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Bioresource Technology 181 (2015) 238–246

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Bioresource Technology
journal homepage: www.elsevier.com/locate/biortech

Cow, sheep and llama manure at psychrophilic anaerobic co-digestion


with low cost tubular digesters in cold climate and high altitude
J. Martí-Herrero a,b,⇑, R. Alvarez c, R. Cespedes d, M.R. Rojas c, V. Conde c, L. Aliaga e, M. Balboa e, S. Danov a
a
Centre Internacional de Mètodes Numèrics en Enginyeria (CIMNE), Building Energy and Environment Group, Edifici GAIA (TR14), C/Rambla Sant Nebridi 22, 08222
Terrassa, Barcelona, Spain
b
Instituto Nacional de Eficiencia Energética y Energías Renovables (INER), 6 de Diciembre N33-32, Quito, Ecuador
c
IIDEPROQ, UMSA, Plaza del Obelisco 1175, La Paz, Bolivia
d
Estación Experimental de Choquenaira, UMSA, Viacha, Bolivia
e
Energising Development Bolivia (EnDev-Bolivia/GIZ), Bolivia

h i g h l i g h t s

 Low cost tubular digesters adapted to cold climate are monitored.


 Four digesters fed with llama, cow and codigestion of both with sheep manure.
 Cow–sheep co-digestion results in 100% more biogas production respect cow manure.
 The retention of solids is high and a bottom sludge outlet is strongly recommended.
 The increase of OLR leads to an increase in BPR but reduces bioslurry quality.

a r t i c l e i n f o a b s t r a c t

Article history: The aim of this research is to evaluate the co-digestion of cow and llama manure combined with sheep
Received 21 October 2014 manure, in psychrophilic conditions and real field low cost tubular digesters adapted to cold climate. Four
Received in revised form 10 January 2015
digesters were monitored in cold climate conditions; one fed with cow manure, a second one with llama
Accepted 14 January 2015
Available online 22 January 2015 manure, the third one with co-digestion of cow–sheep manure and the fourth one was fed with
llama–sheep manure. The slurry had a mean temperature of 16.6 °C, the organic load rate was
Keywords: 0.44 kgvs m3 d1 and the hydraulic retention time was 80 days. After one hundred days biogas produc-
Anaerobic digestion tion was stable, as was the methane content and the pH of the effluent. The co-digestion of cow–sheep
Low temperature manure results in a biogas production increase of 100% compared to the mono-digestion of cow manure,
Psychrophilic while co-digestion of llama–sheep manure results in a decrease of 50% in biogas production with respect
Co-digestion
to mono-digestion of llama manure.
Biogas
Ó 2015 Elsevier Ltd. All rights reserved.

1. Introduction tubular digesters that do not require active mixing or heating


devices. Since no active heating is employed, these digesters were
Anaerobic digestion has a long history in developing countries installed mainly in warm and hot climate regions, where the ambi-
in order to take advantage of the biogas produced as fuel for cook- ent temperature is high enough to permit the anaerobic digestion
ing, the bioslurry as fertilizer and the decontamination process as a inside the digester in a range of mesophilic temperatures. In these
waste treatment system. At the household level, digesters are hot climate regions the low cost digesters are buried in the ground
mostly fed with pig or cow manure (Bond and Templeton, 2011; and have a slurry temperature similar to that of the soil. This can
Chen et al., 2012; Martí-Herrero et al., 2014a), which is related to vary from 26 °C to 30 °C (Lansing et al., 2008; Terradas-Ill et al.,
the household technology implemented so far, mainly low cost 2014). Small and medium farmers from these hot climatic regions
have enough pigs or cows to collect fresh manure for their digest-
ers. Mesophilic anaerobic digestion is well known and most of the
⇑ Corresponding author at: Centre Internacional de Mètodes Numèrics en 50 million household digesters installed worldwide function in this
Enginyeria (CIMNE), Building Energy and Environment Group, Edifici GAIA (TR14), range (Bond and Templeton, 2011). However, less information
C/Rambla Sant Nebridi 22, 08222 Terrassa, Barcelona, Spain. and dissemination of low cost digesters has been done in hilly

http://dx.doi.org/10.1016/j.biortech.2015.01.063
0960-8524/Ó 2015 Elsevier Ltd. All rights reserved.
J. Martí-Herrero et al. / Bioresource Technology 181 (2015) 238–246 239

highlands or cold climate conditions. Kanwar and Guleri (1994) the biogas production, but during high temperature periods the
compared the slurry temperature in hilly conditions of a fixed biogas production turned ‘‘unexpectedly’’ high. Furthermore,
dome digester and a plastic tubular digester. The slurry tempera- biogas production of a constant slurry temperature digester is
ture of the fixed dome digester varied from 16 °C to 24 °C for eight similar to that of biogas produced in a digester with a similar mean
months around the summer period (mean ambient temperature slurry temperature but with a daily temperature variation of
around 23 °C), and 13–15 °C for the other four months that corre- ±6–7 °C around the mean value. Finally, in a daily temperature var-
spond to the winter period (mean ambient temperature around iation digester, biogas production during low temperature periods
9 °C). While the plastic tubular digester reached 2–3 °C higher tem- is much less than production in a digester with similar low, but
peratures during summer periods, and 2–3 °C less during the win- constant, temperatures pointing out the adaptation of bacteria to
ter period, in comparison to the fixed dome model. This particular cold thermal conditions.
plastic tubular digester installed at 1300 m above sea level The slurry temperature of low cost field digesters does not have
(m.a.s.l.) did not carry any conditioning for cold climate, thus this daily temperature variation (3 °C of daily slurry temperature
Kawar and Guleri concluded that this model ‘‘is not generally amplitude, reported by Martí-Herrero et al., 2014b), but presents
suitable for hilly areas’’. Almost ten years later, in 2003, a low annual variations if the digester is not adapted to cold climate con-
cost plastic tubular digester adapted to cold climate was ditions. Kalia and Kanwar (1998) report in a long term thermal
installed at 4005 m.a.s.l. in the surroundings of La Paz – Bolivia monitoring that fixed dome digesters in hilly conditions have a
(Martí-Herrero, 2007). This particular digester led to the wide- slurry temperature of 22–23 °C during summer (3 °C less than
spread application of this technology to hilly and cooler climatic the mean ambient one), and 13–14 °C during the winter period
regions, with more than 300 digesters installed in the highlands (4 °C above the mean ambient temperature). Tubular digesters
of Bolivia (Martí-Herrero et al., 2014a) and Peru (Garfí et al., adapted to cold climate seem to fulfill a better thermal perfor-
2012). Psychrophilic anaerobic digestion that corresponds to mance with less annual slurry temperature variation. Perrigault
colder regions with no active heating devices is less reported in et al. (2012) report data of a tubular digester adapted to cold cli-
literature, even though there is a huge potential of implementation mate working at 3400 m.a.s.l, with a slurry temperature of
of this AD technology (Martí-Herrero et al., 2014a) in a great 24.5 °C, (which is 8.4 °C higher than the mean ambient tempera-
number of households. ture). Also, Martí-Herrero et al. (2014b) report a slurry tempera-
The cold regions in the so called developing countries, usually ture of 16.4 °C for winter (10.3 °C above the mean ambient
converge at high altitudes as in the highlands of Bolivia, Peru, temperature) and 16.7 °C for summer (6.7 °C above the mean
Ecuador, Chile, Colombia, Mexico, China, Pakistan, Nepal, etc., ambient temperature) for a tubular digester adapted to cold
and are characterized by the lack of biomass to be used as cooking climate working at 3884 m.a.s.l.
fuel, the nutrient poverty of the soil and the corresponding low To increase biogas production of low cost digesters in cold cli-
crop productivity. Usually some cattle are owned by part of the mate regions, some strategies were detected to optimize thermal
rural population and dry manure is a common alternative used performance (Perrigault et al., 2012); better design methodology
as fuel for cooking. for tubular digesters (Martí-Herrero, 2011; Martí-Herrero and
The AD technology provides energy (in the form of biogas), dis- Cipriano, 2012), higher rates of load (Ferrer et al., 2011) and the
placing the use of local biomass (deforestation), and the fertilizer introduction of soda bottles inside the digesters as a biofilm carrier
(bioslurry) increases the crops productivity. Both products (biogas (Martí-Herrero et al., 2014b). Thus one of the actual issues in
and bioslurry) are the outcome of the digestion of a local resource anaerobic digestion to get better biogas production is the
easily obtained (fresh manure). Though available manure to feed co-digestion, although 50% of overall papers on this topic were
the digesters in cold regions comes from animals, about which lit- published between 2012 and 2013 (Mata-Alvarez et al., 2014),
erature is scarce. In the Andean highlands there are no pigs, and and present no information for digesters in cold climate and high
cattle are only found up to 4000 m.a.s.l. At higher altitudes and/ altitude regions.
or drier regions sheep and llamas take over the role of cattle as Anaerobic co-digestion with animal manures, as with mono-
livestock, but no information has been reported so far about digestion, is focused on pig and cow manure (Mata-alvarez et al.,
digesters working with these manure types and conditions, except 2014), which is the typical livestock of hot and warm regions,
at laboratory scale data (Alvarez et al., 2006; Alvarez and Lidén, but not for cold climate and high altitude regions. Garfí et al.
2008a,b, 2009). (2011) report the results of a psychrophilic co-digestion of cow
Alvarez et al. (2006) report the biogas production of llama and and pig manure in low cost tubular digesters at 2800 m.a.s.l, find-
cow manure measuring the effects of altitude (pressure), low psy- ing that the co-digestion of guinea pig and cow manure (0.08 m3
chrophilic and mesophilic temperatures, Hydraulic Retention Time m3 d1) produces more biogas than mono digestion of guinea
(HRT) and Organic Load Rate (OLR). Alvarez concludes that the pig manure (0.03 m3 m3 d1), but less than the mono digestion
main parameter for biogas production is temperature, followed of cow manure (0.12 m3 m3 d1). At higher altitudes, sheep, llama
by the HRT and OLR, however no significance was found for atmo- and cow are the local livestock of the Andean region. The
spheric pressure (altitude). The methane yield for cow manure at co-digestion of these three substrates were studied in laboratory
11 °C AD had a value of 6.4–33.6 lCH4 kg1 VS and at 35 °C of 49.6– scale by Alvarez and Lidén (2009), at 25 °C, HRT of 50 days and
1
131.3 lCH4 kg1
VS , while for llama manure the values at 11 °C were 1.2 kgVS m3 d1, obtaining 0:14 m3CH4 kgVS for 50–50% (VS based)
1
3.3–19.31 lCH4kg1 1
VS and at 35 °C of 35.6–84.1 lCH4kgVS . He also con- mix of llama and sheep manure, 0:10 m3CH4 kgVS for 50–50% mix
1
cluded that llama manure has a great potential for biogas production of cow and sheep manure, and 0:09 m3CH4 kgVS for 50–50% mix of
because of the high content of volatile solids (VS), which is greater llama and cow manure. The biogas production at same conditions
1
than in other types of manures (44.31% of VS at wet weight). for mono-digestion from llama manure were 0:09 m3CH4 kgVS , for
1 1
The effects of daily temperature variation on anaerobic diges- cow manure 0:10 m3CH4 kgVS and 0:12 m3CH4 kgVS for sheep manure.
tion is reported at the laboratory scale by Alvarez and Lidén In this study, co-digestion of llama-sheep and cow-sheep man-
(2008a) using a mixture of llama–cattle–sheep manure. In this ure are evaluated in real cold climate and highland conditions, and
study the daily temperature varies between 11–25 °C, 15–28 °C are compared to mono-digestion of llama and cow manure in
and 19–32 °C respectively, while other reactors have a fixed slurry experimental low cost tubular digesters adapted to cold climate
temperature of 18 °C, 25 °C and 35 °C. Alvarez and Lidén found that (Fig. 1). These experimental systems are similar to those hundreds
during the periods of low temperature the digester almost stopped of household systems already working in the Andean highlands
240 J. Martí-Herrero et al. / Bioresource Technology 181 (2015) 238–246

from Bolivia and Peru (Martí-Herrero et al., 2014a,b). Furthermore the winter sun of the north (Perrigault et al., 2012; Martí-Herrero
the strategy of increasing the OLR in order to produce more biogas et al., 2014a).
is evaluated as well. The experimental low cost tubular digesters are the same in
materials, design and installation methodology to those 300
household systems installed in farms of the Bolivian Altiplano
2. Methods (Martí-Herrero et al., 2014a), only smaller, being about 1 m3 liquid
volume and 4.7 m long. A comparison between the experimental
The research has been realized at 3884 m.a.s.l in the highland of digester at CIB3 and the household one can be found in
Bolivia, at the Research Center of Digesters, Biogas and Bioslurry Martí-Herrero et al. (2014b).
(CIB3: Centro de Investigación en Biodigestores, Biogás y Biól),
sited in Viacha (Bolivia), 22 km from La Paz city (Martí-Herrero
et al., 2014a). At the CIB3, 10 pilot low cost tubular digesters are 2.2. Analytical analysis
operated and monitored in real cold weather conditions. Four of
them are the focal point of this research. The results can also be Biogas production has been recorded almost every day in situ,
compared with other two digesters that are fed with cow manure using a commercial low pressure diaphragm gas meter (G2.5
in the same laboratory and same weather conditions, though with Metrix). Data from the initial load of the digesters, which started
lower OLR, higher HRT, and one of them containing a biofilm sup- in May 2011, has been recorded for 300 days, ending on April
port carrier, reported previously in Martí-Herrero et al. (2014b). 2012. Biogas samples were collected in Tedlar bags, once the
digesters were stabilized, to examine the methane and carbon
dioxide concentration using a gas chromatograph (Shimadzu
2.1. Experimental low cost tubular digesters Model GC14B, Japan) equipped with a thermal conductivity
detector (TCD), and a Carboxen-1010 plot Capillary column
The experimental low cost tubular digesters represent the small 30 m  0.53 mm ID (Supelco, USA). The injector, detector and oven
scale of the household low cost tubular digesters adapted to cold temperatures were 130 °C, 200 °C, and 100 °C, respectively. Helium
climates, designed following the methodology reported by served as the carrier gas at a pressure of 300 kPa.
Martí-Herrero and Cipriano (2012). These household tubular For the characterization of the influent, samples were collected
digesters are fed with 20 kg of manure which is mixed with 60 l in winter and summer season. The bioslurry was collected and ana-
of water every day; have 81 days of HRT; are semi-buried in the lyzed every 15 days once the digesters were stabilized. Total solids
ground; are insulated with straw in the trench; and the biogas bell (TS), volatile solids (VS) and pH were determined according to
can gain solar radiation, thus heat. These digesters adapted to cold standard methods (Clesceri et al., 2000). The total solids (TS) con-
climates are inside a compact greenhouse with massive adobe tent was determined after heating (105 °C for 1 h), cooling, desic-
walls, oriented east–west, with the shed greenhouse oriented to cating, and weighing procedures that were repeated until the

Fig. 1. Up-left: Main research infrastructure of the CIB3, with 10 experimental tubular digesters operated and monitored in real weather conditions at 3850 m.a.s.l (Viacha, La
Paz) (Martí-Herrero et al., 2014a). Up-right: Low cost tubular digester adapted for cold climate inside a greenhouse with adobe walls from (Martí-Herrero et al., 2014b).
Below: Design of the typical household digester (Martí-Herrero et al., 2014a).
J. Martí-Herrero et al. / Bioresource Technology 181 (2015) 238–246 241

weight change was less than 4%. Volatile solids were determined farmer, is aware that a daily loading failure can be compensated
by ignition of the residue produced in TS analysis to constant by a double load at the following day. The amount of water and
weight, in a muffle furnace at a temperature of 550 °C. manure is measured every day with a container that has a mark
at a specific level showing the reference load.
2.3. Feedstock Four experimental low cost tubular digesters were considered
for this study. Two of them have a mono digestion process while
Llama, sheep and cow manure was collected from the CIB3 at the other two have a co-digestion process of two different man-
16°410 3900 S and 68°170 1400 W in the Bolivian Highlands. The man- ures. Since the loading of the digesters was not accomplished every
ure was collected every day from the floor of the cattle shed in day, because of the operation schedule as commented above, these
the morning and loaded to the digesters later the same day. HRT (50d) and OLR (0.7 kgSV m3 d1) reference values were mod-
Manure samples from the winter and the summer period were ified by real experimental procedures and will be presented in the
collected and analyzed finding no significant differences between results section of the present study. D50ll was loaded with 1.7 kg
seasons. Table 1 shows the main characteristics of the manures of fresh llama manure and 15.1 l of water while D50c was loaded
used in the present study as mean values for winter and summer with 4.8 kg of fresh cow manure and 12.8 l of water. The co-diges-
seasons. Fresh manure from llama and sheep is much drier than tion ratios were fixed to 50–50% of both manures based in VS, for
cow manure, and reveals a high content of volatile solids. This both cases D50lls and D50cs, as realized in Alvarez and Lidén
means that the organic matter content of the Andean cow manure (2009). D50lls was fed with 0.88 kg of llama manure and 0.6 kg
is a quarter of the sheep manure, and about a third of the organic of sheep manure, mixed with 15.6 l of water, while D50cs was
matter contained in llama manure. fed with 2.38 kg of cow manure, 0.6 kg of sheep manure, and
14.3 l of water. These were the amounts of daily load for all four
2.4. Temperature monitoring experimental digesters, and if the operator doubles the amount
of these values, it was because there is an absence of load the
The temperature of one of the ten digesters installed at the CIB3 day before. Therefore real mean OLR and HRT can be determined
has been monitored previously and the results were reported in for this study, differing from the reference design parameters from
Martí-Herrero et al. (2014b). This temperature data will be Table 2.
employed in the present work, since all 10 digesters are the same
in design, material and orientation; the assumption being that the 3. Results and discussion
same thermal performance as that already reported is to be
expected. 3.1. Climate and thermal behavior of digesters

2.5. Operation of digesters As already mentioned before, the ambient, slurry and 1 m depth
temperatures considered in this study are the same to those
The experimental low cost tubular digesters started being filled reported in Martí-Herrero et al. (2014b), and are shown in Figs. 2
in May 2012; the digesters D50ll and D50lls were loaded with fresh and 3. The slurry temperature of the digesters shows a daily range
llama manure in a relation 1:5 (manure:water), while D50c and of 3 °C around a mean value of 16.6 °C, according to psychrophilic
D50cs were loaded with cow manure in a relation 1:3 (manure:- conditions. The mean daily ambient temperature is 9.9 °C, with a
water). These initial ratios water:manure were chosen according mean daily minimum temperature of 4.7 °C and a maximum of
to the standard operation of household tubular digesters, that 13.4 °C. The soil temperature is almost constant at 14 °C. Therefore,
correspond to 5–8%TS (3–6%VS w.w.) in the influent, since less as the slurry temperature is higher than the maximum ambient
dilution produces clogging inside the digester in the long term and the soil one, the low cost tubular digesters adapted to cold
(Martí-Herrero et al., 2014a). climate acts as a solar heat collector with thermal mass, as
To compare the results of the present study the load for each has already been reported in Perrigault et al. (2012) and
digester was calculated for an OLR of 0.7 kgSV m3 d1 and HRT Martí-Herrero et al. (2014b).
of 50 days, as noted in Table 2. The OLR and HRT selected were
65% higher and 45% lower, respectively, than reported at previous
3.2. Real OLR and HRT due operation and biogas production
studies about anaerobic digestion of cow manure in tubular
digesters at similar conditions (Martí-Herrero et al., 2014b). Also,
The biogas production was recorded almost every day, accord-
the HRT of 50 days is selected as a reference value since previous
ing to the days that the local operator fed the digesters. The biogas
laboratory scale experiments already used this value (Alvarez
production recorded has been divided into stages due to the main-
et al., 2006; Alvarez and Lidén, 2009).
tenance of the gas meters. These were filled with condensed water
The digesters began to produce the first amount of biogas after
from biogas, preventing normal operation, so it was necessary to
20 days, and 100 days later the production was stabilized. The
empty them every 2 months. Three biogas production profiles
schedule for loading the digesters has been consciously charted,
were recorded for D50ll, D50cs and D50c, while only two produc-
allowing the local operator some freedom to load the digesters
tion profiles for D50lls, as shown in Figs. 2 and 3 (local conditions
according to his time availability. The operator, as well as the
of pressure and temperature). In order to estimate the biogas
production per day, the slope of the accumulative biogas profile
Table 1 is represented in the Figures together with the R2 value of the fit
Characteristic of the fresh manure. line, which in all cases is up to 0.99. Figs. 2 and 3 also show the
maximum and minimum daily temperature, with the slurry
Cow Llama Sheep
temperature if available, and the feeding schedule of the digesters.
Total solids (%wet) 16.2 58.3 67.6
Volatile solids (%wet) 12.5 34.4 50.3
Volatile solids (%TS) 68.2 70.9 66.4 3.3. Real OLR and HRT
Total Kjeldahl N (%TS) 1.6 1.5 1.3
Phosphorus (%TS) 0.3 0.3 0.8
The digesters were monitored for more than 277 days, in which
Potassium (%TS) 1.5 0.9 1.1
173 loads were conducted. This means that the digesters were
242 J. Martí-Herrero et al. / Bioresource Technology 181 (2015) 238–246

Table 2
Experimental design and daily load of the digesters.

Digester Liquid volume [l] Total load [l] Manure Water [l] Manure:water ratio References
Llama [kg] Cow [kg] Sheep [kg] OLR [kgSV m3 d1] HRT [days]
D50ll 840 16.799 1.72 15.08 8.7 0.70 50
D50lls 856 17.12 0.88 0.59 15.63 10.6 0.70 50
D50cs 865 17.3 2.38 0.60 14.32 4.8 0.69 50
D50c 880 17.6 4.84 12.76 2.6 0.69 50

Fig. 2. Up, accumulative biogas production (local conditions) in different periods for D50ll (mono-digestion of llama manure). Down, accumulative biogas production (local
conditions) in different periods for D50lls (co-digestion of llama and sheep manure). In both cases with the daily mean slurry temperature (when possible) and the minimum
and maximum ambient temperatures. Also load schedule is shown.

loaded 62.5% of the days, therefore the reference OLR f 0.7 kgSV while when llama manure is mixed with sheep manure 50–50%
m3 d1 decreased to 0.44 kgSV m3 d1 and the HRT increased (VS based) the biogas production declines to a range of 0.065–
from the reference value of 50–80 days (Table 3). This load 0.067 m3 d1. In the case of pure cow manure in psychrophilic
schedule is similar to the farmers’ schedule using digesters, digestion, biogas production varies from 0.09 m3 d1 to
consisting in a load between 23% and 100% of the days 0.12 m3 d1 and when it is mixed with sheep manure (50–50%
(Martí-Herrero et al., Unpublished results). VS based) the production increases to 0.17–0.28 m3 d1.
In order to normalize this values to 0 °C and 1 atm, local condi-
3.4. Biogas production tions for all the profiles were considered. Local biogas pressure is
496 mmHg (0.653 atm), and the biogas temperature considered is
The biogas production of llama manure in psychrophilic diges- equal to the daily mean ambient temperature. Biogas inside the
tion varies from 0.11 m3 d1 to 0.14 m3 d1 (at local conditions), digester can reach higher temperatures than ambient temperature,
J. Martí-Herrero et al. / Bioresource Technology 181 (2015) 238–246 243

Fig. 3. Up, accumulative biogas production (local conditions) in different periods for D50cs (co-digestion of cow and sheep manure). Down, accumulative biogas production
(local conditions) in different periods for D50c (mono-digestion of cow manure). In both cases with daily mean slurry temperature (when possible) and the minimum and
maximum ambient temperatures. Also Load schedule is shown.

as reported in Martí-Herrero et al. (2014b), where the maximum laboratory scale, with a variety of temperatures, OLR and HRT
biogas temperature varies from 20 °C to 40 °C. But temperature conditions, by Alvarez et al. (2006) and Alvarez and Lidén
measurements collected from the gas meter show that the biogas, (2008b, 2009), with values of 42–53%CH4 for llama manure, and
once it moves through the instrument, has a temperature that can 39–61%CH4 for cow manure. In the case of cow manure mono-
be correlated to the daily mean ambient for a normalization digestion in this study, the 47.8%CH4 of methane obtained is close
purpose. to the range 47.2–47.5%CH4 previously reported by Martí-Herrero
Results are shown in Table 3, along with results from other et al. (2014b), with similar temperature conditions, but higher HRT
studies with these Andean manures at laboratory scale, and field and lower OLR in relation to the present study (see Table 3).
studies. For the co-digestion digesters the %CH4 is lower than the values
reported from laboratory scale which have higher temperatures
3.5. Biogas composition (25 °C) and OLR (1.2 kgSV m3 d1) by Alvarez and Lidén (2009),
being 45.6%CH4 for D50lls (50.6%CH4 at laboratory scale), and
The biogas composition has been measured every month for 44.8%CH4 for D50cs (51.5%CH4 at laboratory scale).
D50ll and D50c, but only 7 and 4 samples were taken for D50lls
and D50cs, respectively. There was no annual variation in biogas 3.6. Bio-slurry quality
composition, while the values for standard deviation that were
found were around 5–9% for %CH4 and %CO2 throughout the mon- The digesters were fed with a mixture of water and manure in a
itoring period. The values obtained for methane and carbon dioxide range of 4.47–5.98% TS and 3.52–3.45%SV (w.w.) (Table 5). TS
in this study can be seen in Table 4. values were higher in llama manure mono-digestion, followed by
The methane composition of both mono manure digesters, both sheep manure co-digestions and cow manure mono-
D50ll and D50C, were in the range of previous results reported at digestion. A field survey in the highlands of Bolivia to household
244 J. Martí-Herrero et al. / Bioresource Technology 181 (2015) 238–246

Table 3
Characterization of the digesters and comparison with other laboratory and field results.

Manure Type of CH4SBPa %CH4 T slurry HRT OLR SBPa BPR*


study 1
[m3CH4 kgSV =d
1
] [°C] [d] [kgSV m3 d
1
]
1
[m3 kgSV d
1
] [m3 m3 d
1
]

Alvarez et al. (2006) Llama Laboratory 0.019 57 11 50 0.89 0.03 0.03


D50ll Llama Field 0.101 46.7 16.6 80 0.44 0.22 (0.02) 0.10 (0.01)
Alvarez and Lidén (2009) Llama Laboratory 0.090 53 25 50 1.20 0.17 0.20
Alvarez et al. (2006) Llama Laboratory 0.084 42 35 50 0.89 0.20 0.18
D50lls Llama + sheep Field 0.051 45.6 16.6 80 0.44 0.11 (0.00) 0.05 (0.00)
Alvarez and Lidén (2009) Llama + sheep Laboratory 0.140 50.6 25 50 1.2 0.28 0.33
D50cs Cow + sheep Field 0.152 44.8 16.6 80 0.43 0.34 (0.11) 0.15 (0.05)
Alvarez and Lidén (2009) Cow + sheep Laboratory 0.100 51.5 25 50 1.2 0.19 0.23
Alvarez et al. (2006) Cow Laboratory 0.024 39 11 50 0.52 0.06 0.03
Martí-Herrero et al. (2014b) (D90) Cow Field 0.109 47.2 16.6 124 0.26 0.23 0.06
Martí-Herrero et al. (2014b) (D90b) Cow + biofilm carrier Field 0.157 47.5 16.6 124 0.26 0.33 0.09
D50c Cow Field 0.081 47.8 16.6 80 0.43 0.17 (0.03) 0.07 (0.01)
Alvarez and Lidén (2009) Cow Laboratory 0.100 54.8 25 50 1.2 0.18 0.22
Alvarez et al. (2006) Cow Laboratory 0.131 61 35 50 0.52 0.22 0.11

(n) is the standard deviation.


a
Normal conditions (1 atm and 0 °C).

Table 4 3.7. Final considerations


Biogas composition.

%CH4 %CO2 % Others The results obtained from the present study show that anaero-
D50ll [14] 46.7 (4.0) 41.9 (3.5) 11.4 (4.9) bic digestion in real cold climate conditions, using low cost tubular
D50lls [7] 45.6 (2.6) 44.8 (3.7) 9.6 (5.3) digesters adapted to cold climate, with llama, cow and co digestion
D50cs [4] 44.8 (2.2) 47.4 (4.2) 7.8 (4.7) of each with sheep manure is feasible. The pH of bioslurry is almost
D50c [15] 47.8 (2.8) 40.2 (3.3) 11.9 (4.4)
constant with values around 7.5–7.7. Biogas production (Figs. 2
[n], number of samples. and 3) presents a steady rate of production with a stable methane
(n), standard deviation. content of 44.8–47.8% and a standard deviation in the range of 2.2–
4.0. The anaerobic digestion is produced in psychrophilic condi-
tions, with a mean slurry temperature of 16.6 °C, a daily amplitude
digesters fed with cow manure report 3.93%TS and 3.20%VS (w.w.) of 3 °C, HRT of 80 days and OLR of 0.44 kgSV m3 d1.
mean values for the mixing load (Martí-Herrero et al., Unpublished The mono-digestion of cow manure (D50c) has a SBP of
results). In the present study, the dry matter content of manures 0.17 m3 kg1
SV , while laboratory results (Alvarez and Lidén, 2009)
had a great mineral charge, from 1.02% (for cow) to 2.44% (for report a SBP of 0.18 m3 kg1SV for higher constant slurry temperature
llama), in relation to the survey mentioned before, which reports (25 °C), HRT of 50 days and almost three times more OLR (1.2 kgSV -
0.73% of mineral matter for cow manure. Consequently, the high m3 d1). These similar results can be explained by the higher HRT
content of inorganic matter in llama and sheep manure, although of D50c, as compensation of the low slurry temperature in compar-
in less degree at the second one, could be related to the fact that ison to the one from the laboratory. Alvarez and Lidén (2009) con-
the stables of these animals had a sand or stone floor, so the sider this biogas yield lower than others reported with cow
manure probably carried some dust. manure and 25 °C (Hawkes et al., 1984; Kalia and Sing, 1998), and
The bioslurry produced has a pH in a range of 7.5–7.7, close to point out that this could be explained as a consequence of ‘‘differ-
the values reported by Alvarez and Lidén (2009). Digester D50lls ences in manure composition, which affects the degradation
produces the highest TS (3.16%) and VS (2.46%) content in the efflu- process’’.
ent, also being the digester that performsless reduction in those Nitrogen content can be affected by manure composition. Nitro-
parameters (40.91% reduction for TS and 30.15% for SV), while gen is needed to build the methanogenic cell structure, and 0.6%N
the codigestion digester D50cs produces a bioslurry with 1.78%TS (w.w.) is the value recommended as a minimum to sustain the
and 1.53%SV reaching a reduction from influent of around 61% anaerobic digestion process (NCA, 2001). Insufficient Nitrogen will
for TS and SV. limit biogas production, and at the other hand ammonia will be
Solid reduction percentage from inlet to outlet of the digesters formed if there is an excess of nitrogen. The excess of ammonia
is much higher than that reported in literature. In the present can inhibit the biogas production (Hansen et al., 1998), and as
study, VS reduction varies from 40.73% for D50c to 61.33% for more nitrogen goes into the digester, more ammonium nitrogen
D50cs, while at laboratory scale VS reduction is in the range of will be found in the sludge.
12.52% for mono-digestion of cow manure, and up to 19.66% for Cow manure in the present study has 1.6% of TS of N, less than
co-digestion of llama-sheep manure (Alvarez and Lidén, 2009). 41% of the values reported by ASAE Standard (2003) and only
The mineral matter of the influent of the four digesters moves in 0.26%N (w.w.), which can explain the low biogas yield obtained
a range of 2.44–1.02%, while the range for the bioslurries is slim- in this study and other experiments in Andean conditions
mer, being 0.44–0.70%. D50ll is the digester with the highest inor- (Alvarez and Lidén, 2009).
ganic matter retention (81.11%), while D50c is the one with the Co-digestion of cow-sheep manure (D50cs) is the mixture that
lowest inorganic matter retention, with 50.06%. In these extreme shows more SBP (0.34 m3 kg1 3
SV ) and BPR (0.15 m m
3 1
d ) produc-
cases the final content of mineral matter in the bioslurry is very tion, which correlates to the major reduction of SV (61.33%) from the
similar (0.46% for D50ll to 0.51% for D50c), which can be related influent to the bioslurry.
to the hydraulic performance of the tubular digesters and its When cow and sheep manure is combined, the nitrogen content
capacity to evacuate this kind of matter. in the feeding substrate is increased by 51%, reaching 0.39%N
J. Martí-Herrero et al. / Bioresource Technology 181 (2015) 238–246 245

Table 5
TS, VS and mineral matter content in influent and bioslurry.

Digester Influent Bio slurry % Reduction ofa


TS VS Mineral matter TS VS Mineral matter PH N P K ST SV Mineral
(%w.w.) (%w.w.) (%w.w.) (%w.w.) (%w.w.) (%w.w.) (%TS) (%TS) (%TS) matter
D50ll 5.98 3.53 2.44 2.50 2.04 0.46 7.5 0.039 0.003 0.016 58.15 42.26 81.11
D50lls 5.34 3.52 1.82 3.16 2.46 0.70 7.6 0.046 0.005 0.023 40.91 30.15 61.67
D50cs 4.59 3.48 1.11 1.78 1.35 0.44 7.7 0.048 0.005 0.026 61.24 61.33 60.96
D50c 4.47 3.45 1.02 2.55 2.04 0.51 7.6 0.042 0.003 0.017 42.86 40.73 50.06
a
‘‘% Reduction of’’ is calculated as ‘‘100(%Xinfluent  %Xefluent)/%Xinfluent’’ for X being TS, VS and mineral matter (w.w.).

(w.w.), which could be the reason for the increase of 100% on bio- farmers in the Andean region (Martí-Herrero et al., Unpublished
gas production in comparison to cow monodigestion. results), so to increase the BPR at the expense of SBP and bioslurry
For llama manure mono-digestion (D50ll) the SBP is 0.22 m3 quality does not seem to be socio-culturally acceptable, at least to
kg1
SV , which is close but somewhat higher than the value reported most of the Andean farmers. The proposal to add a low cost biofilm
at laboratory scale of 0.17 m3 kg1 SV from ALvarez and Lidén carrier (soda bottle rings) reported in Martí-Herrero et al. (2014b),
(2009).The first value is measured in psychrophilic conditions increasing BPR by 50% and SBP by 44% with the same amount of
though, and the second one in mesophilic conditions, also, the first fresh manure that is used in D90, results in a more convenient
value presents higher HRT than the second one. When llama manure strategy to improve the biogas production and hence the bioslurry
is mixed with sheep manure (D50lls), the SBP and BPR is reduced in quality.
more than 50%, while at the laboratory scale this co-digestion High reduction of total and volatile solids together with mineral
produces an increase of around 65%. matter were found in all four digesters (40.91–61.24% reduction for
Llama mono-digestion seems to work positively since it TS, 30.15–61.33% for VS and 50.06–81.11% for mineral matter),
achieves better results than at the laboratory scale, despite the compared with data of similar digesters (D90), with values of
0.85%N (w.w.). On the other hand, when sheep and llama manure 33–35% reduction for TS, VS and mineral matter (Martí-Herrero
are mixed, the nitrogen content rises to 0.87% N (w.w.). At this et al., 2014b). The higher values presented in this study could be
point, field experiments break off from laboratory ones at similar related to the higher solid content in llama and sheep manure,
Andean conditions. These field results of 50% less biogas produc- the higher OLR of these experiments, and to the fact that more sol-
tion in co-digestion of llama-sheep manure, in comparison to ids are retained inside the digester, as demonstrated by mineral
mono-digestion of llama, should be considered with precaution, matter accumulation. Consequently, in order to avoid possible
since it contradicts all the literature about co-digestion benefits slurry clogging, a specific outlet to evacuate sludge accumulation
(Mata-Alvarez et al., 2014) and specifically literature about in the bottom of the digester is recommended when working with
sheep-llama co-digestion (Alvarez and Lidén, 2009). The biogas high OLRs of cow, sheep and llama manure.
production of digester D50lls was collected in two different winter
periods, obtaining very similar SBP and BPR values at both of times,
4. Conclusions
with a 0.00 standard deviation value. On the contrary the other
three digesters (D50ll, D50cs and D50c) present differences in
Low cost tubular digesters adapted to cold climate work in
biogas production between periods. This could indicate a problem
psychrophilic conditions, demonstrating the feasibility of biogas
with this particular system (D50lls), which only records a maxi-
production by cow, llama and co-digestion of each with sheep
mum amount of biogas production, while the real value might be
manure, with stabilized pH, biogas production and methane
higher. But other issues like ammonium nitrogen content, or the
content. Co-digestion of sheep and cow manure significantly
particular thermal performance of this digester D50lls, could be
increases the biogas production in comparison to the mono-
relevant to explain this behavior. Therefore, deeper experimenta-
digestion of cow manure. Llama manure digestion gives better field
tion and research should be undertaken in co-digestion of sheep
results than the corresponding data from the laboratory, while
and llama manure in order to clear these doubts.
co-digestion of llama and sheep needs further research. The reten-
Differences in BPR between laboratory scale, from 0.20 m3
tion of solids is high and a bottom sludge outlet is strongly
m d for llama mono-digestion to 0.33 m3 m3 d1 for llama-
3 1
recommended.
sheep co-digestion, and in real cold climate conditions, from
0.07 m3 m3 d1 for cow mono-digestion to 0.15 m3 m3 d1 for
cow–sheep co-digestion, are related to the higher OLR of the Acknowledgements
laboratory digesters respect field digesters.
D50c represents a digester where OLR increased (HRT Financial support to carry out this research was provided by
decreases) in comparison to typical values of household low cost Hivos and the Endev-Bolivia Program of the GIZ, as well as the col-
tubular digesters adapted to cold climate in the Andean region, laboration of the Caribbean and Latin American Biodigesters Net
that are characterized by digester D90 reported by Martí-Herrero (RedBioLAC). Jaime Martí-Herrero is thankful to the Prometeo Pro-
et al. (2014b). Therefore increasing the OLR 65%, from 0.26 (D90) ject of the Secretariat for Higher Education, Science, Technology
to 0.43 kgSV m3 d1 (D50c), and reducing the HRT from 124 to and Innovation of the Republic of Ecuador that funded part of his
80 days, turns into an increase of 22% of BPR in comparison to work. The authors wish to acknowledge the revision of the docu-
the typical D90 digester, though it reduces the SBP in 26%. Since ment by Mike Baker and Samay Schütt.
SBP is related to the anaerobic digestion efficiency and BPR to
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