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AK628H Series Installation Manual

Ningbo Techmation Co.,Ltd.


Add:No.88 Dagang Fifth Road, Beilun, Ningbo, Zhejiang, China.
Tel : 86-574-86987281
Fax : 86-574-86829287
Email : technb@techmation.com.cn

Hu-Men Office
Tel : 86-769-85182584-6
Fax : 86-769-85182587
Email : techhm@techmation.com.tw
AK628H Series Installation Manual

contents
1. AK628H STANDARD USAGE .................................................................................................................... 1

2. SWITCHING POWER SUPPLY INSTALLATION ............................................................................................ 3

2.1. SWITCHING POWER .......................................................................................................................................... 3


2.2. DCH40NB ....................................................................................................................................................... 4
2.3. THE T1015AS TRANSFORMER ......................................................................................................................... 5
2.4. REMINDER WHEN USING SWITCHING POWER .................................................................................................. 6

3. OPERATION PANEL ......................................................................................................................................... 7

3.1. Q7 OPERATION PANEL...................................................................................................................................... 7


3.2. Q8 OPERATION PANEL ................................................................................................................................... 9
3.3. OPERATION PANEL INSTALLATION ................................................................................................................. 11

4. MAIN CONTROLLER DESCRIPTION ........................................................................................................... 12

4.1. MAIN CONTROLLER SPECIFICATION ............................................................................................................... 12


4.2. MAIN CONTROLLER MEASUREMENT DRAW ................................................................................................... 13

5. MAIN CONTROLLER INSTALLATION ........................................................................................................ 14

5.1. LIMIT INSTALLATION...................................................................................................................................... 14


5.2. THERMOCOUPLE ............................................................................................................................................. 15
5.3. POTENTIOMETER AND PRESSURE SENSOR INSTALLATION.............................................................................. 16
5.4. DIRECTIONAL VALVE AND OUTPUT INSTALLATION ....................................................................................... 17
5.5. PROPORTION VALVE INSTALLATION .............................................................................................................. 18
5.6. RELAY OUTPUT .............................................................................................................................................. 19
5.7. TEMPERATURE INCREASE CONTROLLER......................................................................................................... 20
5.7.1. SSR ........................................................................................................................................................... 20
5.7.2. Electromagnetic Contactor ........................................................................................................................ 21
5.8. MOTOR START CIRCUIT DIAGRAM ................................................................................................................. 22
5.8.1. Y-△ START............................................................................................................................................. 22
5.8.2. Strait Start Diagram .................................................................................................................................. 23

6. FIGURE ............................................................................................................................................................. 24

6.1. AK628H SERIES INSTALLATION(ELECTROMAGNETIC CONTACTOR) ......................................................... 24


6.2. AK628H SERIES INSTALLATION(SSR) ...................................................................................................... 25

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AK628H Series Installation Manual

1. AK628H Standard Usage

The installation for AK628H electricity control system is very simple, and the function
of the control system is complete. Nevertheless, to prevent the life of the system end fast,
the customer must follow the standard usage that is set by the company. Please refer
statements below:

1. The temperature for rack must be in the range of 0℃ ~ 40℃. The higher the
temperature, the shorter the systems life; and the differences of the
potentiometer position can reach up to 0.8mm. It is recommended to fix a fan
near the main controller switching power supply, and another one near the SSR.

2. For temperature control, can use electromagnetic contactor or SSR (refer to the
customers outfit). SSR heater sink should be not more than 65℃or 75℃, and can’t use more
than 5 minutes.

3. Is required to use thermocouple type K or J. When installation, try not to tie


together with strong electric parts. (This is regarding the accuracy and temperature stability)

4. The fuse for SSR protection must be used according to the specification:

a). power below 10A (consist of 10A) : use 10A fuse.

b). power above 10A and below 20A (consist of 20A) : use 20A fuse.

c). power above 20A : purchase according to the size of the fuse.

5. Input voltage for switching power supply is 230V or 115V (there is a switch at the
side of power supply for selecting). Please note that, if using voltage 115V/60HZ, should
convert it from 220V to 110V with DC/DC converter.

6. Our company is using a standard the fuse depends on the usage.

7. Must strictly avoid the main CPU board from being damaged by water or oil.

8. Transistor output board strictly prohibited 1 output point for 2 valves, but is
allowed to connect a SSR.

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AK628H Series Installation Manual

9. Our company is using a thin and clear panel screen. Therefore, it’s strictly
prohibited to use high evaporate cleaner (etc. petrol, alcohol) to clean the screen. It is
recommended to use kerosene and wax (the best suggestion) as cleanser.

10. After the installation, must avoid any wire related to computer system broken
(except thermocouple), and short circuit with machine outer case. Switching power case
will have slightly electric leakage. Therefore, we insist to do ground connection.

11. Proportion system normally can control the output of voltage or power (a
standard tools for power controller). Power is set as 0.8A pressure and 0.7A flow.

12. A standard SSR should be type NPN, using H24V and HCOM power supply
system.

13. The installation of potentiometer should avoid oil sludge pollution. If not, it will
course the inner connection of the potentiometer not sensitive or wire harden and broken.

14. The location of the siren must be 20cm from the panel, 40cm from main controller.

15. For the electromagnetic contactor that is used by the machine, must fix a spark
quencher parallel to the coil.

16. Use SSR if is not using transistor output as controller, should fix a reverse diode
parallel to the coil.

17. There is a LCD on the operation panel. When installing, must be careful to avoid
collide. If need to install or change the program (MMI display operation program), be
careful of the high voltage at the back of panel when you open the cover.

18. When fixing the power, please use iron board. If need to use bakelite plate, must
make sure the ground connection is done properly. This is to prevent electric leakage and
electric static interference from damaging the PCB.

This standard usage has to coordinate with the following installation manual. When the
standard regulation is followed, this will guarantee the quality of the computer.

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AK628H Series Installation Manual

2. Switching Power Supply Installation


The power supply for this system uses 4 groups of DC24V switch power supplies with
110VAC/220VAC options.
A. For AK628H main controllers, +5V, +12V, -12V DC/DC converter.
B. For operation panel +5V, +12V DC/DC converter. Pressure proportional valve input
voltage.
C. For AK628Hcontroller valve output and limit input voltage.
D. For AK628H controller Pressure proportional valve input voltage and flow
proportional valve input voltage.

2.1. Switching Power

RS-150 Series
197

3.5

7
9

1
2
3
80

4
85.5
98

5
6
7 4-M3
2.5

Φ3.5
1.5

4.5 57.5 120


199

6.5 190
9.5
9

18

Φ3
3.5

.5
18

38
28.5

3-M3
3.5

18.5

22 157

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AK628H Series Installation Manual

2.2. DCH40NB
For AK628H controller flow proportional valve input voltage, transforming DC24V
supplied by switch power to DC48V,(DCH40NB)as picture below:

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AK628H Series Installation Manual

2.3. The T1015AS Transformer


The T1015AS transformer (for temperature controller) and the potentiometer are used
together; Temperature controller uses yellow-white-yellow 3P wire, straight into PCNXI
(Beside thermocouple input terminal) at the main controller CPU board; Potentiometer
controller uses blue-grey-blue 3P wire straight into PCN1. (Refer to below):

68.0
橙(Organge)
黄(Yellow)

黄(Yellow)
白(White)

黑(Black)
1500.0

58.0
36.0

8.0
20.9
4.0

蓝(Blue)

蓝(Blue)
灰(Grey)
1500.0

82.0

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AK628H Series Installation Manual

2.4. Reminder When Using Switching Power


If the switch power input is short; you must amend the switch power with:
a. Separate transformer: transformer voltage input could use many kind potential inputs
and two potential outputs (AC115V, AC230V, or AC115V/230V).
Please refer to the suggestion below to prevent the power supply break down.

隔离变压器
(transformer) 电源器
IN AC (Switching Power)
IN AC380V
OUT AC115/230V SW-150-24A

电源器
(Switching Power)
SW-150-24B

FG for switching power supply must be ground connected. This is because, switching power
supply might have slightly electric leakage, and this will disturb the system. Therefore, must
prepare for ground connection no matter during fixing or using.

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AK628H Series Installation Manual

3. Operation Panel
3.1. Q7 Operation Panel

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AK628H Series Installation Manual

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AK628H Series Installation Manual

3.2. Q8 Operation Panel

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AK628H Series Installation Manual

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AK628H Series Installation Manual

3.3. Operation Panel Installation


1. Please do not press on the flat cable at the back of the operation panel. It will
cause the inner wire broken.
2. There is a DC/DC converter +5V, +12V circuit line in the PCB (PCB is on the
operation panel) for LCD and HMI usage. Connect the DC24V (blue and black) to
switching power supply.
3. There are 2 white cables on the panel, must connect to setting key. If not, you
can’t set the information. The 2 blue lines are for RESET, can be leaved on it self. You
can fix the emergency stop as electrical emergency stop. (refer chart below)
4. Please connect a line for ground connection from the panel to the copper board

Emergency Stop
Date Set
资料锁定键 紧急急停键

白 蓝 SW150-24V
(White) (Blue) +24V
接主机9P座
资料锁 重置
(To Controller)
Date Key Reset
正面 反面
Front Rear

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AK628H Series Installation Manual

位置尺输入 方向阀输出 24点 感温线输入


I/O电源
(potentiometer) (I/O Power) (24 point DC24V director valve ) (Thermocouple) 温度电源
DC24V
4通道 2A 24V 5+1 K型/J型
(Temperature Power)
AC10V

位置尺电源 温度电源LED指示灯
(potentiometer Power) (Temperature Power's LED)
AC15V

位置尺电源LED指示灯
(potentiometer Power's LED) 方向阀输出LED指示灯
(director valve's LED)

AK628H 程序

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比例阀输出调整 比例阀输出
最小 最大
RS232
I/O扩展 16点 (Proportion Valve)
4.1. Main Controller Specification

(I/O expand) 电流型(current) 3通道


8 IN/8 OUT 电压型(voltage) 2通道
4. Main Controller Description

主电源LED指示灯
(main power's LED)
RELAY输出 比例阀电源
TECHMATION LED指示灯 (Proportion Valve)
DC48V/24V
限位开关输入LED指示灯
(LIMIT Installation's LED )

保险丝(fuse)
AC220V 2A

限位开关输入 主电源

(LIMIT Installation )
(main power)
DC24V RELAY输出 11组
24点
AK628H Series Installation Manual

4.2. Main Controller Measurement Draw

AK628H

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AK628H Series Installation Manual

5. Main Controller Installation


5.1. Limit Installation
1. This system provides 24 input points.
2. If using Limit, the shared power supply point is HCOM. When Limit works, HCOM
will input signal.
3. Power source for proximity sensor (type NPN) are H24V and HCOM, the signal for
action is 0V (HCOM).
a)If there is other outer signal, must use low watt proximity sensor (This is because
proximity sensor sink current is very low, can’t afford the high power device).
b) If there is a COIL, must connect an opposite direction diode for protection.
The arrangement is as below.

限位开关输入
(LIMIT Installation )
PB 24点

HCOM 01 03 05 07 09 11 HCOM HCOM 13 15 17 19 21 23 HCOM


PH24V 02 04 06 08 10 12 PH24V PH24V 14 16 18 20 22 24 PH24V
.
.
.

HCOM PB02 PB06 PB12 PH24V HCOM PB14 PB22

低电平信号输入
(the signal for action is 0V)

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AK628H Series Installation Manual

5.2. Thermocouple
1. Thermocouple must be fixed on the Thermo Couple Input block, OIL as oil
temperature. Follow the +ve and –ve pole of 1-5 parts in thermocouple to fix the
TC1-TC5. Don’t connect the thermocouple through many connectors. This will prevent
from bad connection and affect the accuracy of the temperature.
2. When the remaining thermocouples are not used, please set the temperature
parameter on the HMI to the not use selection (Refer to the HMI Operation Manual).
3. Please connect the thermocouple wire to the +ve and –ve pole to avoid the
incorrect value on the controller that might lead the incorrect movement. (The
draft below is one of the parts in the main controller)

热电偶型号:K型感温线 屏蔽线必须接地
( Is required to use thermocouple type K )

油温(OIL)
温度一(TC1)
温度二(TC2)
温度三(TC3)
温度四(TC4)
温度五(TC5)

Thermo Couple Input


10V 0V 10V
黄(Yellow)

黄(Yellow)
白(white)

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AK628H Series Installation Manual

5.3. Potentiometer And Pressure Sensor Installation


A/D board is the interface for potentiometer. It converts the voltage, big and small changes
(analog/similar).reading from potentiometer to digital signal, to enable CPU to read it. This
A/D board can control 8 types of potentiometers, which is the injection, mold clamping, and
lastly ejection
10P插头

EXT
CAL

IN1
IN2

IN3
IN4
V+

V+
0V
0V
3 1 1 2 3 4 5 6 7 8 9 10

SIGNAL
2
3
2 1
位置尺
(potentiometer)

In the main controller, the potentiometer uses 3P power supply plugs. At the connector point
as shown above, the PC board has 3P plugs and the 2nd pin must be connected to the signal
output pin. Normally, the potentiometer prolongation has the biggest value and
the back contract has the smallest value. If the direction reverses, the
potentiometer 1st and 3rd pin of the plug will be immediately changed (it changes the
+ve and – ve pole). Keep in mind not to disconnect the signal; else it will cause the damage
to PC board or potentiometer.
Please refer to operation manual for potentiometer reset. Choose the length of
potentiometer longer than the machine length to avoid being pulled apart.
压力传感器
(Pressure Sensor)

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AK628H Series Installation Manual

5.4. Directional Valve And Output Installation


This system provides 24point DC24V director valve controller. The highest power
each point can supply is 2A. It is not allowed to connect 2 directional valves at 1 point. If
have to do so, please connect the RELAY to the controller and the shared point is H24V. If
there is a load or misconnection of wire, switching power will be shut down automatically
so it will not spoil the transistor. After repair the failure, please restart the switching power
and the machine will run normally.

PC 低电平信号输出
(the signal for action is 0V)

方向阀输出 24点
(24 point DC24V director valve )
2A 24V

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AK628H Series Installation Manual

5.5. Proportion Valve Installation


PCN2 2P connector (on the main controller CPU) is fixed to the
switching power suppl y. On the other hand, CND3, CND4, CND 5
outputs to proportion valves (manufactured b y YUKEN, DIKEN etc.)
are used to monito r the current meter at the proportion valve.
To adjust the P1-MIN MAX rectification
F1-MIN MAX
P2-MIN MAX.

比例阀输出
(Proportion Valve)
电压型
电流型(current) 3通道 (voltage)
电压型(voltage) 2通道 电流型
(current)

比例阀电源
(Proportion Valve Power)
DC48V/24V

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AK628H Series Installation Manual

5.6. Relay Output


RELAY output provides 1 1 sets of contacts on the main controller for
customer us ing, Contains the motor starting, the motor stop ping, Y-△
transforming ,and the 3 groups of RELAY output contacts for manipulator or
lubricating function control .

RELAY输出 11组
(RELAY OUTPUT)
加热 马达 其它
(Heat) (Motor) (Other)

MOT
TCR1 TCR3 TCR5 SC Y ON 54A 53A 52A ACO
MOT
TCR2 TCR4 DL OFF 54 53 52 ACIN

H24V
HCOM
继电器
(Relay) 机械手
(Robot)

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AK628H Series Installation Manual

5.7. Temperature Increase Controller


Temperature increase controller uses A. SSR (Solid State Relay) or B. Magnetic
Contactor
5.7.1. SSR
From the main controller RELAY OUTPUT connect straight to controller. Please be
careful of the AC.terminal and DC terminal. (DC terminal is the +ve and –ve pole, see
below),

固态继电器
RELAY输出 11组
SSR
加热 马达 其它

13 15 17 19 21 23 TCR1 TCR3 TCR5 SC Y MOT 54A 53A 52A ACO


ON
MOT FUSE
14 16 18 20 22 24 TCR2 TCR4 DL 54 53 52 ACIN AC250V
OFF
2A

SC
TCR4
TCR1 TCR5
TCR2
TCR3

IN IN IN IN IN

SSR SSR SSR SSR SSR


OUT OUT OUT OUT OUT

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AK628H Series Installation Manual

5.7.2. Electromagnetic Contactor


If you are using electromagnetic contactor as the temperature controller, please use
RELAY to control the contactor. And fix a spark quencher parallel to the contactor coil.
(Refer below)

RELAY输出 11组
(RELAY OUTPUT)
加热 马达 其它
(Heat) (Motor) (Other)

突波吸收器
(spark quencher)

交流接触器
(Electromagnetic contactor )

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AK628H Series Installation Manual

5.8. Motor Start Circuit Diagram


5.8.1. Y-△ START

RELAY输出 11组
(RELAY OUTPUT)
加热 马达 其它
(Heat) (Motor) (Other)


马达Y-△启动图 △

(Y-△START )

突波吸收器
(spark quencher)

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AK628H Series Installation Manual

5.8.2. Strait Start Diagram

RELAY输出 11组
(RELAY OUTPUT)
加热 马达 其它
(Heat) (Motor) (Other)

马达直接启动图
(Strait start diagram )

突波吸收器
(spark quencher)

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AK628H Series Installation Manual

6. Figure

6.1.AK628H Series Installation(Electromagnetic Contactor)

AK628

TO PANEL
操作面板
蓝白
黑白

TECHMATION
(方向阀及限
位开关电源)

电源B
(系统电源)

电源A

蓝白
黑白

黄白黄橙黑

蓝灰蓝
黑白
蓝白




紧急停止键
交流接触器

第一段电热片

第二段电热片
马达Y-△启动图
(Y-△ START )
(spark quencher)

第三段电热片

交流接触器
突波吸收器

第四段电热片






交流接触器

交流接触器
接至三相电动机
TO MOTOR

接触器











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AK628H Series Installation Manual

6.2.AK628H Series Installation(SSR)

AK628

操作面板
TO PANEL
蓝白
黑白

TECHMATION
(方向阀及限
位开关电源)

电源B

LED指示灯
主电源
(系统电源)

电源A

蓝白
黑白

黄白黄橙黑

蓝灰蓝
蓝白
黑白





紧急停止键
SSR 1

第一段电热片
(spark quencher)
突波吸收器

第二段电热片
马达Y-△启动图
(Y-△START )

第三段电热片
SSR 2

第四段电热片



SSR 3

SSR 4
接至三相电动机
TO MOTOR

接触器










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