Fire and Safety Training Module

Eligibility: Graduation
Duration of Course: 2 Days
Course Details: Electrical Maintenance Practice Training

Course Contents:
1. Role of Fire and Safety Department
2. Safety Management System for Fertilizer Complex
3. Work Permit System
4. Process Hazard and Safety Measures in Fertilizer Complex
5. HSE Legal Aspects for complying Statutory Requirement
6. Emergency Response and Disaster Management
7. Work Place Safety Management like Vessel Entry, Work at
height, Scaffolding Safety, Radiography, Chemical handling etc.
8. Fire and Safety Equipment at Fire Station
9. Fixed Fire Fighting like Fire Water Network, HVWS, MVWS, Fixed
Foam System etc.
10. Fire and Gas Detection System for Complex
11. Behavioral Based Safety Management (BBS)
12. Process Hazard Analysis Like HAZOP, PHA, QRA, Consequence
Analysis etc.
DAY 1:

Topic: 1. Role of Fire and Safety Department

 Role of Fire and Safety Department
 Fire and Safety Department organization structure
 Details of activities carried out by Fire and Safety
Department
2. Fire and Safety Management System
 HSE Policy Frame work as per Factory Rules
 Safety and Fire Management Framework as per OSHAS
18001 and ISO 45001 System
 Hazard and Risk Management System
 Safety Training and Competency Mapping
 Safety Management for Group Dynamics
 Safe Operating Procedures for Different Activities for Fire
and Safety Department.
3. Work Permit System and Confined Space Safety
 Different Types of Work Permit System
 Indian and International Standard for Work permit System

DAY 2:
Topic: Electrical Power Distribution network
 66KV Switch yard layout
 Electrical Power Distribution in Power Plant
 Electrical Power Distribution in different Plants like
Ammonia, Urea, PHP, offsite
 Site visit of 66KV Switch yard and Power Plant to understand
Power distribution.
 Substation visit of Ammonia and Urea Plant to understand
the Electrical Power distribution philosophy.
DAY 3:
Topic: 66kV Switch yard layout
 Lightning Arrestor
 Isolator
 Circuit Breaker
 CT & PT
 Transformer – 66Kv/11Kv
 Site visit to 66kV Switchyard.

Topic: Generator
 Basics of Generator
 A. C. Generators in Parallel
 Synchronizing of Generator with Grid
 A.C. Generator on Load
 Controlling of electrical parameters of Generator
 Protection of Generator
 Emergency DG set auto start philosophy
 Load Management system (LMS) in brief
 Practical demonstration of controlling of electrical
parameters, synchronizing etc.

DAY 4:
Topic: Motor
 Types of Motors: AC & DC, 1Ph & 3Ph
 Construction & General Features
 Usage of Motor in Fertilizer Plant
 Monitoring of HT/LT motors
  Insulation Test & Polarization Index
 Staring method of AC Induction Motors
 Protection of Motors
 Preventive Maintenance of Motors
 Plant visit to see Motors of different rating/ capacity.

DAY 5:
Topic: Transformer
 Transformer Basics
 Transformer’s part and its usage
 On and Off Load Tap Changers
 Type of Transformer Cooling
 Transformer Oil – Monitoring & Testing
 Parallel operation of Transformer
 Monitoring of Transformer
 Protection of Transformers
 Preventive Maintenance of Transformer
 Plant visit of different rating/ capacity of Transformer in Plant.

DAY 6:
Topic: Battery Charger, UPS & Battery Bank
 Requirement of DC & AC (UPS) supply in Plant
 Layout of Battery Charger and its working in brief.
 Layout of UPS and its working in brief.
 Battery – Types, working, Charging & Dis-charging of Battery,
Maintenance practice
 Plant visit to see UPS, Battery Charger, Battery Bank.
Topic: Power Factor
 Power factor - fundamental
 Need For Power Factor Improvement
 Power Factor Improvement Devices: Capacitors Banks,
 Synchronous Motors.
  Power factor controlling in Captive Power Plant
 Power Factor Adjustment Rebate in Electricity Bill

DAY 7:
Topic: Communication System
 EPABX System (Telephone Exchange)
 Public Address System (PA System)
 Close Circuit TV Monitoring System (CCTV)
 Site visit to Telephone exchange

DAY 8:
Topic: Electrical Testing
 Introduction of Electrical testing
 Insulation Resistance (IR) & Polarization Index (PI) Test
 Low value Resistance Measurement with Micro-ohm meter
 Earth tester & Ground tester
 Primary & Secondary Current injection test
 Thermal Relay test
 CT (Current Transformer) & PT (Potential Transformer) test
 AC & DC High Voltage Test
 Protective Relay test in brief
 Circuit Breaker Closing/Tripping time measurement
 milli-Volt drop test
 Transformer Ratio, Polarity test
 Insulation Oil test (Transformer Oil BDV Test)
 Battery load (Discharge) test and Impedance test
 Cable fault locator & burner and Route locator
 Practical demonstration of test equipment & testing.
DAY 9:
Topic: Safety in Electrical Maintenance
 Electrical Safety
 Potential Hazards of Electricity: Electrical Shocks, Fire, Lightning.
 Protection Systems used for Electricity: Earthing, Lightning
protection, Protective relays.
 Introduction to Cathodic Protection system
 General Safety Requirements for Selection of Electrical Equipment
 Useful Tips while using or working on Electrical Equipment
 Statutory Requirements, Electrical Rules and Safety Apparatus Plant
visit to see Lightning Arrestor, Earthing Pit & its Grid and other
electrical safety devices.

DAY 10:
Topic: Hazardous Area Classification
 Introduction
 Classification of Hazardous area
 Degree of Hazard
 Electrical Equipment for Hazardous Area
 Gas Group Classification
 Temperature Classification
 Classification of Zone Hazardous Location Identification
 Plant visit of Ammonia
 Test
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Note: During the above Course, there shall be Practical
demonstration of electrical devices, Hands on experience on
Calibration Procedures, Installation methods and handling
techniques wherever possible. Along with the presentations,
faculty members shall discuss their practical experience and case
studies for in depth knowledge of concept and to understand the
nitty-gritty of the work carried out by electrical personnel in
Industry. Respective faculty members shall handle all the
questions and queries during the lectures. After the course
completion M/s KRIBHCO faculty members shall conduct one test
for the participants. After successful completion of test,
participants shall be awarded with a certificate.
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