SECTION 4 OPERATIONAL PERFORMANCE TEST

Group 2 Standard

Operational Performance Standard Table
The standard Performance values are listed in the table
below.
Refer to the Group T4-3 to T4-5 for performance test
procedures.
Values indicated in parentheses are reference values.
The following switch positions shall be selected and the
hydraulic oil temperature shall be maintained as indicated
below as the preconditions of performance tests unless
otherwise instructed in each performance test procedure:
Engine Control Dial : Fast Idle
Power Mode : PWR
Auto-Idle Switch: OFF
Work Mode: Digging Mode
Hydraulic Oil Temperature : 50±5 °C (122±9 °F)

Performance Test Designation Performance Remarks Reference

Standard Page
Engine Speed min-1 T4-3-1
Slow Idle Speed 950±100 Lever in neutral, Value indicated on
MPDr.
Fast Idle Speed (with ECO deactivated) 2150±50 Lever in neutral, Value indicated on
MPDr.
Fast Idle Speed (Heater control: OFF) 2050±50 Lever in neutral, Pilot shut-off lever:
UNLOCK position, Value indicated on
MPDr.
Fast Idle Speed (Heater control: ON) 2050 to 2300 Pilot shut-off Lever: LOCK position,
Coolant temperature: 5 °C or lower,
Value indicated on MPDr.
Fast Idle Speed (Relief operation) 2000±50 Boom raise relief operation, Value
indicated on MPDr.
Fast Idle Speed (ECO mode) 2000±70 Lever in neutral, Value indicated on
MPDr.
Fast Idle Speed (Travel HP mode) 2000 to 2300 Travel relief operation, Value indicated
on MPDr.
Auto-Idle Speed 1300±50 Value indicated on MPDr.
Warming-Up Speed 1400±100 Value indicated on MPDr.

T4-2-1
 SECTION 4 OPERATIONAL PERFORMANCE TEST
Group 2 Standard

Performance Test Designation Performance Remarks Reference

Standard Page
Engine Compression Pressure 3.04 Engine speed: 200 min−1 T4-3-4
MPa (kgf/cm2, psi) (31, 565)
Valve Clearance (IN, EX) mm 0.4 With the engine cold T4-3-6
Lubricant Consumption (Rated output) 50 or less Hour meter: 2000 hours or less T4-3-12
mL/h
Travel Speed sec/10 m T4-4-1
Fast Speed 6.6±0.6
Slow Speed (10.2±1.0)
Track Revolution Speed sec/3 rev T4-4-2
Fast Speed 17.2±1.0 LC, LCH: 18.3±1.0
Slow Speed 26.7±2.0 LC, LCH: 28.4±2.0
Mistrack (With fast and slow travel speed 200 or less T4-4-3
modes) mm/20 m
Travel Motor Leakage mm/5 min 0 T4-4-4

T4-2-2
 SECTION 4 OPERATIONAL PERFORMANCE TEST
Group 2 Standard

Performance Test Designation Performance Remarks Reference

Standard Page
Swing Speed sec/3 rev 13.5±1.0 Bucket: empty T4-4-5
Swing Function Drift Check mm /180° 1254 or less Bucket: empty T4-4-6
H, LCH: 1368 or less
Swing Motor Leakage mm/5 min 0 Bucket: loaded T4-4-8
Maximum Swingable Slant Angle deg 25 or more Bucket: loaded T4-4-10
Swing Bearing Play mm 0.2 to 1.25 Allowable limit: 2.0 to 3.05 T4-4-12
Hydraulic Cylinder Cycle Time sec 2.91 m arm T4-4-14
0.8 m3 (PCSA heaped) bucket
Bucket: empty
Boom Raise 3.4±0.3 H, LCH: 3.5±0.3
Boom Lower 2.2±0.3
Arm Roll-In 3.6±0.3
Arm Roll-Out 2.7±0.3 H, LCH: 2.8±0.3
Bucket Roll-In 2.8±0.3
Bucket Roll-Out 1.9±0.3 H, LCH: 2.0±0.3

T4-2-3
 SECTION 4 OPERATIONAL PERFORMANCE TEST
Group 2 Standard

Performance Test Designation Performance Remarks Reference

Standard Page
Dig Function Drift Check mm/5 min 2.91 m arm T4-4-16
0.8 m3 (PCSA heaped) bucket
Boom Cylinder (Maximum Reach Position) 20 or less Bucket: loaded
(Arm Roll-In Position) 5 or less Bucket: empty

Arm Cylinder (Maximum Reach Position) 20 or less Bucket: loaded

(Arm Roll-In Position) 15 or less Bucket: empty
Bucket Cylinder (Maximum Reach Position) 20 or less Bucket: loaded
(Arm Roll-In Position) 10 or less Bucket: empty
Bucket Bottom (Maximum Reach Position) 150 or less Bucket: loaded
(Arm Roll-In Position) 110 or less Bucket: empty

T4-2-4
 SECTION 4 OPERATIONAL PERFORMANCE TEST
Group 2 Standard

Performance Test Designation Performance Remarks Reference

Standard Page
Control Lever Operating Force N (kgf, lbf ) ISO lever pattern T4-4-19
Boom Lever 16 (1.6, 3.9) or less
Swing Lever (HITACHI Lever Pattern: 13 (1.3, 2.9) or less
Arm Lever)
Bucket Lever 13 (1.3, 2.9) or less
Arm Lever (HITACHI Lever Pattern: 16 (1.6, 3.9) or less
Swing Lever)
Travel Lever 28 (2.8, 6.3) or less
Control Lever Stroke mm ISO lever pattern T4-4-20
Boom Lever 96±10
Swing Lever (HITACHI Lever Pattern: 81±10
Arm Lever)
Bucket Lever 81±10
Arm Lever (HITACHI Lever Pattern: 96±10
Swing Lever)
Travel Lever 120±10
Boom Raise/Swing sec 3.6±0.4 2.91 m arm T4-4-21
0.8 m3 (PCSA heaped) bucket
Bucket: empty

(Bucket Teeth Height: H) mm 6600 or more H, LCH: 6200 or more

Boom Raise/Arm Roll-In sec (4.3±0.5) 2.91 m arm T4-4-22
0.8 m3 (PCSA heaped) bucket

T4-2-5
 SECTION 4 OPERATIONAL PERFORMANCE TEST
Group 2 Standard

Performance Test Designation Performance Remarks Reference

Standard Page
Hydraulic System
Primary Pilot Pressure MPa (kgf/cm2, psi) T4-5-1
Engine: Fast Idle 4.0+1.0-0.5 (40+10-5, Value indicated on MPDr.
580+145-73)
Engine: Slow Idle 3.8+1.0-0.5 (38+10-5, Value indicated on MPDr.
550+145-73)
Secondary Pilot Pressure MPa (kgf/cm2, psi) T4-5-3
(Engine: Fast Idle (normal) and Slow Idle) 3.4 to 4.0 Value indicated on MPDr.
(34 to 40, 495 to 580) (Control Lever: Full stroke)
Solenoid Valve Set Pressure MPa(kgf/cm2) Value indicated on T4-5-4
MPDr.±0.2 (2, 29)
Main Pump Delivery Pressure MPa (kgf/cm2, psi) 0.8+1.2-0.5 (8+12-5, In neutral, Value indicated on T4-5-6
115+175-73) MPDr.
Main Relief Valve Pressure 2
MPa (kgf/cm , psi) T4-5-8
Boom, Arm, Bucket (Relief operation for 34.3+2.0-0.5 Value indicated on MPDr.
each) (350+20-5, 4970+290-145)
Power Digging 38.0+2.0-1.0 Value indicated on MPDr.
(390+20-10, 5510+290-73)
Relief Pressure (Swing relief operation) 33.3+2.3-0.5 Value indicated on MPDr. T4-5-12
MPa (kgf/cm , psi) (340+23-5, 4830+335-73)
2

Overload Relief Pressure MPa (kgf/cm2, psi) (Reference values at 50 L/min) T4-5-14
Boom Lower, Arm Roll-In, Bucket Roll-In 39.2+1.0-0
(400+10-0, 5680+145-0)
Boom Raise, Arm Roll-Out, Bucket Roll-Out 39.2+1.0-0
(400+10-0, 5680+145-0)
Main Pump Flow Rate L/min Refer to T4-2-6. T4-5-16
Swing Motor Drainage L/min T4-5-24
With constant speed 0.2 to 0.5
With the motor relieved (2 to 5)
Travel Motor Drainage L/min T4-5-26
With the track jacked up Less than 10 Allowable limit: 10
With the motor relieved Less than 15 Allowable limit: 15

T4-2-6
 SECTION 4 OPERATIONAL PERFORMANCE TEST
Group 2 Standard

Main Pump P-Q Diagram

 P-Q Control (Torque Control) Points on P-Q Line
(Reference: Measured at Test Stand)
Delivery Pressure Flow Rate
 Rated Pump Speed: 2000 min-1 (rpm)
MPa (kgf/cm2, psi) L/min (gpm)
 Hydraulic Oil Temperature: 50±5 °C (122±9 °F)
A 3.9 (40, 565) 212±3 (55.9±0.79)

fNOTE:
B 14.7 (150, 2130) [210 (55.4)]
Refer to T4-5-16.
C 16 (163, 2320) 196±6 (51.7±1.58)
D 22.0 (224, 3190) [134 (35.4)]
E 26.0 (265, 3770) 116±6 (30.6±1.58)
F 34.3 (350, 4970) 79±10 (20.8±2.64)
The valve indicated in parentheses is only a reference
valve.

A
L/min B

MPa (kgf/cm2) P

T178-04-05-001

T4-2-7
 SECTION 4 OPERATIONAL PERFORMANCE TEST
Group 2 Standard

 P-Q Control by Pump Control Pilot Pressure Signal

(Reference: Measured at Test Stand)
Points on P-Q Line
Pilot Pump Control Pressure Flow Rate
 Rated Pump Speed: 2000 min-1 (rpm) MPa (kgf/cm2, psi) L/min
 Hydraulic Oil Temperature: 50±5 °C (122±9 °F) A 1.7±0.05 (17±0.5, 245±7.3) 70±2 (18.5±0.53)
f NOTE: Refer to T4-5-18. B 2.0 (20, 290) [102 (26.9)]
C 2.9+0.05 −0.29 (30+0.5 −3, 420+7.3-42) 212±3 (55.9±0.79)
The valve indicated in parentheses is only a reference
valve.

L/min
C

MPa (kgf/cm2) Pi

T178-04-05-002

T4-2-8
 SECTION 4 OPERATIONAL PERFORMANCE TEST
Group 2 Standard

Sensor Activating Range

1. Checking Method

 Hydraulic Oil Temperature: 50±5 °C (122±9 °F)

 Unless specified:

Engine Power Mode Work Mode Auto-Idle

Control Dial Switch
Fast Idle PWR Digging OFF
Mode

 Monitor each sensor by using MPDr..

2. Sensor Activating Range

Sensor Operation Specification

Engine Control Dial Slow Idle 0.3 to 1.0 V
Fast Idle 4.0 to 4.7 V
EC Sensor Slow Idle 2.5 to 2.7 V
Fast Idle 3.3 to 3.7 V
Pressure Sensor Control Lever: Neutral 0 to 0.1 MPa (0 to 1.0 kgf/cm2, 0 to 15
Pilot Shut-Off Lever: LOCK psi)
Control Lever: Full Stroke 3.3 to 3.9 MPa (34 to 40 kgf/cm2, 480 to
Pilot Shut-Off Lever: UNLOCK 565 psi)
Pump Control Pressure Sensor Control Lever: Neutral 0 to 1 MPa (0 to 10 kgf/cm2, 0 to 145
psi)
Control Lever: Full Stroke 2.9 to 3.9 MPa (30 to 40 kgf/cm2, 420 to
565 psi)
N Sensor 20 °C between GND and SIGNAL 810±240 Ω

T4-2-9
 SECTION 4 OPERATIONAL PERFORMANCE TEST
Group 2 Standard

MPDr. Monitor Indicating Values

Unless specified, test under the following conditions.
Engine Speed: Fast Idle
Work Mode: Digging Mode
Power Mode : PWR
Auto-Idle Switch: OFF

ECF
Item Reference Measured Value Remarks
Value First Second Third Average
Directed Engine Speed (min-1)
No load 1900
When relieving arm roll-in 2000
Actual Engine Speed (min-1)
No load 2050
When relieving arm roll-in 2000
EC Sensor Voltage (V) 3.29
EC Motor Position (step) 353

T4-2-10
 SECTION 4 OPERATIONAL PERFORMANCE TEST
Group 2 Standard

MC
Item Reference Measured Value Remarks
Value First Second Third Average
Demand Engine Speed (min-1)
Fast Idle 1900
Fast Idle (When operating a control 2000 When relieving boom
lever) raise
Fast Idle (Travel HP Mode) 2100 When relieving travel
Fast Idle (ECO Mode) 1850 When relieving boom
raise
Auto-Idle 1150
Slow Idle 800 Pilot shut-off lever:
LOCK position
Actual Engine Speed (min-1)
Fast Idle 2050
Fast Idle (When operating a control 2000 When relieving boom
lever) raise
Fast Idle (Travel HP Mode) 2100 When relieving travel
Fast Idle (ECO Mode) 1850 When relieving boom
raise
Auto-Idle 1300
Slow Idle 950 Pilot shut-off lever:
LOCK position

T4-2-11
 SECTION 4 OPERATIONAL PERFORMANCE TEST
Group 2 Standard

Item Reference Measured Value Remarks

Value First Second Third Average
Engine Speed Deviation (min-1)
Fast Idle 150
Fast Idle (When operating a control 0 When relieving boom
lever) raise
Fast Idle (Travel HP Mode) 0 When relieving travel
Fast Idle (ECO Mode) 0 When relieving boom
raise
Auto-Idle 150
Slow Idle 150 Pilot shut-off lever:
LOCK position
EC Dial (V)
Slow idle 0.56
Fast idle 4.42

T4-2-12
 SECTION 4 OPERATIONAL PERFORMANCE TEST
Group 2 Standard

Item Reference Measured Value Remarks

Value First Second Third Average
Tgt Pump 1 Flow Rate (L)
Control lever in neutral 57.5
Boom raise 37.0 When relieving
Boom lower -
Arm roll-in 50.5 When relieving
Arm roll-out 50.5 When relieving
Bucket roll-out 128.0 When relieving
Bucket roll-in 128.0 When relieving
Combined operation of boom raise, 51.5 When relieving
arm roll-in, and bucket roll-in
Tgt Pump 2 Flow Rate (L)
Control lever in neutral 57.5
Boom raise 37.0 When relieving
Boom lower -
Arm roll-in 50.5 When relieving
Arm roll-out 50.5 When relieving
Bucket roll-out 55.5 When relieving
Bucket roll-in 55.5 When relieving
Combined operation of boom raise, 51.5 When relieving
arm roll-in, and bucket roll-in

T4-2-13
 SECTION 4 OPERATIONAL PERFORMANCE TEST
Group 2 Standard

Item Reference Measured Value Remarks

Value First Second Third Average
Tgt Pump 1 Displacement (cm3)
Control lever in neutral 28.0
Boom raise 18.5 When relieving
Boom lower -
Arm roll-in 25.5 When relieving
Arm roll-out 25.5 When relieving
Bucket roll-out 64.5 When relieving
Bucket roll-in 64.5 When relieving
Combined operation of boom raise, 26.0 When relieving
arm roll-in, and bucket roll-in
Tgt Pump 2 Displacement (cm3)
Control lever in neutral 28.0
Boom raise 18.5 When relieving
Boom lower -
Arm roll-in 25.5 When relieving
Arm roll-out 25.5 When relieving
Bucket roll-out 28.0 When relieving
Bucket roll-in 28.0 When relieving
Combined operation of boom raise, 26.0 When relieving
arm roll-in, and bucket roll-in

T4-2-14
 SECTION 4 OPERATIONAL PERFORMANCE TEST
Group 2 Standard

Item Reference Measured Value Remarks

Value First Second Third Average
Pump 1 Delivery Pressure (MPa)
Control lever in neutral 0.7
Boom raise 38.0 When relieving
Boom lower -
Arm roll-in 34.3 When relieving
Arm roll-out 34.3 When relieving
Bucket roll-out 34.3 When relieving
Bucket roll-in 34.3 When relieving
Combined operation of boom 34.3 When relieving
raise, arm roll-in, and bucket roll-
in
Pump 2 Delivery Pressure (MPa)
Control lever in neutral 0.7
Boom raise 38.0 When relieving
Boom lower -
Arm roll-in 34.3 When relieving
Arm roll-out 34.3 When relieving
Bucket roll-out 0.7 When relieving
Bucket roll-in 0.7 When relieving
Combined operation of boom 34.3 When relieving
raise, arm roll-in, and bucket roll-
in

T4-2-15
 SECTION 4 OPERATIONAL PERFORMANCE TEST
Group 2 Standard

Item Reference Measured Value Remarks

Value First Second Third Average
Pump 1 Control Pressure (MPa)
Control lever in neutral 1.0
Boom raise 3.8 When relieving
Boom lower -
Arm roll-in 3.8 When relieving
Arm roll-out 3.8 When relieving
Bucket roll-out 3.8 When relieving
Bucket roll-in 3.8 When relieving
Combined operation of boom 3.8 When relieving
raise, arm roll-in, and bucket roll-
in
Pump 2 Control Pressure (MPa)
Control lever in neutral 1.0
Boom raise 3.8 When relieving
Boom lower -
Arm roll-in 3.8 When relieving
Arm roll-out 3.8 When relieving
Bucket roll-out 1.0 When relieving
Bucket roll-in 1.0 When relieving
Combined operation of boom 3.8 When relieving
raise, arm roll-in, and bucket roll-
in

T4-2-16
 SECTION 4 OPERATIONAL PERFORMANCE TEST
Group 2 Standard

Item Reference Measured Value Remarks

Value First Second Third Average
Boom Raise Pilot Pressure (MPa) 4.0 When relieving boom
raise
Arm Roll-In Pilot Pressure (MPa) 4.0 When relieving arm
roll-in
Travel Pilot Pressure (MPa) 4.0
Front ATT Pilot Pressure (MPa) 4.0 Operate either of boom,
arm, bucket, or swing
Swing Pilot Pressure (MPa) 4.0 When relieving swing
ATT 1 Pilot Pressure (MPa) 4.0 When relieving
attachment
Arm Roll-Out Pilot Pressure (MPa) 4.0 When relieving arm
roll-out
Pumps 1&2 Torque P/S O/P (MPa) 1.94 When relieving arm
roll-in
Arm Regen P/S Output (MPa) 3.19 Arm leveling
Pressure Boost P/S Output 3.0 Power boost switch: ON
Digging Regen P/S O/P (MPa) 3.19 When relieving arm
roll-in
Auxil Flw Cont P/S Output (MPa)
Pumps 1&2 Torque P/S O/P FB 374 When relieving arm
roll-in
Arm Regen P/S Output FB (mA) 495 Arm leveling
Pressure Boost P/S Output FB (mA) 479
Digging Regen P/S O/P FB (mA) 495 When relieving arm
roll-in

Wiper/Light Controller
Item Reference Measured Value Remarks
Value First Second Third Average
Wiper 1 Input (V) 2.5 Wiper/washer switch:
INT. position
Wiper 2 Input (V) 2.5 Wiper/washer switch:
INT. position

T4-2-17
 SECTION 4 OPERATIONAL PERFORMANCE TEST
Group 2 Standard

(Blank)

T4-2-18