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Huawei Solar

Training for installators

HUAWEI TECHNOLOGIES CO., LTD.


Contents

 Installation and Commissioning


 Operation & maintenance
 Good practice

HUAWEI TECHNOLOGIES CO., LTD. Page 2


Product Dimensions and Weight

Model Dimensions W*H*D(mm) Weight(kg)


SUN2000-8KTL 40
SUN2000-12KTL 40
SUN2000-17KTL 48
520*610*255
SUN2000-20KTL 48
SUN2000-23KTL 48
SUN2000-28KTL 48
SUN2000-33KTL 550*770*270 50
SmartLogger 1000S 225*140*50 1

HUAWEI TECHNOLOGIES CO., LTD. Page 3


Package list (SUN2000 inverter 8~28KTL)

No. Name Quantity


1 SUN2000 1
2 Rear panel 1
3 Expansion bolt 3
4 DC input connector 8 to 12
5 Waterproof RJ45 connector 2
6 AC output connector 1
7 Metal terminal 8 to 12
8 Documentation 1

HUAWEI TECHNOLOGIES CO., LTD. Page 4


SUN2000 Installation Procedure

Two Technician Is A Must To Move The Inverter For Safety

Note : installation video search from the YOUTUBE, the key information will be “SUN2000 installation”

HUAWEI TECHNOLOGIES CO., LTD. Page 5


SUN2000 Cable Connection

Amphenol H4 Amphenol C16/3

 Notice
 Grounding cable:first connection should be grounding cable, then other cables. It is for safety ,10mm Socket wrench is the best tool to tight
the cable. ;

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Package list (SUN2000 inverter 33KTL)

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SUN2000-33KTL Installation Procedure

Note : installation video search from the YOUTUBE, the key information will be “SUN2000 installation”

HUAWEI TECHNOLOGIES CO., LTD. Page 8


SUN2000-33KTL Cable Connection

Amphenol H4 RJ45 Or terminal block Grounding cable AC connector

HUAWEI TECHNOLOGIES CO., LTD. Page 9


SUN2000 main Installation Comparison
Series Bracket AC Connection RS485
Amphenol C16/3 Outdoor network cable +
3*10mm² Copper Cable RJ45
3*16mm² Aluminum Cable

SUN2000-20/28KTL

Waterproof PG Terminal + 1. Outdoor network cable


OT Connector + RJ45
4*16mm² Copper Cable 2. Armored shielded
4*25mm² Aluminum Cable twisted pair
SUN2000-33KTL

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Installation: distance between inverters for thermal
dissipation

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Installation: Right inclination

Vertical Backward: 15°max Forward Horizontal Upside down

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Installation of Sun2000- On the support

SUN2000 can also be mounted on the support in same steps.


Note: The distance between the inverters can be less than indoor application (10 cm recommended).

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SUN2000 DC Strings Connection
1. Fully intermateable with industry standard
2. Long-term UV and Ozone resistance
3. Highest current rating in industry
4. Highest voltage rating in industry
5. Complete Cable Assemblies available
6. Low contact resistance means low power loss
7. Ready for field assembly

If you make a mistake and get reversed


• Do not disconnect it directly;
• Do not switch off the DC side;
• Solution is to wait until weak light, then
disconnect the strings and switch off the inverter

HUAWEI TECHNOLOGIES CO., LTD. Page 14


Notes of DC Connector(Amphenol H4) Included & Cabling

4/6mm2
compatible
Female stamped and formed contacts Male stamped and formed contacts

Improvement
Available now

1.98mm->1.84mm

Essential Tool

HUAWEI TECHNOLOGIES CO., LTD. Page 15


SUN2000 Inverter String Configuration

String
SUN2000
Quantity
1 Any input

2 PV1, PV3

3 PV1, PV3, PV5

4 PV1, PV2, PV3, PV5

5 PV1, PV2, PV3, PV4, PV5

6 PV1, PV2, PV3, PV4, PV5, PV6

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SUN2000 AC Connection: 8-28KTL

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SUN2000 AC Connection: 33KTL

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SUN2000 RJ45 Connection

Pin Definition To use


1 RS485A IN+
2 RS485B IN-
3 PGND
4 RS485A OUT+
5 RS485B OUT-
6 PGND
7 PGND
8 PGND

1. Special exterior or direct burial CAT5 cables should be used for outdoor runs instead of ordinary CAT5;
2. Exterior-grade Ethernet cables are waterproof &UV proof ;
3. 5-20cm (6-8 inches) and at least that far away from power lines or other sources of electrical interference;

HUAWEI TECHNOLOGIES CO., LTD. Page 19


Communication Terminal Bloc for 33KTL

IN OUT IN OUT

PIN DEFINITION INSTALLATION


5 RS 485 A IN IN +
7 RS 485 B IN IN -
6 RS 485 A OUT OUT +
8 RS 485 B OUT OUT -

HUAWEI TECHNOLOGIES CO., LTD. Page 20


Connection
. to the PLC CCO: 33KTL
PLC CCO
Huawei Hisilicon chipset with 15Mbps
communication rate supports up to 1000
devices and is the best option for PV
applications.

No Port Name (Silk Screen) Description

1 AC power cable port 1 (AC1) Connects phase A input and phase B input

2 AC power cable port 2 (AC2) Connects phase C input


3 FE communications port (ETH) Protected by a security mechanism
RS485 communications port
4 Receives and sends communication data
(COM/PWR)
5 Power port (PWR) Power input connector

HUAWEI TECHNOLOGIES CO., LTD. Page 21


Communication with PLC without RS485

RS485
Smartlogger
…...
PLC CCO
AC

Inverter Inverter Inverter

Monitor Monitor Monitor

…...
PLC PLC PLC
STA STA STA

RS485 RS485 …...

It is not allowed to connect RS485 cables while using PLC. Also it is not allowed to connect the PLC while using RS485.

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Communication with PLC without RS485

Connection AC side
Connection RS485 PLC CCO - Smartlogger

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PLC Special Requirement of AC Cables

Multi cores Cable Single core Cable

Distance <500m <300m

Requirement

Good!
Not recommended.
Three phases ac cables close together
Require bind together per 1m distance.
help to PLC signal transmissions.

HUAWEI TECHNOLOGIES CO., LTD. Page 24


Notes of Application Scenario with PLC Communication

Note:
 PLC communication is just applicable for medium voltage application with transformer isolation from
the grid
 The complete setup of PLC communication including inverter with PLC STA module (SUN2000-
33KTL integrated), PLC CCO decoding device and Huawei data logger
 The PLC CCO can connect to a maximum of 80 inverters. Generally, a PLC CCO is configured for
one medium voltage block.
 The maximum distance between inverter and PLC CCO is 400m with multi core cables or 300m
single core cables.
RS485 is integrated into inverter as default. It is not allowed to connect RS485 cables when using
PLC.

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Inverter Commissioning Test

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SUN2000-8~28KTL initiating settings
6 Steps For Inverter Initiating Setting Via Screen

1 2 3

4 5 6

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Preparing for SUN2000-33KTL Commissioning

1. Search ‘SUN2000’ in Google Play


2. Click SUN2000, and install the
app.
3. Click Open to launch the app.
OR
Download the app via the link below:
https://play.google.com/store/apps/
details?id=com.huawei.inverterapp&
hl=zh-en

HUAWEI TECHNOLOGIES CO., LTD. Page 28


SUN2000-33KTL First Time Power On(1)

1 2 3
Open SUN2000 app Advanced user Search
Password:00000a Inverters

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SUN2000-33KTL First Time Power On(2)

4 5 6
Find the Bluetooth Pairing Set parameters
device

HUAWEI TECHNOLOGIES CO., LTD. Page 30


SUN2000 Commissioning Parameters

Just remember 4 parameters in mind for commissioning setting


1. Language;
2. Data and time
3. Grid code and confirm after setting;
4. RS485 Address(if the inverter is the last one, please enable the
match resistor);

If you want to change the commissioning parameters, do it again in


《setting-wizard》

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Contents

 Installation and Commissioning


 Operation & maintenance
 Good practice

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SUN2000 Working Mode

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SUN2000 8~28KTL: LCD Monitoring— Screen & Indicators
Indicator Status Description
The SUN2000 connects to
Steady green at least one of the PV
PV connection arrays properly.
(1) LCD indicator
Off The SUN2000 disconnects
from all PV arrays.
(2) Indicators The SUN2000 connects to
Steady green the power grid properly.
Grid tie
(3) Buttons indicator
Off The SUN2000 disconnects
from the power grid.

Wireless Reserved (The wireless


connection Reserved function is not available in
indicator this version.)
Button Name Function

Steady red A critical alarm is


Allows you to return to the last page or generated.
ESC Return end an operation.
Allows you to go to the upper-level menu
Blinking red
Up (on for 0.5s
or set parameters. Alarm and then off A minor alarm is generated.
Allows you to go to the lower-level menu indicator for 0.5s)
Down or set parameters.
Blinking red
Allows you to go to a menu or confirm a (on for 1s and A warning is generated.
Confirm value. then off for 4s)

HUAWEI TECHNOLOGIES CO., LTD. Page 34


SUN2000 8~28KTL: LCD Monitoring— Interface

On-grid At night / Inputs disconnected Fault

(1) Energy yield diagram : Energy yield data within 24 hours of 1day
(2) Energy yield data: Daily yield , total yield , data and time.
(3) Power flow diagram: Numbers of strings, power flow, voltage and current both in DC and AC side
(4) Output power: Current power and peak power.

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SUN2000 8~28KTL: LCD Monitoring—Main Menu

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SUN2000 8~28KTL: LCD Monitoring— Operation data, Input and Output

Note:
1. It really important to check the input and output data when abnormal or failure
happens. That will help to locate and solve the problem quickly.
2. It is required for failure claim in service hotline.

HUAWEI TECHNOLOGIES CO., LTD. Page 37


SUN2000 8~28KTL: LCD Monitoring—Operations, storage for 25 years yield data

Note: ISO value should be stable all the time. If the value drops abnormally, operator should check the insulation .

HUAWEI TECHNOLOGIES CO., LTD. Page 38


SUN2000 8~28KTL: LCD Monitoring - Alarm

Note: When active alarm occurs, you can press “ESC” button on the LCD to go to alarm page.

HUAWEI TECHNOLOGIES CO., LTD. Page 39


SUN2000 8~28KTL: Monitoring – Alarm system
 Alarm level
 Major : The SUN2000 enters the shutdown mode and disconnects from the power grid to stop generating electricity after a fault occurs.
 Minor : Some components are faulty but the SUN2000 can still generate electricity.
 Warning: The SUN2000 output power decreases due to external factors.

 Alarm types
Type Definition Example
DC Overvoltage
Is generated when PV array exceptions occur but the SUN2000 is
PV array alarm String 1–6 Abnormal
not affected.
Sting 1-6 Reverse
Disconnect the SUN2000 from the power grid. The alarm can be Grid Voltage Abnormal
Power grid alarm
cleared automatically. Grid Frequency Abnormal
Low Array Insulation Resistance
Safety alarm Helps protect the security of the SUN2000 and safety of operators. Residual Current Abnormal
Electrical Grounding Fault
DC Bus Voltage Fault
Is generated when the internal circuit is affected by external factors
Invert Module Fault
Internal circuit alarm or misoperation. The alarm helps protect the security of the internal
Cabinet Over-Temp
circuit and can be cleared automatically.
Version Mismatch
Is generated when some functional circuits of the SUN2000 are
Minor fault alarm Internal Communication Fault
faulty but the SUN2000 continues to generate power.
Internal fault alarm Is generated when internal circuit is abnormal System Fault

HUAWEI TECHNOLOGIES CO., LTD. Page 40


SUN2000 8~28KTL: Settings

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SUN2000 8~28KTL: Settings– Communication Param

Note:
More than 1 inverter and monitoring system are used
Different address from 1 to 247 should be set for
inverters
The selectable display status of the match resistance
include Disconnect and Connect.
This parameter is set to Disconnect by default. If signals
are distorted or the communication is of poor quality
because the signal cable is too long, set the parameter to
Connect.

HUAWEI TECHNOLOGIES CO., LTD. Page 42


SUN2000 8~28KTL: Settings – Feature param

Note:
The pic shows the default value
of the feature parameters. Note: When maintenance is required, you
Should be modified according to should power off and on the inverter
The local grid requirement. manually to ensure the maintainer’s safety .

HUAWEI TECHNOLOGIES CO., LTD. Page 43


SUN2000 8~28KTL: Maintenance

Note:
1. DC power is necessary for Firmware upgrade
2. If problems can not be solved on site, please
export data with USB, and send all the files to
Huawei engineer for further analysis.

HUAWEI TECHNOLOGIES CO., LTD. Page 44


SUN2000 8~28KTL: About serials No. and firmware version

Note: If inverter failure happens, please record the SN


and feedback to Huawei Service hotline

HUAWEI TECHNOLOGIES CO., LTD. Page 45


SUN2000 Trouble Shooting for HUAWEI Inverter
1. Check Input And Output Parameters, if parameter are normal, then go to step 2;
2. Check The Alarm ID And Reason ID, please refer to the alarm list;
3. Export The Logs From Inverter Via USB Or Phone;
4. Send related alarm&reason ID and logs to
a) UK_inverter_support@huawei.com
b) FR_inverter_support@huawei.com
c) DE_inverter_support@huawei.com
5. Service engineer will come back in 30 minutes;

Input: String Voltage And Output : Each Phase Voltage


Alarm ID And Reason ID
Current And Current

HUAWEI TECHNOLOGIES CO., LTD. Page 46


SUN2000-33KTL Trouble Shooting

Alarm ID and Reason ID

Download the data and keep the


data in the phone

HUAWEI TECHNOLOGIES CO., LTD. Page 47


Routine Maintenance Checklist
Maintenance
Check Item Check Method
Interval
Check periodically that the heat sink is free from dust and blockage.
6 months to
System cleaning Turn off the DC switch and then turn it on at night to clean the oxide off the annually.
switch.
Check that the SUN2000 is not damaged or deformed.
System running Check for normal sound emitted during operation of the SUN2000. 6 months
status
Check that all SUN2000 parameter settings are correctly set during
operation.
Check that cables are securely connected.
Electrical Check that cables are intact and the parts in contact with a metallic surface
6 months
Connections are not scratched.
Check that the idle RS485 and USB ports are covered by waterproof caps.
Grounding
Check that PGND cables are securely connected. 6 months
reliability

HUAWEI TECHNOLOGIES CO., LTD. Page 48


Check Alarm On Site(8~28KTL)

Indicator State Meaning


The SUN2000 generates a major alarm.
Steady red
For details, see <Alarm List>

Blinking red at short intervals (on for0.5s The SUN2000 generates a minor alarm.
Alarm indicator and then off for 0.5s) For details, see<Alarm List>

Blinking red at long intervals (on for 1s The SUN2000 has generated a warning.
and then off for 4s) For details, see<Alarm List>

HUAWEI TECHNOLOGIES CO., LTD. Page 49


Check Alarm On Site(33KTL)
Indicator State Meaning
Alarm Alarm state Blinking red slowly (on for 1s and then The SUN2000 has generated a
/Maintenance off for 4s) warning.
indicator
Blinking red fast (on for 0.5s and then The SUN2000 has generated a
off for 0.5s) minor
alarm.
Steady red The SUN2000 has generated a
critical alarm.
Local Blinking green slowly (on for 1s and Local maintenance is in progress.
maintenance then off for 1s)
state
Blinking green fast (on for 0.125s and Local maintenance has failed.
off for 0.125s)
Steady green Local maintenance is successful.

HUAWEI TECHNOLOGIES CO., LTD. Page 50


SUN2000 Replacement Procedure

Disconnect H4 Connectors Disconnect AC Connectors

 Notice
 If you only want to check the connection, switch off the inverter via display(Switch off without load);
 If the inverter get failure or stop, be careful. The conduct maybe is live;
 Check the system and make sure it is safe to disconnect the strings or AC cables;

HUAWEI TECHNOLOGIES CO., LTD. Page 51


HUAWEI Solar Customer Support Services, Europe
Products Covered: Solar Inverters SUN2000 range & Smart Logger
Technical Support
 Huawei Customer Support Center certified:
ISO/IEC 27001:2005 (data security)

ISO/IEC 20000:2011

 Our Hotline is open Monday to Friday, with multilingual operators


 Remote Emergency Recovery Procedures are well established
 Fully trained and qualified Technical Experts on call
 SPOC (Single Point of Contact): eu_inverter_support@huawei.com

Hardware Support Online Platform Support


 Local Spare Parts Warehouses in UK, Germany and France  Technical Tickets Tracking with Online Follow-up to a satisfactory conclusion
 Central Spare Parts Warehouse in Hungary, ensuring full coverage across EU  Access to Huawei‘s official platform for releasing documents, FAQ and bulletins.
 Inverter Buffer Stock can be offered for Large Solar PV Plant projects **  www.huawei.com/solar
 SLA: on-site inverter delivery within 2 to 4 business days – see table below
 Transportation and replacement fees reimbursed***

HUAWEI TECHNOLOGIES CO., LTD. Page 52


HUAWEI Solar Customer Support Services, Europe
Products Covered: Solar Inverters SUN2000 range & Smart Logger
Warranty Conditions Technical & Hardware Support Organization Summary

SUN2000 String Inverter


 5 Years’ Standard Warranty included
 Warranty extension available to 25 Years
 Any replacement inverter is guaranteed
a minimum of 12 months and a maximum
of the remaining warranty period of the
replaced inverter

Smartlogger
 2 Years’ Standard Warranty included
 Any replacement Smart Logger is
guaranteed a minimum of 3 months
and a maximum for the remaining
*The Basic SLA included in the Warranty is 5dx8h
warranty period of the replaced
** Free Buffer Stock – Conditions Apply - Please speak to your local Account Manager
inverter
for more information about conditions
***Reimbursement conditions are fixed by Huawei and are available on request
HUAWEI TECHNOLOGIES CO., LTD. Page 53
HUAWEI Solar Customer Support Services, Europe
Products Covered: Solar Inverters SUN2000 range & Smart Logger

Local Technical Support with European Coverage

Technical Support Basic SLA


Customer Contact Customer Call Back
Phone Within 30 minutes
Email Within 30 minutes
Onsite visits and interventions can be requested****
Onsite Intervention
Confirmation within one business day

HUAWEI TECHNOLOGIES CO., LTD. Page 54


Contents

 Installation and Commissioning


 Operation & maintenance
 Good practice

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Good Practice For Fixing H4 Connectors

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Good Practice For Installation(1)
1. Inverter bottom to ground distance should not be less than 600mm;
2. The DC cable and AC cable should be fixed well via cable tray;
3. The communication cable should keep 5 to 10 cm to power cable;

SUN2000-33KTL

HUAWEI TECHNOLOGIES CO., LTD. Page 57


Good Practice For Installation(2)
SUN2000-33KTL

DC Input AC Output

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Good Practice For Installation(3)

Combiner box connection for IP65 Connectors protection in muddy sites

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Good Practice For Installation(4)

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Thank you.

www.huawei.com
Copyright©2012 Huawei Technologies Co., Ltd. All Rights Reserved.
The information in this document may contain predictive statements including, without limitation, statements regarding the future financial and operating results, future product portfolio, new
technology, etc. There are a number of factors that could cause actual results and developments to differ materially from those expressed or implied in the predictive statements. Therefore,
such information is provided for reference purpose only and constitutes neither an offer nor an acceptance. Huawei may change the information at any time without notice.

HUAWEI TECHNOLOGIES CO., LTD.

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