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Applied Nanoscience (2018) 8:751–758

https://doi.org/10.1007/s13204-018-0663-6

ORIGINAL ARTICLE

Synthesis of graphene oxide and reduced graphene oxide using


volumetric method by a novel approach without ­NaNO2 or ­NaNO3
Rajitha Gunda1 · Buchi Suresh Madireddy2 · Raj Kishora Dash1

Received: 5 December 2017 / Accepted: 17 January 2018 / Published online: 26 February 2018
© Springer-Verlag GmbH Germany, part of Springer Nature 2018

Abstract
In the present work, graphite was processed to graphene oxide (GO) using modified Hummer’s method by volumetric titration
approach, without attaining zero temperature and the addition of toxic chemicals (­ NaNO2/NaNO3). The complete oxidation
of graphite to graphene oxide was obtained by controlled addition (volumetric titration) of ­KMnO4. The addition of higher
­KMnO4 resulted in partial oxidation and 2–3 mono-layers with less defects/disordered structure of reduced graphene oxide
(RGO) sheets were achieved. Samples were analyzed by XRD, FT-IR, Raman analysis, and TEM analysis. X-ray diffraction
displayed the oxidized peak of graphene oxide at 11.9° and reduced graphene oxide at 23.8°. The prolonged stability of the
synthesized GO with lower mole ratios of oxidizing agent was confirmed from UV–visible spectroscopy. Based on the results,
processed graphene oxide is found to be a candidate material for thermally stable capacitor application.

Keywords  Graphene oxide · Reduced graphene oxide · Raman · TEM · Spectroscopy

Introduction “Scotch tape Method”), and epitaxial growth on electri-


cally insulating surfaces. Synthesis of pure graphene can be
Graphene, a two dimensional and the thinnest known mate- done by CVD and several other methods such as (1) graphite
rial, attracted its attention globally because of its unique intercalation by sulphuric acid after mild oxidation by nitric
optical, mechanical, and electrical properties (Shao et al. acid or other strong oxidizer such as potassium chlorate or
2012; Kazi et al. 2015). Graphene is considered to be a potassium permanganate; (2) thermal expansion of sulphu-
prominent material for a range of applications starting ric acid intercalated graphite to obtain expanded graphite
from nano-electronics, nano-devices, MEMS, sensors, bio- (EG); and (3) sono-acoustic exfoliation of the expanded
medical, energy storage devices, photodetectors, space, etc. graphite filaments (Carotenuto et al. 2012a, b; Carotenut
and the unique properties of graphene suggested numerous and Nicolais 2012). Various synthesis techniques such as
applications (Bonaccorso et al. 2010; Sangamesha et al. Hummer’s and Modified Hummer’s methods were used for
2014). Presently, graphene has been explored in the areas the synthesis of graphene and chemically derived graphene
of transistors, transparent conducting electrodes, integrated (Xu et al. 2008; Liu et al. 2010). In 1859, graphene oxide
circuits, ultra capacitors, bio-devices, and electro-mechan- (GO) was first synthesized by Benjamin C. Brodie by the
ical resonators. treatment of graphite with a mixture of potassium chlorate
There are several synthesis methods to obtain graphene and fuming ­HNO3. Hummers’ and Offeman (1958) used
or layered graphene, such as CVD, SiC pyrolysis, graphite mixture of sulphuric acid, sodium nitrite, and potassium
oxide reduction, mechanical exfoliation method (also called permanganate to develop GO. Synthesis of graphene using
chemical methods exists from the last decade, but attaining
its structure and morphology is a crucial step and is very dif-
* Rajitha Gunda
gundarajitha2006@gmail.com ficult (Brodie 1859; Hummers and Offeman 1958). Besides,
GO has variable optical, mechanical, and electronic proper-
1
School of Engineering Sciences and Technology, University ties that can be tuned by controlling the degree of oxidation
of Hyderabad, Hyderabad 500046, Telangana, India (Villar-Rodil et al. 2009; Paredes et al. 2008). Hummer’s
2
International Advanced Research Centre for Powder method as “top–down” approach is widely used graphite as
Metallurgy and New Materials (ARCI), Balapur, precursor and this method possesses certain drawbacks, i.e.,
Hyderabad 500005, Telangana, India

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752 Applied Nanoscience (2018) 8:751–758

use of strong oxidizers, uncontrollable thickness, smaller to the highest theoretical values which were found from the
flake size, and multi-step (Tang et al. 2012; Becerril et al. literature and is evident from the high yields of graphene via
2008). Recently, GO has attracted research interest due to its chemical technique by the oxidation and subsequent reduc-
increased solubility in polar and non-polar solvents (Dreyer tion of graphite to GO followed by the reduced graphene
et al. 2010; Matloob and Guirguis 2016). Synthesis by Hum- oxide sheets. Hence, GO with controlled structure and mor-
mer’s method in wet solution of strong acids and oxidizing phology can be referred as precursor to deduce graphene
agents is highly inhomogeneous, which is difficult to clearly applications in various fields such as sensors, energy storage
determine the process of GO formation and content of differ- devices, photodetectors, and drug delivery (Kazi et al. 2015).
ent oxygen-containing groups (Yi et al. 2013). Therefore, the In the present study, graphene oxide is processed from
complete removal of oxygen groups is strenuous by chemical graphite using Hummer’s method by volumetric titration
or thermal reduction. This in turn limits graphene (pure) approach, without attaining zero temperature and the addi-
synthesis and utilizes in fabrication of device-based applica- tion of toxic chemicals ­(NaNO2/NaNO3). The complete
tions, where chemical functionalization was achieved based oxidation of graphite to graphene oxide was obtained by
on Hummer’s method. controlled addition (volumetric titration) of K ­ MnO4. The
Keeping in view, to overcome all the above problems final samples were characterized by XRD, Raman, FT-IR,
and out of all existing and established methods, Hummer’s TEM, and UV-spectroscopic techniques and the results are
process was used for the synthesis of GO by (i.e., redox discussed.
titration) volumetric titration method in which the synthesis
method reduces the defects and has high yields of graphene
which can be scalable to industrial level and easy in han- Experimental details
dling the precursors during practical works. Review studies
on chemical methods of graphene synthesis were found to Synthesis of GO and RGO
be a step by step redox reaction (i.e., oxidation and reduc-
tion); exfoliation of graphite oxide to graphene oxide and In a typical experiment, graphene oxide (GO) was syn-
converted back to graphene by chemical reduction has better thesized by chemical route via volumetric titration tech-
yields and the properties vary with different reducing agents nique using chemical precursors such as graphite powder
such as hydroquinone, dimethylhydrazine, sodium citrate, (< 45 µm, 99.999% pure), sulphuric acid (99.99%), potas-
hexamethylene tetramine, ethylenediamine (EDA), thermal sium permanganate (99%), and hydrogen peroxide and
treatments, sonochemical, and laser plasma (Liu et al. 2010). hydrazine hydrate (99%). A mixture of 1 gm graphite pow-
GO consists of hexagonal carbon network having both sp2 der in 10 ml of sulphuric acid ­(H2SO4) was continuously
and sp3 hybridized carbons bearing hydroxyl & epoxide on stirred for an hour, followed by slow dropwise addition of
either side of the sheet, where as the sheet edges are mostly ­KMnO4 with 0.2 (S1) mole (%) ratio over the period of
decorated by carboxyl & carbonyl groups (Won et al. 2010). 20 min and the reaction was carried out at room tempera-
The strong bonding in between the layers of graphite is very ture with the color change to dark green and slowly rise in
difficult to extract directly the graphene sheets, and hence, temperature to 60 °C during the addition of K ­ MnO4, and
oxygenated groups are introduced by oxidation of graph- after few seconds (30 s), there was a gradual decrease in
ite, so that it can reduce the mutual bonding, deducing the temperature to 40 °C. Then after, the solution was stirred for
exfoliation of graphite oxide by ultrasonication in different 120 min and by adding ­H2O2 and ­H2O. The GO was settled
solvents (Titelman et al. 2005). out and it was continuously stirred for 1 h and the filtered
Graphene is a new and multifunctional material that can product was washed with DI water and 5% HCl was added
be easily obtained from graphite by various chemical routes. to dissolve metals and final wash with methanol. The final
Graphene oxide produced by exfoliation of graphite oxide product was dried under vacuum at 50 °C for 24 h and the
has been traditionally considered to be a precursor for gra- experiment was repeated with 0.24 (S2), 0.3 (S3), and 0.5
phene synthesis, since it is the intermediate product besides (S4) mol% of ­KMnO4, respectively.
the formation of graphene (Chen et al. 2012; Stankovich GO was dispersed in DI water using an ultrasonication
et al. 2007). The oxygen bonding and presence of sp3 hybrid- bath (Branson 40 kHz) subjected to reduction using Hydra-
ized carbon network in reduced graphene oxide (rGO) were zine hydrate (99.99%) at 75 °C under a cooling condenser for
obtained, because partial reduction can be used as doped 4 h with constant stirring. After complete reaction, the prod-
semiconductor, since the negative charge on oxygen atom uct is settled as reduced graphene oxide and it was filtered
provides charge flow in between anion and the positively and washed with DI water for several times until it neutral-
charged carbonium ion (Shao et al. 2012; Li et al. 2008; He izes. Finally, the product was dried in an oven at 50 °C for
et al. 2011). Rapidly growing interest on graphene is well 24 h under vacuum. All the GO samples were analyzed by
known for its properties, where the values are incomparable XRD (Bruker D8 Advance), FT-IR (Perkin Elmer Frontier),

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Applied Nanoscience (2018) 8:751–758 753

TEM (FEI TECHNAI G2, G-Square, F-TWIN), Particle Size ratio of 2:4, depending on the applied reaction conditions
Analyzer (nano sizer, Malvern), Raman (Witech) for struc- (treatment time and temperature). The oxidation reaction
ture and bonding and UV–visible spectroscopy measurement can be enhanced using ­KMnO4 as a strong oxidizing agent
(V670 spectrophotometer, Jasco). Figure 1a–d shows the in the presence of acid and ­NaNO2/NaNO3 as a catalyst.
particle size distribution of synthesized graphene oxide and Synthesis of GO without N ­ aNO2/NaNO3 excludes the N ­ a+

a narrow distribution is observed at lower concentrations of and ­NO3 ions, but the oxidation in the presence of sodium
­KMnO4 indicating the more homogeneous powder through nitrate or sodium nitrite liberates toxic gases such as ­NO2
the synthesis by volumetric titration approach. At higher and ­N2O4, which are hazardous to human life and in the
concentrations, multi-peaks were observed and might be due absence of these ions it undergoes zero order on proton con-
to agglomeration of the particles. Average particle size is centration with one-electron and one-proton PCET mecha-
found to be in the range of 200–250 nm for the samples S1, nism because of disproportionate reaction (Huynh et al.
S2, and S3 due to lower concentration of ­KMnO4. 2014).
When graphite was treated by strong oxidizing chemical
Mechanism of GO synthesis species, oxidation results in hydroxyls groups (–OH), ether
bridges (–O–), carbonyls (–CHO), and carboxylic groups
Sulfuric acid was used as a solvent in the oxidative mix- (–COOH) in the carbonaceous structure. These functional
ture, since it easily penetrates (intercalates) in the graphene groups were involved during the formation of GO by com-
structure and thus facilitates the oxidation process. The oxi- plete oxidation of graphite-to-graphite/graphene oxide.
dizing mixture contains a very low amount of water (less Typically, –OH, –CHO, epoxy (ether bridges), and –COOH
than 1 wt%) and, therefore, is extremely active and able groups are bonded to partially unsaturated graphite network
to produce graphite oxide species with a carbon/oxygen both at edges and the inner regions of the plane. Graphite

Fig. 1  a–d Particle size distribution (histogram plots) of graphene oxide powder samples S1, S2, S3, and S4

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754 Applied Nanoscience (2018) 8:751–758

oxide is a colored (from yellow to dark green, depending graphite powder (Matloob and Guirguis 2016). Figure 2a
on the oxidation level) water-soluble material. This type of shows graphene oxide formation (GO) from volumetric
graphite oxide can be conveniently used to prepare graphene titration by the oxidation with different concentrations of
with good thermal and electrical conductivity. The combina- oxidizing agent and the characteristic graphitic peak com-
tion of oxidation and thermal reduction treatments allows pletely disappeared and a new diffraction peak was appeared
in-depth disordered graphitic structure and decreases the at about 11.89° for the sample S2 with an inter-planar spac-
physical interactions among the carbon sheets (Carotenuto ing of 0.74 nm. Whereas, the GO samples S1, S3, and S4
et al. 2012c). showed partial oxidation with the diffraction peaks found
at 13.59°, 13.13°, and 13.6° and the corresponding values
of dspacing are in the range of 0.65–0.67 nm, respectively.
Results and discussion The results indicated that there is no much increase in inter-
planar distance of the samples with the extent of oxidation
Figure 2a, b shows the XRD patterns of GO and rGO sam- which could be seen from samples S1 and S2. The oxygen
ples. XRD analysis represents an increase in the broadness functional groups attached on both sides of the graphene
with ­KMnO4 content, where the oxidation reaction initiated sheets and the raised atomic scale roughness to the origi-
with a change in color from black to dark greenish followed nally flat graphene sheets were responsible for the enlarged
by brown color. The peak broadened with the lower concen- layer spacing (Shao et al. 2012). An increase in oxidation
tration of oxidizing agent and a sharp peak shifts towards left is observed in the samples S1, S2 over S3 and S4 from the
to lower 2θ values with an increase in oxidation keeps the XRD analysis of their peak positions. Samples S1 and S2
time period constant. Variation in the degree of oxidation were observed to be abnormal in their behavior from others,
can cause a substantial change in structural and material and hence, GO samples S1 and S2 with the corresponding
properties. XRD broad peak shows with nano-crystalline rGO samples were studied for further analysis. Figure 2b
and slow step (rate determining) oxidation reaction (Becerril shows the XRD patterns of graphene oxide and reduced
et al. 2008; Dreyer et al. 2010). Table 1 shows the effect of graphene oxide for the sample S2. The broad peak at 23.5°
­KMnO4 on GO synthesis with a change in mol% of K ­ MnO4
and dspacing. With an increase in the addition of ­KMnO4,
there was no much change in dspacing, but the sample S2 had Table 1  2θ and d spacing of GO samples
shown an increase in inter-planar distance, and hence, sam- S. no. sample code KMnO4 (mol%) 2θ d spacing (nm)
ples S1 and S2 are considered for the further analysis.
1 Sample 1-GO (S1) 0.2 13.27 0.667
From the XRD patterns, parent graphite shows a very
2 Sample 2-GO (S2) 0.24 11.93 0.741
sharp peak at 2θ = 26.5º which corresponds to (002) plane
3 Sample 3-GO (S3) 0.3 13.06 0.677
with an inter-layer distance of 0.342 nm in addition to small
4 Sample 4-GO (S4) 0.5 13.55 0.653
peaks at 2θ = 44.56° and 77.51° are associated with original

600 (002) GO-S2


rGO-S2
500
Intensity (arb. units)

400 (001)
(101)

300

200

100

0
0 20 40 60 80

2θ (degree)

(a) (b)

Fig. 2  a XRD plots of GO samples (1) 0.2 mol% (2) 0.24 mol% (3) 0.5 mol% (4) 0.3 mol%, respectively, and b comparison of GO and rGO for
sample S2

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Applied Nanoscience (2018) 8:751–758 755

indicates a random picking of graphene sheets in the rGO. synthesis of fully oxidized GO was recovered by volumet-
This peak is corresponding to (002) plane of graphite, which ric drop by the addition of ­KMnO4 without ice bath and/or
is due to the removal of oxygen atoms. This confirms the ­NaNO2.
reduction process of graphene oxide to reduced graphene
oxide. Raman spectra of GO and rGO

FT‑IR spectroscopy Figure 4 shows the Raman spectra of GO and rGO sam-
ples (S1 and S2). Two peaks around 1500 cm −1 (D and
Figure 3a shows the FT-IR spectrum of GO samples. We G bands) are essentially identical to the characteristic
can infer that the effect of K
­ MnO4 on GO samples S1 and peaks of graphene oxide. A comparison of the spectra
S2 showed strong –OH bond stretch because of the interca- of graphene oxide with that of reduced graphene oxide
lated water molecules (OH) in between the graphitic layers shows that the D and G bands of graphene which are
at 3430 cm−1; C=O vibrations stretching was observed from observed at 1355 and 1605 cm −1   shifted to 1340 and
the sample S2 due to the carbonyl and carboxylic groups at 1586 cm −1 , respectively. This further confirms the
1730 cm−1, whereas with C=C aromatic stretch corresponds
to medium and multiple peaks at 1380 and 1600  cm−1,
respectively. FT-IR results show that with an increase in
the amount of K ­ MnO4, the oxidation decreases, since the
concentration of ­[H+] was suppressed due to the addition
of ­H2O2 (Shao et al. 2012; Paredes et al. 2008). Figure 3b
shows the FT-IR spectrum of GO and rGO samples. The
spectrum shows a peak of reduced graphene oxide repre-
senting O–H stretching vibrations observed at 3400 cm−1
which was significantly reduced due to de-oxygenation.
C–O-stretching vibrations observed at 1060 cm−1 are due
to the remaining carbonyl groups after the reduction process.
This further confirms the reduction of graphene oxide.
The experimental results from Figs. 2 and 3 revealed
that keeping the other parameters constant, increasing the
­KMnO4 (volumetric method) is not favorable for fully
oxidized graphite oxide. However, it is concluded that d
spacing of samples (S1, S2, S3, and S4) is almost same by
increasing the ­KMnO4. The subsequent synthesis of RGO Fig. 4  Comparison of D and G-band intensities with varied K
­ MnO4
was performed with samples S1 and S2. In our experiment, concentrations of samples S1 and S2

Fig. 3  a Comparison of GO and RGO of samples S1 and S2 and graphite, b GO with varying K
­ MnO4 concentrations

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756 Applied Nanoscience (2018) 8:751–758

reduction of graphene oxide to graphene. In addition, the TEM analysis


rise in D-band intensity and an increase in the ID/IG ratio
observed in the GO samples (S1 and S2) also confirms the TEM was employed to observe the morphology of the sam-
complete formation of GO due to the presence of func- ples. Figure 5a–f of the samples S1 and S2 synthesized
tional groups as observed from FTIR analysis (Fig. 3b). GO by volumetric method shows the exfoliated graphene
There is an increase in G-band and 2D-band intensities of oxide nanosheets by ultrasonication obtained with the thin-
rGO samples (S1 and S2). These observations showed an layered structure nanosheets. The flat large dimension GO
increase in the aromatic size and decrease in the D-band nanosheets and few-layered morphology are observed and
intensity because of the reduction of GO samples, i.e., HR-TEM images (Fig.  5b, e) confirmed the few-layered
S1 and S2, that was confirmed from Fig. 2b. XRD analy- structure. There are some evidences of partially exfoliated
sis shows a complete reduction of GO with 2θ at 23.8° graphene oxide sheets. The results indicated that resultant
indicating the retained graphitic structure and is also graphene sheets were obtained by dispersion with single-
supported by the presence of C=C aromatic stretch at and few-layered sheets from the TEM analysis. The SED
1622 and 1635.3 cm−1, respectively, from Fig. 3a. FT-IR images of rGO samples S1 and S2 (Fig. 5c, f) show the
analysis observed the reduction process using hydrazine crystalline nature of as-synthesized rGO without significant
monohydrate as reducing agent of GO samples (S1 and structural defects. Hence, the synthesis of GO and rGO by
S2) (Villar-Rodil et al. 2009). With the lower concentra- volumetric approach could be scaled up successfully (Szabo
tions of oxidizing agent, an increase in the oxidation tem- et al. 2006; Noroozi et al. 2016).
peratures increased the ratio of sp3 domain formation and
the ID/IG ratio, which generates the defects. The ordering UV spectroscopy
of the sp2 and sp3 structures of the graphitic material var-
ied with an increased d spacing of the GO samples (S1 Figure 6 represents the UV spectroscopy of GO samples (S1,
and S2). The effect of oxidizing agent on GO that alters S2, S3, and S4). GO is observed to be more stable due to the
the reduction reaction temperatures where the sp2 domain formation of epoxide and ether functional groups confirmed
size varies with the addition of higher concentrations of from FT-IR analysis, the band at 1630 cm−1 assigned to the
­KMnO4 is reported (Bansal et al. 2014; Gong 2011). deformation vibration of adsorbed water molecules and also
the C–C skeletal vibrations due to the un-oxidized graphitic
domains within GO molecules shifts towards 1560 cm−1.

Fig. 5  TEM image analysis of sample S1 represents (a–c) and sample S2 represents (d–f)

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Applied Nanoscience (2018) 8:751–758 757

Fig. 6  UV spectroscopy of a GO varying K


­ MnO4 (mol%) samples S1, S2, S3, and S4 in aqueous solution, b rGO sample S1

The strong band at 1050 cm−1 is due to the vibrations from of ­KMnO4. Experimental results revealed that the addition
C–O groups. The effect of ­KMnO4 with lower concentrations of higher K­ MnO4 in which partial oxidation was obtained
shows partial re-conjugation of π network from UV–visible and 2–3 mono-layers with less defects/disordered reduced
spectroscopic analysis of graphene oxide sample, i.e., (S1) graphene oxide (RGO) nanosheets was achieved from this
that showed two characteristic peaks at 231 nm and shoulder process. X-ray diffraction displayed the peaks of graphene
peak ~ 300 nm which corresponds to the π–π* transitions of oxide at 11.9° and reduced graphene oxide at 23.8°. TEM
aromatic C–C stretch and π–π* transitions from C=O bond. analysis indicated that the resultant graphene sheets are dis-
Hence, with an increase in ­KMnO4 (mol%), the absorbance persion of single and few layer nanosheets which were well
(%) is decreased. The GO synthesized with higher mole % exfoliated without significant structural defects. UV–vis-
of ­KMnO4 (i.e., samples S3 and S4) confirmed the decrease ible spectroscopic analysis of graphene oxide (S1) sample
in extent of oxidation with the minimal functional groups shows two characteristic peaks at 231 nm and shoulder peak
such as –OH, C=O, –COOH, C–O–C, and –COOR. In this at ~ 300 nm corresponds to π–π* transitions of aromatic
case, the GO samples were found to be highly unstable as C–C stretch and π–π* transition from C=O bond.
observed from the UV-spectroscopic analysis (Chen et al.
2013). The UV spectra of reduced graphene oxide on the
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