PM & INSPECTION Check List for light vehicles

Note :- PM 1=250h,750h,1250h, …. PM 2=500h,1500h,3500h... PM 3=1000

M/No_________________ Hour/Meter _______________ Date _____/_____/__
PM 1
No. Operation Description
√
Check leaks if any
Check coolant level and top up if necessary ⃝
Check the condition and tension of fan drive belt
Check the radiator fins for contamination or blockage
Clean fuel strainer, fuel tank breather ⃝
Adjust the throttle lever if required
Checking, Check battery electrolyte level and specific gravity
adjusting and Check battery terminals ⃝
1
cleaning
Clean air filter element in reverse direction with clean dry
operations air pressure ⃝
Check fuel shut off mounting and tighten the mounting
screw ⃝
Keep the battery post clean and apply Vaseline on it to
prevent acid fog from corrosion ⃝
Clean filling screen of the fuel tank
Lubrication Change engine oil
and Change engine oil filter
2
replacement Change fuel / water separator element
operations
Name of Technician ______________ Name of in charge ______________
Inspector's:Name ______________ Sig. ______________
Planning Cell:Name ______________ Sig. ______________

PM & INSPECTION Check List for CPS

Not :- PM 1=250h,750h,1250h,….. PM 2=500h,1500h PM 3=1000h
M/No_________________ Hour/Meter _______________ Date _____/_____/__
PM 2
No. Operation Description
√
Check dipstick clamping and correct if required
Check coolant level and top up if necessary
Check the condition and tension of fan drive belt ⃝
Check the radiator fins for contamination or blockage
Check conditions of hoses and replace if required ⃝
 Clean fuel strainer, fuel tank breather ⃝
Adjust the throttle lever if required ⃝
Check battery electrolyte level and specific gravity
Check battery terminals ⃝
Checking, Clean air filter element in reverse direction with clean dry
adjusting and air pressure ⃝
1
cleaning Check fuel shut off mounting and tighten the mounting
operations screw
Keep the battery post clean and apply Vaseline on it to
prevent acid fog from corrosion
Clean filling screen of the fuel tank
Adjust valve lashes as recommended
Check leaks if any
Check fuel pipes and replace if required
Check sealing of radiator
Check wiring harness and connections and tighten if
required
Adjust the speed control level if required
Change engine oil
Lubrication
and change engine oil filter
2 change fuel / water separator element
replacement
operations
Name of Technician ______________ Name of in charge ______________
Inspector's:Name ______________ Sig. ______________
Planning Cell:Name ______________ Sig. ______________

PM & INSPECTION Check List for CPS

Not :- PM 1=250h,750h,1250h,……. PM 2=500h,1500h PM 3=1000

M/No_________________ Hour/Meter _______________ Date _____/_____/__
PM 3
No. Operation Description
√
Check leaks if any
Clean fuel tank ⃝
Clean and check fuel injector nozzles
Check fuel left pump diaphragm
Check starter / battery charging alternator and repaired if
required ⃝
Check leakage and replace hoses if required
 Check operating parameters and record ⃝
Check dipstick clamping and correct if required
Check coolant level and top up if necessary
Check the condition and tension of radiator drive belt ⃝
Check the radiator fins for contamination or blockage
Check conditions of hoses and replace if required ⃝
Clean fuel strainer, fuel tank breather ⃝
Checking, Adjust the throttle lever if required ⃝
adjusting and Check battery electrolyte level and specific gravity
1
cleaning Check battery terminals ⃝
operations
Clean air filter element in reverse direction with clean dry
air pressure ⃝
Check fuel shut off mounting and tighten the mounting
screw
Keep the battery post clean and apply Vaseline on it to
prevent acid fog from corrosion
Clean filling screen of the fuel tank
Adjust valve lashes as recommended
Check leaks if any
Check fuel pipes and replace if required
Check sealing of radiator
Check wiring harness and connections and tighten if
required
Adjust the speed control level if required

Lubrication Change engine oil

and change engine oil filter
2
replacement change fuel / water separator element
operations Change the coolant
Name of Technician ______________ Name of in charge ______________
Inspector's:Name ______________ Sig. ______________
Planning Cell:Name ______________ Sig. ______________
k List for light vehicles
h,1500h,3500h... PM 3=1000h,3000h
__________ Date _____/_____/______
Item
Description
Item Part No Item code Qty Remark

me of in charge _______________ Sig. _________

Check List for CPS

M 2=500h,1500h PM 3=1000h
__________ Date _____/_____/______
Item
Description
Item Part No Item code Qty Remark
me of in charge _______________ Sig. _________

Check List for CPS

M 2=500h,1500h PM 3=1000h
__________ Date _____/_____/______
Item
Description
Item Part No Item code Qty Remark
me of in charge _______________ Sig. _________
 PM & INSPECTION Check List for Loader SEM 659C
Not :- PM 1=250h,750h,1250h,1750h,2250h,2750h,3250,3750h PM 2=500h,1500h,3500h PM 3=1000h,3000h PM 4=2000H,4000h
M/No_________________ Hour/Meter _______________ Date _____/_____/______
PM 1 Item
No. Operation Description
Description
Item Part No Item code Qty Remark
√
Check transmission oil level ⃝
Check transmission control system, make adjustment if
necessary
Check the operation of the lights and gauges
Check the tightening torque of the engine and
transmission mounting bolts ⃝
Check hydraulic oil level
Check and tight the retaining nuts of the steering wheel ⃝
Check oil level of brake booster
Check coolant level
Walk around and visually inspect all the systems weather
there are abnormal or leakage ⃝
Visually inspect engine fan and drive belt
Apply grease to every driveshaft according to the Machine
Lubricating Map attached on the machine ⃝
Tight all driveshaft connecting bolts ⃝
Checking, Check the clearance between the parking brake shoe and
adjusting and brake drum at the first 50 service hours, make adjustment
1 if necessary
cleaning ⃝
operations Check the tightening torque of rims connecting bolts at the
first 50 service ⃝
Check the battery electrolyte level and specific gravity
Keep the battery post clean and apply Vaseline on it to
prevent acid fog from corrosion ⃝
Clean engine cylinder head
Clean radiator fins
Clean filling screen of the fuel tank
Clean filling screen of the engine oil tank
Check work tool, front and rear frames, stress welding
seams, and retaining bolts for cracks or loose
Check the oil level of front and rear axle
Check the engine air inlet system
Check the engine drive belt, air conditioning compressor
belt for tension and damage
Check the operating capacity of service brake and parking
brake
Lubrication Change engine oil
and change engine oil filter
2
replacement change fuel pre-filter
operations
Name of Technician ______________ Name of in charge _______________ Sig. _________
Inspector's:Name ______________ Sig. ______________
Planning Cell:Name ______________ Sig. ______________
 PM & INSPECTION Check List for Loader SEM 659C
Not :- PM 1=250h,750h,1250h,1750h,2250h,2750h,3250,3750h PM 2=500h,1500h,3500h PM 3=1000h,3000h PM 4=2000H,4000h
M/No_________________ Hour/Meter _______________ Date _____/_____/______
PM 2 Item
# Operations Description
Description
Item Part No Item code Qty Remark
√
Check the operation of the lights and gauges ⃝
Check transmission oil level
Check coolant level
Check hydraulic oil level
Check transmission control system, make adjustment if
necessary ⃝
Check and tight the retaining nuts of the steering wheel ⃝
Check fuel level, Drain the water and the Sediment from
the fuel pre-filter
Walk around and visually inspect all the systems weather
there are abnormal or leakage ⃝
Visually inspect engine fan and drive belt ⃝
Apply grease to every driveshaft according to the Machine
Lubricating Map attached on the machine ⃝
Tight all driveshaft connecting bolts ⃝
Check the clearance between the parking brake shoe and
brake drum at the first 50 service hours, make adjustment
if necessary ⃝
Check the tightening torque of rims connecting bolts at the
⃝
Checking, first 50 service
adjusting and Check the battery electrolyte level and specific gravity
1 cleaning Keep the battery post clean and apply Vaseline on it to
operations prevent acid fog from corrosion ⃝
Clean engine cylinder head ⃝
Clean radiator fins ⃝
Clean filling screen of the fuel tank
Clean filling screen of the engine oil tank
Check the tightening torque of the engine and
transmission mounting bolts
Check work tool, front and rear frames, stress welding
seams, and retaining bolts for cracks or loose
Check the oil level of front and rear
Check the engine air inlet system
Check the engine drive belt, air conditioning compressor
belt for tension and damage
Check the operating capacity of service brake and parking
brake
Check the retaining bolts of frame hinge pin for loose
Tighten connecting bolts between frame and front, rear
axle
Clean the screen of the air booster breather
Check oil level of the brake booster
 Change engine oil
Change engine oil filter
Lubrication and Change fuel filter
2 replacement
operations Change fuel pre-filter
Change air filter element
Change oil tank breather element
Name of Technician ______________ Name of in charge _______________ Sig. _________
Inspector's:Name ______________ Sig. ______________
Planning Cell:Name ______________ Sig. ______________
 PM & INSPECTION Check List for Loader SEM 659C
Not :- PM 1=250h,750h,1250h,1750h,2250h,2750h,3250,3750h PM 2=500h,1500h,3500h PM 3=1000h,3000h PM 4=2000H,4000h
M/No_________________ Hour/Meter _______________ Date _____/_____/______
PM 3 Item
# Operations Description
Description
Item Part No Item code Qty Remark
√
Check the operation of the lights and gauges ⃝
Check transmission control system, make adjustment if
necessary
Check and tight the retaining nuts of the steering wheel

Adjust engine valve lash

Walk around and visually inspect all the systems weather
there are abnormal or leakage
Visually inspect engine fan and drive belt
Apply grease to every driveshaft according to the Machine
Lubricating Map attached on the machine
Tight all driveshaft connecting bolts
Check the clearance between the parking brake shoe and
brake drum at the first 50 service hours, make adjustment
if necessary
Check the tightening torque of rims connecting bolts at the
first 50 service
Check the battery electrolyte level and specific gravity
Keep the battery post clean and apply Vaseline on it to
prevent acid fog from corrosion
Clean engine cylinder head
Clean radiator fins
Clean filling screen of the fuel tank
Checking, Clean filling screen of the engine oil tank
adjusting and
1 Check the tightening torque of the engine and
cleaning
transmission mounting bolts
operations
Check work tool, front and rear frames, stress welding
seams, and retaining bolts for cracks or loose
Check the oil level of front and rear
Check the engine air inlet system
Check the engine drive belt, air conditioning compressor
belt for tension and damage
Check the operating capacity of service brake and parking
brake
Check the retaining bolts of frame hinge pin for loose
Tighten connecting bolts between frame and front, rear
axle
Clean the screen of the air booster breather
Check coolant level
Check fuel level, Drain the water and the Sediment from
the fuel pre-filter
 Check oil level of the brake booster
Check the bearings of the engine tension pulley and the
fan shaft bearing case
Fasten all the retaining bolts of the battery, clean the top
of the battery
Check hydraulic oil level
Clean fuel tank
Clean transmission, torque converter breather
Change engine oil and oil filter ⃝
Change fuel filter ⃝
Change oil tank breather element ⃝
Change fuel pre-filter ⃝
Replace the oil for the transmission, torque converter and
Lubrication and radiator
2 replacement
operations Replace transmission suction screen and return screen

Initially replace pilot hydraulic system oil filter element

Replace the hydraulic tank return element (upper element
on the oil tank)
Replace the lubricating oil of the axles
Name of Technician ______________ Name of in charge _______________ Sig. _________
Inspector's:Name ______________ Sig. ______________
Planning Cell:Name ______________ Sig. ______________
 PM & INSPECTION Check List for Loader SEM 659C
Not :- PM 1=250h,750h,1250h,1750h,2250h,2750h,3250,3750h PM 2=500h,1500h,3500h PM 3=1000h,3000h PM 4=2000H,4000h
M/No_________________ Hour/Meter _______________ Date _____/_____/______
PM 4 Item
# Operations Description
Description
Item Part No Item code Qty Remark
√
Check the operation of the lights and gauges ⃝
Check transmission control system, make adjustment if
necessary
Check and tight the retaining nuts of the steering wheel
Walk around and visually inspect all the systems weather
there are abnormal or leakage
Visually inspect engine fan and drive belt
Apply grease to every driveshaft according to the Machine
Lubricating Map attached on the machine
Tight all driveshaft connecting bolts
Check the clearance between the parking brake shoe and
brake drum at the first 50 service hours, make adjustment
if necessary
Check the tightening torque of rims connecting bolts at the
first 50 service
Check the battery electrolyte level and specific gravity
Keep the battery post clean and apply Vaseline on it to
prevent acid fog from corrosion
Clean engine cylinder head
Clean radiator fins
Clean filling screen of the fuel tank
Clean filling screen of the engine oil tank
Check the tightening torque of the engine and
transmission mounting bolts
Check work tool, front and rear frames, stress welding
seams, and retaining bolts for cracks or loose
Check the oil level of front and rear
Checking, Check the engine air inlet system
adjusting and Check the engine drive belt, air conditioning compressor
1
cleaning belt for tension and damage
operations
Check the operating capacity of service brake and parking
brake
Check the retaining bolts of frame hinge pin for loose
Tighten connecting bolts between frame and front, rear
axle
Clean the screen of the air booster breather
Check oil level of the brake booster
Check the bearings of the engine tension pulley and the
fan shaft bearing case
 Fasten all the retaining bolts of the battery, clean the top
of the battery
Check fuel level, Drain the water and the Sediment from
the fuel pre-filter
Check coolant level
Clean the seals and springs of brake booster, replace the
brake oil, check the sensitivity of each brake
Clean fuel tank
Check the engine shock absorber
Clean transmission, torque converter breather
Check the operation of service brake system lines and
parking brake system. If necessary, remove and inspect
the abrasion of disc, and replace brake lines
Check the flexibility of steering system, replace steering
lines if necessary
Check the generator, starting motor, cleanup the
turbocharger
Check the sealing of distribution valve and power cylinder
by measuring the cylinder natural subsidence
Change engine oil and oil filter ⃝
Change air filter ⃝
Change hydraulic oil level ⃝
Change fuel pre-filter ⃝
Replace the oil for the transmission, torque converter and
radiator
Replace transmission suction screen and return screen

Replace the hydraulic tank return element (upper element

on the oil tank)
Lubrication and
replacement Replace the lubricating oil of the axles
operation Change oil tank breather (filling screen)
Change fuel tank breather (filling screen)
Change coolant and coolant filter, Clean cooling system
Replace the coolant every two years if the service hours
do not occur first
Replace hydraulic oil, clean hydraulic tank and check the
suction pipe
Change fuel filter
Change oil tank breather element

Name of Technician ______________ Name of in charge _______________ Sig. _________

Inspector's:Name ______________ Sig. ______________
Planning Cell:Name ______________ Sig. ______________
 PM & INSPECTION Check List for Loader XG
Not :- PM 1=250h,750h,1250h,1750h,2250h,2750h,3250,3750h PM 2=500h,1500h,3500h PM
M/No_________________ Hour/Meter _______________ Date _____

No. Operation Description

Check transmission oil level

Check transmission control system, make adjustment if
necessary
Check the operation of the lights and gauges
Check the tightening torque of the engine and transmission
mounting bolts
Check hydraulic oil level
Check and tight the retaining nuts of the steering wheel
Check oil level of brake booster
Check coolant level
Walk around and visually inspect all the systems weather
there are abnormal or leakage
Visually inspect engine fan and drive belt
Apply grease to every driveshaft according to the Machine
Lubricating Map attached on the machine
Tight all driveshaft connecting bolts
Checking, Check the clearance between the parking brake shoe and
adjusting and brake drum at the first 50 service hours, make adjustment
1 if necessary
cleaning
operations Check the tightening torque of rims connecting bolts at the
first 50 service
Check the battery electrolyte level and specific gravity
Keep the battery post clean and apply Vaseline on it to
prevent acid fog from corrosion
Clean engine cylinder head
Clean radiator fins
Clean filling screen of the fuel tank
Clean filling screen of the engine oil tank
Check work tool, front and rear frames, stress welding
seams, and retaining bolts for cracks or loose
Check the oil level of front and rear axle
Check the engine air inlet system
Check the engine drive belt, air conditioning compressor
belt for tension and damage
Check the operating capacity of service brake and parking
brake
 Change engine oil
Lubrication and change engine oil filter
2 replacement
change fuel pre-filter
operations

Name of Technician ______________

Inspector's:Name ______________ Sig. ______________
Planning Cell:Name ______________ Sig. ______________

PM & INSPECTION Check List for Loader XG

Not :- PM 1=250h,750h,1250h,1750h,2250h,2750h,3250,3750h PM 2=500h,1500h,3500h
M/No_________________ Hour/Meter _______________ Date _____

# Operations Description

Check the operation of the lights and gauges

Check transmission oil level
Check coolant level
Check hydraulic oil level
Check transmission control system, make adjustment if
necessary
Check and tight the retaining nuts of the steering wheel
Check fuel level, Drain the water and the Sediment from
the fuel pre-filter
Walk around and visually inspect all the systems weather
there are abnormal or leakage
Visually inspect engine fan and drive belt
Apply grease to every driveshaft according to the Machine
Lubricating Map attached on the machine
Tight all driveshaft connecting bolts
Check the clearance between the parking brake shoe and
brake drum at the first 50 service hours, make adjustment
if necessary
Check the tightening torque of rims connecting bolts at the
first 50 service
Checking, adjusting
1 and cleaning Check the battery electrolyte level and specific gravity
operations Keep the battery post clean and apply Vaseline on it to
prevent acid fog from corrosion
Clean engine cylinder head
Clean radiator fins
Clean filling screen of the fuel tank
Clean filling screen of the engine oil tank
Check the tightening torque of the engine and transmission
mounting bolts
 Check work tool, front and rear frames, stress welding
seams, and retaining bolts for cracks or loose
Check the oil level of front and rear
Check the engine air inlet system
Check the engine drive belt, air conditioning compressor
belt for tension and damage
Check the operating capacity of service brake and parking
brake
Check the retaining bolts of frame hinge pin for loose
Tighten connecting bolts between frame and front, rear
axle
Clean the screen of the air booster breather
Check oil level of the brake booster
Change engine oil
Change engine oil filter
Lubrication and Change fuel filter
2 replacement
operations Change fuel pre-filter
Change air filter element
Change oil tank breather element
Name of Technician ______________
Inspector's:Name ______________ Sig. ______________
Planning Cell:Name ______________ Sig. ______________

PM & INSPECTION Check List for Loader XG

Not :- PM 1=250h,750h,1250h,1750h,2250h,2750h,3250,3750h PM 2=500h,1500h,3500h
M/No_________________ Hour/Meter _______________ Date _____

# Operations Description

Check the operation of the lights and gauges

Check transmission control system, make adjustment if
necessary
Check and tight the retaining nuts of the steering wheel
Adjust engine valve lash
Walk around and visually inspect all the systems weather
there are abnormal or leakage
Visually inspect engine fan and drive belt
 Apply grease to every driveshaft according to the Machine
Lubricating Map attached on the machine
Tight all driveshaft connecting bolts
Check the clearance between the parking brake shoe and
brake drum at the first 50 service hours, make adjustment
if necessary
Check the tightening torque of rims connecting bolts at the
first 50 service
Check the battery electrolyte level and specific gravity
Keep the battery post clean and apply Vaseline on it to
prevent acid fog from corrosion
Clean engine cylinder head
Clean radiator fins
Clean filling screen of the fuel tank
Clean filling screen of the engine oil tank
Checking,
1 adjusting and Check the tightening torque of the engine and transmission
cleaning operations mounting bolts
Check work tool, front and rear frames, stress welding
seams, and retaining bolts for cracks or loose
Check the oil level of front and rear
Check the engine air inlet system
Check the engine drive belt, air conditioning compressor
belt for tension and damage
Check the operating capacity of service brake and parking
brake
Check the retaining bolts of frame hinge pin for loose
Tighten connecting bolts between frame and front, rear
axle
Clean the screen of the air booster breather
Check coolant level
Check fuel level, Drain the water and the Sediment from
the fuel pre-filter
Check oil level of the brake booster
Check the bearings of the engine tension pulley and the
fan shaft bearing case
Fasten all the retaining bolts of the battery, clean the top of
the battery
Check hydraulic oil level
Clean fuel tank
Clean transmission, torque converter breather
Change engine oil and oil filter
Change fuel filter
Change oil tank breather element
Change fuel pre-filter

Lubrication and
2 replacement
operations
 Replace the oil for the transmission, torque converter and
Lubrication and radiator
2 replacement
Replace transmission suction screen and return screen
operations
Initially replace pilot hydraulic system oil filter element
Replace the hydraulic tank return element (upper element
on the oil tank)
Replace the lubricating oil of the axles
Name of Technician ______________
Inspector's:Name ______________ Sig. ______________
Planning Cell:Name ______________ Sig. ______________

PM & INSPECTION Check List for Loader XG

Not :- PM 1=250h,750h,1250h,1750h,2250h,2750h,3250,3750h PM 2=500h,1500h,3500h
M/No_________________ Hour/Meter _______________ Date _____

# Operations Description

Check the operation of the lights and gauges

Check transmission control system, make adjustment if
necessary
Check and tight the retaining nuts of the steering wheel
Walk around and visually inspect all the systems weather
there are abnormal or leakage
Visually inspect engine fan and drive belt
Apply grease to every driveshaft according to the Machine
Lubricating Map attached on the machine
Tight all driveshaft connecting bolts
Check the clearance between the parking brake shoe and
brake drum at the first 50 service hours, make adjustment
if necessary
Check the tightening torque of rims connecting bolts at the
first 50 service
Check the battery electrolyte level and specific gravity
Keep the battery post clean and apply Vaseline on it to
prevent acid fog from corrosion
Clean engine cylinder head
Clean radiator fins
Clean filling screen of the fuel tank
Clean filling screen of the engine oil tank
Check the tightening torque of the engine and transmission
mounting bolts

Checking,
 Check work tool, front and rear frames, stress welding
seams, and retaining bolts for cracks or loose
Check the oil level of front and rear
Check the engine air inlet system
Checking,
1 adjusting and Check the engine drive belt, air conditioning compressor
cleaning operations belt for tension and damage
Check the operating capacity of service brake and parking
brake
Check the retaining bolts of frame hinge pin for loose
Tighten connecting bolts between frame and front, rear
axle
Clean the screen of the air booster breather
Check oil level of the brake booster
Check the bearings of the engine tension pulley and the
fan shaft bearing case
Fasten all the retaining bolts of the battery, clean the top of
the battery
Check fuel level, Drain the water and the Sediment from
the fuel pre-filter
Check coolant level
Clean the seals and springs of brake booster, replace the
brake oil, check the sensitivity of each brake
Clean fuel tank
Check the engine shock absorber
Clean transmission, torque converter breather
Check the operation of service brake system lines and
parking brake system. If necessary, remove and inspect the
abrasion of disc, and replace brake lines
Check the flexibility of steering system, replace steering
lines if necessary
Check the generator, starting motor, cleanup the
turbocharger
Check the sealing of distribution valve and power cylinder
by measuring the cylinder natural subsidence
Change engine oil and oil filter
Change air filter
Change hydraulic oil level
Change fuel pre-filter
Replace the oil for the transmission, torque converter and
radiator
Replace transmission suction screen and return screen

Replace the hydraulic tank return element (upper element

on the oil tank)
Lubrication and
Replace the lubricating oil of the axles
replacement
operation Change oil tank breather (filling screen)
 Lubrication and
replacement
operation
Change fuel tank breather (filling screen)
Change coolant and coolant filter, Clean cooling system
Replace the coolant every two years if the service hours do
not occur first
Replace hydraulic oil, clean hydraulic tank and check the
suction pipe
Change fuel filter
Change oil tank breather element

Name of Technician ______________

Inspector's:Name ______________ Sig. ______________
Planning Cell:Name ______________ Sig. ______________
eck List for Loader XG953 III
PM 2=500h,1500h,3500h PM 3=1000h,3000h PM 4=2000H,4000h
_______________ Date _____/_____/______
PM 1 Item Item Part
Description No
Item code Qty Remark
√
⃝

⃝
⃝

.
 Name of in charge _______________ Sig. _________

heck List for Loader XG953 III

PM 2=500h,1500h,3500h PM 3=1000h,3000h PM 4=2000H,4000h
_______________ Date _____/_____/______
PM 2 Item Item Part
Description No
Item code Qty Remark
√
⃝

⃝
⃝

⃝
⃝

⃝
⃝
⃝
 Name of in charge _______________ Sig. _________

heck List for Loader XG953 III

PM 2=500h,1500h,3500h PM 3=1000h,3000h PM 4=2000H,4000h
_______________ Date _____/_____/______
PM 3 Item Item Part
Description No
Item code Qty Remark
√
⃝
⃝
⃝
⃝
⃝
 Name of in charge _______________ Sig. _________

heck List for Loader XG953 III

PM 2=500h,1500h,3500h PM 3=1000h,3000h PM 4=2000H,4000h
_______________ Date _____/_____/______
PM 4 Item Item Part
Description No
Item code Qty Remark
√
⃝
⃝
⃝
⃝
⃝
Name of in charge _______________ Sig. _________
 PM & INSPECTION Check List for HYUNDAI EXCAV
Not :- PM 1=250h,750h,1250h,1750h,2250h,2750h,3250,3750h PM 2=500h,1500h,3500h PM 3
M/No_________________ Hour/Meter _______________ Date _____/___
PM 1
No. Operation Description
√
Attachment pins & bushing ⃝
Checking, adjusting
Check and clean battery ⃝
1 and cleaning
operations
check and clean aircon and heater fresh air filter
⃝
Change engine oil
Lubrication and
2 Change engine oil filter
replacement operations
Replace air breather element
Name of Technician ______________ Name of in charge _______________
Inspector's:Name ______________ Sig. ______________
Planning Cell:Name ______________ Sig. ______________

PM & INSPECTION Check List for HYUNDAI EXCAV

Not :- PM 1=250h,750h,1250h,1750h,2250h,2750h,3250,3750h PM 2=500h,1500h,3500h PM 3
M/No_________________ Hour/Meter _______________ Date _____/___
PM 2
No. Operation Description
√

Checking, adjusting Check & clean air cleaner element (primary)

⃝
1 and cleaning
operations Check & clean radiator and oil cooler
⃝
Replace prefilter

Lubrication and Replace fuel filter element

2
replacement operations Replace air cooler

Replace corrosion register

Name of Technician ______________ Name of in charge _______________
Inspector's:Name ______________ Sig. ______________
Planning Cell:Name ______________ Sig. ______________

PM & INSPECTION Check List for HYUNDAI EXCAV

 Not :- PM 1=250h,750h,1250h,1750h,2250h,2750h,3250,3750h PM 2=500h,1500h,3500h PM 3
M/No_________________ Hour/Meter _______________ Date _____/___
PM 3
No. Operation Description
√

Checking, adjusting
1 and cleaning Check & clear swing reduction gear grease
operations
⃝
Change swing reduction gear case
Change swing gear and pinion grease

Lubrication and Replace hydraulic oil return filter

2
replacement operations Drail filter cartridge
Replace pilot line filter element
Change travel reduction gear case
Name of Technician ______________ Name of in charge _______________
Inspector's:Name ______________ Sig. ______________
Planning Cell:Name ______________ Sig. ______________

PM & INSPECTION Check List for HYUNDAI EXCAV

Not :- PM 1=250h,750h,1250h,1750h,2250h,2750h,3250,3750h PM 2=500h,1500h,3500h PM 3

M/No_________________ Hour/Meter _______________ Date _____/___
PM 4
No. Operation Description
√

Checking, adjusting
1 and cleaning Check and clean hydraulic oil suction strainer
operations
⃝

Change hydraulic oil

Lubrication and
2
replacement operations
Change radiator coolant

Name of Technician ______________ Name of in charge _______________

Inspector's:Name ______________ Sig. ______________
Planning Cell:Name ______________ Sig. ______________

PM & INSPECTION Check List for HYUNDAI EXCAV

Not :- PM 1=250h,750h,1250h,1750h,2250h,2750h,3250,3750h PM 2=500h,1500h,3500h PM 3
 M/No_________________ Hour/Meter _______________ Date _____/___
5000 HR
No. Operation Description
√

Lubrication and
1 Change hydraulic oil
replacement operations
⃝

Replace aircon & heater fresh filter

2 As required Replace aircon & heater recirculation filter

Replace air cleaner element (primary, safety)

Name of Technician ______________ Name of in charge _______________

Inspector's:Name ______________ Sig. ______________
Planning Cell:Name ______________ Sig. ______________
 for HYUNDAI EXCAVATOR 800
M 2=500h,1500h,3500h PM 3=1000h,3000h PM 4=2000H,4000h
______________ Date _____/_____/______

Item Description Item Part No Item code Qty Remark

of in charge _______________ Sig. _________

for HYUNDAI EXCAVATOR 800

M 2=500h,1500h,3500h PM 3=1000h,3000h PM 4=2000H,4000h
______________ Date _____/_____/______

Item Description Item Part No Item code Qty Remark

of in charge _______________ Sig. _________

for HYUNDAI EXCAVATOR 800

M 2=500h,1500h,3500h PM 3=1000h,3000h PM 4=2000H,4000h
______________ Date _____/_____/______

Item Description Item Part No Item code Qty Remark

of in charge _______________ Sig. _________

for HYUNDAI EXCAVATOR 800

M 2=500h,1500h,3500h PM 3=1000h,3000h PM 4=2000H,4000h

______________ Date _____/_____/______

Item Description Item Part No Item code Qty Remark

of in charge _______________ Sig. _________

for HYUNDAI EXCAVATOR 800

M 2=500h,1500h,3500h PM 3=1000h,3000h PM 4=2000H,4000h
______________ Date _____/_____/______

Item Description Item Part No Item code Qty Remark

of in charge _______________ Sig. _________

 PM & INSPECTION Check List for HYUNDAI EXCAVAT
Not :- PM 1=250h,750h,1250h,1750h,2250h,2750h,3250,3750h PM 2=500h,1500h,3500h PM 3
M/No_________________ Hour/Meter _______________ Date _____/___
PM 1
No. Operation Description
√
Lubricate Attachment pins & bushing ⃝
Checking, adjusting check and tight bolts and nuts
1 and cleaning Check and clean battery electrolyte ⃝
operations
check and clean aircon and heater fresh air filter
⃝
Change engine oil
Lubrication and Change engine oil filter
2
replacement operations
Replace air breather element
Name of Technician ______________ Name of in charge _______________
Inspector's:Name ______________ Sig. ______________
Planning Cell:Name ______________ Sig. ______________

PM & INSPECTION Check List for HYUNDAI EXCAVAT

Not :- PM 1=250h,750h,1250h,1750h,2250h,2750h,3250,3750h PM 2=500h,1500h,3500h PM 3
M/No_________________ Hour/Meter _______________ Date _____/___
PM 2
No. Operation Description
√

Checking, adjusting Check & clean air cleaner element (primary) ⃝

1 and cleaning
operations Check & clean radiator and oil cooler
⃝
Change engine oil
Change engine oil filter
Lubrication and Replace prefilter
2
replacement operations Replace fuel filter element
Replace air cooler
Replace corrosion register
Name of Technician ______________ Name of in charge _______________
Inspector's:Name ______________ Sig. ______________
Planning Cell:Name ______________ Sig. ______________

PM & INSPECTION Check List for HYUNDAI EXCAVAT

 Not :- PM 1=250h,750h,1250h,1750h,2250h,2750h,3250,3750h PM 2=500h,1500h,3500h PM 3
M/No_________________ Hour/Meter _______________ Date _____/___
PM 3
No. Operation Description
√
Checking, adjusting
1 and cleaning Check & add swing reduction gear grease
operations ⃝
Change engine oil
Change engine oil filter
Change swing reduction gear case
Lubrication and Change swing gear and pinion grease
2
replacement operations Replace hydraulic oil return filter
Drail filter cartridge
Replace pilot line filter element
Change travel reduction gear case
Name of Technician ______________ Name of in charge _______________
Inspector's:Name ______________ Sig. ______________
Planning Cell:Name ______________ Sig. ______________

PM & INSPECTION Check List for HYUNDAI EXCAVAT

Not :- PM 1=250h,750h,1250h,1750h,2250h,2750h,3250,3750h PM 2=500h,1500h,3500h PM 3
M/No_________________ Hour/Meter _______________ Date _____/___
PM 4
No. Operation Description
√
Checking, adjusting
1 and cleaning Check and clean hydraulic oil suction strainer
operations ⃝
Change engine oil
Change engine oil filter
Lubrication and
2 Change hydraulic oil
replacement operations
Change coolant

Name of Technician ______________ Name of in charge _______________

Inspector's:Name ______________ Sig. ______________
Planning Cell:Name ______________ Sig. ______________

PM & INSPECTION Check List for HYUNDAI EXCAVAT

Not :- PM 1=250h,750h,1250h,1750h,2250h,2750h,3250,3750h PM 2=500h,1500h,3500h PM 3
M/No_________________ Hour/Meter _______________ Date _____/___
 5000 HR
No. Operation Description
√
Checking ,adjusting
1 and cleaning Check and clean battery electrolyte
operations ⃝
Check and tight bolts and nuts
Change engine oil
Lubrication and Change engine oil filter
2
replacement operations Change hydraulic oil
Replace air cleaner element (primary, safety)
Name of Technician ______________ Name of in charge _______________
Inspector's:Name ______________ Sig. ______________
Planning Cell:Name ______________ Sig. ______________
 HYUNDAI EXCAVATOR 480LC-9S
M 2=500h,1500h,3500h PM 3=1000h,3000h PM 4=2000H,4000h
______________ Date _____/_____/______

Item Description Item Part No Item code Qty Remark

of in charge _______________ Sig. _________

HYUNDAI EXCAVATOR 480LC-9S

M 2=500h,1500h,3500h PM 3=1000h,3000h PM 4=2000H,4000h
______________ Date _____/_____/______

Item Description Item Part No Item code Qty Remark

of in charge _______________ Sig. _________

HYUNDAI EXCAVATOR 480LC-9S

M 2=500h,1500h,3500h PM 3=1000h,3000h PM 4=2000H,4000h
______________ Date _____/_____/______

Item Description Item Part No Item code Qty Remark

of in charge _______________ Sig. _________

HYUNDAI EXCAVATOR 480LC-9S

M 2=500h,1500h,3500h PM 3=1000h,3000h PM 4=2000H,4000h
______________ Date _____/_____/______

Item Description Item Part No Item code Qty Remark

of in charge _______________ Sig. _________

HYUNDAI EXCAVATOR 480LC-9S

M 2=500h,1500h,3500h PM 3=1000h,3000h PM 4=2000H,4000h
______________ Date _____/_____/______
 Item Description Item Part No Item code Qty Remark

of in charge _______________ Sig. _________

 PM & INSPECTION Check List for HYUNDAI EXCAV
Not :- PM 1=250h,750h,1250h,1750h,2250h,2750h,3250,3750h PM 2=500h,1500h,3500h PM 3
M/No_________________ Hour/Meter _______________ Date _____/___
PM 1
No. Operation Description
√
Check the tension of the fan belt, air condition
compressor belt and generator belt ⃝
Check and adjust the service brake and the
parking brake ⃝
check welds and bolts on the implements,
Checking, adjusting front/rear frame and underframe, and see if the
1 and cleaning weld are cracked and the bolts are loose. ⃝
operations
Check battery electrolyte level and new
electrolyte to the batteries.clean the battery
exterior and coat the fittings with vaseline ⃝
clean the filters of engine oil,diesel oil and
hydraulic oil
Lubrication and Renew the engine oil
2
replacement operations Adjust the tension of the fan belt
Name of Technician ______________ Name of in charge _______________
Inspector's:Name ______________ Sig. ______________
Planning Cell:Name ______________ Sig. ______________

PM & INSPECTION Check List for HYUNDAI EXCAV

Not :- PM 1=250h,750h,1250h,1750h,2250h,2750h,3250,3750h PM 2=500h,1500h,3500h PM 3
M/No_________________ Hour/Meter _______________ Date _____/___
PM 1
No. Operation Description
√
Check the tension of the fan belt, air condition
compressor belt and generator belt ⃝
Check and adjust the service brake and the
parking brake ⃝
check welds and bolts on the implements,
Checking, adjusting front/rear frame and underframe, and see if the
1 and cleaning weld are cracked and the bolts are loose. ⃝
operations
Check battery electrolyte level and new
electrolyte to the batteries.clean the battery
exterior and coat the fittings with vaseline ⃝
clean the filters of engine oil,diesel oil and
hydraulic oil
 Lubrication and Renew the engine oil
2
replacement operations Adjust the tension of the fan belt
Name of Technician ______________ Name of in charge _______________
Inspector's:Name ______________ Sig. ______________
Planning Cell:Name ______________ Sig. ______________

PM & INSPECTION Check List for HYUNDAI EXCAV

Not :- PM 1=250h,750h,1250h,1750h,2250h,2750h,3250,3750h PM 2=500h,1500h,3500h PM 3
M/No_________________ Hour/Meter _______________ Date _____/___
PM 1
No. Operation Description
√
Check the tension of the fan belt, air condition
⃝
compressor belt and generator belt
Check and adjust the service brake and the
parking brake ⃝
check welds and bolts on the implements,
Checking, adjusting front/rear frame and underframe, and see if the
1 and cleaning weld are cracked and the bolts are loose. ⃝
operations Check battery electrolyte level and new
electrolyte to the batteries.clean the battery
exterior and coat the fittings with vaseline ⃝
clean the filters of engine oil,diesel oil and
hydraulic oil
Lubrication and Renew the engine oil
2
replacement operations Adjust the tension of the fan belt
Name of Technician ______________ Name of in charge _______________
Inspector's:Name ______________ Sig. ______________
Planning Cell:Name ______________ Sig. ______________

PM & INSPECTION Check List for HYUNDAI EXCAV

Not :- PM 1=250h,750h,1250h,1750h,2250h,2750h,3250,3750h PM 2=500h,1500h,3500h PM 3
M/No_________________ Hour/Meter _______________ Date _____/___
PM 1
No. Operation Description
√
Check the tension of the fan belt, air condition
compressor belt and generator belt ⃝
Check and adjust the service brake and the
parking brake ⃝
check welds and bolts on the implements,
Checking, adjusting front/rear frame and underframe, and see if the
1 and cleaning weld are cracked and the bolts are loose. ⃝
operations
 Checking, adjusting
1 and cleaning
operations
Check battery electrolyte level and new
electrolyte to the batteries.clean the battery
exterior and coat the fittings with vaseline ⃝
clean the filters of engine oil,diesel oil and
hydraulic oil
Lubrication and Renew the engine oil
2
replacement operations Adjust the tension of the fan belt
Name of Technician ______________ Name of in charge _______________
Inspector's:Name ______________ Sig. ______________
Planning Cell:Name ______________ Sig. ______________
 for HYUNDAI EXCAVATOR 800
M 2=500h,1500h,3500h PM 3=1000h,3000h PM 4=2000H,4000h
______________ Date _____/_____/______

Item Description Item Part No Item code Qty Remark

of in charge _______________ Sig. _________

for HYUNDAI EXCAVATOR 800

M 2=500h,1500h,3500h PM 3=1000h,3000h PM 4=2000H,4000h
______________ Date _____/_____/______

Item Description Item Part No Item code Qty Remark

of in charge _______________ Sig. _________

for HYUNDAI EXCAVATOR 800

M 2=500h,1500h,3500h PM 3=1000h,3000h PM 4=2000H,4000h
______________ Date _____/_____/______

Item Description Item Part No Item code Qty Remark

of in charge _______________ Sig. _________

for HYUNDAI EXCAVATOR 800

M 2=500h,1500h,3500h PM 3=1000h,3000h PM 4=2000H,4000h
______________ Date _____/_____/______

Item Description Item Part No Item code Qty Remark

of in charge _______________ Sig. _________
 PM & INSPECTION Check List for DOZER D8
Note :- PM 1=250h,750h,….. PM 2=500h,1500h,3500h PM 3=1000h,3000h
M/No_________________ Hour/Meter _______________ Date _____/___
PM 1
No. Operation Description
√
Walk-around inspection
Check coolant level
Inspect/adjust/replace air conditioner belt ⃝
Inspect/adjust/replace alternator and fan belts
Lubricate angle blade manual tilt brace
Add coolant system (DEAC) additive
Check equalizer bar end pins oil levels ⃝
Check fan oil level
Inspect fan for cracks
Check/adjust track tension
Checking, adjusting Check final drive oil level
1 and cleaning
operations Lubricate winch fairlead rollers
Check winch oil level
Lubricate fan drive pulley and idler ⃝

Check battery electrolyte level and clean the

battery exterior and coat the fittings with vaseline
⃝
Check hydraulic system oil level
Check transmission system oil level
Drain fuel tank water and sediment
Check charging system
Lubrication and Change engine oil
2
replacement operations Change engine oil filter
Name of Technician ______________ Name of in charge _______________
Inspector's:Name ______________ Sig. ______________
Planning Cell:Name ______________ Sig. ______________

PM & INSPECTION Check List for DOZER D8

Note :- PM 1=250h,750h,…. PM 2=500h,1500h,3500h PM 3=1000h,3000h
M/No_________________ Hour/Meter _______________ Date _____/___
PM 2
No. Operation Description
√
 Walk-around inspection ⃝
Inspect fan for cracks
Add coolant system (DEAC) additive
Check equalizer bar end pins oil levels
Check/adjust track tension
Check final drive oil level
Lubricate winch fairlead rollers
Check equalizer bar end pins oil levels
Check coolant level
Check winch oil level
Checking, adjusting Lubricate angle blade manual tilt brace
1 and cleaning Lubricate fan drive pulley and idler
operations Check hydraulic system oil level
Check transmission system oil level
Drain fuel tank water and sediment
Check charging system
Inspect/adjust/replace alternator and fan belts
Clean engine cranckcase breather ⃝
Check recoil spring compartment oil level ⃝

Check battery electrolyte level and clean the

battery exterior and coat the fittings with vaseline
⃝
Change engine oil
Change engine oil filter
Change fuel system primary filter
Lubrication and
2 Change fuel system secondary filter
replacement operations
Change fuel tank cap filter and strainer
Change hydraulic system oil filter
Change transmission system oil filter
Name of Technician ______________ Name of in charge _______________
Inspector's:Name ______________ Sig. ______________
Planning Cell:Name ______________ Sig. ______________

PM & INSPECTION Check List for DOZER D8

Not :- PM 1=250h,750h,….. PM 2=500h,1500h,3500h PM 3=1000h,3000h
M/No_________________ Hour/Meter _______________ Date _____/___
PM 3
No. Operation Description
√
Walk-around inspection ⃝
Inspect fan for cracks ⃝
Add coolant system (DEAC) additive
Check equalizer bar end pins oil levels
 Check/adjust track tension
Check final drive oil level
Lubricate winch fairlead rollers
Check equalizer bar end pins oil levels
Check coolant level
Check winch oil level
Lubricate angle blade manual tilt brace
Checking, adjusting Lubricate fan drive pulley and idler
1 and cleaning Drain fuel tank water and sediment
operations
Check charging system
Inspect/adjust/replace alternator and fan belts
Adjust engine valve lash
Lubricate lift cylinder yoke bearings
Inspect rollover protective structure (ROPS) and
falling object protective structure (FOPS)
Clean transmission breather
Clean engine cranckcase breather ⃝

Check battery electrolyte level and clean the

battery exterior and coat the fittings with vaseline
⃝
Check recoil spring compartment oil level
Change engine oil
Change engine oil filter
Change fuel system primary filter
Change fuel system secondary filter
Lubrication and Change fuel tank cap filter and strainer
2
replacement operations Change hydraulic system oil filter
Change transmission oil
Change transmission system oil filter
Change winch oil
Change winch oil breather
Name of Technician ______________ Name of in charge _______________
Inspector's:Name ______________ Sig. ______________
Planning Cell:Name ______________ Sig. ______________

PM & INSPECTION Check List for DOZER D8

Note :- PM 1=250h,750h,1250h,…. PM 2=500h,1500h,3500h PM 3=1000h,3000h
M/No_________________ Hour/Meter _______________ Date _____/___
PM 4
No. Operation Description
√
 Walk-around inspection ⃝
Inspect fan for cracks
Inspect radiator guard pin joint
Inspect track roller frame guides
Add coolant system (DEAC) additive
Check equalizer bar end pins oil levels
Check/adjust track tension
Lubricate winch fairlead rollers
Check equalizer bar end pins oil levels
Check coolant level
Check winch oil level
Lubricate angle blade manual tilt brace
Checking, adjusting Lubricate fan drive pulley and idler
1 and cleaning Drain fuel tank water and sediment
operations Check charging system
Inspect/adjust/replace alternator and fan belts
Adjust engine valve lash
Lubricate lift cylinder yoke bearings
Inspect rollover protective structure (ROPS) and
falling object protective structure (FOPS)
Clean transmission breather
Clean engine cranckcase breather
Check recoil spring compartment oil level ⃝

Check battery electrolyte level and clean the

battery exterior and coat the fittings with vaseline
⃝
Change engine oil
Change engine oil filter
Change fuel system primary filter
Change fuel system secondary filter
Change fuel tank cap filter and strainer
Change hydraulic system oil
Change hydraulic system oil filter
Lubrication and
2 Change transmission oil
replacement operations
Change transmission system oil filter
Change final drive oil
Change air conditioner in-line dryer
Change engine air filter primary element
Change engine air filter secondary element
Change winch oil
Change winch oil breather
Name of Technician ______________ Name of in charge _______________
Inspector's:Name ______________ Sig. ______________
Planning Cell:Name ______________ Sig. ______________
heck List for DOZER D8R
3500h PM 3=1000h,3000h PM 4=2000H,4000h
______________ Date _____/_____/______
Item Description Item Part No Item code Qty Remark

of in charge _______________ Sig. _________

heck List for DOZER D8R

3500h PM 3=1000h,3000h PM 4=2000H,4000h
______________ Date _____/_____/______

Item Description Item Part No Item code Qty Remark

of in charge _______________ Sig. _________

heck List for DOZER D8R

3500h PM 3=1000h,3000h PM 4=2000H,4000h
______________ Date _____/_____/______

Item Description Item Part No Item code Qty Remark

of in charge _______________ Sig. _________

heck List for DOZER D8R

0h,3500h PM 3=1000h,3000h PM 4=2000H,4000h
______________ Date _____/_____/______

Item Description Item Part No Item code Qty Remark

of in charge _______________ Sig. _________
 PM & INSPECTION Check List for DAEWOO
Not :- PM 1=250h,750h,1250h,1750h,2250h,2750h,3250,3750h PM 2=500h,1500h,3500h PM 3=1000
M/No_________________ Hour/Meter _______________ Date _____/_____/__
PM 1
No. Operation Description
√
Dry type air cleaner-clean ⃝
Checking, Drt type air cleaner element-replace ⃝
adjusting and valve clerance check or adjustement ⃝
1
cleaning Engine oil filter change ⃝
operations
Fuil filter drain

Lubrication Renew the engine oil

and
2
replacement
Adjust the tension of the fan belt
operations
Name of Technician ______________ Name of in charge ______________
Inspector's:Name ______________ Sig. ______________
Planning Cell:Name ______________ Sig. ______________

PM & INSPECTION Check List for Loader XG953II

Not :- PM 1=250h,750h,1250h,1750h,2250h,2750h,3250,3750h PM 2=500h,1500h,3500h PM 3=10
M/No_________________ Hour/Meter _______________ Date _____/_____/__
PM 2
# Operations Description
√

Checking,
Tighten the coupling boltes between the front axle and
adjusting and rear axle trunnion and the frames ⃝
1 cleaning Check and adjust the clearance of parking brake ⃝
operations
check the disc-type brake ⃝
Lubrication and Renew the oil in the transmission and clean the strainers in
2 replacement the oil sump
operations Renew the engine oil
Name of Technician ______________ Name of in charge __
Inspector's:Name ______________ Sig. ______________
Planning Cell:Name ______________ Sig. ______________

PM & INSPECTION Check List for Loader XG953II

Not :- PM 1=250h,750h,1250h,1750h,2250h,2750h,3250,3750h PM 2=500h,1500h,3500h PM 3=10
M/No_________________ Hour/Meter _______________ Date _____/_____/__
 PM 3
# Operations Description
√
clean the hydraulic oil tank and filter ⃝

clean the breathers of transmission and torque converter

Checking, check and clean the brake booster

adjusting and Lift the frame and turn the wheel to check the sensitivity
1
cleaning of the brake
operations
clean the fuel tank and the strainers
chake all kindes of gages and meters
Make maintenance to diesel engine according to the
manual of the diesel engine
Change gear oil in the front and rear axle ⃝
Lubrication and
2 replacement change the oil in the hydraulic system ⃝
operations
Replace the the bracke flud ⃝
Name of Technician ______________ Name of in charge ______________
Inspector's:Name ______________ Sig. ______________
Planning Cell:Name ______________ Sig. ______________

PM & INSPECTION Check List for Loader XG953II

Not :- PM 1=250h,750h,1250h,1750h,2250h,2750h,3250,3750h PM 2=500h,1500h,3500h PM 3=10
M/No_________________ Hour/Meter _______________ Date _____/_____/__
PM 4
# Operations Description
√
Overhaul the engine according to the manual of the diesel
engine ⃝
Overhaul the transmission and torque convertor

Check and tight the retaining nuts of the steering wheel

Dismantle and check the axles differential and the final

drives
Checking, Dismantle and check the steering mechanism and the load-
adjusting and relife valve
1
cleaning
Check the seals of the distributor valve and the working
operations
cylinders by measuring the free-lowering of the working
cylinders. Measure the pressure of the cylinder and the
distributor valve.

Check welds and bolts on the implements front and rear

frames and subordinated frame and see if the welds are
cracked and the bolts are loose
 Check welds of the rim and revise the distortion
Check the flexibility of the steering system
Name of Technician ______________ Name of in charge ______________
Inspector's:Name ______________ Sig. ______________
Planning Cell:Name ______________ Sig. ______________
ck List for DAEWOO
500h,1500h,3500h PM 3=1000h,3000h PM 4=2000H,4000h
__________ Date _____/_____/______
Item
Description
Item Part No Item code Qty Remark

me of in charge _______________ Sig. _________

List for Loader XG953III

500h,1500h,3500h PM 3=1000h,3000h PM 4=2000H,4000h
__________ Date _____/_____/______
Item
Description
Item Part No Item code Qty Remark

Name of in charge _______________ Sig. _________

List for Loader XG953III

500h,1500h,3500h PM 3=1000h,3000h PM 4=2000H,4000h
__________ Date _____/_____/______
 Item
Description
Item Part No Item code Qty Remark

me of in charge _______________ Sig. _________

List for Loader XG953III

500h,1500h,3500h PM 3=1000h,3000h PM 4=2000H,4000h
__________ Date _____/_____/______
Item
Description
Item Part No Item code Qty Remark
me of in charge _______________ Sig. _________
 PM & INSPECTION Check List for zoom line16 T
Not :- PM 1=250h,750h,1250h,1750h,2250h,2750h,3250,3750h PM 2=500h,1500h,3500h PM 3=1000h,3000h PM 4=2000H,4000h
M/No_________________ Hour/Meter _______________ Date _____/_____/______
PM 1 Item
No. Operation Description
Description
Item Part No Item code Qty Remark
√
Check the tension of the fan belt, air condition compressor
belt and generator belt ⃝

Check and adjust the service brake and the parking brake
⃝
Checking, check welds and bolts on the implements, front/rear frame
adjusting and and underframe, and see if the weld are cracked and the
1 bolts are loose.
cleaning ⃝
operations Check battery electrolyte level and new electrolyte to the
batteries.clean the battery exterior and coat the fittings
with vaseline ⃝

clean the filters of engine oil,diesel oil and hydraulic oil

Lubrication
and Renew the engine oil
2
replacement Adjust the tension of the fan belt
operations
Name of Technician ______________ Name of in charge _______________ Sig. _________
Inspector's:Name ______________ Sig. ______________
Planning Cell:Name ______________ Sig. ______________

PM & INSPECTION Check List for Loader XG953III

Not :- PM 1=250h,750h,1250h,1750h,2250h,2750h,3250,3750h PM 2=500h,1500h,3500h PM 3=1000h,3000h PM 4=2000H,4000h
M/No_________________ Hour/Meter _______________ Date _____/_____/______
PM 2 Item
# Operations Description
Description
Item Part No Item code Qty Remark
√

Checking,
Tighten the coupling boltes between the front axle and
adjusting and rear axle trunnion and the frames ⃝
1 cleaning Check and adjust the clearance of parking brake ⃝
operations
check the disc-type brake ⃝
Lubrication and Renew the oil in the transmission and clean the strainers in
2 replacement the oil sump
operations Renew the engine oil
Name of Technician ______________ Name of in charge _______________ Sig. _________
Inspector's:Name ______________ Sig. ______________
Planning Cell:Name ______________ Sig. ______________
 PM & INSPECTION Check List for Loader XG953III
Not :- PM 1=250h,750h,1250h,1750h,2250h,2750h,3250,3750h PM 2=500h,1500h,3500h PM 3=1000h,3000h PM 4=2000H,4000h
M/No_________________ Hour/Meter _______________ Date _____/_____/______
PM 3 Item
# Operations Description
Description
Item Part No Item code Qty Remark
√

Check Engine for Oil leakage

Check filter(Lub.& Fuel) condition(by cutting)
Sample for oil testing
Check for any leakage around engine
Check T/M Oil Level
Check filter condition(by cutting)
Sample for oil testing
Check T/M for Oil leakage
Check Oil level of Hydraulic System
Checking, Check filters condition(by cutting)
adjusting and Check Hydraulic system for any leakage
1
cleaning Check Final Drive Oil level
operations
Check Final Drive for Oil leakage
Check function of all grease points
Check condition of all joints,pivets & pins
Check water(ELC) level & leakage
Check fan for cracks/loose bolts
Check water manifold
Check radiator core, clean, passing of air
Check function of cooling system
Clean condenser
Clean evaporator (cabin)
Change engine oil
Change Engine oil filter
Change outer air filter
Change the secondary fuel filter
Lubrication and Change transmission Oil filter
2 replacement
operations Change transmission oil
Change hydrauilc oil case drain filter
Change Hy.Fun pump case drain filter
Change Steering Pump case drain filter
Change Steering & Implement pilot filter
Name of Technician ______________ Name of in charge _______________ Sig. _________
Inspector's:Name ______________ Sig. ______________
Planning Cell:Name ______________ Sig. ______________
 PM & INSPECTION Check List for Loader XG953III
Not :- PM 1=250h,750h,1250h,1750h,2250h,2750h,3250,3750h PM 2=500h,1500h,3500h PM 3=1000h,3000h PM 4=2000H,4000h
M/No_________________ Hour/Meter _______________ Date _____/_____/______
PM 4 Item
# Operations Description
Description
Item Part No Item code Qty Remark
√
Overhaul the engine according to the manual of the diesel
engine ⃝
Overhaul the transmission and torque convertor

Check and tight the retaining nuts of the steering wheel

Dismantle and check the axles differential and the final

drives
Checking, Dismantle and check the steering mechanism and the load-
adjusting and relife valve
1
cleaning
Check the seals of the distributor valve and the working
operations
cylinders by measuring the free-lowering of the working
cylinders. Measure the pressure of the cylinder and the
distributor valve.

Check welds and bolts on the implements front and rear

frames and subordinated frame and see if the welds are
cracked and the bolts are loose
Check welds of the rim and revise the distortion
Check the flexibility of the steering system
Name of Technician ______________ Name of in charge _______________ Sig. _________
Inspector's:Name ______________ Sig. ______________
Planning Cell:Name ______________ Sig. ______________