Вы находитесь на странице: 1из 32

100 100

YCAJ/YDAJ AIR COOLED CHILLER AND AIR COOLED HEAT RECOVERY CHILLER
95 95

YCAJ/YDAJ GSi
MillenniumTM AIR
75 75

COOLED CHILLER
25 25

5
YCAJ/YDAJ GSi - HR 5

MillenniumTM AIR
0 0
COOLED HEAT
RECOVERY CHILLER

R407C REFRIGERANT

AVAILABLE MODELS & NOMINAL COOLING CAPACITIES TABLE 1


COOLING CAPACITIES
310kW to 1480kW YCAJ (1 Module - 2 Compressors)
Model 44MR7 55MR7 55ST7 65NS7 66ST9 76ST9 77XT9
Cooling Capacity (kW) 312 357 382 388 437 467 507

The YCAJ/YDAJ range of chillers are YCAJ (2 Modules - 2 Compressors)


designed for water or water-glycol cooling. Model 77SU7 87SU7 97AU7 98XU7 99XU7 99XW9
Cooling Capacity (kW) 522 560 605 658 698 740
YCAJ-HR/ YDAJ-HR heat recovery
chillers provide simultaneous chilled and YDAJ (2 Modules - 4 Compressors)
warm water to satisfy cooling, heating and Model 44MR7 55MR7 55ST7 65NS7 66ST9 76ST9 77XT9
domestic hot water requirements. Cooling Capacity (kW) 623 713 763 776 873 935 1014
All units are designed to be located
YDAJ (4 Modules - 4 Compressors)
outside on the roof of a building or at
ground level. Model 87SU7 97AU7 98XU7 99XU7 99XW9
Cooling Capacity (kW) 1120 1210 1316 1395 1479
The equipment is packaged in one, two, or
four condenser modules. The photograph Cooling capacities at 7°C leaving chilled liquid temperature and 35°C ambient.
illustrates a two module machine. Heat Recovery not available on YDAJ models 87SU7, 97AU7, 98XU7, 99XU7 and 99XW9.

CONTENTS FEATURES BENEFITS


Specification Manufactured to ISO 9001/EN 29001. High standard of quality control.
Multiple refrigerant circuits. System stand-by security.
Accessories and Options
Constructed from hevy gauge painted galvanised steel. Long life durability and weather protection.
Operating Limitations
Industrial type serviceable semi-hermetic reciprocating Long life, reliable compressor which can be
Controls compressor with replaceable cylinder liners. repaired on site.

Refrigeration Flow Diagrams Full factory run test. Operating quality control.
Optional Electronic Expansion Valve For high efficiency at reduced ambient
Selection Guide conditions.
Glycol Sample Selection Optional acoustic kit. Reduces operating sound levels.

Cooling Capacities Optional Star/Delta compressor starter. Reduces starting current.


Separate power and control compartments with lockable Operator safety.
Heat Recovery Capacities doors and emergency stop button.
Cooling Capacities of Non Heat Power compartment optional door interlocked isolators. Operator safety.
Recovery Circuit Residual current circuit breaker. Operator safety.
Cooling Capacities 30% Ethylene Microprocessor control with visual display of temperatures, System data logging and temperature reset
Glycol pressures, motor currents, operating hours and number of capability. Fault diagnostics. Energy
starts. management.
Water Pressure Drops Unit remote alarm contacts. Warning notification.
100 100
Physical Data Optional remote water temperature reset. Improves operating efficiency

95 Acoustic Data Building Management System interface. For central data logging and single point full
95
system monitoring and control.
Electrical Data
75 75
Electrical Connections
SPECIFICATION
Clearances
General
Dimensions YCAJ and YDAJ models are completely assembled with all interconnecting
25 25
refrigerant piping and internal wiring, ready for field installation. YDAJ units are
5
shipped in two sections and require the installation of a two wire communication link 5
between control panels.
0 0

Page G.43
Doc. No. PC110/11.01/GB
The unit is pressure-tested, Cooler Compressor low, high and oil transducers
100 evacuated and fully charged with The dual-circuit cooler is the plus manual high pressure cut-out are 100

refrigerant and includes an initial oil direct-expansion type, with the refrigerant in located on the system pipework.
95 95
charge. After assembly a full run test the tubes and chilled liquid flowing through
Power And Control Panel
is performed, with water flowing the baffled shell. The design working
75 All controls and motor starting equipment 75
through the cooler, to verify that each pressure of the shell is 10.3 bar g, and 16.2
necessary for full unit operation are factory
refrigeration circuit operates correctly. bar g for the tube side. The refrigerant side
wired and function tested. Components are
is constructed and tested in accordance
The unit base and frame is of mounted on galvanised steel back plates,
with European code requirements.
25 heavy-gauge, galvanised steel, with and enclosed in the relevant power, 25

baked-on powder paint (Desert Sand The water baffles are constructed of pressure or control compartment of the
5
(RAL 1019)). galvanised steel to resist corrosion. The galvanised steel enclosure. A separate 5

removable heads allow access to the door is provided for the pressure control
0 Compressors 0
internally enhanced, seamless, copper section. On the main control panel door a
The chiller has accessible,
tubes. Vent and drain connections are further door, with perspex viewing window,
semi-hermetic, reciprocating
included. is located on the exterior of the control
compressors. All rotating parts are
compartment door to house the
statically and dynamically balanced. The cooler is equipped with a heater mat
microcomputer keypad and display. All
controlled by a separate thermostat. The
Motor - The compressor motors are doors are hinged, lockable with door stays
heater provides freeze protection for the
refrigerant gas cooled, with integral and are designed to IP55 weather
cooler down to -29°C ambient. The cooler is
temperature-sensing solid state protection. Enclosure and doors are
covered with 19mm flexible, closed-cell,
overload protection in each phase. finished in zinc phosphate pre-treated
foam insulation. Each circuit is protected by
The terminal boxes are to IP55 baked enamel coloured Caribbean blue.
a relief valve set at 16.2 bar g.
weather protection. Starting is by Part YDAJ units have a main and auxiliary
Winding or optional Star/ Delta. Condenser control panel.
Coils - The condenser coils are seamless
Housing - The compressor housing is Each Power Compartment Contains:
copper tubes, arranged in staggered rows,
cast iron, and contains: removable Partwind or optional Star/ Delta compressor
mechanically expanded into aluminium fins.
cylinder heads with internal muffling, starting contactors, fan fuses, control
Integral subcooling is included. The design
suction and discharge service valves, interface relays, incoming mains terminal
working pressure of the coil is 31 bar g.
crankcase sight glass and heater, oil block per compressor as standard, or
and suction strainers, and internal Fans - The condenser fans are U.V. stable optional door interlocked fused isolator
relief valves. polypropylene, high efficiency, airfoil-type (pad/ lockable). As a further option,
fan blades directly driven by independent common supply incoming mains bus bars
Crankshaft - The crankshaft is ductile motors, and positioned for vertical air located in a separate sheet metal
(nodular) iron, drilled for positive oil discharge. The fan guards are constructed compartment . Control circuit 220/240V
distribution, with integral of heavy-gauge wire hot dipped galvanized serving compressor solenoids, crankcase
counterweights for balancing. The coated steel. All blades are dynamically and heaters, heat exchanger heater mats, and
main bearings are insert type, statically balanced for vibration-free compressor and fan contactor coils with
steel-backed babbitt. The thrust operation. residual current circuit breaker.
bearing is bronze.
Motors - The fan motors are Totally The 24 Volt Control Compartment
Cylinder Assemblies - Suction and Enclosed Air-Over, squirrel-cage type, Contains: Microprocessor board, power
discharge valves are high-quality, current protected. They feature ball supply board, Opto isolator board and
non-flexing, stainless steel. The bearings that are double sealed and electronic expansion valve controller(s)
pistons are aluminium alloy with two permanently lubricated. when fitted.
piston rings. The connecting rods are
aluminium alloy with integral bearing Heat Recovery Condenser Controls
surfaces on both ends. Cylinder liners The heat recovery condenser is a cleanable The microprocessor based control system
are removable. shell and tube type with seamless high is capable of multi-circuit control to maintain
pressure shell and external finned 19mm chilled liquid temperature.
Lubrication - The lubrication is OD copper tubes rolled into tube sheets. It
force-fed by a reversible oil pump to Compressor starting/stopping and loading/
has removable cast iron water heads. The
all crankshaft and bearing surfaces unloading decisions are performed by the
condenser shell is factory insulated with
through a fine mesh stainless steel oil microprocessor to maintain leaving water
19mm thick flexible closed cell insulation
strainer. temperature. These decisions are a
and has a heater mat for antifreeze
function of temperature deviation from
Capacity Control - Capacity control protection down to -29°C. The design
setpoint and rate of change of temperature.
is provided by solenoid-actuated, working pressure is 27.5 bar g on the
capacity control valves, which are refrigerant side and 10.3 bar g on the water The 40 character display (2 lines of 20
controlled by the microprocessor side. characters) allows the operator to display
centre. This method efficiently and system operating parameters as well as
Refrigerant Circuits
effectively matches low load access programmed information already in
Two complete refrigerant circuits are
conditions as required. Gas flow is memory.
supplied on YCAJ units, four on YDAJ units.
sufficient at all times to cool the motor. Unit piping is ACR copper with brazed The keypad is provided for programming
100 100
Isolation - Each compressor is joints. The liquid line includes: a shut off and accessing setpoints, pressures,
95 mounted on isolator pads to reduce valve with charging port, sightglass with temperatures, motor current, cut-outs, daily 95

vibration transmission to the moisture-indicator, thermal expansion schedule, options and fault information.
75 structure. valve (direct acting, max-operating 75
Remote cycling, unloading and chilled
pressure), or optional electronic expansion
water temperature reset can be
valve, solenoid valve, and filter drier. The
accomplished by voltage free customer
entire suction line, the liquid line between
contacts.
25 the expansion valve and the cooler, are 25

insulated with flexible, closed-cell, foam


5 insulation. 5

0 0

Page G.44
Doc. No. PC110/11.01/GB
100
ACCESSORIES AND OPTIONS 100
Three Wire Supply Kit York Talk Translator VGB 20 Compliance Kit
95 (Standard for CE Units) Provides central communication with third Factory fitted additional T.Ue.V. approved 95
Additional transformer and wiring to allow party BMS for monitoring and control of all high pressure cutout switches.
75 control voltage to be internally derived on chillers in the system. 75
Wire Panel Enclosure
sites with “Three wire” supply.
Low Ambient Kit Consists of welded-wire-mesh guards
Single Electrical Connection Plus This accessory is factory fitted and mounted on the exterior of the unit.
25
Isolators includes all necessary components to Prevents unauthorized access, yet 25
Factory fitted option to allow one power allow chiller operation down to -18°C provides free air flow.
5 connection per control panel for the two condenser intake air. 5
Final Overspray
compressors plus fans and controls with
Condenser Coil Fin Protection Overspray painting of unit after assembly.
0 fused door interlocked isolator per power 0
Protection against atmospheric pollution.
section. Includes cable inlet extension for Cooler Flange Kit
Options: Aluminium fin with baked
gland plate. Factory fitted flanges on cooler water
phenolic coating, Copper fins and
connections to I.S.O. R2084-NP10.
Isolators Plus Single Phase Control Aluminium fin pre-coated with epoxy and
Available in Weld or Victaulic Adaptor.
Fused door interlocked isolator per power heat cured.
section with terminal block for single Companion Flange Kit
Cooler Pressure Vessel Codes
phase controls. Weld flanges to match cooler flange kit
Coolers can be supplied in conformance
ISO 7005-1 PN10 supplied loose for field
Star/Delta Start with the following pressure vessel codes:
installation by contractor. Includes all
Compressors with Start/Delta motor plus T.Ue.V. (Germany & Austria), I.S.P.E.S.L.
necessary nuts, bolts, gaskets, etc.
starting contactors and pressure (Italy) and D.R.I.R.E. (France)
equalization controls. Anti-Vibration Mounts
Acoustic Kit - Phase I
Open spring isolator mounts with levelling
Electronic Expansion Valve Factory fitted slow speed fans giving
screws and fixing down holes, supplied
Unit fitted with electronic expansion reduced unit fan noise.
loose for field installation by contractor.
valves and controls instead of thermal
Acoustic Kit - Phase II
expansion valves. Flow Switch
Factory fitted slow speed fans,
Switch with 1 inch IPS thread suitable for
Micro Panel Isolator Kit compressor acoustic enclosure,
10 bar g DWP and having gold contacts
Field fitted additional PCB allowing volt discharge line gas muffler and acoustic
for low voltage/ current, to protect unit
free contacts to be located more than 7.5 lagging giving additional noise reduction.
from loss of water flow. A flow switch must
metres from chiller panel connections.
High Static Pressure Fans be furnished with each unit for field
Ems Offset Card Factory fitted fans with extra static installation by contractor.
Additional PCB to allow remote leaving pressure capability permitting addition of
Lifting Lug Kit
liquid temperature offset function. louvres, ductwork, attenuators, etc.
Set of four lifting lugs for locating in the
Sequence Controller Mechanical Gauge Kit unit base frame to achieve safe and easy
Monitors mixed leaving chilled water or Factory fitted mechanical dial gauges for unit handling. Models 44MR7 to 77XT9.
glycol temperature from two to four units discharge, suction and oil pressure
Printer
and controls to maintain required mixed indication in addition to transducer
Hand held printer for obtaining printout of
temperature whilst running the minimum pressure display.
unit operating data and history data.
number of units.

OPERATING LIMITATIONS TABLE 2


o
Leaving chilled liquid temperature C Air Standard / High Pressure Fans °C -4 45
Glycol Entering Slow Speed Fans °C -4 42
Chilled Pressure Vessel Code Condenser Low Ambient Kit °C -18 45
Water Other Codes Fan Available Standard fans kPa 0 20
ASME Special External Slow Speed Fans kPa 0 10
Standard
Min. Max. Code * Materials* Static Pressure High Pressure Fans kPa 0 100
6 10 -8 -2 -8 Electrical Supply 3 Phase 50 Hz V 342 440
3.3 8 Temperature difference oC
Heat Recovery Condenser
leaving water temperature oC
Min. 30 Max. 49
Minimum Cooler Flow (l/s) HR Condenser Flow (l/s)
Model Primary System YCAJ YDAJ YCAJ YDAJ
100 Water Volume (l) Min Max Min Max Min Max Min Max 100

44MR7, 55MR7 1500, 1720 7.5 36.5 2 x 7.5 2 x 36.5 3.3 11.1 2 x 3.3 2 x 11.1
95 95
55ST7 1850 9.4 40.5 2 x 9.4 2 x 40.5 3.3 11.1 2 x 3.3 2 x 11.1
75 65NS7 1540 7.5 36.5 2 x 7.5 2 x 36.5 5 19 2x5 2 x 19 75

66ST9, 76ST9 1460, 1560 9.4 40.5 2 x 9.4 2 x 40.5 5 19 2x5 2 x 19


77SU7 1740 9.4 40.5 5 19
77XT9 1700 15.8 50.7 2 x 15.8 2 x 50.7 5 19 2x5 2 x 19
25 25
87SU7 1860 9.4 40.5 2 x 9.4 2 x 40.5 11.5 43.5
5 97AU7 1800 12.6 54.5 2 x 12.6 2 x 54.5 11.5 43.5 5

98XU7, 99XU7 1910, 1610 15.8 50.7 2 x 15.8 2 x 50.7 13 49 2 x 13 2 x 49


0
99XW9 2020 15.8 50.7 2 x 15.8 2 x 50.7 13 49 0

Page G.45
Doc. No. PC110/11.01/GB
100 REFRIGERANT FLOW DIAGRAMS 100

95 95
Cooling Only (Figure 1) Heat Recovery (Figure 2)
75 75

25 25

5 5

0 0

Low pressure liquid refrigerant enters the cooler and is During heat recovery operation the refrigerant passes to the
evaporated and superheated by the heat energy absorbed from water cooled condenser instead of the air cooled condenser.
the chilled water passing through the cooler shell. Low pressure The high pressure superheated refrigerant vapour enters the
vapour enters the compressor where pressure and superheat condenser shell, where heat is rejected to the warm water in the
are increased. Heat is rejected via the air cooled condenser coil tubes, and is condensed. High pressure liquid refrigerant then
and fans. The fully condensed and subcooled liquid refrigerant passes through the expansion valve, where pressure reduction
then enters the expansion valve where pressure reduction and and cooling takes place, before returning to the cooler. Excess
further cooling takes place before returning to the cooler. heat is rejected at the air cooled condenser.

TABLE 3 FOULING FACTORS TABLE 4 ALTITUDE FACTORS

COOLER Altitude (m) Capacity Factor Comp. Input Factor


Fouling Factor m² °C/kW Capacity Factor Comp. Input Factor 0 1.000 1.000
0.044 1.000 1.000 600 0.987 1.010
0.088 0.987 0.995 1200 0.973 1.020
0.176 0.964 0.985 1800 0.958 1.029
0.352 0.915 0.962 2400 0.943 1.038

HEAT RECOVERY CONDENSER


Fouling Factor m² °C/kW Capacity Factor Comp. Input Factor
TABLE 5 FAN APPLICATION FACTORS
0.044 1.000 1.000
0.088 0.987 1.023 External Capacity Comp. Input
Fan Type
0.176 0.955 1.068 Static Pa Factor Factor
0.308 0.910 1.135 0 0.96 1.03
Slow Speed Fans
10 0.95 1.04
0 1.00 1.00
Standard Fans
20 0.99 1.01
High Head Fans 100 1.00 1.00

100 100

95 95

75 75

25 25

5 5

0 0

Page G.46
Doc. No. PC110/11.01/GB
100
SELECTION GUIDE 100

95 DATA REQUIRED No correction factors apply therefore, after calculating the flow 95
To select a YORK YCAJ/YDAJ chiller the following information rate, the conditions will be as follows:
75 is required: 75
Cooling Capacity: 523.8 kW
1. Required cooling capacity. Water temperature: 12°C to 7°C (Range = 5°C)
Water flow rate: 25 l/s
2. Required refrigerant.
25 Compressor Power: 180.8 kW 25
3. Design chilled water entering and leaving temperatures.
All values are within the operating limits in Table 2.
5 5
4. Design water flow rate if one of the temperatures in item 3 are
From Pressure Drop Graph (Figure 9), using line E.
unknown.
0 YCAJ 77XT9 cooler water pressure drop = 27 kPa at the 0

5. Design condenser entering air temperature. This will calculated flow of 25 l/s.
normally be the design summer ambient air temperature
SAMPLE SELECTION HEAT RECOVERY
unless location or other factors have an influence.
Model YCAJ 77XT9 capacity during cooling only operation =
6. Altitude above sea level. 507 kW. See Cooling Only Chiller Selection.
7. Design cooler (and Heat Recovery Condenser) fouling factor. YCAJ 77XT9 has two refrigerant circuits. One of these operates
in Heat Recovery.
8. Static pressure resistance against condenser entering and
leaving air flow (where ducts, louvres, attenuators, etc., are Required leaving Temperature = 50°C
used) at full unit air volume. Hot water temperature range = 8°C
Note: Items 1, 3 and 4 must be linked by the following formulae: From Table 7 a model YCAJ 77XT9 gives the following data
Cooling Capacity (kW) = Range (°C) x Flow (litre/sec) x 4.18 when providing hot water at 50°C.
Where Range = Entering liquid temperature - Leaving liquid
temperature. LWT Cool (kW) Power (kW) Heat (kW)
6°C 248 92 331
COOLING ONLY CHILLER SELECTION METHOD
8°C 267 94 352
1. Determine the correct size of chiller by selecting the model
which most closely matches the required capacity at the
design conditions of leaving water temperature and entering Interpolating for 7°C leaving chilled water.
air temperature.
Cooling capacity of Heat Recovery circuit = 257.5 kW
2. Apply correction factors for fouling factor (Table 3) and Heat Recovery circuit compressor power = 93 kW
altitude & fan application (Tables 4 & 5) to the capacity and Recovered Heating capacity = 341.5 kW
power values from the capacity tables. Ensure the corrected Heat Recovery water flow = 341.5°C x 4.18 = 10.2 l/s
capacity is- still sufficient for requirements.
All values are within operating limits in Table 2.
3. Using the corrected capacity of the selected chiller adjust the
From Pressure Drop Graph (Figure 10) using line S.
design temperature range, or flow rate, to balance the
formulae shown in "Data Required". YCAJ 77XT9 Heat Recovery condenser Pressure Drop =
27 kPa at the calculated flow of 10.2 l/s.
4. Physical and electrical data can now be determined from
Tables 11 to 13. COOLING CAPACITY OF NON HEAT RECOVERY CIRCUIT
From Table 8 a model YCAJ 77XT9 gives the following data:
5. Always re-check that selections fall within the design
limitations specified in Table 2.
Air 30°C 35°C
COOLING ONLY CHILLER SAMPLE SELECTION LWT Capacity Power Capacity Power
A chiller is required to cool water from 12°C to 7°C having a 6°C 258 89 244 92
cooling capacity of 520 kW at a design flow rate of 24.9 l/s. 8°C 274 92 260 97
Other design conditions applying are:
Ambient air entering condenser: 32°C Interpolating for 7°C leaving chilled water and 32°C Air.
Fouling Factor: 0.044m² °C./kW
Altitude: Sea level Cooling capacity of non Heat recovery circuit = 260.4 kW
Condenser air restriction: None Compressor power of non heat recovery circuit = 92.1 kW
Total chiller cooling capacity when operating in Heat Recovery =
From a cursory examination of capacity Table 6, a model 257.5 kW + 260.4 kW = 518 kW
YCAJ 77XT9 gives approximately the required capacity:
Total chiller compressor power when operating in Heat
Air 30°C 35°C Recovery = 93 kW + 92.1 kW = 185.1 kW
LWT Capacity Power Capacity Power
7°C 535 178 507 185

100 100
Interpolating for 7°C water and 32°C air:
95 Capacity = 523.8 kW 95

Compressor Power = 180.8 kW


75 75

25 25

5 5

0 0

Page G.47
Doc. No. PC110/11.01/GB
100
GLYCOL SAMPLE SELECTION 100
DATA REQUIRED SAMPLE SELECTION
95 To select a YORK YCAJ/YDAJ glycol chiller, the following A chiller is required for cooling propylene glycol from 4°C to 95
information is required. -1°C having a required duty of 380 kW.
75 75
1. Required cooling capacity. The following design conditions apply:
2. Design cooler water/glycol entering and leaving Fouling Factor: 0.088m °C/kW
temperatures. Altitude: 1200 m
25
Ambient air: 30°C 25
3. Design water/glycol flow rate.
Glycol Strength: 27% w/w
5 5
4. Design condenser entering air temperature. This will
For propylene glycol leaving at - 1°C the recommended
normally be the design summer ambient air temperature
0 concentration from Figure 5 is 27%. The specified strength is 0
unless location or other factors have an influence.
therefore suitable.
5. Altitude above sea level.
From ratings using an "Ethylene Glycol" temperature of “-2°C”
6. Design cooler fouling factor. leaving temperature (Propylene Glycol capacity = Ethylene
Glycol capacity at 1°C lower temperature) at 30°C air a
7. Static pressure resistance against condenser entering and YCAJ 77SU7 gives 397 kW capacity and 140 kW compressor
leaving airflow where ducts, louvres, attenuators, etc., are power. (see Table 9).
used, at full unit air flow.
From the design fouling factor, corrections of Capacity x 0.987
Note: Items 1, 2 and 3 must be linked by the following formulae: and power x 0.995 apply. See Table 3.
Capacity (kW) = Range (°C) x Flow (litre/sec) From the design altitude, corrections of Capacity x 0.973 and
Glycol Factor power x 1.020 apply. See Table 4.
Where: From the design glycol strength, corrections of Capacity x 1.02
Range = Entering liquid temperature - leaving liquid temp. and power x 1.008 apply, (Interpolation from Table 10).
To determine Glycol Factor refer to Figure 3 for ethylene glycol Applying these factors to the selection: YCAJ 77SU7
or Figure 5 for propylene glycol. For the design leaving
temperature look up the recommended concentration of glycol Capacity= 397 x 0.987 x 0.973 x 1.02 = 389 kW
and the Glycol Factor at this concentration. This is the minimum
Compressor Power= 140 x 0.995 x 1.02 x 1.008 = 143.2 kW
concentration which should be used for the design leaving
temperature. If a higher concentration is desired the Glycol For the glycol concentration specified and a leaving temperature
Factor can be determined from Figure 4 for the ethylene glycol of - 1°C, Figure 8 shows a Glycol Factor of 0.243. The flow rate
or Figure 6 for propylene glycol. can be determined, therefore, from the formula shown in "Data
Required".
SELECTION METHOD
1. Determine the correct model of chiller by selecting the model 389 kW = (4 - (-1)) x Flow (l/s)
which most closely matches the required capacity at the 0.243
design conditions of leaving glycol temperature and entering
Flow rate = 389 x 0.243 = 18.9 (l/s)
air temperature.
5
2. Apply the relevant correction factors for fouling factor, altitude
This satisfies the Operating Limits.
and fan application (Tables 3 to 5) and glycol concentration
(Figures 3 or 5), to the capacity and power values from the Cooler pressure drop can be found by taking the value of water
capacity tables. Ensure the corrected capacity is still pressure drop using line C, see Figure 9, for a YCAJ 77SU7 and
sufficient for requirements. multiplying by the correction factor (Figure 7), for 25% strength
and a mean temperature of 1.5°C,
3. Using the corrected capacity of the selected chiller, adjust the
design temperature range, or flow rate, to balance the i.e. (4 + (-1))/2°C:
formulae shown in “Data Required”.
33 kPa x 1.25 = 41.2 kPa
4. Physical and electrical data can now be determined from
Tables 11 to 13.
5. Always re-check that selections fall within the design
limitations specified. (See Table 2).

100 100

95 95

75 75

25 25

5 5

0 0

Page G.48
Doc. No. PC110/11.01/GB
100
YCAJ COOLING CAPACITIES TABLE 6 100

95 95
Condenser Air Entering Temperature °C

LWT °C
75
25 30 35 40 45 75
Cool Power Cool Power Cool Power Cool Power Cool Power
kW kW kW kW kW kW kW kW kW kW
6 333 93 317 97 301 101 285 105 269 109
7 344 95 328 99 312 103 295 107 279 111
25 YCAJ 8 355 96 339 100 322 104 305 108 25

44MR7 9 366 97 349 102 332 106 315 110


5 10 377 99 360 103 343 108 325 112 5
12 399 102 381 106 363 111 345 116
0
6 383 114 364 119 345 124 326 129 307 134 0
7 395 116 376 121 357 126 337 132 318 137
YCAJ 8 407 118 388 123 368 129 348 134 329 139
55MR7 9 420 120 400 126 379 131 359 137 339 142
10 432 122 411 128 391 133 370 139 350 145
12 457 126 435 132 414 138 392 144 371 150
6 410 115 389 121 369 126 349 132 329 137
7 423 117 402 123 382 128 361 134 340 140
YCAJ 8 437 119 415 125 394 131 373 136 352 142
55ST7 9 450 121 428 127 407 133 385 139 363 145
10 464 123 442 129 419 135 397 141 375 147
12 491 126 468 133 444 139 421 146 398 153
6 415 125 395 130 376 135 356 140 336 145
7 428 127 408 132 388 138 368 143 348 148
YCAJ 8 441 129 421 135 401 140 380 146 360 151
65NS7 9 455 131 434 137 413 143 392 148 371 154
10 468 133 447 139 426 145 404 151 383 157
12 495 138 473 144 451 150 429 156
6 468 133 445 140 422 146 399 152 376 158
7 484 135 460 142 437 148 413 155 390 161
YCAJ 8 499 138 475 144 451 151 427 158 403 164
66ST9 9 514 140 490 147 465 154 441 160 416 167
10 530 142 504 149 479 156 454 163 429 170
12 560 146 534 154 508 161 482 169
6 502 150 477 156 452 163 427 170 403 176
7 518 152 493 159 467 166 442 173 417 180
YCAJ 8 534 155 508 162 482 169 456 176 430 183
76ST9 9 550 157 524 165 497 172 471 179 444 187
10 567 160 540 168 512 175 485 183 458 190
12 599 165 571 173 543 181 514 189
6 546 167 518 174 491 181 463 188 436 195
7 563 170 535 178 507 185 479 192 451 199
YCAJ 8 581 173 552 181 523 188 494 196 466 203
77XT9 9 598 176 569 184 540 192 510 200 481 207
10 616 179 586 187 556 195 526 203 496 211
12 651 185 620 194 589 202 557 211
6 559 152 532 160 505 168 478 175 452 183
7 577 154 550 162 522 170 495 178 467 186
YCAJ 8 595 156 567 165 539 173 511 181 483 189
77SU7 9 614 158 585 167 556 175 528 184 499 192
10 632 161 603 169 574 178 544 187 515 196
12 669 165 638 174 608 183 577 193 547 202
6 599 163 571 171 542 179 513 187 484 195
7 619 165 589 174 560 182 531 190 501 198
8 638 168 608 176 578 185 548 193 518 202
YCAJ87SU7 9 658 170 627 179 596 188 566 196 535 205
10 677 172 646 181 615 191 583 200 552 209
12 716 177 684 187 651 196 618 206
6 649 181 617 189 586 198 554 206 522 214
7 670 184 637 192 605 201 573 210 541 218
YCAJ 8 691 187 658 196 625 204 592 213 559 222
97AU7 9 711 189 678 199 644 208 610 217 577 226
10 732 192 698 202 664 211 629 221 595 230
12 774 198 738 208 703 218 667 228
6 706 195 671 204 637 213 602 222 568 231
7 729 198 693 207 658 216 623 226
YCAJ 8 751 201 715 211 679 220 643 230
98XU7 9 774 204 737 214 700 224 664 234
10 797 207 759 217 722 228
12 842 213 803 224
6 749 212 712 221 675 230 639 240 602 249
100 100
7 773 215 735 225 698 235 660 244
YCAJ 8 797 219 758 229 720 239 681 249
95 95
99XU7 9 820 222 781 233 742 243
10 844 226 804 237 764 247
75 12 892 233 850 244 75
6 792 205 754 214 716 224 678 234 640 244
7 817 208 779 218 740 228 701 238 662 248
YCAJ 8 843 211 803 221 764 232 724 242 684 253
99XW9 9 869 214 828 225 788 235 747 246
25 25
10 894 217 853 228 812 239 770 250
12 946 223 903 235 860 247
5 5

0 0

Page G.49
Doc. No. PC110/11.01/GB
100
TABLE 6 YDAJ COOLING CAPACITIES 100

95 95
Condenser Air Entering Temperature °C

LWT °C
75
25 30 35 40 45 75
Cool Power Cool Power Cool Power Cool Power Cool Power
kW kW kW kW kW kW kW kW kW kW
6 667 186 635 194 603 202 571 209 539 217
7 689 189 656 197 623 205 591 213 558 221
25 YDAJ 8 710 192 677 200 644 209 611 217 578 225 25

44MR7 9 732 195 698 203 665 212 631 220 597 229
5 10 754 198 720 207 685 215 651 224 616 233 5
12 798 203 762 213 726 222 691 231 655 241
0
6 765 228 728 238 690 248 652 258 615 268 0
7 790 232 752 242 713 253 675 263 636 273
YDAJ 8 815 236 775 247 736 257 697 268 657 279
55MR7 9 839 240 799 251 759 262 719 273 679 284
10 864 244 823 255 782 267 741 278 700 290
12 913 252 870 264 828 276 785 288 742 300
6 819 231 779 241 738 252 698 263 657 274
7 846 234 805 245 763 257 722 268 681 279
YDAJ 8 873 238 831 249 788 261 746 273 704 284
55ST7 9 900 242 857 254 814 266 770 278 727 290
10 927 245 883 258 839 270 794 282 750 295
12 981 253 935 266 889 279 842 292 796 305
6 829 250 790 260 751 270 712 280 673 291
7 856 254 816 265 776 275 736 286 696 296
YDAJ 8 883 258 842 269 801 280 760 291 720 302
65NS7 9 910 262 868 274 826 285 785 297 743 308
10 937 267 894 278 851 290 809 302 766 314
12 990 275 946 288 902 300 857 313 813 325
6 937 267 891 279 845 292 799 304 753 317
7 968 271 920 284 873 297 826 310 779 323
YDAJ 8 998 275 950 288 902 302 854 315 806 329
66ST9 9 1029 279 979 293 930 307 881 321 832 335
10 1059 284 1009 298 959 312 909 327 859 341
12 1120 292 1068 307 1016 323 964 338 911 353
6 1004 299 954 313 904 326 855 339 805 352
7 1036 305 985 318 935 332 884 346 833 359
YDAJ 8 1068 310 1017 324 965 338 913 352 861 366
76ST9 9 1101 315 1048 329 995 344 942 359 889 373
10 1133 320 1079 335 1025 350 971 365 917 380
12 1198 330 1142 346 1085 362 1029 378 972 395
6 1091 335 1036 349 981 363 926 377 871 391
7 1126 341 1070 355 1014 370 958 384 901 399
YDAJ 8 1162 347 1104 362 1046 377 989 392 931 407
77XT9 9 1197 353 1138 368 1079 384 1020 399 961 415
10 1232 359 1172 375 1112 391 1052 407 991 423
12 1303 371 1240 388 1177 405 1114 422 1051 439
6 1199 326 1141 342 1084 358 1026 373 969 389
7 1238 331 1179 347 1120 364 1061 380 1002 396
YDAJ 8 1277 335 1217 352 1156 369 1096 386 1036 403
87SU7 9 1316 340 1254 358 1193 375 1131 393 1070 410
10 1355 345 1292 363 1229 381 1166 399 1103 417
12 1432 354 1367 373 1302 393 1236 412
6 1297 362 1234 379 1171 395 1108 412 1045 428
7 1339 368 1275 385 1210 402 1146 419 10ß1 437
YDAJ 8 1381 373 1315 391 1249 409 1183 427 1117 445
97AU7 9 1423 379 1355 397 1288 416 1221 434 1153 453
10 1465 384 1396 404 1327 423 1258 442 1190 461
12 1548 396 1477 416 1405 436 1333 457
6 1412 389 1343 407 1274 425 1205 443 1136 461
7 1457 395 1387 414 1316 433 1246 452
YDAJ 8 1502 402 1430 421 1358 440 1286 460
98XU7 9 1548 408 1474 428 1401 448 1327 468
10 1593 414 1518 435 1443 455
12 1684 427 1606 449
6 1498 423 1424 442 1351 461 1277 480 1204 498
7 1545 431 1470 450 1395 469 1320 489
YDAJ 8 1593 438 1516 458 1440 478 1363 498
99XU7 9 1641 445 1562 466 1484 486
10 1688 452 1608 473 1528 495
12 1784 466 1701 489
6 1584 409 1508 429 1431 449 1355 468 1279 488
100 100
7 1635 415 1557 436 1479 456 1402 476 1324 497
YDAJ 8 1686 421 1607 442 1527 463 1448 485 1368 506
95 95
99XW9 9 1738 427 1656 449 1575 471 1494 493
10 1789 433 1706 456 1623 478 1540 501
75 12 1892 445 1805 469 1719 493 75

25 25

5 5

0 0

Page G.50
Doc. No. PC110/11.01/GB
100
YCAJ HEAT RECOVERY CAPACITIES TABLE 7 100

95 95
Leaving Hot Water Temperature °C

LWT °C
75 35 40 45 50 52 75

Cool Power Heat Cool Power Heat Cool Power Heat Cool Power Heat Cool Power Heat
kW kW kW kW kW kW kW kW kW kW kW kW kW kW kW
6 170 45 211 162 48 205 152 51 198 144 54 192 140 54 189
25 25
YCAJ 8 182 46 224 173 49 217 165 52 211 154 55 204 150 56 201
44MR7 10 195 47 237 185 50 230 176 53 224 165 56 216 162 58 214
5 5
12 207 48 250 197 51 244 187 55 236 177 58 229 173 59 226
0 6 199 54 248 190 58 242 180 61 234 169 64 227 165 65 223 0

YCAJ 8 214 55 264 204 59 257 193 63 249 182 66 242 178 67 238
55MR7 10 228 56 279 218 60 272 207 64 265 196 68 256 191 68 252
12 243 57 294 232 62 288 221 66 280 209 70 271 204 71 268
6 213 55 263 201 58 254 191 62 247 179 66 238 177 67 237
YCAJ 8 228 56 279 217 60 271 205 64 262 194 67 254 195 69 257
55ST7 10 244 57 296 232 61 287 220 65 278 208 69 270 212 71 276
50% Heat Recovery

12 260 58 312 247 62 303 235 66 295 222 71 286 230 73 296
6 233 62 289 220 66 279 209 70 272 196 74 262 191 75 259
YCAJ 8 250 63 307 237 67 298 224 72 288 212 76 280 206 77 276
65NS7 10 267 64 325 254 69 316 240 73 306 227 78 296 221 79 292
12 284 65 343 271 70 334 256 75 323 242 80 313 236 82 309
6 244 64 302 232 68 293 219 72 283 206 76 274 201 77 271
YCAJ 8 263 65 322 249 69 311 236 73 302 223 78 293 217 79 289
66ST9 10 281 66 340 267 71 330 253 75 320 239 80 310 233 81 306
12 299 67 359 285 72 350 270 77 339 255 82 328 249 84 324
6 288 76 356 272 81 345 258 86 335 242 91 323 236 93 319
YCAJ 8 308 78 378 292 83 367 277 88 357 261 93 345 255 95 341
76ST9 10 330 79 401 313 85 389 297 90 378 280 96 366 274 98 362
12 352 80 424 334 86 411 317 92 400 299 98 387 292 101 383
6 294 77 364 279 82 353 263 87 341 248 92 331 242 94 326
YCAJ 8 316 79 387 300 84 375 284 89 364 267 94 352 261 96 348
77XT9 10 337 80 409 321 86 398 304 91 386 287 97 374 280 99 369
12 359 81 432 341 87 420 323 93 407 306 99 396 299 102 391
6 897 151 1033 529 162 675 500 171 654 471 181 634 459 185 625
YCAJ 8 599 155 738 569 166 718 538 175 695 507 186 674 494 190 665
77SU7 10 639 158 781 607 169 759 575 180 737 543 191 715 530 195 706
12 680 160 824 646 173 801 613 184 778 580 196 756 566 201 746
6 604 14 617 573 172 728 541 182 704 509 191 681 496 196 673
YCAJ 8 648 164 796 615 175 772 581 186 749 548 197 726 535 202 717
87SU7 10 692 167 842 657 179 818 621 191 793 587 203 769 572 208 760
12 736 170 889 699 182 863 662 196 838 625 208 812 610 214 802
6 662 177 821 627 188 796 592 199 771 557 210 747 543 215 736
100% Heat Recovery

YCAJ 8 709 180 871 673 192 846 636 204 820 601 216 795 587 221 785
97AU7 10 757 184 922 719 196 896 682 209 870 644 222 843 629 227 833
12 805 187 973 765 201 946 727 214 919 687 227 892 671 233 881
6 729 188 898 690 200 870 651 211 841 613 223 814 597 227 802
YCAJ 8 782 192 955 742 204 926 702 216 897 662 229 868 646 24 667
98XU7 10 835 195 1010 793 209 981 752 222 951 711 235 922 694 240 910
12 887 199 1066 845 214 1037 802 227 1006 760 241 977 742 247 964
6 783 202 965 742 215 935 701 227 905 660 239 875 643 244 862
YCAJ 8 839 206 1025 796 220 994 754 233 963 711 246 932 694 251 920
99XU7 10 895 210 1084 851 225 1053 807 238 1021 762 253 990 744 258 977
12 950 214 1143 905 230 1112 859 244 1079 814 260 1048 795 266 1034
6 783 202 965 742 215 935 701 227 905 660 239 875 643 244 862
YCAJ 8 839 206 1025 796 220 994 754 233 963 711 246 932 694 251 920
99XW9 10 895 210 1084 851 225 1053 807 238 1021 762 253 990 744 258 977
100 100
12 950 214 1143 905 230 1112 859 244 1079 814 260 1048 795 266 1034

95 95

75 75

25 25

5 5

0 0

Page G.51
Doc. No. PC110/11.01/GB
100
TABLE 7 YDAJ HEAT RECOVERY CAPACITIES 100

95 95
Leaving Hot Water Temperature °C

LWT °C
75 35 40 45 50 52 75

Cool Power Heat Cool Power Heat Cool Power Heat Cool Power Heat Cool Power Heat
kW kW kW kW kW kW kW kW kW kW kW kW kW kW kW
6 340 90 422 323 96 410 305 102 396 288 107 384 280 109 378
25 YDAJ 8 365 92 448 346 98 434 329 104 423 308 110 407 301 112 402 25

44MR7 10 389 94 473 370 100 461 352 107 448 331 113 432 323 116 427
5 5
12 414 95 499 395 102 487 374 109 472 353 116 457 346 119 453
6 399 109 496 380 116 484 359 122 469 338 128 454 329 130 446
0 0
YDAJ 8 429 111 528 408 118 514 385 125 498 365 132 483 355 134 476
55MR7 10 457 113 558 436 121 545 414 129 529 391 135 513 382 137 504
12 485 115 588 464 123 575 442 132 560 417 139 542 408 142 536
6 427 110 526 402 117 508 382 124 493 357 131 475 353 134 474
YDAJ 8 457 112 558 434 119 542 410 127 524 387 135 508 389 138 513
55ST7 10 489 114 591 464 122 574 440 130 557 415 138 540 425 142 552
50% Heat Recovery

12 521 116 625 494 124 606 470 133 590 444 142 571 461 145 591
6 466 124 578 440 132 559 417 140 543 391 147 524 382 151 517
YDAJ 8 500 126 614 474 135 595 447 143 576 423 151 559 412 155 551
65NS7 10 534 129 650 508 138 631 479 146 611 453 155 593 442 159 585
12 568 131 686 541 140 668 511 150 646 483 159 627 472 163 619
6 489 127 603 464 135 586 438 143 567 412 151 548 402 154 541
YDAJ 8 526 130 643 498 138 623 472 147 604 446 155 585 434 159 577
66ST9 10 562 132 681 534 141 661 506 150 641 478 159 621 466 163 613
12 598 134 719 570 144 699 540 154 678 509 163 657 498 167 649
6 575 153 713 543 162 689 515 172 670 483 181 646 472 185 639
YDAJ 8 617 155 757 585 166 734 555 176 713 523 186 690 509 191 681
76ST9 10 660 158 802 626 169 778 594 180 756 560 192 733 547 196 723
12 703 161 848 667 173 823 634 185 800 598 197 775 585 201 766
6 588 155 728 558 164 706 526 174 683 496 184 662 483 187 652
YDAJ 8 632 157 773 600 168 751 568 178 728 534 189 704 523 193 696
77XT9 10 675 160 819 641 171 795 607 182 771 573 194 748 560 198 739
12 718 163 865 682 175 839 647 187 815 613 199 792 598 204 781

100 100

95 95

75 75

25 25

5 5

0 0

Page G.52
Doc. No. PC110/11.01/GB
100
YCAJ COOLING CAPACITIES NON HEAT RECOVERY CIRCUIT TABLE 8 100

95 95
Condenser Air Entering Temperature °C

LWT °C
75 25 30 35 40 45 75

Cool Power Cool Power Cool Power Cool Power Cool Power
kW kW kW kW kW kW kW kW kW kW
6 165 47 157 50 149 53 140 54 133 56
25 25
8 175 48 167 51 159 54 152 56 143 57
YCAJ 44MR7
10 184 50 178 54 169 56 163 58 153 59
5 5
12 197 51 188 55 180 58 173 60 164 61
0 6 188 59 180 61 170 64 162 66 152 68 0

8 200 60 191 63 181 66 172 68 163 71


YCAJ 55MR7
10 212 62 203 65 194 68 183 71 174 74
12 226 64 215 67 205 71 195 74 185 77
6 201 59 192 62 182 65 173 67 163 69
8 214 61 205 64 195 67 184 69 175 72
YCAJ 55ST7
10 228 63 218 66 208 69 197 72 186 76
12 243 65 231 68 220 71 210 75 198 78
6 187 59 179 61 170 63 162 65 153 67
8 199 61 190 63 181 66 172 68 164 70
YCAJ 65NS7
10 212 62 202 65 193 68 183 70 174 74
12 224 64 214 67 205 70 195 74 185 76
6 232 68 222 71 211 75 199 78 188 80
8 247 70 236 74 225 77 213 80 201 83
YCAJ 66ST9
10 263 72 251 76 240 80 227 83 215 86
12 279 75 266 79 254 83 242 86 229 89
6 227 69 216 72 205 76 195 79 183 81
YCAJ 76ST9 8 241 71 230 76 219 79 208 82 196 84
10 257 75 244 78 233 81 221 85 209 88
12 272 77 259 81 247 84 235 88 222 91
6 271 85 258 89 244 92 231 96 218 99
YCAJ 77XT9 8 288 88 274 92 260 97 247 100 233 103
10 306 91 291 96 277 100 263 104 248 107
12 324 95 309 99 294 104 279 108 264 111

YDAJ COOLING CAPACITIES NON HEAT RECOVERY CIRCUIT TABLE 8

Condenser Air Entering Temperature °C


LWT °C

25 30 35 40 45
Cool Power Cool Power Cool Power Cool Power Cool Power
kW kW kW kW kW kW kW kW kW kW
6 328 94 314 100 298 104 281 107 267 111
8 350 97 334 104 318 107 305 111 287 114
YDAJ 44MR7
10 369 100 354 107 339 111 326 115 307 118
12 394 103 376 110 359 114 346 119 327 122
6 376 117 359 122 341 127 323 132 305 136
8 400 121 382 126 363 132 345 137 326 142
YDAJ 55MR7
10 425 125 406 131 387 137 367 142 348 147
12 450 129 430 135 410 142 390 148 369 153
6 403 118 384 124 365 129 345 134 326 139
8 429 121 409 128 389 134 369 139 349 145
YDAJ 55ST7
10 457 125 436 132 415 138 394 144 372 150
12 485 129 462 136 440 143 419 150 396 156
6 373 117 357 122 340 127 323 131 306 135
8 398 121 380 126 362 131 345 136 327 141
YDAJ 65NS7
10 422 125 404 131 386 136 367 141 349 146
12 447 129 428 135 409 141 390 147 370 152
100 100
6 465 135 443 142 421 149 399 155 377 160
8 495 140 472 147 449 154 426 160 403 167
95 YDAJ 66ST9 95
10 526 144 502 152 478 159 454 166 430 173
75 12 557 149 533 157 508 165 483 172 458 179 75
6 453 138 431 145 410 151 388 157 367 162
8 482 143 460 150 437 157 415 163 392 169
YDAJ 76ST9
10 512 148 489 156 465 163 442 169 418 176
25 12 543 153 518 161 494 168 469 176 444 182 25

6 541 170 515 178 489 185 462 192 436 198
5 8 576 176 549 184 521 192 494 200 466 206 5
YDAJ 77XT9
10 612 182 583 191 555 200 526 207 497 215
0 0
12 649 189 619 198 588 207 558 215 527 224
Page G.53
Doc. No. PC110/11.01/GB
100
TABLE 9 YCAJ COOLING CAPACITIES: 30% ETHYLENE GLYCOL 100

Condensing Entering Air Temperature °C


95 95
25 30 35 40 45

LWT °C
Cool Power Cool Power Cool Power Cool Power Cool Power
75 kW kW kW kW kW kW kW kW kW kW 75
-8 198 72 185 74 174 76
-6 214 75 201 77 190 80
-4 230 77 219 80 206 83 195 86
YCAJ 44MR7 -2 247 80 235 83 222 86 209 90 197 93
25 0 265 83 252 86 239 90 227 93 213 97 25
2 284 85 233 89 257 93 243 97 229 101
4 304 88 290 92 276 97 261 101 247 105
5 5
-8 227 87 214 89
-6 246 90 233 93
0 -4 264 94 251 97 237 100 0
YCAJ 55MR7 -2 284 98 270 101 256 105 240 108
0 305 101 290 105 275 109 259 113 244 117
2 327 105 311 109 295 113 279 117 263 122
4 349 109 333 113 315 118 299 122 282 127
-8 239 90 225 93
-6 261 94 247 96
-4 284 97 269 100 254 103
YCAJ 55ST7 -2 306 101 290 104 275 113 258 111
0 329 104 312 108 295 112 278 116 260 121
2 351 108 333 112 315 116 298 120 280 125
4 373 111 354 116 336 120 318 125 300 130
-8 243 96 230 98
-6 265 100 251 102
-4 288 104 273 107 257 110
YCAJ 65NS7 -2 310 108 295 111 278 114 263 118
0 333 112 316 115 299 119 283 123 265 126
2 354 116 337 120 321 124 304 128 287 132
4 376 120 359 124 342 129 324 133 307 137
-8 276 104 261 106
-6 302 108 286 111
-4 328 112 311 115 293 119
YCAJ 66ST9 -2 353 116 335 120 316 124 298 128
0 379 120 360 124 341 129 321 133 302 138
2 405 124 385 129 365 134 345 139 325 144
4 430 128 409 133 389 139 368 144 347 149
-8 297 115
-6 325 120 307 123
-4 352 124 333 128
YCAJ 76ST9 -2 379 129 359 133 340 138
0 407 134 386 139 365 143 345 148
2 434 139 412 144 390 149 369 154 347 159
4 461 143 438 149 416 155 393 160 371 166
-8 324 127
-6 353 133 333 136
-4 383 138 362 142
YCAJ 77XT9 -2 412 143 390 148 369 152
0 442 149 419 154 396 159 373 164
2 472 154 447 160 424 165 400 171 376 176
4 502 160 476 166 451 172 427 178 402 184
-8 328 121 310 126
-6 358 125 339 130 320 135
-4 389 129 368 135 347 140
YCAJ 77SU7 -2 419 133 397 140 375 146 353 152
0 450 138 427 144 404 151 381 158
2 481 142 457 149 433 156 409 163 386 171
4 511 146 487 154 464 162 440 169 416 177
-8 354 128 334 133
-6 385 133 364 138
-4 415 138 393 143 372 148
YCAJ 87SU7 -2 446 142 423 148 401 154
0 478 147 455 153 431 160 408 166
2 512 152 488 159 464 166 440 173 415 180
4 547 156 522 164 497 171 470 179 446 187
-8 382 143
-6 415 146 394 152
-4 448 151 425 157 402 162
YCAJ 97AU7 -2 482 157 458 163 433 169
0 517 162 491 169 466 176 441 182
2 553 167 526 175 500 182 474 190 447 197
4 592 173 563 181 536 189 507 197 480 205
-8 417 150
-6 452 156 428 162
-4 488 162 463 168 437 174
YCAJ 98XU7 -2 525 168 499 175 471 181
0 563 174 535 181 507 188 479 195
2 602 180 573 188 544 195 515 198 485 211
100 4 644 186 614 195 582 203 552 211 522 220 100
-8 445 163
-6 482 169 455 174
95 95
-4 519 175 491 181 464 187
YCAJ 99XU7 -2 558 182 529 188 501 195
75 0 598 189 568 196 539 203 508 211 75
2 639 195 608 203 578 211 546 219 515 227
4 684 202 651 211 618 220 585 228 553 237
-8 466 161
-6 506 166 480 172
25 -4 546 172 518 179 490 186 25
YCAJ 99XW9 -2 587 178 558 185 528 193 500 200
0 631 184 599 192 569 200 538 208
5 2 675 190 643 199 611 207 579 216 547 225 5
4 721 196 688 205 655 215 621 224 588 234
0 0

Page G.54
Doc. No. PC110/11.01/GB
100
YDAJ COOLING CAPACITIES: 30% ETHYLENE GLYCOL TABLE 9 100

95 95
Condensing Entering Air Temperature °C

LWT °C
25 30 35 40 45
75 75
Cool Power Cool Power Cool Power Cool Power Cool Power
kW kW kW kW kW kW kW kW kW kW
-8 395 144 371 148 348 153
-6 428 149 403 154 380 159
-4 460 155 437 160 412 166 390 172
25
YDAJ 44MR7 -2 494 160 469 166 445 173 418 179 393 185 25

0 530 165 504 172 479 179 454 186 426 193
5 2 568 171 466 178 513 186 486 194 458 201 5
4 608 177 580 185 551 195 523 201 494 209
-8 454 174 428 179
0 -6 492 181 466 187 0
-4 528 188 502 194 473 200
YDAJ 55MR7 -2 568 195 540 202 511 209 481 216
0 610 202 580 210 549 218 519 226 488 233
2 654 210 621 218 591 226 559 235 526 243
4 697 217 665 226 631 236 599 245 564 254
-8 479 180 450 185
-6 523 187 494 193
-4 568 194 538 200 507 207
YDAJ 55ST7 -2 612 201 580 208 549 226 517 222
0 657 208 623 216 589 224 557 232 521 241
2 701 215 667 224 631 232 597 241 561 250
4 747 222 709 231 673 241 637 250 600 259
-8 486 192 460 196
-6 530 200 502 205
-4 576 208 545 213 515 219
YDAJ 65NS7 -2 619 216 589 222 557 229 526 235
0 665 224 633 231 599 238 566 245 530 253
2 709 232 675 240 642 248 608 256 574 264
4 752 240 718 248 684 257 648 266 614 274
-8 553 207 523 213
-6 604 215 572 222
-4 656 224 621 231 585 238
YDAJ 66ST9 -2 707 232 671 240 633 248 597 256
0 758 240 720 249 682 258 642 267 604 275
2 809 248 770 258 730 267 690 277 650 287
4 861 256 819 266 777 277 735 288 694 298
-8 595 230
-6 650 240 614 246
-4 705 249 667 256
YDAJ 76ST9 -2 758 258 718 267 680 275
0 813 268 771 277 730 287 690 296
2 868 277 825 288 781 298 737 308 694 318
4 922 287 876 298 832 309 787 320 741 332
-8 648 254
-6 707 265 667 272
-4 766 276 724 284
YDAJ 77XT9 -2 825 287 781 296 737 305
0 884 298 838 308 792 318 747 328
2 944 309 895 320 847 331 800 342 752 352
4 1003 320 952 331 903 343 853 355 804 367
-8 709 257 669 265
-6 770 266 728 276
-4 830 275 787 286 745 297
YDAJ 87SU7 -2 891 284 846 296 802 308
0 956 294 910 307 863 320 815 333
2 1024 303 977 317 927 331 880 345 830 359
4 1094 313 1043 328 994 343 941 358 891 373
-8 764 286
-6 830 293 789 303
-4 897 302 849 314 804 325
YDAJ 97AU7 -2 963 313 916 326 866 338
0 1034 324 982 338 933 351 882 364
2 1106 335 1053 350 999 364 948 379 895 394
4 1184 346 1127 362 1072 378 1015 394 960 410
-8 834 301
-6 904 313 857 323
-4 977 324 925 336 874 348
YDAJ 98XU7 -2 1051 336 998 349 942 362
0 1127 348 1070 362 1015 377 958 391
2 1205 360 1146 376 1089 391 1030 396 971 422
4 1288 373 1227 389 1165 406 1104 423 1043 439
-8 889 325
-6 963 338 910 348
-4 1037 351 982 363 927 375
YDAJ 99XU7 -2 1115 364 1058 377 1001 390
0 1195 377 1136 392 1077 406 1017 421
100 2 1279 391 1216 407 1155 423 1093 439 1030 455 100
4 1368 405 1302 422 1237 439 1170 456 1106 474
95 -8 933 321 95
-6 1013 333 960 345
-4 1093 344 1036 358 980 371
75 YDAJ 99XW9 -2 1174 356 1115 371 1056 385 999 400 75
0 1262 368 1199 384 1138 400 1075 416
2 1349 380 1286 397 1222 415 1157 432 1094 449
4 1442 392 1376 411 1309 430 1243 448 1176 467

25 25

5 5

0 0

Page G.55
Doc. No. PC110/11.01/GB
FIGURE 3 RECOMMENDED CONCENTRATIONS FIGURE 4 FACTORS AT OTHER
100 100
FOR ETHYLENE GLYCOL SOLUTIONS CONCENTRATIONS FOR
95
ETHYLENE GLYCOL SOLUTIONS 95

0.28

RECOMMENDED CONCENTRATION
GLYCOL FACTOR (l/s) °C / kW AT
75 75
0.27
CONCENTRATION BY WEIGHT %

CONCENTRATION BY WEIGHT %
GLYCOL FACTOR AT 0.26

GLYCOL FACTOR (l/s) °C / kW


RECOMMENDED
CONCENTRATION

25 0.25 25
RECOMMENDED
CONCENTRATION 0.24
5 5
0.23

0 0

FREEZING
TEMPERATURE

LEAVING LIQUID TEMPERATURE °C


LEAVING LIQUID TEMPERATURE °C

FIGURE 5 RECOMMENDED CONCENTRATIONS FIGURE 6 FACTORS AT OTHER


FOR PROPYLENE GLYCOL SOLUTIONS CONCENTRATIONS FOR
PROPYLENE GLYCOL SOLUTIONS
0.26
RECOMMENDED CONCENTRATION
GLYCOL FACTOR (l/s) °C / kW AT

GLYCOL FACTOR AT
RECOMMENDED 0.25
CONCENTRATION

CONCENTRATION BY WEIGHT %
CONCENTRATION BY WEIGHT %

0.24
GLYCOL FACTOR (l/s) °C / kW

0.23
RECOMMENDED
CONCENTRATION

FREEZING
TEMPERATURE

LEAVING LIQUID TEMPERATURE °C LEAVING LIQUID TEMPERATURE °C

FIGURE 7 PRESSURE DROP FIGURE 8 PRESSURE DROP


CORRECTION FACTORS FOR CORRECTION FACTORS FOR
ETHYLENE GLYCOL SOLUTIONS PROPYLENE GLYCOL SOLUTIONS
1.50
CORRECTION FACTOR

% CONCENTRATION
CORRECTION FACTOR

% CONCENTRATION

MEAN LIQUID TEMPERATURE °C MEAN LIQUID TEMPERATURE °C

TABLE 10 CORRECTION FACTORS


100 100

Ethylene Glycol Propylene Glycol


95
% By Weight 95
Capacity Factor Comp. Input Factor Capacity Factor Comp. Input Factor
75 10 1.045 1.020 1.070 1.025 75

20 1.020 1.010 1.040 1.015


30 1.000 1.000 1.000 1.000
25 40 0.970 0.990 0.950 0.985 25

50 0.940 0.980 0.900 0.970


5 To adjust 30% Ethylene Glycol Ratings 5

0 0

Page G.56
Doc. No. PC110/11.01/GB
100
WATER PRESSURE DROPS 100

95 Coolers (Figure 9) Heat Recovery Condensers (Figure 10) 95

200 100
75 75
80
100
80 60
50

PRESSURE DROP kPa


25 25
60 40
PRESSURE DROP kPa

50
5
30 5
40

0 30 20 0

20
10
8
10
5

2 3 4 5 6 8 10 20 30
FLOW RATE l/s
5
5 10 20 30 40 50
FLOW RATE l/s

Models Line Models Line SYS 1 SYS 2


YCAJ 44MR7 A YDAJ 44MR7 A Models Line
YCAJ 55MR7 A YDAJ 55MR7 A YCAJ/YDAJ 44MR7 Q -
YCAJ 55ST7 C YDAJ 55ST7 C YCAJ/YDAJ 55MR7 Q -
YCAJ 65NS7 B YDAJ 65NS7 B YCAJ/YDAJ 55ST7 Q -
YCAJ 66ST9 C YDAJ 66ST9 C YCAJ/YDAJ 65NS7 S -
YCAJ 76ST9 C YDAJ 76ST9 C YCAJ/YDAJ 66ST9 S -
YCAJ 77XT9 E YDAJ 77XT9 E YCAJ/YDAJ 76ST9 S -
YCAJ 77SU7 C YDAJ 87SU7 C YCAJ/YDAJ 77XT9 S -
YCAJ 87SU7 C YDAJ 97AU7 D YCAJ 77SU7 S S
YCAJ 97AU7 D YDAJ 98XU7 E YCAJ 87SU7 T S
YCAJ 98XU7 E YDAJ 99XU7 E YCAJ 97AU7 T T
YCAJ 99XU7 E YDAJ 99XW9 E YCAJ/YDAJ 98XU7 T T
YCAJ 99XW9 E YCAJ/YDAJ 99XU7 T T
YCAJ 99XW9 T T

100 100

95 95

75 75

25 25

5 5

0 0

Page G.57
Doc. No. PC110/11.01/GB
100
TABLE 11 PHYSICAL DATA - YCAJ 100
YCAJ 44MR7 55MR7 55ST7 65NS7 66ST9 76ST9 77XT9
95 Number of Refrigerant Circuits 2 2 2 2 2 2 2 95

Model System No. 1 PC43-M PC44-P PC44-P PC63-Q PC63-Q PC64-S PC64-S
75 75
System No. 2 PC43-M PC44-P PC44-P PC44-P PC63-Q PC63-Q PC64-S
Compressor Number of Cylinders 4+4 4+4 4+4 6+4 6+6 6+6 6+6
Speed rpm 1450 1450 1450 1450 1450 1450 1450
25 Total Oil Capacity l 22.8 22.8 22.8 22.8 22.8 22.8 22.8 25

Number of Capacity Steps 2+2 2+2 2+2 3+2 3+3 3+3 3+3
5 5
29-58 29-58 29-58 24-47-66 20-39-55 21-40-56 20-39-55
Cooling capacity step %
0
Unit -79-100 -79-100 -79-100 -83-100 -70-85-100 -71-86-100 -70-85-100 0
25-50 25-50 25-50 23-43-61 18-37-53 20-38-54 18-37-53
Power input step %
-75-100 -75-100 -75-100 -80-100 -68-84-100 -67-85-100 -68-84-100
Cooler DXC Model 1408A 1408A 1608A 1408A 1608A 1608A 2008A
Cooler Number of Circuits 2 2 2 2 2 2 2
Water Capacity l 135 135 150 135 150 150 205
Number of Condenser Modules 1 1 1 1 1 1 1
2
Condenser Face Area m 11.8 11.8 11.8 11.8 11.8 11.8 11.8
Number of Tube Rows 3 3 4 4-3 4 4 4
Quantity 4 4 4 4 4 4 4
Power (each) kW 2.2 2.2 2.2 2.2 3.8 3.8 3.8
Standard 3
Total Airflow m /s 29.1 29.1 27.6 28.6 33.5 33.5 33.5
(950 rpm)
Ext. Static Pressure Pa 20 20 20 20 20 20 20
Fans Power (each) kW 1.4 1.4 1.4 1.4 1.7 1.7 1.7
Slow Speed 3
Total Airflow m /s 26.0 26.0 26.0 25.5 31.0 31.0 31.0
(730 rpm)
Ext. Static Pressure Pa 10.0 10.0 10.0 10.0 10.0 10.0 10.0
Power (each) kW 3.8 3.8 3.8 3.8 4.1 4.1 4.1
High Pressure 3
Total Airflow m /s 29.1 29.1 27.6 28.6 33.5 33.5 33.5
(950 rpm)
Ext. Static Pressure Pa 100 100 100 100 100 100 100
BPC Model 51 51 51 73 73 73 73
Heat Recovery
Quantity 1 1 1 1 1 1 1
Condenser
Water Volume Litres 39 39 39 59 59 59 59
Refrigerant Standard Chiller kg 32+32 35+35 38+38 40+37 44+44 50+44 52+52
Charge Heat Recovery kg 50+32 53+35 56+38 64+37 68+44 74+44 76+52
Aluminium Fins Shipping kg 3865 3935 4170 4120 4505 4575 4840
Operating kg 4000 4070 4320 4245 4655 4725 5045
Weight Copper Fins Shipping kg 4235 4395 4750 4640 5085 5155 5420
Operating kg 4460 4530 4900 4765 5235 5305 5625
Additional for Heat Recovery kg 390 390 390 520 520 520 520
Dimensions Length mm 2960 2960 2960 2960 2960 2960 2960
Cooling Only Width mm 2315 2315 2315 2315 2315 2315 2315
Units Height mm 2480 2480 2480 2480 2480 2480 2480
Dimensions Length mm 3404 3404 3404 3404 3404 3404 3404
Heat Recovery Width mm 2315 2315 2315 2315 2315 2315 2315
Units Height mm 2480 2480 2480 2480 2480 2480 2480

100 100

95 95

75 75

25 25

5 5

0 0

Page G.58
Doc. No. PC110/11.01/GB
100
PHYSICAL DATA - YCAJ (Continued) TABLE 11 100

YCAJ 77SU7 87SU7 97AU7 98XU7 99XU7 99XW9


95 Number of Refrigerant Circuits 2 2 2 2 2 2 95

Model System No. 1 PC64-S PC83-S PC84-T PC84-T PC84-T PC84-T


75 75
System No. 2 PC64-S PC64-S PC64-S PC83-S PC84-T PC84-T
Compressor Number of Cylinders 6+6 8+6 8+6 8+8 8+8 8+8
Speed rpm 1450 1450 1450 1450 1450 1450
25 Total Oil Capacity l 22.8 22.8 22.8 22.8 22.8 22.8 25

Number of Capacity Steps 3+3 4+3 4+3 4+4 4+4 4+4


5 5
20-39 16-31-49 17-33-49 16-31-45 15-29-44 15-29-44
0
Cooling capacity step % -55-70 -61-75 -62-76 -58-70-80 -58-69-80 -58-69-80 0
Unit -85-100 -86-100 -87-100 -91-100 -90-100 -90-100
18-37 15-26-43 15-28-44 15-26-39 13-24-38 13-24-38
Power input step % -53-68 -56-71 -58-71 -49-62-73 -49-61-73 -49-61-73
-84-100 -85-100 -86-100 -88-100 -86-100 -86-100
Cooler DXC Model 1608A 1608A 1808A 2008A 2008A 2008A
Cooler Number of Circuits 2 2 2 2 2 2
Water Capacity l 150 150 175 205 205 205
Number of Condenser Modules 2 2 2 2 2 2
2
Condenser Face Area m 23.6 23.6 23.6 23.6 23.6 23.6
Number of Tube Rows 3 3 3 3 3 4
Quantity 8 8 8 8 8 8
Power (each) kW 2.2 2.2 2.2 2.2 2.2 3.8
Standard 3
Total Airflow m /s 58.2 58.2 58.2 58.2 58.2 67.0
(950 rpm)
Ext. Static Pressure Pa 20 20 20 20 20 20
Power (each) kW 1.4 1.4 1.4 1.4 1.4 1.7
Fans Slow Speed 3
Total Airflow m /s 52.0 52.0 52.0 52.0 52.0 62.0
(730 rpm)
Ext. Static Pressure Pa 10.0 10.0 10.0 10.0 10.0 10.0
Power (each) kW 3.8 3.8 3.8 3.8 3.8 3.8
High Pressure 3
Total Airflow m /s 58.2 58.2 58.2 58.2 58.2 67.0
(950 rpm)
Ext. Static Pressure Pa 100 100 100 100 100 100
BPC Model 73 + 73 98 + 73 98 + 98 98 + 98 98 + 98 98 + 98
Heat recovery
Quantity 2 1+1 2 2 2 2
Condenser
Water Volume l 118 136 154 154 154 154
Refrigerant Standard Chiller kg 55+62 59+62 63+62 63+71 63+71 66+74
Charge Heat Recovery kg 79+86 90+86 94+93 94+102 94+102 97+105
Aluminium Fins Shipping kg 6210 6230 6635 6795 6895 7045
Operating kg 6360 6377 6811 7000 7100 7250
Weight Copper Fins Shipping kg 7145 7165 7570 7730 7830 8635
Operating kg 7296 7313 7747 7936 8030 8842
Additional for Heat Recovery kg 1040 1183 119 1315 1315 1315
Dimensions Length mm 5812 5812 5812 5812 5812 5812
Cooling Only Width mm 2315 2315 2315 2315 2315 2315
Units Height mm 2480 2480 2480 2480 2480 2480
Dimensions Length mm 6251 6251 6251 6251 6251 6251
Heat Recovery Width mm 2315 2315 2315 2315 2315 2315
Units Height mm 2480 2480 2480 2480 2480 2480

100 100

95 95

75 75

25 25

5 5

0 0

Page G.59
Doc. No. PC110/11.01/GB
100
TABLE 12 PHYSICAL DATA - YDAJ 100
YDAJ 44MR7 55MR7 55ST7 65NS7 66ST9 76ST9
95 Number of Refrigerant Circuits 4 4 4 4 4 4 95

Model System No. 1 & 3 PC43-M PC44-P PC44-P PC63-Q PC63-Q PC64-S
75 75
System No. 2 & 4 PC43-M PC44-P PC44-P PC44-P PC63-Q PC63-Q
Compressor Number of Cylinders 4+4+4+4 4+4+4+4 4+4+4+4 6+6+4+4 6+6+6+6 6+6+6+6
Speed rpm 1450 1450 1450 1450 1450 1450
25 Total Oil Capacity l 45.6 45.6 45.6 45.6 45.6 45.6 25

Number of Capacity Steps 2+2+2+2 2+2+2+2 2+2+2+2 3+3+2+2 3+3+3+3 3+3+3+3


5 5
15-29-43 15-29-43 15-29-43 12-24-35 10-20-29 11-21-30
-58-68-79 -58-68-79 -58-68-79 -47-56-66 -39-47-55 -40-48-56
0 Cooling capacity step % 0
-89-100 -89-100 -89-100 -74-83 -62-70-77 -63-71-78
Unit -91-100 -85-92-100 -86-93-100
12-25-37 12-25-37 12-25-37 11-23-33 -9-18-27 10-20-29
-50-62-75 -50-62-75 -50-62-75 -43-54-61 -37-45-53 -38-46-54
Power input step %
-87-100 -87-100 -87-100 -70-80 -60-68-76 -60-67-76
-90-100 -84-92-100 -85-92-100
Cooler Cooler DXC Model 1408A 1408A 1608A 1408A 1608A 1608A
Number of Circuits 2 2 2 2 2 2
Water Capacity l 270 270 300 254 300 300
Number of Condenser Models 2 2 2 2 2 2
2
Condenser Face Area m 23.6 23.6 23.6 23.6 23.6 23.6
Number of Tube Rows 3 3 4 4+3 4 4
Quantity 8 8 8 8 8 8
Power (each) kW 2.2 2.2 2.2 2.2 3.8 3.8
Standard 3
Total Airflow m /s 58.2 58.2 55.2 57.2 67.0 67.0
(950 rpm)
Ext. Static Pressure Pa 20 20 20 20 20 20
Fans Power (each) kW 1.4 1.4 1.4 1.4 1.7 1.7
Slow Speed 3
Total Airflow m /s 52.0 52.0 50.0 51.0 62.0 62.0
(730 rpm)
Ext. Static Pressure Pa 20.0 20.0 20.0 20.0 20.0 20.0
Power (each) kW 3.8 3.8 3.8 3.8 4.1 4.1
High Pressure 3
Total Airflow m /s 58.2 58.2 55.2 57.2 67.0 67.0
(950 rpm)
Ext. Static Pressure Pa 100 100 100 100 100 100
BPC Model 51 51 51 73 73 73
Heat recovery
Quantity 2 2 2 2 2 2
Condenser
Water Volume l 78 78 118 118 118 118
Refrigerant Standard Chiller kg 32+32 35+35 38+38 40+37 44+44 50+44
Charge Heat Recovery kg 50+32 53+35 56+38 64+37 68+44 74+44
Aluminium Fins Shipping kg 7730 7870 8340 8240 9010 9150
Operating kg 8000 8140 8640 8490 9310 9450
Weight Copper Fins Shipping kg 8650 8790 9500 9280 10170 10310
Operating kg 8920 9060 9800 9530 10470 10610
Additional for Heat Recovery kg 780 780 780 1040 1040 1040
Dimensions Length mm 5950 5950 5950 5950 5950 5950
Cooling Only Width mm 2315 2315 2315 2315 2315 2315
Units Height mm 2410 5410 2410 2410 2410 2410
Dimensions Length mm 7690 7690 7690 7690 7690 7690
Heat Recovery Width mm 2315 2315 2315 2315 2315 2315
Units Height mm 2480 2480 2480 2480 2480 2480

100 100

95 95

75 75

25 25

5 5

0 0

Page G.60
Doc. No. PC110/11.01/GB
100
PHYSICAL DATA - YDAJ (Continued) TABLE 12 100

YDAJ 77XT9 87SU7 97AU7 98XU7 99XU7 99XW9


95 95
Number of Refrigerant Circuits 4 4 4 4 4 4
Model System No. 1 & 3 PC64-S PC83-S PC84-T PC84-T PC84-T PC84-T
75 75
System No. 2 & 4 PC64-S PC64-S PC64-S PC83-S PC84-T JS84-T
Compressor Number of Cylinders 6+6+6+6 8+8+6+6 8+8+6+6 8+8+8+8 8+8+8+8 8+8+8+8
Speed rpm 1450 1450 1450 1450 1450 1450
25 Total Oil Capacity l 45.6 45.6 45.6 45.6 45.6 45.6 25

Number of Capacity Steps 3+3+3+3 4+4+3+3 4+4+3+3 4+4+4+4 4+4+4+4 4+4+4+4


5 5
10-20-29 8-16-23 9-17-25 8-16-23 8-16-23 8-16-23
0 -39-47-55 -31-40-49 -33-41-49 -31-38-45 -31-38-45 -31-38-45 0
-62-70-77 -55-61-68 -55-62-69 -51-58-64 -51-58-64 -51-58-64
Cooling capacity step %
-85-92-100 -75-80-86 -76-81-87 -70-75-80 -70-75-80 -70-75-80
-93-100 -93-100 -85-91 -85-91 -85-91
Unit -95-100 -95-100 -95-100
-9-18-27 7-15-20 8-15-21 7-15-20 7-15-20 7-15-20
-37-45-53 -26-34-43 -28-36-44 -26-32-39 -26-32-39 -26-32-39
-60-68-76 -49-56-63 -51-58-64 -44-49-55 -44-49-55 -44-49-55
Power input step %
-84-92-100 -71-78-85 -71-78-86 -62-67-73 -62-67-73 -62-67-73
-92-100 -93-100 -80-88 -80-88 -80-88
-94-100 -94-100 -94-100
Cooler Cooler DXC Model 2008A 1608A 1808A 2008A 2008A 2008A
Number of Circuits 2 2 2 2 2 2
Water Capacity l 410 300 350 410 410 410
Number of Condenser Modules 2 4 4 4 4 4
2
Condenser Face Area m 23.6 47.2 47.2 47.2 47.2 47.2
Number of Tube Rows 4 3 3 3 3 4
Quantity 8 16 16 16 16 16
Power (each) kW 3.8 2.2 2.2 2.2 2.2 3.8
Standard 3
Total Airflow m /s 67.0 116.4 116.4 116.4 116.4 134.0
(950 rpm)
Ext. Static Pressure Pa 20 20 20 20 20 20
Fans Power (each) kW 1.7 1.4 1.4 1.4 1.4 3
Slow Speed 3
Total Airflow m /s 62.0 104.0 104.0 104.0 104.0 124.0
(730 rpm)
Ext. Static Pressure Pa 20.0 20.0 20.0 20.0 20.0 20.0
Power (each) kW 4.1 3.8 3.8 3.8 3.8 4.1
High Pressure 3
Total Airflow m /s 67.0 116.4 116.4 116.4 116.4 134.0
(950 rpm)
Ext. Static Pressure Pa 100 100 100 100 100 100
BPC Model 73
Heat recovery
Quantity 2
Condenser
Water Volume l 118
Refrigerant Standard Chiller kg 52+52 59+62 63+62 63+71 63+71 66+74
Charge Heat Recovery kg 76+52
Aluminium Fins Shipping kg 9690 9690 13270 13390 13790 14090
Operating kg 10090 12754 13622 14000 14200 14500
Weight Copper Fins Shipping kg 10840 14330 15140 15460 15660 17270
Operating kg 11250 14626 15494 15872 16027 17684
Additional for Heat Recovery kg 1040
Dimensions Length mm 5950 11650 11650 11650 11650 11650
Cooling Only Width mm 2315 2315 2315 2315 2315 2315
Units Height mm 2410 2480 2480 2480 2480 2480
Dimensions Length mm 7690
Heat Recovery Width mm 2315
Units Height mm 2410

100 100

95 95

75 75

25 25

5 5

0 0

Page G.61
Doc. No. PC110/11.01/GB
100
TABLE 13 ELECTRICAL DATA 100

Standard Fan Chillers


95 High Pressure Fan Additions Low Noise Fan Deductions 95
Maximum Running Maximum Running Starting Amps
Power (kW) Amps (A) (A)
75 75
Item 1 2 3 4 5 6 7 8 9 10 11 12 13
Unit Size YCAJ Total YDAJ Total Single System System Part Winding Star / Delta Total Unit kW Single Amps Per Total Unit kW Single Amps Per
Unit Unit Electrical Input 1 2 Electrical Input System Electrical Input System
(YCAJ) (YCAJ) Amps Amps
1&3 2&4
25 25
(YDAJ) (YDAJ)
44 MR7 124 248 202 101 101 283 147 8(16) 11 5.5 3(6) 7 3.5
5 55 MR7 160 320 254 127 127 356 161 8(16) 11 5.5 3(6) 7 3.5 5
55 ST7 160 320 254 127 127 356 161 8(16) 11 5.5 3(6) 7 3.5
0 65 NS7 167 334 279 151 127 482 218 8(16) 11 5.5 3(6) 7 3.5 0
66 ST9 185 370 312 156 156 482 218 1(2) 6 3 8.5(17) 15 7.5
76 ST9 206 412 344 188 156 578 260 1(2) 6 3 8.5(17) 15 7.5
77 XT9 227 454 376 188 188 578 260 1(2) 6 3 8.5(17) 15 7.5
77 SU7 213 426 372 186 186 578 260 15(30) 22 11 6(12) 15 7.5
87 SU7 226 452 388 202 186 578 260 15(30) 22 11 6(12) 15 7.5
97 AU7 249 498 418 230 188 725 320 15(30) 22 11 6(12) 15 7.5
98 XU7 248 496 440 235 205 725 320 15(30) 22 11 6(12) 15 7.5
99 XU7 265 530 470 235 235 725 320 15(30) 22 11 6(12) 15 7.5
99 XW9 292 584 476 238 238 725 320 2(4) 11 5.5 17(34) 25 12.5

Total Unit kW (Items 1 & 2) Starting amps (Items 6 & 7) Power Section Volt Free Contacts
Use data from item 1 for YCAJ chillers Starting amps are for the largest All wiring to the power section voltage free
and item 2 for YDAJ chillers. If High compressor. All currents are at nominal contacts require a supply provided by the
Pressure Fans are included, instead of 400 volts. For 380 volt supplies (outside customer maximum voltage 240 volts.
Standard Fan , add data from item 8. Europe), multiply amps by 1.05. The customer MUST take particular care
deriving the supplies for the voltage free
If Low Noise Fans are included, deduct ELECTRICAL CONNECTIONS
terminals with regard to a common point
data from item 11. Data in brackets are for
Standard Units and Units with of isolation. Thus, these circuits when
YDAJ chillers. Total maximum kW is at
Isolators used MUST be fed via the common point
12°C leaving chilled water and 45°C
All units require two off 3 phase of isolation so the voltage to these circuits
ambient. For nominal kW at 6°C leaving
separately fused 3 wire supplies plus is removed when the common point of
chilled water and 35°C ambient multiply
earth. One supply should be connected to isolation to the unit is opened. This
the result by 0.83.
each of the two power supply sections in common point of isolation is not supplied
Single Electrical Connection amps the control panel. by York. The York voltage free contacts
(Item 3). are rated at 125VA.
Also required is a separate supply,
This accessory option is a single electrical
connected to customer terminals in the All inductive devices (relays) switch by
connection on YCAJ units, rather than the
centre common power section of the the York voltage free contacts must have
standard two inputs for each of the
control panel. This supply is for the control their coil suppressed using standard R/C
compressor/ fan systems.
system and should be 220/240V single suppressors.
On YDAJ chillers there are two control phase on 4 wire units or optionally two
Logic Section
panels and item 3 is the electrical input at phases (380/415V) on units fitted with a 3
All wiring to the logic section terminal
each panel if the single electrical wire supply kit.
block is low voltage and must be run in
connection accessory option is used.
Units with Common Input Supply screened cable, with the screen earthed
Standard units have four electrical Units fitted with common supply input at panel end only. Run screen cable
connections each serving a separate accessory require only one 3 phase 4 wire separately from mains cable to avoid
compressor/ fan system. supply plus earth, per control panel, or electrical noise pick-up. Use gland plate
optionally one 3 phase 3 wire supply plus on the back of the control panel directly
If high pressure or low noise fans are earth on units fitted with a 3 wire supply into the logic section to avoid mains
included, add or deduct, as appropriate, kit. cables. If the cable exceeds 7.5 metres
data from items 9 or 12 for YCAJ chillers use the Micropanel Isolator kit accessory.
and for each of the two single inputs on
YDAJ chillers. Use the resulting data to The voltage free contacts must be
ALL SOURCES OF SUPPLY TO suitable for 24 Vdc (gold contact
size electrical cables per panel.
THE UNIT MUST BE TAKEN FROM recommended). If voltage free contact
System Electrical Inputs (items 4 & 5) ONE MAIN ISOLATOR NOT forms part of a relay or contactors, the coil
For standard chillers, where item 3 is not SUPPLIED BY YORK of this device MUST be suppressed by
included, YCAJ chillers will have one using a standard R/C suppressor. The
100
input from each of items 4 and 5, YDAJ above precautions MUST be taken to 100
chillers will have two inputs from each of avoid electrical noise which could cause a
95
items 4 and 5. malfunction or damage to the units and its 95

If High Pressure or Low Noise Fans are controls.


75 75
included add or deduct, as appropriate,
data from items 10 or 13 to each
compressor/ fan system. Use the
25
resulting data to size electrical cables per 25
system
5 5

0 0

Page G.62
Doc. No. PC110/11.01/GB
100
ELECTRICAL CONNECTIONS - YCAJ 100

95 95

75 75

25 25

5 5

0 0

100 100

95 95

75 75

25 25

5 5

0 0

Page G.63
Doc. No. PC110/11.01/GB
100
ELECTRICAL CONNECTIONS - YDAJ (Systems 1 and 2) 100

95 95

75 75

25 25

5 5

0 0

100 100

95 95

75 75

25 25

5 5

0 0

Page G.64
Doc. No. PC110/11.01/GB
100
ELECTRICAL CONNECTIONS - YDAJ (Systems 3 and 4) 100

95 95

75 75

25 25

5 5

0 0

100 100

95 95

75 75

25 25

5 5

0 0

Page G.65
Doc. No. PC110/11.01/GB
100
CLEARANCES 100

YCAJ
95 95
1.3 m
75 75

1.3 m

25 25

5 5
A A B
A A
0 0

1.5 m (Models YCAJ 44MR7 - 77XT9)


A= 2 m (Models YCAJ 77SU7 - 99XW9)
1.3 m
1.5 m (Models YCAJ 44MR7 - 77XT9)
B= 2 m (Models YCAJ 77SU7 - 99XW9)
2.5 m (Models YCAJ 44MR7 - 77XT9)
C= 3 m (Models YCAJ 77SU7 - 99XW9)
A C A

YDAJ

1.3 m 1.3 m

2m 2m 2m 3m 2m

2m 2m

2m

1.3 m 2m 2m
100 100

95 95

2m
75 75

25 25

5 5

0 0

Page G.66
Doc. No. PC110/11.01/GB
0
5
0
5

25
75
95
25
75
95

100
100

1 Mounting holes Dimensions Standard Connections


Models
A B C D
2 Base 44MR7 2159 280 564 406 150 mm (6") N.B Victaulic
3 4 Mounting holes Ø17.5 in base 55MR7 2159 280 564 406 150 mm (6") N.B Victaulic
4 Water inlet 55ST7 2108 305 616 432 200 mm (8") N.B Victaulic
65NS7 2159 280 564 406 150 mm (6") N.B Victaulic
5 Water outlet 66ST9 2108 305 616 432 200 mm (8") N.B Victaulic
6 Power entry cable 76ST9 2108 305 616 432 200 mm (8") N.B Victaulic
77XT9 2108 305 616 470 200 mm (8") N.B Victaulic
7 Gland plate extension box fitted
with common input supply option
8 76 mm Square rigging holes
9 Gland plate 235 x 286 mm
DIMENSIONS YCAJ 44MR7-77XT9

Doc. No. PC110/11.01/GB


Page G.67
0
5
0
5

25
75
95
25
75
95

100
100
0
5
0
5

25
75
95
25
75
95

100
100

Page G.68
Dim 1 Mounting holes
Models Standard Connections 2 Base
A
3 4 Mounting holes Ø17.5 in base
77SU7 432 200 mm (8") N.B Victaulic 4 Water inlet

Doc. No. PC110/11.01/GB


87SU7 432 200 mm (8") N.B Victaulic 5 Water outlet
97AU7 457 200 mm (8") N.B Victaulic 6 Power entry cable
98XU7 470 200 mm (8") N.B Victaulic 7 Gland plate extension box fitted
with common input supply option
99XU7 470 200 mm (8") N.B Victaulic 8 76 mm Square rigging holes
99XW9 470 200 mm (8") N.B Victaulic 9 Gland plate 235 x 286 mm
DIMENSIONS YCAJ 77SU7-99XW9

0
5
0
5

25
75
95
25
75
95

100
100
6038
1 Mounting holes
2 Base 2248 573 2248
3 4 Mounting holes Ø17.5 in base
4 Water inlet
5 Water outlet
6 Power entry cable
7 Gland plate extension box fitted
with common input supply
option
8 76 mm Square rigging holes
9 Gland plate 235 x 286 mm
2241.4
2311.4

2961.5
35

2311.4
150
579.4 1152.5 743 1219 743 743 1219 743
DIMENSIONS YDAJ 44MR7-77XT9

2480

38.1

A B B A
2711.4
431.8
5531.5

Doc. No. PC110/11.01/GB


Page G.69
0
5
0
5

25
75
95
25
75
95

100
100

Page G.70
1 Mounting holes
2 Base
3 4 Mounting holes Ø17.5 in base
4 Water inlet
5 Water outlet

Doc. No. PC110/11.01/GB


6 Power entry cable
7 Gland plate extension box fitted
with common input supply option
8 76 mm Square rigging holes
9 Gland plate 235 x 286 mm
DIMENSIONS YDAJ 77SU7-99XW9

0
5
0
5

25
75
95
25
75
95

100
100
0
5
0
5

25
75
95
25
75
95

100
100

Dimensions Dimensions
Models Standard Connections Standard Connections
A B C D E F G
44MR7 2159 280 1567 406 150 mm (6") N.B Victaulic 438 350 2356 63 mm (2 1/2") N.B BSPT Female
55MR7 2159 280 1567 406 150 mm (6") N.B Victaulic 438 350 2356 63 mm (2 1/2") N.B BSPT Female
55ST7 2108 305 1619 432 200 mm (8") N.B Victaulic 438 350 2356 63 mm (2 1/2") N.B BSPT Female
65NS7 2159 280 1567 406 150 mm (6") N.B Victaulic 486 404 2381 76 mm (3") N.B BSPT Female
66ST9 2108 305 1619 432 200 mm (8") N.B Victaulic 486 404 2381 76 mm (3") N.B BSPT Female
76ST9 2108 305 1619 432 200 mm (8") N.B Victaulic 486 404 2381 76 mm (3") N.B BSPT Female
77XT9 2108 305 1619 470 200 mm (8") N.B Victaulic 486 404 2381 76 mm (3") N.B BSPT Female

1 Mounting holes
2 Base
3 4 Mounting holes Ø17.5 in base
4 Water inlet
5 Water outlet
6 Power entry cable
7 Gland plate extension box fitted
with common input supply option
8 76 mm Square rigging holes
9 Gland plate 235 x 286 mm
10 Condenser water inlet
11 Condenser water outlet
DIMENSIONS YCAJ 44MR7HR-77XT9HR

Doc. No. PC110/11.01/GB


Page G.71
0
5
0
5

25
75
95
25
75
95

100
100
0
5
0
5

25
75
95
25
75
95

100
100
DIMENSIONS STD COOLER STD. H.R. CONDENSER CONNECTIONS
MODEL CONNECTIONS
A B C D E F G SYSTEM 1 SYSTEM 2

Page G.72
77SU7 432 2381 2381 466 668 548 668 200 mm (8") N.B. Victaulic 63 mm (21/2") N.B. BSPT Fem. 63 mm (21/2") N.B. BSPT Fem.
87SU7 432 2419 2381 466 709 548 626 200 mm (8") N.B. Victaulic 100 mm (4") N.B. I.S.O. Flange 63 mm (21/2") N.B. BSPT Fem.
97AU7 457 2419 2381 466 709 548 626 200 mm (8") N.B. Victaulic 100 mm (4") N.B. I.S.O. Flange 63 mm (21/2") N.B. BSPT Fem.
98XU7 470 2419 2419 497 668 497 668 200 mm (8") N.B. Victaulic 100 mm (4") N.B. I.S.O. Flange 100 mm (4") N.B. I.S.O. Flange

Doc. No. PC110/11.01/GB


99XU7 470 2419 2419 497 668 497 668 200 mm (8") N.B. Victaulic 100 mm (4") N.B. I.S.O. Flange 100 mm (4") N.B. I.S.O. Flange
99XW9 470 2419 2419 497 668 497 668 200 mm (8") N.B. Victaulic 100 mm (4") N.B. I.S.O. Flange 100 mm (4") N.B. I.S.O. Flange
1 Mounting holes
2 Base
3 4 Mounting holes Ø17.5 in base
4 Water inlet
5 Water outlet
6 Power entry cable
7 Gland plate extension box fitted
with common input supply option
8 76 mm Square rigging holes
9 Gland plate 235 x 286 mm
10 Condenser water inlet
11 Condenser water outlet
DIMENSIONS YCAJ 77SU7HR-99XW9HR

0
5
0
5

25
75
95
25
75
95

100
100
100
DIMENSIONS YDAJ 44MR7HR-77XT9HR 100

95 95

75 75

25 25

5 5

0 0

with common input supply option


4 Mounting holes Ø17.5 in base

Gland plate extension box fitted

76 mm Square rigging holes


Gland plate 235 x 286 mm
Power entry cable
Mounting holes

Water outlet
Water inlet
Base

100 100
1
2
3
4
5
6
7

8
9

95 95

75 75

NOTES ON DIMENSIONS (APPLICABLE TO ALL UNITS)


1. Vibration isolators (not shown) will increase overall height of unit by approx. 178mm.
2. Water inlet/outlet connection victaulic coupling or iso flanges accessory.
25 25

5 5

0 0

Page G.73
Doc. No. PC110/11.01/GB
100
NOTES 100

95 95

75 75

25 25

5 5

0 0

100 100

95 95

75 75

25 25

5 5

0 0

Page G.74
Doc. No. PC110/11.01/GB