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REPORT
ON
“SUPER CAST”
PREPARED BY GUIDED BY
SANA VARTEJI MR. L. J. VANANI
S.Y.B.B.A. K.R DOSHI
ROLL NO __
1
AN INDUSTRIAL REPORT ON
“SUPER CAST”
PREPARED BY GUIDED BY
SANA VARTEJI MR L. J. VANANI
S.Y.B.B.A. K.R DOSHI
ROLL NO __
2
CANDIDATE’S STATEMENT
Bhavnagar Signature
3
ACKNOWLEDGEMENT
4
PREFACE
5
INDEX
1 GENERAL INFORMATION 07
2 PERSONAL DEPARTMENT 22
3 MARKETING DEPARTMENT 41
4 FINANCE DEPARTMENT 55
6
GENERAL INFORMATION
7
GENERAL INFORMATION
8
HISTORY AND DEVELOPMENT
“SUPER CAST” Ltd. has a remarkable history in the world of casting. The
history of “SUPER CAST” Ltd. is not just the history of casting but it is a much as
the story of men working.
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SIZE AND FORM OF ORGANIZATION
Joint sector:
In this type of organization there is partnership between individual or
group of individuals and government. It means the unit is started, controlled and
manages by the individual and government from into this sector.
Private sector:
In this type of organization the unit is started, controlled and managed by
the individual or group of individuals.
Public sector:
In this type of organization there is partnership between individual or
group of individuals and government. It means the unit is started, controlled and
manages by the individual and government from into this sector.
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COMPANY PROFILE
Fax : 222971
E-mail : hicladl@sancharnet.in
Web : www.hitecind.com
11
PROMOTERS AND MANAGERS
PROMOTERS
Managers
Executive officers
12
MANUFACTURING PROCESS
Dye shop:
In this department the dye is prepared on the basis of the drawing send by
the customer company. Than this dye is send to wax cell.
Wax cell:
After completing the dying process, the dye comes to the wax cell. Where
with the help of was injection press it inserted in holes of the dye, as control
department.
13
Shelling department:
In this department the wax tree is coated by various types of sand and
chemical. It takes seven to eight for drying one coat. The moisture can be
removed and it achieves its property.
Dewaxing department:
The ceramic mould are put in the furnace so that the wax inside the mould
melts and come out, than the mould are ready to be poured in.
Melting department:
There are various metals like carbon, steel, stainless steel etc. These
metals are poured in this mould according to its demand. Thus the party gets
final and accurate shape of required item.
Finishing department:
As the final shape is ready, it comes to finishing department where the
final touch is giving to the casting.
Quality control:
When the finishing process is over in this department where the size,
length, thickness, weight of the casting is checked by different angle. If there is
any error than that particular casting is rejected
Packing:
The approved castings are packet in wooden box dispatched to the party
concern.
14
CUSTOMERS
• Railway
• Automobile industry
• Textiles industries
• Defense
• Engineering industries
15
ORGANIZATION STRUCTURE
Managing Director
(Tarun Vora)
Accountant
Sales Manager
Supervisor
Chief Executive
Chief Executive
Chief Executive
Marketing Manager
(R. N. Vaidya)
Financial Manager
(R. M. Davera)
HR Manager
(J. M. Mehta)
16
TIME KEEPING SYSTEM
“SUPER CAST” company has a time keeping system office with all latest
technical instruments which maintains time keeping of all the employees. This
office is at the entrance of the company.
When any staff member enters in the company gate, he has to sign in
attendance register and security officer records the time when he enters. This
register is passed to the personnel manager and signed by him. Every member
has to sign in this register. If any staff members want to go for personnel work,
he must mention date, name, office department, work and time when he left the
office.
17
FOR WORKERS OF THE COMPANY
All the workers of the company have given entrance card and they have to
come with these cards. Without card no one is allowed to enter in the company
and if any worker forget card he must have to take permission of their supervisor.
If any workers want to go out during working hours, he has to submit a sheet in
which he has to mention date, name, department, his work and the time. The
sign of supervisor must be there in this sheet.
“SUPER CAST” has nonstop plant and it runs 24 hours. So company has
divided it into 3 shift and they have got one general shift.
Shift Time
General shift 8:30am to 5:00pm
1st shift 6:30am to 3:00pm
2nd shift 3:00am to 11pm
3rd shift 11pm to 6:30am
18
CONTRIBUTION OF THE UNIT TO THE INDUSTRY
19
EMPLOYEE SERVICES
Employee is the base of the company without which company can not
achieve its goal. So every company should provide better facilities. There are
various facilities provided by “SUPER CAST” such as
Library: In “SUPER CAST” there is a library for staff members. There are
many technical books and magazines available in library.
Attractive gift: such type of gift by encourages the employee to work hard,
whenever an employees birthday is coming, company provide the gift.
Co-operation society: Workers can get loan from the company for short
and long term and less interest .It is also know as a store where all things are
according to employees demand.
20
QUALITY POLICY
“SUPER CAST” has a quality system inbuilt into the process. Close liaison
with customers design, production and procurement staff ensures that important
points of manufacture are discussed and satisfactory acceptance level are
mutually agreed.
Mechanical testing is also done in the laboratory with the tensile testing
machine radiography, florescent penetrant testing, magnetic crack detection and
the metallographic testing to check the microstructure of the casting are also
done successfully in house.
Thus with all the above mentioned details, it must be a crystal clear picture
about the quality assurance “SUPER CAST” Investment Casting Ltd.
QUALITY OBJECTIVE
21
PERSONAL DEPARTMENT
22
INTRODUCTION
The techniques for the application of H.R.M. will include many familiar
functions of personnel managers, such as manpower planning, selection,
performance appraisal, salary administration, training and management
development. H.R.M. is also more comprehensive and deep rooted than training
and development.
23
ORGANIZATION CHART
Laborers (30)
Workers (12)
Lab Technician (1)
Labor officer (1)
Personal manager
Supervisor (2)
Assistant (3)
Supervisor (3)
R & D Officer (2)
Factory Manager (2)
24
PERSONAL DEPARTMENT OF THE UNIT
The “SUPER CAST” has a well set separate personnel department which
looks after working of the unit.
Thus personnel department is the centre point for the entire department
because they are directly connected with the industry. The most important
function of personnel department is to assure smooth flow of information and
affective co-ordination.
25
RECRUITMENT, SELECTION AND INDUCTION
RECRUITMENT
After collection of application they are sorted our as required and sent to
the respective department for the consideration and selection.
26
SELECTION
Next to recruitment, the logical step in the human resource process is
selection of qualified and competent people. Selection is that process of picking
with requisite and competence and placing the right man on the right job at the
right time in the right place.
Selection procedure
Application forms are widely everywhere and constitute one of the
fundamental media through which information is gathered about the applicant.
For getting information blacks are invited which helps the management to make a
proper selection. The necessary certificate is attached with application blank.
Comparisons:
After applications are received they are compared with others. The main
purpose of comparison is to give speedy recruitment and selection process.
Interview:
After selection of candidates they are invited for personnel interview. The
respective head of department holds the interview. The respective head of
department holds the interview. For higher post GM and company executive
member takes the interview in which question relating to post GK aptitude test,
personality test etc are considered.
Appointment letter:
When the candidate is selected the company sends appointment letter to
the candidate. The candidate has to come with appointment letter while joining
the job.
27
INDUCTION
The selection procedure does not end once the selection is made for the
new employee has to be inducted into the organization. The purpose of induction
is educate the employee and provide orientation on the following subject like
company history, product, processes, rules and regulation etc.
Process:
The selection candidate introduced with their superior and sub-ordinates.
He is being made familiar with rules, Procedure Policy and time keeping system.
After the introduction he is placed in respective department on probation for the 6
months. If he is found efficient than he is given training in that area.
28
TRAINING AND DEVELOPMENT
29
PROMOTION AND TRANSFER
Promotion:
Promotion means change in terms of status and responsibility. Each every
human wants a change in their routine work, responsibility and power. Promotion
is given according to the capabilities and work efficiency.
Transfer:
Transfer it totally different from the promotion and no change in the post or
salary and duties and responsibilities
Transfer means transfer a person from one organization to another organization
unit.
30
JOB DESCRIPTION
A job description of the unit describes the work performed, the duties and
responsibilities involved. The skill or training required conditions under which the
job is done, relationships with other and personal requirement of the job.
31
PERFORMANCE APPRAISAL SYSTEM
The organization’s goal can be achieved only when people put in their
best efforts. How to ascertain whether an employee has shown his or her best
performance on a given job? The answer is performance appraisal.
“If is the systematic evolution of the individual with respect to his or her
performance on the job and his or her potential for development”
32
WAGE AND SALARY ADMINISTRATION
The register of the salary involves name, rank, date, signature etc. So
every month register is prepared and from this salary is paid. Company prepares
all the covers of salaries the employees and workers.
Staffs member are paid salary on 30th or 31st of the every month, workers
are paid salary on 7th of every month.
33
STUDY OF PROVIDENT FUND SCHEME
Employees can get this benefit after 70 days of this work. The company
gives 10% provident fund to its workers and staff members.
The main purpose of the provident fund scheme is that it becomes helpful
to employee after retirement or when he dies in an accident during the scheme
days.
34
GRATUITY
Those who works less than 200 days during the year, is not given benefit
of gratuity in that particular year.
35
WORKING OF E.S.I. SCHEME
36
GRIEVANCE HANDLING PROCEDURE
Here the company tries to solve the grievance as soon as possible with
employee satisfaction. The grievance is handled at the hierarchy level that is if a
worker has grievance the departmental head tries to solve it and so on, if mutual
understanding cannot solve the grievance than the company or trade unions
takes legal action.
37
COLLECTIVE BARGAINING
The most effective and efficient method for solving the problem of labour
and management is collective bargaining both the parties discussion should be
strong for effective bargaining.
All the industrial unit having trade unions usually practice collective
bargaining. In “SUPER CAST” also whenever trade union creates a demand, the
company collects the data relating to demand. After collecting data company
does analysis of all the data and discusses with the trade union. After discussion
company accepts some points and rejects some.
Assistant labour commissioner calls both the parties and listens them
carefully for solving the problem, if the problem is not solved it will be taken to
labour court.
38
TRADE UNION
The trade union act was passed in 1926 and was amended in 1947 in this
act central government has laid down rules. According to this act it is compulsory
for every trade union to be registered under the trade union act.
In “SUPER CAST” there are two trade unions and they are as under:
• Communist party of India
• Local
There should be one meeting of union within period of six months. When
any problem arises, management tries to solve the problem with mutual
understanding.
The objectives of trade union are to safe guard the interest of employee in
the form of wages, bonus facilities and better working condition.
39
PERSONAL RECORDS
Reasons:
• For disciplinary action taken against employees
• To get information about pension and provident fund
• For performance appraisal system
• For promotion and transfer
• For increment in wages and salary
• For knowing efficiency of employee
40
41
42
MARKETING DEPARTMENT
43
INTRODUCTION
Marketing deals with the identifying and meeting human and social
needs. Marketing plays significant role in business for accomplishment the
organization goods. Marketing is a comprehensive term and it includes all
resources and a set of activities necessary to direct and make easy to the flow of
goods and services from producer to consumer in the process of distribution.
44
MARKETING DEPARTMENT
45
MARKETING MANAGEMENT
The market process involves segmenting the market and choosing those
target markets that the co can satisfy in a superior way. The co must formulate a
broad strategy and define a specific marketing mix and action place to optimize
its long run performance. The co builds in a set of controls so that it can evaluate
results and operate as a learning organization, constantly improving its marketing
know-how.
The marketing process is applicable to more than just goods and services.
Anything can be marketed, including ideas, events, organization, places and
personalities. However it is important to emphasize that marketing doesn’t starts
so much with a product of offering, but with a search for opportunities in the
market place.
46
MARKET SEGMENTATION
47
PRICING POLICY
Decision: After completing all the process relating to pricing companies select a
pricing method that is easiest and significant for both that is buyer and seller.
Companies usually do not set a single price, but rather a pricing structure that
reflects variations in geographical demand and costs, market segments
requirements order levels guarantees, service contracts and other factors.
Pricing according to the view of the company: The pricing policy of “SUPER
CAST” is cost oriented. It consider various costs like direct and indirect labor
cost, insurance cost, on the casting right from designing to delivery of casting to
it’s owner company consider profit independently.
48
Pricing policies of “SUPER CAST”: The price must be consistent with
company pricing policies. At the same time, companies are not averse to
establishing pricing penalties under certain circumstances. Many companies set
up a pricing department to develop
policies and establish or approve decisions. The aim is to ensure that the sales
people. Quote prices that are reasonable to customers and profitable to the
company.
“SUPER CAST” can take decisions relating to the pricing on the three
bases:
• Cost oriented
• Demand oriented
• Competition oriented
“SUPER CAST” has demanded oriented pricing policy in iron casting and
in simple casting because of keen competition they have to set price accordingly.
In steel casting company has got monopoly power and they have also
international market so company easily maintains profit by the wide national and
international market. Company follow cheap cost oriented and competition
oriented pricing policy.
49
PRODUCTION PLANNING
50
CHANNEL OF DISTRIBUTION
51
SALES PROMOTION
Objectives:
• Sales promotion used in markets of high similarity produce a high sales
response in the short run
• Sales promotion enables manufacturers to adjust to short term variations
in supply and demand
• Sales promotion induce consumers to try new products instead of current
one
• They lead to more varied retail formats, such as the every day low price
store and the promotional pricing store
• They promote greater consumer awareness of price
• They help the many to adapt programs to different
52
ADVERTISEMENT
Benefits:
• Communication with the consumers
• Contribution to economic growth
• Brand image building
• Innovation
• Growth of media
53
In this unit there is not any special department for advertising the product but
marketing manager doing the advertisements as per their requirement.
54
MARKETING RESEARCH
Marketing research which act as a link defined as, the objective and
formal process of collecting information analyzing the result and communicating
the finding and interpretation in the terms of marketing action.
Process:
• Define the problem
• Develop the research plan
• Collect the information
• Analyze the information
• Present the findings
• Make the decision
55
INTERNATIONAL MARKET
56
FINANCE DEPARTMENT
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INTRODUCTION
“It involves the task providing funds needed by the enterprise on terms
that most favorable in the light of this objective”. In other words, it can be defined
in simple terms as “procurement of funds, and their effective utilization in the
business.”
58
FINANCE DEPARTMENT IN THE “SUPER CAST”
According to “Henry ford” money is an arm or leg. You either use it or lose
it. This remark explains the significance of money or cash. It means that finance
department is very important department for the management of the company.
Every transaction includes cash and with the help of finance or money it can
possible. So in this way, finance department is the most important department in
the company. In “SUPER CAST” finance department is termed as an accounts
department. It covers various functions of finance department. Company not
interested in investing excess amount in security, shares and debentures. So
they invested their excess amount in bank deposits or in fixed assets. Dena Bank
and State Bank is the main banker of this unit and also they get good facility of
overdraft from these banks.
59
BOOKS MAINTAINED BY THE COMPANY
• Cash book
• Bank book
• Sales register
• Credit note
• Debit note
• Journal book
• Profit and loss A/c
• Balance sheet
60
ORGANIZATION CHART OF FINANCE DEPARTMENT
General Manager
Finance Manager
Senior Clerk
Clerk
61
FINANCIAL PLANNING
It will not be any exaggeration to say that most of the time of a finance
manager is consumed in financial planning.
There are two types of financial planning which are as under.
• long term planning
• sort term planning
62
CAPITALIZATION
Over capitalization: When the real value of shares is less than its book
value the company is said to be over capitalized
63
MANAGEMENT OF FIXED ASSETS
Fixed assets are ephemerally costly and expensive and are benefited for
long period of time; therefore each business requires managing its fixed assets
carefully
Every business unit requires certain amount of fixed or long term capital.
Such capital is permanently invested in the business. It is required to purchase
fixed assets like plant, building, machinery, furniture, etc. Fixed capital is required
during the initial stages as manufacturing activities are just impossible without
fixed assets. It is used to meet the long term requirement of the business. Fixed
capital is also required for expansion and development, modernization and
diversification of a business unit. This amount of fixed capital varies from unit to
unit as per the requirement of business unit.
Importance:
• Capital intensive business
• Modernization
• Replacement of obsolete assets
• Expansion
• Preliminary expenses
In “SUPER CAST” they are not change any complicated management of
fixed assets. They manage according to the requirement of the unit or company.
When an asset becomes old for buying and selling asset first they have to take
the permission of General Manger and executives. Maintenance fund is created
for maintenance of fixed assets. Market value is considered rather than book
value.
64
MANAGEMENT OF WORKING CAPITAL
The term working capital refers to that part of capital which is not filled up in
fixed assets but it is used to meet the day to day repayment of business. It is
investment in current assets cash, stock, debtor etc. this is used for the
purchased of raw-material ways, the expanses bill. Goods are sold working
capital means total of all current assets it is also known as circulating capital.
Working capital can be collected form various sources. These sources are
simultaneously used to collect adequate amount of working capital.
There are mainly three components of working capital. They are as follows:
• Inventories
• Receivable
• Cash and Bank balance
65
CASH AND BANK MANAGEMENT
Cash is the most liquid asset in any business. It is a very crucial asset in
the day to day operations of a business firm. Cash is the basic unit required to
run the business continuously and at same time, it is also the ultimate output
expected to be realized by selling the service or product manufactured by the
firm. A firm has to strike a balance between maintaining a very high cash balance
and a very small amount of cash balance. Therefore, the major aspect of cash
management is to keep proper cash balance.
The term cash with reference to cash management is used in two senses.
In a narrow sense, it is used broadly to cover cash and generally accepted
equivalent of cash such as cheques, bank drafts and demand deposits in banks.
The broader view of cash also includes “near cash assets” such as marketable
securities and time deposits in banks.
66
RATIO ANALYSIS
CURRENT RATIOS
67
INVENTORY MANAGEMENT
Inventories are the goods held for eventual sale by the firm. They
are one of the major elements which help the firm in obtaining the desired
level of sale. Inventory can be classified into 3 groups.
• raw materials
• work in progress
• finished goods
68
BIBLIOGRAPHY
THANK YOU
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