................................................................... 2
3 1547472 Return Spring ................................................................................................. 2
4 1547469 Backplate ........................................................................................................ 1
5 1547470 Retaining Ring ................................................................................................ 1

©2011 HYSTER COMPANY See Service Manual 5-21


for service procedures.
UNIT CODE F108
NORTH AMERICA 01/2011

ACCELERATOR (FIGURE 5-9)

5-22 See Service Manual ©2011 HYSTER COMPANY


for service procedures.
UNIT CODE F108
01/2011 NORTH AMERICA

ACCELERATOR
ITEM PART NO. DESCRIPTION QTY
1 1340988 Accelerator Pedal (FFigure 5-10)...................................................................... 1
1 1377414 Monotrol Pedal (FFigure 5-10).......................................................................... 1
2 1340983 Bracket ................................................................................................................ 1
3 1340985 Tube Assy ........................................................................................................... 1
4 292521 Capscrew ............................................................................................................ 1
5 320159 Washer ............................................................................................................... 2
6 388049
292682 Lockwasher ......................................................................................................... 3
7 136692 Nut ...................................................................................................................... 3
8 176640 Bolt ...................................................................................................................... 2
9 1364281 Stop .................................................................................................................... 2
10 251099 Loctite ................................................................................................................. AR
11 1335110 Switch ................................................................................................................. 1
12 220312 Screw .................................................................................................................. 4
13 197066 Washer ............................................................................................................... 4
14 15163 Lockwasher ......................................................................................................... 4
15 325799 Terminal .............................................................................................................. 1
16 15039 Nut ...................................................................................................................... 4
17 296166 Capscrew ............................................................................................................ 2
18 292681 Lockwasher ......................................................................................................... 5
19 320157 Washer ............................................................................................................... 3
20 239503 Nut ...................................................................................................................... 6
21 1340984 Plate .................................................................................................................... 1
22 1354990 Sensor ................................................................................................................ 1
23 915474 Insulator .............................................................................................................. 1
24 1340989 Spring ................................................................................................................. 1
25 214364 Capscrew ............................................................................................................ 1
26 114312 Strap Clamp ........................................................................................................ 1
27 287860 Capscrew ............................................................................................................ 2

©2011 HYSTER COMPANY See Service Manual 5-23


for service procedures.
UNIT CODE F108
NORTH AMERICA 01/2011

ACCELERATOR PEDAL (FIGURE 5-10)

5-24 See Service Manual ©2011 HYSTER COMPANY


for service procedures.
UNIT CODE F108
01/2011 NORTH AMERICA

ACCELERATOR PEDAL
KEY:
A: Monotrol Pedal
B: Forward/Reverse
QTY
ITEM PART NO. DESCRIPTION A B
1340988 Accelerator Pedal ....................................................................................... .. 1
1377414 Monotrol Pedal ........................................................................................... 1 ..
1 1340975 Pedal ...................................................................................................... 1 ..
1 1340976 Pedal ...................................................................................................... .. 1
2 368618 Bushing .................................................................................................. 2 2
3 310436 Pin .......................................................................................................... 1 1
4 1340470 Pad ........................................................................................................ 1 ..
4 352885 Rubber Pad ............................................................................................ .. 1
5 a 1451309 Switch .................................................................................................... 1 ..
5 b 1475250 Switch .................................................................................................... 1 ..
5 b 1468471 Switch (Forward) ............................................................................... 1 ..
5 b 1475249 Switch (Reverse) ............................................................................... 1 ..
6 325699 Spring .................................................................................................... 2 ..
7 53162 Lockwasher ............................................................................................ 4 ..
8 16865 Nut ......................................................................................................... 4 ..
9 a 16708 Screw ..................................................................................................... 6 ..
10 362036 Washer .................................................................................................. 2 ..
11 15931 Lockwasher ............................................................................................ 4 ..
12 114312 Strap Clamp ........................................................................................... 3 ..
13 a 1306621 Washer .................................................................................................. 2 ..
14 b 220428 Screw ..................................................................................................... 4 ..
15 b 16708 Screw ..................................................................................................... 4 ..

FOOTNOTES:
a → S/N F108V19499 INC. 19504, 19513 EXC. b S/N F108V19500 → INC. 19451, 19482, 19487
19451, 19482, 19487 EXC. 19504, 19513

©2011 HYSTER COMPANY See Service Manual 5-25


for service procedures.
UNIT CODE F108
NORTH AMERICA 01/2011

BRAKE SWITCH HARNESS (FIGURE 5-11)

ITEM PART NO. DESCRIPTION QTY


2066481 Wire Harness (Brake Pressure Switch) .............................................................. 1
1 370730 Terminal ......................................................................................................... 2
2 346330 Connector Body .............................................................................................. 1
3 181045 Connector Body .............................................................................................. 2
4 134810 Terminal ......................................................................................................... 1
5 134809 Terminal ......................................................................................................... 1
6 236901 Terminal ......................................................................................................... 2
7 248196 Terminal ......................................................................................................... 1
8 148648 Terminal ......................................................................................................... 1
9 175944 Heat Shrink ..................................................................................................... 2
10 222523 Heat Shrink ..................................................................................................... 2
11 303294 Rectifier .......................................................................................................... 1

5-26 See Service Manual ©2011 HYSTER COMPANY


for service procedures.
UNIT CODE F108
01/2011 NORTH AMERICA

6 HYDRAULIC SYSTEM
UNIT CODE F108
01/2011 NORTH AMERICA

SECTION 6
HYDRAULIC SYSTEM

DESCRIPTION PAGE

CONTROL VALVE ATTACHING PARTS ........................................................................................................ 6-38


HAND LEVER .................................................................................................................................................. 6-42
HYDRAULIC .................................................................................................................................................... 6-2
HYDRAULIC CONTROL VALVE
FOUR FUNCTION - MANUAL HYDRAULICS ............................................................................................ 6-50
THREE FUNCTION - MANUAL HYDRAULICS .......................................................................................... 6-46
HYDRAULIC MOTOR
CLOSED CONSTRUCTION (S/N F108V24374Y →) ................................................................................. 6-34
CLOSED CONSTRUCTION WITH BWI ...................................................................................................... 6-30
OPEN CONSTRUCTION (S/N F108V24579Y → FOR MOTOR 2045528)
(S/N F108V24374Y → FOR MOTOR 2045529) ........................................................................................ 6-26
OPEN CONSTRUCTION WITH BWI .......................................................................................................... 6-28
OPEN CONSTRUCTION WITHOUT BWI ................................................................................................... 6-22
OPEN CONSTRUCTION WITHOUT BWI - OPTIONAL (→ S/N F108V24373Y) ...................................... 6-24
WITH BWI - OPTIONAL (→ S/N F108V24374Y) ....................................................................................... 6-32
HYDRAULIC MOTOR MOUNT ....................................................................................................................... 6-6
HYDRAULIC PUMP
12 CC .......................................................................................................................................................... 6-8
12 CC - OPTIONAL ..................................................................................................................................... 6-10
19 CC .......................................................................................................................................................... 6-18
19 CC SINGLE GEAR - OPTIONAL ........................................................................................................... 6-20
LOW NOISE ................................................................................................................................................ 6-14
LOW NOISE - OPTIONAL ........................................................................................................................... 6-16
OPTIONAL .................................................................................................................................................. 6-12
HYDRAULIC TANK ......................................................................................................................................... 6-44
TILT CYLINDER .............................................................................................................................................. 6-36

©2011 HYSTER COMPANY See Service Manual 6-1


for service procedures.
UNIT CODE F108
NORTH AMERICA 01/2011

HYDRAULIC (FIGURE 6-1)

6-2 See Service Manual ©2011 HYSTER COMPANY


for service procedures.
UNIT CODE F108
01/2011 NORTH AMERICA

HYDRAULIC
ITEM PART NO. DESCRIPTION QTY
1 e 1340901 Tube Assy ........................................................................................................... 1
2 e 1340900 Tube Assy ........................................................................................................... 1
3 e 17321 Fitting .................................................................................................................. 2
3 c 17321 Fitting .................................................................................................................. 4
4 e 1359620 Clamp ................................................................................................................. 2
4 c 1359620 Clamp ................................................................................................................. 4
5 e 1361142 Plate .................................................................................................................... 1
5 c 1361142 Plate .................................................................................................................... 2
6 e 214364 Capscrew ............................................................................................................ 1
6 c 214364 Capscrew ............................................................................................................ 2
7 e 239503 Nut ...................................................................................................................... 2
7 c 239503 Nut ...................................................................................................................... 3
8 e 292681 Lockwasher ......................................................................................................... 2
8 c 292681 Lockwasher ......................................................................................................... 3
9 e 320157 Washer ............................................................................................................... 2
9 c 320157 Washer ............................................................................................................... 3
10 c 1340697 Tube Assy ........................................................................................................... 1
11 c 1340698 Tube Assy ........................................................................................................... 1
12 127045 Clamp (Hose) ...................................................................................................... 4
13 1340905 Hose ................................................................................................................... 1
14 1337159 Hydraulic Filter .................................................................................................... 1
15 136749 Screw .................................................................................................................. 1
16 1340904 Hose ................................................................................................................... 1
17 354077 Hose Assy ........................................................................................................... 1
18 361984 Hose Assy ........................................................................................................... 1
19 188227 Fitting .................................................................................................................. 2
20 361984 Hose Assy ........................................................................................................... 2
21 1364258 Hose Assy ........................................................................................................... 1
22 239784 Fitting .................................................................................................................. 4
22 16481 O-Ring ............................................................................................................ 1
23 1650564 Hose ................................................................................................................... 1
24 b 1340659 Hose Assy ........................................................................................................... 1
24 a 1364671 Hose Assy ........................................................................................................... 1
25 b 160266 Clamp (Split Half) ................................................................................................ 2
26 b 61056 O-Ring ................................................................................................................ 1
27 b 136985 Capscrew ............................................................................................................ 8
28 b 388049
292682 Lockwasher ......................................................................................................... 8
29 b 190757 Clamp (Split Half) ................................................................................................ 2
30 b 15866 O-Ring ................................................................................................................ 1
31 b 1321928 Fitting (Optional) ................................................................................................. 1
31 b 222584 Fitting .................................................................................................................. 1
32 1455066 Pump (FFigure 6-3)........................................................................................... 1
32 1374878 Pump (FFigure 6-4)........................................................................................... 1
32 b 2034900 Pump (FFigure 6-6)........................................................................................... 1
32 b 1343827 Pump (FFigure 6-8)........................................................................................... 1
33 a 16542 Connector ........................................................................................................... 1
33 16485 O-Ring ............................................................................................................ 1
34 a 1321929 Fitting (Optional) ................................................................................................. 1
34 a 362034 Fitting .................................................................................................................. 1
34 16486 O-Ring ............................................................................................................ 1

©2011 HYSTER COMPANY See Service Manual 6-3


for service procedures.
UNIT CODE F108
NORTH AMERICA 01/2011

HYDRAULIC
ITEM PART NO. DESCRIPTION QTY
35 1366081 Tilt Cylinder (FFigure 6-17)................................................................................ 2
35 1366085 Tilt Cylinder (FFigure 6-17)................................................................................ 2
36 1340637 Hose Assy ........................................................................................................... 1
37 1382674 Hose Assy ........................................................................................................... 1
38 369804 Clamp ................................................................................................................. 2
39 a 16486 O-Ring ................................................................................................................ 1
d 1510058 Key ...................................................................................................................... 2

FOOTNOTES:
a 12 cc d Not Illustrated
b 19 cc and Low Noise e Three Function
c Four Function

6-4 See Service Manual ©2011 HYSTER COMPANY


for service procedures.
UNIT CODE F108
01/2011 NORTH AMERICA

NOTES

©2011 HYSTER COMPANY See Service Manual 6-5


for service procedures.
UNIT CODE F108
NORTH AMERICA 01/2011

HYDRAULIC MOTOR MOUNT (FIGURE 6-2)

6-6 See Service Manual ©2011 HYSTER COMPANY


for service procedures.
UNIT CODE F108
01/2011 NORTH AMERICA

HYDRAULIC MOTOR MOUNT


ITEM PART NO. DESCRIPTION QTY
1 316835 Nut ...................................................................................................................... 1
2 361958 Pump Motor (FFigure 6-10)............................................................................... 1
2 1390292 Hydraulic Motor (FFigure 6-11)......................................................................... 1
2 2045528 Hydraulic Motor (FFigure 6-12)......................................................................... 1
2 2045529 Pump Motor (FFigure 6-12)............................................................................... 1
2 324845 Pump Motor (FFigure 6-13)............................................................................... 1
2 1390181 Hydraulic Motor (FFigure 6-14)......................................................................... 1
2 1390293 Hydraulic Motor (FFigure 6-15)......................................................................... 1
2 1390294 Hydraulic Motor (FFigure 6-15)......................................................................... 1
3 320157 Washer ............................................................................................................... 2
4 355327 Bumper ............................................................................................................... 1
5 176640 Bolt ...................................................................................................................... 1
6 b 388049
292682 Lockwasher ......................................................................................................... 4
6 c 292681 Lockwasher ......................................................................................................... 4
7 1453260 Coupling .............................................................................................................. 1
7 4002241 Coupling (Spider) ........................................................................................... 1
8 1455066 Pump (FFigure 6-3)........................................................................................... 1
8 1374878 Pump (FFigure 6-4)........................................................................................... 1
8 2034900 Pump (FFigure 6-6)........................................................................................... 1
8 1343827 Pump (FFigure 6-8)........................................................................................... 1
9 15156 Lockwasher ......................................................................................................... 2
10 16805 Capscrew ............................................................................................................ 2
11 b 136692 Nut ...................................................................................................................... 4
11 c 239503 Nut ...................................................................................................................... 4
12 15178 Washer ............................................................................................................... 2
13 373875 Grommet ............................................................................................................. 2
14 293614 Capscrew ............................................................................................................ 6
15 292681 Lockwasher ......................................................................................................... 6
16 1518932 Bracket Wldmt .................................................................................................... 1
17 325058 Rod ..................................................................................................................... 1
18 b 287854 Capscrew ............................................................................................................ 3
18 c 293614 Capscrew ............................................................................................................ 3
19 b 136985 Capscrew ............................................................................................................ 1
19 c 176640 Bolt ...................................................................................................................... 1
20 355374 Clamp ................................................................................................................. 2
21 1351150 Cable Assy .......................................................................................................... 1
22 1362277 Strap ................................................................................................................... 1
23 b 320158 Washer ............................................................................................................... 1
24 15134 Washer ............................................................................................................... 2
a 1510058 Key ...................................................................................................................... 2

FOOTNOTES:
a Not Illustrated c S/N F108V19340 → INC. 19309-19313, 19325,
b → S/N F108V19339 INC. 19341, 19343, 19328, 19330, 19333 EXC. 19341, 19343,
19344-19348 EXC. 19309-19313, 19325, 19328, 19344-19348
19330, 19333

©2011 HYSTER COMPANY See Service Manual 6-7


for service procedures.
UNIT CODE F108
NORTH AMERICA 01/2011

HYDRAULIC PUMP (FIGURE 6-3)


12 CC

ITEM PART NO. DESCRIPTION QTY


1455066 Pump .................................................................................................................. 1
1 1459239 Cover .............................................................................................................. 1
2 ..... Body ............................................................................................................... 1
3 1459372 Gear Set ......................................................................................................... 1
4 ..... Bushing ...................................................................................................... 2
5 ..... Bushing ...................................................................................................... 2
6 ..... Drive Gear .................................................................................................. 1
7 ..... Driven Gear ................................................................................................ 1
8 1459240 Flange ............................................................................................................ 1
9 ..... Seal (Body) ..................................................................................................... 2
10 ..... Seal (Bushing) ................................................................................................ 2
11 1459371 Bolt ................................................................................................................. 4
12 ..... Oil Seal ........................................................................................................... 1
13 ..... Snap Ring ....................................................................................................... 1
14 26617 Woodruff Key .................................................................................................. 1
1459238 Kit-Seal ............................................................................................................... 1

6-8 See Service Manual ©2011 HYSTER COMPANY


for service procedures.
UNIT CODE F108
01/2011 NORTH AMERICA

NOTES

©2011 HYSTER COMPANY See Service Manual 6-9


for service procedures.
UNIT CODE F108
NORTH AMERICA 01/2011

HYDRAULIC PUMP (FIGURE 6-4)


12 CC — OPTIONAL

6-10 See Service Manual ©2011 HYSTER COMPANY


for service procedures.
UNIT CODE F108
01/2011 NORTH AMERICA

HYDRAULIC PUMP
12 CC – OPTIONAL

ITEM PART NO. DESCRIPTION QTY


1374878 Pump .................................................................................................................. 1
1 2303239 Retaining Ring ................................................................................................ 1
2 ..... Seal ................................................................................................................ 2
3 2308872 Flange ............................................................................................................ 1
4 2309481 Dowel ............................................................................................................. 4
5 ..... Seal ................................................................................................................ 2
6 ..... Back-Up Ring ................................................................................................. 2
7 ..... O-Ring ............................................................................................................ 2
8 1376425 End Cover ...................................................................................................... 1
9 1376426 Bolt ................................................................................................................. 4
10 ..... Housing .......................................................................................................... 1
11 ..... Idler Gear ....................................................................................................... 1
12 ..... Drive Gear ...................................................................................................... 1
13 ..... Bearing Block ................................................................................................. 2
a 1510058 Key ................................................................................................................. 1
1376427 Kit-Flange ........................................................................................................... 1
1377252 Kit-Flange ........................................................................................................... 1
1371746 Kit-Seal ............................................................................................................... 1

FOOTNOTES:
a Not Illustrated

©2011 HYSTER COMPANY See Service Manual 6-11


for service procedures.
UNIT CODE F108
NORTH AMERICA 01/2011

HYDRAULIC PUMP (FIGURE 6-5)


OPTIONAL

ITEM PART NO. DESCRIPTION QTY


2041876 Pump (12 cc) ...................................................................................................... 1
2042516 Pump (19 cc) ...................................................................................................... 1
384383 Kit-Seal ........................................................................................................... 1
1489349 Seal ................................................................................................................ 1
39387 O-Ring ............................................................................................................ 1

6-12 See Service Manual ©2011 HYSTER COMPANY


for service procedures.
UNIT CODE F108
01/2011 NORTH AMERICA

NOTES

©2011 HYSTER COMPANY See Service Manual 6-13


for service procedures.
UNIT CODE F108
NORTH AMERICA 01/2011

HYDRAULIC PUMP (FIGURE 6-6)


LOW NOISE

6-14 See Service Manual ©2011 HYSTER COMPANY


for service procedures.
UNIT CODE F108
01/2011 NORTH AMERICA

HYDRAULIC PUMP
LOW NOISE

ITEM PART NO. DESCRIPTION QTY


2034900 Pump .................................................................................................................. 1
1 1459239 Cover .............................................................................................................. 1
2 ..... Body ............................................................................................................... 1
3 1459378 Gear Set ......................................................................................................... 1
4 ..... Bushing ...................................................................................................... 2
5 ..... Bushing ...................................................................................................... 2
6 ..... Bushing (Center) ........................................................................................ 2
7 ..... Drive Gear (Rear) ....................................................................................... 1
8 ..... Driven Gear ................................................................................................ 2
9 ..... Drive Gear (Front) ...................................................................................... 1
10 1459240 Flange ............................................................................................................ 1
11 ..... Seal (Body) ..................................................................................................... 2
12 ..... Seal (Bushing) ................................................................................................ 2
13 1459377 Bolt ................................................................................................................. 4
14 ..... Oil Seal ........................................................................................................... 1
15 ..... Snap Ring ....................................................................................................... 1
16 26617 Woodruff Key .................................................................................................. 1
1459238 Kit-Seal ............................................................................................................... 1

©2011 HYSTER COMPANY See Service Manual 6-15


for service procedures.
UNIT CODE F108
NORTH AMERICA 01/2011

HYDRAULIC PUMP (FIGURE 6-7)


LOW NOISE — OPTIONAL

ITEM PART NO. DESCRIPTION QTY


2036668 Pump (Low Noise) .............................................................................................. 1

6-16 See Service Manual ©2011 HYSTER COMPANY


for service procedures.
UNIT CODE F108
01/2011 NORTH AMERICA

NOTES

©2011 HYSTER COMPANY See Service Manual 6-17


for service procedures.
UNIT CODE F108
NORTH AMERICA 01/2011

HYDRAULIC PUMP (FIGURE 6-8)


19 CC

6-18 See Service Manual ©2011 HYSTER COMPANY


for service procedures.
UNIT CODE F108
01/2011 NORTH AMERICA

HYDRAULIC PUMP
19 CC

ITEM PART NO. DESCRIPTION QTY


1343827 Pump .................................................................................................................. 1
1 2303239 Retaining Ring ................................................................................................ 1
2 ..... Seal ................................................................................................................ 2
3 1377253 Flange ............................................................................................................ 1
4 2309481 Dowel ............................................................................................................. 4
5 ..... Seal ................................................................................................................ 2
6 ..... Back-Up Ring ................................................................................................. 2
7 ..... O-Ring ............................................................................................................ 2
8 1376425 End Cover ...................................................................................................... 1
9 1377254 Bolt ................................................................................................................. 4
10 ..... Housing .......................................................................................................... 1
11 ..... Idler Gear ....................................................................................................... 1
12 ..... Drive Gear ...................................................................................................... 1
13 ..... Bearing Block ................................................................................................. 2
a 1510058 Key ................................................................................................................. 1
1376427 Kit-Flange ........................................................................................................... 1
1377252 Kit-Flange ........................................................................................................... 1
1371746 Kit-Seal ............................................................................................................... 1

FOOTNOTES:
a Not Illustrated

©2011 HYSTER COMPANY See Service Manual 6-19


for service procedures.
UNIT CODE F108
NORTH AMERICA 01/2011

HYDRAULIC PUMP (FIGURE 6-9)


19 CC SINGLE GEAR — OPTIONAL

ITEM PART NO. DESCRIPTION QTY


1455761 Hydraulic Pump .................................................................................................. 1
1459242 Gear Set ......................................................................................................... 1
1459239 Cover .............................................................................................................. 1
1459240 Flange ............................................................................................................ 1
1459241 Bolt ................................................................................................................. 4
26617 Woodruff Key .................................................................................................. 1

6-20 See Service Manual ©2011 HYSTER COMPANY


for service procedures.
UNIT CODE F108
01/2011 NORTH AMERICA

NOTES

©2011 HYSTER COMPANY See Service Manual 6-21


for service procedures.
UNIT CODE F108
NORTH AMERICA 01/2011

HYDRAULIC MOTOR (FIGURE 6-10)


OPEN CONSTRUCTION WITHOUT BWI

6-22 See Service Manual ©2011 HYSTER COMPANY


for service procedures.
UNIT CODE F108
01/2011 NORTH AMERICA

HYDRAULIC MOTOR
OPEN CONSTRUCTION WITHOUT BWI

ITEM PART NO. DESCRIPTION QTY


361958 Pump Motor ........................................................................................................ 1
1 360928 Cover (Top) (CE) ............................................................................................ 1
2 366096 Cover (Bottom) (CE) ....................................................................................... 1
3 366094 Support ........................................................................................................... 1
4 362118 Brush .............................................................................................................. 4
5 360937 Yoke ............................................................................................................... 1
6 328760 Kit-Spring ........................................................................................................ 8
7 360938 Connector ....................................................................................................... 1
8 360939 Connector ....................................................................................................... 1
9 366095 Field Coil ........................................................................................................ 1
10 328758 Kit-Nut ............................................................................................................ 2
11 360926 Bearing ........................................................................................................... 1
12 360930 Armature ......................................................................................................... 1
13 386622 Fan ............................................................................................................. 1
14 360935 Bearing ........................................................................................................... 1
15 366089 Bracket (DE) ................................................................................................... 1
16 360933 Cover (DE) ..................................................................................................... 1
17 360936 Key ................................................................................................................. 1

©2011 HYSTER COMPANY See Service Manual 6-23


for service procedures.
UNIT CODE F108
NORTH AMERICA 01/2011

HYDRAULIC MOTOR (FIGURE 6-11)


OPEN CONSTRUCTION WITHOUT BWI — OPTIONAL (→ S/N F108V24373Y)

6-24 See Service Manual ©2011 HYSTER COMPANY


for service procedures.
UNIT CODE F108
01/2011 NORTH AMERICA

HYDRAULIC MOTOR
OPEN CONSTRUCTION WITHOUT BWI – OPTIONAL (→ S/N F108V24373Y)

ITEM PART NO. DESCRIPTION QTY


1390292 Hydraulic Motor ................................................................................................... 1
1 1389470 Housing .......................................................................................................... 1
2 17151 Capscrew ................................................................................................... 8
3 1326871 Nut (Plastic) .................................................................................................... 2
4 2034284 End Head (CE) ............................................................................................... 1
5 2050275 Brush Holder .................................................................................................. 1
6 2309528 Screw ............................................................................................................. 4
7 2311308 Screw ............................................................................................................. 10
8 2034307 Brush .............................................................................................................. 8
9 1326868 Terminal ......................................................................................................... 1
10 1326872 End Head (DE) ............................................................................................... 1
11 2302675 Ball Bearing .................................................................................................... 1
12 1389603 Armature ......................................................................................................... 1
13 1389601 Bearing ........................................................................................................... 1
14 2306090 Screw ............................................................................................................. 8
15 1389598 Brush Spring ................................................................................................... 8
16 1389471 Fan ................................................................................................................. 1
17 2307221 Spring ............................................................................................................. 1
18 7882 Woodruff Key .................................................................................................. 1
19 1389472 Cover (Comm End, Vented) (CE) ................................................................... 1
20 220361 Screw ............................................................................................................. 1
21 2303700 Nut .................................................................................................................. 1
22 a 1326874 End Head ....................................................................................................... 1
23 a 2050275 Brush Holder .................................................................................................. 1
24 a 2309528 Screw ............................................................................................................. 4
25 a 1326868 Terminal ......................................................................................................... 1
26 a 1326871 Nut .................................................................................................................. 1
27 a 2311308 Screw ............................................................................................................. 12
28 a 1326867 Brush .............................................................................................................. 8

FOOTNOTES:
a Included With 2034284

©2011 HYSTER COMPANY See Service Manual 6-25


for service procedures.
UNIT CODE F108
NORTH AMERICA 01/2011

HYDRAULIC MOTOR (FIGURE 6-12)


OPEN CONSTRUCTION (S/N F108V24579Y → FOR MOTOR 2045528)
(S/N F108V24374Y → FOR MOTOR 2045529)

6-26 See Service Manual ©2011 HYSTER COMPANY


for service procedures.
UNIT CODE F108
01/2011 NORTH AMERICA

HYDRAULIC MOTOR
OPEN CONSTRUCTION (S/N F108V24579Y → FOR MOTOR 2045528)
(S/N F108V24374Y → FOR MOTOR 2045529)

ITEM PART NO. DESCRIPTION QTY


c 2045528 Hydraulic Motor ................................................................................................... 1
b 2045529 Pump Motor ........................................................................................................ 1
1 1507427 Shield ............................................................................................................. 1
2 1502092 Bearing ........................................................................................................... 1
3 1502093
12921 Snap Ring ....................................................................................................... 1
4 1507425 Armature (With Fan) ....................................................................................... 1
4 1565025 Fan ............................................................................................................. 1
4 1618982 Bushing ...................................................................................................... 1
4 a 4014363 Armature (Without Fan) (Alternate Part) ........................................................ 1
5 b 1507426 Frame ............................................................................................................. 1
5 c 1502090 Frame ............................................................................................................. 1
6 1502094 Capscrew ....................................................................................................... 6
7 1502095 Washer ........................................................................................................... 6
8 1502097 Brush Holder .................................................................................................. 1
9 1502098 Capscrew ....................................................................................................... 8
10 1502099 Screw ............................................................................................................. 4
11 1502100 Washer ........................................................................................................... 4
12 1502101 Lockwasher .................................................................................................... 4
13 1471800 Bearing ........................................................................................................... 1
14 1502110
384277 Disk ................................................................................................................ 1
15 c 1507428 Shield (N) ....................................................................................................... 1
15 b 1507429 Shield ............................................................................................................. 1
16 1507463 Key (Woodruff) ............................................................................................... 1
17 b 1507461 Connector ....................................................................................................... 1
18 c 1502113 Brush .............................................................................................................. 4
18 b 1507462 Brush .............................................................................................................. 4
19 1507430 Electrical Plug ................................................................................................. 1
20 1502120 Connector ....................................................................................................... 1
21 1502107 Nut .................................................................................................................. 1
22 1502106
1494611 Spring Washer ................................................................................................ 1
23 1502109 Nut .................................................................................................................. 1
24 1502108 Spring ............................................................................................................. 1
25 1502104 Bushing .......................................................................................................... 2
26 1502105 Washer (Tooth Spring) ................................................................................... 1
27 1502111 Screw ............................................................................................................. 4
28 1502095 Washer ........................................................................................................... 10
29 1502114 Cover Band .................................................................................................... 1
30 1502115 Spring ............................................................................................................. 2

FOOTNOTES:
a Service with Fan 1565025 and Bushing 1618982 c Without BWI and Temperature Sensor
b With BWI and Temperature Sensor

©2011 HYSTER COMPANY See Service Manual 6-27


for service procedures.
UNIT CODE F108
NORTH AMERICA 01/2011

HYDRAULIC MOTOR (FIGURE 6-13)


OPEN CONSTRUCTION WITH BWI

6-28 See Service Manual ©2011 HYSTER COMPANY


for service procedures.
UNIT CODE F108
01/2011 NORTH AMERICA

HYDRAULIC MOTOR
OPEN CONSTRUCTION WITH BWI

ITEM PART NO. DESCRIPTION QTY


324845 Pump Motor ........................................................................................................ 1
1 360928 Cover (Top) (CE) ............................................................................................ 1
2 366091 Cover (Bottom) (CE) ....................................................................................... 1
3 366092 Bushing .......................................................................................................... 2
4 366087 Support ........................................................................................................... 1
5 1312816 Brush (Optional) ............................................................................................. 4
5 366090 Brush .............................................................................................................. 4
6 360937 Yoke ............................................................................................................... 1
7 328760 Kit-Spring ........................................................................................................ 1
8 360938 Connector ....................................................................................................... 1
9 360939 Connector ....................................................................................................... 1
10 366088 Field Coil ........................................................................................................ 1
10 ..... Thermostat ................................................................................................. 1
11 328758 Kit-Nut ........................................................................................................ 2
12 360926 Bearing ........................................................................................................... 1
13 360930 Armature ......................................................................................................... 1
14 386622 Fan ............................................................................................................. 1
15 ..... Bushing .......................................................................................................... 1
16 360935 Bearing ........................................................................................................... 1
17 366089 Bracket (DE) ................................................................................................... 1
18 360933 Cover (DE) ..................................................................................................... 1
19 360936 Key ................................................................................................................. 1
1309843 Kit-Thermostat .................................................................................................... 1

©2011 HYSTER COMPANY See Service Manual 6-29


for service procedures.
UNIT CODE F108
NORTH AMERICA 01/2011

HYDRAULIC MOTOR (FIGURE 6-14)


CLOSED CONSTRUCTION WITH BWI

6-30 See Service Manual ©2011 HYSTER COMPANY


for service procedures.
UNIT CODE F108
01/2011 NORTH AMERICA

HYDRAULIC MOTOR
CLOSED CONSTRUCTION WITH BWI

ITEM PART NO. DESCRIPTION QTY


1390181 Hydraulic Motor ................................................................................................... 1
1 360928 Cover (Top) (CE) ............................................................................................ 1
2 366091 Cover (Bottom) (CE) ....................................................................................... 1
3 366092 Bushing .......................................................................................................... 2
4 366087 Support ........................................................................................................... 1
5 1312816 Brush (Optional) ............................................................................................. 4
5 366090 Brush .............................................................................................................. 4
6 360937 Yoke ............................................................................................................... 1
7 328760 Kit-Spring ........................................................................................................ 8
8 360938 Connector ....................................................................................................... 1
9 360939 Connector ....................................................................................................... 1
10 366088 Field Coil ........................................................................................................ 1
10 ..... Thermostat ................................................................................................. 1
11 328758 Kit-Nut ........................................................................................................ 2
12 360926 Bearing ........................................................................................................... 1
13 360930 Armature ......................................................................................................... 1
14 386622 Fan ............................................................................................................. 1
15 ..... Bushing .......................................................................................................... 1
16 360935 Bearing ........................................................................................................... 1
17 366089 Bracket (DE) ................................................................................................... 1
18 360933 Cover (DE) ..................................................................................................... 1
19 360936 Key ................................................................................................................. 1
20 368565 Kit-Motor Band .................................................................................................... 1
1309843 Kit-Thermostat .................................................................................................... 1

©2011 HYSTER COMPANY See Service Manual 6-31


for service procedures.
UNIT CODE F108
NORTH AMERICA 01/2011

HYDRAULIC MOTOR (FIGURE 6-15)


WITH BWI — OPTIONAL (→ S/N F108V24374Y)

6-32 See Service Manual ©2011 HYSTER COMPANY


for service procedures.
UNIT CODE F108
01/2011 NORTH AMERICA

HYDRAULIC MOTOR
WITH BWI – OPTIONAL (→ S/N F108V24374Y)
KEY:
A: Open Construction
B: Closed Construction
QTY
ITEM PART NO. DESCRIPTION A B
1390294 Hydraulic Motor .......................................................................................... .. 1
1390293 Hydraulic Motor .......................................................................................... 1 ..
1 1326864 Housing .................................................................................................. 1 1
2 17151 Capscrew .......................................................................................... 8 8
3 1326871 Nut (Plastic) ........................................................................................... 2 2
4 1326874 End Head (CE) ...................................................................................... 1 1
5 2050275 Brush Holder .......................................................................................... 1 1
6 2309528 Screw ..................................................................................................... 4 4
7 2311308 Screw ..................................................................................................... 12 12
8 1389604 Brush ..................................................................................................... 4 4
9 1326868 Terminal ................................................................................................. 1 1
10 1326872 End Head (DE) ...................................................................................... 1 1
11 2302675 Ball Bearing ........................................................................................... 1 1
12 1389603 Armature ................................................................................................ 1 1
13 1389601 Bearing .................................................................................................. 1 1
14 2306090 Screw ..................................................................................................... 8 8
15 1389598 Brush Spring .......................................................................................... 8 8
16 1389471 Fan ......................................................................................................... 1 1
17 2307221 Spring .................................................................................................... 1 1
18 7882 Woodruff Key ......................................................................................... 1 1
19 1389473 Cover (CE) ............................................................................................. 1 ..
20 1345712 Cover (CE) ............................................................................................. .. 1
21 1345713 Cover (Pump End) (DE) ......................................................................... .. 1
22 220361 Screw ..................................................................................................... .. 2
22 220361 Screw ..................................................................................................... 1 ..
23 2303700 Nut ......................................................................................................... .. 2
23 2303700 Nut ......................................................................................................... 1 ..
24 2310597 Sensor ................................................................................................... 1 1
25 2308373 Connector .............................................................................................. 2 2
26 2310058 Jumper ................................................................................................... 1 1

©2011 HYSTER COMPANY See Service Manual 6-33


for service procedures.
UNIT CODE F108
NORTH AMERICA 01/2011

HYDRAULIC MOTOR (FIGURE 6-16)


CLOSED CONSTRUCTION (S/N F108V24374Y →)

6-34 See Service Manual ©2011 HYSTER COMPANY


for service procedures.
UNIT CODE F108
01/2011 NORTH AMERICA

HYDRAULIC MOTOR
CLOSED CONSTRUCTION (S/N F108V24374Y →)

ITEM PART NO. DESCRIPTION QTY


c 2045528 Hydraulic Motor ................................................................................................... 1
b 2045529 Pump Motor ........................................................................................................ 1
1 1507427 Shield ............................................................................................................. 1
2 1502092 Bearing ........................................................................................................... 1
3 1502093
12921 Snap Ring ....................................................................................................... 1
4 1507425 Armature (With Fan) ....................................................................................... 1
4 1565025 Fan ............................................................................................................. 1
4 1618982 Bushing ...................................................................................................... 1
4 a 4014363 Armature (Without Fan) .................................................................................. 1
5 b 1507426 Frame ............................................................................................................. 1
5 c 1502090 Frame ............................................................................................................. 1
6 1502094 Capscrew ....................................................................................................... 6
7 1502095 Washer ........................................................................................................... 6
8 1502097 Brush Holder .................................................................................................. 1
9 1502098 Capscrew ....................................................................................................... 8
10 1502099 Screw ............................................................................................................. 4
11 1502100 Washer ........................................................................................................... 4
12 1502101 Lockwasher .................................................................................................... 4
13 1471800 Bearing ........................................................................................................... 1
14 1502110
384277 Disk ................................................................................................................ 1
15 b 1507428 Shield (N) ....................................................................................................... 1
15 c 1507429 Shield ............................................................................................................. 1
16 1507463 Key (Woodruff) ............................................................................................... 1
17 b 1507461 Connector ....................................................................................................... 1
18 c 1502113 Brush .............................................................................................................. 4
18 b 1507462 Brush .............................................................................................................. 4
19 1507430 Electrical Plug ................................................................................................. 1
20 1502102 Connector ....................................................................................................... 1
21 1502107 Nut .................................................................................................................. 1
22 1502106
1494611 Spring Washer ................................................................................................ 1
23 1502109 Nut .................................................................................................................. 1
24 1502108 Spring ............................................................................................................. 1
25 1502104 Bushing .......................................................................................................... 2
26 1502105 Washer (Tooth Spring) ................................................................................... 1
27 1502111 Screw ............................................................................................................. 4
28 1502095 Washer ........................................................................................................... 10
29 1502114 Cover Band .................................................................................................... 1
30 1502115 Spring ............................................................................................................. 2

FOOTNOTES:
a Service with Fan 1565025 and Bushing 1618982 c Without BWI and Temperature Sensor
b With BWI and Temperature Sensor

©2011 HYSTER COMPANY See Service Manual 6-35


for service procedures.
UNIT CODE F108
NORTH AMERICA 01/2011

TILT CYLINDER (FIGURE 6-17)

6-36 See Service Manual ©2011 HYSTER COMPANY


for service procedures.
UNIT CODE F108
01/2011 NORTH AMERICA

TILT CYLINDER
KEY:
A: 5° Forward
B: 10° Forward
QTY
ITEM PART NO. DESCRIPTION A B
1366081 Tilt Cylinder ................................................................................................ 1 ..
1366085 Tilt Cylinder ................................................................................................ .. 1
1 1366083 Tube Wldmt-Cylinder ............................................................................. 1 ..
1 1366086 Tube Wldmt-Cylinder ............................................................................. .. 1
2 1338744 Gland ..................................................................................................... 1 1
3 1338740 Cylinder Rod .......................................................................................... .. 1
3 1366082 Cylinder Rod .......................................................................................... 1 ..
4 1383062 Rod Wiper .............................................................................................. 1 1
5 1381082 Rod Seal ................................................................................................ 1 1
6 154375 Back-Up Ring ......................................................................................... 1 1
7 46388 O-Ring ................................................................................................... 1 1
8 2302899 Locknut .................................................................................................. 1 1
9 1338741 Piston ..................................................................................................... 1 1
10 39374 O-Ring ................................................................................................... 1 1
11 2044370 Piston Seal ............................................................................................. 1 1
1492644 Kit-Seal ....................................................................................................... 1 1

©2011 HYSTER COMPANY See Service Manual 6-37


for service procedures.
UNIT CODE F108
NORTH AMERICA 01/2011

CONTROL VALVE ATTACHING PARTS (FIGURE 6-18)

6-38 See Service Manual ©2011 HYSTER COMPANY


for service procedures.
UNIT CODE F108
01/2011 NORTH AMERICA

CONTROL VALVE ATTACHING PARTS


KEY:
A: Three Function
B: Four Function
QTY
ITEM PART NO. DESCRIPTION A B
1 1340672 Relief Valve (Main Hydraulic Control Valve) .............................................. 1 1
1 1340673 Relief Valve (Main Hydraulic Control Valve) .............................................. 1 1
2 16541 Fitting ......................................................................................................... 2 2
2 16484 O-Ring ................................................................................................... 1 1
3 2026802 Strip Seal .................................................................................................... 2 2
4 16559 Fitting ......................................................................................................... 2 2
4 16484 O-Ring ................................................................................................... 1 1
5 374160 Insulator ..................................................................................................... 3 4
6 1364272 Capscrew ................................................................................................... 2 2
7 1388309 Strip Seal .................................................................................................... 2 2
8 324972 Bracket ....................................................................................................... 2 2
9 317594 Motor Mount ............................................................................................... 2 2
10 1356113 Washer ....................................................................................................... 4 4
11 388049
292682 Lockwasher ................................................................................................ 6 6
12 136692 Nut .............................................................................................................. 6 6
13 296174 Capscrew ................................................................................................... 4 4
14 1340745 Link (With Raised Battery) ......................................................................... 3 4
14 1340504 Link (Without Raised Battery) .................................................................... 3 4
15 15172 Washer ....................................................................................................... 3 4
16 1340703 Pin .............................................................................................................. 3 4
17 15211 Cotter Pin ................................................................................................... 3 4
18 a 2033674 Plate (With Raised Battery) ........................................................................ 1 1
18 c 1468406 Plate Wldmt (With Raised Battery) ............................................................. 1 1
18 a 2033673 Plate (Without Raised Battery) ................................................................... 1 1
18 c 1468398 Plate Wldmt (Without Raised Battery) ........................................................ 1 1
19 1362273 Cam ............................................................................................................ 3 4
20 18460 Capscrew ................................................................................................... 6 8
21 221341 Locknut ....................................................................................................... 12 16
22 1362274 Guide .......................................................................................................... 3 4
23 220003 Bolt ............................................................................................................. 3 4
24 15915 Lockwasher ................................................................................................ 2 2
25 15054 Nut .............................................................................................................. 2 2
26 220000 Bolt ............................................................................................................. 5 6
27 b 324895 Switch ......................................................................................................... 3 4
27 d 2046035 Switch ......................................................................................................... 3 4
28 220430 Screw ......................................................................................................... 6 8
29 18419 Lockwasher ................................................................................................ 6 8
30 16865 Nut .............................................................................................................. 6 8
31 1340869 Clamp ......................................................................................................... 1 1
32 197068 Washer ....................................................................................................... 5 6
33 1362279 Pad ............................................................................................................. 1 1
34 176640 Bolt ............................................................................................................. 2 2
35 292681 Lockwasher ................................................................................................ 3 3
36 320157 Washer ....................................................................................................... 3 3
37 239503 Nut .............................................................................................................. 2 2

©2011 HYSTER COMPANY See Service Manual 6-39


for service procedures.
UNIT CODE F108
NORTH AMERICA 01/2011

CONTROL VALVE ATTACHING PARTS


KEY:
A: Three Function
B: Four Function
QTY
ITEM PART NO. DESCRIPTION A B
38 136681 Capscrew ................................................................................................... 1 1
39 1362277 Strap ........................................................................................................... 2 2
40 16745 Fitting ......................................................................................................... 2 2
40 16484 O-Ring ................................................................................................... 1 1
41 197064 Washer ....................................................................................................... 6 8
42 16745 Fitting ......................................................................................................... 1 1
42 16484 O-Ring ................................................................................................... 1 1
43 222492 Fitting ......................................................................................................... 1 1
43 16483 O-Ring ................................................................................................... 1 1
44 1343452 Fitting ......................................................................................................... 1 1
45 16542 Connector ................................................................................................... 1 1
45 16485 O-Ring ................................................................................................... 1 1
46 2036180 Plate ........................................................................................................... 2 2
47 239503 Nut .............................................................................................................. 2 2
48 292681 Lockwasher ................................................................................................ 2 2
49 296167 Capscrew ................................................................................................... 2 2

FOOTNOTES:
a → S/N F108V19339 INC. 19341, 19343, c S/N F108V19340 → INC. 19309-19313, 19325,
19344-19348 EXC. 19309-19313, 19325, 19328, 19328, 19330, 19333 EXC. 19341, 19343,
19330, 19333 19344-19348
b → S/N F108V24517 EXC. 24233-24234, d S/N F108V24518 → INC. 24233-24234,
24266-24269, 24276-24277, 24279-24282, 24266-24269, 24276-24277, 24279-24282,
24285, 24287-24290, 24402, 24404-24405 24285, 24287-24290, 24402, 24404-24405

6-40 See Service Manual ©2011 HYSTER COMPANY


for service procedures.
UNIT CODE F108
01/2011 NORTH AMERICA

NOTES

©2011 HYSTER COMPANY See Service Manual 6-41


for service procedures.
UNIT CODE F108
NORTH AMERICA 01/2011

HAND LEVER (FIGURE 6-19)

6-42 See Service Manual ©2011 HYSTER COMPANY


for service procedures.
UNIT CODE F108
01/2011 NORTH AMERICA

HAND LEVER
KEY:
A: Three Function (Without Detent Levers)
B: Three Function (With Detent Levers)
C: Four Function (With Detent Levers)
QTY
ITEM PART NO. DESCRIPTION A B C
1 1362184 Plate Wldmt ....................................................................................... 1 1 1
2 1340366 Crank ................................................................................................. 3 2 3
3 292500 Capscrew .......................................................................................... 6 4 6
4 313805 Nut ..................................................................................................... 6 4 6
5 1503378 Spacer ............................................................................................... 2 2 2
6 15135 Washer .............................................................................................. 2 2 2
7 1509882 Pin ..................................................................................................... 1 1 1
8 1468409 Support .............................................................................................. 1 1 1
9 292680 Washer .............................................................................................. 1 1 1
10 320157 Washer .............................................................................................. 2 2 2
11 313805 Nut ..................................................................................................... 1 1 1
12 1340503 Link .................................................................................................... 3 3 4
13 320159 Washer .............................................................................................. 8 8 10
14 1340702 Pin ..................................................................................................... 6 6 8
15 15222 Cotter Pin .......................................................................................... 6 6 8
16 296158 Capscrew .......................................................................................... .. 2 2
17 292680 Washer .............................................................................................. .. 2 2
18 1468408 Pin (With Raised Hood) ..................................................................... 1 1 1
18 1468404 Pin (Without Raised Hood) ................................................................ 1 1 1
19 136985 Capscrew .......................................................................................... 2 2 2
20 388049
292682 Lockwasher ....................................................................................... 2 2 2
21 136692 Nut ..................................................................................................... 2 2 2
22 1362181 Spacer ............................................................................................... 2 2 2
23 287816 Capscrew .......................................................................................... 1 1 1
24 1516800 Shim (0.060 in.) ................................................................................. AR AR AR
24 1516799 Shim (0.031 in.) ................................................................................. AR AR AR
24 1516801 Shim (0.010 in.) ................................................................................. AR AR AR
25 1340364 Lever ................................................................................................. .. 1 1
26 1340422 Crank ................................................................................................. .. 1 1
27 1370728 Lock (Locking) ................................................................................... .. 1 1
28 292501 Capscrew .......................................................................................... .. 2 2
29 320156 Washer .............................................................................................. .. 4 4
30 292680 Washer .............................................................................................. .. 2 2
31 136687 Nut ..................................................................................................... .. 2 2
32 175861 Spring ................................................................................................ .. 1 1
33 19979 Roll Pin .............................................................................................. .. 1 1
34 1503379 Spacer ............................................................................................... 1 1 ..
35 1339636 Boot ................................................................................................... .. .. 1
35 1339799 Boot ................................................................................................... 1 1 ..
36 1340742 Spacer ............................................................................................... .. .. 1
37 1340652 Lever ................................................................................................. 1 1 1
38 1340653 Lever ................................................................................................. 1 1 1
39 1340654 Lever ................................................................................................. 1 1 ..
40 1340655 Lever ................................................................................................. .. 1 1

©2011 HYSTER COMPANY See Service Manual 6-43


for service procedures.
UNIT CODE F108
NORTH AMERICA 01/2011

HYDRAULIC TANK (FIGURE 6-20)

6-44 See Service Manual ©2011 HYSTER COMPANY


for service procedures.
UNIT CODE F108
01/2011 NORTH AMERICA

HYDRAULIC TANK
ITEM PART NO. DESCRIPTION QTY
1 1475444 Hydraulic Tank .................................................................................................... 1
1 1624333 Screen ............................................................................................................ 1
2 2037318 Adapter ............................................................................................................... 1
3 2037319 Dipstick ............................................................................................................... 1
3 218612 Cap ................................................................................................................. 1
4 16487 O-Ring ................................................................................................................ 1
5 261157 Foam Tape ......................................................................................................... AR
6 a 246869 Plug (Magnetic) ................................................................................................... 1
6 b 246869 Plug (Magnetic) ................................................................................................... 1
7 1660080 Plate .................................................................................................................... 1
8 1364280 Strip Seal ............................................................................................................ 1
9 296174 Capscrew ............................................................................................................ 2
10 1356113 Washer ............................................................................................................... 2
11 388049
292682 Lockwasher ......................................................................................................... 3
12 136692 Nut ...................................................................................................................... 3
13 1302665 Breather (Optional) ............................................................................................. 1
13 1364709 Breather .............................................................................................................. 1
14 78562 Hose ................................................................................................................... 1
15 166857 Clamp ................................................................................................................. 2
16 1364263 Clamp ................................................................................................................. 1
17 15134 Washer ............................................................................................................... 1

FOOTNOTES:
a → S/N F108V19137 INC. 19231, 19243, b S/N F108V19138 → INC. 19062, 19067,
19244-19246, 19249, 19255, 19257, 19073-19075, 19089 EXC. 19231, 19243,
19261-19262, 19264, 19280, 19283-19284 EXC. 19244-19246, 19249, 19255, 19257,
19062, 19067, 19073-19075, 19089 19261-19262, 19264, 19280, 19283-19284

©2011 HYSTER COMPANY See Service Manual 6-45


for service procedures.
UNIT CODE F108
NORTH AMERICA 01/2011

HYDRAULIC CONTROL VALVE (FIGURE 6-21)


THREE FUNCTION — MANUAL HYDRAULICS

6-46 See Service Manual ©2011 HYSTER COMPANY


for service procedures.
UNIT CODE F108
01/2011 NORTH AMERICA

HYDRAULIC CONTROL VALVE


THREE FUNCTION – MANUAL HYDRAULICS

ITEM PART NO. DESCRIPTION QTY


1340672 Relief Valve (Main Hydraulic Control Valve) ....................................................... 1
1 15055 Nut .................................................................................................................. 4
2 1374142 Tie Rod ........................................................................................................... 2
3 188534 Nut .................................................................................................................. 2
4 1374141 Tie Rod ........................................................................................................... 1
5 378424 Relief Valve .................................................................................................... 1
5 1309419 Kit-Seal ....................................................................................................... 1
6 353883 Valve Section ................................................................................................. 1
7 57664 O-Ring ........................................................................................................ 1
8 14591 Plug ................................................................................................................ 1
8 16481 O-Ring ........................................................................................................ 1
9 188486 Plug ................................................................................................................ 1
9 16485 O-Ring ............................................................................................................ 1
10 199524 Plug ................................................................................................................ 1
11 16484 O-Ring ............................................................................................................ 1
12 1583835 Relief Valve .................................................................................................... 1
13 1374135 Valve Section (Lift) ......................................................................................... 1
14 1357361 O-Ring ........................................................................................................ 2
15 205121 Plate ........................................................................................................... 2
16 ..... Spool .......................................................................................................... 1
17 16706 Screw ......................................................................................................... 2
18 205122 Wiper .......................................................................................................... 2
19 57664 O-Ring ........................................................................................................ 1
20 205120 Poppet ........................................................................................................ 1
21 205123 Spring ......................................................................................................... 1
22 188516 Spring Seat ................................................................................................ 2
23 385855 Spring ......................................................................................................... 1
24 188518 Spool End ................................................................................................... 1
25 188519 Cap ............................................................................................................. 1
26 12949 Capscrew ................................................................................................... 2
27 1374136 Valve Section (Tilt) ......................................................................................... 1
28 16480 O-Ring ........................................................................................................ 1
29 205121 Plate ........................................................................................................... 2
30 ..... Spool .......................................................................................................... 1
31 16706 Screw ......................................................................................................... 2
32 205122 Wiper .......................................................................................................... 2
33 57664 O-Ring ........................................................................................................ 1
34 205120 Poppet ........................................................................................................ 1
35 205123 Spring ......................................................................................................... 1
36 320289 Spring Seat ................................................................................................ 2
37 385855 Spring ......................................................................................................... 1
38 352055 Piston ......................................................................................................... 1
39 341462 Spring ......................................................................................................... 1
40 1357361 O-Ring ........................................................................................................ 2
41 320291 Spool End ................................................................................................... 1
42 188519 Cap ............................................................................................................. 1
43 12949 Capscrew ................................................................................................... 2
44 1374138 Valve Section ................................................................................................. 1
45 1357361 O-Ring ........................................................................................................ 2
46 205121 Plate ........................................................................................................... 2

©2011 HYSTER COMPANY See Service Manual 6-47


for service procedures.
UNIT CODE F108
NORTH AMERICA 01/2011

HYDRAULIC CONTROL VALVE


THREE FUNCTION – MANUAL HYDRAULICS

ITEM PART NO. DESCRIPTION QTY


47 ..... Spool .......................................................................................................... 1
48 16706 Screw ......................................................................................................... 2
49 205122 Wiper .......................................................................................................... 2
50 15483 Fitting ......................................................................................................... 1
51 1309422 Spring ......................................................................................................... 1
52 1309420 Poppet ........................................................................................................ 1
53 1669381 Plug ............................................................................................................ 1
53 1309875 O-Ring ................................................................................................... 1
54 188516 Spring Seat ................................................................................................ 2
55 385855 Spring ......................................................................................................... 1
56 188518 Spool End ................................................................................................... 1
57 188519 Cap ............................................................................................................. 1
58 12949 Capscrew ................................................................................................... 2
1374144 Kit-Tie Rod .......................................................................................................... 1

6-48 See Service Manual ©2011 HYSTER COMPANY


for service procedures.
UNIT CODE F108
01/2011 NORTH AMERICA

NOTES

©2011 HYSTER COMPANY See Service Manual 6-49


for service procedures.
UNIT CODE F108
NORTH AMERICA 01/2011

HYDRAULIC CONTROL VALVE (FIGURE 6-22)


FOUR FUNCTION — MANUAL HYDRAULICS

6-50 See Service Manual ©2011 HYSTER COMPANY


for service procedures.
UNIT CODE F108
01/2011 NORTH AMERICA

HYDRAULIC CONTROL VALVE


FOUR FUNCTION – MANUAL HYDRAULICS

ITEM PART NO. DESCRIPTION QTY


1340673 Relief Valve (Main Hydraulic Control Valve) ....................................................... 1
1 15055 Nut .................................................................................................................. 4
2 1374148 Tie Rod ........................................................................................................... 2
3 188534 Nut .................................................................................................................. 2
4 1461719 Tie Rod ........................................................................................................... 1
5 378424 Relief Valve .................................................................................................... 2
5 1309419 Kit-Seal ....................................................................................................... 1
6 353883 Valve Section ................................................................................................. 1
7 57664 O-Ring ........................................................................................................ 1
8 14591 Plug ................................................................................................................ 1
8 16481 O-Ring ........................................................................................................ 1
9 188486 Plug ................................................................................................................ 1
9 16485 O-Ring ............................................................................................................ 1
10 199524 Plug ................................................................................................................ 1
11 16484 O-Ring ............................................................................................................ 1
12 1583835 Relief Valve .................................................................................................... 1
13 1374135 Valve Section (Lift) ......................................................................................... 1
14 1357361 O-Ring ........................................................................................................ 2
15 205122 Wiper .......................................................................................................... 2
16 205121 Plate ........................................................................................................... 2
17 ..... Spool .......................................................................................................... 1
18 16706 Screw ......................................................................................................... 2
19 57664 O-Ring ........................................................................................................ 1
20 205120 Poppet ........................................................................................................ 1
21 205123 Spring ......................................................................................................... 1
22 188516 Spring Seat ................................................................................................ 2
23 385855 Spring ......................................................................................................... 1
24 188518 Spool End ................................................................................................... 1
25 188519 Cap ............................................................................................................. 1
26 12949 Capscrew ................................................................................................... 2
27 1374136 Valve Section (Tilt) ......................................................................................... 1
28 1357361 O-Ring ........................................................................................................ 2
29 205121 Plate ........................................................................................................... 2
30 ..... Spool .......................................................................................................... 1
31 16706 Screw ......................................................................................................... 2
32 205122 Wiper .......................................................................................................... 2
33 57664 O-Ring ........................................................................................................ 1
34 205120 Poppet ........................................................................................................ 1
35 205123 Spring ......................................................................................................... 1
36 320289 Spring Seat ................................................................................................ 2
37 385855 Spring ......................................................................................................... 1
38 352055 Piston ......................................................................................................... 1
39 341462 Spring ......................................................................................................... 1
40 16480 O-Ring ........................................................................................................ 1
41 320291 Spool End ................................................................................................... 1
42 188519 Cap ............................................................................................................. 1
43 12949 Capscrew ................................................................................................... 2
44 1374145 Valve Section ................................................................................................. 1
45 1357361 O-Ring ........................................................................................................ 2
46 205121 Plate ........................................................................................................... 2

©2011 HYSTER COMPANY See Service Manual 6-51


for service procedures.
UNIT CODE F108
NORTH AMERICA 01/2011

HYDRAULIC CONTROL VALVE


FOUR FUNCTION – MANUAL HYDRAULICS

ITEM PART NO. DESCRIPTION QTY


47 ..... Spool .......................................................................................................... 1
48 16706 Screw ......................................................................................................... 2
49 205122 Wiper .......................................................................................................... 2
50 57664 O-Ring ........................................................................................................ 1
51 205120 Poppet ........................................................................................................ 1
52 205123 Spring ......................................................................................................... 1
53 188516 Spring Seat ................................................................................................ 2
54 385855 Spring ......................................................................................................... 1
55 188518 Spool End ................................................................................................... 1
56 188519 Cap ............................................................................................................. 1
57 12949 Capscrew ................................................................................................... 2
58 1374138 Valve Section ................................................................................................. 1
59 1357361 O-Ring ........................................................................................................ 2
60 205121 Plate ........................................................................................................... 2
61 ..... Spool .......................................................................................................... 1
62 16706 Screw ......................................................................................................... 2
63 205122 Wiper .......................................................................................................... 2
64 15483 Fitting ......................................................................................................... 1
65 1309422 Spring ......................................................................................................... 1
66 1309420 Poppet ........................................................................................................ 1
67 1669381 Plug ............................................................................................................ 1
67 1309875 O-Ring ........................................................................................................ 1
68 188516 Spring Seat ................................................................................................ 2
69 385855 Spring ......................................................................................................... 1
70 188518 Spool End ................................................................................................... 1
71 188519 Cap ............................................................................................................. 1
72 12949 Capscrew ................................................................................................... 2
1374147 Kit-Tie Rod .......................................................................................................... 1

6-52 See Service Manual ©2011 HYSTER COMPANY


for service procedures.
UNIT CODE F108
01/2011 NORTH AMERICA

7 MAST-TWO STAGE LIMITED FREE-LIFT


UNIT CODE F108
01/2011 NORTH AMERICA

SECTION 7
MAST-TWO STAGE LIMITED FREE-LIFT

DESCRIPTION PAGE

CARRIAGE
SIX ROLLER - TWO STAGE LIMITED FREE-LIFT .................................................................................... 7-16
CYLINDER
E45-55XM2 - TWO STAGE LIMITED FREE-LIFT ...................................................................................... 7-9
FORK
E45-55XM2 - TWO STAGE LIMITED FREE-LIFT ...................................................................................... 7-24
E60-65XM2 - TWO STAGE LIMITED FREE-LIFT ...................................................................................... 7-26
HEADER HOSE
TWO STAGE LIMITED FREE-LIFT ............................................................................................................ 7-20
INNER MAST
TWO STAGE LIMITED FREE-LIFT ............................................................................................................ 7-4
LIFT
TWO STAGE LIMITED FREE-LIFT ............................................................................................................ 7-6
MAIN LIFT CYLINDER
E60-65XM2 - TWO STAGE LIMITED FREE-LIFT (→ S/N B562V03081) ................................................. 7-11
E60-65XM2 - TWO STAGE LIMITED FREE-LIFT (S/N B562V03082 →) ................................................. 7-13
MAST INSTALLATION
TWO STAGE LIMITED FREE-LIFT ............................................................................................................ 7-18
OUTER MAST
TWO STAGE LIMITED FREE-LIFT ............................................................................................................ 7-2

©2011 HYSTER COMPANY See Service Manual 7-1


for service procedures.
UNIT CODE F108
NORTH AMERICA 01/2011

OUTER MAST (FIGURE 7-1)


TWO STAGE LIMITED FREE-LIFT

7-2 See Service Manual ©2011 HYSTER COMPANY


for service procedures.
UNIT CODE F108
01/2011 NORTH AMERICA

OUTER MAST
TWO STAGE LIMITED FREE-LIFT
E45-55XM2

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 2093 mm 2992 mm 3292 mm 3792 mm
ITEM 1 2 3 4 (82.4 in.) (117.8 in.) (129.6 in.) (149.3 in.)
Mast B507 B507 B507 B507
Group Number 2093 2992 3292 3792
Mast Assy 2048106 2048113 2048116 2048121
1 Outer Mast 1379289 1341005 1341008 1341013

E60-65XM2

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 3159 mm 3659 mm
ITEM 1 2 3 4 (124.4 in.) (144.1 in.)
Mast B562 B562
Group Number 3159 3659
Mast Assy 2048155 2048160
1 Outer Mast 1341008 1341013

ITEM PART NO. DESCRIPTION QTY


a. . . . . Mast Assy ........................................................................................................... 1
1 a. . . . . Outer Mast ...................................................................................................... 1
2 1345216 Stubshaft .................................................................................................... 2
3 104506 O-Ring ............................................................................................................ 4
4 131716 Shim (0.020 in.) .............................................................................................. 4
5 215211 Wear Strip ...................................................................................................... 2
6 1333396 Load Roller ..................................................................................................... 2
6 1333397 Load Roller ("C") (112.62/112.36) .................................................................. 2
7 129387 Shim (0.020 in.) .............................................................................................. AR
8 58901 Snap Ring ....................................................................................................... 2

FOOTNOTES:
a Refer to Table

©2011 HYSTER COMPANY See Service Manual 7-3


for service procedures.
UNIT CODE F108
NORTH AMERICA 01/2011

INNER MAST (FIGURE 7-2)


TWO STAGE LIMITED FREE-LIFT

7-4 See Service Manual ©2011 HYSTER COMPANY


for service procedures.
UNIT CODE F108
01/2011 NORTH AMERICA

INNER MAST
TWO STAGE LIMITED FREE-LIFT
E45-55XM2

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 2093 mm 2992 mm 3292 mm 3792 mm
ITEM 1 2 3 4 (82.4 in.) (117.8 in.) (129.6 in.) (149.3 in.)
Mast B507 B507 B507 B507
Group Number 2093 2992 3292 3792
Mast Assy 2048106 2048113 2048116 2048121
1 Inner Mast 1379283 1341210 1341213 1341218

E60-65XM2

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 3159 mm 3659 mm
ITEM 1 2 3 4 (124.4 in.) (144.1 in.)
Mast B562 B562
Group Number 3159 3659
Mast Assy 2048155 2048160
1 Inner Mast 1341213 1341218

ITEM PART NO. DESCRIPTION QTY


a. . . . . Mast Assy ........................................................................................................... 1
1 a. . . . . Inner Mast ...................................................................................................... 1
2 1345216 Stubshaft .................................................................................................... 2
3 58901 Snap Ring ....................................................................................................... 2
4 129387 Shim (0.020 in.) .............................................................................................. AR
5 1333396 Load Roller ..................................................................................................... 2
5 1333397 Load Roller ("C") (112.62/112.36) .................................................................. 2
6 1368656 Pin .................................................................................................................. 2
7 1378691 Spacer ............................................................................................................ 4
8 1379685 Chain Sheave (E45-55XM2) .......................................................................... 2
8 1378698 Chain Sheave ............................................................................................. 1
8 37752 Snap Ring .................................................................................................. 1
8 1378699 Ball Bearing ................................................................................................ 1
8 1379684 Chain Sheave Assembly (E60-65XM2) .......................................................... 2
8 1378694 Chain Sheave ............................................................................................. 1
8 37752 Snap Ring .................................................................................................. 1
8 1378699 Ball Bearing ................................................................................................ 1
9 302462 Roll Pin ........................................................................................................... 2

FOOTNOTES:
a Refer to Table

©2011 HYSTER COMPANY See Service Manual 7-5


for service procedures.
UNIT CODE F108
NORTH AMERICA 01/2011

LIFT (FIGURE 7-3)


TWO STAGE LIMITED FREE-LIFT

7-6 See Service Manual ©2011 HYSTER COMPANY


for service procedures.
UNIT CODE F108
01/2011 NORTH AMERICA

LIFT
TWO STAGE LIMITED FREE-LIFT
E45-55XM2

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 2093 mm 2992 mm 3292 mm 3792 mm
ITEM 1 2 3 4 (82.4 in.) (117.8 in.) (129.6 in.) (149.3 in.)
Mast B507 B507 B507 B507
Group Number 2093 2992 3292 3792
1 Chain 197345 180057 223389 1301870

E60-65XM2

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 3159 mm 3659 mm
ITEM 1 2 3 4 (124.4 in.) (144.1 in.)
Mast B562 B562
Group Number 3159 3659
1 Chain 1342383 1342393

ITEM PART NO. DESCRIPTION QTY


1 a. . . . . Chain .................................................................................................................. 2
2 ..... Cylinder (RH) (FFigure 7-4, FFigure 7-5)......................................................... 1
3 ..... Cylinder (LH) (FFigure 7-4, FFigure 7-5).......................................................... 1
4 15211 Cotter Pin ............................................................................................................ 2
5 1514866 Pin ....................................................................................................................... 2
6 1369357 Chain Anchor (E45-55XM2) ................................................................................ 2
6 1369356 Chain Anchor (E60-65XM2) ................................................................................ 2
7 131358 Snap Ring ........................................................................................................... 2
8 1333382 Washer (0.060 in.) .............................................................................................. 2
9 292532 Capscrew ............................................................................................................ 2
10 296422 Washer ............................................................................................................... 4
11 323090 Spacer ................................................................................................................ 2
12 300937 Nut ...................................................................................................................... 2
13 136704 Capscrew ............................................................................................................ 2
14 320157 Washer ............................................................................................................... 2
15 14603 Plug ..................................................................................................................... 1
15 16486 O-Ring ............................................................................................................ 1
16 1379687 Housing (Lowering Control) ................................................................................ 1
16 1333392 Housing (Optional) .............................................................................................. 1
17 2309766 Lowering Control Valve (E45-55XM2) ................................................................ 1
17 316306 Lowering Control Valve (E60-65XM2) ............................................................ 1
17 16982 O-Ring ........................................................................................................ 1
18 337179 Spring ................................................................................................................. 2
19 357749 Washer ............................................................................................................... 2
20 189595 Fitting .................................................................................................................. 2
20 16485 O-Ring ............................................................................................................ 1
21 1345403 Hose Assy ........................................................................................................... 1
22 16578 Fitting .................................................................................................................. 1
22 16485 O-Ring ............................................................................................................ 1
23 296426 Washer ............................................................................................................... 2

©2011 HYSTER COMPANY See Service Manual 7-7


for service procedures.
UNIT CODE F108
NORTH AMERICA 01/2011

LIFT
TWO STAGE LIMITED FREE-LIFT

ITEM PART NO. DESCRIPTION QTY


24 b 1354915 Washer (0.010 in.) .............................................................................................. AR
24 b 1354916 Washer (0.030 in.) .............................................................................................. AR
24 b 1354917 Washer (0.060 in.) .............................................................................................. AR
25 161003 Nut ...................................................................................................................... 2
26 313828 Nut ...................................................................................................................... 2
27 16882 Fitting .................................................................................................................. 1
28 1354913 Side Plate ........................................................................................................... 1
29 1462551 Hose Assy ........................................................................................................... 1

FOOTNOTES:
a Refer to Table b Use with Item 8 Between Cylinder Rod and Inner
Mast as Required

7-8 See Service Manual ©2011 HYSTER COMPANY


for service procedures.
UNIT CODE F108
01/2011 NORTH AMERICA

CYLINDER (FIGURE 7-4)


E45-55XM2 — TWO STAGE LIMITED FREE-LIFT

CYLINDER
E45-55XM2 – TWO STAGE LIMITED FREE-LIFT
LEFT HAND

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 2093 mm 2992 mm 3292 mm 3792 mm
1 2 3 4 (82.4 in.) (117.8 in.) (129.6 in.) (149.3 in.)
ITEM Mast B507 B507 B507 B507
Group Number 2093 2992 3292 3792
Cylinder
8600027 8600006 8600009 8600014
Group Number
Cylinder Assy 1383686 1341432 1341435 1341440
1 Tube Wldmt- 1383689 1355145 1355157 1355177
Cylinder
2 Cylinder Rod 1383688 1355146 1355158 1355178

©2011 HYSTER COMPANY See Service Manual 7-9


for service procedures.
UNIT CODE F108
NORTH AMERICA 01/2011

CYLINDER
E45-55XM2 – TWO STAGE LIMITED FREE-LIFT
RIGHT HAND

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 2093 mm 2992 mm 3292 mm 3792 mm
1 2 3 4 (82.4 in.) (117.8 in.) (129.6 in.) (149.3 in.)
ITEM Mast B507 B507 B507 B507
Group Number 2093 2992 3292 3792
Cylinder
8600077 8600056 8600059 8600064
Group Number
Cylinder Assy 1383687 1341395 1341398 1341403
1 Tube Wldmt- 1383690 1355148 1355160 1355180
Cylinder
2 Cylinder Rod 1383688 1355146 1355158 1355178

ITEM PART NO. DESCRIPTION QTY


a. . . . . Cylinder Assy ...................................................................................................... 1
1 a. . . . . Tube Wldmt-Cylinder ...................................................................................... 1
2 a. . . . . Cylinder Rod ................................................................................................... 1
3 1355127 Gland .............................................................................................................. 1
4 1356749 Rod Seal ......................................................................................................... 1
5 257913 Check Valve ................................................................................................... 1
6 297531 Washer ........................................................................................................... 1
7 39348 O-Ring ............................................................................................................ 1
8 187388 Snap Ring ....................................................................................................... 1
9 1319668 Rod Wiper ...................................................................................................... 1
10 2013075 Rod Seal ......................................................................................................... 1
11 92861 O-Ring ............................................................................................................ 1
12 638246 Back-Up Ring ................................................................................................. 1
13 1356750 Wear Ring ...................................................................................................... 1
1355276 Kit-Seal ............................................................................................................... 1

FOOTNOTES:
a Refer to Table

7-10 See Service Manual ©2011 HYSTER COMPANY


for service procedures.
UNIT CODE F108
01/2011 NORTH AMERICA

MAIN LIFT CYLINDER (FIGURE 7-5)


E60-65XM2 — TWO STAGE LIMITED FREE-LIFT (→ S/N B562V03081)

MAIN LIFT CYLINDER


E60-65XM2 – TWO STAGE LIMITED FREE-LIFT (→ S/N B562V03081)
LEFT HAND

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 3159 mm 3659 mm
1 2 3 4 (124.4 in.) (144.1 in.)
ITEM Mast B562 B562
Group Number 3159 3659
Cylinder
8600209 8600214
Group Number
Cylinder Assy 1341509 1341514
1 Tube Wldmt- 1355366 1355390
Cylinder
2 Cylinder Rod 1355367 1355391
4 Spacer 1355285 1355285

©2011 HYSTER COMPANY See Service Manual 7-11


for service procedures.
UNIT CODE F108
NORTH AMERICA 01/2011

MAIN LIFT CYLINDER


E60-65XM2 – TWO STAGE LIMITED FREE-LIFT (→ S/N B562V03081)
RIGHT HAND

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 3159 mm 3659 mm
1 2 3 4 (124.4 in.) (144.1 in.)
ITEM Mast B562 B562
Group Number 3159 3659
Cylinder
8600259 8600264
Group Number
Cylinder Assy 1341472 1341477
1 Tube Wldmt- 1355369 1355393
Cylinder
2 Cylinder Rod 1355367 1355391
4 Spacer 1355285 1355285

ITEM PART NO. DESCRIPTION QTY


a. . . . . Cylinder Assy ...................................................................................................... 1
1 a. . . . . Tube Wldmt-Cylinder ...................................................................................... 1
2 a. . . . . Cylinder Rod ................................................................................................... 1
3 1355284 Gland .............................................................................................................. 1
4 a. . . . . Spacer ............................................................................................................ 1
5 257913 Check Valve ................................................................................................... 1
6 297531 Washer ........................................................................................................... 1
7 39348 O-Ring ............................................................................................................ 1
8 187388 Snap Ring ....................................................................................................... 1
9 1319668 Rod Wiper ...................................................................................................... 1
10 334156 Rod Seal ......................................................................................................... 1
11 59229 O-Ring ............................................................................................................ 1
12 335012 Back-Up Ring ................................................................................................. 1
13 1356751 Wear Ring ...................................................................................................... 1
14 1356749 Rod Seal ......................................................................................................... 1
1355286 Kit-Seal ............................................................................................................... 1

FOOTNOTES:
a Refer to Table

7-12 See Service Manual ©2011 HYSTER COMPANY


for service procedures.
UNIT CODE F108
01/2011 NORTH AMERICA

MAIN LIFT CYLINDER (FIGURE 7-6)


E60-65XM2 — TWO STAGE LIMITED FREE-LIFT (S/N B562V03082 →)

MAIN LIFT CYLINDER


E60-65XM2 – TWO STAGE LIMITED FREE-LIFT (S/N B562V03082 →)
LEFT HAND

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 3159 mm 3659 mm
1 2 3 4 (124.4 in.) (144.1 in.)
ITEM Mast B562 B562
Group Number 3159 3659
Cylinder
8510409 8510414
Group Number
Cylinder Assy 2046174 2046179
1 Tube Wldmt- 1355366 1355390
Cylinder
2 Cylinder Rod 1355367 1355391
13 Spacer 2046163 2046163

©2011 HYSTER COMPANY See Service Manual 7-13


for service procedures.
UNIT CODE F108
NORTH AMERICA 01/2011

MAIN LIFT CYLINDER


E60-65XM2 – TWO STAGE LIMITED FREE-LIFT (S/N B562V03082 →)
RIGHT HAND

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 3159 mm 3659 mm
1 2 3 4 (124.4 in.) (144.1 in.)
ITEM Mast B562 B562
Group Number 3159 3659
Cylinder
8510459 8510464
Group Number
Cylinder Assy 2046193 2046198
1 Tube Wldmt- 1355369 1355393
Cylinder
2 Cylinder Rod 1355367 1355391
13 Spacer 2046163 2046163

ITEM PART NO. DESCRIPTION QTY


a. . . . . Cylinder Assy ...................................................................................................... 1
1 a. . . . . Tube Wldmt-Cylinder ...................................................................................... 1
2 a. . . . . Cylinder Rod ................................................................................................... 1
3 39348 O-Ring ............................................................................................................ 1
3 190580 O-Ring (Alternate Part) ................................................................................... 1
4 257913 Check Valve ................................................................................................... 1
5 297531 Washer ........................................................................................................... 1
5 637635 Washer (Optional) .......................................................................................... 1
6 187388 Snap Ring ....................................................................................................... 1
7 1319668 Rod Wiper ...................................................................................................... 1
7 1310370 Rod Wiper ...................................................................................................... 1
8 1380879 Gland .............................................................................................................. 1
9 59229 O-Ring ............................................................................................................ 1
10 322824 Back-Up Ring ................................................................................................. 1
11 1356749 Rod Seal ......................................................................................................... 1
12 322902 Wear Ring ...................................................................................................... 1
13 a. . . . . Spacer ............................................................................................................ 1
14 335012 Back-Up Ring ................................................................................................. 1
15 334156 Rod Seal ......................................................................................................... 1
16 1356751 Wear Ring ...................................................................................................... 1
1499111 Kit-Seal ............................................................................................................... 1
1355411 Kit-Seal ............................................................................................................... 1

FOOTNOTES:
a Refer to Table

7-14 See Service Manual ©2011 HYSTER COMPANY


for service procedures.
UNIT CODE F108
01/2011 NORTH AMERICA

NOTES

©2011 HYSTER COMPANY See Service Manual 7-15


for service procedures.
UNIT CODE F108
NORTH AMERICA 01/2011

CARRIAGE (FIGURE 7-7)


SIX ROLLER — TWO STAGE LIMITED FREE-LIFT

7-16 See Service Manual ©2011 HYSTER COMPANY


for service procedures.
UNIT CODE F108
01/2011 NORTH AMERICA

CARRIAGE
SIX ROLLER – TWO STAGE LIMITED FREE-LIFT
KEY:
A: E45-55XM2
B: E60-65XM2
QTY
ITEM PART NO. DESCRIPTION A B
1371662 Carriage (38.5 in.) (38.5 in.) ....................................................................... 1 ..
1371663 Carriage (38.5 in.) (38.5 in.) ....................................................................... .. 1
1 1359325 Carriage Wldmt (38.5 in.) ....................................................................... 1 ..
1 1359326 Carriage Wldmt (38.5 in.) ....................................................................... .. 1
1 1345264 Stubshaft ........................................................................................... 6 6
2 1345219 Load Roller ("B") (111.48/111.22) .......................................................... 6 6
3 12891 Snap Ring .............................................................................................. 6 6
4 1345263 Shim (0.020 in.) ..................................................................................... AR AR
5 366116 Spacer ................................................................................................... 2 2
6 1369345 Chain Anchor (Dual Hole) ...................................................................... 2 ..
6 1504010 Chain Anchor (Single Hole) ................................................................... 2 ..
6 1369344 Chain Anchor (Dual Hole) ...................................................................... .. 2
6 1504011 Chain Anchor (Single Hole) ................................................................... .. 2
7 1353408 Pin .......................................................................................................... 2 2
8 131358 Snap Ring .............................................................................................. 4 4
9 1514866 Pin .......................................................................................................... 2 2
10 15211 Cotter Pin ............................................................................................... 2 2

©2011 HYSTER COMPANY See Service Manual 7-17


for service procedures.
UNIT CODE F108
NORTH AMERICA 01/2011

MAST INSTALLATION (FIGURE 7-8)


TWO STAGE LIMITED FREE-LIFT

7-18 See Service Manual ©2011 HYSTER COMPANY


for service procedures.
UNIT CODE F108
01/2011 NORTH AMERICA

MAST INSTALLATION
TWO STAGE LIMITED FREE-LIFT

ITEM PART NO. DESCRIPTION QTY


1 1366081 Tilt Cylinder (FFigure 6-17)................................................................................ 2
1 1366085 Tilt Cylinder (FFigure 6-17)................................................................................ 2
2 308117 Pin ....................................................................................................................... 2
3 15236 Cotter Pin ............................................................................................................ 4
4 300982 Bushing ............................................................................................................... 2
5 1340891 Rod End .............................................................................................................. 2
6 1581828 Capscrew ............................................................................................................ 2
7 1581852 Washer ............................................................................................................... 2
8 1581849 Nut ...................................................................................................................... 2
9 1376424 Pin ....................................................................................................................... 2
10 1376423 Capscrew ............................................................................................................ 4
10 1486836 Capscrew (12 Point Head) (Optional 12 Point) ................................................... 4
11 1345354 Pin ....................................................................................................................... 2
12 a 1375580 Spacer ................................................................................................................ 2
13 a 55434 O-Ring ................................................................................................................ 2
14 a 1325119 Shim .................................................................................................................... AR
14 a 134675 Shim .................................................................................................................... AR
15 1495881 Washer ............................................................................................................... 2

FOOTNOTES:
a 5° Forward/5° Back

©2011 HYSTER COMPANY See Service Manual 7-19


for service procedures.
UNIT CODE F108
NORTH AMERICA 01/2011

HEADER HOSE (FIGURE 7-9)


TWO STAGE LIMITED FREE-LIFT

7-20 See Service Manual ©2011 HYSTER COMPANY


for service procedures.
UNIT CODE F108
01/2011 NORTH AMERICA

HEADER HOSE
TWO STAGE LIMITED FREE-LIFT
E45-55XM2

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 2093 mm 2992 mm 3292 mm 3792 mm
ITEM 1 2 3 4 (82.4 in.) (117.8 in.) (129.6 in.) (149.3 in.)
Mast B507 B507 B507 B507
Group Number 2093 2992 3292 3792
1 Hose Assy 1398477 1368313 1369606 1369611

E60-65XM2

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 3159 mm 3659 mm
ITEM 1 2 3 4 (124.4 in.) (144.1 in.)
Mast B562 B562
Group Number 3159 3659
1 Hose Assy 1369606 1369611

KEY:
A: Three Function
B: Four Function
QTY
ITEM PART NO. DESCRIPTION A B
1 c. . . . . Hose Assy .................................................................................................. 2 4
2 136704 Capscrew ................................................................................................... 2 4
3 292508 Capscrew ................................................................................................... 4 8
4 1345412 Bracket (RH) .............................................................................................. 1 1
4 1345413 Bracket (LH) ............................................................................................... .. 1
5 313828 Nut .............................................................................................................. 6 12
6 1360549 Spacer ........................................................................................................ 1 2
7 1360548 Stubshaft .................................................................................................... 1 2
8 1494017 Hose Sheave .............................................................................................. 1 2
9 1345190 Washer ....................................................................................................... 1 2
10 292683 Lockwasher ................................................................................................ 1 2
11 292533 Capscrew ................................................................................................... 1 2
12 1360386 Clamp ......................................................................................................... 1 2
13 1354919 Bracket (RH) .............................................................................................. 1 1
13 1354921 Bracket (LH) ............................................................................................... .. 1
14 292502 Capscrew ................................................................................................... 2 4
15 313805 Nut .............................................................................................................. 2 4
16 1354922 Hose Assy (RH) ......................................................................................... 2 2
16 1354904 Hose Assy (LH) .......................................................................................... .. 2
17 1345348 Clamp ......................................................................................................... 2 4
18 1353530 Hose Clamp ............................................................................................... 4 8
19 1360507 Clamp ......................................................................................................... 2 4
20 a 1353530 Hose Clamp ............................................................................................... 1 2
20 b 1353530 Hose Clamp ............................................................................................... 1 2
21 a 1360507 Clamp ......................................................................................................... 1 2

©2011 HYSTER COMPANY See Service Manual 7-21


for service procedures.
UNIT CODE F108
NORTH AMERICA 01/2011

HEADER HOSE
TWO STAGE LIMITED FREE-LIFT
KEY:
A: Three Function
B: Four Function
QTY
ITEM PART NO. DESCRIPTION A B
21 b 1360507 Clamp ......................................................................................................... 1 2

FOOTNOTES:
a E45-55XM2 B507-3792 c Refer to Table
b E60-65XM2 B562-3659

7-22 See Service Manual ©2011 HYSTER COMPANY


for service procedures.
UNIT CODE F108
01/2011 NORTH AMERICA

NOTES

©2011 HYSTER COMPANY See Service Manual 7-23


for service procedures.
UNIT CODE F108
NORTH AMERICA 01/2011

FORK (FIGURE 7-10)


E45-55XM2 — TWO STAGE LIMITED FREE-LIFT

7-24 See Service Manual ©2011 HYSTER COMPANY


for service procedures.
UNIT CODE F108
01/2011 NORTH AMERICA

FORK
E45-55XM2 – TWO STAGE LIMITED FREE-LIFT
KEY:
A: Standard Taper (100 mm x 40 mm)
B: Full Bottom Taper (125 mm x 40 mm)
QTY
ITEM PART NO. DESCRIPTION A B
1 384211 Fork (36 in.) ................................................................................................ 2 ..
1 384213 Fork (42 in.) ................................................................................................ 2 ..
1 384214 Fork (48 in.) ................................................................................................ 2 ..
1 384215 Fork (54 in.) ................................................................................................ 2 ..
1 384216 Fork (60 in.) ................................................................................................ 2 ..
1 1338087 Fork (36 in.) ................................................................................................ .. 2
1 1338088 Fork (42 in.) ................................................................................................ .. 2
1 1338089 Fork (48 in.) ................................................................................................ .. 2
2 368706 Lever ...................................................................................................... 1 1
3 368702 Pin .......................................................................................................... 1 1
4 368707 Washer .................................................................................................. 1 1
5 368705 Spring .................................................................................................... 1 1
6 71153 Roll Pin .................................................................................................. 1 1
7 1523732 Knob ...................................................................................................... 1 1
8 1523733 Pin .......................................................................................................... 1 1
9 1500782 Spring .................................................................................................... 1 1
10 a 1477166 Washer .................................................................................................. 1 1
11 a 1477167 Wedge Band .......................................................................................... 1 1
1523735 Kit-Latch ..................................................................................................... 2 2

FOOTNOTES:
a Refer to Latch Kit Installation Instruction

NOTE: Other Fork Dimensions Available on Request, Contact Your Hyster Lift Truck Dealer.

©2011 HYSTER COMPANY See Service Manual 7-25


for service procedures.
UNIT CODE F108
NORTH AMERICA 01/2011

FORK (FIGURE 7-11)


E60-65XM2 — TWO STAGE LIMITED FREE-LIFT

7-26 See Service Manual ©2011 HYSTER COMPANY


for service procedures.
UNIT CODE F108
01/2011 NORTH AMERICA

FORK
E60-65XM2 – TWO STAGE LIMITED FREE-LIFT
KEY:
A: 125mm x 50mm Standard Taper
B: 180mm x 45mm Full Bottom Taper
QTY
ITEM PART NO. DESCRIPTION A B
1 367419 Fork (36 in.) ................................................................................................ 2 ..
1 367420 Fork (42 in.) ................................................................................................ 2 ..
1 367421 Fork (48 in.) ................................................................................................ 2 ..
1 367422 Fork (54 in.) ................................................................................................ 2 ..
1 367423 Fork (60 in.) ................................................................................................ 2 ..
1 367424 Fork (72 in.) ................................................................................................ 2 ..
1 1338097 Fork (42 in.) ................................................................................................ .. 2
1 1338098 Fork (47.5 in.) ............................................................................................. .. 2
1 1332745 Fork (54 in.) ................................................................................................ .. 2
2 368706 Lever ...................................................................................................... 1 1
3 368703 Pin .......................................................................................................... 1 1
4 368707 Washer .................................................................................................. 1 1
5 368705 Spring .................................................................................................... 1 1
6 71153 Roll Pin .................................................................................................. 1 1
7 1523732 Knob ...................................................................................................... 1 1
8 1523737 Pin .......................................................................................................... 1 1
9 1500784 Spring .................................................................................................... 1 1
10 a 1477166 Washer .................................................................................................. 1 1
11 a 1477237 Wedge Band .......................................................................................... 1 1
1523739 Kit-Latch ..................................................................................................... 2 2

FOOTNOTES:
a Refer to Latch Kit Installation Instruction

NOTE: Other Fork Dimensions Available on Request, Contact Your Hyster Lift Truck Dealer.

©2011 HYSTER COMPANY See Service Manual 7-27


for service procedures.
UNIT CODE F108
NORTH AMERICA 01/2011

NOTES

7-28 See Service Manual ©2011 HYSTER COMPANY


for service procedures.
UNIT CODE F108
01/2011 NORTH AMERICA

8 MAST-THREE STAGE FULL FREE-LIFT


UNIT CODE F108
01/2011 NORTH AMERICA

SECTION 8
MAST-THREE STAGE FULL FREE-LIFT

DESCRIPTION PAGE

CARRIAGE
SIX ROLLER - THREE STAGE FULL FREE-LIFT ...................................................................................... 8-26
FORK
E45-55XM2 - THREE STAGE FULL FREE-LIFT ........................................................................................ 8-34
E60-65XM2 - THREE STAGE FULL FREE-LIFT ........................................................................................ 8-36
FREE-LIFT
E45-55XM2 - THREE STAGE FULL FREE-LIFT ........................................................................................ 8-12
E60-65XM2 - THREE STAGE FULL FREE-LIFT ........................................................................................ 8-16
FREE-LIFT CYLINDER
THREE STAGE FULL FREE-LIFT .............................................................................................................. 8-22
HEADER HOSE
THREE STAGE FULL FREE-LIFT .............................................................................................................. 8-30
INNER MAST
THREE STAGE FULL FREE-LIFT .............................................................................................................. 8-6
INTERMEDIATE MAST
THREE STAGE FULL FREE-LIFT .............................................................................................................. 8-4
MAIN CYLINDER
THREE STAGE FULL FREE-LIFT .............................................................................................................. 8-19
MAIN LIFT
THREE STAGE FULL FREE-LIFT .............................................................................................................. 8-8
MAST INSTALLATION
THREE STAGE FULL FREE-LIFT .............................................................................................................. 8-28
OUTER MAST
THREE STAGE FULL FREE-LIFT .............................................................................................................. 8-2

©2011 HYSTER COMPANY See Service Manual 8-1


for service procedures.
UNIT CODE F108
NORTH AMERICA 01/2011

OUTER MAST (FIGURE 8-1)


THREE STAGE FULL FREE-LIFT

8-2 See Service Manual ©2011 HYSTER COMPANY


for service procedures.
UNIT CODE F108
01/2011 NORTH AMERICA

OUTER MAST
THREE STAGE FULL FREE-LIFT
E45-55XM2

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 4310 mm 4760 mm 5060 mm 5510 mm 5810 mm
ITEM 1 2 3 4 (169.7 in.) (187.4 in.) (199.2 in.) (216.9 in.) (228.7 in.)
Mast B508 B508 B508 B508 B508
Group Number 4310 4760 5060 5510 5810
Mast Assy 2048227 2048230 2048232 2048235 2048204
1 Outer Mast 1341004 1341007 1341010 1341013 1341015

E60-65XM2

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 4118 mm 4568 mm 4868 mm 5318 mm
ITEM 1 2 3 4 (162.1 in.) (179.8 in.) (191.7 in.) (209.4 in.)
Mast B563 B563 B563 B563
Group Number 4118 4568 4868 5318
Mast Assy 2048282 2048286 2048290 2048295
1 Outer Mast 1341004 1341007 1341010 1341013

ITEM PART NO. DESCRIPTION QTY


a. . . . . Mast Assy ........................................................................................................... 1
1 a. . . . . Outer Mast ...................................................................................................... 1
2 1345216 Stubshaft .................................................................................................... 2
3 104506 O-Ring ............................................................................................................ 4
4 131716 Shim (0.020 in.) .............................................................................................. 4
5 215211 Wear Strip ...................................................................................................... 2
6 b 1395168 Load Roller ("A") (111.10/110.84) .................................................................. 2
6 1333396 Load Roller ..................................................................................................... 2
6 1333397 Load Roller ("C") (112.62/112.36) .................................................................. 2
7 129387 Shim (0.020 in.) .............................................................................................. AR
8 58901 Snap Ring ....................................................................................................... 2

FOOTNOTES:
a Refer to Table b Replace with larger depending on wear

©2011 HYSTER COMPANY See Service Manual 8-3


for service procedures.
UNIT CODE F108
NORTH AMERICA 01/2011

INTERMEDIATE MAST (FIGURE 8-2)


THREE STAGE FULL FREE-LIFT

8-4 See Service Manual ©2011 HYSTER COMPANY


for service procedures.
UNIT CODE F108
01/2011 NORTH AMERICA

INTERMEDIATE MAST
THREE STAGE FULL FREE-LIFT
E45-55XM2

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 4310 mm 4760 mm 5060 mm 5510 mm 5810 mm
ITEM 1 2 3 4 (169.7 in.) (187.4 in.) (199.2 in.) (216.9 in.) (228.7 in.)
Mast B508 B508 B508 B508 B508
Group Number 4310 4760 5060 5510 5810
Mast Assy 2048227 2048230 2048232 2048235 2048204
1 Intermediate Mast 1341714 1341717 1341719 1341722 1341724

E60-65XM2

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 4118 mm 4568 mm 4868 mm 5318 mm
ITEM 1 2 3 4 (162.1 in.) (179.8 in.) (191.7 in.) (209.4 in.)
Mast B563 B563 B563 B563
Group Number 4118 4568 4868 5318
Mast Assy 2048282 2048286 2048290 2048295
1 Intermediate Mast 1341714 1341717 1341719 1341722

ITEM PART NO. DESCRIPTION QTY


a. . . . . Mast Assy ........................................................................................................... 1
1 a. . . . . Intermediate Mast ........................................................................................... 1
2 1345216 Stubshaft .................................................................................................... 4
3 104506 O-Ring ............................................................................................................ 4
4 131716 Shim (0.020 in.) .............................................................................................. 4
5 215211 Wear Strip ...................................................................................................... 2
6 b 1395168 Load Roller ("A") (111.10/110.84) .................................................................. 2
6 1333396 Load Roller ..................................................................................................... 4
6 1333397 Load Roller ("C") (112.62/112.36) .................................................................. 2
7 129387 Shim (0.020 in.) .............................................................................................. AR
8 58901 Snap Ring ....................................................................................................... 4
9 302462 Roll Pin ........................................................................................................... 2
10 1368656 Pin .................................................................................................................. 2
11 1378691 Spacer ............................................................................................................ 4
12 1379685 Chain Sheave (E45-55XM2) .......................................................................... 2
12 1378698 Chain Sheave ............................................................................................. 2
12 37752 Snap Ring .................................................................................................. 1
12 1378699 Ball Bearing ................................................................................................ 1
12 1379684 Chain Sheave Assembly (E60-65XM2) .......................................................... 2
12 1378694 Chain Sheave ............................................................................................. 1
12 37752 Snap Ring .................................................................................................. 1
12 1378699 Ball Bearing ................................................................................................ 1

FOOTNOTES:
a Refer to Table b Replace with larger depending on wear.

©2011 HYSTER COMPANY See Service Manual 8-5


for service procedures.
UNIT CODE F108
NORTH AMERICA 01/2011

INNER MAST (FIGURE 8-3)


THREE STAGE FULL FREE-LIFT

8-6 See Service Manual ©2011 HYSTER COMPANY


for service procedures.
UNIT CODE F108
01/2011 NORTH AMERICA

INNER MAST
THREE STAGE FULL FREE-LIFT
E45-55XM2

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 4310 mm 4760 mm 5060 mm 5510 mm 5810 mm
ITEM 1 2 3 4 (169.7 in.) (187.4 in.) (199.2 in.) (216.9 in.) (228.7 in.)
Mast B508 B508 B508 B508 B508
Group Number 4310 4760 5060 5510 5810
Mast Assy 2048227 2048230 2048232 2048235 2048204
1 Inner Mast 1381354 1381357 1381359 1381362 1381364

E60-65XM2

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 4118 mm 4568 mm 4868 mm 5318 mm
ITEM 1 2 3 4 (162.1 in.) (179.8 in.) (191.7 in.) (209.4 in.)
Mast B563 B563 B563 B563
Group Number 4118 4568 4868 5318
Mast Assy 2048282 2048286 2048290 2048295
1 Inner Mast 1381354 1381357 1381359 1381362

ITEM PART NO. DESCRIPTION QTY


a. . . . . Mast Assy ........................................................................................................... 1
1 a. . . . . Inner Mast ...................................................................................................... 1
2 1345216 Stubshaft .................................................................................................... 2
3 58901 Snap Ring ....................................................................................................... 2
4 129387 Shim (0.020 in.) .............................................................................................. AR
5 b 1395168 Load Roller ("A") (111.10/110.84) .................................................................. 2
5 1333396 Load Roller ..................................................................................................... 2
5 1333397 Load Roller ("C") (112.62/112.36) .................................................................. 2

FOOTNOTES:
a Refer to Table b Replace with Larger depending on wear

©2011 HYSTER COMPANY See Service Manual 8-7


for service procedures.
UNIT CODE F108
NORTH AMERICA 01/2011

MAIN LIFT (FIGURE 8-4)


THREE STAGE FULL FREE-LIFT

8-8 See Service Manual ©2011 HYSTER COMPANY


for service procedures.
UNIT CODE F108
01/2011 NORTH AMERICA

MAIN LIFT
THREE STAGE FULL FREE-LIFT
E45-55XM2

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 4310 mm 4760 mm 5060 mm 5510 mm 5810 mm
ITEM 1 2 3 4 (169.7 in.) (187.4 in.) (199.2 in.) (216.9 in.) (228.7 in.)
Mast B508 B508 B508 B508 B508
Group Number 4310 4760 5060 5510 5810
1 Chain 182343 135634 986599 135588 304200

E60-65XM2

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 4118 mm 4568 mm 4868 mm 5318 mm
ITEM 1 2 3 4 (162.1 in.) (179.8 in.) (191.7 in.) (209.4 in.)
Mast B563 B563 B563 B563
Group Number 4118 4568 4868 5318
1 Chain 1342120 1342123 1342126 1342129

ITEM PART NO. DESCRIPTION QTY


1 a. . . . . Chain .................................................................................................................. 2
2 ..... Cylinder (RH) (FFigure 8-7)............................................................................... 1
3 ..... Cylinder (LH) (FFigure 8-7)............................................................................... 1
4 296426 Washer ............................................................................................................... 4
5 161003 Nut ...................................................................................................................... 4
6 1369357 Chain Anchor (E45-55XM2) ................................................................................ 2
6 1369356 Chain Anchor (E60-65XM2) ................................................................................ 2
7 1514866 Pin ....................................................................................................................... 4
8 15211 Cotter Pin ............................................................................................................ 4
9 15223 Cotter Pin ............................................................................................................ 2
10 1365140 Chain Anchor (E45-55XM2) ................................................................................ 2
10 1333329 Chain Anchor (E60-65XM2) ................................................................................ 2
11 131358 Snap Ring ........................................................................................................... 2
12 1333382 Washer (0.060 in.) .............................................................................................. 2
13 1354915 Washer (0.010 in.) .............................................................................................. AR
13 1354916 Washer (0.030 in.) .............................................................................................. AR
13 1354917 Washer (0.060 in.) .............................................................................................. AR
14 292532 Capscrew ............................................................................................................ 2
15 296422 Washer ............................................................................................................... 4
16 323090 Spacer ................................................................................................................ 2
17 300937 Nut ...................................................................................................................... 2
18 320157 Washer ............................................................................................................... 2
19 214364 Capscrew ............................................................................................................ 2
20 184761 Fitting .................................................................................................................. 1
20 16486 O-Ring ............................................................................................................ 1
21 1333392 Housing ............................................................................................................... 1
22 316306 Lowering Control Valve ....................................................................................... 1
22 16982 O-Ring ............................................................................................................ 1
23 1345403 Hose Assy ........................................................................................................... 1
24 313828 Nut ...................................................................................................................... 2

©2011 HYSTER COMPANY See Service Manual 8-9


for service procedures.
UNIT CODE F108
NORTH AMERICA 01/2011

MAIN LIFT
THREE STAGE FULL FREE-LIFT

ITEM PART NO. DESCRIPTION QTY


25 16578 Fitting .................................................................................................................. 1
25 16485 O-Ring ............................................................................................................ 1
26 189595 Fitting .................................................................................................................. 2
26 16485 O-Ring ............................................................................................................ 1
27 337179 Spring ................................................................................................................. 2
28 357749 Washer ............................................................................................................... 2
29 16882 Fitting .................................................................................................................. 1
30 1462551 Hose Assy ........................................................................................................... 1

FOOTNOTES:
a Refer to Table

8-10 See Service Manual ©2011 HYSTER COMPANY


for service procedures.
UNIT CODE F108
01/2011 NORTH AMERICA

NOTES

©2011 HYSTER COMPANY See Service Manual 8-11


for service procedures.
UNIT CODE F108
NORTH AMERICA 01/2011

FREE-LIFT (FIGURE 8-5)


E45-55XM2 — THREE STAGE FULL FREE-LIFT

8-12 See Service Manual ©2011 HYSTER COMPANY


for service procedures.
UNIT CODE F108
01/2011 NORTH AMERICA

FREE-LIFT
E45-55XM2 – THREE STAGE FULL FREE-LIFT
E45-55XM2

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 4310 mm 4760 mm 5060 mm 5510 mm 5810 mm
ITEM 1 2 3 4 (169.7 in.) (187.4 in.) (199.2 in.) (216.9 in.) (228.7 in.)
Mast B508 B508 B508 B508 B508
Group Number 4310 4760 5060 5510 5810
1 Chain 180074 231084 135619 164474 337174
2 Hose Assy 1342407 1342410 1342412 1342415 1342417
3 Tube Assy 1345359 1345362 1345364 1345367 1345369

ITEM PART NO. DESCRIPTION QTY


1 a. . . . . Chain .................................................................................................................. 2
2 a. . . . . Hose Assy ........................................................................................................... 1
3 a. . . . . Tube Assy ........................................................................................................... 1
4 ..... Free-Lift Cylinder (FFigure 8-8)......................................................................... 1
5 238637 Fitting .................................................................................................................. 1
5 16485 O-Ring ............................................................................................................ 1
6 154355 Spring ................................................................................................................. 1
7 356505 Washer ............................................................................................................... 1
8 136704 Capscrew ............................................................................................................ 2
9 313828 Nut ...................................................................................................................... 4
10 292533 Capscrew ............................................................................................................ 1
11 1362390 Bracket ................................................................................................................ 1
12 1345401 Clamp ................................................................................................................. 1
13 287837 Capscrew ............................................................................................................ 4
14 136749 Screw .................................................................................................................. 1
15 292529 Capscrew ............................................................................................................ 2
16 300937 Nut ...................................................................................................................... 6
17 131358 Snap Ring ........................................................................................................... 1
18 1369357 Chain Anchor ...................................................................................................... 2
19 296426 Washer ............................................................................................................... 2
20 161003 Nut ...................................................................................................................... 2
21 1343989 Hose Sheave ...................................................................................................... 1
22 320157 Washer ............................................................................................................... 2
23 15211 Cotter Pin ............................................................................................................ 2
24 320161 Washer ............................................................................................................... 8
25 292683 Lockwasher ......................................................................................................... 3
26 1514866 Pin ....................................................................................................................... 2
27 1360534 Stubshaft ............................................................................................................. 1
28 17635 Fitting .................................................................................................................. 1
29 1395285 Chain Guard ....................................................................................................... 2
30 1379682 Chain Sheave Assembly ..................................................................................... 2
30 37752 Snap Ring ....................................................................................................... 2
30 1378699 Ball Bearing .................................................................................................... 1
30 1378692 Chain Sheave ................................................................................................. 1
31 1378690 Crosshead .......................................................................................................... 1
32 302461 Roll Pin ............................................................................................................... 2
33 292526 Capscrew ............................................................................................................ 2

©2011 HYSTER COMPANY See Service Manual 8-13


for service procedures.
UNIT CODE F108
NORTH AMERICA 01/2011

FREE-LIFT
E45-55XM2 – THREE STAGE FULL FREE-LIFT

ITEM PART NO. DESCRIPTION QTY


34 304526 Snap Ring ........................................................................................................... 2
35 1465504 Tie Down ............................................................................................................. 1
36 320165 Washer ............................................................................................................... 1
37 1354962 Bracket Wldmt .................................................................................................... 1
38 325616 Spacer ................................................................................................................ AR

FOOTNOTES:
a Refer to Table

8-14 See Service Manual ©2011 HYSTER COMPANY


for service procedures.
UNIT CODE F108
01/2011 NORTH AMERICA

NOTES

©2011 HYSTER COMPANY See Service Manual 8-15


for service procedures.
UNIT CODE F108
NORTH AMERICA 01/2011

FREE-LIFT (FIGURE 8-6)


E60-65XM2 — THREE STAGE FULL FREE-LIFT

8-16 See Service Manual ©2011 HYSTER COMPANY


for service procedures.
UNIT CODE F108
01/2011 NORTH AMERICA

FREE-LIFT
E60-65XM2 – THREE STAGE FULL FREE-LIFT
E60-65XM2

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 4118 mm 4568 mm 4868 mm 5318 mm
ITEM 1 2 3 4 (162.1 in.) (179.8 in.) (191.7 in.) (209.4 in.)
Mast B563 B563 B563 B563
Group Number 4118 4568 4868 5318
1 Chain 1342391 1369328 1342118 1342121
2 Hose Assy 1342407 1342410 1342412 1342415
3 Tube Assy 1345359 1345362 1345364 1345367

ITEM PART NO. DESCRIPTION QTY


1 a. . . . . Chain .................................................................................................................. 2
2 a. . . . . Hose Assy ........................................................................................................... 1
3 a. . . . . Tube Assy ........................................................................................................... 1
4 ..... Free-Lift Cylinder (FFigure 8-8)......................................................................... 1
5 238637 Fitting .................................................................................................................. 1
5 16485 O-Ring ............................................................................................................ 1
6 154355 Spring ................................................................................................................. 1
7 356505 Washer ............................................................................................................... 1
8 136704 Capscrew ............................................................................................................ 2
9 313828 Nut ...................................................................................................................... 3
10 292533 Capscrew ............................................................................................................ 1
11 1362390 Bracket ................................................................................................................ 1
12 1345401 Clamp ................................................................................................................. 1
13 287837 Capscrew ............................................................................................................ 4
14 136681 Capscrew ............................................................................................................ 1
15 292530 Capscrew ............................................................................................................ 2
16 300937 Nut ...................................................................................................................... 6
17 131358 Snap Ring ........................................................................................................... 1
18 1369356 Chain Anchor ...................................................................................................... 2
19 296426 Washer ............................................................................................................... 2
20 161003 Nut ...................................................................................................................... 2
21 1343989 Hose Sheave ...................................................................................................... 1
22 1354903 Spacer ................................................................................................................ 2
23 15211 Cotter Pin ............................................................................................................ 2
24 320161 Washer ............................................................................................................... 8
25 292683 Lockwasher ......................................................................................................... 3
26 1514866 Pin ....................................................................................................................... 2
27 1360534 Stubshaft ............................................................................................................. 1
28 17635 Fitting .................................................................................................................. 1
29 1395285 Chain Guard ....................................................................................................... 2
30 1379683 Chain Sheave Assembly ..................................................................................... 2
30 37752 Snap Ring ....................................................................................................... 2
30 1378699 Ball Bearing .................................................................................................... 1
30 1378693 Chain Sheave ................................................................................................. 1
31 1378690 Crosshead .......................................................................................................... 1
32 302461 Roll Pin ............................................................................................................... 2
33 292526 Capscrew ............................................................................................................ 2

©2011 HYSTER COMPANY See Service Manual 8-17


for service procedures.
UNIT CODE F108
NORTH AMERICA 01/2011

FREE-LIFT
E60-65XM2 – THREE STAGE FULL FREE-LIFT

ITEM PART NO. DESCRIPTION QTY


34 304526 Snap Ring ........................................................................................................... 2
35 1465504 Tie Down ............................................................................................................. 1
36 1354902 Spacer ................................................................................................................ 2
37 1354962 Bracket Wldmt .................................................................................................... 1
38 325616 Spacer ................................................................................................................ AR
39 320165 Washer ............................................................................................................... 1
40 320157 Washer ............................................................................................................... 2

FOOTNOTES:
a Refer to Table

8-18 See Service Manual ©2011 HYSTER COMPANY


for service procedures.
UNIT CODE F108
01/2011 NORTH AMERICA

MAIN CYLINDER (FIGURE 8-7)


THREE STAGE FULL FREE-LIFT

MAIN CYLINDER
THREE STAGE FULL FREE-LIFT
E45-55XM2 LEFT HAND

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 4310 mm 4760 mm 5060 mm 5510 mm 5810 mm
1 2 3 4 (169.7 in.) (187.4 in.) (199.2 in.) (216.9 in.) (228.7 in.)
ITEM Mast B508 B508 B508 B508 B508
Group Number 4310 4760 5060 5510 5810
Cylinder
8600405 8600408 8600410 8600413 8600415
Group Number
Cylinder Assy 1341575 1341578 1341580 1341583 1341585
1 Tube Wldmt- 1358973 1355598 1355606 1355619 1355628
Cylinder
2 Cylinder Rod 1355587 1355599 1355607 1355620 1355629
4 Spacer ---- ---- 1355610 1355610 1355626

©2011 HYSTER COMPANY See Service Manual 8-19


for service procedures.
UNIT CODE F108
NORTH AMERICA 01/2011

MAIN CYLINDER
THREE STAGE FULL FREE-LIFT
E45-55XM2 RIGHT HAND

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 4310 mm 4760 mm 5060 mm 5510 mm 5810 mm
1 2 3 4 (169.7 in.) (187.4 in.) (199.2 in.) (216.9 in.) (228.7 in.)
ITEM Mast B508 B508 B508 B508 B508
Group Number 4310 4760 5060 5510 5810
Cylinder
8600455 8600458 8600460 8600463 8600465
Group Number
Cylinder Assy 1341542 1341545 1341547 1341550 1341552
1 Tube Wldmt- 1355589 1355601 1355609 1355622 1355631
Cylinder
2 Cylinder Rod 1355587 1355599 1355607 1355620 1355629
4 Spacer ---- ---- 1355610 1355610 1355626

E60-65XM2 LEFT HAND

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 4118 mm 4568 mm 4868 mm 5318 mm
1 2 3 4 (162.1 in.) (179.8 in.) (191.7 in.) (209.4 in.)
ITEM Mast B563 B563 B563 B563
Group Number 4118 4568 4868 5318
Cylinder
8600505 8600508 8600510 8600513
Group Number
Cylinder Assy 1341641 1341644 1341646 1341649
1 Tube Wldmt- 1355728 1355740 1355748 1355757
Cylinder
2 Cylinder Rod 1355729 1355741 1355749 1355758
4 Spacer 1355711 1355711 1355751 1355751

E60-65XM2 RIGHT HAND

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 4118 mm 4568 mm 4868 mm 5318 mm
1 2 3 4 (162.1 in.) (179.8 in.) (191.7 in.) (209.4 in.)
ITEM Mast B563 B563 B563 B563
Group Number 4118 4568 4868 5318
Cylinder
8600555 8600558 8600560 8600563
Group Number
Cylinder Assy 1341608 1341611 1341613 1341616
1 Tube Wldmt- 1355731 1355743 1355752 1355760
Cylinder
2 Cylinder Rod 1355729 1355741 1355749 1355758
4 Spacer 1355711 1355711 1355751 1355751

8-20 See Service Manual ©2011 HYSTER COMPANY


for service procedures.
UNIT CODE F108
01/2011 NORTH AMERICA

MAIN CYLINDER
THREE STAGE FULL FREE-LIFT
KEY:
A: E45-55XM2
B: E60-65XM2
QTY
ITEM PART NO. DESCRIPTION A B
b. . . . . Cylinder Assy ............................................................................................. 1 1
1 b. . . . . Tube Wldmt-Cylinder ............................................................................. 1 1
2 b. . . . . Cylinder Rod .......................................................................................... 1 1
3 2091257 Gland ..................................................................................................... 1 ..
3 2091259 Gland ..................................................................................................... .. 1
4 b. . . . . Spacer ................................................................................................... 1 1
5 257913 Check Valve ........................................................................................... 1 1
6 297531 Washer .................................................................................................. 1 1
7 187388 Snap Ring .............................................................................................. 1 1
8 1319668 Rod Wiper .............................................................................................. 1 1
9 2013075 Rod Seal ................................................................................................ 1 ..
9 334156 Rod Seal ................................................................................................ .. 1
10 92861 O-Ring ................................................................................................... 1 ..
10 59229 O-Ring ................................................................................................... .. 1
11 322824 Back-Up Ring ......................................................................................... 1 ..
11 335012 Back-Up Ring ......................................................................................... .. 1
12 322902 Wear Ring .............................................................................................. 1 ..
12 1356751 Wear Ring .............................................................................................. .. 1
13 190580 O-Ring ................................................................................................... 1 1
14 1356749 Rod Seal ................................................................................................ 1 1
15 1360127 Piston Ring ............................................................................................ 1 ..
15 1356748 Piston Ring ............................................................................................ .. 1
a 322824 Back-Up Ring ......................................................................................... 1 1
a 322902 Wear Ring .............................................................................................. 1 1
1355497 Kit-Seal ....................................................................................................... 1 ..
1355714 Kit-Seal ....................................................................................................... .. 1

FOOTNOTES:
a Not Illustrated b Refer to Table

©2011 HYSTER COMPANY See Service Manual 8-21


for service procedures.
UNIT CODE F108
NORTH AMERICA 01/2011

FREE-LIFT CYLINDER (FIGURE 8-8)


THREE STAGE FULL FREE-LIFT

8-22 See Service Manual ©2011 HYSTER COMPANY


for service procedures.
UNIT CODE F108
01/2011 NORTH AMERICA

FREE-LIFT CYLINDER
THREE STAGE FULL FREE-LIFT
E45-55XM2

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 4310 mm 4760 mm 5060 mm 5510 mm 5810 mm
1 2 3 4 (169.7 in.) (187.4 in.) (199.2 in.) (216.9 in.) (228.7 in.)
ITEM Mast B508 B508 B508 B508 B508
Group Number 4310 4760 5060 5510 5810
Cylinder
8602406 8602409 8602412 8602415 8602417
Group Number
Cylinder Assy 1366733 1366736 1366739 1366742 1366744
1 Tube Wldmt- 2303871 2058213 2058216 2309770 2058221
Cylinder
2 Cylinder Rod 1356560 1356569 1356578 1356587 1356593

E60-65XM2

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 4118 mm 4568 mm 4868 mm 5318 mm
1 2 3 4 (162.1 in.) (179.8 in.) (191.7 in.) (209.4 in.)
ITEM Mast B563 B563 B563 B563
Group Number 4118 4568 4868 5318
Cylinder
8602507 8602510 8602513 8602516
Group Number
Cylinder Assy 1369549 1371602 1371605 1371608
1 Tube Wldmt- 2311691 2305742 2309026 2309353
Cylinder
2 Cylinder Rod 1356682 1356691 1356065 1356074

KEY:
A: E45-55XM2
B: E60-65XM2
QTY
ITEM PART NO. DESCRIPTION A B
a. . . . . Cylinder Assy ............................................................................................. 1 1
1 a. . . . . Tube Wldmt-Cylinder ............................................................................. 1 1
2 a. . . . . Cylinder Rod .......................................................................................... 1 1
3 1356292 Gland ..................................................................................................... 1 ..
3 1356661 Gland ..................................................................................................... .. 1
4 1361302 Screw ..................................................................................................... 1 1
5 257913 Check Valve ........................................................................................... 1 1
6 297531 Washer .................................................................................................. 1 1
7 187388 Snap Ring .............................................................................................. 1 1
8 2013099 Rod Wiper .............................................................................................. 1 1
9 1358970 Rod Seal ................................................................................................ 1 1
10 147973 Back-Up Ring ......................................................................................... 1 ..
10 164840 Back-Up Ring ......................................................................................... .. 1

©2011 HYSTER COMPANY See Service Manual 8-23


for service procedures.
UNIT CODE F108
NORTH AMERICA 01/2011

FREE-LIFT CYLINDER
THREE STAGE FULL FREE-LIFT
KEY:
A: E45-55XM2
B: E60-65XM2
QTY
ITEM PART NO. DESCRIPTION A B
11 90263 O-Ring ................................................................................................... 1 ..
11 15880 O-Ring ................................................................................................... .. 1
12 190887 Sealing Ring .......................................................................................... 1 1
13 39348 O-Ring ................................................................................................... 1 1
14 1358972 Wear Ring .............................................................................................. 1 ..
14 636941 Wear Ring .............................................................................................. .. 1
15 2013088 Rod Seal ................................................................................................ 1 ..
15 309062 Rod Seal ................................................................................................ .. 1
16 2013089 Back-Up Ring ......................................................................................... 1 ..
16 637565 Back-Up Ring ......................................................................................... .. 1
1358969 Kit-Seal ....................................................................................................... 1 ..
1356662 Kit-Seal ....................................................................................................... .. 1

FOOTNOTES:
a Refer to Table

8-24 See Service Manual ©2011 HYSTER COMPANY


for service procedures.
UNIT CODE F108
01/2011 NORTH AMERICA

NOTES

©2011 HYSTER COMPANY See Service Manual 8-25


for service procedures.
UNIT CODE F108
NORTH AMERICA 01/2011

CARRIAGE (FIGURE 8-9)


SIX ROLLER — THREE STAGE FULL FREE-LIFT

8-26 See Service Manual ©2011 HYSTER COMPANY


for service procedures.
UNIT CODE F108
01/2011 NORTH AMERICA

CARRIAGE
SIX ROLLER – THREE STAGE FULL FREE-LIFT
KEY:
A: E45-55XM2
B: E60-65XM2
QTY
ITEM PART NO. DESCRIPTION A B
1379461 Carriage (38.5 in.) ...................................................................................... 1 ..
1379462 Carriage (38.5 in.) ...................................................................................... .. 1
1 1381562 Carriage Wldmt ...................................................................................... 1 ..
1 1381563 Carriage Wldmt ...................................................................................... .. 1
1 1345216 Stubshaft ........................................................................................... 6 6
2 1333399 Load Roller ("B") (92.18/91.92) .............................................................. 6 6
2 1393142 Load Roller ("B") (82.18 mm) (Optional) ................................................ 6 6
2 1395176 Load Roller ("A") (82.00 mm) (Optional) ................................................ 6 6
2 1395174 Load Roller ("A") (81.80 mm) (Optional) ................................................ 6 6
3 58901 Snap Ring .............................................................................................. 6 6
4 129387 Shim (0.020 in.) ..................................................................................... AR AR
5 366115 Spacer ................................................................................................... 2 2
6 1369345 Chain Anchor (Dual Hole) ...................................................................... 2 ..
6 1504010 Chain Anchor (Single Hole) (Optional) .................................................. 2 ..
6 1369344 Chain Anchor (Dual Hole) ...................................................................... .. 2
6 1504012 Chain Anchor (Single Hole) (Optional) .................................................. .. 2
7 317735 Pin .......................................................................................................... 2 2
8 131358 Snap Ring .............................................................................................. 4 4
9 1514866 Pin .......................................................................................................... 2 2
10 15211 Cotter Pin ............................................................................................... 2 2

©2011 HYSTER COMPANY See Service Manual 8-27


for service procedures.
UNIT CODE F108
NORTH AMERICA 01/2011

MAST INSTALLATION (FIGURE 8-10)


THREE STAGE FULL FREE-LIFT

8-28 See Service Manual ©2011 HYSTER COMPANY


for service procedures.
UNIT CODE F108
01/2011 NORTH AMERICA

MAST INSTALLATION
THREE STAGE FULL FREE-LIFT

ITEM PART NO. DESCRIPTION QTY


1 1366081 Tilt Cylinder (FFigure 6-17)................................................................................ 2
1 1366085 Tilt Cylinder (FFigure 6-17)................................................................................ 2
2 308117 Pin ....................................................................................................................... 2
3 15236 Cotter Pin ............................................................................................................ 4
4 300982 Bushing ............................................................................................................... 2
5 1340891 Rod End .............................................................................................................. 2
6 1581828 Capscrew ............................................................................................................ 2
7 1581852 Washer ............................................................................................................... 2
8 1581849 Nut ...................................................................................................................... 2
9 1376424 Pin ....................................................................................................................... 2
10 1376423 Capscrew ............................................................................................................ 4
11 1345354 Pin ....................................................................................................................... 2
12 a 1375580 Spacer ................................................................................................................ 2
13 a 55434 O-Ring ................................................................................................................ 2
14 a 1325119 Shim .................................................................................................................... AR
14 a 134675 Shim .................................................................................................................... AR
15 1495881 Washer ............................................................................................................... 2

FOOTNOTES:
a 5° Forward/5° Back

©2011 HYSTER COMPANY See Service Manual 8-29


for service procedures.
UNIT CODE F108
NORTH AMERICA 01/2011

HEADER HOSE (FIGURE 8-11)


THREE STAGE FULL FREE-LIFT

8-30 See Service Manual ©2011 HYSTER COMPANY


for service procedures.
UNIT CODE F108
01/2011 NORTH AMERICA

HEADER HOSE
THREE STAGE FULL FREE-LIFT
E45-55XM2

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 4310 mm 4760 mm 5060 mm 5510 mm 5810 mm
ITEM 1 2 3 4 (169.7 in.) (187.4 in.) (199.2 in.) (216.9 in.) (228.7 in.)
Mast B508 B508 B508 B508 B508
Group Number 4310 4760 5060 5510 5810
1 Hose Assy 1376127 1345581 1368446 1376163 1376166

E60-65XM2

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 4118 mm 4568 mm 4868 mm 5318 mm
ITEM 1 2 3 4 (162.1 in.) (179.8 in.) (191.7 in.) (209.4 in.)
Mast B563 B563 B563 B563
Group Number 4118 4568 4868 5318
1 Hose Assy 1376127 1345581 1368446 d1376163

KEY:
A: Three Function
B: Four Function
QTY
ITEM PART NO. DESCRIPTION A B
1 c. . . . . Hose Assy .................................................................................................. 2 4
2 a 1381771 Bracket ....................................................................................................... 1 1
2 b 1381772 Bracket ....................................................................................................... 1 1
3 316826 Nut .............................................................................................................. 1 2
4 1353530 Hose Clamp ............................................................................................... 4 8
5 1360507 Clamp ......................................................................................................... 2 4
6 1354922 Hose Assy (RH) ......................................................................................... 2 2
6 1354904 Hose Assy (LH) .......................................................................................... .. 2
7 136749 Screw ......................................................................................................... 8 10
8 313828 Nut .............................................................................................................. 9 12
9 1345199 Hose Guide ................................................................................................ 2 4
10 1345204 Snap Ring (Spiral Retaining Ring) ............................................................. 2 4
11 1360549 Spacer ........................................................................................................ 1 2
12 1362387 Stubshaft .................................................................................................... 1 2
13 1494017 Hose Sheave .............................................................................................. 1 2
14 1345190 Washer ....................................................................................................... 1 2
15 1390182 Nut .............................................................................................................. 1 2
16 292533 Capscrew ................................................................................................... 1 2
17 1360386 Clamp ......................................................................................................... 1 2
18 1354906 Bracket (RH) .............................................................................................. 1 1
18 1354907 Bracket (LH) ............................................................................................... .. 1
19 292534 Capscrew ................................................................................................... 1 2
20 293795 Capscrew ................................................................................................... 4 8
21 1360507 Clamp (5810 mm) ...................................................................................... 1 2
22 1643405 Hose Clamp ............................................................................................... 1 2
23 1360538 Tube Assy .................................................................................................. 1 2
©2011 HYSTER COMPANY See Service Manual 8-31
for service procedures.
UNIT CODE F108
NORTH AMERICA 01/2011

HEADER HOSE
THREE STAGE FULL FREE-LIFT
KEY:
A: Three Function
B: Four Function
QTY
ITEM PART NO. DESCRIPTION A B
24 1348246 Hose Guide (RH) ........................................................................................ 1 1
24 1348247 Hose Guide (LH) ........................................................................................ .. 1
25 1353464 Plate ........................................................................................................... 1 1
26 1354961 Spacer ........................................................................................................ 1 2
27 214364 Capscrew ................................................................................................... 1 2
28 320158 Washer ....................................................................................................... 1 2
29 287860 Capscrew ................................................................................................... 1 2
30 320160 Washer ....................................................................................................... 1 2
31 1353530 Hose Clamp (5810 mm) ............................................................................. 1 2
32 1395291 Bracket (RH) .............................................................................................. 1 1
33 1395292 Bracket (LH) ............................................................................................... .. 1
34 320171 Washer ....................................................................................................... 1 2
35 1494017 Hose Sheave .............................................................................................. 1 2
36 1396406 Stubshaft .................................................................................................... 1 2

FOOTNOTES:
a E45-55XM2 c Refer to Table
b E60-65XM2 d Units without Rotator Attachment

8-32 See Service Manual ©2011 HYSTER COMPANY


for service procedures.
UNIT CODE F108
01/2011 NORTH AMERICA

NOTES

©2011 HYSTER COMPANY See Service Manual 8-33


for service procedures.
UNIT CODE F108
NORTH AMERICA 01/2011

FORK (FIGURE 8-12)


E45-55XM2 — THREE STAGE FULL FREE-LIFT

8-34 See Service Manual ©2011 HYSTER COMPANY


for service procedures.
UNIT CODE F108
01/2011 NORTH AMERICA

FORK
E45-55XM2 – THREE STAGE FULL FREE-LIFT
KEY:
A: Standard Taper (100 mm x 40 mm)
B: Full Bottom Taper (125 mm x 40 mm)
QTY
ITEM PART NO. DESCRIPTION A B
1 384211 Fork (36 in.) ................................................................................................ 2 ..
1 384213 Fork (42 in.) ................................................................................................ 2 ..
1 384214 Fork (48 in.) ................................................................................................ 2 ..
1 384215 Fork (54 in.) ................................................................................................ 2 ..
1 384216 Fork (60 in.) ................................................................................................ 2 ..
1 1338087 Fork (36 in.) ................................................................................................ .. 2
1 1338088 Fork (42 in.) ................................................................................................ .. 2
1 1338089 Fork (48 in.) ................................................................................................ .. 2
2 368706 Lever ...................................................................................................... 1 1
3 368702 Pin .......................................................................................................... 1 1
4 368707 Washer .................................................................................................. 1 1
5 368705 Spring .................................................................................................... 1 1
6 71153 Roll Pin .................................................................................................. 1 1
7 1523732 Knob ...................................................................................................... 1 1
8 1523733 Pin .......................................................................................................... 1 1
9 1500782 Spring .................................................................................................... 1 1
10 a 1477166 Washer .................................................................................................. 1 1
11 a 1477167 Wedge Band .......................................................................................... 1 1
1523735 Kit-Latch ..................................................................................................... 2 2

FOOTNOTES:
a Refer to Latch Kit Installation Instruction

NOTE: Other Fork Dimensions Available on Request, Contact Your Hyster Lift Truck Dealer.

©2011 HYSTER COMPANY See Service Manual 8-35


for service procedures.
UNIT CODE F108
NORTH AMERICA 01/2011

FORK (FIGURE 8-13)


E60-65XM2 — THREE STAGE FULL FREE-LIFT

8-36 See Service Manual ©2011 HYSTER COMPANY


for service procedures.
UNIT CODE F108
01/2011 NORTH AMERICA

FORK
E60-65XM2 – THREE STAGE FULL FREE-LIFT
KEY:
A: 125mm x 50mm Standard Taper
B: 180mm x 45mm Full Bottom Taper
QTY
ITEM PART NO. DESCRIPTION A B
1 367419 Fork (36 in.) ................................................................................................ 2 ..
1 367420 Fork (42 in.) ................................................................................................ 2 ..
1 367421 Fork (48 in.) ................................................................................................ 2 ..
1 367422 Fork (54 in.) ................................................................................................ 2 ..
1 367423 Fork (60 in.) ................................................................................................ 2 ..
1 367424 Fork (72 in.) ................................................................................................ 2 ..
1 1338097 Fork (42 in.) ................................................................................................ .. 2
1 1338098 Fork (47.5 in.) ............................................................................................. .. 2
1 1332745 Fork (54 in.) ................................................................................................ .. 2
2 368706 Lever ...................................................................................................... 1 1
3 368703 Pin .......................................................................................................... 1 1
4 368707 Washer .................................................................................................. 1 1
5 368705 Spring .................................................................................................... 1 1
6 71153 Roll Pin .................................................................................................. 1 1
7 1523732 Knob ...................................................................................................... 1 1
8 1523737 Pin .......................................................................................................... 1 1
9 1500784 Spring .................................................................................................... 1 1
10 a 1477166 Washer .................................................................................................. 1 1
11 a 1477237 Wedge Band .......................................................................................... 1 1
1523739 Kit-Latch ..................................................................................................... 2 2

FOOTNOTES:
a Refer to Latch Kit Installation Instruction

NOTE: Other Fork Dimensions Available on Request, Contact Your Hyster Lift Truck Dealer.

©2011 HYSTER COMPANY See Service Manual 8-37


for service procedures.
UNIT CODE F108
NORTH AMERICA 01/2011

NOTES

8-38 See Service Manual ©2011 HYSTER COMPANY


for service procedures.
UNIT CODE F108
01/2011 NORTH AMERICA

9 MAST-TWO STAGE FULL FREE-LIFT


UNIT CODE F108
01/2011 NORTH AMERICA

SECTION 9
MAST-TWO STAGE FULL FREE-LIFT

DESCRIPTION PAGE

CARRIAGE
SIX ROLLER - TWO STAGE FULL FREE-LIFT ......................................................................................... 9-28
FORK
E45-55XM2 - TWO STAGE FULL FREE-LIFT ............................................................................................ 9-36
E60-65XM2 - TWO STAGE FULL FREE-LIFT ............................................................................................ 9-38
FREE-LIFT
E45-55XM2 - TWO STAGE FULL FREE-LIFT ............................................................................................ 9-8
E60-65XM2 - TWO STAGE FULL FREE-LIFT ............................................................................................ 9-12
FREE-LIFT CYLINDER
TWO STAGE FULL FREE-LIFT .................................................................................................................. 9-25
HEADER HOSE
TWO STAGE FULL FREE-LIFT .................................................................................................................. 9-32
INNER MAST
TWO STAGE FULL FREE-LIFT .................................................................................................................. 9-4
MAIN LIFT
TWO STAGE FULL FREE-LIFT .................................................................................................................. 9-6
MAIN LIFT CYLINDER
LEFT HAND - TWO STAGE FULL FREE-LIFT (→ S/N B509V04962) (→ S/N B564V03940) ................. 9-15
LEFT HAND - TWO STAGE FULL FREE-LIFT (S/N B509V04963 →) (S/N B564V03941 →) ................. 9-17
RIGHT HAND - TWO STAGE FULL FREE-LIFT (→ S/N B509V04962) (→ S/N B564V03940) ............... 9-20
RIGHT HAND - TWO STAGE FULL FREE-LIFT (S/N B509V04963 →) (S/N B564V03941 →) ............... 9-23
MAST INSTALLATION
TWO STAGE FULL FREE-LIFT .................................................................................................................. 9-30
OUTER MAST
TWO STAGE FULL FREE-LIFT .................................................................................................................. 9-2

©2011 HYSTER COMPANY See Service Manual 9-1


for service procedures.
UNIT CODE F108
NORTH AMERICA 01/2011

OUTER MAST (FIGURE 9-1)


TWO STAGE FULL FREE-LIFT

9-2 See Service Manual ©2011 HYSTER COMPANY


for service procedures.
UNIT CODE F108
01/2011 NORTH AMERICA

OUTER MAST
TWO STAGE FULL FREE-LIFT
E45-55XM2

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 2962 mm 3262 mm 3762 mm
ITEM 1 2 3 4 (116.6 in.) (128.4 in.) (148.1 in.)
Mast B509 B509 B509
Group Number 2962 3262 3762
Mast Assy 2048392 2048400 2048411
1 Outer Mast 1341005 1341008 1341013

E60-65XM2

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 2860 mm 3160 mm 3660 mm
ITEM 1 2 3 4 (112.6 in.) (124.4 in.) (144.1 in.)
Mast B564 B564 B564
Group Number 2860 3160 3660
Mast Assy 2048471 2048478 2048489
1 Outer Mast 1341005 1341008 1341013

ITEM PART NO. DESCRIPTION QTY


a. . . . . Mast Assy ........................................................................................................... 1
1 a. . . . . Outer Mast ...................................................................................................... 1
2 1345216 Stubshaft .................................................................................................... 2
3 104506 O-Ring ............................................................................................................ 4
4 131716 Shim (0.020 in.) .............................................................................................. 4
5 215211 Wear Strip ...................................................................................................... 2
6 b 1395169 Load Roller ("A") (91.80/91.54) ...................................................................... 2
6 1333396 Load Roller ..................................................................................................... 2
6 1333397 Load Roller ("C") (112.62/112.36) .................................................................. 2
7 129387 Shim (0.020 in.) .............................................................................................. AR
8 58901 Snap Ring ....................................................................................................... 2

FOOTNOTES:
a Refer to Table b Replace with larger depending on wear.

©2011 HYSTER COMPANY See Service Manual 9-3


for service procedures.
UNIT CODE F108
NORTH AMERICA 01/2011

INNER MAST (FIGURE 9-2)


TWO STAGE FULL FREE-LIFT

9-4 See Service Manual ©2011 HYSTER COMPANY


for service procedures.
UNIT CODE F108
01/2011 NORTH AMERICA

INNER MAST
TWO STAGE FULL FREE-LIFT
E45-55XM2

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 2962 mm 3262 mm 3762 mm
ITEM 1 2 3 4 (116.6 in.) (128.4 in.) (148.1 in.)
Mast B509 B509 B509
Group Number 2962 3262 3762
Mast Assy 2048392 2048400 2048411
1 Inner Mast 1342474 1342477 1342482

E60-65XM2

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 2860 mm 3160 mm 3660 mm
ITEM 1 2 3 4 (112.6 in.) (124.4 in.) (144.1 in.)
Mast B564 B564 B564
Group Number 2860 3160 3660
Mast Assy 2048471 2048478 2048489
1 Inner Mast 1342474 1342477 1342482

ITEM PART NO. DESCRIPTION QTY


a. . . . . Mast Assy ........................................................................................................... 1
1 a. . . . . Inner Mast ...................................................................................................... 1
2 1345216 Stubshaft .................................................................................................... 2
3 58901 Snap Ring ....................................................................................................... 2
4 129387 Shim (0.020 in.) .............................................................................................. AR
5 b 1395168 Load Roller ("A") (111.10/110.84) .................................................................. 2
5 1333396 Load Roller (0,76 mm) .................................................................................... 2
5 1333397 Load Roller ("C") (112.62/112.36) .................................................................. 2

FOOTNOTES:
a Refer to Table b Replace with larger depending on wear

©2011 HYSTER COMPANY See Service Manual 9-5


for service procedures.
UNIT CODE F108
NORTH AMERICA 01/2011

MAIN LIFT (FIGURE 9-3)


TWO STAGE FULL FREE-LIFT

9-6 See Service Manual ©2011 HYSTER COMPANY


for service procedures.
UNIT CODE F108
01/2011 NORTH AMERICA

MAIN LIFT
TWO STAGE FULL FREE-LIFT

ITEM PART NO. DESCRIPTION QTY


1 ..... Cylinder (RH) (FFigure 9-8)............................................................................... 1
2 ..... Cylinder (LH) (FFigure 9-6)............................................................................... 1
3 131358 Snap Ring ........................................................................................................... 1
4 1333382 Washer (0.060 in.) (0.060 in.) ............................................................................. 1
5 1354915 Washer (0.010 in.) (0.010 in.) ............................................................................. AR
5 1354916 Washer (0.030 in.) (0.030 in.) ............................................................................. AR
5 1354917 Washer (0.060 in.) (0.060 in.) ............................................................................. AR
6 292532 Capscrew ............................................................................................................ 2
7 296422 Washer ............................................................................................................... 4
8 323090 Spacer ................................................................................................................ 2
9 300937 Nut ...................................................................................................................... 2
10 320157 Washer ............................................................................................................... 2
11 214364 Capscrew ............................................................................................................ 2
12 313828 Nut ...................................................................................................................... 2
13 1333392 Housing ............................................................................................................... 1
14 357749 Washer ............................................................................................................... 1
15 16560 Fitting .................................................................................................................. 1
15 16485 O-Ring ............................................................................................................ 1
16 16578 Fitting .................................................................................................................. 1
16 16485 O-Ring ............................................................................................................ 1
17 14603 Plug ..................................................................................................................... 1
17 16486 O-Ring ............................................................................................................ 1
18 316306 Lowering Control Valve ....................................................................................... 1
18 16982 O-Ring ............................................................................................................ 1
19 16882 Fitting .................................................................................................................. 1
20 1345403 Hose Assy ........................................................................................................... 1
21 337179 Spring ................................................................................................................. 1
22 189595 Fitting .................................................................................................................. 1
22 16485 O-Ring ............................................................................................................ 1
23 1462551 Hose Assy ........................................................................................................... 1

©2011 HYSTER COMPANY See Service Manual 9-7


for service procedures.
UNIT CODE F108
NORTH AMERICA 01/2011

FREE-LIFT (FIGURE 9-4)


E45-55XM2 — TWO STAGE FULL FREE-LIFT

9-8 See Service Manual ©2011 HYSTER COMPANY


for service procedures.
UNIT CODE F108
01/2011 NORTH AMERICA

FREE-LIFT
E45-55XM2 – TWO STAGE FULL FREE-LIFT
B509

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 2962 mm 3262 mm 3762 mm
ITEM 1 2 3 4 (116.6 in.) (128.4 in.) (148.1 in.)
Mast B509 B509 B509
Group Number 2962 3262 3762
1 Tube Wldmt-Cylinder 1345311 1345314 1345319
2 Chain 197345 180177 182343

ITEM PART NO. DESCRIPTION QTY


1 a. . . . . Tube Wldmt-Cylinder .......................................................................................... 1
2 a. . . . . Chain .................................................................................................................. 2
3 177459 Fitting .................................................................................................................. 1
3 16485 O-Ring ............................................................................................................ 1
4 131358 Snap Ring ........................................................................................................... 1
5 316826 Nut ...................................................................................................................... 2
6 178119 Clamp ................................................................................................................. 2
7 296028 Capscrew ............................................................................................................ 1
8 320159 Washer ............................................................................................................... 3
9 136985 Capscrew ............................................................................................................ 1
10 1354956 Fitting .................................................................................................................. 1
10 16485 O-Ring ............................................................................................................ 1
11 154355 Spring ................................................................................................................. 1
12 356505 Washer ............................................................................................................... 1
13 1360387 Clamp ................................................................................................................. 1
14 1354967 Bracket Wldmt .................................................................................................... 1
15 287837 Capscrew ............................................................................................................ 2
16 292529 Capscrew ............................................................................................................ 2
17 320161 Washer ............................................................................................................... 6
18 300937 Nut ...................................................................................................................... 4
19 296426 Washer ............................................................................................................... 2
20 161003 Nut ...................................................................................................................... 2
21 1369357 Chain Anchor ...................................................................................................... 2
22 1514866 Pin ....................................................................................................................... 2
23 15211 Cotter Pin ............................................................................................................ 2
24 1378690 Crosshead .......................................................................................................... 1
25 1379682 Chain Sheave Assembly ..................................................................................... 2
25 1378692 Chain Sheave ................................................................................................. 1
25 37752 Snap Ring ....................................................................................................... 1
25 1378699 Ball Bearing .................................................................................................... 1
26 1395285 Chain Guard ....................................................................................................... 2
27 302461 Roll Pin ............................................................................................................... 2
28 132860 Capscrew ............................................................................................................ 2
29 292683 Lockwasher ......................................................................................................... 2
30 304526 Snap Ring ........................................................................................................... 3
31 ..... Free-Lift Cylinder (FFigure 9-10)....................................................................... 1

©2011 HYSTER COMPANY See Service Manual 9-9


for service procedures.
UNIT CODE F108
NORTH AMERICA 01/2011

FOOTNOTES:
a Refer to Table

9-10 See Service Manual ©2011 HYSTER COMPANY


for service procedures.
UNIT CODE F108
01/2011 NORTH AMERICA

NOTES

©2011 HYSTER COMPANY See Service Manual 9-11


for service procedures.
UNIT CODE F108
NORTH AMERICA 01/2011

FREE-LIFT (FIGURE 9-5)


E60-65XM2 — TWO STAGE FULL FREE-LIFT

9-12 See Service Manual ©2011 HYSTER COMPANY


for service procedures.
UNIT CODE F108
01/2011 NORTH AMERICA

FREE-LIFT
E60-65XM2 – TWO STAGE FULL FREE-LIFT
B564

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 2860 mm 3160 mm 3660 mm
ITEM 1 2 3 4 (112.6 in.) (124.4 in.) (144.1 in.)
Mast B564 B564 B564
Group Number 2860 3160 3660
1 Tube Wldmt-Cylinder 1345311 1345314 1345319
2 Chain 1342374 1342377 1342380

ITEM PART NO. DESCRIPTION QTY


1 a. . . . . Tube Wldmt-Cylinder .......................................................................................... 1
2 a. . . . . Chain .................................................................................................................. 2
3 1380036 Fitting .................................................................................................................. 1
3 16485 O-Ring ............................................................................................................ 1
4 287837 Capscrew ............................................................................................................ 2
5 316826 Nut ...................................................................................................................... 2
6 178119 Clamp ................................................................................................................. 2
7 296028 Capscrew ............................................................................................................ 1
8 320159 Washer ............................................................................................................... 3
9 136985 Capscrew ............................................................................................................ 1
10 1354956 Fitting .................................................................................................................. 1
10 16485 O-Ring ............................................................................................................ 1
11 154355 Spring ................................................................................................................. 1
12 356505 Washer ............................................................................................................... 1
13 1360387 Clamp ................................................................................................................. 1
14 1354967 Bracket Wldmt .................................................................................................... 1
15 1354902 Spacer ................................................................................................................ 4
16 292530 Capscrew ............................................................................................................ 2
17 320161 Washer ............................................................................................................... 6
18 300937 Nut ...................................................................................................................... 4
19 296426 Washer ............................................................................................................... 2
20 161003 Nut ...................................................................................................................... 2
21 1369356 Chain Anchor ...................................................................................................... 2
22 1514866 Pin ....................................................................................................................... 2
23 15211 Cotter Pin ............................................................................................................ 2
24 1378690 Crosshead .......................................................................................................... 1
25 1379683 Chain Sheave Assembly ..................................................................................... 2
25 1378693 Chain Sheave ................................................................................................. 1
25 37752 Snap Ring ....................................................................................................... 1
25 1378699 Ball Bearing .................................................................................................... 1
26 1360544 Chain Guard ....................................................................................................... 2
27 302461 Roll Pin ............................................................................................................... 2
28 132860 Capscrew ............................................................................................................ 2
29 292683 Lockwasher ......................................................................................................... 2
30 304526 Snap Ring ........................................................................................................... 3
31 ..... Free-Lift Cylinder (FFigure 9-10)....................................................................... 1
32 131358 Snap Ring ........................................................................................................... 1

©2011 HYSTER COMPANY See Service Manual 9-13


for service procedures.
UNIT CODE F108
NORTH AMERICA 01/2011

FOOTNOTES:
a Refer to Table

9-14 See Service Manual ©2011 HYSTER COMPANY


for service procedures.
UNIT CODE F108
01/2011 NORTH AMERICA

MAIN LIFT CYLINDER (FIGURE 9-6)


LEFT HAND — TWO STAGE FULL FREE-LIFT (→ S/N B509V04962) (→ S/N B564V03940)

MAIN LIFT CYLINDER


LEFT HAND – TWO STAGE FULL FREE-LIFT (→ S/N B509V04962) (→ S/N B564V03940)
E45-55XM2

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 2962 mm 3262 mm 3762 mm
1 2 3 4 (116.6 in.) (128.4 in.) (148.1 in.)
ITEM Mast B509 B509 B509
Group Number 2962 3262 3762
Cylinder
8600706 8600709 8600714
Group Number
Cylinder Assy 1342222 1342225 1342230
1 Tube Wldmt- 1355910 1355928 1355958
Cylinder
2 Cylinder Rod 1355911 1355929 1355959

©2011 HYSTER COMPANY See Service Manual 9-15


for service procedures.
UNIT CODE F108
NORTH AMERICA 01/2011

MAIN LIFT CYLINDER


LEFT HAND – TWO STAGE FULL FREE-LIFT (→ S/N B509V04962) (→ S/N B564V03940)
E60-65XM2

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 2860 mm 3160 mm 3660 mm
1 2 3 4 (112.6 in.) (124.4 in.) (144.1 in.)
ITEM Mast B564 B564 B564
Group Number 2860 3160 3660
Cylinder
8600906 8600909 8600914
Group Number
Cylinder Assy 1342280 1342283 1342288
1 Tube Wldmt- 1355910 1355928 1355958
Cylinder
2 Cylinder Rod 1355911 1355929 1355959
4 Spacer 1356058 1356058 1356058

KEY:
A: E45-55XM2
B: E60-65XM2
QTY
ITEM PART NO. DESCRIPTION A B
a. . . . . Cylinder Assy ............................................................................................. 1 1
1 a. . . . . Tube Wldmt-Cylinder ............................................................................. 1 1
2 a. . . . . Cylinder Rod .......................................................................................... 1 1
3 1355284 Gland ..................................................................................................... 1 1
4 a. . . . . Spacer ................................................................................................... .. 1
5 1319668 Rod Wiper .............................................................................................. 1 1
6 147972 Back-Up Ring ......................................................................................... 1 1
7 59229 O-Ring ................................................................................................... 1 1
8 1356747 Wear Ring .............................................................................................. 1 1
9 1356749 Rod Seal ................................................................................................ 1 1
10 295649 Screw ..................................................................................................... 1 1
11 190887 Sealing Ring .......................................................................................... 1 1
1358963 Kit-Seal ....................................................................................................... 1 ..
1360142 Kit-Seal ....................................................................................................... .. 1

FOOTNOTES:
a Refer to Table

9-16 See Service Manual ©2011 HYSTER COMPANY


for service procedures.
UNIT CODE F108
01/2011 NORTH AMERICA

MAIN LIFT CYLINDER (FIGURE 9-7)


LEFT HAND — TWO STAGE FULL FREE-LIFT (S/N B509V04963 →) (S/N B564V03941 →)

MAIN LIFT CYLINDER


LEFT HAND – TWO STAGE FULL FREE-LIFT (S/N B509V04963 →) (S/N B564V03941 →)
E45-55XM2

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 2962 mm 3262 mm 3762 mm
1 2 3 4 (116.6 in.) (128.4 in.) (148.1 in.)
ITEM Mast B509 B509 B509
Group Number 2962 3262 3762
Cylinder
8509506 8509509 8509514
Group Number
Cylinder Assy 2045776 2045705 2045709
1 Tube Wldmt- 1355910 1355928 1355958
Cylinder
2 Cylinder Rod 1355911 1355929 1355959

©2011 HYSTER COMPANY See Service Manual 9-17


for service procedures.
UNIT CODE F108
NORTH AMERICA 01/2011

MAIN LIFT CYLINDER


LEFT HAND – TWO STAGE FULL FREE-LIFT (S/N B509V04963 →) (S/N B564V03941 →)
E60-65XM2

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 2860 mm 3160 mm 3660 mm
1 2 3 4 (112.6 in.) (124.4 in.) (144.1 in.)
ITEM Mast B564 B564 B564
Group Number 2860 3160 3660
Cylinder
8509556 8509559 8509564
Group Number
Cylinder Assy 2045747 2045750 2045755
1 Tube Wldmt- 1355910 1355928 1355958
Cylinder
2 Cylinder Rod 1355911 1355929 1355959
12 Spacer 2046715 2046715 2046715

KEY:
A: E45-55XM2
B: E60-65XM2
QTY
ITEM PART NO. DESCRIPTION A B
a. . . . . Cylinder Assy ............................................................................................. 1 1
1 a. . . . . Tube Wldmt-Cylinder ............................................................................. 1 1
2 a. . . . . Cylinder Rod .......................................................................................... 1 1
3 190887 Sealing Ring .......................................................................................... 1 1
4 295649 Screw ..................................................................................................... 1 1
5 1319668 Rod Wiper .............................................................................................. 1 1
6 b 1380879 Gland ..................................................................................................... 1 1
6 c 1380976 Gland ..................................................................................................... 1 1
7 147972 Back-Up Ring ......................................................................................... 1 1
8 59229 O-Ring ................................................................................................... 1 1
9 b 322824 Back-Up Ring ......................................................................................... 1 1
10 1356749 Rod Seal ................................................................................................ 1 1
11 b 322902 Wear Ring .............................................................................................. 1 1
12 a. . . . . Spacer ................................................................................................... .. 1
13 1356747 Wear Ring .............................................................................................. 1 1
1496922 Kit-Seal .................................................................................................. 1 1

FOOTNOTES:
a Refer to Table c 2/2004 →
b → 2/2004

9-18 See Service Manual ©2011 HYSTER COMPANY


for service procedures.
UNIT CODE F108
01/2011 NORTH AMERICA

NOTES

©2011 HYSTER COMPANY See Service Manual 9-19


for service procedures.
UNIT CODE F108
NORTH AMERICA 01/2011

MAIN LIFT CYLINDER (FIGURE 9-8)


RIGHT HAND — TWO STAGE FULL FREE-LIFT (→ S/N B509V04962) (→ S/N B564V03940)

9-20 See Service Manual ©2011 HYSTER COMPANY


for service procedures.
UNIT CODE F108
01/2011 NORTH AMERICA

MAIN LIFT CYLINDER


RIGHT HAND – TWO STAGE FULL FREE-LIFT (→ S/N B509V04962) (→ S/N B564V03940)
E45-55XM2

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 2962 mm 3262 mm 3762 mm
1 2 3 4 (116.6 in.) (128.4 in.) (148.1 in.)
ITEM Mast B509 B509 B509
Group Number 2962 3262 3762
Cylinder
8600806 8600809 8600814
Group Number
Cylinder Assy 1356759 1356762 1356767
1 Tube Wldmt- 1356783 1356786 1356791
Cylinder
2 Cylinder Rod 1358937 1358940 1358945

E60-65XM2

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 2860 mm 3160 mm 3660 mm
1 2 3 4 (112.6 in.) (124.4 in.) (144.1 in.)
ITEM Mast B564 B564 B564
Group Number 2860 3160 3660
Cylinder
8601006 8601009 8601014
Group Number
Cylinder Assy 1342251 1361276 1361281
1 Tube Wldmt- 1356783 1356786 1356791
Cylinder
2 Cylinder Rod 1358937 1358940 1358945
4 Spacer 1356058 1356058 1356058

KEY:
A: E45-55XM2
B: E60-65XM2
QTY
ITEM PART NO. DESCRIPTION A B
a. . . . . Cylinder Assy ............................................................................................. 1 1
1 a. . . . . Tube Wldmt-Cylinder ............................................................................. 1 1
2 a. . . . . Cylinder Rod .......................................................................................... 1 1
3 1355284 Gland ..................................................................................................... 1 1
4 a. . . . . Spacer ................................................................................................... .. 1
5 1319668 Rod Wiper .............................................................................................. 1 1
6 147972 Back-Up Ring ......................................................................................... 1 1
7 59229 O-Ring ................................................................................................... 1 1
8 1356747 Wear Ring .............................................................................................. 1 1
9 1356749 Rod Seal ................................................................................................ 1 1
10 295649 Screw ..................................................................................................... 1 1
11 190887 Sealing Ring .......................................................................................... 1 1

©2011 HYSTER COMPANY See Service Manual 9-21


for service procedures.
UNIT CODE F108
NORTH AMERICA 01/2011

MAIN LIFT CYLINDER


RIGHT HAND – TWO STAGE FULL FREE-LIFT (→ S/N B509V04962) (→ S/N B564V03940)
KEY:
A: E45-55XM2
B: E60-65XM2
QTY
ITEM PART NO. DESCRIPTION A B
12 1356748 Piston Ring ............................................................................................ 1 1
1358963 Kit-Seal ....................................................................................................... 1 ..
1360142 Kit-Seal ....................................................................................................... .. 1

FOOTNOTES:
a Refer to Table

9-22 See Service Manual ©2011 HYSTER COMPANY


for service procedures.
UNIT CODE F108
01/2011 NORTH AMERICA

MAIN LIFT CYLINDER (FIGURE 9-9)


RIGHT HAND — TWO STAGE FULL FREE-LIFT (S/N B509V04963 →) (S/N B564V03941 →)

MAIN LIFT CYLINDER


RIGHT HAND – TWO STAGE FULL FREE-LIFT (S/N B509V04963 →) (S/N B564V03941 →)
E45-55XM2

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 2962 mm 3262 mm 3762 mm
1 2 3 4 (116.6 in.) (128.4 in.) (148.1 in.)
ITEM Mast B509 B509 B509
Group Number 2962 3262 3762
Cylinder
8509606 8509609 8509614
Group Number
Cylinder Assy 2045869 2045795 2045800
1 Tube Wldmt- 1356783 1356786 1356791
Cylinder
2 Cylinder Rod 1358937 1358940 1358945

©2011 HYSTER COMPANY See Service Manual 9-23


for service procedures.
UNIT CODE F108
NORTH AMERICA 01/2011

MAIN LIFT CYLINDER


RIGHT HAND – TWO STAGE FULL FREE-LIFT (S/N B509V04963 →) (S/N B564V03941 →)
E60-65XM2

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 2860 mm 3160 mm 3660 mm
1 2 3 4 (112.6 in.) (124.4 in.) (144.1 in.)
ITEM Mast B564 B564 B564
Group Number 2860 3160 3660
Cylinder
8509656 8509659 8509664
Group Number
Cylinder Assy 2045841 2045844 2045848
1 Tube Wldmt- 1356783 1356786 1356791
Cylinder
2 Cylinder Rod 1358937 1358940 1358945
12 Spacer 2046715 2046715 2046715

KEY:
A: E45-55XM2
B: E60-65XM2
QTY
ITEM PART NO. DESCRIPTION A B
a. . . . . Cylinder Assy ............................................................................................. 1 1
1 a. . . . . Tube Wldmt-Cylinder ............................................................................. 1 1
2 a. . . . . Cylinder Rod .......................................................................................... 1 1
3 190887 Sealing Ring .......................................................................................... 1 1
4 295649 Screw ..................................................................................................... 1 1
5 1319668 Rod Wiper .............................................................................................. 1 1
6 b 1380879 Gland ..................................................................................................... 1 1
6 c 1380976 Gland ..................................................................................................... 1 1
7 147972 Back-Up Ring ......................................................................................... 1 1
8 59229 O-Ring ................................................................................................... 1 1
9 b 322824 Back-Up Ring ......................................................................................... 1 1
10 1356749 Rod Seal ................................................................................................ 1 1
11 b 322902 Wear Ring .............................................................................................. 1 1
12 a. . . . . Spacer ................................................................................................... .. 1
13 1356747 Wear Ring .............................................................................................. 1 1
14 1356748 Piston Ring ............................................................................................ 1 1
1496922 Kit-Seal .................................................................................................. 1 1

FOOTNOTES:
a Refer to Table c 2/2004 →
b → 2/2004

9-24 See Service Manual ©2011 HYSTER COMPANY


for service procedures.
UNIT CODE F108
01/2011 NORTH AMERICA

FREE-LIFT CYLINDER (FIGURE 9-10)


TWO STAGE FULL FREE-LIFT

FREE-LIFT CYLINDER
TWO STAGE FULL FREE-LIFT
E45-55XM2

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 2962 mm 3262 mm 3762 mm
1 2 3 4 (116.6 in.) (128.4 in.) (148.1 in.)
ITEM Mast B509 B509 B509
Group Number 2962 3262 3762
Cylinder
8602406 8602409 8602414
Group Number
Cylinder Assy 1366733 1366736 1366741
1 Tube Wldmt- 2303871 2058213 2058218
Cylinder
2 Cylinder Rod 1356560 1356569 1356584

©2011 HYSTER COMPANY See Service Manual 9-25


for service procedures.
UNIT CODE F108
NORTH AMERICA 01/2011

FREE-LIFT CYLINDER
TWO STAGE FULL FREE-LIFT
E60-65XM2

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 2860 mm 3160 mm 3660 mm
1 2 3 4 (112.6 in.) (124.4 in.) (144.1 in.)
ITEM Mast B564 B564 B564
Group Number 2860 3160 3660
Cylinder
8602506 8602509 8602514
Group Number
Cylinder Assy 1369548 1371601 1371606
1 Tube Wldmt- 2058251 2304575 2058255
Cylinder
2 Cylinder Rod 1356679 1356688 1356068

KEY:
A: E45-55XM2
B: E60-65XM2
QTY
ITEM PART NO. DESCRIPTION A B
a. . . . . Cylinder Assy ............................................................................................. 1 1
1 a. . . . . Tube Wldmt-Cylinder ............................................................................. 1 1
2 a. . . . . Cylinder Rod .......................................................................................... 1 1
3 1356292 Gland ..................................................................................................... 1 ..
3 1356661 Gland ..................................................................................................... .. 1
4 1361302 Screw ..................................................................................................... 1 1
5 257913 Check Valve ........................................................................................... 1 1
6 297531 Washer .................................................................................................. 1 1
7 187388 Snap Ring .............................................................................................. 1 1
8 2013099 Rod Wiper .............................................................................................. 1 1
9 1358970 Rod Seal ................................................................................................ 1 1
10 147973 Back-Up Ring ......................................................................................... 1 ..
10 164840 Back-Up Ring ......................................................................................... .. 1
11 90263 O-Ring ................................................................................................... 1 ..
11 15880 O-Ring ................................................................................................... .. 1
12 190887 Sealing Ring .......................................................................................... 1 1
13 39348 O-Ring ................................................................................................... 1 1
14 1358972 Wear Ring .............................................................................................. 1 ..
14 636941 Wear Ring .............................................................................................. .. 1
15 2013088 Rod Seal ................................................................................................ 1 ..
15 309062 Rod Seal ................................................................................................ .. 1
16 2013089 Back-Up Ring ......................................................................................... 1 ..
16 637565 Back-Up Ring ......................................................................................... .. 1
1358969 Kit-Seal ....................................................................................................... 1 ..
1356662 Kit-Seal ....................................................................................................... .. 1

FOOTNOTES:
a Refer to Table

9-26 See Service Manual ©2011 HYSTER COMPANY


for service procedures.
UNIT CODE F108
01/2011 NORTH AMERICA

NOTES

©2011 HYSTER COMPANY See Service Manual 9-27


for service procedures.
UNIT CODE F108
NORTH AMERICA 01/2011

CARRIAGE (FIGURE 9-11)


SIX ROLLER — TWO STAGE FULL FREE-LIFT

9-28 See Service Manual ©2011 HYSTER COMPANY


for service procedures.
UNIT CODE F108
01/2011 NORTH AMERICA

CARRIAGE
SIX ROLLER – TWO STAGE FULL FREE-LIFT
KEY:
A: E45-55XM2
B: E60-65XM2
QTY
ITEM PART NO. DESCRIPTION A B
1371660 Carriage ..................................................................................................... 1 ..
1371661 Carriage ..................................................................................................... .. 1
1 1359245 Carriage Wldmt ...................................................................................... 1 ..
1 1359246 Carriage Wldmt ...................................................................................... .. 1
1 1345264 Stubshaft ........................................................................................... 6 6
2 1345219 Load Roller ("B") (111.48/111.22) .......................................................... 6 6
3 12891 Snap Ring .............................................................................................. 6 6
4 1345263 Shim (0.020 in.) ..................................................................................... AR AR
5 366116 Spacer ................................................................................................... 2 2
6 1369345 Chain Anchor (Dual Hole) ...................................................................... 2 ..
6 1504010 Chain Anchor (Single Hole) (Optional) .................................................. 2 ..
6 1369344 Chain Anchor (Dual Hole) ...................................................................... .. 2
6 1504010 Chain Anchor (Single Hole) (Optional) .................................................. .. 2
7 317735 Pin .......................................................................................................... 2 2
8 131358 Snap Ring .............................................................................................. 4 4
9 1514866 Pin .......................................................................................................... 2 2
10 15211 Cotter Pin ............................................................................................... 2 2

©2011 HYSTER COMPANY See Service Manual 9-29


for service procedures.
UNIT CODE F108
NORTH AMERICA 01/2011

MAST INSTALLATION (FIGURE 9-12)


TWO STAGE FULL FREE-LIFT

9-30 See Service Manual ©2011 HYSTER COMPANY


for service procedures.
UNIT CODE F108
01/2011 NORTH AMERICA

MAST INSTALLATION
TWO STAGE FULL FREE-LIFT

ITEM PART NO. DESCRIPTION QTY


1 1366081 Tilt Cylinder (FFigure 6-17)................................................................................ 2
1 1366085 Tilt Cylinder (FFigure 6-17)................................................................................ 2
2 308117 Pin ....................................................................................................................... 2
3 15236 Cotter Pin ............................................................................................................ 4
4 300982 Bushing ............................................................................................................... 2
5 1340891 Rod End .............................................................................................................. 2
6 1581828 Capscrew ............................................................................................................ 2
7 1581852 Washer ............................................................................................................... 2
8 1581849 Nut ...................................................................................................................... 2
9 1376424 Pin ....................................................................................................................... 2
10 1376423 Capscrew ............................................................................................................ 4
11 1345354 Pin ....................................................................................................................... 2
12 a 1375580 Spacer ................................................................................................................ 2
13 a 55434 O-Ring ................................................................................................................ 2
14 a 134675 Shim .................................................................................................................... AR
15 a 1325119 Shim .................................................................................................................... AR
16 1495881 Washer ............................................................................................................... 2

FOOTNOTES:
a 5° Forward/5° Back

©2011 HYSTER COMPANY See Service Manual 9-31


for service procedures.
UNIT CODE F108
NORTH AMERICA 01/2011

HEADER HOSE (FIGURE 9-13)


TWO STAGE FULL FREE-LIFT

9-32 See Service Manual ©2011 HYSTER COMPANY


for service procedures.
UNIT CODE F108
01/2011 NORTH AMERICA

HEADER HOSE
TWO STAGE FULL FREE-LIFT
E45-55XM2

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 2962 mm 3262 mm 3762 mm
ITEM 1 2 3 4 (116.6 in.) (128.4 in.) (148.1 in.)
Mast B509 B509 B509
Group Number 2962 3262 3762
1 Hose Guard 1365500 1365502 1365505
2 Hose Guard 1365514 1365517 1365523
3 Hose Assy 1345571 1368400 1390417
4 Hose Assy 1368442 1376120 1369640
23 Tube Assy 1360331 1360334 1360339
24 Tube Assy 1360361 1360364 1360369

E60-65XM2

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 2860 mm 3160 mm 3660 mm
ITEM 1 2 3 4 (112.6 in.) (124.4 in.) (144.1 in.)
Mast B564 B564 B564
Group Number 2860 3160 3660
1 Hose Guard 1365500 1365502 1365504
2 Hose Guard 1365514 1365517 1365523
3 Hose Assy 1345571 1368400 1390417
4 Hose Assy 1345575 1376120 1369640
23 Tube Assy 1360331 1360334 1360339
24 Tube Assy 1360361 1360364 1360369

KEY:
A: Three Function
B: Four Function
QTY
ITEM PART NO. DESCRIPTION A B
1 c. . . . . Hose Guard ................................................................................................ 1 1
2 c. . . . . Hose Guard ................................................................................................ 1 1
3 c. . . . . Hose Assy .................................................................................................. 2 2
4 c. . . . . Hose Assy .................................................................................................. .. 2
5 293799 Capscrew ................................................................................................... 2 4
6 1371096 Hose Assy .................................................................................................. .. 2
7 1360529 Clamp ......................................................................................................... 3 6
8 136749 Screw ......................................................................................................... 5 7
9 313828 Nut .............................................................................................................. 7 9
10 1345199 Hose Guide ................................................................................................ 2 4
11 1345204 Snap Ring (Spiral Retaining Ring) ............................................................. 2 4
12 293796 Capscrew ................................................................................................... 6 4

©2011 HYSTER COMPANY See Service Manual 9-33


for service procedures.
UNIT CODE F108
NORTH AMERICA 01/2011

HEADER HOSE
TWO STAGE FULL FREE-LIFT
KEY:
A: Three Function
B: Four Function
QTY
ITEM PART NO. DESCRIPTION A B
13 176910 Clamp ......................................................................................................... 1 1
14 1360386 Clamp ......................................................................................................... 3 6
15 320157 Washer ....................................................................................................... 1 1
16 1345423 Clamp ......................................................................................................... 2 2
17 1353530 Hose Clamp ............................................................................................... 5 10
18 1643405 Hose Clamp ............................................................................................... 1 2
19 1354918 Bracket ....................................................................................................... 1 1
20 78286 Clamp ......................................................................................................... 6 6
21 176640 Bolt ............................................................................................................. 1 1
22 14692 Fitting ......................................................................................................... 2 2
23 c. . . . . Tube Assy .................................................................................................. 1 1
24 c. . . . . Tube Assy .................................................................................................. 1 1
25 a 1381771 Bracket ....................................................................................................... 1 1
25 b 1381772 Bracket ....................................................................................................... 1 1
26 1354922 Hose Assy .................................................................................................. 2 2
27 1395291 Bracket (RH) .............................................................................................. 1 1
28 1395292 Bracket (LH) ............................................................................................... .. 1
29 1396406 Stubshaft .................................................................................................... 1 2
30 1396407 Spacer ........................................................................................................ 1 2
31 1494017 Hose Sheave .............................................................................................. 1 2
32 1345190 Washer ....................................................................................................... 1 2
33 292533 Capscrew ................................................................................................... 1 2
34 300937 Nut .............................................................................................................. 1 2

FOOTNOTES:
a E45-55XM2 c Refer to Table
b E60-65XM2

9-34 See Service Manual ©2011 HYSTER COMPANY


for service procedures.
UNIT CODE F108
01/2011 NORTH AMERICA

NOTES

©2011 HYSTER COMPANY See Service Manual 9-35


for service procedures.
UNIT CODE F108
NORTH AMERICA 01/2011

FORK (FIGURE 9-14)


E45-55XM2 — TWO STAGE FULL FREE-LIFT

9-36 See Service Manual ©2011 HYSTER COMPANY


for service procedures.
UNIT CODE F108
01/2011 NORTH AMERICA

FORK
E45-55XM2 – TWO STAGE FULL FREE-LIFT
KEY:
A: Standard Taper (100 mm x 40 mm)
B: Full Bottom Taper (125 mm x 40 mm)
QTY
ITEM PART NO. DESCRIPTION A B
1 384211 Fork (36 in.) ................................................................................................ 2 ..
1 384213 Fork (42 in.) ................................................................................................ 2 ..
1 384214 Fork (48 in.) ................................................................................................ 2 ..
1 384215 Fork (54 in.) ................................................................................................ 2 ..
1 384216 Fork (60 in.) ................................................................................................ 2 ..
1 1338087 Fork (36 in.) ................................................................................................ .. 2
1 1338088 Fork (42 in.) ................................................................................................ .. 2
1 1338089 Fork (48 in.) ................................................................................................ .. 2
2 368706 Lever ...................................................................................................... 1 1
3 368702 Pin .......................................................................................................... 1 1
4 368707 Washer .................................................................................................. 1 1
5 368705 Spring .................................................................................................... 1 1
6 71153 Roll Pin .................................................................................................. 1 1
7 1523732 Knob ...................................................................................................... 1 1
8 1523733 Pin .......................................................................................................... 1 1
9 1500782 Spring .................................................................................................... 1 1
10 a 1477166 Washer .................................................................................................. 1 1
11 a 1477167 Wedge Band .......................................................................................... 1 1
1523735 Kit-Latch ..................................................................................................... 2 2

FOOTNOTES:
a Refer to Latch Kit Installation Instruction

NOTE: Other Fork Dimensions Available on Request, Contact Your Hyster Lift Truck Dealer.

©2011 HYSTER COMPANY See Service Manual 9-37


for service procedures.
UNIT CODE F108
NORTH AMERICA 01/2011

FORK (FIGURE 9-15)


E60-65XM2 — TWO STAGE FULL FREE-LIFT

9-38 See Service Manual ©2011 HYSTER COMPANY


for service procedures.
UNIT CODE F108
01/2011 NORTH AMERICA

FORK
E60-65XM2 – TWO STAGE FULL FREE-LIFT
KEY:
A: 125mm x 50mm Standard Taper
B: 180mm x 45mm Full Bottom Taper
QTY
ITEM PART NO. DESCRIPTION A B
1 367419 Fork (36 in.) ................................................................................................ 2 ..
1 367420 Fork (42 in.) ................................................................................................ 2 ..
1 367421 Fork (48 in.) ................................................................................................ 2 ..
1 367422 Fork (54 in.) ................................................................................................ 2 ..
1 367423 Fork (60 in.) ................................................................................................ 2 ..
1 367424 Fork (72 in.) ................................................................................................ 2 ..
1 1338097 Fork (42 in.) ................................................................................................ .. 2
1 1338098 Fork (47.5 in.) ............................................................................................. .. 2
1 1332745 Fork (54 in.) ................................................................................................ .. 2
2 368706 Lever ...................................................................................................... 1 1
3 368703 Pin .......................................................................................................... 1 1
4 368707 Washer .................................................................................................. 1 1
5 368705 Spring .................................................................................................... 1 1
6 71153 Roll Pin .................................................................................................. 1 1
7 1523732 Knob ...................................................................................................... 1 1
8 1523737 Pin .......................................................................................................... 1 1
9 1500784 Spring .................................................................................................... 1 1
10 a 1477166 Washer .................................................................................................. 1 1
11 a 1477237 Wedge Band .......................................................................................... 1 1
1523739 Kit-Latch ..................................................................................................... 2 2

FOOTNOTES:
a Refer to Latch Kit Installation Instruction

NOTE: Other Fork Dimensions Available on Request, Contact Your Hyster Lift Truck Dealer.

©2011 HYSTER COMPANY See Service Manual 9-39


for service procedures.
UNIT CODE F108
NORTH AMERICA 01/2011

NOTES

9-40 See Service Manual ©2011 HYSTER COMPANY


for service procedures.
UNIT CODE F108
01/2011 NORTH AMERICA

10 MAST-FOUR STAGE FULL FREE-LIFT


UNIT CODE F108
01/2011 NORTH AMERICA

SECTION 10
MAST-FOUR STAGE FULL FREE-LIFT

DESCRIPTION PAGE

CARRIAGE
FOUR STAGE FULL FREE-LIFT ................................................................................................................ 10-20
FORK
FOUR STAGE FULL FREE-LIFT ................................................................................................................ 10-32
FREE-LIFT
FOUR STAGE FULL FREE-LIFT - MAST GROUP NO. C515-6058, LIFT HEIGHT TO BOTTOM OF FORK
238.5 IN. ...................................................................................................................................................... 10-16
FREE-LIFT CYLINDER
FOUR STAGE FULL FREE-LIFT ................................................................................................................ 10-18
HEADER HOSE
FOUR STAGE FULL FREE-LIFT (→ S/N F108V22884) ........................................................................... 10-24
FOUR STAGE FULL FREE-LIFT (S/N F108V22885 →) ........................................................................... 10-28
INNER MAST
FOUR STAGE FULL FREE-LIFT ................................................................................................................ 10-8
INTERMEDIATE MAST
NO. 1 - FOUR STAGE FULL FREE-LIFT ................................................................................................... 10-4
NO. 2 - FOUR STAGE FULL FREE-LIFT ................................................................................................... 10-6
MAIN CYLINDER
LEFT HAND - FOUR STAGE FULL FREE-LIFT ......................................................................................... 10-12
RIGHT HAND - FOUR STAGE FULL FREE-LIFT ...................................................................................... 10-14
MAIN LIFT
FOUR STAGE FULL FREE-LIFT ................................................................................................................ 10-10
MAST INSTALLATION
FOUR STAGE FULL FREE-LIFT ................................................................................................................ 10-22
OUTER MAST
FOUR STAGE FULL FREE-LIFT ................................................................................................................ 10-2

NOTE: Mast C515-6058 (238.5 in. Lift Height to Bottom of Forks)

©2011 HYSTER COMPANY See Service Manual 10-1


for service procedures.
UNIT CODE F108
NORTH AMERICA 01/2011

OUTER MAST (FIGURE 10-1)


FOUR STAGE FULL FREE-LIFT

10-2 See Service Manual ©2011 HYSTER COMPANY


for service procedures.
UNIT CODE F108
01/2011 NORTH AMERICA

OUTER MAST
FOUR STAGE FULL FREE-LIFT
C515

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 6058 mm
ITEM 1 2 3 4 (238.5 in.)
Mast C515
Group Number 6058
Mast Assy 2048579
1 Outer Mast 1370205

ITEM PART NO. DESCRIPTION QTY


b. . . . . Mast Assy ........................................................................................................... 1
1 b. . . . . Outer Mast ...................................................................................................... 1
a 1345216 Stubshaft .................................................................................................... 2
2 c 1395168 Load Roller ("A") (111.10/110.84) .................................................................. 2
2 1333396 Load Roller ..................................................................................................... 2
2 1333397 Load Roller ("C") (112.62/112.36) .................................................................. 2
3 58901 Snap Ring ....................................................................................................... 2
4 129387 Shim (0.020 in.) .............................................................................................. AR
5 215212 Wear Strip ...................................................................................................... 2
6 131716 Shim (0.020 in.) .............................................................................................. AR
7 104506 O-Ring ............................................................................................................ 4
8 351666 Chain Anchor .................................................................................................. 2
9 182377 Nut .................................................................................................................. 2
10 182376 Ring ................................................................................................................ 2
11 129339 Pin .................................................................................................................. 2
12 15222 Cotter Pin ....................................................................................................... 2
13 1375595 Plug ................................................................................................................ 2
14 182342 Chain .............................................................................................................. 2

FOOTNOTES:
a Not Illustrated c Replace with larger depending on wear
b Refer to Table

©2011 HYSTER COMPANY See Service Manual 10-3


for service procedures.
UNIT CODE F108
NORTH AMERICA 01/2011

INTERMEDIATE MAST (FIGURE 10-2)


NO. 1 — FOUR STAGE FULL FREE-LIFT

10-4 See Service Manual ©2011 HYSTER COMPANY


for service procedures.
UNIT CODE F108
01/2011 NORTH AMERICA

INTERMEDIATE MAST
NO. 1 – FOUR STAGE FULL FREE-LIFT
C515

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 6058 mm
ITEM 1 2 3 4 (238.5 in.)
Mast C515
Group Number 6058
Mast Assy 2048579
1 Intermediate Mast 1591461

ITEM PART NO. DESCRIPTION QTY


b. . . . . Mast Assy ........................................................................................................... 1
1 b. . . . . Intermediate Mast ........................................................................................... 1
a 1345216 Stubshaft .................................................................................................... 2
2 c 1395168 Load Roller ("A") (111.10/110.84) .................................................................. 2
2 1333396 Load Roller ..................................................................................................... 2
2 1333397 Load Roller ("C") (112.62/112.36) .................................................................. 2
3 58901 Snap Ring ....................................................................................................... 4
4 129387 Shim (0.020 in.) .............................................................................................. AR
5 215212 Wear Strip ...................................................................................................... 2
6 131716 Shim (0.020 in.) .............................................................................................. AR
7 104506 O-Ring ............................................................................................................ 4
8 161003 Nut .................................................................................................................. 2
9 297649 Ring ................................................................................................................ 2
10 1369357 Chain Anchor .................................................................................................. 2
11 c 1395169 Load Roller ("A") (91.80/91.54) ...................................................................... 2
11 1333399 Load Roller ("B") (92.18/91.92) ...................................................................... 2
11 1337900 Load Roller ("C") (93.32/93.06) ...................................................................... 2
12 304526 Snap Ring ....................................................................................................... 2
13 1370187 Chain Sheave ................................................................................................. 2
14 1370191 Chain Sheave ............................................................................................. 1
15 37752 Snap Ring .................................................................................................. 2
16 231020 Ball Bearing ................................................................................................ 1
17 1514866 Pin .................................................................................................................. 2
18 15211 Cotter Pin ....................................................................................................... 2
19 135661 Spacer ............................................................................................................ 2
20 164474 Chain .............................................................................................................. 2

FOOTNOTES:
a Not Illustrated c Replace with larger depending on wear
b Refer to Table

©2011 HYSTER COMPANY See Service Manual 10-5


for service procedures.
UNIT CODE F108
NORTH AMERICA 01/2011

INTERMEDIATE MAST (FIGURE 10-3)


NO. 2 — FOUR STAGE FULL FREE-LIFT

10-6 See Service Manual ©2011 HYSTER COMPANY


for service procedures.
UNIT CODE F108
01/2011 NORTH AMERICA

INTERMEDIATE MAST
NO. 2 – FOUR STAGE FULL FREE-LIFT
C515

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 6058 mm
ITEM 1 2 3 4 (238.5 in.)
Mast C515
Group Number 6058
Mast Assy 2048579
1 Intermediate Mast 1370245

ITEM PART NO. DESCRIPTION QTY


b. . . . . Mast Assy ........................................................................................................... 1
1 b. . . . . Intermediate Mast ........................................................................................... 1
a 1345216 Stubshaft .................................................................................................... 2
2 c 1395168 Load Roller ("A") (111.10/110.84) .................................................................. 4
2 1333396 Load Roller ..................................................................................................... 4
2 1333397 Load Roller ("C") (112.62/112.36) .................................................................. 4
3 58901 Snap Ring ....................................................................................................... 4
4 129387 Shim (0.020 in.) .............................................................................................. AR
5 215212 Wear Strip ...................................................................................................... 2
6 131716 Shim (0.020 in.) .............................................................................................. AR
7 104506 O-Ring ............................................................................................................ 4
8 304526 Snap Ring ....................................................................................................... 2
9 1381917 Chain Sheave ................................................................................................. 2
9 1381913 Chain Sheave ............................................................................................. 1
10 37752 Snap Ring .................................................................................................. 2
11 1378699 Ball Bearing ................................................................................................ 1
12 182377 Nut .................................................................................................................. 2
13 182376 Ring ................................................................................................................ 2
14 356556 Chain Anchor .................................................................................................. 2
15 129339 Pin .................................................................................................................. 2
16 15222 Cotter Pin ....................................................................................................... 2
17 15223 Cotter Pin ....................................................................................................... 2
18 182342 Chain .............................................................................................................. 2

FOOTNOTES:
a Not Illustrated c Replace with larger depending on wear
b Refer to Table

©2011 HYSTER COMPANY See Service Manual 10-7


for service procedures.
UNIT CODE F108
NORTH AMERICA 01/2011

INNER MAST (FIGURE 10-4)


FOUR STAGE FULL FREE-LIFT

10-8 See Service Manual ©2011 HYSTER COMPANY


for service procedures.
UNIT CODE F108
01/2011 NORTH AMERICA

INNER MAST
FOUR STAGE FULL FREE-LIFT
C515

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 6058 mm
ITEM 1 2 3 4 (238.5 in.)
Mast C515
Group Number 6058
Mast Assy 2048579
1 Inner Mast 1381389

ITEM PART NO. DESCRIPTION QTY


b. . . . . Mast Assy ........................................................................................................... 1
1 b. . . . . Inner Mast ...................................................................................................... 1
a 1345216 Stubshaft .................................................................................................... 2
2 c 1395168 Load Roller ("A") (111.10/110.84) .................................................................. 2
2 1333396 Load Roller ..................................................................................................... 2
2 1333397 Load Roller ("C") (112.62/112.36) .................................................................. 2
3 58901 Snap Ring ....................................................................................................... 2
4 129387 Shim (0.020 in.) .............................................................................................. AR
5 161003 Nut .................................................................................................................. 4
6 296426 Washer ........................................................................................................... 4
7 1369357 Chain Anchor .................................................................................................. 2
8 1365140 Chain Anchor .................................................................................................. 2
9 1514866 Pin .................................................................................................................. 4
10 15211 Cotter Pin ....................................................................................................... 4
11 15223 Cotter Pin ....................................................................................................... 2
12 164474 Chain .............................................................................................................. 2
13 182332 Chain .............................................................................................................. 2

FOOTNOTES:
a Not Illustrated c Replace with larger depending on wear
b Refer to Table

©2011 HYSTER COMPANY See Service Manual 10-9


for service procedures.
UNIT CODE F108
NORTH AMERICA 01/2011

MAIN LIFT (FIGURE 10-5)


FOUR STAGE FULL FREE-LIFT

10-10 See Service Manual ©2011 HYSTER COMPANY


for service procedures.
UNIT CODE F108
01/2011 NORTH AMERICA

MAIN LIFT
FOUR STAGE FULL FREE-LIFT

ITEM PART NO. DESCRIPTION QTY


a 2048579 Mast Assy (238.5 in. Lift Height) ......................................................................... 1
1 2303152 Cylinder Assy (FFigure 10-6)........................................................................ 1
1 2308031 Cylinder Assy (FFigure 10-7)........................................................................ 1
3 1345403 Hose Assy ...................................................................................................... 1
4 1370517 Tube Assy ...................................................................................................... 1
5 323090 Spacer ............................................................................................................ 2
6 292531 Capscrew ....................................................................................................... 2
7 16578 Fitting .............................................................................................................. 1
7 16485 O-Ring ............................................................................................................ 1
8 320161 Washer ........................................................................................................... 2
9 300937 Nut .................................................................................................................. 2
10 323061 Lowering Control Valve .................................................................................. 1
10 16982 O-Ring ........................................................................................................ 1
11 1333392 Housing .......................................................................................................... 1
12 214364 Capscrew ....................................................................................................... 2
13 313828 Nut .................................................................................................................. 4
14 320157 Washer ........................................................................................................... 2
15 136681 Capscrew ....................................................................................................... 2
16 124359 Clamp ............................................................................................................. 2
17 16560 Fitting .............................................................................................................. 1
17 16485 O-Ring ........................................................................................................ 1
18 201766 Fitting .............................................................................................................. 2
18 16483 O-Ring ........................................................................................................ 1
19 1379489 Flow Valve ...................................................................................................... 1
19 16485 O-Ring ........................................................................................................ 1
20 194705 Snap Ring ....................................................................................................... 1
21 1370257 Shim (0.010 in.) .............................................................................................. AR
21 1370258 Shim (0.030 in.) .............................................................................................. AR
21 1370259 Shim (0.060 in.) .............................................................................................. AR
22 14603 Plug ................................................................................................................ 1
22 16486 O-Ring ........................................................................................................ 1
23 1370420 Keeper ............................................................................................................ 1
24 292517 Capscrew ....................................................................................................... 1
25 316826 Nut .................................................................................................................. 1
26 320159 Washer ........................................................................................................... 1
27 16882 Fitting .............................................................................................................. 1
28 1462551 Hose Assy ...................................................................................................... 1

FOOTNOTES:
a Mast Group No. C515-6058

©2011 HYSTER COMPANY See Service Manual 10-11


for service procedures.
UNIT CODE F108
NORTH AMERICA 01/2011

MAIN CYLINDER (FIGURE 10-6)


LEFT HAND — FOUR STAGE FULL FREE-LIFT

MAIN CYLINDER
LEFT HAND – FOUR STAGE FULL FREE-LIFT
C515

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 6058 mm
1 2 3 4 (238.5 in.)
ITEM Mast C515
Group Number 6058
Cylinder
8602705
Group Number
Cylinder Assy 2308031
1 Tube Wldmt- 1379005
Cylinder
2 Cylinder Rod 1379035

ITEM PART NO. DESCRIPTION QTY


a. . . . . Cylinder Assy ...................................................................................................... 1
1 a. . . . . Tube Wldmt-Cylinder ...................................................................................... 1
2 a. . . . . Cylinder Rod ................................................................................................... 1
3 1379062 Gland .............................................................................................................. 1
4 2013099 Rod Wiper ...................................................................................................... 1
5 1358970 Rod Seal ......................................................................................................... 1
6 57664 O-Ring ............................................................................................................ 1

10-12 See Service Manual ©2011 HYSTER COMPANY


for service procedures.
UNIT CODE F108
01/2011 NORTH AMERICA

MAIN CYLINDER
LEFT HAND – FOUR STAGE FULL FREE-LIFT

ITEM PART NO. DESCRIPTION QTY


7 638249 Back-Up Ring ................................................................................................. 1
8 270077 Rod Seal ......................................................................................................... 1
9 1379064 Wear Ring ...................................................................................................... 1
10 1379063 Piston Ring (RH) ............................................................................................ 1
11 257913 Check Valve ................................................................................................... 1
12 237812 O-Ring ............................................................................................................ 1
13 297531 Washer ........................................................................................................... 1
14 187388 Snap Ring ....................................................................................................... 1
1378724 Kit-Seal ............................................................................................................... 1

FOOTNOTES:
a Refer to Table

©2011 HYSTER COMPANY See Service Manual 10-13


for service procedures.
UNIT CODE F108
NORTH AMERICA 01/2011

MAIN CYLINDER (FIGURE 10-7)


RIGHT HAND — FOUR STAGE FULL FREE-LIFT

MAIN CYLINDER
RIGHT HAND – FOUR STAGE FULL FREE-LIFT
C515

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 6058 mm
1 2 3 4 (238.5 in.)
ITEM Mast C515
Group Number 6058
Cylinder
8602755
Group Number
Cylinder Assy 2303152
1 Tube Wldmt- 1379020
Cylinder
2 Cylinder Rod 1379050

ITEM PART NO. DESCRIPTION QTY


a. . . . . Cylinder Assy ...................................................................................................... 1
1 a. . . . . Tube Wldmt-Cylinder ...................................................................................... 1
2 a. . . . . Cylinder Rod ................................................................................................... 1
3 237812 O-Ring ........................................................................................................ 1

10-14 See Service Manual ©2011 HYSTER COMPANY


for service procedures.
UNIT CODE F108
01/2011 NORTH AMERICA

MAIN CYLINDER
RIGHT HAND – FOUR STAGE FULL FREE-LIFT

ITEM PART NO. DESCRIPTION QTY


4 165053 Back-Up Ring ............................................................................................. 1
5 1379062 Gland .............................................................................................................. 1
6 2013099 Rod Wiper ...................................................................................................... 1
7 1358970 Rod Seal ......................................................................................................... 1
8 57664 O-Ring ............................................................................................................ 1
9 638249 Back-Up Ring ................................................................................................. 1
10 270077 Rod Seal ......................................................................................................... 1
11 1379064 Wear Ring ...................................................................................................... 1
2304661 Kit-Seal ............................................................................................................... 1

FOOTNOTES:
a Refer to Table

©2011 HYSTER COMPANY See Service Manual 10-15


for service procedures.
UNIT CODE F108
NORTH AMERICA 01/2011

FREE-LIFT (FIGURE 10-8)


FOUR STAGE FULL FREE-LIFT — MAST GROUP NO. C515-6058, LIFT HEIGHT TO BOTTOM OF FORK 238.5
IN.

10-16 See Service Manual ©2011 HYSTER COMPANY


for service procedures.
UNIT CODE F108
01/2011 NORTH AMERICA

FREE-LIFT
FOUR STAGE FULL FREE-LIFT – MAST GROUP NO. C515-6058, LIFT HEIGHT TO BOTTOM OF FORK 238.5
IN.

ITEM PART NO. DESCRIPTION QTY


1 1370512 Chain Guard ....................................................................................................... 1
2 1381916 Chain Sheave ..................................................................................................... 2
3 1381915 Chain Sheave ................................................................................................. 2
4 37752 Snap Ring ....................................................................................................... 2
5 1378699 Ball Bearing .................................................................................................... 1
6 1381914 Washer (Nylon) ................................................................................................... 3
7 1370524 Hose Guide ......................................................................................................... 4
8 1345204 Snap Ring (Spiral Retaining Ring) ...................................................................... 4
9 1370516 Pin ....................................................................................................................... 1
10 293706 Capscrew ............................................................................................................ 1
11 292687 Lockwasher ......................................................................................................... 1
12 320169 Washer ............................................................................................................... 1
13 310549 Pin ....................................................................................................................... 1
14 1370194 Strap Clamp ........................................................................................................ 1
15 2308770 Cylinder Assy (Group No. 8602655) (FFigure 10-9).......................................... 1
16 292535 Capscrew ............................................................................................................ 4
17 1370521 Spacer ................................................................................................................ 4
18 320161 Washer ............................................................................................................... 4
19 300937 Nut ...................................................................................................................... 4
20 1370196 Clamp ................................................................................................................. 1
21 1379489 Flow Valve .......................................................................................................... 1
22 1370555 Hose Assy ........................................................................................................... 1
23 136681 Capscrew ............................................................................................................ 1
24 178119 Clamp ................................................................................................................. 1
25 320157 Washer ............................................................................................................... 1
26 313828 Nut ...................................................................................................................... 1
27 320159 Washer ............................................................................................................... 2
28 145641 Locknut (Prevailing Torque) ................................................................................ 2
29 388049
292682 Lockwasher ......................................................................................................... 2
30 292514 Capscrew ............................................................................................................ 2
31 16543 Connector ........................................................................................................... 1
31 16486 O-Ring ............................................................................................................ 1
32 1370518 Tube Assy ........................................................................................................... 1
33 16450 Fitting .................................................................................................................. 1
34 309007 Hose Sheave ...................................................................................................... 1
35 1370360 Stubshaft ............................................................................................................. 1
36 292683 Lockwasher ......................................................................................................... 1
37 292529 Capscrew ............................................................................................................ 1
38 1370119 Crosshead .......................................................................................................... 1

©2011 HYSTER COMPANY See Service Manual 10-17


for service procedures.
UNIT CODE F108
NORTH AMERICA 01/2011

FREE-LIFT CYLINDER (FIGURE 10-9)


FOUR STAGE FULL FREE-LIFT

FREE-LIFT CYLINDER
FOUR STAGE FULL FREE-LIFT
C515

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 6058 mm
1 2 3 4 (238.5 in.)
ITEM Mast C515
Group Number 6058
Cylinder
8602655
Group Number
Cylinder Assy 2308770
1 Tube Wldmt- 1379358
Cylinder
2 Cylinder Rod 1379373

ITEM PART NO. DESCRIPTION QTY


a. . . . . Cylinder Assy ...................................................................................................... 1
1 a. . . . . Tube Wldmt-Cylinder ...................................................................................... 1
2 a. . . . . Cylinder Rod ................................................................................................... 1
3 1362880 Gland .............................................................................................................. 1
4 2013099 Rod Wiper ...................................................................................................... 1
5 1358970 Rod Seal ......................................................................................................... 1
6 615135 Back-Up Ring ................................................................................................. 1
7 55146 O-Ring ............................................................................................................ 1
10-18 See Service Manual ©2011 HYSTER COMPANY
for service procedures.
UNIT CODE F108
01/2011 NORTH AMERICA

FREE-LIFT CYLINDER
FOUR STAGE FULL FREE-LIFT

ITEM PART NO. DESCRIPTION QTY


8 1361302 Screw ............................................................................................................. 1
9 190887 Sealing Ring ................................................................................................... 1
10 1362881 Wear Ring ...................................................................................................... 1
11 201829 Rod Seal ......................................................................................................... 1
12 638250 Back-Up Ring ................................................................................................. 1
13 257913 Check Valve ................................................................................................... 1
14 190580 O-Ring ............................................................................................................ 1
15 297531 Washer ........................................................................................................... 1
16 187388 Snap Ring ....................................................................................................... 1
1360141 Kit-Seal ............................................................................................................... 1

FOOTNOTES:
a Refer to Table

©2011 HYSTER COMPANY See Service Manual 10-19


for service procedures.
UNIT CODE F108
NORTH AMERICA 01/2011

CARRIAGE (FIGURE 10-10)


FOUR STAGE FULL FREE-LIFT

10-20 See Service Manual ©2011 HYSTER COMPANY


for service procedures.
UNIT CODE F108
01/2011 NORTH AMERICA

CARRIAGE
FOUR STAGE FULL FREE-LIFT

ITEM PART NO. DESCRIPTION QTY


1379467 Carriage .............................................................................................................. 1
1 1381570 Carriage Wldmt .............................................................................................. 1
2 1345216 Stubshaft .................................................................................................... 6
3 131358 Snap Ring ....................................................................................................... 4
4 58901 Snap Ring ....................................................................................................... 6
5 1333399 Load Roller ("B") (92.18/91.92) ...................................................................... 6
6 129387 Shim (0.020 in.) .............................................................................................. AR
7 1369345 Chain Anchor (Dual Hole) .............................................................................. 2
8 317735 Pin .................................................................................................................. 2
9 1514866 Pin .................................................................................................................. 2
10 15211 Cotter Pin ....................................................................................................... 2
11 366115 Spacer ............................................................................................................ 2

©2011 HYSTER COMPANY See Service Manual 10-21


for service procedures.
UNIT CODE F108
NORTH AMERICA 01/2011

MAST INSTALLATION (FIGURE 10-11)


FOUR STAGE FULL FREE-LIFT

10-22 See Service Manual ©2011 HYSTER COMPANY


for service procedures.
UNIT CODE F108
01/2011 NORTH AMERICA

MAST INSTALLATION
FOUR STAGE FULL FREE-LIFT

ITEM PART NO. DESCRIPTION QTY


1 1366081 Tilt Cylinder (FFigure 6-17)................................................................................ 2
1 1366085 Tilt Cylinder (FFigure 6-17)................................................................................ 2
2 308117 Pin ....................................................................................................................... 2
3 15236 Cotter Pin ............................................................................................................ 4
4 300982 Bushing ............................................................................................................... 2
5 1340891 Rod End .............................................................................................................. 2
6 1581828 Capscrew ............................................................................................................ 2
7 1581852 Washer ............................................................................................................... 2
8 216877 Nut ...................................................................................................................... 2
9 1376424 Pin ....................................................................................................................... 2
10 1376423 Capscrew ............................................................................................................ 4
11 1345354 Pin ....................................................................................................................... 2
12 a 1372341 Spacer ................................................................................................................ 2
12 b 1375580 Spacer ................................................................................................................ 2
13 b 55434 O-Ring ................................................................................................................ 2
14 b 1325119 Shim .................................................................................................................... AR
14 b 134675 Shim .................................................................................................................... AR
15 1495881 Washer ............................................................................................................... 2

FOOTNOTES:
a 5° Forward/4° Back b 5° Forward/5° Back

©2011 HYSTER COMPANY See Service Manual 10-23


for service procedures.
UNIT CODE F108
NORTH AMERICA 01/2011

HEADER HOSE (FIGURE 10-12)


FOUR STAGE FULL FREE-LIFT (→ S/N F108V22884)

10-24 See Service Manual ©2011 HYSTER COMPANY


for service procedures.
UNIT CODE F108
01/2011 NORTH AMERICA

HEADER HOSE
FOUR STAGE FULL FREE-LIFT (→ S/N F108V22884)
C515

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 6058 mm
ITEM 1 2 3 4 (238.5 in.)
Mast C515
Group Number 6058
1 Hose Assy 1372045

KEY:
A: Three Function
B: Four Function
QTY
ITEM PART NO. DESCRIPTION A B
1 a. . . . . Hose Assy .................................................................................................. 2 4
2 1372065 Cable Assy ................................................................................................. 2 4
3 1643405 Hose Clamp ............................................................................................... 1 ..
4 293795 Capscrew ................................................................................................... 2 4
5 1360386 Clamp ......................................................................................................... 2 4
6 1370376 Spacer ........................................................................................................ 2 4
7 1345204 Snap Ring (Spiral Retaining Ring) ............................................................. 2 4
8 1494017 Hose Sheave .............................................................................................. 3 6
9 1360548 Stubshaft .................................................................................................... 1 2
10 1360549 Spacer ........................................................................................................ 2 4
11 1345190 Washer ....................................................................................................... 2 4
12 300937 Nut .............................................................................................................. 3 6
13 1353530 Hose Clamp ............................................................................................... 2 4
14 1360507 Clamp ......................................................................................................... 2 4
15 1370508 Stubshaft .................................................................................................... 1 2
16 292533 Capscrew ................................................................................................... 2 4
17 292502 Capscrew ................................................................................................... 2 4
18 313805 Nut .............................................................................................................. 6 12
19 136681 Capscrew ................................................................................................... 9 15
20 313828 Nut .............................................................................................................. 7 11
21 292537 Capscrew ................................................................................................... 1 2
22 1370580 Spring ......................................................................................................... 2 4
23 320157 Washer ....................................................................................................... 2 4
24 1370579 Stubshaft .................................................................................................... 2 4
25 1370158 Idler Pulley ................................................................................................. 2 4
26 320160 Washer ....................................................................................................... 4 8
27 1370377 Roller .......................................................................................................... 4 8
28 110322 Clamp ......................................................................................................... 2 4
29 1371947 Bracket Wldmt ............................................................................................ 1 2
30 292507 Capscrew ................................................................................................... 4 8
31 1371944 Block .......................................................................................................... 1 2
32 1370357 Pin .............................................................................................................. 1 2
33 15211 Cotter Pin ................................................................................................... 2 4
34 292681 Lockwasher ................................................................................................ 2 4
35 221341 Locknut ....................................................................................................... 2 4

©2011 HYSTER COMPANY See Service Manual 10-25


for service procedures.
UNIT CODE F108
NORTH AMERICA 01/2011

HEADER HOSE
FOUR STAGE FULL FREE-LIFT (→ S/N F108V22884)
KEY:
A: Three Function
B: Four Function
QTY
ITEM PART NO. DESCRIPTION A B
36 15127 Washer ....................................................................................................... 6 12
37 273775 Strap Clamp ............................................................................................... 2 4
38 1370469 Plate ........................................................................................................... 1 1
39 1370470 Hose Clamp ............................................................................................... .. 1
40 1370318 Hose Guard (RH Outer) ............................................................................. 1 2
41 1370378 Hose Guard (RH Inner) .............................................................................. 1 2
42 1370319 Hose Guard (LH) (Outer) ........................................................................... 1 2
43 1370379 Hose Guard (LH) (Inner) ............................................................................ 1 2
44 320160 Washer ....................................................................................................... 8 16

FOOTNOTES:
a Refer to Table

10-26 See Service Manual ©2011 HYSTER COMPANY


for service procedures.
UNIT CODE F108
01/2011 NORTH AMERICA

NOTES

©2011 HYSTER COMPANY See Service Manual 10-27


for service procedures.
UNIT CODE F108
NORTH AMERICA 01/2011

HEADER HOSE (FIGURE 10-13)


FOUR STAGE FULL FREE-LIFT (S/N F108V22885 →)

10-28 See Service Manual ©2011 HYSTER COMPANY


for service procedures.
UNIT CODE F108
01/2011 NORTH AMERICA

HEADER HOSE
FOUR STAGE FULL FREE-LIFT (S/N F108V22885 →)
C515

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 6058 mm
ITEM 1 2 3 4 (238.5 in.)
Mast C515
Group Number 6058
1 Hose Assy 1479235

KEY:
A: Three Function
B: Four Function
QTY
ITEM PART NO. DESCRIPTION A B
1 a. . . . . Hose Assy .................................................................................................. 1 2
2 1360507 Clamp ......................................................................................................... 2 4
3 1353530 Hose Clamp ............................................................................................... 2 4
4 292502 Capscrew ................................................................................................... 2 4
5 1360386 Clamp ......................................................................................................... 2 4
6 313805 Nut .............................................................................................................. 6 12
7 300937 Nut .............................................................................................................. 3 6
8 1360549 Spacer ........................................................................................................ 2 4
9 1494017 Hose Sheave .............................................................................................. 4 8
10 1370508 Stubshaft .................................................................................................... 1 2
11 1345190 Washer ....................................................................................................... 2 4
12 292535 Capscrew ................................................................................................... 1 2
13 1360548 Stubshaft .................................................................................................... 1 2
14 1343990 Capscrew ................................................................................................... 1 2
15 1370319 Hose Guard (LH) (Outer) ........................................................................... 1 2
16 1370379 Hose Guard (LH) (Inner) ............................................................................ 1 2
17 1370579 Stubshaft .................................................................................................... 2 4
18 1370377 Roller .......................................................................................................... 4 8
19 1370376 Spacer ........................................................................................................ 4 8
20 1370158 Idler Pulley ................................................................................................. 2 4
21 1372065 Cable Assy ................................................................................................. 2 4
22 15127 Washer ....................................................................................................... 6 12
23 1370580 Spring ......................................................................................................... 2 4
24 221341 Locknut ....................................................................................................... 2 4
25 15200 Cotter Pin ................................................................................................... 2 4
26 1370357 Pin .............................................................................................................. 1 2
27 1371944 Block .......................................................................................................... 1 2
28 136681 Capscrew ................................................................................................... 9 15
29 292681 Lockwasher ................................................................................................ 2 4
30 292507 Capscrew ................................................................................................... 4 8
31 320160 Washer ....................................................................................................... 2 4
32 1370378 Hose Guard (RH Inner) .............................................................................. 1 2
33 1370318 Hose Guard (RH Outer) ............................................................................. 1 2
34 292537 Capscrew ................................................................................................... 1 2
35 320157 Washer ....................................................................................................... 2 4

©2011 HYSTER COMPANY See Service Manual 10-29


for service procedures.
UNIT CODE F108
NORTH AMERICA 01/2011

HEADER HOSE
FOUR STAGE FULL FREE-LIFT (S/N F108V22885 →)
KEY:
A: Three Function
B: Four Function
QTY
ITEM PART NO. DESCRIPTION A B
36 313828 Nut .............................................................................................................. 7 11
37 110322 Clamp ......................................................................................................... 2 4
38 273775 Strap Clamp ............................................................................................... 2 4
39 1371947 Bracket Wldmt ............................................................................................ 1 2
40 293795 Capscrew ................................................................................................... 2 4
41 1370469 Plate ........................................................................................................... 1 1
42 58902 Snap Ring .................................................................................................. 1 2
43 320171 Washer ....................................................................................................... 1 2
44 1474913 Stubshaft .................................................................................................... 1 2
45 1482726 Guard (RH) ................................................................................................. 1 ..
45 1482729 Guard (LH) ................................................................................................. .. 1
46 293782 Lockwasher ................................................................................................ 1 2
47 246001 Capscrew ................................................................................................... 1 2
48 296237 Capscrew ................................................................................................... 2 4
49 1643405 Hose Clamp ............................................................................................... 3 ..
49 1370470 Hose Clamp ............................................................................................... .. 1

FOOTNOTES:
a Refer to Table

10-30 See Service Manual ©2011 HYSTER COMPANY


for service procedures.
UNIT CODE F108
01/2011 NORTH AMERICA

NOTES

©2011 HYSTER COMPANY See Service Manual 10-31


for service procedures.
UNIT CODE F108
NORTH AMERICA 01/2011

FORK (FIGURE 10-14)


FOUR STAGE FULL FREE-LIFT

10-32 See Service Manual ©2011 HYSTER COMPANY


for service procedures.
UNIT CODE F108
01/2011 NORTH AMERICA

FORK
FOUR STAGE FULL FREE-LIFT
KEY:
A: Standard Taper (100 mm x 40 mm)
B: Full Bottom Taper (125 mm x 40 mm)
QTY
ITEM PART NO. DESCRIPTION A B
1 384211 Fork (36 in.) ................................................................................................ 2 ..
1 384213 Fork (42 in.) ................................................................................................ 2 ..
1 384214 Fork (48 in.) ................................................................................................ 2 ..
1 384215 Fork (54 in.) ................................................................................................ 2 ..
1 384216 Fork (60 in.) ................................................................................................ 2 ..
1 1338087 Fork (36 in.) ................................................................................................ .. 2
1 1338088 Fork (42 in.) ................................................................................................ .. 2
1 1338089 Fork (48 in.) ................................................................................................ .. 2
2 368706 Lever ...................................................................................................... 1 1
3 368702 Pin .......................................................................................................... 1 1
4 368707 Washer .................................................................................................. 1 1
5 368705 Spring .................................................................................................... 1 1
6 71153 Roll Pin .................................................................................................. 1 1
7 1523732 Knob ...................................................................................................... 1 1
8 1523733 Pin .......................................................................................................... 1 1
9 1500782 Spring .................................................................................................... 1 1
10 a 1477166 Washer .................................................................................................. 1 1
11 a 1477167 Wedge Band .......................................................................................... 1 1
1523735 Kit-Latch ..................................................................................................... 2 2

FOOTNOTES:
a Refer to Latch Kit Installation Instruction

NOTE: Other Fork Dimensions Available on Request, Contact Your Hyster Lift Truck Dealer.

©2011 HYSTER COMPANY See Service Manual 10-33


for service procedures.
UNIT CODE F108
NORTH AMERICA 01/2011

NOTES

10-34 See Service Manual ©2011 HYSTER COMPANY


for service procedures.
UNIT CODE F108
01/2011 NORTH AMERICA

11 OPTIONS
UNIT CODE F108
01/2011 NORTH AMERICA

SECTION 11
OPTIONS

DESCRIPTION PAGE

AUXILIARY TUBES
FOUR STAGE FULL FREE-LIFT - FOUR FUNCTION GROUP ................................................................. 11-32
TWO AND THREE STAGE FULL FREE-LIFT - FOUR FUNCTION GROUP ............................................. 11-30
BACK-UP ALARM ........................................................................................................................................... 11-58
BATTERY SLIDE AND ROLLER TRAY
→ S/N F108V17250 INC. 17260-17261, 17265-17271, 17301-17302 EXC. 17230-17233, 17282, 17290,
17300 ......................................................................................................................................................... 11-34
S/N F108V17251W ↔ S/N F108V23744Y ................................................................................................. 11-36
S/N F108V23745Y ↔ S/N F108V26711Z EXC. 23758-23759, 23761-23762, 23770, 23785-23787, 23796,
23856-23857 .............................................................................................................................................. 11-38
S/N F108V26712Z → ................................................................................................................................. 11-42
BRAKE AND BACK-UP LIGHTS ..................................................................................................................... 11-46
DC CONVERTER
36/48 VOLT TO 12 VOLT ............................................................................................................................ 11-57
DRIVE AND REAR LIGHTS
→ S/N F108V28197A ................................................................................................................................. 11-50
S/N F108V28198A → ................................................................................................................................. 11-52
EMERGENCY POWER/SEAT SWITCH BYPASS .......................................................................................... 11-62
INTEGRAL SIDE-SHIFT
CARRIAGE - TWO STAGE LIMITED FREE-LIFT ...................................................................................... 11-12
CARRIAGE - THREE STAGE FULL FREE-LIFT ........................................................................................ 11-16
CARRIAGE - TWO AND FOUR STAGE FULL FREE-LIFT ........................................................................ 11-20
HYDRAULIC HOSES - TWO STAGE LIMITED FREE-LIFT ....................................................................... 11-26
HYDRAULIC HOSES - THREE STAGE FULL FREE-LIFT ........................................................................ 11-27
HYDRAULIC HOSES - TWO AND FOUR STAGE FULL FREE-LIFT ........................................................ 11-28
INTEGRAL SIDE-SHIFT CYLINDER .............................................................................................................. 11-24
LIGHTS, LED BACK-UP AND BRAKE
OPTIONAL .................................................................................................................................................. 11-48
SIDE-SHIFT CARRIAGE ................................................................................................................................. 11-6
SIDE-SHIFT CYLINDER ................................................................................................................................. 11-10
SPOTLIGHT .................................................................................................................................................... 11-56
STROBE LIGHT .............................................................................................................................................. 11-54
TIRE AND WHEEL
DRIVE WHEEL ............................................................................................................................................ 11-3
STEER WHEEL ........................................................................................................................................... 11-2
WIRE HARNESS
LIGHTING ................................................................................................................................................... 11-59
SWITCH ...................................................................................................................................................... 11-60
TRACTION CUT-OUT ................................................................................................................................. 11-61

©2011 HYSTER COMPANY See Service Manual 11-1


for service procedures.
UNIT CODE F108
NORTH AMERICA 01/2011

TIRE AND WHEEL (FIGURE 11-1)


STEER WHEEL

KEY:
A: E45XM2 (16 x 5 x 10.5)
B: E45-65XM2 (16 x 6 x 10.5)
C: E45-65XM2 (16 x 5 x 10.5)
QTY
ITEM PART NO. DESCRIPTION A B C
1 b 1462172 Wheel and Tire .................................................................................. 2 .. ..
1 b 1462173 Wheel and Tire .................................................................................. .. 2 ..
1 c 1462171 Wheel and Tire .................................................................................. .. 2 ..
1 c 1656201 Wheel and Tire .................................................................................. .. .. 2
1 d 1462176 Wheel and Tire .................................................................................. .. .. 2
1 a 1462174 Wheel and Tire .................................................................................. 2 .. ..
1 a 1462175 Wheel and Tire .................................................................................. .. 2 ..
2 1461669 Wheel ................................................................................................ 2 2 2
3 b 259781 Cushion Tire ...................................................................................... 2 .. ..
3 b 259782 Cushion Tire ...................................................................................... .. 2 ..
3 c 237208 Cushion Tire ...................................................................................... .. 2 ..
3 c 1655319 Cushion Tire ...................................................................................... .. .. 2
3 d 237192 Cushion Tire ...................................................................................... .. .. 2
3 a 806974 Cushion Tire ...................................................................................... 2 .. ..
3 a 806975 Cushion Tire ...................................................................................... .. 2 ..

FOOTNOTES:
a Electric Compound, Lugged Tread c Non-Marking Compound, Smooth Tread
b Electric Compound, Smooth Tread d Polyurethane Compound, Smooth Tread

11-2 See Service Manual ©2011 HYSTER COMPANY


for service procedures.
UNIT CODE F108
01/2011 NORTH AMERICA

TIRE AND WHEEL (FIGURE 11-2)


DRIVE WHEEL

KEY:
A: E45-55XM2 (21 x 7 x 15)
B: E60-65XM2 (21 x 8 x 15)
C: E45-55XM2 (21 x 7 x 15 Wide)
D: E60-65XM2 (21 x 8 x 15 Wide)
E: E45-65XM2
QTY
ITEM PART NO. DESCRIPTION A B C D E
1 b 1379528 Wheel and Tire ................................................................. 2 .. .. .. ..
1 b 1379529 Wheel and Tire ................................................................. .. 2 .. .. ..
1 b 1379530 Wheel and Tire ................................................................. .. .. 2 .. ..
1 b 1379531 Wheel and Tire ................................................................. .. .. .. 2 ..
1 c 1375771 Wheel and Tire ................................................................. 2 .. .. .. ..
1 c 1375772 Wheel and Tire ................................................................. .. 2 .. .. ..
1 c 1375773 Wheel and Tire ................................................................. .. .. 2 .. ..
1 c 1375774 Wheel and Tire ................................................................. .. .. .. 2 ..
1 d 1379532 Wheel and Tire (21 x 7 x 15) ............................................ .. .. .. .. 2
1 d 1379534 Wheel and Tire (21 x 7 x 15 Wide) ................................... .. .. .. .. 2
1 a 1379536 Wheel and Tire ................................................................. 2 .. .. .. ..
1 a 1379537 Wheel and Tire ................................................................. .. 2 .. .. ..
1 a 1379538 Wheel and Tire ................................................................. .. .. 2 .. ..
1 a 1379539 Wheel and Tire ................................................................. .. .. .. 2 ..
2 1375754 Wheel ............................................................................... 2 .. .. .. 2
2 1375756 Wheel ............................................................................... .. 2 .. .. ..
2 1375758 Wheel ............................................................................... .. .. 2 2 2
3 b 1339093 Cushion Tire ..................................................................... 2 .. 2 .. ..
3 b 1339094 Cushion Tire ..................................................................... .. 2 .. 2 ..
3 c 1339097 Cushion Tire ..................................................................... 2 .. 2 .. ..
3 c 237213 Cushion Tire ..................................................................... .. 2 .. 2 ..

©2011 HYSTER COMPANY See Service Manual 11-3


for service procedures.
UNIT CODE F108
NORTH AMERICA 01/2011

KEY:
A: E45-55XM2 (21 x 7 x 15)
B: E60-65XM2 (21 x 8 x 15)
C: E45-55XM2 (21 x 7 x 15 Wide)
D: E60-65XM2 (21 x 8 x 15 Wide)
E: E45-65XM2
QTY
ITEM PART NO. DESCRIPTION A B C D E
3 d 1339098 Cushion Tire (21 x 7 x 15 Standard and Wide) ................ .. .. .. .. 2
3 a 1339095 Cushion Tire ..................................................................... 2 .. 2 .. ..
3 a 1339096 Cushion Tire ..................................................................... .. 2 .. 2 ..

FOOTNOTES:
a Electric Compound, Lugged Tread c Non-Marking Compound, Smooth Tread
b Electric Compound, Smooth Tread d Polyurethane Compound, Smooth Tread

11-4 See Service Manual ©2011 HYSTER COMPANY


for service procedures.
UNIT CODE F108
01/2011 NORTH AMERICA

NOTES

©2011 HYSTER COMPANY See Service Manual 11-5


for service procedures.
UNIT CODE F108
NORTH AMERICA 01/2011

SIDE-SHIFT CARRIAGE (FIGURE 11-3)

11-6 See Service Manual ©2011 HYSTER COMPANY


for service procedures.
UNIT CODE F108
01/2011 NORTH AMERICA

SIDE-SHIFT CARRIAGE
KEY:
A: E45-55XM2 (B507, B508, B509)
B: E60-65XM2 (B562, B563, B564, C515)
QTY
ITEM PART NO. DESCRIPTION A B
1399039 Side-Shift Carriage (38 in.) ......................................................................... 1 ..
1399046 Side-Shift Carriage (38 in.) ......................................................................... .. 1
1399041 Side-Shift Carriage (42 in.) ......................................................................... 1 ..
1399048 Side-Shift Carriage (42 in.) ......................................................................... .. 1
1399044 Side-Shift Carriage (48 in.) ......................................................................... 1 ..
1 1355533 Carriage Wldmt (Top) (38 in.) ................................................................ 1 ..
1 1360273 Carriage Wldmt (Top) (38 in.) ................................................................ .. 1
1 1355523 Apron (Top) (42 in.) ............................................................................... 1 ..
1 1355547 Carriage Wldmt (Top) (42 in.) ................................................................ .. 1
1 1376341 Carriage Wldmt (Top) (48 in.) ................................................................ 1 ..
2 1378053 Carriage Wldmt (Lower) (38 in.) ............................................................ 1 ..
2 1396429 Shim (Lower Bearing) (38 in.) ................................................................ AR ..
2 1378071 Carriage Wldmt (Lower) (38 in.) ............................................................ .. 1
2 1396429 Shim (Lower Bearing) (38 in.) ................................................................ .. AR
2 1378055 Carriage Wldmt (Lower) (42 in.) ............................................................ 1 ..
2 1396431 Shim (Lower Bearing) (42 in.) ................................................................ AR ..
2 1378072 Carriage Wldmt (Lower) (42 in.) ............................................................ .. 1
2 1396431 Shim (Lower Bearing) (42 in.) ................................................................ .. AR
2 1378057 Carriage Wldmt (Lower) (48 in.) ............................................................ 1 ..
2 1396434 Shim (Lower Bearing) (48 in.) ................................................................ AR ..
3 1399004 Support (38 in.) ...................................................................................... 1 ..
3 1399022 Support (38 in.) ...................................................................................... .. 1
3 1399006 Support (42 in.) ...................................................................................... 1 ..
3 1399023 Support (42 in.) ...................................................................................... .. 1
3 1399008 Support (48 in.) ...................................................................................... 1 ..
4 1396458 Bearing (Top) (38 in.) ............................................................................. 1 ..
4 1396471 Bearing (Top) (38 in.) ............................................................................. .. 1
4 1396460 Bearing (Top) (42 in.) ............................................................................. 1 ..
4 1396472 Bearing (Top) (42 in.) ............................................................................. .. 1
4 1396462 Bearing (Top) (48 in.) ............................................................................. 1 ..
5 1378063 Bearing (Lower) (38 in.) ......................................................................... 1 ..
5 1378081 Bearing (Lower) (38 in.) ......................................................................... .. 1
5 1378065 Bearing (Lower) (42 in.) ......................................................................... 1 ..
5 1378082 Bearing (Lower) (42 in.) ......................................................................... .. 1
5 1356863 Bearing (Lower) (48 in.) ......................................................................... 1 ..
6 1360125 Cylinder Assy (FFigure 11-4)................................................................ 1 1
6 1360126 Sideshift Cylinder ................................................................................... 1 1
7 293704 Capscrew ............................................................................................... 4 ..
7 1360229 Capscrew ............................................................................................... .. 4
8 296431 Washer .................................................................................................. 4 ..
8 296435 Washer .................................................................................................. .. 4
9 1371289 Capscrew ............................................................................................... 2 2
9 1358809 Rod (Optional) ....................................................................................... 2 2
10 313828 Nut ......................................................................................................... 2 2
10 313828 Nut (Optional) ........................................................................................ 4 4
11 16041 Grease Fitting ........................................................................................ 3 3

©2011 HYSTER COMPANY See Service Manual 11-7


for service procedures.
UNIT CODE F108
NORTH AMERICA 01/2011

SIDE-SHIFT CARRIAGE
KEY:
A: E45-55XM2 (B507, B508, B509)
B: E60-65XM2 (B562, B563, B564, C515)
QTY
ITEM PART NO. DESCRIPTION A B
12 1358821 Shim (0.020 in.) ..................................................................................... AR AR
13 239784 Fitting (B507-B509, B562, C515) ............................................................... 2 2
13 16481 O-Ring ................................................................................................... 1 1
13 239784 Fitting (B563, B564 ONLY) ........................................................................ .. 1
13 16481 O-Ring ................................................................................................... .. 1
14 17218 Fitting ......................................................................................................... 2 2
15 b 114312 Strap Clamp ............................................................................................... 1 1
16 c 1369360 Tube Assy .................................................................................................. 1 ..
16 c 1369362 Tube Assy .................................................................................................. .. 1
16 b 1381765 Tube Assy .................................................................................................. 1 1
16 a 1371804 Tube Assy .................................................................................................. .. 1
17 c 1358815 Tube Assy .................................................................................................. 1 ..
17 c 1358817 Tube Assy .................................................................................................. .. 1
17 b 1381766 Tube Assy .................................................................................................. 1 1
17 a 1371803 Tube Assy .................................................................................................. .. 1
18 b 1390365 Hose Assy .................................................................................................. 1 ..
18 b 1390367 Hose Assy .................................................................................................. .. 1
19 b 1390366 Hose Assy .................................................................................................. 1 ..
19 b 1390368 Hose Assy .................................................................................................. .. 1

FOOTNOTES:
a Four Stage Full Free-Lift c Two Stage Limited Free-Lift
b Two and Three Stage Full Free-Lift

11-8 See Service Manual ©2011 HYSTER COMPANY


for service procedures.
UNIT CODE F108
01/2011 NORTH AMERICA

NOTES

©2011 HYSTER COMPANY See Service Manual 11-9


for service procedures.
UNIT CODE F108
NORTH AMERICA 01/2011

SIDE-SHIFT CYLINDER (FIGURE 11-4)

11-10 See Service Manual ©2011 HYSTER COMPANY


for service procedures.
UNIT CODE F108
01/2011 NORTH AMERICA

SIDE-SHIFT CYLINDER
KEY:
A: E45-55XM2
B: E60-65XM2
QTY
ITEM PART NO. DESCRIPTION A B
1360125 Cylinder Assy ............................................................................................. 1 ..
1360126 Sideshift Cylinder ....................................................................................... .. 1
1 2311471 Tube Wldmt-Cylinder ............................................................................. 1 ..
1 2304345 Tube Wldmt-Cylinder ............................................................................. .. 1
2 2309719 Rod Assy ............................................................................................... 1 ..
2 2303634 Rod Assy ............................................................................................... .. 1
3 2306755 Seal ........................................................................................................ 1 ..
3 1351184 Seal ........................................................................................................ .. 1
4 55407 O-Ring ................................................................................................... 2 ..
4 59229 O-Ring ................................................................................................... .. 2
5 153919 Back-Up Ring ......................................................................................... 2 ..
5 615130 Back-Up Ring ......................................................................................... .. 2
6 1383037 Rod Seal ................................................................................................ 2 2
7 636851 Rod Wiper .............................................................................................. 2 2
8 2310768 Gland ..................................................................................................... 2 ..
8 2306283 Gland ..................................................................................................... .. 2
2311624 Kit-Seal ....................................................................................................... 1 ..
2307647 Kit-Seal ....................................................................................................... .. 1

©2011 HYSTER COMPANY See Service Manual 11-11


for service procedures.
UNIT CODE F108
NORTH AMERICA 01/2011

INTEGRAL SIDE-SHIFT (FIGURE 11-5)


CARRIAGE — TWO STAGE LIMITED FREE-LIFT

11-12 See Service Manual ©2011 HYSTER COMPANY


for service procedures.
UNIT CODE F108
01/2011 NORTH AMERICA

INTEGRAL SIDE-SHIFT
CARRIAGE – TWO STAGE LIMITED FREE-LIFT
KEY:
A: E45-55XM2 (B507)
B: E60-65XM2 (B562)
QTY
ITEM PART NO. DESCRIPTION A B
1486178 Side-Shift Carriage (38.5 in.) ...................................................................... 1 ..
1486182 Side-Shift Carriage (42 in.) ......................................................................... 1 ..
1486185 Side-Shift Carriage (48 in.) ......................................................................... 1 ..
1486188 Side-Shift Carriage (38.5 in.) ...................................................................... .. 1
1486191 Side-Shift Carriage (42 in.) ......................................................................... .. 1
1486194 Side-Shift Carriage (48 in.) ......................................................................... .. 1
1 1488998 Carriage Wldmt (Inner) (38.5 in.) ........................................................... 1 ..
1 1489002 Carriage Wldmt (Inner) (42 in., 48 in.) ................................................... 1 ..
1 1488918 Carriage Wldmt (Inner) (38.5 in.) ........................................................... 1 ..
1 1488967 Carriage Wldmt (Inner) (42 in., 48 in.) ................................................... .. 1
2 1489010 Carriage Wldmt (Outer) (38.5 in.) .......................................................... 1 ..
2 1489011 Carriage Wldmt (Outer) (42 in.) ............................................................. 1 ..
2 1489012 Frame (Outer) (48 in.) ............................................................................ 1 ..
2 1488974 Carriage Wldmt (Outer) (38.5 in.) .......................................................... .. 1
2 1488975 Carriage Wldmt (Outer) (42 in.) ............................................................. .. 1
2 1488976 Carriage Wldmt (Outer) (48 in.) ............................................................. .. 1
3 2043528 Sideshift Cylinder Assembly .................................................................. 1 ..
3 2043529 Sideshift Cylinder Assembly .................................................................. .. 1
4 2043531 Bearing (Upper) (38 in., 42 in., 48 in.) ................................................... 2 ..
4 2046243 Bearing (Upper) (Bronze) (Service Option) ........................................... 2 ..
4 2043532 Bearing (Upper) (38 in., 42 in., 48 in.) ................................................... .. 2
4 2046245 Bearing (Upper) (Bronze) (Service Option) ........................................... .. 2
5 2043533 Bearing (Lower) (38 in., 42 in., 48 in.) ................................................... 2 ..
5 2046244 Bearing (Lower) (Bronze) (Service Option) ........................................... 2 ..
5 2043534 Bearing (Lower) (38 in., 42 in., 48 in.) ................................................... .. 2
5 2046246 Bearing (Lower) (Bronze) (Service Option) ........................................... .. 2
6 2043530 Hook (Lower) ......................................................................................... 2 2
6 2053668 Hook (Lower) (Bronze) (Service Option) ............................................... 2 2
7 226458 Capscrew ............................................................................................... 4 4
8 296426 Washer .................................................................................................. 4 4
9 1401746 Pin .......................................................................................................... 2 2
10 18832 Cotter Pin ............................................................................................... 2 2
11 302487 Roll Pin .................................................................................................. 1 1
12 16041 Grease Fitting ........................................................................................ 2 2
13 1345219 Load Roller ("B") (111.48/111.22) .......................................................... 6 6
14 12891 Snap Ring .............................................................................................. 6 6
15 1345263 Shim (0.020 in.) ..................................................................................... 28 28
16 366116 Spacer ................................................................................................... 6 6
17 1369345 Chain Anchor (Dual Hole) ...................................................................... 2 ..
17 1369344 Chain Anchor (Dual Hole) ...................................................................... .. 2
18 1353408 Pin .......................................................................................................... 2 2
18 317735 Pin (48 in.) ............................................................................................. 2 ..
19 131358 Snap Ring .............................................................................................. 4 4
20 1514866 Pin .......................................................................................................... 2 2
21 15211 Cotter Pin ............................................................................................... 2 2

©2011 HYSTER COMPANY See Service Manual 11-13


for service procedures.
UNIT CODE F108
NORTH AMERICA 01/2011

INTEGRAL SIDE-SHIFT
CARRIAGE – TWO STAGE LIMITED FREE-LIFT
KEY:
A: E45-55XM2 (B507)
B: E60-65XM2 (B562)
QTY
ITEM PART NO. DESCRIPTION A B
22 1498326 Shim ....................................................................................................... AR AR

11-14 See Service Manual ©2011 HYSTER COMPANY


for service procedures.
UNIT CODE F108
01/2011 NORTH AMERICA

NOTES

©2011 HYSTER COMPANY See Service Manual 11-15


for service procedures.
UNIT CODE F108
NORTH AMERICA 01/2011

INTEGRAL SIDE-SHIFT (FIGURE 11-6)


CARRIAGE — THREE STAGE FULL FREE-LIFT

11-16 See Service Manual ©2011 HYSTER COMPANY


for service procedures.
UNIT CODE F108
01/2011 NORTH AMERICA

INTEGRAL SIDE-SHIFT
CARRIAGE – THREE STAGE FULL FREE-LIFT
KEY:
A: E45-55XM2 (B508)
B: E60-65XM2 (B563)
QTY
ITEM PART NO. DESCRIPTION A B
1486180 Side-Shift Carriage (38.5 in.) ...................................................................... 1 ..
1486184 Side-Shift Carriage (42 in.) ......................................................................... 1 ..
1486187 Side-Shift Carriage (48 in.) ......................................................................... 1 ..
1486190 Side-Shift Carriage (38.5 in.) ...................................................................... .. 1
1486193 Side-Shift Carriage (42 in.) ......................................................................... .. 1
1486196 Side-Shift Carriage (48 in.) ......................................................................... .. 1
1 1489000 Carriage Wldmt (Inner) (38.5 in.) ........................................................... 1 ..
1 1489004 Carriage Wldmt (Inner) (42 in., 48 in.) ................................................... 1 ..
1 1488966 Carriage Wldmt (Inner) (38.5 in.) ........................................................... .. 1
1 1488969 Carriage Wldmt (Inner) (42 in., 48 in.) ................................................... .. 1
2 1489010 Carriage Wldmt (Outer) (38.5 in.) .......................................................... 1 ..
2 1489011 Carriage Wldmt (Outer) (42 in.) ............................................................. 1 ..
2 1489012 Frame (Outer) (48 in.) ............................................................................ 1 ..
2 1488974 Carriage Wldmt (Outer) (38.5 in.) .......................................................... .. 1
2 1488975 Carriage Wldmt (Outer) (42 in.) ............................................................. .. 1
2 1488976 Carriage Wldmt (Outer) (48 in.) ............................................................. .. 1
3 2043528 Sideshift Cylinder Assembly .................................................................. 1 ..
3 2043529 Sideshift Cylinder Assembly .................................................................. .. 1
4 2043531 Bearing (Upper) (38 in., 42 in., 48 in.) ................................................... 2 ..
4 2046243 Bearing (Upper) (Bronze) (Service Option) ........................................... 2 ..
4 2043532 Bearing (Upper) (38 in., 42 in., 48 in.) ................................................... .. 2
4 2046245 Bearing (Upper) (Bronze) (Service Option) ........................................... .. 2
5 2043533 Bearing (Lower) (38 in., 42 in., 48 in.) ................................................... 2 ..
5 2046244 Bearing (Lower) (Bronze) (Service Option) ........................................... 2 ..
5 2043534 Bearing (Lower) (38 in., 42 in., 48 in.) ................................................... .. 2
5 2046246 Bearing (Lower) (Bronze) (Service Option) ........................................... .. 2
6 2043530 Hook (Lower) ......................................................................................... 2 2
6 2053668 Hook (Lower) (Bronze) (Service Option) ............................................... 2 2
7 226458 Capscrew ............................................................................................... 4 2
8 296426 Washer .................................................................................................. 4 4
9 1401746 Pin .......................................................................................................... 2 2
10 18832 Cotter Pin ............................................................................................... 2 2
11 302487 Roll Pin .................................................................................................. 1 1
12 16041 Grease Fitting ........................................................................................ 2 2
13 317735 Pin .......................................................................................................... 2 2
14 1369345 Chain Anchor (Dual Hole) ...................................................................... 2 ..
14 1369344 Chain Anchor (Dual Hole) ...................................................................... .. 2
14 1504012 Chain Anchor (Single Hole) ................................................................... .. 2
15 131358 Snap Ring .............................................................................................. 4 4
16 1514866 Pin .......................................................................................................... 2 2
17 15211 Cotter Pin ............................................................................................... 2 2
18 1333399 Load Roller ("B") (92.18/91.92) .............................................................. 6 6
19 129387 Shim (0.020 in.) ..................................................................................... 28 28
20 366115 Spacer ................................................................................................... 6 6
21 58901 Snap Ring .............................................................................................. 6 6

©2011 HYSTER COMPANY See Service Manual 11-17


for service procedures.
UNIT CODE F108
NORTH AMERICA 01/2011

INTEGRAL SIDE-SHIFT
CARRIAGE – THREE STAGE FULL FREE-LIFT
KEY:
A: E45-55XM2 (B508)
B: E60-65XM2 (B563)
QTY
ITEM PART NO. DESCRIPTION A B
22 1498326 Shim ....................................................................................................... AR AR

11-18 See Service Manual ©2011 HYSTER COMPANY


for service procedures.
UNIT CODE F108
01/2011 NORTH AMERICA

NOTES

©2011 HYSTER COMPANY See Service Manual 11-19


for service procedures.
UNIT CODE F108
NORTH AMERICA 01/2011

INTEGRAL SIDE-SHIFT (FIGURE 11-7)


CARRIAGE — TWO AND FOUR STAGE FULL FREE-LIFT

11-20 See Service Manual ©2011 HYSTER COMPANY


for service procedures.
UNIT CODE F108
01/2011 NORTH AMERICA

INTEGRAL SIDE-SHIFT
CARRIAGE – TWO AND FOUR STAGE FULL FREE-LIFT
KEY:
A: E45-55XM2 (B509) Two Stage Full Free-Lift
B: E60-65XM2 (B564) Two Stage Full Free-Lift
C: E45-55XM2 (C515) Four Stage Full Free-Lift
QTY
ITEM PART NO. DESCRIPTION A B C
1486179 Side-Shift Carriage (38.5 in.) ............................................................. 1 .. ..
1486183 Side-Shift Carriage (42 in.) ................................................................ 1 .. ..
1486186 Side-Shift Carriage (48 in.) ................................................................ 1 .. ..
1486189 Side-Shift Carriage (38.5 in.) ............................................................. .. 1 ..
1486192 Side-Shift Carriage (42 in.) ................................................................ .. 1 ..
1486196 Side-Shift Carriage (48 in.) ................................................................ .. 1 ..
1486181 Side-Shift Carriage (38.5 in.) ............................................................. .. .. 1
1 1488999 Carriage Wldmt (Inner) (38.5 in.) .................................................. 1 .. ..
1 1489003 Carriage Wldmt (Inner) (42 in., 48 in.) ........................................... 1 .. ..
1 1488965 Carriage Wldmt (Inner) (38.5 in.) .................................................. .. 1 ..
1 1488968 Carriage Wldmt (Inner) (42 in., 48 in.) ........................................... .. 1 ..
1 1489001 Frame (Inner) (38.5 in.) ................................................................. .. .. 1
2 1489010 Carriage Wldmt (Outer) (38.5 in.) .................................................. 1 .. 1
2 1489011 Carriage Wldmt (Outer) (42 in.) ..................................................... 1 .. ..
2 1489012 Frame (Outer) (48 in.) ................................................................... 1 .. ..
2 1488974 Carriage Wldmt (Outer) (38.5 in.) .................................................. .. 1 ..
2 1488975 Carriage Wldmt (Outer) (42 in.) ..................................................... .. 1 ..
2 1488976 Carriage Wldmt (Outer) (48 in.) ..................................................... .. 1 ..
3 2043528 Sideshift Cylinder Assembly (FFigure 11-8)................................ 1 .. 1
3 2043529 Sideshift Cylinder Assembly (FFigure 11-8)................................ .. 1 ..
4 2043531 Bearing (Upper) (38 in., 42 in., 48 in.) ........................................... 2 .. 2
4 2046243 Bearing (Upper) (Bronze) (Service Option) ................................... 2 .. 2
4 2043532 Bearing (Upper) (38 in., 42 in., 48 in.) ........................................... .. 2 ..
4 2046245 Bearing (Upper) (Bronze) (Service Option) ................................... .. 2 ..
5 2043533 Bearing (Lower) (38 in., 42 in., 48 in.) ........................................... 2 .. 2
5 2046244 Bearing (Lower) (Bronze) (Service Option) ................................... 2 .. 2
5 2043534 Bearing (Lower) (38 in., 42 in., 48 in.) ........................................... .. 2 ..
5 2046246 Bearing (Lower) (Bronze) (Service Option) ................................... .. 2 ..
6 2043530 Hook (Lower) ................................................................................. 2 2 2
6 2053668 Hook (Lower) (Bronze) (Service Option) ....................................... 2 2 2
7 226458 Capscrew ...................................................................................... 4 4 4
8 296426 Washer .......................................................................................... 4 4 4
9 1401746 Pin ................................................................................................. 2 2 2
10 18832 Cotter Pin ...................................................................................... 2 2 2
11 302487 Roll Pin .......................................................................................... 1 1 1
12 16041 Grease Fitting ................................................................................ 2 2 2
13 317735 Pin ................................................................................................. 2 2 2
14 1369345 Chain Anchor (Dual Hole) ............................................................. 2 .. ..
14 1369344 Chain Anchor (Dual Hole) ............................................................. .. 2 2
14 1504012 Chain Anchor (Single Hole) ........................................................... .. 2 ..
15 131358 Snap Ring ..................................................................................... 4 4 4
16 1514866 Pin ................................................................................................. 2 2 2
17 15211 Cotter Pin ...................................................................................... 2 2 2
18 1333399 Load Roller ("B") (92.18/91.92) ..................................................... 6 6 6

©2011 HYSTER COMPANY See Service Manual 11-21


for service procedures.
UNIT CODE F108
NORTH AMERICA 01/2011

INTEGRAL SIDE-SHIFT
CARRIAGE – TWO AND FOUR STAGE FULL FREE-LIFT
KEY:
A: E45-55XM2 (B509) Two Stage Full Free-Lift
B: E60-65XM2 (B564) Two Stage Full Free-Lift
C: E45-55XM2 (C515) Four Stage Full Free-Lift
QTY
ITEM PART NO. DESCRIPTION A B C
19 129387 Shim (0.020 in.) ............................................................................. 28 28 28
20 366115 Spacer ........................................................................................... 6 6 6
21 58901 Snap Ring ..................................................................................... 6 6 6
22 1498326 Shim .............................................................................................. AR AR AR

11-22 See Service Manual ©2011 HYSTER COMPANY


for service procedures.
UNIT CODE F108
01/2011 NORTH AMERICA

NOTES

©2011 HYSTER COMPANY See Service Manual 11-23


for service procedures.
UNIT CODE F108
NORTH AMERICA 01/2011

INTEGRAL SIDE-SHIFT CYLINDER (FIGURE 11-8)

11-24 See Service Manual ©2011 HYSTER COMPANY


for service procedures.
UNIT CODE F108
01/2011 NORTH AMERICA

INTEGRAL SIDE-SHIFT CYLINDER


KEY:
A: E45-55XM2 (B507, B508, B509)
B: E60-65XM2 (B562, B563, B564, C515)
QTY
ITEM PART NO. DESCRIPTION A B
2043528 Sideshift Cylinder Assembly ....................................................................... 1 ..
2043529 Sideshift Cylinder Assembly ....................................................................... .. 1
1 1489016 Sideshift Cylinder ................................................................................... 1 ..
1 1489017 Sideshift Cylinder ................................................................................... .. 1
2 1489037 Rod Seal ................................................................................................ 2 2
3 1489035 O-Ring ................................................................................................... 2 2
4 1498325 Retainer ................................................................................................. 2 2
5 1489039 Rod Wiper .............................................................................................. 2 2
1503096 Kit-Seal .................................................................................................. 1 1

©2011 HYSTER COMPANY See Service Manual 11-25


for service procedures.
UNIT CODE F108
NORTH AMERICA 01/2011

INTEGRAL SIDE-SHIFT (FIGURE 11-9)


HYDRAULIC HOSES — TWO STAGE LIMITED FREE-LIFT

KEY:
A: E45-55XM2 (B507)
B: E60-65XM2 (B562)
QTY
ITEM PART NO. DESCRIPTION A B
1 1503478 Hose Assy .................................................................................................. 1 ..
1 1503479 Hose Assy .................................................................................................. .. 1
2 1503476 Hose Assy .................................................................................................. 1 ..
2 1489034 Hose Assy .................................................................................................. .. 1
3 129563 Strap Clamp ............................................................................................... 1 1
4 16558 Fitting ......................................................................................................... 2 2
4 16483 O-Ring ................................................................................................... 1 1

11-26 See Service Manual ©2011 HYSTER COMPANY


for service procedures.
UNIT CODE F108
01/2011 NORTH AMERICA

INTEGRAL SIDE-SHIFT (FIGURE 11-10)


HYDRAULIC HOSES — THREE STAGE FULL FREE-LIFT

KEY:
A: E45-55XM2 (B508)
B: E60-65XM2 (B563)
QTY
ITEM PART NO. DESCRIPTION A B
1 1503481 Hose Assy .................................................................................................. 1 ..
1 1503482 Hose Assy .................................................................................................. .. 1
2 1503474 Hose Assy .................................................................................................. 1 ..
2 1503476 Hose Assy .................................................................................................. .. 1
3 114312 Strap Clamp ............................................................................................... 1 1
4 16558 Fitting ......................................................................................................... 2 2
4 16483 O-Ring ................................................................................................... 1 1

©2011 HYSTER COMPANY See Service Manual 11-27


for service procedures.
UNIT CODE F108
NORTH AMERICA 01/2011

INTEGRAL SIDE-SHIFT (FIGURE 11-11)


HYDRAULIC HOSES — TWO AND FOUR STAGE FULL FREE-LIFT

KEY:
A: E45-55XM2 (B509)
B: E60-65XM2 (B564)
C: E60-65XM2 (C515)
QTY
ITEM PART NO. DESCRIPTION A B C
1 1503481 Hose Assy ......................................................................................... 1 .. ..
1 1503482 Hose Assy ......................................................................................... .. 1 ..
1 1503483 Hose Assy ......................................................................................... .. .. 1
2 1503475 Hose Assy ......................................................................................... 1 .. ..
2 1503476 Hose Assy ......................................................................................... .. 1 ..
2 1503475 Hose Assy ......................................................................................... .. .. 1
3 114312 Strap Clamp ...................................................................................... 1 1 1
4 16558 Fitting ................................................................................................. 2 2 2
4 16483 O-Ring ............................................................................................... 1 1 1

11-28 See Service Manual ©2011 HYSTER COMPANY


for service procedures.
UNIT CODE F108
01/2011 NORTH AMERICA

NOTES

©2011 HYSTER COMPANY See Service Manual 11-29


for service procedures.
UNIT CODE F108
NORTH AMERICA 01/2011

AUXILIARY TUBES (FIGURE 11-12)


TWO AND THREE STAGE FULL FREE-LIFT — FOUR FUNCTION GROUP

11-30 See Service Manual ©2011 HYSTER COMPANY


for service procedures.
UNIT CODE F108
01/2011 NORTH AMERICA

AUXILIARY TUBES
TWO AND THREE STAGE FULL FREE-LIFT – FOUR FUNCTION GROUP

ITEM PART NO. DESCRIPTION QTY


1518233 Kit-Side-Shift Carriage (B509, Two Stage) (38.5 in.) .......................................... 1
1518234 Kit-Side-Shift Carriage (B508, Three Stage) (38.5 in.) ....................................... 1
1518236 Kit-Side-Shift Carriage (B509, Two Stage) (42 in.) ............................................. 1
1518237 Kit-Side-Shift Carriage (B508, Three Stage) (42 in.) .......................................... 1
1518238 Kit-Side-Shift Carriage (B564, Two Stage) (48 in.) ............................................. 1
1518239 Kit-Side-Shift Carriage (B563, Three Stage) (48 in.) .......................................... 1
1518240 Kit-Side-Shift Carriage (B564, Two Stage) (38.5 in) ........................................... 1
1518241 Kit-Side-Shift Carriage (B563, Three Stage) (38.5 in.) ....................................... 1
1518991 Kit-Side-Shift Carriage (B564, Two Stage) (54 in.) ............................................. 1
1518992 Kit-Side-Shift Carriage (B563, Three Stage) (54 in.) .......................................... 1
1 b 1517448 Tube ............................................................................................................... 1
1 a 1517452 Tube ............................................................................................................... 1
1 d 1518251 Tube Assy ...................................................................................................... 1
1 c 1518249 Tube Assy ...................................................................................................... 1
1 e 1518253 Tube Assy ...................................................................................................... 1
2 b 1517449 Tube ............................................................................................................... 1
2 a 1517453 Tube ............................................................................................................... 1
2 d 1518252 Tube Assy ...................................................................................................... 1
2 c 1518250 Tube Assy ...................................................................................................... 1
2 e 1518254 Tube Assy ...................................................................................................... 1
3 16447 Fitting .............................................................................................................. 2
4 14760 Fitting .............................................................................................................. 2
5 16693 Nut .................................................................................................................. 2
6 1381765 Tube Assy ...................................................................................................... 1
7 1381766 Tube Assy ...................................................................................................... 1
8 1390365 Hose Assy ...................................................................................................... 1
9 1390366 Hose Assy ...................................................................................................... 2
10 1517441 Bracket ........................................................................................................... 1
11 16483 O-Ring ............................................................................................................ 2
12 1483663 Quick Disconnect Fitting ................................................................................. 2
13 1483664 Fitting .............................................................................................................. 2
14 1483661 Dust Cap ........................................................................................................ 2
15 16933 Fitting .............................................................................................................. 2
1518219 Kit-Quick Disconnect Fitting ........................................................................... 2

FOOTNOTES:
a B509 and B508 42 in. Carriage d B564 and B563 48 in. Carriage
b B509 and B509 38.5 in Carriage e B564 and B563 54 in. Carriage
c B564 and B563 38.5 in Carriage

©2011 HYSTER COMPANY See Service Manual 11-31


for service procedures.
UNIT CODE F108
NORTH AMERICA 01/2011

AUXILIARY TUBES (FIGURE 11-13)


FOUR STAGE FULL FREE-LIFT — FOUR FUNCTION GROUP

11-32 See Service Manual ©2011 HYSTER COMPANY


for service procedures.
UNIT CODE F108
01/2011 NORTH AMERICA

AUXILIARY TUBES
FOUR STAGE FULL FREE-LIFT – FOUR FUNCTION GROUP

ITEM PART NO. DESCRIPTION QTY


1518235 Kit-Side-Shift Carriage ........................................................................................ 1
1 1517450 Tube ............................................................................................................... 1
2 1517451 Tube ............................................................................................................... 1
3 16447 Fitting .............................................................................................................. 2
4 14760 Fitting .............................................................................................................. 2
5 16693 Nut .................................................................................................................. 2
6 1381765 Tube Assy ...................................................................................................... 1
7 1381766 Tube Assy ...................................................................................................... 1
8 1390365 Hose Assy ...................................................................................................... 1
9 1390366 Hose Assy ...................................................................................................... 2
10 1517441 Bracket ........................................................................................................... 1
11 16483 O-Ring ............................................................................................................ 2
12 1483663 Quick Disconnect Fitting ................................................................................. 2
13 1483664 Fitting .............................................................................................................. 2
14 1483661 Dust Cap ........................................................................................................ 2
15 16933 Fitting .............................................................................................................. 2
1518219 Kit-Quick Disconnect Fitting ........................................................................... 2

©2011 HYSTER COMPANY See Service Manual 11-33


for service procedures.
UNIT CODE F108
NORTH AMERICA 01/2011

BATTERY SLIDE AND ROLLER TRAY (FIGURE 11-14)


(→ S/N F108V17250 INC. 17260-17261, 17265-17271, 17301-17302 EXC. 17230-17233, 17282, 17290, 17300)

11-34 See Service Manual ©2011 HYSTER COMPANY


for service procedures.
UNIT CODE F108
01/2011 NORTH AMERICA

BATTERY SLIDE AND ROLLER TRAY


(→ S/N F108V17250 INC. 17260-17261, 17265-17271, 17301-17302 EXC. 17230-17233, 17282, 17290, 17300)

ITEM PART NO. DESCRIPTION QTY


1 ab 1376815 Slide Platform ..................................................................................................... 1
1 b 1376816 Slide Platform (Optional) ..................................................................................... 1
1 c 1376816 Slide Platform ..................................................................................................... 1
2 1376437 Cam Roller ..................................................................................................... 8
3 1382563 Slide Platform ................................................................................................. 4
4 ab 1376802 Roller Strip .......................................................................................................... 1
4 b 1376803 Roller Strip (Optional) ......................................................................................... 1
4 c 1376803 Roller Strip .......................................................................................................... 1
5 1376437 Cam Roller ..................................................................................................... 36
6 a 1376804 Plate .................................................................................................................... 1
6 b 1376806 Plate .................................................................................................................... 1
6 c 1376808 Plate .................................................................................................................... 1
7 1380845 Pivot .................................................................................................................... 1
8 296168 Capscrew ............................................................................................................ 4
9 313828 Nut ...................................................................................................................... 4
10 1380810 Gate .................................................................................................................... 1
11 106223 Bushing ............................................................................................................... 1
11 112604 Bushing (Optional) .............................................................................................. 1
12 221780 Washer ............................................................................................................... 2
13 1360904 Washer (Spring) .................................................................................................. 1
14 227327 Capscrew ............................................................................................................ 1
15 1380813 Pivot .................................................................................................................... 1
16 15175 Lockwasher ......................................................................................................... 2
17 3004531 Bushing ............................................................................................................... 2
18 1380816 Latch ................................................................................................................... 1
19 18543 Capscrew ............................................................................................................ 1
20 15134 Washer ............................................................................................................... 4
21 222667 Nut ...................................................................................................................... 1
22 1380849 Edge Protector .................................................................................................... 1
22 4013363 Trim (Alternate Part) ........................................................................................... 1
23 287851 Capscrew ............................................................................................................ 4
24 292681 Lockwasher ......................................................................................................... 4
25 1486245 Capscrew ............................................................................................................ 6
26 230882 Locknut ............................................................................................................... 6

FOOTNOTES:
a 27.50 in. Battery Compartment c 39.96 in. Battery Compartment
b 33.38 in. Battery Compartment

©2011 HYSTER COMPANY See Service Manual 11-35


for service procedures.
UNIT CODE F108
NORTH AMERICA 01/2011

BATTERY SLIDE AND ROLLER TRAY (FIGURE 11-15)


(S/N F108V17251W ↔ S/N F108V23744Y)

11-36 See Service Manual ©2011 HYSTER COMPANY


for service procedures.
UNIT CODE F108
01/2011 NORTH AMERICA

BATTERY SLIDE AND ROLLER TRAY


(S/N F108V17251W ↔ S/N F108V23744Y)

ITEM PART NO. DESCRIPTION QTY


1 1464704 Pivot .................................................................................................................... 1
2 296169 Capscrew ............................................................................................................ 3
3 313828 Nut ...................................................................................................................... 3
4 1478779 Gate .................................................................................................................... 1
5 106223 Bushing ............................................................................................................... 1
5 112604 Bushing ............................................................................................................... 1
6 221780 Washer ............................................................................................................... 2
7 1360904 Washer (Spring) .................................................................................................. 1
8 227323 Capscrew ............................................................................................................ 1
9 1465309 Bracket ................................................................................................................ 1
10 1465310 Cam .................................................................................................................... 1
11 1465332 Wire Harness (Traction Cut-Out) ........................................................................ 1
12 1343636 Switch ................................................................................................................. 1
13 220428 Screw .................................................................................................................. 2
14 18419 Lockwasher ......................................................................................................... 2
15 16865 Nut ...................................................................................................................... 2
16 18084 Capscrew ............................................................................................................ 1
17 15163 Lockwasher ......................................................................................................... 1
18 1464912 Latch ................................................................................................................... 1
19 199563 Capscrew ............................................................................................................ 2
20 287851 Capscrew ............................................................................................................ 4
21 292681 Lockwasher ......................................................................................................... 4
22 264134 Loctite ................................................................................................................. AR
23 320158 Washer ............................................................................................................... 5
24 a 1376804 Plate .................................................................................................................... 1
24 b 1376806 Plate .................................................................................................................... 1
24 c 1376808 Plate .................................................................................................................... 1
25 ab 1376802 Roller Strip .......................................................................................................... 1
25 bc 1376803 Roller Strip .......................................................................................................... 1
26 1376437 Cam Roller .......................................................................................................... 36
27 ab 1376815 Slide Platform ..................................................................................................... 1
27 bc 1376816 Slide Platform ..................................................................................................... 1
28 1376437 Cam Roller .......................................................................................................... 8
29 1382563 Slide Platform ..................................................................................................... 4

FOOTNOTES:
a 27.50 in. Battery Compartment c 39.96 in. Battery Compartment
b 33.38 in Battery Compartment

©2011 HYSTER COMPANY See Service Manual 11-37


for service procedures.
UNIT CODE F108
NORTH AMERICA 01/2011

BATTERY SLIDE AND ROLLER TRAY (FIGURE 11-16)


(S/N F108V23745Y ↔ S/N F108V26711Z EXC. 23758-23759, 23761-23762, 23770, 23785-23787, 23796,
23856-23857)

11-38 See Service Manual ©2011 HYSTER COMPANY


for service procedures.
UNIT CODE F108
01/2011 NORTH AMERICA

BATTERY SLIDE AND ROLLER TRAY


(S/N F108V23745Y ↔ S/N F108V26711Z EXC. 23758-23759, 23761-23762, 23770, 23785-23787, 23796,
23856-23857)
KEY:
A: With Rollers
B: With Slides
QTY
ITEM PART NO. DESCRIPTION A B
1 1518161 Gate ........................................................................................................... 1 1
2 1509943 Capscrew ................................................................................................... 1 1
3 221780 Washer ....................................................................................................... 2 2
4 1360904 Washer (Spring) ......................................................................................... 1 1
5 210229 Bushing ...................................................................................................... 1 1
6 1518159 Backplate ................................................................................................... 1 1
8 15154 Lockwasher ................................................................................................ 10 10
9 18720 Capscrew ................................................................................................... 10 10
10 1494207 Plate ........................................................................................................... 1 1
11 1479104 Plate (Latch) ............................................................................................... 1 1
12 197063 Washer ....................................................................................................... 4 4
13 1494198 Spring ......................................................................................................... 1 1
14 1494202 Switch ......................................................................................................... 1 1
14 1494204 Switch .................................................................................................... 1 1
15 1498302 Capscrew ................................................................................................... 2 2
16 221850 Lockwasher ................................................................................................ 2 2
17 2056917 Wire Harness (Traction Cut-Out) (FFigure 11-28).................................... 1 1
18 1330409 Connector .............................................................................................. 1 1
19 1330414 Connector (Secondary Lock) ................................................................. 1 1
20 1330419 Connector .............................................................................................. 1 1
21 1330437 Terminal (Pin) ........................................................................................ 2 2
22 1330424 Connector (Secondary Lock) ................................................................. 1 1
23 1330438 Terminal (Socket) .................................................................................. 2 2
24 129563 Strap Clamp ............................................................................................... 1 1
25 264134 Loctite ......................................................................................................... AR AR
26 1485690 Plate (27.50 in. Battery Compartment) ....................................................... 1 1
26 1485692 Plate (33.38 in. Battery Compartment) ....................................................... 1 1
26 1485694 Plate (39.96 in. Battery Compartment) ....................................................... 1 1
27 1483414 Roller Strip ................................................................................................. 3 ..
28 1497568 Channel ................................................................................................. 3 ..
29 1497566 Cam Roller ............................................................................................. 10 ..
30 221476 Capscrew ............................................................................................... 5 ..
31 15114 Locknut .................................................................................................. 5 ..
32 a 1483415 Strip ............................................................................................................ .. 3
32 b 1651426 Strip ............................................................................................................ .. 3
33 1376437 Cam Roller ................................................................................................. 6 6
34 1486245 Capscrew ................................................................................................... 3 3
35 230882 Locknut ....................................................................................................... 3 3
36 287851 Capscrew ................................................................................................... 6 ..
36 136681 Capscrew ................................................................................................... .. 9
37 292681 Lockwasher ................................................................................................ 6 9
38 320158 Washer ....................................................................................................... .. 9
39 1500175 Grommet .................................................................................................... 1 1
40 1494199 Latch .......................................................................................................... 1 1

©2011 HYSTER COMPANY See Service Manual 11-39


for service procedures.
UNIT CODE F108
NORTH AMERICA 01/2011

BATTERY SLIDE AND ROLLER TRAY


(S/N F108V23745Y ↔ S/N F108V26711Z EXC. 23758-23759, 23761-23762, 23770, 23785-23787, 23796,
23856-23857)
KEY:
A: With Rollers
B: With Slides
QTY
ITEM PART NO. DESCRIPTION A B
41 1495370 Latch ...................................................................................................... 1 1
42 1495405 Handle ................................................................................................... 1 1
43 1495369 Spacer ................................................................................................... 1 1
44 15923 Lockwasher ............................................................................................ 1 1
45 18720 Capscrew ............................................................................................... 1 1
46 1498267 Plate ........................................................................................................... 1 1

FOOTNOTES:
a → 1/2007 b 1/2007 →

11-40 See Service Manual ©2011 HYSTER COMPANY


for service procedures.
UNIT CODE F108
01/2011 NORTH AMERICA

NOTES

©2011 HYSTER COMPANY See Service Manual 11-41


for service procedures.
UNIT CODE F108
NORTH AMERICA 01/2011

BATTERY SLIDE AND ROLLER TRAY (FIGURE 11-17)


(S/N F108V26712Z →)

11-42 See Service Manual ©2011 HYSTER COMPANY


for service procedures.
UNIT CODE F108
01/2011 NORTH AMERICA

BATTERY SLIDE AND ROLLER TRAY


(S/N F108V26712Z →)
KEY:
A: With Rollers
B: With Slides
QTY
ITEM PART NO. DESCRIPTION A B
1 220426 Screw ......................................................................................................... 2 2
2 53162 Lockwasher ................................................................................................ 2 2
3 1498406 Switch ......................................................................................................... 1 1
4 239503 Nut .............................................................................................................. 1 1
5 292681 Lockwasher ................................................................................................ 6 9
6 320157 Washer ....................................................................................................... 4 4
7 1535249 Mounting Plate (Switch Mounting) ............................................................. 1 1
8 221780 Washer ....................................................................................................... 2 2
9 210229 Bushing ...................................................................................................... 1 1
10 1360904 Washer (Spring) ......................................................................................... 1 1
11 1509943 Capscrew ................................................................................................... 1 1
11 264134 Loctite ......................................................................................................... AR AR
12 296168 Capscrew ................................................................................................... 1 1
13 a 1518161 Gate ........................................................................................................... 1 1
13 b 1526118 Gate ........................................................................................................... 1 1
14 1494198 Spring ......................................................................................................... 1 1
15 1518159 Backplate ................................................................................................... 1 1
16 15154 Lockwasher ................................................................................................ 10 10
17 18720 Capscrew ................................................................................................... 10 10
18 1486245 Capscrew ................................................................................................... 3 3
19 1376437 Cam Roller ................................................................................................. 6 6
20 230882 Locknut ....................................................................................................... 3 3
21 1479104 Plate (Latch) ............................................................................................... 1 1
22 1494199 Latch .......................................................................................................... 1 1
23 1495370 Latch ...................................................................................................... 1 1
24 1495405 Handle ................................................................................................... 1 1
25 1495369 Spacer ................................................................................................... 1 1
26 15923 Lockwasher ............................................................................................ 1 1
27 18720 Capscrew ............................................................................................... 1 1
28 1483414 Roller Strip ................................................................................................. 3 ..
29 221476 Capscrew ............................................................................................... 5 ..
30 1497566 Cam Roller ............................................................................................. 10 ..
31 15114 Locknut .................................................................................................. 5 ..
32 1497568 Channel ................................................................................................. 3 ..
33 287851 Capscrew ................................................................................................... 6 ..
34 136681 Capscrew ................................................................................................... .. 9
35 320158 Washer ....................................................................................................... .. 9
36 1483415 Strip ............................................................................................................ .. 3
37 129563 Strap Clamp ............................................................................................... 1 1
38 1485690 Plate (27.50 in. Battery Compartment) ....................................................... 1 1
38 1485692 Plate (33.38 in. Battery Compartment) ....................................................... 1 1
38 1485694 Plate (39.96 in. Battery Compartment) ....................................................... 1 1
39 2060358 Wire Harness (Traction Cut-Out) (FFigure 11-28).................................... 1 1

©2011 HYSTER COMPANY See Service Manual 11-43


for service procedures.
UNIT CODE F108
NORTH AMERICA 01/2011

FOOTNOTES:
a → 7/2002
b 7/2002 →

11-44 See Service Manual ©2011 HYSTER COMPANY


for service procedures.
UNIT CODE F108
01/2011 NORTH AMERICA

NOTES

©2011 HYSTER COMPANY See Service Manual 11-45


for service procedures.
UNIT CODE F108
NORTH AMERICA 01/2011

BRAKE AND BACK-UP LIGHTS (FIGURE 11-18)

11-46 See Service Manual ©2011 HYSTER COMPANY


for service procedures.
UNIT CODE F108
01/2011 NORTH AMERICA

BRAKE AND BACK-UP LIGHTS


ITEM PART NO. DESCRIPTION QTY
1 1364541 Brake/Backup Light ............................................................................................. 2
2 264007 Bulb ................................................................................................................ 1
3 1302258 Bulb ................................................................................................................ 2
4 1376439 Lens (Clear) (Clear) ........................................................................................ 1
5 1376440 Lens (Red) (Center) ....................................................................................... 1
6 1376441 Lens (Red) (Bottom) ....................................................................................... 1
7 1376446 Screw ............................................................................................................. 2
8 a 2036273 Wire Harness (Light) (FFigure 11-26)................................................................ 1
8 b 2043367 Wire Harness (Light) (FFigure 11-26)................................................................ 1
8 c 2053139 Wire Harness (Light) (FFigure 11-26)................................................................ 1
9 a 1460442 Relay (12 Volt) .................................................................................................... 1
9 b 1460442 Relay (12 Volt) .................................................................................................... 2
9 c 1460442 Relay (12 Volt) .................................................................................................... 1
10 a 1460486 Bracket ................................................................................................................ 1
10 b 1487926 Bracket ................................................................................................................ 1
10 c 1518372 Bracket (Relay) ................................................................................................... 1
11 a 220289 Screw .................................................................................................................. 2
11 b 220289 Screw .................................................................................................................. 4
11 c 220289 Screw .................................................................................................................. 2
12 a 197065 Washer ............................................................................................................... 2
12 b 197065 Washer ............................................................................................................... 4
12 c 197065 Washer ............................................................................................................... 2
13 1382302 Switch (Rear Light) ............................................................................................. 1
14 136692 Nut ...................................................................................................................... 1
15 1364264 Plate .................................................................................................................... 2
16 1364265 Plate .................................................................................................................... 2
17 316678 Screw .................................................................................................................. 4
17 1364542 Nut (Not Illustrated) ............................................................................................. 4
18 2036351 Wire Harness ...................................................................................................... 1
19 1380550 Wire Harness (Switch) (FFigure 11-27)............................................................. 1
20 1382303 Switch (Drive Lights) ........................................................................................... 1
21 2036274 Wire Harness (Relay) ......................................................................................... 1
22 a 15151 Lockwasher ......................................................................................................... 2
22 b 15151 Lockwasher ......................................................................................................... 4
22 c 15151 Lockwasher ......................................................................................................... 2
23 a 15049 Nut ...................................................................................................................... 2
23 b 15049 Nut ...................................................................................................................... 4
23 c 15049 Nut ...................................................................................................................... 2
24 388049
292682 Lockwasher ......................................................................................................... 1

FOOTNOTES:
a → S/N F108V22270 INC. 22277-22278 EXC. c S/N F108V27917A →
22244-22245, 22257-22259, 22261, 22263
b S/N F108V22271 ↔ S/N F108V27916A INC.
22244-22245, 22257, 22259, 22261, 22263 EXC.
22277-22278

©2011 HYSTER COMPANY See Service Manual 11-47


for service procedures.
UNIT CODE F108
NORTH AMERICA 01/2011

LIGHTS, LED BACK-UP AND BRAKE (FIGURE 11-19)


OPTIONAL

11-48 See Service Manual ©2011 HYSTER COMPANY


for service procedures.
UNIT CODE F108
01/2011 NORTH AMERICA

LIGHTS, LED BACK-UP AND BRAKE


OPTIONAL

ITEM PART NO. DESCRIPTION QTY


1 2036274 Wire Harness (Relay) ......................................................................................... 1
2 388049
292682 Lockwasher ......................................................................................................... 1
3 136692 Nut ...................................................................................................................... 1
4 1518372 Bracket (Relay) ................................................................................................... 1
5 1460442 Relay (12 Volt) .................................................................................................... 1
6 220289 Screw .................................................................................................................. 2
7 197065 Washer ............................................................................................................... 2
8 15151 Lockwasher ......................................................................................................... 2
9 15049 Nut ...................................................................................................................... 2
10 1556324 Brake/Backup Light (LED) .................................................................................. 2
11 1555680 Bracket (LED Light) ............................................................................................ 2
12 316678 Screw .................................................................................................................. 4
13 302036 Screw .................................................................................................................. 4
14 292679 Washer ............................................................................................................... 4
15 292668 Nut ...................................................................................................................... 4
16 387867 Pressure Switch .................................................................................................. 1
17 16168 Fitting .................................................................................................................. 1
18 2070134 Wire Harness (Pressure Switch) ......................................................................... 1

©2011 HYSTER COMPANY See Service Manual 11-49


for service procedures.
UNIT CODE F108
NORTH AMERICA 01/2011

DRIVE AND REAR LIGHTS (FIGURE 11-20)


(→ S/N F108V28197A)

11-50 See Service Manual ©2011 HYSTER COMPANY


for service procedures.
UNIT CODE F108
01/2011 NORTH AMERICA

DRIVE AND REAR LIGHTS


(→ S/N F108V28197A)

ITEM PART NO. DESCRIPTION QTY


1 1506113 Headlight ............................................................................................................. 3
1 1354119 Headlight (Square) ......................................................................................... 1
1 1363016 Lens ........................................................................................................... 1
1 1379799 Bulb ............................................................................................................ 1
2 2047825 Wire Harness (Rear Light) .................................................................................. 1
3 1537683 Plate .................................................................................................................... 1
4 1382303 Switch (Rear) ...................................................................................................... 1
5 1382302 Switch (Front) ..................................................................................................... 1
6 316678 Screw .................................................................................................................. 2
7 878185 Plate .................................................................................................................... 2
8 136749 Screw .................................................................................................................. 2
9 239503 Nut ...................................................................................................................... 2
10 292681 Lockwasher ......................................................................................................... 2
11 1367645 Grommet ............................................................................................................. 3
12 1380550 Wire Harness ...................................................................................................... 1
13 1380825 Wire Harness (Headlight) ................................................................................... 1
14 296361 Washer ............................................................................................................... 2
15 1375168 Bolt ...................................................................................................................... 2
16 296418 Washer ............................................................................................................... 2
17 316835 Nut ...................................................................................................................... 2
18 1375172 Bracket Wldmt (LH) ............................................................................................ 1
18 1375171 Bracket Wldmt (RH) ............................................................................................ 1

©2011 HYSTER COMPANY See Service Manual 11-51


for service procedures.
UNIT CODE F108
NORTH AMERICA 01/2011

DRIVE AND REAR LIGHTS (FIGURE 11-21)


(S/N F108V28198A →)

11-52 See Service Manual ©2011 HYSTER COMPANY


for service procedures.
UNIT CODE F108
01/2011 NORTH AMERICA

DRIVE AND REAR LIGHTS


(S/N F108V28198A →)

ITEM PART NO. DESCRIPTION QTY


1 1531984 Headlight ............................................................................................................. 3
1 1544764 Bulb ................................................................................................................ 1
1 1565840 Wire Harness .................................................................................................. 1
2 2047825 Wire Harness (Rear Light) .................................................................................. 1
3 1537683 Plate .................................................................................................................... 1
4 1382303 Switch (Rear) ...................................................................................................... 1
5 1375172 Bracket Wldmt (LH) ............................................................................................ 1
5 1375171 Bracket Wldmt (RH) ............................................................................................ 1
6 316678 Screw .................................................................................................................. 4
7 296361 Washer ............................................................................................................... 2
8 136749 Screw .................................................................................................................. 2
9 239503 Nut ...................................................................................................................... 2
10 292681 Lockwasher ......................................................................................................... 2
11 1367645 Grommet ............................................................................................................. 3
12 1380550 Wire Harness (FFigure 11-27)........................................................................... 1
13 1380825 Wire Harness (Headlight) ................................................................................... 1
14 878185 Plate .................................................................................................................... 2
15 1375168 Bolt ...................................................................................................................... 2
16 296418 Washer ............................................................................................................... 2
17 316835 Nut ...................................................................................................................... 2
18 1382302 Switch (Front) ..................................................................................................... 1

©2011 HYSTER COMPANY See Service Manual 11-53


for service procedures.
UNIT CODE F108
NORTH AMERICA 01/2011

STROBE LIGHT (FIGURE 11-22)

11-54 See Service Manual ©2011 HYSTER COMPANY


for service procedures.
UNIT CODE F108
01/2011 NORTH AMERICA

STROBE LIGHT
KEY:
A: Rear Mount
B: Top Mount
QTY
ITEM PART NO. DESCRIPTION A B
1 1382130 Strobe Light ................................................................................................ 1 1
2 1673755 Lens ....................................................................................................... 1 1
3 1673704 Lamp ...................................................................................................... 1 1
4 1537683 Plate ........................................................................................................... 1 ..
5 1364588 Wire Harness (Strobe Light) ....................................................................... 1 1
6 136749 Screw ......................................................................................................... 2 ..
7 239503 Nut .............................................................................................................. 2 ..
8 292681 Lockwasher ................................................................................................ 2 ..
9 136704 Capscrew ................................................................................................... .. 4
10 313828 Nut .............................................................................................................. .. 4
11 320157 Washer ....................................................................................................... .. 1
12 164488 Clamp ......................................................................................................... .. 1
13 1302024 Guard ......................................................................................................... 1 1
14 220504 Screw ......................................................................................................... 2 2
15 197067 Washer ....................................................................................................... 4 4
16 15152 Lockwasher ................................................................................................ 2 2
17 15052 Nut .............................................................................................................. 2 2
18 1364548 Bracket ....................................................................................................... .. 2
19 1367645 Grommet .................................................................................................... 1 1
20 1305382 Grommet (Plate Type Overhead Guard) .................................................... .. 1
24 1306271 Terminal ..................................................................................................... 2 2

©2011 HYSTER COMPANY See Service Manual 11-55


for service procedures.
UNIT CODE F108
NORTH AMERICA 01/2011

SPOTLIGHT (FIGURE 11-23)

ITEM PART NO. DESCRIPTION QTY


1 1356350 Work Light ........................................................................................................... 1
1 1362043 Light ................................................................................................................ 1
1 1662409 Bulb ................................................................................................................ 1
1 1362044 Switch ............................................................................................................. 1
2 1356352 Bracket ................................................................................................................ 1
3 316678 Screw .................................................................................................................. 2
4 1356354 Bushing ............................................................................................................... 1
5 1377399 Wire Harness ...................................................................................................... 1
6 1306271 Terminal .............................................................................................................. 2

11-56 See Service Manual ©2011 HYSTER COMPANY


for service procedures.
UNIT CODE F108
01/2011 NORTH AMERICA

DC CONVERTER (FIGURE 11-24)


36/48 VOLT TO 12 VOLT

ITEM PART NO. DESCRIPTION QTY


1 1390575 Dc-Dc Converter ................................................................................................. 1
2 2036371 Wire Harness ...................................................................................................... 1
3 136681 Capscrew ............................................................................................................ 3
4 320157 Washer ............................................................................................................... 3
5 292681 Lockwasher ......................................................................................................... 3
6 239503 Nut ...................................................................................................................... 3
7 18466 Capscrew ............................................................................................................ 4
8 15154 Lockwasher ......................................................................................................... 4
9 15054 Nut ...................................................................................................................... 4

©2011 HYSTER COMPANY See Service Manual 11-57


for service procedures.
UNIT CODE F108
NORTH AMERICA 01/2011

BACK-UP ALARM (FIGURE 11-25)

ITEM PART NO. DESCRIPTION QTY


1 1374798 Back-Up Alarm .................................................................................................... 1
2 1364283 Plate .................................................................................................................... 1
3 316678 Screw .................................................................................................................. 2

11-58 See Service Manual ©2011 HYSTER COMPANY


for service procedures.
UNIT CODE F108
01/2011 NORTH AMERICA

WIRE HARNESS (FIGURE 11-26)


LIGHTING

ITEM PART NO. DESCRIPTION QTY


a 2036273 Wire Harness (Light) ........................................................................................... 1
b 2043367 Wire Harness (Light) ........................................................................................... 1
c 2053139 Wire Harness (Light) ........................................................................................... 1
1 1330411 Connector ....................................................................................................... 2
2 1330416 Connector ....................................................................................................... 2
3 1330422 Connector ....................................................................................................... 1
4 1330428 Connector ....................................................................................................... 1
5 1330439 Plug ................................................................................................................ 2
6 1352602 Connector ....................................................................................................... 1
7 1352603 Connector ....................................................................................................... 1
8 1330437 Terminal (Pin) ................................................................................................. 19
9 1330438 Terminal (Socket) ........................................................................................... 7

FOOTNOTES:
a → S/N F108V22270 INC. 22277-22278 EXC. c S/N F108V27917A →
22244-22245, 22257-22259, 22261, 22263
b S/N F108V22271 ↔ S/N F108V27916A INC.
22244-22245, 22257, 22259, 22261, 22263 EXC.
22277-22278

©2011 HYSTER COMPANY See Service Manual 11-59


for service procedures.
UNIT CODE F108
NORTH AMERICA 01/2011

WIRE HARNESS (FIGURE 11-27)


SWITCH

ITEM PART NO. DESCRIPTION QTY


1380550 Wire Harness ...................................................................................................... 1
1 1330412 Connector ....................................................................................................... 1
2 1330417 Connector ....................................................................................................... 1
3 1330437 Terminal (Pin) ................................................................................................. 5
4 1330439 Plug ................................................................................................................ 1
5 1484561
1382308 Socket (Switch) .............................................................................................. 3
6 1331233 Terminal ......................................................................................................... 3
7 233141 Terminal ......................................................................................................... 4

11-60 See Service Manual ©2011 HYSTER COMPANY


for service procedures.
UNIT CODE F108
01/2011 NORTH AMERICA

WIRE HARNESS (FIGURE 11-28)


TRACTION CUT-OUT

ITEM PART NO. DESCRIPTION QTY


2060358 Wire Harness ...................................................................................................... 1
1 ..... Connector Assembly (Seat Switch Harness) ................................................. 1
1 1330424 Connector (Secondary Lock) ..................................................................... 1
1 1330419 Connector ................................................................................................... 1
2 1330438 Terminal (Socket) ....................................................................................... 2
3 ..... Connector Assembly (Main Harness) ............................................................. 1
3 1330414 Connector (Secondary Lock) ..................................................................... 1
3 1330409 Connector ................................................................................................... 1
4 1330437 Terminal (Pin) ............................................................................................. 1
5 1352564 Terminal (Battery Arm Switch) ....................................................................... 2

©2011 HYSTER COMPANY See Service Manual 11-61


for service procedures.
UNIT CODE F108
NORTH AMERICA 01/2011

EMERGENCY POWER/SEAT SWITCH BYPASS (FIGURE 11-29)

11-62 See Service Manual ©2011 HYSTER COMPANY


for service procedures.
UNIT CODE F108
01/2011 NORTH AMERICA

EMERGENCY POWER/SEAT SWITCH BYPASS


ITEM PART NO. DESCRIPTION QTY
1 1511672 Enclosure ............................................................................................................ 1
2 1511671 Block ................................................................................................................... 1
3 1511670 Fork ..................................................................................................................... 2
4 2054595 Wire Harness ...................................................................................................... 1
5 2054597 Switch ................................................................................................................. 1
6 293726 Capscrew ............................................................................................................ 4
7 320154 Washer ............................................................................................................... 4
8 292504 Capscrew ............................................................................................................ 2
9 320156 Washer ............................................................................................................... 2
10 136687 Nut ...................................................................................................................... 2
11 1515759 Bushing ............................................................................................................... 1
12 1514125 Block ................................................................................................................... 1
13 1516486 Block ................................................................................................................... 1
14 2054596 Label ................................................................................................................... 1

©2011 HYSTER COMPANY See Service Manual 11-63


for service procedures.
UNIT CODE F108
NORTH AMERICA 01/2011

NOTES

11-64 See Service Manual ©2011 HYSTER COMPANY


for service procedures.
UNIT CODE F108
01/2011 NORTH AMERICA

12 FIELD CONVERSION KITS


UNIT CODE F108
01/2011 NORTH AMERICA

SECTION 12
FIELD CONVERSION KITS

DESCRIPTION PAGE

AUXILIARY TUBE EXTENSION KIT


TWO AND THREE STAGE FULL FREE-LIFT (B508V12602 →) (B509V02645 →) ................................ 12-2
TWO AND THREE STAGE FULL FREE-LIFT (B563V04770 →) (B564V02196 →) ................................ 12-3
AUXILIARY TUBE EXTENSION KIT FOUR STAGE FULL FREE-LIFT ......................................................... 12-4
AUXILIARY TUBE EXTENSION KITS
TWO AND THREE FULL FREE-LIFT (→ B563V04769) (→ B564V02196) .............................................. 12-2
TWO AND THREE STAGE FULL FREE-LIFT (→ B508V12601) (→ B509V02644) ................................ 12-2
AUXILIARY TUBE EXTENSION TWO STAGE LIMITED FREE-LIFT ............................................................ 12-3
CONVERSION KIT
BATTERY ROLLERS .................................................................................................................................. 12-2
HEADER HOSE CONVERSION KITS FOUR STAGE FULL FREE-LIFT ....................................................... 12-11
HEADER HOSE CONVERSION KITS THREE STAGE FULL FREE-LIFT
2.0 - 2.5 TONS ............................................................................................................................................ 12-9
3.0 - 3.2 TONS ............................................................................................................................................ 12-10
HEADER HOSE CONVERSION KITS TWO STAGE FULL FREE-LIFT
2.0 - 2.5 TONS ............................................................................................................................................ 12-7
3.0 - 3.2 TONS ............................................................................................................................................ 12-8
HEADER HOSE CONVERSION KITS TWO STAGE LIMITED FREE-LIFT
2.0 - 2.5 TON ............................................................................................................................................... 12-5
3.0 - 3.2 TONS ............................................................................................................................................ 12-6
ROTATOR AUXILIARY TUBE EXTENSION KIT
TWO AND THREE STAGE FULL FREE-LIFT (→ B508V12601) (→ B509V02644) ................................ 12-3
TWO AND THREE STAGE FULL FREE-LIFT (B508V12602 →) (B509V02645 →) ................................ 12-4
TWO AND THREE STAGE FULL FREE-LIFT (→ B563V04769) (→ B564V02196) ................................ 12-4
TWO AND THREE STAGE FULL FREE-LIFT (B563V04770 →) (B564V02197 →) ................................ 12-4

©2011 HYSTER COMPANY See Service Manual 12-1


for service procedures.
UNIT CODE F108
NORTH AMERICA 01/2011

CONVERSION KIT
BATTERY ROLLERS

DESCRIPTION PART NUMBER


Roller (Kit-High Handle and Lead Roller) a1496769
Roller (Kit-High Handle and Lead Roller) b1496770
Roller (Kit-High Handle and Lead Roller) c1496771
Kit-Spacer (Battery Rear) 1358474
Spacer (Kit-Battery Side) 1496762
Roller a1496765
Roller b1496766
Roller c1496767
Switch 1522073

FOOTNOTES:
a 27.5 in. Battery Compartment
b 33.3 in. Battery Compartment
c 39.9 in. Battery Compartment

AUXILIARY TUBE EXTENSION KITS


TWO AND THREE STAGE FULL FREE-LIFT
(→ B508V12601)
(→ B509V02644)

DESCRIPTION PART NUMBER


Kit-Aux Tube Extension (3 Function) 1362406
Kit-Aux Tube Extension (4 Function) 1362407
Kit-Quick Disconnect Fitting 1362426

AUXILIARY TUBE EXTENSION KIT


TWO AND THREE STAGE FULL FREE-LIFT
(B508V12602 →)
(B509V02645 →)

DESCRIPTION PART NUMBER


Kit-Aux Tube Extension (3 Function) 1381794
Kit-Aux Tube Extension (4 Function) 1381795
Kit-Quick Disconnect Fitting 1362426

AUXILIARY TUBE EXTENSION KITS


TWO AND THREE FULL FREE-LIFT
(→ B563V04769)
(→ B564V02196)

DESCRIPTION PART NUMBER


Kit-Aux Tube Extension (3 Function) 1362408

12-2 See Service Manual ©2011 HYSTER COMPANY


for service procedures.
UNIT CODE F108
01/2011 NORTH AMERICA

AUXILIARY TUBE EXTENSION KITS


TWO AND THREE FULL FREE-LIFT
(→ B563V04769)
(→ B564V02196)
(CONTINUED)

DESCRIPTION PART NUMBER


Kit-Aux Tube Extension (4 Function) 1362409

AUXILIARY TUBE EXTENSION KIT


TWO AND THREE STAGE FULL FREE-LIFT
(B563V04770 →)
(B564V02196 →)

DESCRIPTION PART NUMBER


Kit-Aux Tube Extension (3 Function) 1381796
Kit-Aux Tube Extension (4 Function) 1381797
Kit-Quick Disconnect Fitting 1362426

AUXILIARY TUBE EXTENSION TWO STAGE LIMITED FREE-LIFT

DESCRIPTION PART NUMBER


Kit-Aux Tube Extension (3 Function) a1362410
Kit-Aux Tube Extension (4 Function) a1362411
Kit-Aux Tube Extension (3 Function) b1362412
Kit-Aux Tube Extension (4 Function) b1362413
Kit-Aux Tube Extension (3 Function) c1362414
Kit-Aux Tube Extension (4 Function) c1362415
Kit-Aux Tube Extension (Rotator Aux) b1377957
Kit-Aux Tube Extension (Rotator Aux) c1377958
Kit-Quick Disconnect Fitting 1362426
Kit-Quick Disconnect Fitting (Rotator Aux) 1377952

FOOTNOTES:
a B507 1.0 - 2.0 Tons
b B507 2.0 - 2.5 Tons
c B562 3.0 - 3.2 Tons

ROTATOR AUXILIARY TUBE EXTENSION KIT


TWO AND THREE STAGE FULL FREE-LIFT
(→ B508V12601)
(→ B509V02644)

DESCRIPTION PART NUMBER


Kit-Aux Tube Extension 1381778
Kit-Quick Disconnect Fitting 1377952

©2011 HYSTER COMPANY See Service Manual 12-3


for service procedures.
UNIT CODE F108
NORTH AMERICA 01/2011

ROTATOR AUXILIARY TUBE EXTENSION KIT


TWO AND THREE STAGE FULL FREE-LIFT
(B508V12602 →)
(B509V02645 →)

DESCRIPTION PART NUMBER


Kit-Aux Tube Extension 1381798
Kit-Quick Disconnect Fitting 1377952

ROTATOR AUXILIARY TUBE EXTENSION KIT


TWO AND THREE STAGE FULL FREE-LIFT
(→ B563V04769)
(→ B564V02196)

DESCRIPTION PART NUMBER


Kit-Aux Tube Extension 1381779
Kit-Quick Disconnect Fitting 1377952

ROTATOR AUXILIARY TUBE EXTENSION KIT


TWO AND THREE STAGE FULL FREE-LIFT
(B563V04770 →)
(B564V02197 →)

DESCRIPTION PART NUMBER


Kit-Aux Tube Extension 1381799
Kit-Quick Disconnect Fitting 1377952

AUXILIARY TUBE EXTENSION KIT FOUR STAGE FULL FREE-LIFT

DESCRIPTION PART NUMBER


Kit-Aux Tube Extension (3 Function) 1370398
Kit-Aux Tube Extension (4 Function) 1370399

12-4 See Service Manual ©2011 HYSTER COMPANY


for service procedures.
UNIT CODE F108
01/2011 NORTH AMERICA

HEADER HOSE CONVERSION KITS TWO STAGE LIMITED FREE-LIFT


2.0 - 2.5 TON

THREE TO FOUR FUNCTION

LIFT HEIGHT TO BOTTOM OF FORKS


2093 mm 2992 mm 3292 mm 3792 mm
DESCRIPTION (82.4 in.) (117.8 in.) (129.6 in.) (149.3 in.)
Mast B507 B507 B507 B507
Group Number 2093 2992 3292 3792
Kit-Hose Group 3 to 4 1381821 1377277 1354667 1354669
Way

TWO TO FOUR FUNCTION

LIFT HEIGHT TO BOTTOM OF FORKS


2093 mm 2992 mm 3292 mm 3792 mm
DESCRIPTION (82.4 in.) (117.8 in.) (129.6 in.) (149.3 in.)
Mast B507 B507 B507 B507
Group Number 2093 2992 3292 3792
Kit-Hose Group 2 to 4 1381822 1377278 1377279 1354670
Way

TWO TO THREE FUNCTION

LIFT HEIGHT TO BOTTOM OF FORKS


2093 mm 2992 mm 3292 mm 3792 mm
DESCRIPTION (82.4 in.) (117.8 in.) (129.6 in.) (149.3 in.)
Mast B507 B507 B507 B507
Group Number 2093 2992 3292 3792
Kit-Hose Group 2 to 3 1381820 1377276 1354666 1354668
Way

©2011 HYSTER COMPANY See Service Manual 12-5


for service procedures.
UNIT CODE F108
NORTH AMERICA 01/2011

HEADER HOSE CONVERSION KITS TWO STAGE LIMITED FREE-LIFT


3.0 - 3.2 TONS

THREE TO FOUR FUNCTION

LIFT HEIGHT TO BOTTOM OF FORKS


3159 mm 3659 mm
DESCRIPTION (124.4 in.) (144.1 in.)
Mast B562 B562
Group Number 3159 3659
Kit-Hose Group 3 to 4 1354667 1354669
Way

TWO TO FOUR FUNCTION

LIFT HEIGHT TO BOTTOM OF FORKS


3159 mm 3659 mm
DESCRIPTION (124.4 in.) (144.1 in.)
Mast B562 B562
Group Number 3159 3659
Kit-Hose Group 2 to 4 1377279 1354670
Way

TWO TO THREE FUNCTION

LIFT HEIGHT TO BOTTOM OF FORKS


3159 mm 3659 mm
DESCRIPTION (124.4 in.) (144.1 in.)
Mast B562 B562
Group Number 3159 3659
Kit-Hose Group 2 to 3 1354666 1354668
Way

12-6 See Service Manual ©2011 HYSTER COMPANY


for service procedures.
UNIT CODE F108
01/2011 NORTH AMERICA

HEADER HOSE CONVERSION KITS TWO STAGE FULL FREE-LIFT


2.0 - 2.5 TONS

THREE TO FOUR FUNCTION

LIFT HEIGHT TO BOTTOM OF FORKS


2962 mm 3262 mm 3762 mm
DESCRIPTION (116.6 in.) (128.4 in.) (148.1 in.)
Mast B509 B509 B509
Group Number 2962 3262 3762
Kit-Hose Group 3 to 4 1381852 1362380 1377296
Way

TWO TO FOUR FUNCTION

LIFT HEIGHT TO BOTTOM OF FORKS


2962 mm 3262 mm 3762 mm
DESCRIPTION (116.6 in.) (128.4 in.) (148.1 in.)
Mast B509 B509 B509
Group Number 2962 3262 3762
Kit-Hose Group 2 to 4 1381851 1381856 1381860
Way

TWO TO THREE FUNCTION

LIFT HEIGHT TO BOTTOM OF FORKS


2962 mm 3262 mm 3762 mm
DESCRIPTION (116.6 in.) (128.4 in.) (148.1 in.)
Mast B509 B509 B509
Group Number 2962 3262 3762
Kit-Hose Group 2 to 3 1381850 1381855 1381859
Way

©2011 HYSTER COMPANY See Service Manual 12-7


for service procedures.
UNIT CODE F108
NORTH AMERICA 01/2011

HEADER HOSE CONVERSION KITS TWO STAGE FULL FREE-LIFT


3.0 - 3.2 TONS

THREE TO FOUR FUNCTION

LIFT HEIGHT TO BOTTOM OF FORKS


2860 mm 3160 mm 3660 mm
DESCRIPTION (112.6 in.) (124.4 in.) (144.1 in.)
Mast B564 B564 B564
Group Number 2860 3160 3660
Kit-Hose Group 3 to 4 1381849 1362380 1377296
Way

TWO TO FOUR FUNCTION

LIFT HEIGHT TO BOTTOM OF FORKS


2860 mm 3160 mm 3660 mm
DESCRIPTION (112.6 in.) (124.4 in.) (144.1 in.)
Mast B564 B564 B564
Group Number 2860 3160 3660
Kit-Hose Group 2 to 4 1381854 1381858 1381862
Way

TWO TO THREE FUNCTION

LIFT HEIGHT TO BOTTOM OF FORKS


2860 mm 3160 mm 3660 mm
DESCRIPTION (112.6 in.) (124.4 in.) (144.1 in.)
Mast B564 B564 B564
Group Number 2860 3160 3660
Kit-Hose Group 2 to 3 1381853 1381857 1381861
Way

12-8 See Service Manual ©2011 HYSTER COMPANY


for service procedures.
UNIT CODE F108
01/2011 NORTH AMERICA

HEADER HOSE CONVERSION KITS THREE STAGE FULL FREE-LIFT


2.0 - 2.5 TONS

THREE TO FOUR FUNCTION

LIFT HEIGHT TO BOTTOM OF FORKS


4310 mm 4760 mm 5510 mm
DESCRIPTION (169.7 in.) (187.4 in.) (216.9 in.)
Mast B508 B508 B508
Group Number 4310 4760 5510
Kit-Hose Group 3 to 4 1354653 1368670 1377306
Way

TWO TO FOUR FUNCTION

LIFT HEIGHT TO BOTTOM OF FORKS


4310 mm 4760 mm 5510 mm
DESCRIPTION (169.7 in.) (187.4 in.) (216.9 in.)
Mast B508 B508 B508
Group Number 4310 4760 5510
Kit-Hose Group 2 to 4 1381826 1381830 1381840
Way

TWO TO THREE FUNCTION

LIFT HEIGHT TO BOTTOM OF FORKS


4310 mm 4760 mm 5510 mm
DESCRIPTION (169.7 in.) (187.4 in.) (216.9 in.)
Mast B508 B508 B508
Group Number 4310 4760 5510
Kit-Hose Group 2 to 3 1381825 1381829 1381839
Way

©2011 HYSTER COMPANY See Service Manual 12-9


for service procedures.
UNIT CODE F108
NORTH AMERICA 01/2011

HEADER HOSE CONVERSION KITS THREE STAGE FULL FREE-LIFT


3.0 - 3.2 TONS

THREE TO FOUR FUNCTION

LIFT HEIGHT TO BOTTOM OF FORKS


4118 mm 4568 mm 4868 mm 5318 mm
DESCRIPTION (162.1 in.) (179.8 in.) (191.7 in.) (209.4 in.)
Mast B563 B563 B563 B563
Group Number 4118 4568 4868 5318
Kit-Hose Group 3 to 4 1354653 1368670 1354661 1377306
Way

TWO TO FOUR FUNCTION

LIFT HEIGHT TO BOTTOM OF FORKS


4118 mm 4568 mm 4868 mm 5318 mm
DESCRIPTION (162.1 in.) (179.8 in.) (191.7 in.) (209.4 in.)
Mast B563 B563 B563 B563
Group Number 4118 4568 4868 5318
Kit-Hose Group 2 to 4 1381828 1381832 1381838 1381842
Way

TWO TO THREE FUNCTION

LIFT HEIGHT TO BOTTOM OF FORKS


4118 mm 4568 mm 4868 mm 5318 mm
DESCRIPTION (162.1 in.) (179.8 in.) (191.7 in.) (209.4 in.)
Mast B563 B563 B563 B563
Group Number 4118 4568 4868 5318
Kit-Hose Group 2 to 3 1381827 1381831 1381837 1381841
Way

12-10 See Service Manual ©2011 HYSTER COMPANY


for service procedures.
UNIT CODE F108
01/2011 NORTH AMERICA

HEADER HOSE CONVERSION KITS FOUR STAGE FULL FREE-LIFT


THREE TO FOUR FUNCTION

LIFT HEIGHT TO BOTTOM OF FORKS


6058 mm
DESCRIPTION (238.5 in.)
Mast C515
Group Number 6058
Kit-Hose Group 3 to 4 1372414
Way

TWO TO FOUR FUNCTION

LIFT HEIGHT TO BOTTOM OF FORKS


6058 mm
DESCRIPTION (238.5 in.)
Mast C515
Group Number 6058
Kit-Hose Group 2 to 4 1372415
Way

TWO TO THREE FUNCTION

LIFT HEIGHT TO BOTTOM OF FORKS


6058 mm
DESCRIPTION (238.5 in.)
Mast C515
Group Number 6058
Kit-Hose Group 2 to 3 1372413
Way

©2011 HYSTER COMPANY See Service Manual 12-11


for service procedures.
UNIT CODE F108
NORTH AMERICA 01/2011

NOTES

12-12 See Service Manual ©2011 HYSTER COMPANY


for service procedures.
UNIT CODE F108
01/2011 NORTH AMERICA

13 NUMERICAL INDEX
UNIT CODE F108
01/2011 NORTH AMERICA

SECTION 13
NUMERICAL INDEX

PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM

139 1-12 59 5-18 4 15172 5-10 54 15880 8-24 11


7882 6-25 18 6-47 1 6-39 15 9-26 11
6-33 18 6-51 1 15175 11-35 16 15915 6-39 24
12891 7-17 3 15056 1-3 6 15176 1-3 4 15923 11-40 44
9-29 3 15086 4-7 14 15177 1-12 58 11-43 26
11-13 14 5-17 15 15178 6-7 12 15931 5-25 11
12892 1-11 9 15114 11-39 31 15180 5-3 5 16001 3-3 39
12921 6-27 3 11-43 31 5-9 39 16041 11-7 11
6-35 3 15125 1-11 23 15200 10-29 25 11-13 12
12949 6-47 26 15127 1-7 31 15211 5-9 10 11-17 12
6-47 43 10-26 36 5-9 19 11-21 12
6-48 58 10-29 22 6-39 17 16151 3-3 7
6-51 26 15134 1-17 11 7-7 4 16168 5-3 20
6-51 43 4-3 24 7-17 10 11-49 17
6-52 57 5-10 52 8-9 8 16379 3-15 10
6-52 72 6-7 24 8-13 23 16394 1-11 8
13963 4-25 14 6-45 17 8-17 23 16447 11-31 3
4-29 13 11-35 20 8-27 10 11-33 3
14191 4-12 8 15135 1-13 65 9-9 23 16450 10-17 33
14560 4-11 4 6-43 6 9-13 23 16480 6-47 28
14591 6-47 8 15151 5-3 31 9-29 10 6-51 40
6-51 8 11-47 22 10-5 18 16481 6-3 22
14603 7-7 15 11-47 22 10-9 10 6-47 8
9-7 17 11-47 22 10-21 10 6-51 8
10-11 22 11-49 8 10-25 33 11-8 13
14692 9-34 22 15152 11-55 16 11-13 21 11-8 13
14760 11-31 4 15154 11-39 8 11-17 17 16483 4-11 8
11-33 4 11-43 16 11-21 17 6-40 43
14899 5-3 21 11-57 8 15212 1-12 40 10-11 18
15002 2-4 46 15155 1-11 4 4-3 15 11-26 4
2-8 46 1-12 61 5-9 29 11-27 4
15004 5-18 13 4-17 17 15222 6-43 15 11-28 4
15006 5-13 3 4-19 16 10-3 12 11-31 11
15025 1-12 38 4-21 17 10-7 16 11-33 11
15026 5-13 6 4-23 17 15223 8-9 9 16484 4-11 24
15032 3-8 44 5-13 42 10-7 17 6-39 2
3-11 32 5-18 5 10-9 11 6-39 4
15039 5-9 8 15156 1-3 7 15225 4-25 13 6-40 40
5-23 16 1-17 13 4-25 22 6-40 42
15049 5-3 32 3-15 15 4-29 12 6-47 11
11-47 23 4-3 23 15227 4-29 21 6-51 11
11-47 23 4-7 13 15236 7-19 3 16485 4-11 11
11-47 23 4-11 29 8-29 3 6-3 33
11-49 9 5-13 29 9-31 3 6-40 45
15052 11-55 17 6-7 9 10-23 3 6-47 9
15054 6-39 25 15162 1-17 7 15315 3-3 34 6-51 9
11-57 9 15163 5-9 25 15483 6-48 50 7-7 20
15055 1-11 5 5-23 14 6-52 64 7-7 22
1-11 5 11-37 17 15866 6-3 30 8-10 25

©2011 HYSTER COMPANY See Service Manual 13-1


for service procedures.
UNIT CODE F108
NORTH AMERICA 01/2011

NUMERICAL INDEX (continued)


PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM

8-10 26 16805 6-7 10 18832 11-13 10 10-23 13


8-13 5 16815 4-3 22 11-17 10 57597 3-3 9
8-17 5 16865 4-3 40 11-21 10 57664 6-47 7
9-7 15 5-9 34 19979 6-43 33 6-47 19
9-7 16 5-13 31 21189 4-25 2 6-47 33
9-7 22 5-25 8 4-29 2 6-51 7
9-9 3 6-39 30 21420 3-3 33 6-51 19
9-9 10 11-37 15 26617 6-8 14 6-51 33
9-13 3 16870 5-13 30 6-15 16 6-52 50
9-13 10 16882 7-8 27 6-20 10-12 6
10-11 7 8-10 29 30076 3-3 31 10-15 8
10-11 17 9-7 19 30237 4-29 20 58901 7-3 8
10-11 19 10-11 27 30238 4-29 20 7-5 3
16486 6-3 34 16933 11-31 15 33657 3-3 23 8-3 8
6-4 39 11-33 15 35502 3-3 37 8-5 8
7-7 15 16982 7-7 17 37752 7-5 8 8-7 3
8-9 20 8-9 22 7-5 8 8-27 3
9-7 17 9-7 18 8-5 12 9-3 8
10-11 22 10-11 10 8-5 12 9-5 3
10-17 31 17105 1-3 5 8-13 30 10-3 3
16487 6-45 4 17151 6-25 2 8-17 30 10-5 3
16541 6-39 2 6-33 2 9-9 25 10-7 3
16542 6-3 33 17178 1-23 23 9-13 25 10-9 3
6-40 45 17196 4-11 24 10-5 15 10-21 4
16543 10-17 31 17218 11-8 14 10-7 10 11-17 21
16558 11-26 4 17321 6-3 3 10-17 4 11-22 21
11-27 4 6-3 3 39348 7-10 7 58902 10-30 42
11-28 4 17635 8-13 28 7-12 7 58903 4-25 7
16559 6-39 4 8-17 28 7-14 3 4-29 6
16560 9-7 15 18084 11-37 16 8-24 13 58951 1-4 37
10-11 17 18419 6-39 29 9-26 13 59229 7-12 11
16567 4-11 8 11-37 14 39362 4-11 27 7-14 9
16578 7-7 22 18423 2-4 47 39374 6-37 10 8-21 10
8-10 25 2-8 47 39387 4-14 9-16 7
9-7 16 18460 6-39 20 6-12 9-18 8
10-11 7 18466 11-57 7 39678 4-25 18 9-21 7
16598 3-15 14 18494 1-3 16 4-29 17 9-24 8
4-11 28 18498 1-31 10 39714 3-3 16 11-11 4
16693 4-11 7 18500 5-18 10 44542 4-25 29 60949 3-3 8
11-31 5 18508 5-13 39 4-29 26 61056 6-3 26
11-33 5 18515 1-11 19 46388 6-37 7 66359 5-3 2
16706 6-47 17 1-19 11 46698 1-17 12 5-9 15
6-47 31 5-10 52 53162 4-3 39 69029 3-7 14
6-48 48 18543 11-35 19 5-9 35 3-12 39
6-51 18 18697 5-10 56 5-13 43 4-25 23
6-51 31 18720 11-39 9 5-25 7 4-29 22
6-52 48 11-40 45 11-43 2 71153 7-25 6
6-52 62 11-43 17 55146 10-18 7 7-27 6
16708 5-25 9 11-43 27 55407 11-11 4 8-35 6
5-25 15 18727 1-19 6 55434 7-19 13 8-37 6
16745 6-40 40 18731 1-19 15 8-29 13 9-37 6
6-40 42 1-27 35 9-31 13 9-39 6
13-2 See Service Manual ©2011 HYSTER COMPANY
for service procedures.
UNIT CODE F108
01/2011 NORTH AMERICA

NUMERICAL INDEX (continued)


PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM

10-33 6 8-3 7 135657 4-25 19 2-7 5


78286 9-34 20 8-5 7 4-29 18 3-7 7
78562 6-45 14 8-7 4 135658 4-25 19 3-11 5
85550 4-11 9 8-27 4 4-29 18 4-3 9
85885 3-3 25 9-3 7 135661 10-5 19 5-9 45
86936 5-13 9 9-5 4 136681 1-3 34 6-3 15
90263 8-24 11 10-3 4 2-3 6 8-13 14
9-26 11 10-5 4 2-7 6 8-31 7
92861 7-10 11 10-7 4 2-11 13 9-33 8
8-21 10 10-9 4 2-13 13 11-51 8
92942 3-7 32 10-21 6 2-13 28 11-53 8
3-11 27 11-17 19 4-11 26 11-55 6
104506 7-3 3 11-22 19 5-13 21 136985 1-12 31
8-3 3 129563 4-11 12 6-40 38 3-3 42
8-5 3 11-26 3 8-17 14 5-3 8
9-3 3 11-39 24 10-11 15 5-3 24
10-3 7 11-43 37 10-17 23 6-3 27
10-5 7 130845 4-11 10 10-25 19 6-7 19
10-7 7 131358 7-7 7 10-29 28 6-43 19
105817 4-11 3 7-17 8 11-39 36 9-9 9
106223 11-35 11 8-9 11 11-43 34 9-13 9
11-37 5 8-13 17 11-57 3 139771 5-13 5
110322 10-25 28 8-17 17 136687 1-12 46 145639 1-24 33
10-30 37 8-27 8 2-3 24 145641 10-17 28
110922 3-7 10 9-7 3 2-7 24 145978 3-3 24
3-11 37 9-9 4 2-26 7 147972 9-16 6
110923 3-7 10 9-13 32 4-7 10 9-18 7
3-11 37 9-29 8 5-9 46 9-21 6
110924 3-7 10 10-21 3 5-17 5 9-24 7
3-11 37 11-13 19 6-43 31 147973 8-23 10
112604 11-35 11 11-17 15 11-63 10 9-26 10
11-37 5 11-21 15 136692 1-3 9 148610 2-31 25
114312 1-12 50 131716 7-3 4 1-3 31 148611 2-31 23
5-23 26 8-3 4 1-12 32 148648 2-31 26
5-25 12 8-5 4 3-3 44 5-26 8
11-8 15 9-3 4 4-11 31 153667 2-3 3
11-27 3 10-3 6 5-3 9 2-7 3
11-28 3 10-5 6 5-3 27 153715 3-7 17
117095 4-11 6 10-7 6 5-23 7 153716 4-25 31
118714 3-3 28 132860 9-9 28 6-7 11 4-29 31
119236 4-25 10 9-13 28 6-39 12 153717 4-25 32
4-29 9 133481 2-37 7 6-43 21 4-29 32
121085 4-11 1 134675 7-19 14 6-45 12 153919 11-11 5
124359 10-11 16 8-29 14 11-47 14 154355 8-13 6
127045 4-25 11 9-31 14 11-49 3 8-17 6
4-29 10 10-23 14 136704 5-9 26 9-9 11
6-3 12 134809 5-26 5 7-7 13 9-13 11
128469 4-17 21 134810 2-35 4 7-21 2 154375 6-37 6
129339 10-3 11 5-26 4 8-13 8 156194 4-25 33
10-7 15 135588 8-9 1 8-17 8 4-29 33
129387 7-3 7 135619 8-13 1 11-55 9 156195 4-25 33
7-5 4 135634 8-9 1 136749 2-3 5 4-29 33
©2011 HYSTER COMPANY See Service Manual 13-3
for service procedures.
UNIT CODE F108
NORTH AMERICA 01/2011

NUMERICAL INDEX (continued)


PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM

160266 6-3 25 10-7 18 6-52 55 6-51 10


161003 7-8 25 182343 8-9 1 6-52 70 199563 11-37 19
8-9 5 9-9 2 188519 6-47 25 201766 10-11 18
8-13 20 182376 10-3 10 6-47 42 201829 10-19 11
8-17 20 10-7 13 6-48 57 201972 5-18 1
9-9 20 182377 10-3 9 6-51 25 201974 5-18 8
9-13 20 10-7 12 6-51 42 201975 5-18 9
10-5 8 183550 5-10 55 6-52 56 201976 5-18 16
10-9 5 183614 3-7 11 6-52 71 201977 5-18 14
163971 4-25 21 4-25 27 188534 6-47 3 201978 5-18 7
4-29 38 183615 3-7 12 6-51 3 201982 5-18 3
164474 8-13 1 4-25 26 189595 7-7 20 201985 5-18 15
10-5 20 4-25 27 8-10 26 201986 5-18 11
10-9 12 184761 8-9 20 9-7 22 201988 5-18 12
164488 11-55 12 185853 4-25 3 190580 7-14 3 203071 4-12 7
164639 4-25 28 185854 4-25 30 8-21 13 203606 5-13 18
4-29 25 185856 4-25 17 10-19 14 204114 1-19 14
164840 8-23 10 4-29 16 190757 6-3 29 1-31 11
9-26 10 185857 4-25 17 190887 8-24 12 205120 6-47 20
165053 10-15 4 4-29 16 9-16 11 6-47 34
166857 4-11 2 185858 4-25 17 9-18 3 6-51 20
6-45 15 4-29 16 9-21 11 6-51 34
168054 1-17 8 185860 4-25 34 9-24 3 6-52 51
169874 1-3 29 4-29 34 9-26 12 205121 6-47 15
1-7 17 185869 4-25 9 10-19 9 6-47 29
170204 1-19 15 4-29 8 191941 5-13 40 6-47 46
1-23 23 185870 4-25 12 193164 3-7 5 6-51 16
1-24 32 4-29 11 3-11 13 6-51 29
175861 6-43 32 185872 4-25 12 194705 10-11 20 6-51 46
175944 2-37 6 4-29 11 195293 2-26 2 6-52 60
5-26 9 186227 4-11 11 195296 2-26 2 205122 6-47 18
176640 2-3 28 186304 2-3 25 196927 1-33 16 6-47 32
2-7 28 2-7 25 197063 11-39 12 6-48 49
3-15 3 187388 7-10 8 197064 5-9 36 6-51 15
5-23 8 7-12 8 5-13 35 6-51 32
6-7 5 7-14 6 6-40 41 6-52 49
6-7 19 8-21 7 197065 5-3 30 6-52 63
6-39 34 8-23 7 11-47 12 205123 6-47 21
9-34 21 9-26 7 11-47 12 6-47 35
176910 9-34 13 10-13 14 11-47 12 6-51 21
177459 9-9 3 10-19 16 11-49 7 6-51 35
178119 9-9 6 188227 6-3 19 197066 5-23 13 6-52 52
9-13 6 188486 6-47 9 197067 11-55 15 206028 2-31 27
10-17 24 6-51 9 197068 1-7 25 210229 11-39 5
180057 7-7 1 188516 6-47 22 4-19 17 11-43 9
180074 8-13 1 6-48 54 4-23 16 214364 5-23 25
180177 9-9 2 6-51 22 6-39 32 6-3 6
181045 2-35 3 6-52 53 197345 7-7 1 6-3 6
5-26 3 6-52 68 9-9 2 8-9 19
182115 5-9 14 188518 6-47 24 198956 2-11 20 8-32 27
182332 10-9 13 6-48 56 2-13 20 9-7 11
182342 10-3 14 6-51 24 199524 6-47 10 10-11 12
13-4 See Service Manual ©2011 HYSTER COMPANY
for service procedures.
UNIT CODE F108
01/2011 NORTH AMERICA

NUMERICAL INDEX (continued)


PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM

215211 7-3 5 222492 6-40 43 11-55 7 287837 8-13 13


8-3 5 222523 2-31 11-57 6 8-17 13
8-5 5 5-3 35 239784 6-3 22 9-9 15
9-3 5 5-26 10 11-8 13 9-13 4
215212 10-3 5 222584 6-3 31 11-8 13 287851 11-35 23
10-5 5 222665 1-19 16 246001 5-17 23 11-37 20
10-7 5 222667 11-35 21 10-30 47 11-39 36
216877 1-3 15 223389 7-7 1 246869 6-45 6 11-43 33
10-23 8 226458 11-13 7 6-45 6 287854 1-12 31
216895 3-15 2 11-17 7 248196 2-31 21 6-7 18
3-15 2 11-21 7 5-26 7 287860 1-3 12
218612 6-45 3 227323 11-37 8 251099 1-12 60 3-3 10
220000 6-39 26 227327 11-35 14 5-23 10 5-3 11
220003 6-39 23 230419 3-7 24 257913 7-10 5 5-23 27
220289 5-3 29 230421 3-7 18 7-12 5 8-32 29
11-47 11 230443 3-3 32 7-14 4 292500 6-43 3
11-47 11 230882 11-35 26 8-21 5 292501 4-3 41
11-47 11 11-39 35 8-23 5 6-43 28
11-49 6 11-43 20 9-26 5 292502 5-9 12
220312 5-23 12 230885 5-9 42 10-13 11 7-21 14
220361 6-25 20 231020 10-5 16 10-19 13 10-25 17
6-33 22 231084 8-13 1 259781 11-2 3 10-29 4
6-33 22 233141 11-60 7 259782 11-2 3 292504 2-26 4
220426 4-3 38 234038 3-7 3 261157 6-45 5 11-63 8
11-43 1 3-11 11 261379 3-8 42 292505 2-3 21
220428 5-9 33 236901 2-37 5 3-11 23 2-7 21
5-13 34 5-26 6 264007 11-47 2 292507 2-26 4
5-25 14 237192 11-2 3 264134 11-37 22 10-25 30
11-37 13 237208 11-2 3 11-39 25 10-29 30
220430 6-39 28 237213 11-3 3 11-43 11 292508 7-21 3
220504 11-55 14 237812 10-13 12 264159 3-11 7 292509 4-11 20
221341 6-39 21 10-14 3 264892 3-3 30 292512 2-11 21
10-25 35 238637 8-13 5 264893 3-3 29 2-13 21
10-29 24 8-17 5 3-7 29 2-13 29
221476 11-39 30 239503 1-7 12 266733 4-25 20 292513 3-15 19
11-43 29 2-3 16 4-29 19 292514 10-17 30
221521 3-8 41 2-7 16 269448 1-19 3 292515 1-11 10
3-11 24 2-11 3 269449 1-19 4 3-3 43
221588 3-7 6 2-13 3 270077 10-13 8 292517 10-11 24
3-11 14 2-13 30 10-15 10 292521 5-23 4
221680 3-3 1 3-15 6 271892 2-21 6 292526 8-13 33
221736 3-15 17 4-11 25 2-23 7 8-17 33
221763 1-12 39 5-9 4 271893 2-21 13 292529 1-3 13
221771 1-37 3 5-23 20 2-23 14 3-15 16
221773 1-19 7 6-3 7 273775 10-26 37 5-13 28
221777 1-17 6 6-3 7 10-30 38 8-13 15
221780 11-35 12 6-7 11 274075 2-21 14 9-9 16
11-37 6 6-39 37 2-23 15 10-17 37
11-39 3 6-40 47 276297 5-13 1 292530 8-17 15
11-43 8 11-43 4 287816 1-12 45 9-13 16
221850 11-39 16 11-51 9 5-17 3 292531 10-11 6
222029 1-19 23 11-53 9 6-43 23 292532 7-7 9
©2011 HYSTER COMPANY See Service Manual 13-5
for service procedures.
UNIT CODE F108
NORTH AMERICA 01/2011

NUMERICAL INDEX (continued)


PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM

8-9 14 2-11 5 10-17 36 11-35 8


9-7 6 2-13 5 292687 3-3 5 11-43 12
292533 7-21 11 2-13 27 10-17 11 296169 11-37 2
8-13 10 3-7 8 293601 1-11 12 296173 1-11 16
8-17 10 3-11 4 293612 1-11 14 296174 6-39 13
8-31 16 3-15 5 293613 1-11 14 6-45 9
9-34 33 4-3 10 293614 6-7 14 296205 4-7 6
10-25 16 4-11 23 6-7 18 296215 4-3 17
292534 8-31 19 5-9 5 293628 4-25 15 296226 5-17 11
292535 10-17 16 5-13 22 4-29 14 296237 10-30 48
10-29 12 5-17 9 293646 3-3 17 296249 1-3 24
292537 1-17 4 5-23 18 293648 4-26 39 296360 1-7 4
10-25 21 6-3 8 4-29 36 296361 11-51 14
10-29 34 6-3 8 293650 5-13 19 11-53 7
292576 5-3 6 6-7 6 293651 1-15 4 296379 5-10 47
292577 5-9 37 6-7 15 293686 4-29 5 296418 11-51 16
292665 2-3 14 6-39 35 293698 4-26 38 11-53 16
2-7 14 6-40 48 4-29 5 296421 1-3 25
292668 2-3 29 10-25 34 293704 11-7 7 296422 7-7 10
2-7 29 10-29 29 293706 10-17 10 8-9 15
11-49 15 11-35 24 293708 3-3 4 9-7 7
292676 2-3 11 11-37 21 293726 11-63 6 296423 1-17 5
2-7 11 11-39 37 293762 4-3 32 1-37 3
292678 2-4 41 11-43 5 293779 4-3 33 296426 4-25 5
2-4 42 11-51 10 293782 10-30 46 4-29 29
2-8 41 11-53 10 293795 8-31 20 7-7 23
2-8 42 11-55 8 10-25 4 8-9 4
2-11 19 11-57 5 10-30 40 8-13 19
2-11 25 292682 1-3 10 293796 9-33 12 8-17 19
2-13 19 1-3 30 293799 1-12 41 9-9 19
5-17 28 1-11 20 9-33 5 9-13 19
292679 11-49 14 3-3 12 295649 9-16 10 10-9 6
292680 1-7 8 3-15 20 9-18 4 11-13 8
1-12 47 4-11 32 9-21 10 11-17 8
1-12 47 5-3 25 9-24 4 11-21 8
2-3 19 5-23 6 296010 4-3 11 296431 3-3 6
2-3 22 6-3 28 5-17 8 11-7 8
2-7 19 6-7 6 296012 2-11 6 296435 11-7 8
2-7 22 6-39 11 2-13 6 296498 2-4 42
2-26 6 6-43 20 296028 9-9 7 2-8 42
4-3 42 6-45 11 9-13 7 297531 7-10 6
5-3 3 10-17 29 296158 6-43 16 7-12 6
5-10 57 11-47 24 296159 1-7 6 7-14 5
5-17 4 11-49 2 1-7 26 8-21 6
6-43 9 292683 1-3 14 296161 1-7 29 8-23 6
6-43 17 3-3 18 1-7 32 9-26 6
6-43 30 5-17 22 1-12 62 10-13 13
292681 1-4 36 7-21 10 296166 1-7 5 10-19 15
1-7 13 8-13 25 5-23 17 297649 10-5 9
1-11 15 8-17 25 296167 1-7 11 300937 1-17 9
2-3 4 9-9 29 6-40 49 1-37 4
2-7 4 9-13 29 296168 5-9 3 4-25 37
13-6 See Service Manual ©2011 HYSTER COMPANY
for service procedures.
UNIT CODE F108
01/2011 NORTH AMERICA

NUMERICAL INDEX (continued)


PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM

4-29 27 10-7 8 9-9 5 10-25 23


5-13 16 305769 3-3 22 9-13 5 10-29 35
7-7 12 307343 5-13 24 10-11 25 11-43 6
8-9 17 5-18 316828 4-25 6 11-55 11
8-13 16 308117 7-19 2 4-29 28 11-57 4
8-17 16 8-29 2 5-3 7 320158 1-4 35
9-7 9 9-31 2 5-9 41 1-7 14
9-9 18 10-23 2 316835 6-7 1 2-3 32
9-13 18 309007 10-17 34 11-51 17 2-7 32
9-34 34 309062 8-24 15 11-53 17 3-15 4
10-11 9 9-26 15 317594 4-11 19 4-11 22
10-17 19 310436 5-25 3 6-39 9 5-9 43
10-25 12 310549 10-17 13 317735 8-27 7 6-7 23
10-29 7 311498 1-33 16 9-29 7 8-32 28
300982 7-19 4 313805 1-12 42 10-21 8 11-37 23
8-29 4 1-12 64 11-13 18 11-39 38
9-31 4 6-43 4 11-17 13 11-43 35
10-23 4 6-43 11 11-21 13 320159 1-11 18
301181 4-17 23 7-21 15 320154 2-11 28 5-3 14
4-21 25 10-25 18 5-17 27 5-3 26
302018 2-11 18 10-29 6 11-63 7 5-23 5
2-13 18 313828 2-3 31 320155 4-3 20 6-43 13
302019 2-11 29 2-7 31 320156 1-12 63 9-9 8
302026 2-11 27 7-8 26 2-3 23 9-13 8
5-17 26 7-21 5 2-4 49 10-11 26
302036 11-49 13 8-9 24 2-7 23 10-17 27
302233 2-3 13 8-13 9 2-8 49 320160 1-12 57
2-7 13 8-17 9 2-26 5 8-32 30
302240 2-4 40 8-31 8 4-3 43 10-25 26
2-8 40 9-7 12 5-10 48 10-26 44
302259 2-4 48 9-33 9 6-43 29 10-29 31
2-8 48 10-11 13 11-63 9 320161 1-15 2
302398 4-7 7 10-17 26 320157 2-3 9 4-25 36
302400 4-3 12 10-25 20 2-7 9 4-29 30
5-3 15 10-30 36 2-11 4 8-13 24
302461 8-13 32 11-7 10 2-13 4 8-17 24
8-17 32 11-7 10 2-13 26 9-9 17
9-9 27 11-35 9 5-9 6 9-13 17
9-13 27 11-37 3 5-23 19 10-11 8
302462 7-5 9 11-55 10 6-3 9 10-17 18
8-5 9 314878 2-15 7 6-3 9 320162 1-3 28
302487 11-13 11 316306 7-7 17 6-7 3 5-13 17
11-17 11 8-9 22 6-39 36 320165 8-14 36
11-21 11 9-7 18 6-43 10 8-18 39
303294 2-37 4 316678 11-47 17 7-7 14 320169 10-17 12
5-26 11 11-49 12 8-9 18 320171 8-32 34
304200 8-9 1 11-51 6 8-13 22 10-30 43
304526 8-14 34 11-53 6 8-18 40 320289 6-47 36
8-18 34 11-56 3 9-7 10 6-51 36
9-9 30 11-58 3 9-34 15 320291 6-47 41
9-13 30 316826 1-11 17 10-11 14 6-51 41
10-5 12 8-31 3 10-17 25 322824 7-14 10
©2011 HYSTER COMPANY See Service Manual 13-7
for service procedures.
UNIT CODE F108
NORTH AMERICA 01/2011

NUMERICAL INDEX (continued)


PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM

8-21 11 325799 5-23 15 8-10 27 360926 6-23 11


8-21 325809 2-11 10 9-7 21 6-29 12
9-18 9 2-13 10 341462 6-47 39 6-31 12
9-24 9 325810 2-11 11 6-51 39 360928 6-23 1
322902 7-14 12 2-13 11 342734 3-7 25 6-29 1
8-21 12 325956 1-34 28 345423 4-3 26 6-31 1
8-21 325957 1-34 28 346330 2-29 8 360930 6-23 12
9-18 11 325958 1-34 28 2-35 2 6-29 13
9-24 11 326003 1-17 10 5-26 2 6-31 13
323061 10-11 10 326347 1-17 3 346842 3-7 26 360933 6-23 16
323090 7-7 11 328135 4-25 21 3-11 30 6-29 18
8-9 16 4-29 38 346843 3-7 26 6-31 18
9-7 8 328758 6-23 10 3-11 30 360935 3-17 3
10-11 5 6-29 11 346844 3-7 26 3-19 3
324802 4-25 1 6-31 11 3-11 30 6-23 14
4-29 1 328760 6-23 6 346845 3-7 26 6-29 16
324845 6-7 2 6-29 7 3-11 30 6-31 16
6-29 6-31 7 346846 3-7 26 360936 6-23 17
324858 4-25 35 329067 1-15 7 3-11 30 6-29 19
4-29 35 329218 4-12 1 346847 3-7 26 6-31 19
324863 3-3 19 329221 4-12 5 3-11 30 360937 6-23 5
324864 4-26 40 329222 4-11 14 351666 10-3 8 6-29 6
4-29 37 4-12 352055 6-47 38 6-31 6
324871 3-7 9 4-25 4 6-51 38 360938 6-23 7
3-11 38 4-29 4 352885 5-25 4 6-29 8
324872 3-7 15 334156 7-12 10 353144 1-7 30 6-31 8
3-12 40 7-14 15 353569 1-12 52 360939 6-23 8
324875 3-7 20 8-21 9 353883 6-47 6 6-29 9
3-11 2 334418 3-7 4 6-51 6 6-31 9
324895 6-39 27 3-11 12 354077 6-3 17 361958 6-7 2
324972 6-39 8 334447 3-7 31 354669 4-13 3 6-23
325058 6-7 17 3-11 28 354671 4-13 8 361973 1-3 32
325472 3-15 9 334456 3-7 28 355186 5-13 37 5-13 27
3-15 12 3-11 15 355327 6-7 4 361984 6-3 18
325521 1-3 20 334481 3-7 2 355374 1-12 29 6-3 20
325549 3-7 19 3-11 10 6-7 20 361988 3-15 8
3-11 1 334571 3-8 43 356505 8-13 7 362030 1-12 44
325550 3-7 19 334580 3-7 33 8-17 7 362034 6-3 34
3-11 1 3-11 26 9-9 12 362036 5-25 10
325551 3-7 19 334590 3-7 30 9-13 12 362118 6-23 4
3-11 1 335012 7-12 12 356556 10-7 14 364576 3-21 3
325552 3-7 22 7-14 14 357749 7-7 19 3-23 3
3-11 8 8-21 11 8-10 28 364584 3-17 9
325568 3-3 26 335553 1-19 3 9-7 14 3-19 9
325599 5-13 10 335988 1-19 1 358069 4-13 5 3-21 9
325601 5-13 13 1-19 1 358072 4-13 4 3-23 9
325616 1-12 56 1-19 22 358073 4-13 10 364854 1-19 10
8-14 38 335991 1-19 1 358076 4-13 9 366087 6-29 4
8-18 38 1-19 1 359819 2-11 14 6-31 4
325697 3-7 16 1-19 21 2-13 14 366088 6-29 10
3-12 41 337174 8-13 1 359820 2-11 15 6-31 10
325699 5-25 6 337179 7-7 18 2-13 15 366089 6-23 15
13-8 See Service Manual ©2011 HYSTER COMPANY
for service procedures.
UNIT CODE F108
01/2011 NORTH AMERICA

NUMERICAL INDEX (continued)


PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM

6-29 17 8-37 5 379697 1-19 19 2-23 13


6-31 17 9-37 5 1-23 25 388233 2-21 9
366090 6-29 5 9-39 5 379698 1-19 20 2-23 10
6-31 5 10-33 5 1-23 26 388234 2-21 8
366091 6-29 2 368706 7-25 2 379902 2-3 25 2-23 9
6-31 2 7-27 2 2-7 25 388235 2-21 5
366092 6-29 3 8-35 2 381919 2-31 2-23 6
6-31 3 8-37 2 2-37 8 388238 2-21 3
366094 6-23 3 9-37 2 383116 1-19 4 2-23 3
366095 6-23 9 9-39 2 383984 2-18 4 389184 2-17 2
366096 6-23 2 10-33 2 384211 7-25 1 2-21
366115 8-27 5 368707 7-25 4 8-35 1 389687 1-34 22
10-21 11 7-27 4 9-37 1 615130 11-11 5
11-17 20 8-35 4 10-33 1 615135 10-18 6
11-22 20 8-37 4 384213 7-25 1 636851 11-11 7
366116 7-17 5 9-37 4 8-35 1 636941 8-24 14
9-29 5 9-39 4 9-37 1 9-26 14
11-13 16 10-33 4 10-33 1 637565 8-24 16
366713 3-3 2 369573 1-33 4 384214 7-25 1 9-26 16
366715 3-3 3 369804 6-4 38 8-35 1 637635 7-14 5
367251 1-11 3 369812 4-25 16 9-37 1 638246 7-10 12
367419 7-27 1 4-29 15 10-33 1 638249 10-13 7
8-37 1 370250 1-33 19 384215 7-25 1 10-15 9
9-39 1 370251 1-33 19 8-35 1 638250 10-19 12
367420 7-27 1 370252 1-33 19 9-37 1 806974 11-2 3
8-37 1 370253 1-33 19 10-33 1 806975 11-2 3
9-39 1 370254 1-33 19 384216 7-25 1 878111 4-11 5
367421 7-27 1 370255 1-33 19 8-35 1 878185 11-51 7
8-37 1 370256 1-33 19 9-37 1 11-53 14
9-39 1 370257 1-33 19 10-33 1 878236 1-19 14
367422 7-27 1 370258 1-33 19 384277 6-27 14 1-24 29
8-37 1 370259 1-33 19 6-35 14 878833 5-3 18
9-39 1 370730 2-35 1 384383 4-14 878834 5-3 22
367423 7-27 1 5-26 1 6-12 893523 1-34 26
8-37 1 373301 4-3 384398 2-18 1 893818 1-31 13
9-39 1 373614 5-13 11 385855 6-47 23 915474 5-23 23
367424 7-27 1 373875 6-7 13 6-47 37 986599 8-9 1
8-37 1 374160 5-9 40 6-48 55 996111 2-21
9-39 1 5-13 32 6-51 23 996510 4-26
368565 6-31 20 6-39 5 6-51 37 996511 4-26
368618 1-12 53 374191 5-13 12 6-52 54 996512 4-29
5-25 2 375481 5-13 38 6-52 69 1300107 1-19 5
368702 7-25 3 378424 6-47 5 386622 6-23 13 1300276 2-21 2
8-35 3 6-51 5 6-29 14 1300278 2-21 11
9-37 3 378547 2-18 3 6-31 14 2-23 12
10-33 3 379197 1-19 12 387867 5-3 16 1300292 2-21 1
368703 7-27 3 379198 1-19 13 11-49 16 2-23 1
8-37 3 379199 1-19 18 388230 2-21 7 1300945 2-21 4
9-39 3 1-23 24 2-23 8 2-23 4
368705 7-25 5 379235 2-15 9 388231 2-21 10 1301510 2-15 6
7-27 5 379522 2-18 5 2-23 11 1301870 7-7 1
8-35 5 379524 2-18 7 388232 2-21 12 1301990 5-13 33
©2011 HYSTER COMPANY See Service Manual 13-9
for service procedures.
UNIT CODE F108
NORTH AMERICA 01/2011

NUMERICAL INDEX (continued)


PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM

1302024 11-55 13 9-18 5 11-39 20 9-7 13


1302258 11-47 3 9-21 5 11-61 1 10-11 11
1302665 6-45 13 9-24 5 1330420 2-31 6 1333396 7-3 6
1305382 11-55 20 1321928 6-3 31 1330421 2-31 2 7-5 5
1305465 2-23 2 1321929 6-3 34 1330422 2-29 2 8-3 6
1306270 2-31 16 1322446 4-13 12 2-31 12 8-5 6
1306271 2-31 15 1322447 4-13 13 11-59 3 8-7 5
11-55 24 1322448 4-13 14 1330424 2-31 5 9-3 6
11-56 6 1324029 5-5 2 11-39 22 9-5 5
1306585 1-19 8 1324035 5-5 9 11-61 1 10-3 2
1306588 1-19 9 1324040 5-5 6 1330426 2-31 7 10-5 2
1306621 5-25 13 1324041 5-5 7 1330427 2-31 3 10-7 2
1308349 5-3 34 1324042 5-5 8 1330428 2-29 3 10-9 2
1308875 4-17 15 1324048 5-5 4 2-31 13 1333397 7-3 6
4-19 18 1325119 7-19 14 11-59 4 7-5 5
4-21 15 8-29 14 1330433 1-23 4 8-3 6
4-23 15 9-31 15 1330437 2-28 3 8-5 6
1308893 4-17 18 10-23 14 2-32 2 8-7 5
4-19 15 1326864 6-33 1 2-37 3 9-3 6
4-21 18 1326867 6-25 28 11-39 21 9-5 5
4-23 18 1326868 6-25 9 11-59 8 10-3 2
1308958 2-15 8 6-25 25 11-60 3 10-5 2
1309280 2-3 18 6-33 9 11-61 4 10-7 2
2-7 18 1326871 6-25 3 1330438 2-31 22 10-9 2
1309419 6-47 5 6-25 26 11-39 23 1333399 8-27 2
6-51 5 6-33 3 11-59 9 10-5 11
1309420 6-48 52 1326872 6-25 10 11-61 2 10-21 5
6-52 66 6-33 10 1330439 2-29 1 11-17 18
1309422 6-48 51 1326874 6-25 22 2-31 20 11-21 18
6-52 65 6-33 4 11-59 5 1333572 5-9 21
1309842 3-19 11 1327196 5-21 2 11-60 4 1334638 5-7 9
3-23 11 1327246 3-3 36 1330917 1-33 13 1334639 5-7 8
1309843 6-29 1329250 4-3 28 1330919 1-33 12 1334642 5-7 6
6-31 1330409 1-23 4 1330920 1-33 3 1334645 5-7 21
1309875 6-48 53 2-37 1 1330924 1-33 7 1334646 5-7 21
6-52 67 11-39 18 1330938 2-11 17 1334647 5-7 2
1309877 4-13 11 11-61 3 2-13 17 1334648 5-7 1
1310370 7-14 7 1330411 2-28 1 2-18 1334933 4-17 16
1310389 4-12 3 2-29 6 1330998 5-9 22 4-21 16
1310391 4-12 2 2-32 2 1330999 5-9 23 1335110 5-23 11
1310393 4-12 6 11-59 1 1331002 5-9 24 1335129 1-33 15
1310930 4-19 12 1330412 11-60 1 1331233 11-60 6 1-33 15
4-23 4 1330414 1-23 4 1332745 7-27 1 1335137 1-33 11
1312816 6-29 5 2-37 2 8-37 1 1335142 1-33 10
6-31 5 11-39 19 9-39 1 1335411 1-34 27
1316442 5-18 6 11-61 3 1333329 8-9 10 1335620 2-18 8
1318690 5-17 17 1330416 2-28 2 1333382 7-7 8 1335967 4-3 8
1319668 7-10 9 2-29 7 8-9 12 1335987 4-3 7
7-12 9 2-32 3 9-7 4 1336821 4-3 4
7-14 7 11-59 2 1333385 3-3 40 1337017 5-9 27
8-21 8 1330417 11-60 2 1333392 7-7 16 1337159 6-3 14
9-16 5 1330419 2-31 4 8-9 21 1337196 4-3 27
13-10 See Service Manual ©2011 HYSTER COMPANY
for service procedures.
UNIT CODE F108
01/2011 NORTH AMERICA

NUMERICAL INDEX (continued)


PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM

1337900 10-5 11 1340218 1-7 2 1340905 6-3 13 1341575 8-21


1338087 7-25 1 1340222 1-3 19 1340958 2-31 19 1341578 8-21
8-35 1 1340224 1-3 19 1340975 5-25 1 1341580 8-21
9-37 1 1340364 6-43 25 1340976 5-25 1 1341583 8-21
10-33 1 1340366 6-43 2 1340979 5-3 4 1341585 8-21
1338088 7-25 1 1340422 6-43 26 1340983 5-23 2 1341608 8-21
8-35 1 1340452 1-17 1 1340984 5-23 21 1341611 8-21
9-37 1 1340453 1-17 1 1340985 5-23 3 1341613 8-21
10-33 1 1340454 1-17 1 1340988 5-23 1 1341616 8-21
1338089 7-25 1 1340460 1-17 2 5-25 1341641 8-21
8-35 1 1340470 5-25 4 1340989 5-23 24 1341644 8-21
9-37 1 1340493 5-9 38 1340998 5-3 12 1341646 8-21
10-33 1 1340503 6-43 12 1341004 8-3 1 1341649 8-21
1338097 7-27 1 1340504 6-39 14 8-3 1 1341714 8-5 1
8-37 1 1340531 1-12 49 1341005 7-3 1 8-5 1
9-39 1 1340618 1-7 20 9-3 1 1341717 8-5 1
1338098 7-27 1 1340619 1-7 20 9-3 1 8-5 1
8-37 1 1340637 6-4 36 1341007 8-3 1 1341719 8-5 1
9-39 1 1340652 6-43 37 8-3 1 8-5 1
1338291 4-7 8 1340653 6-43 38 1341008 7-3 1 1341722 8-5 1
1338642 1-37 1 1340654 6-43 39 7-3 1 8-5 1
1338645 1-37 1 1340655 6-43 40 9-3 1 1341724 8-5 1
1338727 4-25 21 1340659 6-3 24 9-3 1 1342118 8-17 1
1338728 3-12 42 1340672 6-39 1 1341010 8-3 1 1342120 8-9 1
1338729 3-11 31 6-47 8-3 1 1342121 8-17 1
1338730 3-11 16 1340673 6-39 1 1341013 7-3 1 1342123 8-9 1
1338740 6-37 3 6-51 7-3 1 1342126 8-9 1
1338741 6-37 9 1340685 5-9 16 8-3 1 1342129 8-9 1
1338744 6-37 2 1340687 5-9 28 8-3 1 1342222 9-16
1339030 4-3 3 1340697 6-3 10 9-3 1 1342225 9-16
1339034 4-3 2 1340698 6-3 11 9-3 1 1342230 9-16
1339093 11-3 3 1340702 6-43 14 1341015 8-3 1 1342251 9-21
1339094 11-3 3 1340703 6-39 16 1341210 7-5 1 1342280 9-16
1339095 11-4 3 1340742 6-43 36 1341213 7-5 1 1342283 9-16
1339096 11-4 3 1340743 1-12 43 7-5 1 1342288 9-16
1339097 11-3 3 1340745 6-39 14 1341218 7-5 1 1342374 9-13 2
1339098 11-4 3 1340785 2-31 11 7-5 1 1342377 9-13 2
1339385 2-25 1 1340796 2-3 7 1341395 7-10 1342380 9-13 2
1339386 2-25 1 2-7 7 1341398 7-10 1342383 7-7 1
1339636 6-43 35 2-25 2 1341403 7-10 1342391 8-17 1
1339672 1-33 9 2-28 1341432 7-10 1342393 7-7 1
1339674 1-33 8 1340866 1-12 34 1341435 7-10 1342407 8-13 2
1339799 6-43 35 1340867 1-12 35 1341440 7-10 8-17 2
1340095 1-12 30 1340869 6-39 31 1341472 7-12 1342410 8-13 2
1340140 5-13 8 1340891 7-19 5 1341477 7-12 8-17 2
1340147 5-13 23 8-29 5 1341509 7-12 1342412 8-13 2
5-17 16 9-31 5 1341514 7-12 8-17 2
1340148 3-15 13 10-23 5 1341542 8-21 1342415 8-13 2
5-13 26 1340900 6-3 2 1341545 8-21 8-17 2
1340149 5-13 25 1340901 6-3 1 1341547 8-21 1342417 8-13 2
1340171 1-19 3 1340902 5-3 17 1341550 8-21 1342474 9-5 1
1340172 1-19 4 1340904 6-3 16 1341552 8-21 9-5 1
©2011 HYSTER COMPANY See Service Manual 13-11
for service procedures.
UNIT CODE F108
NORTH AMERICA 01/2011

NUMERICAL INDEX (continued)


PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM

1342477 9-5 1 1345219 7-17 2 1348246 8-32 24 1354661


9-5 1 9-29 2 1348247 8-32 24 1354666
1342482 9-5 1 11-13 13 1350914 2-3 2 1354667
9-5 1 1345263 7-17 4 2-7 2 1354668
1343452 6-40 44 9-29 4 1351068 2-29 4 1354669
1343537 4-3 19 11-13 15 1351069 2-29 5 1354670
1343572 4-3 18 1345264 7-17 1 1351070 2-31 8 1354902 8-18 36
1343573 4-3 5 9-29 1 1351071 2-31 18 9-13 15
1343574 4-3 16 1345267 1-37 1 1351076 2-31 9 1354903 8-17 22
1343577 4-7 1 1345311 9-9 1 1351150 6-7 21 1354904 7-21 16
1343578 4-7 2 9-13 1 1351184 11-11 3 8-31 6
1343579 4-7 3 1345314 9-9 1 1351473 1-19 1 1354906 8-31 18
1343593 4-7 5 9-13 1 1351474 1-19 1 1354907 8-31 18
1343594 4-7 9 1345319 9-9 1 1351689 5-17 18 1354913 7-8 28
1343595 4-3 37 9-13 1 1351926 3-3 14 1354915 7-8 24
1343598 4-7 4 1345348 7-21 17 1351927 3-3 15 8-9 13
1343607 4-3 14 1345354 7-19 11 1351930 3-3 20 9-7 5
1343630 5-3 19 8-29 11 1351935 3-3 21 1354916 7-8 24
1343636 11-37 12 9-31 11 1351938 5-7 8-9 13
1343647 1-15 6 10-23 11 1351939 5-7 9-7 5
1343827 6-3 32 1345359 8-13 3 1351949 3-7 21 1354917 7-8 24
6-7 8 8-17 3 3-11 3 8-9 13
6-19 1345362 8-13 3 1352563 2-31 10 9-7 5
1343989 8-13 21 8-17 3 2-32 1 1354918 9-34 19
8-17 21 1345364 8-13 3 1352564 2-31 17 1354919 7-21 13
1343990 1-15 3 8-17 3 2-32 1 1354921 7-21 13
1-37 2 1345367 8-13 3 11-61 5 1354922 7-21 16
10-29 14 8-17 3 1352602 11-59 6 8-31 6
1345190 7-21 9 1345369 8-13 3 1352603 11-59 7 9-34 26
8-31 14 1345401 8-13 12 1353408 7-17 7 1354956 9-9 10
9-34 32 8-17 12 11-13 18 9-13 10
10-25 11 1345403 7-7 21 1353464 8-32 25 1354961 8-32 26
10-29 11 8-9 23 1353530 7-21 18 1354962 8-14 37
1345199 8-31 9 9-7 20 7-21 20 8-18 37
9-33 10 10-11 3 7-21 20 1354967 9-9 14
1345204 8-31 10 1345412 7-21 4 8-31 4 9-13 14
9-33 11 1345413 7-21 4 8-32 31 1354975 3-7 13
10-17 8 1345423 9-34 16 9-34 17 3-11 36
10-25 7 1345571 9-33 3 10-25 13 1354990 5-23 22
1345216 7-3 2 9-33 3 10-29 3 1354997 3-3 38
7-5 2 1345575 9-33 4 1354119 11-51 1 1355127 7-10 3
8-3 2 1345581 8-31 1 1354140 1-19 2 1355145 7-10 1
8-5 2 8-31 1 1-23 4 1355146 7-10 2
8-7 2 1345712 6-33 20 1354153 1-33 17 7-10 2
8-27 1 1345713 6-33 21 1354155 1-33 17 1355148 7-10 1
9-3 2 1345908 2-18 2 1354157 1-33 17 1355157 7-10 1
9-5 2 1345909 2-18 6 1354159 1-33 17 1355158 7-10 2
10-3 1347004 4-3 34 1354300 4-7 11 7-10 2
10-5 4-7 1354323 1-7 7 1355160 7-10 1
10-7 1347048 5-3 10 5-9 11 1355177 7-10 1
10-9 5-5 1354343 1-33 17 1355178 7-10 2
10-21 2 1347088 1-11 3 1354653 7-10 2
13-12 See Service Manual ©2011 HYSTER COMPANY
for service procedures.
UNIT CODE F108
01/2011 NORTH AMERICA

NUMERICAL INDEX (continued)


PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM

1355180 7-10 1 1355626 8-21 4 9-16 2 1356750 7-10 13


1355276 7-10 8-21 4 9-18 2 1356751 7-12 13
1355284 7-12 3 1355628 8-21 1 9-18 2 7-14 16
9-16 3 1355629 8-21 2 1356058 9-16 4 8-21 12
9-21 3 8-21 2 9-16 4 1356759 9-21
1355285 7-12 4 1355631 8-21 1 9-16 4 1356762 9-21
7-12 4 1355711 8-21 4 9-21 4 1356767 9-21
7-12 4 8-21 4 9-21 4 1356783 9-21 1
7-12 4 8-21 4 9-21 4 9-21 1
1355286 7-12 8-21 4 1356065 8-23 2 9-24 1
1355305 5-5 1355714 8-21 1356068 9-26 2 9-24 1
1355335 4-9 1 1355728 8-21 1 1356074 8-23 2 1356786 9-21 1
1355366 7-12 1 1355729 8-21 2 1356113 4-11 21 9-21 1
7-14 1 8-21 2 6-39 10 9-24 1
1355367 7-12 2 1355731 8-21 1 6-45 10 9-24 1
7-12 2 1355740 8-21 1 1356292 8-23 3 1356791 9-21 1
7-14 2 1355741 8-21 2 9-26 3 9-21 1
7-14 2 8-21 2 1356350 11-56 1 9-24 1
1355369 7-12 1 1355743 8-21 1 1356352 11-56 2 9-24 1
7-14 1 1355748 8-21 1 1356354 11-56 4 1356863 11-7 5
1355390 7-12 1 1355749 8-21 2 1356377 1-3 8 1357196 5-5 10
7-14 1 8-21 2 1356560 8-23 2 1357197 5-5 1
1355391 7-12 2 1355751 8-21 4 9-26 2 1357199 5-5 3
7-12 2 8-21 4 1356569 8-23 2 1357201 5-5 5
7-14 2 8-21 4 9-26 2 1357361 6-47 14
7-14 2 8-21 4 1356578 8-23 2 6-47 40
1355393 7-12 1 1355752 8-21 1 1356584 9-26 2 6-47 45
7-14 1 1355757 8-21 1 1356587 8-23 2 6-51 14
1355411 7-14 1355758 8-21 2 1356593 8-23 2 6-51 28
1355497 8-21 8-21 2 1356661 8-23 3 6-51 45
1355523 11-7 1 1355760 8-21 1 9-26 3 6-52 59
1355533 11-7 1 1355910 9-16 1 1356662 8-24 1358809 11-7 9
1355547 11-7 1 9-16 1 9-26 1358815 11-8 17
1355587 8-21 2 9-18 1 1356679 9-26 2 1358817 11-8 17
8-21 2 9-18 1 1356682 8-23 2 1358821 11-8 12
1355589 8-21 1 1355911 9-16 2 1356688 9-26 2 1358937 9-21 2
1355598 8-21 1 9-16 2 1356691 8-23 2 9-21 2
1355599 8-21 2 9-18 2 1356747 9-16 8 9-24 2
8-21 2 9-18 2 9-18 13 9-24 2
1355601 8-21 1 1355928 9-16 1 9-21 8 1358940 9-21 2
1355606 8-21 1 9-16 1 9-24 13 9-21 2
1355607 8-21 2 9-18 1 1356748 8-21 15 9-24 2
8-21 2 9-18 1 9-22 12 9-24 2
1355609 8-21 1 1355929 9-16 2 9-24 14 1358945 9-21 2
1355610 8-21 4 9-16 2 1356749 7-10 4 9-21 2
8-21 4 9-18 2 7-12 14 9-24 2
8-21 4 9-18 2 7-14 11 9-24 2
8-21 4 1355958 9-16 1 8-21 14 1358963 9-16
1355619 8-21 1 9-16 1 9-16 9 9-22
1355620 8-21 2 9-18 1 9-18 10 1358969 8-24
8-21 2 9-18 1 9-21 9 9-26
1355622 8-21 1 1355959 9-16 2 9-24 10 1358970 8-23 9
©2011 HYSTER COMPANY See Service Manual 13-13
for service procedures.
UNIT CODE F108
NORTH AMERICA 01/2011

NUMERICAL INDEX (continued)


PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM

9-26 9 8-17 27 1362252 1-7 20 2-7 8


10-12 5 1360538 8-31 23 1362273 6-39 19 1364671 6-3 24
10-15 7 1360544 9-13 26 1362274 6-39 22 1364709 6-45 13
10-18 5 1360548 7-21 7 1362277 6-7 22 1364729 1-11 7
1358972 8-24 14 10-25 9 6-40 39 1364747 1-12 48
9-26 14 10-29 13 1362279 6-39 33 1364802 3-15 1
1358973 8-21 1 1360549 7-21 6 1362380 1364804 3-15 1
1359245 9-29 1 8-31 11 1362387 8-31 12 1364806 3-15 1
1359246 9-29 1 10-25 10 1362390 8-13 11 1364824 3-15 7
1359325 7-17 1 10-29 8 8-17 11 1364869 5-13 15
1359326 7-17 1 1360566 2-3 27 1362880 10-18 3 1364873 5-13 20
1359587 1-12 51 2-7 27 1362881 10-19 10 1365140 8-9 10
1359620 6-3 4 1360568 2-3 27 1363016 11-51 1 10-9 8
6-3 4 2-7 27 1363817 1-37 1 1365277 5-18 2
1360125 11-7 6 1360792 5-7 15 1364045 1-33 2 1365500 9-33 1
11-11 1360793 5-7 14 1364096 1-12 36 9-33 1
1360126 11-7 6 1360794 5-7 13 1364243 1-12 37 1365502 9-33 1
11-11 1360796 5-7 24 1364251 4-11 18 9-33 1
1360127 8-21 15 1360798 5-7 16 1364258 6-3 21 1365504 9-33 1
1360141 10-19 1360872 1-23 12 1364259 4-11 33 1365505 9-33 1
1360142 9-16 1360904 11-35 13 1364262 2-11 12 1365514 9-33 2
9-22 11-37 7 2-13 12 9-33 2
1360229 11-7 7 11-39 4 1364263 6-45 16 1365517 9-33 2
1360273 11-7 1 11-43 10 1364264 11-47 15 9-33 2
1360331 9-34 23 1361142 6-3 5 1364265 11-47 16 1365523 9-33 2
9-34 23 6-3 5 1364267 4-11 15 9-33 2
1360334 9-34 23 1361276 9-21 1364270 2-11 16 1366081 6-4 35
9-34 23 1361281 9-21 2-13 16 6-37
1360339 9-34 23 1361302 8-23 4 1364271 4-3 13 7-19 1
9-34 23 9-26 4 1364272 4-11 30 8-29 1
1360361 9-34 24 10-19 8 6-39 6 9-31 1
9-34 24 1361501 5-7 19 1364273 5-13 41 10-23 1
1360364 9-34 24 1361502 5-7 20 1364274 4-11 13 1366082 6-37 3
9-34 24 1361503 5-7 3 1364280 6-45 8 1366083 6-37 1
1360369 9-34 24 1361504 5-7 4 1364281 5-23 9 1366085 6-4 35
9-34 24 1361505 5-7 13 1364283 11-58 2 6-37
1360386 7-21 12 1361507 5-7 24 1364377 1-19 7-19 1
8-31 17 1362043 11-56 1 1364379 1-19 8-29 1
9-34 14 1362044 11-56 1 1364380 1-19 9-31 1
10-25 5 1362047 1-23 1 1364382 1-19 10-23 1
10-29 5 1362048 1-23 2 1364395 1-7 23 1366086 6-37 1
1360387 9-9 13 1362049 1-23 3 1364399 1-7 22 1366733 8-23
9-13 13 1362052 1-23 5 1364442 5-13 36 9-26
1360507 7-21 19 1362053 1-23 6 1364537 1-12 27 1366736 8-23
7-21 21 1362058 1-23 10 1364538 1-11 24 9-26
7-22 21 1362061 1-23 13 1364541 11-47 1 1366739 8-23
8-31 5 1362062 1-23 14 1364542 11-47 17 1366741 9-26
8-31 21 1362063 1-23 15 1364548 11-55 18 1366742 8-23
10-25 14 1362064 1-23 16 1364572 3-15 11 1366744 8-23
10-29 2 1362065 1-23 17 1364588 11-55 5 1367137 1-23 18
1360529 9-33 7 1362181 6-43 22 1364597 1-12 48 1367645 11-51 11
1360534 8-13 27 1362184 6-43 1 1364633 2-3 8 11-53 11
13-14 See Service Manual ©2011 HYSTER COMPANY
for service procedures.
UNIT CODE F108
01/2011 NORTH AMERICA

NUMERICAL INDEX (continued)


PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM

11-55 19 1370245 10-7 1 1371804 11-8 16 1375168 11-51 15


1368313 7-21 1 1370257 10-11 21 1371944 10-25 31 11-53 15
1368400 9-33 3 1370258 10-11 21 10-29 27 1375171 11-51 18
9-33 3 1370259 10-11 21 1371947 10-25 29 11-53 5
1368442 9-33 4 1370318 10-26 40 10-30 39 1375172 11-51 18
1368446 8-31 1 10-29 33 1372045 10-25 1 11-53 5
8-31 1 1370319 10-26 42 1372065 10-25 2 1375580 7-19 12
1368656 7-5 6 10-29 15 10-29 21 8-29 12
8-5 10 1370357 10-25 32 1372341 10-23 12 9-31 12
1368670 10-29 26 1372413 10-23 12
1369328 8-17 1 1370360 10-17 35 1372414 1375595 10-3 13
1369344 7-17 6 1370376 10-25 6 1372415 1375752 3-3 27
8-27 6 10-29 19 1374081 5-7 11 1375754 11-3 2
9-29 6 1370377 10-25 27 1374135 6-47 13 1375756 11-3 2
11-13 17 10-29 18 6-51 13 1375758 11-3 2
11-17 14 1370378 10-26 41 1374136 6-47 27 1375771 11-3 1
11-21 14 10-29 32 6-51 27 1375772 11-3 1
1369345 7-17 6 1370379 10-26 43 1374138 6-47 44 1375773 11-3 1
8-27 6 10-29 16 6-52 58 1375774 11-3 1
9-29 6 1370420 10-11 23 1374141 6-47 4 1375848 1-19 14
10-21 7 1370469 10-26 38 1374142 6-47 2 1-24 29
11-13 17 10-30 41 1374144 6-48 1-27 36
11-17 14 1370470 10-26 39 1374145 6-51 44 1376120 9-33 4
11-21 14 10-30 49 1374147 6-52 9-33 4
1369356 7-7 6 1370508 10-25 15 1374148 6-51 2 1376127 8-31 1
8-9 6 10-29 10 1374179 1-23 1 8-31 1
8-17 18 1370512 10-17 1 1374180 1-23 2 1376163 8-31 1
9-13 21 1370516 10-17 9 1374188 1-23 9 8-31 1
1369357 7-7 6 1370517 10-11 4 1374190 1-23 11 1376166 8-31 1
8-9 6 1370518 10-17 32 1374210 2-15 5 1376338 1-37 1
8-13 18 1370521 10-17 17 1374236 2-15 3 1376341 11-7 1
9-9 21 1370524 10-17 7 1374343 3-17 3 1376423 7-19 10
10-5 10 1370555 10-17 22 3-19 3 8-29 10
10-9 7 1370579 10-25 24 3-21 3 9-31 10
1369360 11-8 16 10-29 17 3-23 3 10-23 10
1369362 11-8 16 1370580 10-25 22 1374750 1-19 17 1376424 7-19 9
1369548 9-26 10-29 23 1-24 34 8-29 9
1369549 8-23 1370728 6-43 27 1374798 11-58 1 9-31 9
1369606 7-21 1 1371096 9-33 6 1374815 4-25 33 10-23 9
7-21 1 1371289 11-7 9 1374823 4-25 19 1376425 6-11 8
1369611 7-21 1 1371601 9-26 1374846 3-11 35 6-19 8
7-21 1 1371602 8-23 1374878 6-3 32 1376426 6-11 9
1369640 9-33 4 1371605 8-23 6-7 8 1376427 6-11
9-33 4 1371606 9-26 6-11 6-19
1370119 10-17 38 1371608 8-23 1375022 5-7 10 1376437 11-35 2
1370158 10-25 25 1371660 9-29 5-10 53 11-35 5
10-29 20 1371661 9-29 1375023 5-7 11 11-37 26
1370187 10-5 13 1371662 7-17 1375024 5-7 10 11-37 28
1370191 10-5 14 1371663 7-17 5-10 53 11-39 33
1370194 10-17 14 1371746 6-11 1375036 5-9 20 11-43 19
1370196 10-17 20 6-19 1375048 5-7 12 1376439 11-47 4
1370205 10-3 1 1371803 11-8 17 1375049 5-7 12 1376440 11-47 5
©2011 HYSTER COMPANY See Service Manual 13-15
for service procedures.
UNIT CODE F108
NORTH AMERICA 01/2011

NUMERICAL INDEX (continued)


PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM

1376441 11-47 6 1378053 11-7 2 1379443 1-34 24 8-7 1


1376446 11-47 7 1378055 11-7 2 1379461 8-27 1381357 8-7 1
1376678 1-23 1378057 11-7 2 1379462 8-27 8-7 1
1376679 1-23 1378063 11-7 5 1379467 10-21 1381359 8-7 1
1376680 1-23 1378065 11-7 5 1379489 10-11 19 8-7 1
1376682 1-23 1378071 11-7 2 10-17 21 1381362 8-7 1
1376743 4-3 31 1378072 11-7 2 1379528 11-3 1 8-7 1
1376802 11-35 4 1378081 11-7 5 1379529 11-3 1 1381364 8-7 1
11-37 25 1378082 11-7 5 1379530 11-3 1 1381389 10-9 1
1376803 11-35 4 1378307 1-23 22 1379531 11-3 1 1381562 8-27 1
11-35 4 1378600 4-3 6 1379532 11-3 1 1381563 8-27 1
11-37 25 1378690 8-13 31 1379534 11-3 1 1381570 10-21 1
1376804 11-35 6 8-17 31 1379536 11-3 1 1381765 11-8 16
11-37 24 9-9 24 1379537 11-3 1 11-31 6
1376806 11-35 6 9-13 24 1379538 11-3 1 11-33 6
11-37 24 1378691 7-5 7 1379539 11-3 1 1381766 11-8 17
1376808 11-35 6 8-5 11 1379682 8-13 30 11-31 7
11-37 24 1378692 8-13 30 9-9 25 11-33 7
1376812 1-7 24 9-9 25 1379683 8-17 30 1381771 8-31 2
1376815 11-35 1 1378693 8-17 30 9-13 25 9-34 25
11-37 27 9-13 25 1379684 7-5 8 1381772 8-31 2
1376816 11-35 1 1378694 7-5 8 8-5 12 9-34 25
11-35 1 8-5 12 1379685 7-5 8 1381820
11-37 27 1378698 7-5 8 8-5 12 1381821
1376960 4-17 5 8-5 12 1379687 7-7 16 1381822
4-19 11 1378699 7-5 8 1379758 5-7 1381825
4-23 5 7-5 8 1379799 11-51 1 1381826
1376961 4-17 13 8-5 12 1379807 1-34 25 1381827
4-19 7 8-5 12 1379808 1-34 25 1381828
4-21 13 8-13 30 1379809 5-13 7 1381829
4-23 13 8-17 30 1380036 9-13 3 1381830
1377252 6-11 9-9 25 1380316 3-3 11 1381831
6-19 9-13 25 1380419 4-3 35 1381832
1377253 6-19 3 10-7 11 1380550 11-47 19 1381837
1377254 6-19 9 10-17 5 11-51 12 1381838
1377276 1378724 10-13 11-53 12 1381839
1377277 1378900 1-12 54 11-60 1381840
1377278 1378902 1-12 55 1380584 1-34 23 1381841
1377279 1378975 1-12 26 1380810 11-35 10 1381842
1377296 1379005 10-12 1 1380813 11-35 15 1381849
1377306 1379020 10-14 1 1380816 11-35 18 1381850
1377378 1-11 13 1379035 10-12 2 1380825 11-51 13 1381851
1377379 2-3 12 1379050 10-14 2 11-53 13 1381852
2-7 12 1379062 10-12 3 1380845 11-35 7 1381853
1377399 11-56 5 10-15 5 1380849 11-35 22 1381854
1377412 4-3 36 1379063 10-13 10 1380879 7-14 8 1381855
1377414 5-23 1 1379064 10-13 9 9-18 6 1381856
5-25 10-15 11 9-24 6 1381857
1377661 5-9 30 1379283 7-5 1 1380976 9-18 6 1381858
1377667 1-7 3 1379289 7-3 1 9-24 6 1381859
1377670 1-11 22 1379358 10-18 1 1381082 6-37 5 1381860
1377674 1-11 21 1379373 10-18 2 1381354 8-7 1 1381861
13-16 See Service Manual ©2011 HYSTER COMPANY
for service procedures.
UNIT CODE F108
01/2011 NORTH AMERICA

NUMERICAL INDEX (continued)


PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM

1381862 1383687 7-10 1390229 1-7 21 1395169 9-3 6


1381909 1-7 15 1383688 7-10 2 1390230 1-7 21 10-5 11
1381910 1-7 16 7-10 2 1390231 1-7 21 1395174 8-27 2
1381913 10-7 9 1383689 7-10 1 1390292 6-7 2 1395176 8-27 2
1381914 10-17 6 1383690 7-10 1 6-25 1395285 8-13 29
1381915 10-17 3 1383776 4-25 24 1390293 6-7 2 8-17 29
1381916 10-17 2 1385758 1-12 28 6-33 9-9 26
1381917 10-7 9 1385759 1-12 28 1390294 6-7 2 1395291 8-32 32
1381918 1-7 28 1385760 1-12 28 6-33 9-34 27
1381919 1-7 27 1385761 1-12 33 1390302 5-9 15 1395292 8-32 33
1382111 1-23 1 1385776 1-11 6 1390365 11-8 18 9-34 28
1382112 1-23 2 1385778 1-11 6 11-31 8 1396406 8-32 36
1382113 1-23 1 1385780 1-11 6 11-33 8 9-34 29
1382114 1-23 2 1385786 1-11 6 1390366 11-8 19 1396407 9-34 30
1382130 11-55 1 1385788 1-11 6 11-31 9 1396429 11-7 2
1382302 11-47 13 1385790 1-11 6 11-33 9 11-7 2
11-51 5 1386696 1-15 1 1390367 11-8 18 1396431 11-7 2
11-53 18 1386697 1-15 1 1390368 11-8 19 11-7 2
1382303 11-47 20 1386698 1-15 1 1390417 9-33 3 1396434 11-7 2
11-51 4 1386699 1-15 1 9-33 3 1396458 11-7 4
11-53 4 1386700 1-15 1 1390575 11-57 1 1396460 11-7 4
1382308 11-60 5 1386701 1-15 1 1391095 2-25 1 1396462 11-7 4
1382311 1-7 18 1388309 6-39 7 1391096 2-25 1 1396471 11-7 4
1382312 1-7 18 1388314 1-7 1 1391205 4-3 26 1396472 11-7 4
1382313 1-7 19 1388315 1-7 1 1391760 4-17 2 1397863 4-3 30
1-7 19 1388467 1-11 1 4-19 14 1397864 4-3 25
1382563 11-35 3 1388468 1-11 1 4-21 2 1397885 1-3 26
11-37 29 1388469 1-11 1 4-23 2 1397886 1-3 26
1382674 6-4 37 1389327 5-13 2 1391762 4-17 4 1397887 1-3 26
1383037 11-11 6 1389330 5-3 1 4-21 4 1397893 1-3 27
1383062 6-37 4 1389333 5-13 2 1391769 4-17 9 1397894 1-3 27
1383178 5-9 13 1389470 6-25 1 4-19 4 1397895 1-3 27
1383179 5-9 17 1389471 6-25 16 4-21 9 1397909 1-3 17
1383180 5-9 44 6-33 16 4-23 9 1397910 1-3 17
1383192 5-9 18 1389472 6-25 19 1391773 4-17 14 1397924 1-3 11
1383457 3-7 36 1389473 6-33 19 4-19 6 1397926 1-3 18
3-11 22 1389598 6-25 15 4-21 14 1397927 1-3 18
1383475 3-7 34 6-33 15 4-23 14 1398007 5-3 13
3-11 17 1389601 6-25 13 1392495 1-23 8 1398477 7-21 1
1383476 3-11 18 6-33 13 1393142 8-27 2 1399004 11-7 3
1383478 3-7 35 1389603 6-25 12 1393356 2-15 4 1399006 11-7 3
3-11 18 6-33 12 1393738 5-10 51 1399008 11-7 3
1383480 3-8 37 1389604 6-33 8 1394840 2-4 42 1399022 11-7 3
3-11 21 1390181 6-7 2 2-8 42 1399023 11-7 3
1383481 3-8 39 6-31 1395168 8-3 6 1399039 11-7
3-11 20 1390182 1-15 5 8-5 6 1399041 11-7
1383482 3-8 38 8-31 15 8-7 5 1399044 11-7
3-11 19 1390202 2-4 43 9-5 5 1399046 11-7
1383483 3-8 40 2-8 43 10-3 2 1399048 11-7
3-11 25 1390205 4-3 1 10-5 2 1401746 11-13 9
1383680 1-11 2 1390218 2-4 39 10-7 2 11-17 9
1383686 7-10 2-8 39 10-9 2 11-21 9
©2011 HYSTER COMPANY See Service Manual 13-17
for service procedures.
UNIT CODE F108
NORTH AMERICA 01/2011

NUMERICAL INDEX (continued)


PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM

1450475 4-17 8 4-9 2-13 9 2-7 33


4-19 10 1453260 6-7 7 2-13 31 1459911 2-3 34
4-21 8 1453531 2-15 2 1459683 4-17 10 2-7 34
4-23 8 2-23 4-19 5 1459912 2-4 37
1450503 4-3 29 1453542 4-3 26 4-21 10 2-8 37
1451309 5-25 5 1453543 4-3 26 4-23 10 1459913 2-4 38
1451697 4-9 3 1455066 6-3 32 1459684 4-17 11 2-8 38
1451698 4-9 5 6-7 8 4-19 3 1459914 2-3 35
1451703 4-9 9 6-8 1459685 4-17 12 2-7 35
1451712 4-9 13 1455108 1-11 1 4-19 2 1459915 2-4 36
1451913 1-24 30 1455109 1-11 1 4-21 12 2-7 36
1451914 1-23 27 1455110 1-11 1 4-23 12 1459916 2-3 35
1451915 1-24 28 1455761 6-20 1459693 4-21 11 2-7 35
1451965 1-24 31 1455770 4-9 4 4-23 11 1459917 2-4 36
1452459 4-13 1 1455771 4-9 6 1459769 2-11 23 2-8 36
1452878 4-17 1 1455779 4-9 15 1459770 2-13 23 1459918 2-3 35
4-19 23 1455780 4-9 12 1459771 2-13 24 2-7 35
4-21 1 1457084 1-3 2 1459772 2-11 24 1459919 2-3 36
4-23 1 1457089 1-3 3 1459777 2-11 2 2-8 36
1452879 4-17 3 1457126 3-7 1 2-13 2 1459973 2-3 20
4-19 13 3-11 9 2-15 2-7 20
4-21 3 1457127 3-7 1 1459780 2-3 17 2-26 1
4-23 3 3-11 9 2-11 22 1459974 2-3 20
1452880 4-21 5 1457128 3-3 41 2-17 2-7 20
1452881 4-17 6 3-7 1459796 2-11 7 2-26 1
4-19 9 3-11 2-13 7 1460150 5-13 15
4-21 6 1457855 5-13 14 1459800 2-7 17 1460158 5-13 20
4-23 6 1457856 3-7 23 2-11 1 1460339 1-3 1
1452882 4-17 7 3-11 6 2-13 1 1460397 1-7 10
4-19 8 1458179 3-7 27 1459846 2-4 44 1460400 2-25 1
4-21 7 1458219 3-7 27 2-8 44 1460401 2-25 1
4-23 7 1458470 4-19 20 1459850 2-3 30 1460442 5-3 28
1452883 4-21 9 4-23 26 2-4 45 11-47 9
4-23 9 1459114 1-23 19 2-7 30 11-47 9
1452884 4-21 20 1459238 6-8 2-8 45 11-47 9
4-23 20 6-15 1459894 2-3 33 11-49 5
1452886 4-21 19 1459239 6-8 1 2-7 33 1460486 11-47 10
4-23 19 6-15 1 1459895 2-3 34 1460667 3-15 18
1452887 4-21 22 6-20 2-7 34 1460668 3-15 18
1452888 4-21 23 1459240 6-8 8 1459896 2-4 37 1460669 3-15 18
1452889 4-17 22 6-15 10 2-8 37 1461259 4-19 24
4-21 24 6-20 1459897 2-4 38 4-23 23
1452890 4-21 21 1459241 6-20 2-8 38 1461570 3-17 6
4-23 21 1459242 6-20 1459902 2-3 33 3-19 6
1452892 4-17 9 1459371 6-8 11 2-7 33 1461571 3-19 7
4-19 1 1459372 6-8 3 1459903 2-3 34 1461579 3-17 7
1452893 4-17 19 1459377 6-15 13 2-7 34 1461669 11-2 2
1452894 4-17 20 1459378 6-15 3 1459904 2-4 37 1461670 4-25 26
1452953 1-15 1 1459659 2-11 8 2-8 37 1461671 4-25 25
1452954 1-15 1 2-13 8 1459905 2-4 38 4-29 24
1452955 1-15 1 2-13 25 2-8 38 1461672 4-25 24
1453180 4-3 21 1459661 2-11 9 1459910 2-3 33 4-29 23
13-18 See Service Manual ©2011 HYSTER COMPANY
for service procedures.
UNIT CODE F108
01/2011 NORTH AMERICA

NUMERICAL INDEX (continued)


PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM

1461673 4-25 26 1462909 5-9 9 1470160 1-31 8 11-33 12


1461719 6-51 4 1463912 5-17 29 1470163 1-27 29 1483664 11-31 13
1461803 3-17 1 1464149 4-29 3 1470164 1-28 11-33 13
1461804 3-17 2 1464150 4-29 3 1470687 5-10 55 1483828 1-31 9
3-19 2 1464704 11-37 1 1471800 6-27 13 1485690 11-39 26
1461805 3-17 3 1464875 5-10 49 6-35 13 11-43 38
1461806 3-17 4 1464912 11-37 18 1474913 10-30 44 1485692 11-39 26
1461807 3-17 5 1465197 5-13 4 1475249 5-25 5 11-43 38
1461808 3-17 8 1465309 11-37 9 1475250 5-25 5 1485694 11-39 26
1461809 3-17 9 1465310 11-37 10 1475444 6-45 1 11-43 38
1461810 3-17 10 1465332 11-37 11 1476421 5-17 2 1486178 11-13
3-19 10 1465504 8-14 35 1477079 5-10 59 1486179 11-21
1461811 3-23 1 8-18 35 1477166 7-25 10 1486180 11-17
1461812 3-21 2 1465530 1-3 1 7-27 10 1486181 11-21
3-23 2 1465533 1-7 9 8-35 10 1486182 11-13
1461813 3-23 3 1465757 2-11 1 8-37 10 1486183 11-21
1461814 3-23 4 2-13 1 9-37 10 1486184 11-17
1461815 3-23 5 2-13 22 9-39 10 1486185 11-13
1461816 3-21 6 1466921 2-11 2 10-33 10 1486186 11-21
3-23 6 2-13 2 1477167 7-25 11 1486187 11-17
1461817 3-23 7 2-15 8-35 11 1486188 11-13
1461818 3-23 8 1467047 2-15 2 9-37 11 1486189 11-21
1461819 3-23 9 2-23 10-33 11 1486190 11-17
1461829 3-21 1 1467048 2-23 2 1477237 7-27 11 1486191 11-13
1461830 3-21 3 1467430 4-9 8-37 11 1486192 11-21
1461831 3-21 4 1467511 1-33 18 9-39 11 1486193 11-17
1461832 3-21 5 1467512 1-33 18 1478779 11-37 4 1486194 11-13
1461834 3-21 8 1467514 1-27 2 1479104 11-39 11 1486196 11-17
1461835 3-21 9 1467515 1-27 2 11-43 21 11-21
1461848 3-19 1 1467523 1-31 1 1479235 10-29 1 1486245 11-35 25
1461849 3-19 3 1467524 1-31 2 1482558 2-25 1 11-39 34
1461850 3-19 4 1467525 1-31 3 1482691 2-4 42 11-43 18
1461851 3-19 5 1467526 1-31 4 2-8 42 1486836 7-19 10
1461853 3-19 8 1467527 1-31 5 1482692 2-4 42 1487926 11-47 10
1461854 3-19 9 1467529 1-31 7 2-8 42 1488918 11-13 1
1462171 11-2 1 1467531 1-31 6 1482693 2-4 42 1488965 11-21 1
1462172 11-2 1 1467983 2-7 17 2-8 42 1488966 11-17 1
1462173 11-2 1 2-13 22 1482726 10-30 45 1488967 11-13 1
1462174 11-2 1 1468398 6-39 18 1482729 10-30 45 1488968 11-21 1
1462175 11-2 1 1468404 6-43 18 1483375 1-3 33 1488969 11-17 1
1462176 11-2 1 1468405 1-12 30 1483402 3-7 27 1488974 11-13 2
1462276 3-21 7 1468406 6-39 18 1483410 3-7 27 11-17 2
1462318 2-17 4 1468408 6-43 18 3-11 29 11-21 2
1462322 2-15 1 1468409 6-43 8 1483414 11-39 27 1488975 11-13 2
1462324 2-17 1 1468471 5-25 5 11-43 28 11-17 2
1462389 5-9 31 1470152 1-27 1 1483415 11-39 32 11-21 2
1462463 5-10 50 1470153 1-27 1 11-43 36 1488976 11-13 2
1462535 5-9 7 1470155 1-27 1483660 2-3 27 11-17 2
1462551 7-8 29 1470156 1-27 2-7 27 11-21 2
8-10 30 1470157 1-28 1483661 11-31 14 1488998 11-13 1
9-7 23 1470158 1-28 11-33 14 1488999 11-21 1
10-11 28 1470159 1-27 34 1483663 11-31 12 1489000 11-17 1
©2011 HYSTER COMPANY See Service Manual 13-19
for service procedures.
UNIT CODE F108
NORTH AMERICA 01/2011

NUMERICAL INDEX (continued)


PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM

1489001 11-21 1 6-35 22 9-37 9 1502120 6-27 20


1489002 11-13 1 1494920 1-7 21 10-33 9 1503096 11-25
1489003 11-21 1 1494921 1-7 21 1500784 7-27 9 1503378 6-43 5
1489004 11-17 1 1494922 1-7 21 8-37 9 1503379 6-43 34
1489010 11-13 2 1494924 1-7 20 9-39 9 1503474 11-27 2
11-17 2 1494925 1-7 20 1500861 4-19 19 1503475 11-28 2
11-21 2 1494926 1-7 20 1501412 4-12 11-28 2
1489011 11-13 2 1495369 11-40 43 1501434 1-11 1 1503476 11-26 2
11-17 2 11-43 25 1501435 1-11 1 11-27 2
11-21 2 1495370 11-40 41 1501436 1-11 1 11-28 2
1489012 11-13 2 11-43 23 1501437 1-11 1 1503478 11-26 1
11-17 2 1495405 11-40 42 1501438 1-11 1 1503479 11-26 1
11-21 2 11-43 24 1501439 1-11 1 1503481 11-27 1
1489016 11-25 1 1495881 7-19 15 1502090 6-27 5 11-28 1
1489017 11-25 1 8-29 15 6-35 5 1503482 11-27 1
1489034 11-26 2 9-31 16 1502092 6-27 2 11-28 1
1489035 11-25 3 10-23 15 6-35 2 1503483 11-28 1
1489037 11-25 2 1495956 5-17 10 1502094 6-27 6 1504010 7-17 6
1489039 11-25 5 1495967 5-17 19 6-35 6 8-27 6
1489166 1-27 1495980 5-17 12 1502095 6-27 7 9-29 6
1-31 1495981 5-17 1 6-27 28 9-29 6
1489167 1-27 1495983 3-17 7 6-35 7 1504011 7-17 6
1-31 3-19 7 6-35 28 1504012 8-27 6
1489176 1-15 1 1495984 3-21 7 1502097 6-27 8 11-17 14
1489177 1-15 1 3-23 7 6-35 8 11-21 14
1489178 1-15 1 1496922 9-18 1502098 6-27 9 1504041 3-3 35
1489179 1-15 1 9-24 6-35 9 5-7
1489180 1-15 1 1497566 11-39 29 1502099 6-27 10 1504042 3-3 35
1489181 1-15 1 11-43 30 6-35 10 5-7
1489349 4-14 1497568 11-39 28 1502100 6-27 11 1506113 11-51 1
6-12 11-43 32 6-35 11 1507425 6-27 4
1489696 1-28 1498063 5-17 6 1502101 6-27 12 6-35 4
1491830 4-7 8 1498185 2-32 1 6-35 12 1507426 6-27 5
1492644 6-37 1498267 11-40 46 1502102 6-35 20 6-35 5
1493955 1-3 21 1498302 11-39 15 1502104 6-27 25 1507427 6-27 1
1493957 1-3 22 1498325 11-25 4 6-35 25 6-35 1
1494017 7-21 8 1498326 11-14 22 1502105 6-27 26 1507428 6-27 15
8-31 13 11-18 22 6-35 26 6-35 15
8-32 35 11-22 22 1502107 6-27 21 1507429 6-27 15
9-34 31 1498406 4-3 35 6-35 21 6-35 15
10-25 8 11-43 3 1502108 6-27 24 1507430 6-27 19
10-29 9 1498407 5-9 32 6-35 24 6-35 19
1494076 1-27 2 5-13 33 1502109 6-27 23 1507461 6-27 17
1494077 1-27 2 1498965 5-17 7 6-35 23 6-35 17
1494198 11-39 13 5-21 1502111 6-27 27 1507462 6-27 18
11-43 14 1499111 7-14 6-35 27 6-35 18
1494199 11-39 40 1499236 5-17 20 1502113 6-27 18 1507463 6-27 16
11-43 22 1499243 5-17 13 6-35 18 6-35 16
1494202 11-39 14 1499327 5-17 14 1502114 6-27 29 1508079 5-7 11
1494204 11-39 14 1500175 11-39 39 6-35 29 1508081 5-7 11
1494207 11-39 10 1500782 7-25 9 1502115 6-27 30 1509882 6-43 7
1494611 6-27 22 8-35 9 6-35 30 1509890 2-4 50
13-20 See Service Manual ©2011 HYSTER COMPANY
for service procedures.
UNIT CODE F108
01/2011 NORTH AMERICA

NUMERICAL INDEX (continued)


PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM

2-8 50 1518236 11-31 1534660 1-33 5 1650385 1-23 7


1509942 1-3 23 1518237 11-31 1535249 11-43 7 1650564 6-3 23
1509943 11-39 2 1518238 11-31 1537683 11-51 3 1651426 11-39 32
11-43 11 1518239 11-31 11-53 3 1655319 11-2 3
1510058 6-4 1518240 11-31 11-55 4 1656201 11-2 1
6-7 1518241 11-31 1544196 1-11 25 1660080 6-45 7
6-11 1518249 11-31 1 1544764 11-53 1 1662409 11-56 1
6-19 1518250 11-31 2 1547469 5-21 4 1663441 1-37 1
1510876 5-17 21 1518251 11-31 1 1547470 5-21 5 1663458 1-37 1
1511670 11-63 3 1518252 11-31 2 1547471 5-21 1 1669381 6-48 53
1511671 11-63 2 1518253 11-31 1 1547472 5-21 3 6-52 67
1511672 11-63 1 1518254 11-31 2 1547645 5-17 24 1673704 11-55 3
1512081 5-17 6 1518372 5-3 23 1554165 3-21 10 1673755 11-55 2
1514125 11-63 12 11-47 10 3-23 10 1678470 1-23
1514866 7-7 5 11-49 4 1554302 5-17 25 1-23
7-17 9 1518932 6-7 16 1555680 11-49 11 1678471 1-23
8-9 7 1518991 11-31 1556324 11-49 10 1-23
8-13 26 1518992 11-31 1563222 1-19 1 1678473 1-27
8-17 26 1520609 4-3 44 1563351 1-19 1 1-31
8-27 9 1523732 7-25 7 1565025 6-27 4 1678474 1-27
9-9 22 7-27 7 6-35 4 1-31
9-13 22 8-35 7 1565840 11-53 1 2004005 2-3 10
9-29 9 8-37 7 1568271 4-25 8 2-7 10
10-5 17 9-37 7 4-29 7 5-3 33
10-9 9 9-39 7 1573121 4-7 12 2007554 2-31 14
10-21 9 10-33 7 1581828 7-19 6 2013075 7-10 10
11-13 20 1523733 7-25 8 8-29 6 8-21 9
11-17 16 8-35 8 9-31 6 2013088 8-24 15
11-21 16 9-37 8 10-23 6 9-26 15
1515759 11-63 11 10-33 8 1581849 7-19 8 2013089 8-24 16
1516486 11-63 13 1523735 7-25 8-29 8 9-26 16
1516799 6-43 24 8-35 9-31 8 2013099 8-23 8
1516800 6-43 24 9-37 1581852 7-19 7 9-26 8
1516801 6-43 24 10-33 8-29 7 10-12 4
1517441 11-31 10 1523737 7-27 8 9-31 7 10-15 6
11-33 10 8-37 8 10-23 7 10-18 4
1517448 11-31 1 9-39 8 1583835 6-47 12 2023868 1-3 19
1517449 11-31 2 1523739 7-27 6-51 12 2026017 4-11 15
1517450 11-33 1 8-37 1584631 1-27 29 2026802 6-39 3
1517451 11-33 2 9-39 1591461 10-5 1 2032490 4-12 4
1517452 11-31 1 1526007 4-19 22 1591664 5-7 7 2033614 4-11 17
1517453 11-31 2 4-23 22 1591665 5-7 7 4-13
1517939 5-3 16 1526008 4-19 25 1600126 1-27 29 2033673 6-39 18
1518159 11-39 6 4-23 24 1612589 3-11 34 2033674 6-39 18
11-43 15 1526009 4-19 26 1616225 3-11 33 2034265 4-13 7
1518161 11-39 1 4-23 25 1618982 6-27 4 2034266 4-13 2
11-43 13 1526011 4-23 22 6-35 4 2034284 6-25 4
1518219 11-31 1526012 4-19 21 1624333 6-45 1 2034307 6-25 8
11-33 1526118 11-43 13 1643405 8-31 22 2034900 6-3 32
1518233 11-31 1531210 5-9 1 9-34 18 6-7 8
1518234 11-31 1531211 5-9 2 10-25 3 6-15
1518235 11-33 1531984 11-53 1 10-30 49 2034906 1-11 11
©2011 HYSTER COMPANY See Service Manual 13-21
for service procedures.
UNIT CODE F108
NORTH AMERICA 01/2011

NUMERICAL INDEX (continued)


PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM

2035275 2-31 1 2043532 11-13 4 11-21 5 8-7


2035276 2-31 24 11-17 4 2046671 2-3 15 2048392 9-3
2035776 2-3 1 11-21 4 2-7 15 9-5
2-7 1 2043533 11-13 5 2-32 2048400 9-3
2-31 11-17 5 2046715 9-18 12 9-5
2035834 2-3 15 11-21 5 9-18 12 2048411 9-3
2-7 15 2043534 11-13 5 9-18 12 9-5
2-32 11-17 5 9-24 12 2048471 9-3
2036180 6-40 46 11-21 5 9-24 12 9-5
2036238 2-3 26 2044370 4-12 9 9-24 12 2048478 9-3
2-7 26 6-37 11 2046754 5-13 36 9-5
2-29 2045528 6-7 2 2046756 4-3 36 2048489 9-3
2036273 11-47 8 6-27 2047825 11-51 2 9-5
11-59 6-35 11-53 2 2048579 10-3
2036274 2-37 2045529 6-7 2 2048106 7-3 10-5
11-47 21 6-27 7-5 10-7
11-49 1 6-35 2048113 7-3 10-9
2036351 11-47 18 2045705 9-18 7-5 10-11
2036354 3-3 13 2045709 9-18 2048116 7-3 2050275 6-25 5
3-17 2045747 9-18 7-5 6-25 23
2036371 11-57 2 2045750 9-18 2048121 7-3 6-33 5
2036506 3-3 13 2045755 9-18 7-5 2052806 2-3 26
3-19 2045776 9-18 2048155 7-3 2053139 11-47 8
2036668 6-16 2045795 9-24 7-5 11-59
2037311 1-23 4 2045800 9-24 2048160 7-3 2053668 11-13 6
2037318 6-45 2 2045841 9-24 7-5 11-17 6
2037319 6-45 3 2045844 9-24 2048204 8-3 11-21 6
2038113 3-3 13 2045848 9-24 8-5 2054595 11-63 4
3-23 2045869 9-24 8-7 2054596 11-63 14
2038114 3-3 13 2045891 2-3 1 2048227 8-3 2054597 11-63 5
3-21 2-7 1 8-5 2054860 4-11 16
2038829 2-11 26 2-31 8-7 4-21
2040959 5-7 2 2046035 6-39 27 2048230 8-3 4-23
2041876 6-12 2046163 7-14 13 8-5 2054861 4-11 16
2042515 4-14 7-14 13 8-7 4-17
2042516 6-12 7-14 13 2048232 8-3 4-19
2043367 11-47 8 7-14 13 8-5 2056917 11-39 17
11-59 2046174 7-14 8-7 2058213 8-23 1
2043528 11-13 3 2046179 7-14 2048235 8-3 9-26 1
11-17 3 2046193 7-14 8-5 2058216 8-23 1
11-21 3 2046198 7-14 8-7 2058218 9-26 1
11-25 2046243 11-13 4 2048282 8-3 2058221 8-23 1
2043529 11-13 3 11-17 4 8-5 2058251 9-26 1
11-17 3 11-21 4 8-7 2058255 9-26 1
11-21 3 2046244 11-13 5 2048286 8-3 2060358 11-43 39
11-25 11-17 5 8-5 11-61
2043530 11-13 6 11-21 5 8-7 2066481 5-26
11-17 6 2046245 11-13 4 2048290 8-3 2067821 5-3 36
11-21 6 11-17 4 8-5 2070134 2-35
2043531 11-13 4 11-21 4 8-7 11-49 18
11-17 4 2046246 11-13 5 2048295 8-3 2075656 1-33 1
11-21 4 11-17 5 8-5 2075997 1-31 12
13-22 See Service Manual ©2011 HYSTER COMPANY
for service procedures.
UNIT CODE F108
01/2011 NORTH AMERICA

NUMERICAL INDEX (continued)


PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM

2087813 1-19 1 2304575 9-26 1 2308673 1-33 20 2310768 11-11 8


2087814 1-19 1 2304661 10-15 2308770 10-17 15 2311308 6-25 7
2091257 8-21 3 2305742 8-23 1 10-18 6-25 27
2091259 8-21 3 2306090 6-25 14 2308872 6-11 3 6-33 7
2302675 6-25 11 6-33 14 2308963 4-23 2311471 11-11 1
6-33 11 2306283 11-11 8 2309026 8-23 1 2311624 11-11
2302899 6-37 8 2306405 2-17 3 2309353 8-23 1 2311691 8-23 1
2303152 10-11 1 2306476 1-33 14 2309481 6-11 4 3004531 11-35 17
10-14 2306755 11-11 3 6-19 4 4002241 6-7 7
2303239 6-11 1 2307221 6-25 17 2309528 6-25 6 4013363 11-35 22
6-19 1 6-33 17 6-25 24 4014363 6-27 4
2303634 11-11 2 2307400 1-34 23 6-33 6 6-35 4
2303700 6-25 21 2307647 11-11 2309719 11-11 2 4014808 5-9 1
6-33 23 2308031 10-11 1 2309766 7-7 17 4015874 5-10 58
6-33 23 10-12 2309770 8-23 1 4016002 5-9 2
2303871 8-23 1 2308208 2-21 16 2309799 1-33 14 4016003 5-9 7
9-26 1 2-23 5 2310058 6-33 26 4016004 5-10 50
2304345 11-11 1 2308373 6-33 25 2310597 6-33 24

©2011 HYSTER COMPANY See Service Manual 13-23


for service procedures.
UNIT CODE F108
NORTH AMERICA 01/2011

NUMERICAL INDEX (continued)

NOTES

13-24 See Service Manual ©2011 HYSTER COMPANY


for service procedures.

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