Manual de Partes Unit 1168 HMI PDF

List of Parts and Assemblies
HMIS Top Drive System
250TON HMIS 475HP/C15
Unit 1168
DOCUMENT NAME: 880030 REV 6

LIST OF PARTS AND ASSEMBLIES HMIS TOP DRIVE SYSTEM
Tesco Corporation ("TESCO") has made every effort to ensure that this document contains accurate
and current information for the TESCO top drive, however, the document is intended to be used in
conjunction with a complete training program and on-site supervision and TESCO does not
warrant or guarantee that the information contained herein is either complete or accurate in every
respect, and the reader hereby protects, indemnifies and holds harmless Tesco Corporation together
with its directors, officers, employees and agents from and against all liability for personal injury,
death or property damage to any person arising directly or indirectly from the use by the reader of the
information contained in the document.
This equipment was filled at the factory with TESCO ULTREX™ brand fluids and greases. To ensure
maximum performance and to avoid cross-contamination, we strongly recommend the continued
usage of TESCO ULTREX™ lubricants, unless otherwise specified.
TESCO ULTREX™ is a trademark and TESCO® is a registered trademark of Tesco Corporation.
© 2012 Tesco Corporation. All rights reserved.
Contact Information
Corporate Head Office
3993 W. Sam Houston Parkway N., Suite 100
Houston, Texas, 77043
USA
www.tescocorp.com
www.tescoparts.com
Telephone: (713) 359-7000
Fax: (713) 359-7001
After Market Sales and Service Contact

Toll Free North America: 1-877-TESCO-77
International: 713-359-7295
CONTACT: 1-877-TESCO-77 III WWW.TESCOCORP.COM

INTL: 713-359-7295 WWW.TESCOPARTS.COM
HMIS TOP DRIVE SYSTEM LIST OF PARTS AND ASSEMBLIES
Revision Information
Version Date Description of Changes

Rev 5 February 2007 General updates and revisions to the HMIS Parts Lists document as per ECN 122-0013;
revision sequence updated to numeric format.
Rev 6 September 2007 General updates and revisions to the HMIS Parts Lists document as per ECN-122-0036
CONTACT: 1-877-TESCO-77 IV WWW.TESCOCORP.COM

TABLE OF CONTENTS
About This Document . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Top Drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Hydraulic Power Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Hose Reel/Service Loop . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Driller’s Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Torque Bushing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
CONTACT: 1-877-TESCO-77 V WWW.TESCOCORP.COM

This page has been left blank intentionally.
CONTACT: 1-877-TESCO-77 VI WWW.TESCOCORP.COM

SECTION 1: ABOUT THIS DOCUMENT

This chapter contains all the parts lists and the accompanying illustrations for the 250TON
HMIS 475HP/C15 top drive sytem.
The illustrations are drawn from the off driller’s side point of view.
Table 1-1: Where to Find More Information
For information on Refer to

system components overview System Description
• installation Installation Guide
• rig up
• commissioning
• pre-operational checklists
• rig out procedures
• setting torque and speed Operations Guide
• driller's panel functions and operating descriptions
• making connections
• drilling ahead
• tripping
• freeing stuck pipe
• load path inspections Maintenance Guide
• maintenance/service schedules
• component disassembly and reassembly
troubleshooting Troubleshooting Guide (where available)
• electrical schematics System schematics
• hydraulic schematics
• gearbox lubrication schematics
available options and spares TESCO Representative
CONTACT: 1-877-TESCO-77 WWW.TESCOCORP.COM


SECTION 2: TOP DRIVE


LIST OF PARTS AND ASSEMBLIES 250-HMIS-475 TOP DRIVE, PART NUMBER 9067-1
250-HMIS-475 TOP DRIVE,

PART NUMBER 9067-1
This chapter contains the parts lists and accompanying illustrations for the 250-HMIS-475
Top Drive, Part Number 9067-1.
Document Number: PL-9067-1

Rev Date Description of Changes
0 Jan 2009 Initial release of manual for 250-HMIS-475 Top Drive, Part Number 9067-1
1 Apr 2010 Update part illustrations for top drive
2 Jan 2011 Update part illustrations for top drive
3 July 2011 Update part illustrations for top drive
4 March 2012 Update part illustrations for top drive
5 May 2012 Update part illustrations for top drive
6 July 2012 Update part illustrations for top drive
7 August 2012 Update part illustrations for top drive
CONTACT: 1-877-TESCO-77 2-1 WWW.TESCOCORP.COM

250-HMIS-475 TOP DRIVE, PART NUMBER 9067-1 LIST OF PARTS AND ASSEMBLIES

TABLE OF CONTENTS
250-HMIS-475 Top Drive, Part Number 9067-1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2- 1
Top Drive, 2.19:1 Ratio, c/w TESCO Swivel, 250-HMIS-475. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2- 4
Assembly, Gearbox, Spline, Drive, 1.19:1 Ratio, MK1, 250-HMI-475 . . . . . . . . . . . . . . . . . . . . . . 2- 6
Kit, Swivel Installation, 250-HMIS-475 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2- 10
S-Pipe, 250-HMI-475 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2- 12
Assembly, Washpipe, Rostel, 200T/250T, HMI/T100 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2- 14
Clamp, Connection Lock, 4”FH & 3-1/2”IF . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2- 16
Kit, Motor Manifold Installation, 250-HMI-475. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2- 18
Swivel Link & Counterbalance Assembly, 250-HMIS-475 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2- 20
Motor, Hydraulic, Rineer, 196, C62, 4 Port . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2- 24
Kit, Grabber Leg Installation, c/w Upper & Lower, 250-HMIS-475 . . . . . . . . . . . . . . . . . . . . . . . 2- 26
Grabber Assembly, 6-7/8”, 250-HMIS-475 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2- 28
Cylinder Assembly, 6-7/8”, Grabber, 250-HMIS-475. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2- 30
Manifold/Enclosure Assembly, 11-Station, 250-HMI-475. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2- 32
Assembly, Mechanical, 9-Station Manifold, 250-HMIS-475 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2- 34
Kit, Transducer, 11-Station, HMI . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2- 40
Kit, Gearbox, Final Assembly, 250-HMI-475 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2- 42
Assembly, Expansion Chamber, 250-HMI-475 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2- 46
Kit, Plumbing, 250-HMIS-475 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2- 48
Kit, 11-Station Manifold Installation, 250-HMI-475 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2- 56
Mount/Guard Assembly, c/w Door, 9/11-Station Manifold, 250-HMIS-475 . . . . . . . . . . . . . . . . . 2- 58
Kit, Spoon Assembly/Guard Installation, 250-HMIS-475 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2- 60
Kit, Travel Stand Installation, 250-HMIS-475. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2- 62
Swivel Assembly, TESCO, 250-HMI-475 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2- 64
Nut, Load, Quill, MK2, 250-HMI-475 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2- 66
Manifold Assembly, Motor, Code 62, 250-HMIS-475 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2- 68
Panel, Assembly, Electrical, 11-Station Manifold, HMI . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2- 70
Stand, Travel, 250-HMI-475. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2- 74

TOP DRIVE, 2.19:1 RATIO, C/W TESCO SWIVEL, 250-HMIS-475


ASSEMBLY, GEARBOX, SPLINE, DRIVE, 1.19:1 RATIO, MK1, 250-HMI-475




KIT, SWIVEL INSTALLATION, 250-HMIS-475


S-PIPE, 250-HMI-475


ASSEMBLY, WASHPIPE, ROSTEL, 200T/250T, HMI/T100


CLAMP, CONNECTION LOCK, 4”FH & 3-1/2”IF


KIT, MOTOR MANIFOLD INSTALLATION, 250-HMI-475


SWIVEL LINK & COUNTERBALANCE ASSEMBLY, 250-HMIS-475




MOTOR, HYDRAULIC, RINEER, 196, C62, 4 PORT


KIT, GRABBER LEG INSTALLATION, C/W UPPER & LOWER, 250-HMIS-475


GRABBER ASSEMBLY, 6-7/8”, 250-HMIS-475


CYLINDER ASSEMBLY, 6-7/8”, GRABBER, 250-HMIS-475


MANIFOLD/ENCLOSURE ASSEMBLY, 11-STATION, 250-HMI-475

Parts List
Part # 7218
Drawingt # I-7218 REV 0
File # I-7218-0.xls Refer: 1 Illustration
Drawing Title 11/9 Station Manifold Final Assembly, HMI
Item # Tesco # Qty Description

1 12946 1 KIT, ELECTRICAL, 11/9ST MANIFOLD, HMI
2 14491 1 ASSEMBLY, MECHANICAL, 11/9 STN MANIFOLD, HMI

ASSEMBLY, MECHANICAL, 9-STATION MANIFOLD, 250-HMIS-475




Parts List
Part # 14491 Sales kit? Yes No
Drawing # I-14491 Rev. 6 Page 5 of 5

File # I-14491.xls Refer: 4 Illustrations
Drawing Title: Assembly, Mechanical, 11/9 Station Manifold, HMI
1 0031 6 VALVE, RELIEF, HI PRES, "BUNA"
2 16267 1 VALVE, DIR.4W/3P, P-T, A&B BK, 3L
3 16268 3 VALVE, DIR.3F, P BLKED, A&B -TANK
4 16269 1 VALVE, DIR.4W/2P, P-T-A-B BLK, 1A
5 16270 4 VALVE, DIR.4W/3P, P-T-A-B BLK, 3A
6 0404 8 FTG, HYD, CAP, 1/4 JIC, STEEL
9 1037 8 CAPSCREW, 10/24" X 1", UNC, SKT HD
10 10875 1 BLOCK, MANIFOLD, 11STN, STEPPED
11 11104 1 NAMEPLATE, F/MANIFOLD, 1-1/2" X 3"
12 11290 1 ENCLOSURE BX, 9STN, M/FLD, SS, HMI
13 1038 36 CAPSCREW, SKT HD, NC, 10/24" X 1-1/4"
14 14948 4 SCREW, DRIVE, 2GA X 3/16", TYPE U, 18-8S
15 14588 1 KIT, TRANSDUCER, 11 STN, HMI
16 1499 8 FTG, HYD, STR, 1/2 MORB X 1/4 MJIC
19 2150 2 PLATE, BLANKING, DAMAN 1194
20 220081 12 SET SREW, HEX SOCKET, 3/8" DIA, 16 UNC, 1/2" LONG
21 2459 2 VALVE, MOTION CONTROL, CP458
22 2799 3 FTG, HYD, PLUG, SKT, 1/4" MALE, ORB
23 13696 24 CAPSCREW, SKT, 1/4" X 1/2", UNC, BUTTON HEAD
26 6188 12 SCREW, SET, 1/2" X 3/4", UNC, ALLEN HD
27 11291 6 FTG, HYD, PLUG, SKT, 5/8"MALE ORB


KIT, TRANSDUCER, 11-STATION, HMI

Parts List
Part # 14588
Drawingt # I-14588 REV 1
File # I-14588-1.xls Refer: 1 Illustration
Drawing Title Kit, Transducer, 11/9 Station Manifold, HMI

1 0405 3 FTG, HYD, CAP, 3/8JIC, STEEL (60C-6)
2 14134 1 FTG, TBG, STR, 1/4" TUBE X 1/4" MNPT (SS400-1-4)
3 0664 4 SEAL, STAT-O, BONDED, 9/16"
4 0665 1 SEAL, STAT-O, BONDED, 7/16"
5 1985 1 FTG, BH, STR, SS, 1/4 TUBE X 1/4MJIC (SS-400-61-4AN)
6 3876 2 TUBING, S/S, 1/4 X .065 WALL
7 3879 1 TRANSDUCER, DFP, 4-20mA, 0-5000#
8 4047 3 FTG, HYD, BULKHEAD, 1/4 MPT X 3/8 MJIC (1035-6-4)
9 4279 1 FTG, HYD, BULKHD, 90D, 3/8 MJIC X MJIC (3235-6-6)
NOTE: For Hydraulic Schematic, see Dwg # 19000028

KIT, GEARBOX, FINAL ASSEMBLY, 250-HMI-475




ASSEMBLY, EXPANSION CHAMBER, 250-HMI-475


KIT, PLUMBING, 250-HMIS-475








KIT, 11-STATION MANIFOLD INSTALLATION, 250-HMI-475


MOUNT/GUARD ASSEMBLY, C/W DOOR, 9/11-STATION MANIFOLD, 250-HMIS-475


KIT, SPOON ASSEMBLY/GUARD INSTALLATION, 250-HMIS-475


KIT, TRAVEL STAND INSTALLATION, 250-HMIS-475


SWIVEL ASSEMBLY, TESCO, 250-HMI-475


NUT, LOAD, QUILL, MK2, 250-HMI-475


MANIFOLD ASSEMBLY, MOTOR, CODE 62, 250-HMIS-475


PANEL, ASSEMBLY, ELECTRICAL, 11-STATION MANIFOLD, HMI




STAND, TRAVEL, 250-HMI-475



SECTION 3: HYDRAULIC POWER UNIT


LIST OF PARTS AND ASSEMBLIES D2P HYDRAULIC POWER UNIT, PART NUMBER 1120045
D2P HYDRAULIC POWER UNIT,

PART NUMBER 1120045
This chapter contains all the parts lists and the accompanying illustrations for the
D2P Hydraulic Power Unit, Part Number 1120045.
Document Number: PL-1120045

0 January 2009 Initial release of manual for D2P Hydraulic Power Unit, Part Number 1120045
1 November 2010 Update parts list illustrations for hydraulic power unit
2 January 2011 Update parts list illustrations for hydraulic power unit
3 September 2011 Update parts list illustrations for hydraulic power unit
4 January 2012 Update parts list illustrations for hydraulic power unit
5 May 2012 Update parts list illustrations for hydraulic power unit
6 October 2012 Update parts list illustrations for hydraulic power unit

D2P HYDRAULIC POWER UNIT, PART NUMBER 1120045 LIST OF PARTS AND ASSEMBLIES

TABLE OF CONTENTS
D2P Hydraulic Power Unit, Part Number 1120045. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3- 1
Power Unit, Hyd, w/o HR/SL, 480VAC, 50/60Hz, CAT C15 Acert (Tier III), D2P . . . . . . . . . . . . . . 3- 4
Kit, Engine Skid, CAT C15 Acert (Tier III), D2P. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3- 6
Kit, Engine Installation, CAT C15 Acert (Tier III), D2P . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3- 10
Kit, Hoses & Fittings, Engine Skid, CAT C15 Acert (Tier III), D2P . . . . . . . . . . . . . . . . . . . . . . . 3- 12
Kit, Coupling Installation, Gearbox to Engine, D2P . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3- 16
Power Unit, w/o Engine Package/Hose Reel/Service Loop, D2P . . . . . . . . . . . . . . . . . . . . . . . . 3- 18
Kit, Tank & Auxiliary Hydraulics Installation, D2P . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3- 20
Auxiliary Pump Assembly, 460V, 60Hz . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3- 24
Assembly, Tank, Oil, HMI, D2P. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3- 26
Kit, Heat Exchanger & Main Control Panel Installation, D2P . . . . . . . . . . . . . . . . . . . . . . . . . . . 3- 28
Cooler, GHT348, c/w Return Plumbing, HMI . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3- 32
Assembly, Panel, Main Control, D2P. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3- 34
Kit, Cords, Power Unit Skid, HMI . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3- 36
Kit, Transformer Installation, D2P . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3- 40
Kit, Pump Drive & Pump Installation, CE, D2P . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3- 42
Kit, Pump/Ctrl Pressure Pilot Valve, Temp Switch, CE, D2P. . . . . . . . . . . . . . . . . . . . . . . . . . . . 3- 46
Assembly, Valve, Pressure Pilot, D2P. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3- 48
Pump Drive, 1:1.18 Ratio, D2P . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3- 50
Kit, Electrical, DD, 60S, MD2001, D2P . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3- 54
Kit, Hoses, Hydraulic, Tank & Heat Exchanger, D2P . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3- 56
Kit, Reservoir/Filter/Flowmeter, Pump Drive Lube, D2P . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3- 64
Inspection Assembly, Oil Condition, Pump Drive, D2P. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3- 68
Reservoir/Filter, Lubrication System, D2P/D6P . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3- 70
Kit, Suction/Charge Filter, D2P . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3- 72
Assembly, Charge-Manifold, Type B, D2P . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3- 76
Kit, Hoses, Pump Drive, D2P . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3- 78
Manifold Assembly, Filter, D2P . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3- 82
Kit, Electrical, Power Supply, 24VDC, Engine Control, C15 . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3- 85
Panel, Electrical, Engine Supply, 24VDC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3- 87
Kit, Plumbing, Closed Loop, D2P . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3- 89
Assembly, 20kVA, Transformer, HMI. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3- 93
Kit, General Assembly, Main Panel, D2P . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3- 95

POWER UNIT, HYD, W/O HR/SL, 480VAC, 50/60HZ, CAT C15 ACERT (TIER III), D2P


KIT, ENGINE SKID, CAT C15 ACERT (TIER III), D2P




KIT, ENGINE INSTALLATION, CAT C15 ACERT (TIER III), D2P

Parts List
Part # 1120047
File # I-1120047.xls Refer: 1 Illustration
Drawing Title: Kit,Engine Installation,CAT C15 Acert (Tier III),D2P
1 9925 12 Nut,Hex,Lock,Nylon,7/8"-9UNC,Gr8,Pld
2 1026 12 Screw,Cap,Hex Hd,7/8"-9UNCx2-1/2",Gr8,Pld
3 14246 12 Washer,Flat,Type A,Narrow,7/8",Hardened,Pld
4 1120049 1 Engine Package,CAT C15 Acert (Tier III),475 BHP,2100rpm,B-Rating

KIT, HOSES & FITTINGS, ENGINE SKID, CAT C15 ACERT (TIER III), D2P




KIT, COUPLING INSTALLATION, GEARBOX TO ENGINE, D2P

Parts List
Part # 720355
File # I-720355.x ls Refer: 1 Illustra tion
Drawing Title: Kit,Coupling Insta lla tion,Ge a rbox to Engine ,D2P
1 0966 12 Nut,Hex,7/16"-14UNC,G r8,Pld
2 1014 8 Screw,Cap,Hex Hd,3/8"-16UNCx1",Gr8,Pld
3 10633 12 W asher,Lock,Helical Spring,7/16",Alloy,Pld
4 1390050 12 Stud,7/16"-14UNCx3"Long
5 7135 8 W asher,Lock,Helical Spring,3/8",Alloy,Pld
6 5625 1 CO UPLING , MMO 500, SPLINED, CAT/DD
7 3232 1 W asher,Hub ,Elastomer Cplg,D2P/D4P STD Pump Drive

POWER UNIT, W/O ENGINE PACKAGE/HOSE REEL/SERVICE LOOP, D2P


KIT, TANK & AUXILIARY HYDRAULICS INSTALLATION, D2P


Parts List
Part # 13355
Drawing # I-13355 Rev. 1 Refer: 2 Illustrations
File # I-13355.xls Pages 3 - 4 of 4
Drawing Title: Kit, Tank Installation and Auxiliary Hydraulics, D2P

1 0016 1 VALVE, GATE, BRASS, TOYO, 2"
2 0026 1 VALVE, INLINE CHECK, 1" FNPT, 5PSI
3 0070 1 THERMOMETER, BIMETAL, 0-250, 1/2
4 0086 1 BUSHING, HEX, FS, 2" X 1"
5 0087 1 BUSHING, HEX, FS, 1" X 3/8"
6 0093 1 BUSHING, HEX, FS, 1" X 3/4"
7 0125 1 ELBOW, PIPE, 90 DEG, 2000#, 2"
8 0175 1 TEE,THR,3000#,NPT,1"
9 0289 1 FTG, HYD, STR, 1/4 MPT X 3/8 MJIC
10 0292 1 FTG, HYD, STR, 3/8 MPT X 3/8 MJIC
11 0314 1 FTG, HYD, ELB, 90D, 1/4 MPT X 3/8 MJIC
12 0322 1 FTG, HYD, ELB, 90D, 3/4 MPT X 1 MJIC
13 0382 2 FTG, HYD, TEE, STREET, 1/4 M X FPT
14 0394 1 CAP, DUST, RUBBER, 1"
15 0420 1 COUPLING, HYD, FEM, 1", STD
16 0759 1 SWITCH, ASCO, PRES, XPPR, 200-3500
17 0961 4 NUT, HEX, 3/8", UNC, PLTD, GR8
19 0983 8 CAPSCREW, 1/2" X 1-1/2", UNC, GR8, PLT
20 0986 2 CAPSCREW, 1/2" X 4", UNC, GR8, PLT
21 1009 4 CAPSCREW, 3/8" X 3/4", UNC, GR8, PLT
23 1014 2 CAPSCREW, 3/8" X 1", UNC, GR8, PLT
24 10634 2 LOCKWASHER, 1/4", GR8, PLTD, ALLOY
25 1073 8 FLAT WASHER, 1/2", ALLOY, Z/DC
26 11467 2 FLAT WASHER, 1/4", ALLOY, PLTD, GR8
27 12012 1 FTG, HYD, BULKHEAD, 1 MPT X 1 MJIC
28 12112 1 FTG, HYD, TEE, 1 MPT X 1 MJIC, RUN
29 12317 1 FTG, HYD, 45D, 1 MJIC X FJICSW, STL
30 1298 1 NIPPLE, THR, SCH80, 1" X 4"
31 1300 1 NIPPLE, THR, SCH80, 1" X CL
32 1338 1 NIPPLE, THR, SCH80, 2" X CL
33 1340 1 NIPPLE, THR, SCH80, 2" X 2-1/2"
34 1347 1 NIPPLE, THR, SCH80, 3/4" X CL
35 14559 1 SUPPORT, SUPPLY LINE, AUX HYD, D2P, 60S, MD2001

Parts List
Part # 13355
Drawing # I-13355 Rev. 1 Refer: 2 Illustrations
File # I-13355.xls Pages 3 - 4 of 4
Drawing Title: Kit, Tank Installation and Auxiliary Hydraulics, D2P

36 1989 1 CPLG, MALE, PARKER, F/F NIPPLE, 1"
37 3304 1 ASSY, CIRC/AUX PUMP, 460V
38 4695 1 CAP, DUST, RUBBER, F/STD, YELLOW
39 4935 2 CAPSCREW, GR8, UNC, PLT, 1/4" X 1-1/4"
40 5019 1 FTG, HYD, ELB, 90D, 1 MJIC X FJICSW
41 5881 10 LOCKWASHER, 1/2", ALLOY, PLTD
42 6336 1 ASSY, TANK, OIL, HMI, D2P
43 6470 1 ASSY, GUARD GAUGE, OIL TANK, D2P
44 6514 2 BRACKET, ELEC.CABLE, SUPPORT, HMI
46 7353 1 GAUGE, CBM, 3000PSI, 2-1/2, 1/4 MNPT, LF

AUXILIARY PUMP ASSEMBLY, 460V, 60HZ

Parts List
Part # 3304
Drawing # I-3304 REV. 1
Drawing Title: Assy., Circ/Aux Pump, 460V

1 0983 2 CAP,GR8,NC,PLT,1/2 X 1-1/2
2 0988 4 CAP,GR8,NC,PLT,1/2 X 1-1/4
3 1768 1 BELL HOUSING,SEALUM,5-3/4"
4 1825 1 COUPLER,HALF,7S,1-3/8
5 1826 1 COUPLER,HALF,7S,1
6 1830 1 Coupling,Sleeve,Quadra-Flex,7,JEM
7 2159 1 MOTR,WEG,10HP,230/480V,1800,XP
8 2746 1 PUMP,GEAR,1/2,P300C586LDZA0532
9 5881 6 WASHER,LOCK,ALLOY,PLTD,1/2"

ASSEMBLY, TANK, OIL, HMI, D2P


KIT, HEAT EXCHANGER & MAIN CONTROL PANEL INSTALLATION, D2P


Parts List
Part # 13356
Drawing # I-13356 Rev. 7 Pages 3 - 4 of 4
Drawing Title: Kit,Heat Exchanger & Main Control Panel Instl,D2P
1 0067 2 METER,FLOW,UNI-DIR,3500PSI,50GPM,1.25
2 0070 3 THERMOMETER,BIMETAL,0-250,1/2
3 0088 2 Fitting,Pipe,Reducer,3000-psi,1"FNPTx1-1/4"MNPT
4 0125 1 Fitting,Pipe,90°Elb,2000-psi,2",FNPT
5 0223 2 Fitting,Hyd,Str,#20MORBx#20MNPT
7 0242 1 Fitting,Hyd,90°Elb,#8MNPTx#8MNPT
8 0287 2 Fitting,Hyd,Str,#16MJICx#16MNPT
10 0425 1 Disconnect,Quick,Coupler,74Series,3/8"x1/2"FNPT
11 0442 1 Cap,Quick Disconnect,Coupler,FF-Ser,1",Black
12 0536 1 Union,Hammer,2000-psi CWP,2"xThd,FIG206
13 Not used
14 730458 2 Switch,Temp,WP,80°F-205°F,SPDT
15 0961 8 Nut,Hex,3/8"-16UNC,Gr8,Pld
16 0965 12 Nut,Hex,5/8"-11UNC,Gr8,Pld
23 12012 1 Fitting,Hyd,Str,#16MNPTx#16MJIC-Blkhd
24 1307 2 Fitting,Pipe,Nipple,Sch80,1-1/4"MNPTxClose
25 720662 1 Fitting,Hyd,90°Elb,#24MJICx#32MNPT
26 1340 1 Fitting,Pipe,Nipple,Sch80,2"MNPTx2-1/2"Lg
27 1342 1 Fitting,Pipe,Nipple,Sch80,2"MNPTx6"Lg
28 1772 1 SWITCH,LEVEL,MURPHY,1-1/2MNPT
29 1902 1 Fitting,Hyd,90°Elb,#24MORBx#24MNPT
30 1918 2 Fitting,Pipe,Tee,2000-psi,1-1/4",FNPT
31 1998 1 Disconnect,Quick,Coupler,FF-Series,1"x1"FNPT
32 2422 1 Filter,Return Line,Cartridge,300psi,100gpm

Parts List
Part # 13356
Drawing Title: Kit,Heat Exchanger & Main Control Panel Instl,D2P
Spares
32a 0952 1 Element,Filter,Cartridge,K10,Schroeder
33 2435 1 Heater,XP,Tank,1.5kW,480V,1Ø,2"NPT,W/Thermostat
34 3311 1 GUARD,TEMP GAUGE,4"X2-3/4"
35 3314 1 COVER,PRESSURE GAUGE
36 3461 1 Cap,Quick Disconnect,Coupler,74-Ser,3/8",Black
37 3687 12 Washer,Lock,Helical Spring,5/8",Alloy,Pld
38 3881 2 Fitting,Pipe,Bushing,Hex,1/2"FNPTx1-1/4"MNPT
39 5175 1 Gauge,Liq Fill,0-200psi/kPa,2-1/2"OD,CBM,1/4"MNPT
40 5397 2 Fitting,Hyd,Str,#16MJICx#20MORB
41 5744 1 BRKT,CASE DRAIN RETURN,HMI
42 5745 1 BRKT,SUPPORT RETURN FILLER,HMI
44 5939 1 ASSY,PANEL,MAIN CNTRL,D2P
45 6076 2 Fitting,Pipe,Reducer,3000-psi,2"FNPTx1-1/2"FNPT
46 6245 1 ASSY,MOUNT,MAIN CONTROL PANEL,D2P
47 1420044 1 Cooler,GHT348,c/w Return Plumming,HMI
48 1420047 1 Support,Column,Main Control Panel,D2P,HMI
49 6842 1.2 Pipe,2",Sch 80,A106 GrB,Seamless
51 Not used

COOLER, GHT348, C/W RETURN PLUMBING, HMI

Parts List
Part # 1420044
Drawing Title: Cooler,GHT348,c/w Return Plumbing,HMI
1 0033 1 VALVE,PILOT OPERATED RELIEF,F/AUX PUMP,CP2102
2 0085 3 Fitting,Pipe,Reducer,6000-psi,1-1/4"FNPTx2"MNPT
4 0092 2 BUSHING,HEX,FS,2"X1/2"
5 0096 1 Fitting,Pipe,Bushing,Hex,1-1/2"FNPTx2"MNPT,FS
8 0173 5 Fitting,Pipe,Tee,2000-psi,2",FNPT
10 0406 1 Fitting,Hyd,Cap,#24FJIC,Stl
11 0405 1 Fitting,Hyd,Cap,#6FJIC,Stl
13 0961 4 Nut,Hex,3/8"-16UNC,Gr8,Pld
14 16792 1 Valve,Check,Inline,1-1/2"FNPT,3000psi-WP,65psi-CP
16 9159 1 PLUG,PLASTIC, 1/2" MNPT
17 9160 1 PLUG,PLASTIC, 1/4" MNPT
18 1120222 2 Hose,Hyd,100R1-AT,#32x10.5",MNPTxFJIC
19 3877 1 Fitting,Pipe,Bushing,Hex,1/4"FNPTx2"MNPT
20 12100 2 Fitting,Hyd,Plug,Hex Hd,1-1/4"MNPT
21 1303 1 Fitting,Pipe,Nipple,Sch80,1-1/2"MNPTxClose
22 1338 4 Fitting,Pipe,Nipple,Sch80,2"MNPTxClose
23 3595 2 ASSY,BRACKET,FLOW METER
25 1420045 1 Cooler,GHT348,250psi/250°F,230/460VAC
26 2021 1 Body,Cartridge,Relief,2 Way,#8 SAE

ASSEMBLY, PANEL, MAIN CONTROL, D2P


KIT, CORDS, POWER UNIT SKID, HMI



Parts List
Part # 14580
Drawing Title: KIT,CORDS,POWER UNIT SKID,HMI
1 6869 1 CORD,BUILDING HTR(PANEL) HS/HC
2 6883 1 CORD,CHART RECORDER(120V)HS/HC
3 6884 1 CORD,PIGTAIL,CHART RECORDER, FEMALE,6FT
4 6886 1 CORD,PIGTAIL,PUMP CONTROL,MAIN PANEL,FEM,20FT
5 10072 1 CORD,PIGTAIL,THROTTLE SPEED SENSOR,FEM,43FT
6 14001 1 CORD,PIGTAIL,ENGINE SHUTDOWN,FEMALE,43FT
7 13624 23 M CABLE,BOSTRIG,18AWG/2C
8 13625 16 M CABLE,BOSTRIG,12AWG/4C
9 0818 1 LUG,UNIVERSAL,14-2,T&B
10 3785 7 LOCKNUT,1/2" HUB
11 2123 7 RING,SEALING,1/2"
12 0845 7 BUSHING,PLASTIC,INSULATED,1/2
13 3955 1 LOCKNUT,3/4" W HUB
14 2124 1 RING,SEALING,3/4"
15 3960 1 BUSHING,PLASTIC,INSULATED,3/4
16 15965 2 FTG,CABLE,90D,LTSR,3/4",(0.310"-0.560")
17 14234 2 FTG,CABLE,STR,LTSR,STEEL,3/4",(0.310"-0.560")
18 4513 3 BUSHING,REDUCING,3/4X1/2
19 2476 6 CONNECTOR,90D,1/2,.250-.375
20 0847 2 FTG,CABLE,STR,LTSR,STEEL,1/2",(0.310"-0.560")

KIT, TRANSFORMER INSTALLATION, D2P

Parts List
Part # 13357
Drawing # I-13357 Rev. 0 Refer: 1 Illustration
File # I-13357.xls Page 2 of 2
Drawing Title: Kit, Transformer Installation, D2P

4 6555 1 ASSY, 20KVA, TRANSFORMER, HMI

KIT, PUMP DRIVE & PUMP INSTALLATION, CE, D2P


Parts List
Part # 13360
Drawing Title: Kit,Pump Drive & Pump Instl,D2P
1 0195 3 Fitting,Hyd,90°Elb,#16MJICx#16MORB
2 0593 4 O-Ring,N70-365,6.975"IDx0.210"Dia
3 0964 8 Nut,Hex,3/4"-10UNC,Gr8,Pld
4 1420018 1 Kit,Pump/Control Pressure Pilot Valve,Temp Switch,D2P
5 6092 1 ASSY,VALVE,PRESSURE PILOT,D2P
6 Not used
7 Not used
8 15790 8 Stud,Threaded,3/4"-10UNCx3-1/2",A-193 B7
10 Not used
11 Not used
12 Not used
13 7474 2 PLATE, ADAPTER, SUNDSTRAND PUMP
14 Not used
16 720690 2 Pump,Hyd,CCW,7.93cu-in/rev & 3.56cu-in/rev Vane Pump
17 6198 1 Pumpdrive,1:1.18 Ratio,D2P


KIT, PUMP/CTRL PRESSURE PILOT VALVE, TEMP SWITCH, CE, D2P

Parts List
Part # 1420018
Drawing Title: Kit,Pump/Control Pressure, Pilot Valve,Temp Switch,D2P
1 5174 1 Gauge,Liq Fill,0-1000psi/kPa,2.5"ODx1/4MNPT,CBM,FF
2 2045 2 Gauge,Liq Filled,0-600psi/kPa,2.5"ODx1/4"MNPT,CBM
3 16436 1 Switch,Temp,130°F-250°F
4 0376 3 Fitting,Hyd,Tee,#6MJICx#6FJIC-Runx#6MJIC
5 0337 3 Fitting,Hyd,Str,#6FJICx#4MJIC
6 0348 3 Fitting,Hyd,45°Elb,#4MJICx#4FJIC
7 10508 3 Fitting,Hyd,Str,#4MJICx#4FNPT
8 4326 3 Fitting,Hyd,Str,#8MNPTx#6MNPT
9 0421 2 Disconnect,Quick,Nipple,74Series,3/8"x1/2"FNPT
10 0425 1 Disconnect,Quick,Coupler,74Series,3/8"x1/2"FNPT
11 3460 2 Cap,Quick Disconnect,Nipple,74-Ser,3/8"
12 3461 1 Cap,Quick Disconnect,Coupler,74-Ser,3/8"
13 12024 3 Fitting,Hyd,Str,#6FNPTx#6MJIC-Blkhd
14 3711 3 Hose,Hyd,100R2-AT,#4x19",FJICxFJIC
17 1420017 1 Bracket,Gauges,Pump Control Pressure/Temp,D2P
18 1420024 1 Label Set,Lamacoid,Control Pressure/Temp,Pump Drive,D2P
19 1039 4 Screw,Cap,Skt Hd,#10-24UNCx3/4"
20 1067 4 Washer,Lock,Helical Spring,#10,18-8 SS
21 1420020 1 Grommet,1"Panel Hole x1/4"IDx1/16"Panel Thickness,Buna-N Rubber
22 0847 1 Connector,Cable,Str,1/2",SR,(0.310"-0.560")
23 2123 1 Ring,Sealing,Elec,1/2"
24 3785 1 Nut,Lock,Elec,1/2",Stl
25 1420043 3 U-Clamp,Gauge,2.5", 213.53, CBM

ASSEMBLY, VALVE, PRESSURE PILOT, D2P

Parts List
Part # 6092
Drawing # I-6092 REV. 0
Drawing Title: Pressure Pilot Valve Assembly, D2P

1 0292 4 FTG, HYD, STR, 3/8 MPT X 3/8 MJIC (1030-6-6)
2 0352 4 FTG, HYD, ELB, 90D, 3/8 MJIC X FJICSW (3293-6-6)
3 0411 2 COUPLING, HYD, FEM, 3/8", FF (74C6-6F)
4 0418 2 COUPLING, HYD, MALE, 3/8", FF (74N6-6F)
5 1501 4 FTG, HYD, STR, 1/2 MORB X 3/8 MJIC (3050-8-6)
6 2880 1 VALVE, PRESS. CONTROL PILOT (MCV116A3201)
7 2881 1 MANIFOLD, ADAPTOR, F/MCV116 VALVE (KK02501)
8 3280 1 ASSEMBLY, BRACKET, DIRECTIONAL PROPORTIONAL VALVE (13000150)
9 3382 1 HOSE, HYD, 2W, #6 X 30" W/FJIC
10 3420 1 HOSE, HYD, 2W, #6 X 40" W/FJIC
11 3424 1 HOSE, HYD, 2W, #6 X 46" W/FJIC
12 3460 2 CAP, HYD, #6 NIPPLE, 74SRS, FF (74PNC-6 )
13 3461 2 PLUG, HYD, #6 CLPG, SRS, FF (74PCC-6)
14 3529 4 CAPSCREW, 1/4" X 1-1/4", UNC, SKT HD
15 5109 1 HOSE, HYD, 2W, #6 X 74" W/FJIC

PUMP DRIVE, 1:1.18 RATIO, D2P

CONTACT: 1-877-TESCO-77 250TON HMIS 475HP WWW.TESCOCORP.COM

INTL: 713-359-7295 3-51 WWW.TESCOPARTS.COM

CONTACT: 1-877-TESCO-77 250TON HMIS 475HP WWW.TESCOCORP.COM

INTL: 713-359-7295 3-53 WWW.TESCOPARTS.COM
KIT, ELECTRICAL, DD, 60S, MD2001, D2P

Parts List
Part # 13362
Drawing Title: Kit,Electrical, DD, 60S, MD2001, D2P
1 0146 2 Fitting,Elec,Nipple,1/2"xClose
2 0831 4 Cover,Box,Elec,Conduit,FS/FD,W/Gasket
3 0837 4 Connector,Cable,90°Elb,3/4",SR,(0.625"-0.750")
4 0845 6 Bushing,Elec,1/2",Plastic
5 0847 2 Connector,Cable,Str,1/2",SR,(0.310"-0.560")
6 13624 8m Cable,Bostrig,600V,110°C,#18,2C
8 2476 6 Connector,Cable,90°Elb,1/2",SR,(0.250"-0.375")
11 3960 4 Bushing,Elec,3/4",Plastic
12 4390 2 SHACKLE,G209,GALV,1/2TON,1/4"
13 6802 1 BOX,ELEC,SHUTDOWN,LOW OIL,HMI
14 6803 1 BOX,ELEC,SHUTDOWN,HI-TEMP,B/C
15 6804 1 BOX,ELEC,SHUTDOWN,C LOOP,24VDC
16 6805 1 BOX,ELEC,SHUTDOWN,COOLING FAN
17 Not used
18 10824 2 Fitting,Elec,Coupling,1/2",Stl
20* 4109 1 Cord,Pgtl,Female,Robotics,D2P/D6P,#14,37C,49M
21* 0839 2 Fitting,Elec,90°Elb,3/4"FX3/4"F,Al,W/Cap
22* 11106 12 Cable,Bostrig,600V,110°C,#18,4C,Overall Shield
23* 13625 3 Cable,Bostrig,600V,110°C,#12,4C
24* 6886 1 Cord,Pgtl,Female,Pump Ctrl,Main Pnl,#18,4C,6.1M
25* 10072 1 Cord,Pgtl,Female,Throttle Speed Sensor,#18,2C,43ft
26* 14001 1 Cord,Pgtl,Female,Engine Shutdown,#18,4C,41M
27* 4513 3 Fitting,Elec,Reducer,3/4"x1/2",Stl
28* 770499 1 Cord,Pigtail,Male,Main Panel,Power,HMI/HCI
29* 14818 5 Cable,Bostrig,600V,110°C,#6,1C
* - Item not shown in illustration

KIT, HOSES, HYDRAULIC, TANK & HEAT EXCHANGER, D2P






Parts List
Part # 16715
Drawing Title: Kit,Hoses,Hyd,Tank & Heat Exchanger,D2P
13 16746 1 Hose,Hyd,100R2-AT,#16x38",FJICx90°FJIC
14 731224 1 Hose,Hyd,100R2-AT,#20x58",FJICX90°FJIC
17 700080 1 Hose,Hyd,100R2-AT,#16X30",FJICxFJIC


KIT, RESERVOIR/FILTER/FLOWMETER, PUMP DRIVE LUBE, D2P




INSPECTION ASSEMBLY, OIL CONDITION, PUMP DRIVE, D2P

Parts List
Part # 720358
Drawing Title: Inspection Assy,Oil Condition,Pump Drive,D2P
1 0029 1 Valve,Check,Inline,1/2"FNPT,3000-psi WP,5-psi CP
2 720478 2 Fitting,Hyd,Str,#16MNPTx#8MNPT
4 0381 1 Fitting,Hyd,Tee,#8MNPT-Runx#8FNPTx#8FNPT
5 0354 1 Fitting,Hyd,90°Elb,#8MJICx#8FJIC
6 720459 1 Valve,Ball,3-Way,5075psi,1/2"FNPT,Stl,(w/Lock Kit)
8 720359 1 Strainer,Y-Type,Mag,150-psi,1"FNPTx1"FNPT,Brass
9 720661 2 Clamp,Pipe,28mm-OD,Std Series
11 720473 4 Nut,Hex,Lock,Spiralock,Flg,1/4"-20SPL,Gr8,Pld

RESERVOIR/FILTER, LUBRICATION SYSTEM, D2P/D6P


KIT, SUCTION/CHARGE FILTER, D2P



Parts List
Part # 720148
Drawing Title: Kit,Suction/Charge Filter,D2P
Item # Tesco # Qty Description Doc#
1 0016 2 VALVE,BRASS GATE,TOYO,2"
2 0049 1 GAUGE,BTM MNT,1000PSI,2-1/2X1/4,(W/DAMPING SCREW)
3 11115 3 KIT,FLANGE,SPLIT,C61,1-1/2"
4 1327 1 Fitting,Pipe,Nipple,Sch80,1/4"MNPTx2"Lg
6 0151 2 Fitting,Pipe,2"Hose Endx2"MNPT,Pld
7 0199 2 Fitting,Hyd,90°Elb,#6MJICx#6MORB
8 11119 2 Flange Kit,Split,#16-C61
9 960027 2 Fitting,Hyd,90°Elb,#32Barbx#24-C61
10 720790 1 Fitting,Hyd,Str,#16FJICx#6MJIC
11 7986 2 Fitting,Hyd,Str,#20MJICx#16-C61
12 1090008 1 Valve,Check,Inline,1"C-61,6000-psi WP,14.5-psi CP
13 16830 1 Fitting,Hyd,90°Elb,#4MORBx#4FNPT
14 0268 1 Fitting,Hyd,90°Elb,#4FNPTx#4FNPT
15 0442 1 Cap,Quick Disconnect,Coupler,FF-Ser,1",Black
16 0466 1 Fitting,Pipe,90°Elb,150-psi,2"FNPTx2"MNPT
17 720838 1 Assy,Charge-Manifold,Type B,D2P I-720838
18 0708 8 Clamp,Hose,Constant Torque,2-1/2"
20 12145 1 Fitting,Hyd,Tee,#16MJICx#16MORB-Runx#16MJIC
22 12128 2 Fitting,Hyd,Tee,#6MJICx#6MJICx#6MORB-Br
23 1338 3 Fitting,Pipe,Nipple,Sch80,2"MNPTxClose
24 13416 1 Fitting,Pipe,Nipple,Sch80,2"MNPTx8"Lg
25 Not used
26 12336 1 Fitting,Hyd,90°Elb,#16MORBx#16MNPT
28 12377 1 Fitting,Hyd,Str,#24MORBX#16FORB
29 Not used
30 1998 1 Disconnect,Quick,Coupler,FF-Series,1"x1"FNPT
31 510464 1 Fitting,Hyd,Str,#20MJICx#24-C61
33 8726 5 ft HOSE,LONGHORN, 2"

ASSEMBLY, CHARGE-MANIFOLD, TYPE B, D2P

Parts List
Part # 720838
Drawing Title: Assy,Charge-Manifold,Type B,D2P
Item # Tesco # Qty Description Doc#
1 0430 6 Fitting,Hyd,Plug,Hex Hd,#16MORB
3 10692 1 BLOCK,MANIFOLD,CHARGEPRESS,B 13963W01
5 11548 1 Filter,Base-Ported,Cartridge,3000psi,100gpm

KIT, HOSES, PUMP DRIVE, D2P



Parts List
Part # 720151
Drawing Title: Kit,Hoses,Pump Drive,D2P
2 3378 2 Hose,Hyd,100R2-AT,#4x17.5",FJICxFJIC
5 4931 2 Hose,Fwd/Rev,5000-lb,#24x15',Service Loop,D2P
8 16700 1 Hose,Hyd,100R13,#20x75",FLGx90°FLG,C62
11 16703 1 Hose,Hyd,100R13,#20x51",FLGxFLG,C62

MANIFOLD ASSEMBLY, FILTER, D2P


KIT, ELECTRICAL, POWER SUPPLY, 24VDC, ENGINE CONTROL, C15


PANEL, ELECTRICAL, ENGINE SUPPLY, 24VDC


KIT, PLUMBING, CLOSED LOOP, D2P

CONTACT: 1-877-TESCO-77 3- WWW.TESCOCORP.COM



ASSEMBLY, 20KVA, TRANSFORMER, HMI


KIT, GENERAL ASSEMBLY, MAIN PANEL, D2P





CONTACT: 1-877-TESCO-77 3- WWW.TESCOCORP.COM


SECTION 4: HOSE REEL/SERVICE LOOP


LIST OF PARTS AND ASSEMBLIES D2P HOSE REEL/SERVICE LOOP, PART NUMBER 13340
D2P HOSE REEL/SERVICE LOOP,

PART NUMBER 13340
This chapter contains the parts lists and accompanying illustrations for the D2P Hose Reel/
Service Loop, Part Number 13340.

0 Jan 2009 Initial release of manual for D2P Hose Reel/Service Loop, Part Number 13340
1 Apr 2010 Added TESCO contact information to document footer
2 July 2011 Update part illustrations for hose reel/service loop
3 May 2012 Update part illustrations for hose reel/service loop

D2P HOSE REEL/SERVICE LOOP, PART NUMBER 13340 LIST OF PARTS AND ASSEMBLIES

TABLE OF CONTENTS
D2P Hose Reel/Service Loop, Part Number 13340 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4- 1
Hose Reel/Service Loop, Complete, 225-ft lg, D2P . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4- 4
Service Loop, 225-ft lg, D2P . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4- 8
Hose Reel, c/w Controls, D2P . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4- 10
Assembly, Hydraulic Motor Control, Hose Reel, D2P/D4P/D6P/ECI/EXI . . . . . . . . . . . . . . . . . . 4- 12
Skid Assembly, Hose Reel, D2P . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4- 14

HOSE REEL/SERVICE LOOP, COMPLETE, 225-FT LG, D2P


Parts List
Part # 13340
Drawing Title: Hose Reel/Service Loop,Complete,225-ft lg,D2P
1 720455 1 Hose Reel,c/w Controls,D2P
2 720433 1 Service Loop,225-ft lg,D2P


SERVICE LOOP, 225-FT LG, D2P


HOSE REEL, C/W CONTROLS, D2P


ASSEMBLY, HYDRAULIC MOTOR CONTROL, HOSE REEL, D2P/D4P/D6P/ECI/EXI


SKID ASSEMBLY, HOSE REEL, D2P

Parts List
Part # 720035
Drawing Title: Skid,Hose Reel,D2P
1 6 1009 Screw,Cap,Hex Hd,3/8"-16UNCx3/4",Gr8,Pld
3 11 13674 Washer,Belleville,3200-lbs,3/8"IDx0.906"OD,Stl
4 1 5815 Reel,Electrical Cable,Hose Reel,D2P/EMI
5 1 5883 HOSE REEL,D2P,HMI
6 1 5884 Skid,Hose Reel,D2P/EMI
7 1 6515 Guard,Chain,Hose Reel,D2P/EMI


SECTION 5: DRILLER ’S PANEL


LIST OF PARTS AND ASSEMBLIES HMIS DRILLER’S PANEL, PART NUMBER 730151
HMIS DRILLER ’S PANEL,

PART NUMBER 730151
This chapter contains the parts lists and accompanying illustrations for the HMIS Driller’s
Panel, Part Number 730151.

0 Jan 2009 Initial release of manual for HMIS Driller’s Panel, Part Number 730151
1 Apr 2010 Added TESCO contact information to document footer
2 Dec 2010 Updated part illustrations for driller’s panel
3 May 2012 Updated part illustrations for driller’s panel

HMIS DRILLER’S PANEL, PART NUMBER 730151 LIST OF PARTS AND ASSEMBLIES

TABLE OF CONTENTS
HMIS Driller’s Panel, Part Number 730151. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5- 1
Kit, Miscellaneous, Driller’s Panel, 250-HMI-475 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5- 4
Driller’s Panel, 24VDC, 250-HMIS-475 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5- 8

KIT, MISCELLANEOUS, DRILLER ’S PANEL, 250-HMI-475


Parts List
Part # 730747
Drawing Title: Kit,Miscellaneous,Drillers Panel,HMI
1 Not used
2 Not used
3 Not used
4 Not used
5 Not used
6 Not used
7 Not used
8 Not used
9 16260 1 GUARD,HEATER,EXPANDED METAL,DRILLER PANEL
10 3802 3 JUMPER,WIELAND,12 PT COMBINED
11 4364 1 MOUNT WELDMENT,DRILLERS CONTROL PANEL
12 9375 2 HEATER,STRIP,50W,24V,F/DRL.PNL
13 0961 A/R NUT,HEX,PLTD,NC,GR8,3/8"
14 16298 A/R WIRE,RED,14AWG/41 STRAND,125DEG C,GTF
15 16299 A/R WIRE,BLACK,14AWG/41 STRAND,125 DEG C,GTF
16 11467 A/R WASHER,FLAT,1/4,TYPE A,NARROW (SAE),HARDENED,PLD
17 0960 A/R NUT,HEX,1/4-20UNC,GR8,PLD
18 16295 A/R LUG,RING,BLUE,#14,FOR #8 STUD
19 16294 A/R NUT,WING,14-20UNC,PLTD
20 16293 A/R STUD,WELD,1/4-20UNC X 2 LG,SS
21 16296 A/R LANYARD,CLEAR,INSULATED,1/16,STEEL WIRE
22 14872 A/R CRIMPS,F/3/32 LANYARD CABLE,INSULATED
23 16152 A/R FERRULE,WIRE,18AWG,WHITE (500/BOX)
24 14868 A/R MARKERS,WIRE,4-SPLIT,BRADY
25 14565 A/R FERRULE,WIRE,16AWG,RED(100/BOX)
26 16297 A/R STUD,WELD,1/4-20UNC X 3/4 LG,SS
27 15792 A/R CAP,GR8,HEX,NF,PLT,3/8 X 1-1/2
28 10632 A/R WASHER,FLAT,3/8,TYPE A,NARROW (SAE),HARDENED,PLD
29 7135 A/R WASHER,LOCK,HELICAL SPRING,3/8,ALLOY,PLD
30 6550 A/R Marker,6mm,Blank,10/Strip,Enlarged,F/Terminal
31 0816 A/R Jumper,Screw,70P,F/Terminal,WK 4/U,Plated


DRILLER ’S PANEL, 24VDC, 250-HMIS-475





SECTION 6: TORQUE BUSHING


LIST OF PARTS AND ASSEMBLIES HMIS TORQUE BUSHING, PART NUMBER 14721
HMIS TORQUE BUSHING,

PART NUMBER 14721
This chapter contains the parts lists and accompanying illustrations for the HMIS Torque
Bushing, Part Number 14721.

0 Jan 2009 Initial release of manual for HMIS Torque Bushing, Part Number 14721
1 Apr 2010 Update parts list illustrations for HMIS torque bushing

HMIS TORQUE BUSHING, PART NUMBER 14721 LIST OF PARTS AND ASSEMBLIES

TABLE OF CONTENTS
HMIS Torque Bushing, Part Number 14721 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6- 1
Assembly, 72” Torque Bushing, c/w Hydraulic, 250 HMI . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 -4
Assembly, 72” Torque Bushing, No Hydraulic, 250 HMI . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 -6

ASSEMBLY, 72” TORQUE BUSHING, C/W HYDRAULIC, 250 HMI


ASSEMBLY, 72” TORQUE BUSHING, NO HYDRAULIC, 250 HMI


ENGINEERING SIGN-OFF
This sign-off sheet indicates that this document has been approved for release by the
Engineering Department at TESCO.
Document Completed By Signature Date Signed
Edward Chan October 5, 2012
Document Reviewed/Approved Date Signed
©TESCO CORPORATION, 2012

©TESCO CORPORATION, 2012

Manual de Partes Unit 1168 HMI PDF

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List of Parts and Assemblies

HMIS Top Drive System

250TON HMIS 475HP/C15

DOCUMENT NAME: 880030 REV 6

TESCO ULTREX™ is a trademark and TESCO® is a registered trademark of Tesco Corporation.

© 2012 Tesco Corporation. All rights reserved.

After Market Sales and Service Contact

CONTACT: 1-877-TESCO-77 III WWW.TESCOCORP.COM

Version Date Description of Changes

CONTACT: 1-877-TESCO-77 IV WWW.TESCOCORP.COM

About This Document . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

Hydraulic Power Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

Hose Reel/Service Loop . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

CONTACT: 1-877-TESCO-77 V WWW.TESCOCORP.COM

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CONTACT: 1-877-TESCO-77 VI WWW.TESCOCORP.COM

SECTION 1: ABOUT THIS DOCUMENT

Table 1-1: Where to Find More Information

For information on Refer to

CONTACT: 1-877-TESCO-77 WWW.TESCOCORP.COM

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CONTACT: 1-877-TESCO-77 WWW.TESCOCORP.COM

SECTION 2: TOP DRIVE

CONTACT: 1-877-TESCO-77 WWW.TESCOCORP.COM

This page has been left blank intentionally.

CONTACT: 1-877-TESCO-77 WWW.TESCOCORP.COM

250-HMIS-475 TOP DRIVE,

Document Number: PL-9067-1

CONTACT: 1-877-TESCO-77 2-1 WWW.TESCOCORP.COM

This page has been left blank intentionally.

CONTACT: 1-877-TESCO-77 2-2 WWW.TESCOCORP.COM

CONTACT: 1-877-TESCO-77 2-3 WWW.TESCOCORP.COM

TOP DRIVE, 2.19:1 RATIO, C/W TESCO SWIVEL, 250-HMIS-475

CONTACT: 1-877-TESCO-77 2-4 WWW.TESCOCORP.COM

CONTACT: 1-877-TESCO-77 2-5 WWW.TESCOCORP.COM

ASSEMBLY, GEARBOX, SPLINE, DRIVE, 1.19:1 RATIO, MK1, 250-HMI-475

CONTACT: 1-877-TESCO-77 2-6 WWW.TESCOCORP.COM

CONTACT: 1-877-TESCO-77 2-7 WWW.TESCOCORP.COM

CONTACT: 1-877-TESCO-77 2-8 WWW.TESCOCORP.COM

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CONTACT: 1-877-TESCO-77 2-9 WWW.TESCOCORP.COM

KIT, SWIVEL INSTALLATION, 250-HMIS-475

CONTACT: 1-877-TESCO-77 2-10 WWW.TESCOCORP.COM

CONTACT: 1-877-TESCO-77 2-11 WWW.TESCOCORP.COM

CONTACT: 1-877-TESCO-77 2-12 WWW.TESCOCORP.COM

This page has been left blank intentionally.

CONTACT: 1-877-TESCO-77 2-13 WWW.TESCOCORP.COM

ASSEMBLY, WASHPIPE, ROSTEL, 200T/250T, HMI/T100

CONTACT: 1-877-TESCO-77 2-14 WWW.TESCOCORP.COM

CONTACT: 1-877-TESCO-77 2-15 WWW.TESCOCORP.COM

CLAMP, CONNECTION LOCK, 4”FH & 3-1/2”IF

CONTACT: 1-877-TESCO-77 2-16 WWW.TESCOCORP.COM

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CONTACT: 1-877-TESCO-77 2-17 WWW.TESCOCORP.COM

KIT, MOTOR MANIFOLD INSTALLATION, 250-HMI-475

CONTACT: 1-877-TESCO-77 2-18 WWW.TESCOCORP.COM

CONTACT: 1-877-TESCO-77 2-19 WWW.TESCOCORP.COM

SWIVEL LINK & COUNTERBALANCE ASSEMBLY, 250-HMIS-475

CONTACT: 1-877-TESCO-77 2-20 WWW.TESCOCORP.COM

CONTACT: 1-877-TESCO-77 2-21 WWW.TESCOCORP.COM

CONTACT: 1-877-TESCO-77 2-22 WWW.TESCOCORP.COM

CONTACT: 1-877-TESCO-77 2-23 WWW.TESCOCORP.COM

MOTOR, HYDRAULIC, RINEER, 196, C62, 4 PORT