APM802 Redundancy Ring Modules

31613604401/501/601/701
User Manual MAN31613604401 - 16/06/2014

o Technical Specifications
o Installation
o Connection
o Maintenance
Redondancy ring modules – 31613604401/501/601/701 – Instruction manual

1 Introduction ................................................................................ 3
1.1 The redundancy ring modules............................................................ 3
1.2 Application ............................................................................................. 4
1.3 Supplier .................................................................................................. 4
1.4 Warning ................................................................................................. 4
2 Technical specifications ........................................................... 5
2.1 Unit ......................................................................................................... 5
2.2 Environmental conditions .................................................................... 5
2.1 Compliance ........................................................................................... 5
3 Installation .................................................................................. 6
3.1 Assembly ............................................................................................... 6
3.2 Earthing ................................................................................................. 6
4 Configuration ................................................................................. 7
5 Connection.................................................................................. 8
5.1 Typical diagram of connection ........................................................... 8
5.2 Connection between technician laptop and remote HMI ............. 10
5.3 Interconnection ................................................................................... 11
5.4 1 and 2 power supplies connection ................................................. 12
5.5 Connection Specifications ................................................................ 12
6 Inputs and Outputs Specifications ........................................ 13
6.1 1 and 2 power supplies protections ................................................. 14
6.2 Defect relay ......................................................................................... 14
6.3 Ethernet cable specifications............................................................ 15
6.4 Fiber-optics and connectors specifications .................................... 16
7 Maintenance.............................................................................. 17
8 Troubleshooting assistance ................................................... 17
8.1 Identification of diagnosis LEDs ....................................................... 17
8.2 Troubleshooting .................................................................................. 18

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Redondancy ring modules – 31613604401/501/601/701 – Instruction manual

1 Introduction
1.1 The Redundancy Ring Modules
The redundancy ring modules 31613604401/501/601/701 are complementary interfaces of
communications for APM802 controller.

Reference Designation
31613604401 5 ports module, dedicated to the Ethernet redundancy ring
8 ports module, dedicated to the multi-mode fiber-optic
31613604501
redundancy ring with SC type connectors
8 ports module, dedicated to the multi-mode fiber-optic
31613604601
redundancy ring with ST type connectors
8 ports module, dedicated to the single-mode fiber-optic
31613604701
redundancy ring with SC type connectors

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Redondancy ring modules – 31613604401/501/601/701 – Instruction manual

1.2 Application
These modules are intended for the processing of communications systems for electrical
installations equipment, mainly for generating set type installations.

1.3 Supplier
SDMO
www.sdmo.com
1.4 Warning
The assembly of this product should only be done by trained technicians.
If the product is used in a way that is not specified in this manual, the protection provided
by the product may be compromised.

Hazard warning.
Refer to this manual before starting up or
using the equipment.

This product may only be installed, used and maintained by trained, qualified personnel,
specifically in accordance with UTEC18510 in France and its equivalent in other countries.
The equipment must be installed in accordance with the installation standards in force in
the country concerned (IEC 60364, NF C 15-100, etc.).
For USA and Canada, installation must be carried out in accordance with NEC/CEC
installation standards.
Before carrying out any work on the product, cut off the product's power supply.
Failure to observe these precautions may result in serious injury.

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Redondancy ring modules – 31613604401/501/601/701 – Instruction manual

2 Technical specifications
2.1 Unit
Dimensions : 54 X 135 X 105 mm
Protection rating : IP30
Weight : <1kg (excluding packaging)
2.2 Environmental conditions
Operating and storage temperature : -20°C to +70°C
Altitude up to 2000 m in operation
Humidity : 5 to 95% (non-condensing)
Vibrations : according to IEC/EN 60068-2-6
2.1 Compliance
Safety : 2006/95/CE of December 12th, 2006, IN 60950-1, UL 508, UL 60950-1, SCUMS
C22.2 No 60950-1
Electromagnetic compatibility : 2004/108/CE of December 15th, 2004, FCC Leaves 15,
CISPR (EN55022) class A.
This is a class A product. In a residential environment, the user may be required to take the
necessary measures.

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Redondancy ring modules – 31613604401/501/601/701 – Instruction manual

3 Installation
3.1 Assembly
The module must be installed in electrical equipment such as console or embedded
cabinet or cabinet of an installation, this equipment being locked by a key or a suitable tool.
Select an easy site of access.
The mechanical assembly must be carried out vertically.
And assembly installation of the module in the equipment by rail DIN (not provided) fixing
must ensure a good mechanical fixation.
Place the module in an environment where the environmental conditions correspond to its
acceptable values.
3.2 Earthing
The equipment MUST be earthed.
Earthing can be done via a short green/yellow wire with a cross-section of 2.5 mm²
connected to the ground screw as indicated on mark 1 below :

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Redondancy ring modules – 31613604401/501/601/701 – Instruction manual

4 Configuration
The module is preset in SDMO factory.
The configuration makes it possible, to make sure that the module is compatible within an
installation to provide the function of Ethernet ring redundancy or optical fiber ring
redundancy for the APM802.
In particular with regard to :
• The management of the module which is responsible for the logical cicatrization
of the ring in the event of first defect of rupture of the communication on a
segment.
• Real time management of the data exchanged between APM802 systems.
• The separation of the data inter-APM802 and other data.
• The management of QoS quality of service according to the exchanged data.
• The management of the priorities according to the exchanged data.
• The maximum baud rate management according to the exchanged data.
• The replacement of a module by an identical module without configuration by
user.
By default the position of the switches of the module should not be modified, the 4 switches
being on OFF.

Caution : the configuration of the module should not be modified without SDMO
written agreement.

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Redondancy ring modules – 31613604401/501/601/701 – Instruction manual

5 Connection
5.1 Typical diagram of connection
IMPORTANT : Variations may exist; refer to the electric diagram of your installation.

Notes :
Port 4 and 5 can be either of Ethernet or Fiber-Optic depending on the redundancy module
type.
Connection on port 2 of the redundant module can be either direct or through a standard
switch allowing connections to multiple devices.
The equipment connected on port 2 of the redundant module can be :
- Remote HMI modules
- One or more supervisions, for example in TCP Modbus
- The laptop of a service technician
- A printer for printing in real time the events
- A modem / router / firewall for more connectivity

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Redondancy ring modules – 31613604401/501/601/701 – Instruction manual

Example of connection with Modbus TCP and Modbus RTU links :

GROUPE3
IHM
ETHERNET
RS485
N°1 N°2 N°3 N°4
R 120ohms ETH1 ETH2
RJ45 RJ45 RJ45 RJ45
ON OFF

A COM B
112 113 114

ETHERNET

ETHERNET

ETHERNET

ETHERNET

ETHERNET

GROUPE2
IHM
ETHERNET
RS485
N°1 N°2 N°3 N°4
R 120ohms ETH1 ETH2
RJ45 RJ45 RJ45 RJ45
ON OFF

A COM B
112 113 114

ETHERNET

BUS GTC

ETHERNET

ETHERNET

ETHERNET

ETHERNET

GROUPE 1 OU PC
IHM
ETHERNET
RS485
N°1 N°2 N°3 N°4
R 120ohms ETH1 ETH2
RJ45 RJ45 RJ45 RJ45
ON OFF

A COM B
112 113 114

ETHERNET

BUS GTC

GTC
Modbus RS485
B21gtc0 4 5 6

Com A+ B-

ETHERNET

ETHERNET

GTC
Modbus TCP/IP
ETHERNET

ETHERNET ETHERNET

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Redondancy ring modules – 31613604401/501/601/701 – Instruction manual

5.2 Connection between technician laptop and remote HMI

Service technician laptop :
The cable from the service technician Laptop must be connected to the Ethernet 2 port of
the redundant module for a complete access to the whole APM802 equipment.
Remote HMI :
The cable from a remote HMI must be connected on the Ethernet 2 port of the
redundant module.
Example of connections :

Note : Connection is similar for an industrial router for distant access and remote
maintenance.

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Redondancy ring modules – 31613604401/501/601/701 – Instruction manual

5.3 Interconnection
Interconnection with other devices :

Other devices Interconnection

Service technician laptop
SCADA (Supervisory Control And Data
Acquisition) equipment
APM802 generator set management By Ethernet cable (class 5 minimum) and
system maximum 100 m.
APM802 remote HMI

Other modules with the same reference

By fiber-optic cable

IMPORTANT : The redundant ring for APM802 system must only consist of the same
modules references. It is forbidden to insert modules of brand or references different from
those mentioned in the ring.

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Redondancy ring modules – 31613604401/501/601/701 – Instruction manual

5.4 1 and 2 power supplies connection

The module has 2 independent power supplies.
Whenever possible it is recommended :
• To power the module by a supply source coming from a supply synthesis
common to several power supply sources of the installation equipment. For
example: Synthesis by diodes of the batteries of several equipments.
• To feed the module by two power supply sources.

5.5 Connections Specifications

The entire connections must be carried out in flexible multistranded cable. The electrical
conductors will be equipped with crimped metal sleeves.
Inputs and Outputs Connections
1 and 2Power Supply 1 to 2.5mm ²
Output relay 1 to 2.5mm ²
Ethernet According to the specifications defined in
this document.
Fiber-optic
The shielding of the shielded cables must be connected at the two ends of the cable.
There must be no current flow in the shielding.

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Redondancy ring modules – 31613604401/501/601/701 – Instruction manual

6 Inputs and Outputs Specifications

Terminals Functionality Specifications
V1+, V1 Principal Power Nominal voltage : 24VDC
Supply (PWR1) Voltage Range : 12 to 40VDC
V2+, V2 Secondary Power Consumption : < 10W
Supply (PWR2) Protected from the inversion of polarity
Circuit SELV
RELAY Relay output 24VDC 1A
NC Circuit
1 to 8* Ethernet Category 5
Compatible IEC 8802-3 10/100 BASE-TX
100 m maximum
10/100BaseT (X) autonegotiation
Automatic crossover according to the type of cable
used straight or crossover cable (Automatic detection
MDI/MDI-X)
3, 4, 6, 7, Fiber-optic Type SC or ST
8* 100BaseFX
* According to the type of module

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Redondancy ring modules – 31613604401/501/601/701 – Instruction manual

6.1 1 and 2 power supplies protections

The module has 2 independent power supplies circuits.
Each power supply is protected internally to the module.
A device, adapted and identified for isolating the product power supply must be positioned
near the product and easy to operate.
The presence of power is confirmed by an orange LED for each power supply circuit.

6.2 Defect relay

On power failure or opening of the ring the fault relay is closed and signal a power failure
or opening of the ring.
Without defect the relay is open.

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Redondancy ring modules – 31613604401/501/601/701 – Instruction manual

6.3 Ethernet cable specifications

The length of an Ethernet cable connection should not exceed 100m.
It is possible to use crossover cable or straight cable, the module automatically carries out
the crossing according to the type of cable.
Note : cables and connectors are not provided.

Straight cable :

Crossover cable :

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Redondancy ring modules – 31613604401/501/601/701 – Instruction manual

6.4 Fiber-optics and connectors specifications

Note: fiber-optics and connectors are not provided.

6.4.1 Fiber-optic specifications

6.4.2 Fiber-optics connectors specifications

Type Description Standards
SC Square section clipsable IEC 61754-4
JIS C 5973 (F04)
ST Round section to screw IEC 61754-2
TIA 604-2
Example of connectors:

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Redondancy ring modules – 31613604401/501/601/701 – Instruction manual

7 Maintenance
Servicing of the module must be carried out by SDMO.
SDMO cannot be held responsible for faults caused by damage, unspecified operating
conditions or failure to observe good practice.
Ensure that the product is being used in line with the specifications.
A damaged or degraded REDONDANCY module must be replaced immediately by a new
module with the same part number, provided by SDMO, by personnel qualified to carry out
the operation.
The repair of the module is imperatively ensured by SDMO.

8 Troubleshooting assistance
8.1 Identification of diagnosis LEDs
Ref. LEDs Description
PWR1 Power supply 1 . Orange : The module is correctly powered by
status LEDs supply 1
. OFF : The module is not powered by supply 1
PWR1 Power supply 2 . Orange : The module is correctly powered by
status LEDs supply 2
. OFF : The module is not powered by supply 2
FAULT Defect Synthesis . Red : The defect relay is closed and signal a
LEDs power failure or opening of the ring
. OFF: The relay is opened, no fault.
MSTR/HEAD Automatic manager . Green : Steady or flashing, the module is
status LEDs of the responsible for the ring cicatrization in the event of
ring cicatrization first defect of communication rupture on a
segment.
. Only one module of the ring must imperatively
have this lit indicator. Management is automatic.
. OFF : The module is not responsible for the
cicatrization of the ring in the event of first defect
of communication rupture on a segment.
n° (Ethernet) ETHERNET link . Flashing : Activity of an Ethernet link
communication . OFF : Absence of activity of the Ethernet link
LEDs
n° Fiber-optic link . Flashing : Activity of a Fiber-optic link
(Fiber-optic) communication . OFF : Absence of activity of the Fiber-optic link
LEDs

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Redondancy ring modules – 31613604401/501/601/701 – Instruction manual

8.2 Troubleshooting
First of all : Check all the wiring
Noted problem Possible cause Potential solution
ETHERNET . Incorrect IP addresses of . Check the network
communication is PC computer configuration of your PC
impossible computer
Inter-APM802 . Cable disconnected . Check wiring.
communication alarms or . Equipment not powered . Check the power supplies of
defect the constituent ring modules
. Check that the references of
. Modules of different the constituent ring modules
references are all identical.
. Check that the switches are
OFF.

. Switches incorrectly set

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