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The purpose of any grain storage facility is to capacity will be needed. Brown rice is rice
prevent grain loss from weather, moisture, grain with its hulls removed but not polished.
rodents, birds, insects and micro-organisms. The requirements for a good storage system
Rice storage facilities take many forms include:
depending on: - Prevention of moisture re-entering the grain
after drying
1. the quantity of grain to be stored, - Protection from insects, rodents and birds
2. the purpose of storage, and - Ease of loading and unloading.
3. the location of the store. - Efficient use of space
- Ease of maintenance and management.
Silo storage
In general, it is recommended that rice
for food purposes be stored in paddy form
(=threshed, unhulled rice) rather than milled
rice as the husk provides some protection Note: The colored fields in the table
against insects and helps prevent quality represent the ranges on the IRRI moisture
deterioration. However, when rice can be meter:
- red: wet paddy - needs to be dried, Safe storage of rice for longer periods is
- green: safe for storing grain for milling / possible if three conditions are met:
consumption, 1. Grain is maintained at moisture levels of
- yellow: safe for storing seeds 14% or less and seed is stored at 12% or less
Example: Paddy at 77% relative humidity and 2. Grain is protected from insects, rodents
32ºC air temperature, paddy will attain 13.9% and birds
moisture content (shown in green in the table 3. Grain is protected from re-wetting by rain
above) that is, safe for storage. If at the same or imbibing moisture from the surrounding
temperature, the relative humidity rises to air.
85% or higher, over time grain exposed to the The longer the grain needs to be
ambient air will reach an equilibrium stored, the lower the required moisture
moisture content of approximately 15.5% content will need to be. Grain and seed stored
(shown in red in the table above) making the at moisture contents above 14% may
grain prone to quality deterioration. experience the growth of molds, rapid loss of
The grain moisture content of paddy stored in viability and a reduction in eating quality.
jute bags or clay pots will automatically The following table shows the ‘safe’
increase in the rainy season to unsafe levels moisture content required for different storage
regardless of how well the grain was dried periods.
before storage. Therefore, for long term Purpose Required Potential
storage of grain or seed in tropical climates it MC for safe problems
is crucial to prevent re-wetting of grain by storage
humid air. For more information on storage Weeks to a 14 % or less Molds,
devices and facilities please go to the modules few months discoloration,
on storage. storage respiration loss,
(Dryers canbe described as fixed-bed batch insect damage,
dryers, re-circulation batch dryers moisture adsorption
orcontinuous-flow dryers. The most common Storage for 8 13 % or less Insect damage
types of dryers in Asiaare fixed-bed dryer and to 12 months
the re-circulating batch dryer.): Storage of 12% or less Loss of
Equilibrium Relative Humidity farmer's seeds Germination
If the grain is stored in an enclosed storage Storage for 9 % or less Loss of germination
environment (for example, a bag, silo, etc), more than 1
the air surrounding the grain if it is well year
sealed is not in free contact with outside air. A rule of thumb for seed is that the life of the
In this case, the relative humidity of the seed will be halved for every 1% increase in
enclosed air will reach equilibrium with the moisture content or a 5oC increase in storage
moisture content in the grain. The final temperature.
relative humidity of the enclosed air is often Storage System
expressed by the ‘equilibrium relative Grain storage systems can be classified as
humidity’. The higher the grain moisture either bag or bulk.
content of the stored grain, the higher the 1. Bag storage system.
equilibrium relative humidity, and the higher In most parts of Asia grain is stored in
the chances of mold development or loss of 40-80kg bags made from either jute or woven
germination. In general, an equilibrium plastic. Depending on the size of storage,
relative humidity inside the store of 65% or these bags are normally formed into a stack.
less is considered a safe prevention against When using bag storage consideration needs
the development of molds. to be given to the following:
In many tropical countries, the equilibrium
moisture content is above safe storage
moisture levels!
Some farmers use bag storage in outside
granaries, which have been constructed from
timber or mud/cement or large woven
bamboo or palm leaves.
2. Bulk storage
At farm level grain is often stored in
bulk in small outside granaries or in woven
baskets or containers made from wood, metal
or concrete, which are located under or inside
the house. These storages vary in capacity
from 200-1000kg.
Properly stored bags
- Jute bags should not be stacked higher than
4m and plastic bags 3m. Plastic bags are
more slippery and the stacks will be less
stable
- Bags should be stacked under cover e.g.
under a roof, in a shed or granary or under
water proof tarpaulins
- A one meter gap should be left between and
around stacks and 1.5 meters clearance
between the top of the stack and the roof
- Bags should be stacked on pallets or on an
above ground structure to avoid the
Wooden granary
possibility of absorbing moisture from the
Losses from insects, rodents, birds and
floor.
moisture uptake are usually high in traditional
- Bags should not be stacked on a bed of rice
bulk storage systems.
husks or bags filled with rice husks, as these
are difficult to keep free from insect
infestation.
- Bags should be stacked so that fumigation
can be undertaken easily. The dimensions of
the stacks should be set to facilitate sealing
with a single fumigation sheet.
- The efficiency of bag storage can be
improved if a plastic liner bag is used inside
the existing storage bag especially for seed
and milled rice (see picture "IRRI super
bag")
Silos
The large export mills and collection
houses sometimes use metal or concrete silos.
These silos range in size from 20 to 2,000 ton
capacity. Silos have the advantage that they
can be more easily sealed for fumigation and
less grain is spilt or wasted.
Silos are not very common in Asia
3. Hermetic Sealed storage
Sealed or hermetic storage systems are
a very effective means of controlling grain
moisture content and insect activity for grain
IRRI super bag
stored in tropical regions. By placing an
airtight barrier between the grain and the drum to the more complex and costly sealed
outside atmosphere the moisture content of plastic commercial storage units.Recent
the stored grain will remain the same as when technological advances in plastic
the storage was sealed. The moisture content manufacturing have led to the development of
of the grain will then determine the relative PVC liners that provide the required
humidity level inside the storage unit. durability to climate, gas permeability and
Respiration by the grain and insects inside the physical properties that enable airtight storage
storage, change the inter-granular atmosphere for extended periods of time.
by consuming oxygen and expiring carbon For storage of small seed lots a variety of
dioxide. Depending on the number of insects, plastic bags or packages can be used.
and type and size of the system, oxygen levels Different types of plastic have different
will be reduced from 21% to less than 10% resistance against transmission of water
within a short period of time. At oxygen vapor. Glass jars, hard PVC or bags
levels below 10%, insects are curtailed and containing aluminum liners or a gas barrier
the viability of seed doubled i.e. from 6-12 will provide the best protection against
months. moisture re-entry. Polypropylene or
polyethylene bags are the next best choice.
Paper bags or flexible PVC bags for long-
term storage of seed is not advisable.
Hermetic storage systems
Hermetically sealed storage systems
place grain in an airtight container (e.g., drum
or plastic bag, etc.) that stops oxygen and
water movement between the outside
atmosphere and the stored grain. The system
can use special designed PVC containers such
Different hermetic storage containers
as the Cocoon™, the smaller 50kg Super bags
or locally available containers made from
steel, plastic or clay. The size of the systems
can range from 3 liters-2,000 tons hermetic
storage systems can be used for paddy, brown
rice, and other cereal crops such as corn and
also coffee. Larger hermetic system have also
been used with milled rice.
Tair Yes
Fa
H 65
I
100
V
I> n
4.5
Heater
% RH No