RTPP-WT - annexure-II-R0 02-8-2016

ANDHRA PRADESH POWER
RAYALASEEMA THERMAL
GENERATION
POWER PROJECT, STAGE – IV,
CORPORATION LIMITED,
HYDERABAD. UNIT #6 (1x600 MW)
DOC. NAME: STRUCTURAL DESIGN CALCULATIONS OF WAGON TIPPLER
OWNER ANDHRA PRADESH POWER GENERATION

CORPORATION LIMITED,
OWNER’S
DESEIN PRIVATE LIMITED
CONSULTANT
VA TECH WABAG LTD.

BOP
TECPRO SYSTEMS LIMITED .
CONSORTIUM
GAMMON INDIA LTD.
CHP SUB ThyssenKrupp Industries India Pvt. Ltd.

CONTRACTOR Indwell Constructions Private Limited
IND WELL
Document RTPP-CHP-WT-CAL-001B
Job No. : Rev No. 0
No. (annexure-II)
NAME DATE
PREPARED BY KRISHNA 15/6/2016
REV.NO. Particulars Date Checked By Approved By
PROJECT RAYALASEEMA THERMAL POWER PROJECT(1X600MW) ,COAL HANDLING PLANT (CHP) PACKAGE
SUBJECT DESIGN OF WAGON TIPPLER COMPLEX
ANNEXURE-II to Design Report - R0
10 DESIGN OF RAFT AT RL 166.670(APRON FEEDER LEVEL)
11 DESIGN OF COUNTER FORT ABOVE APRON FEEDER LEVEL
12 DESIGN OF FLOOR SLABS AND BEAMS AT VARIOUS LEVELS
13 DESIGN HOPPER SUPPORTING BEAMS AND HOPPER WALLS
14 DESIGN OF GRIZZLY SUPPORTING BEAMS
15 DESIGN OF LOAD CELL SUPPORTING PEDESTALS
16 DESIGN OF PIVOT PILLER SUPPORTING SYSTEM
17 DESIGN OF SAC PEDESTALS & SUPPORTING BEAMS
18 DESIGN OF RETAINING WALLS (EXTERNAL)
1
ANALYSIS AND DESIGN OF FLOOR SLAB

@ ELEVATION +6.438M
2
project RAYALASEEMA THERMAL POWER PROJECT(1X600MW) (COAL HANDLING PACKAGE)
title ANALYSIS AND DESIGN OF WAGON TIPPLER
Design Of raft at RL 157.67m lvl
STAAD ANALYSIS AND RESULTS for raft at EL-15.3m
Plate L/C MX MY MXY Remarks
503 100 123 127 0 -Mx
Y 1853 101 127 127 5 -My
194 201 181 18 28 (for max + mx) on e/f CF location

X 127 7 on elf other than CF
The higher moment of MX and My at bottom and top considered for designed
Designed moments (Wood's criteria)
CONV Factored Moments Remarks
ON E/F Near CF location +ve M*x ABS( 181)+ABS( 28) 209 139.333333 Mx on eartj face CF location
ON E/F other than CF +ve M*y 127+ABS( 7) 134 89.33 Mx on earth face other than CF location
Away from E/F - ve M*y ABS( 127+ABS( 5)) 132 88 My ( away from e/f)
Away from E/F -ve M*x ABS( 123+ABS( 0)) 123 82 Mx (away from e/f)
The higher moment of MX and My at bottom and top considered for designed
3
DESIGN OF RAFT RL 157.67
Conc 30 Design based on limiting crack width (as per cl:35.3.2 of IS:456-2000)
fy 500 limiting crack width for the surfaces in contact with water/soil) 0.1 mm
limiting crack width (other than mentioned above) 0.2 mm min.
reinf.
Design Provided modular crack (0.12
Details BM ™ M/bd2 pt Ast Ast D d As /bd ratio (m) x z fs 0.8fy a1 e1 em acr cmin width (mm) ) Provided reinforcement
Design of Raft along x /y
on earth face at CF 92.7 0.694 0.164 2323 8205.87 1500 1415 0.006 16.0 492.24 1250.9 90.276 400 1500 0.000 0.000 60.177 50 0.028 1800 Y 28 @ 75
Y28-150+Y28-150 x at support (along wall/cf location)
However provide extra bars of 20-Y28 at CF location (extent of CF width) provide ( as per contour stress diagram)
Mx at bottom other
than CFlocation 89.3 0.669 0.158 2237 4102.93 1500 1415 0.003 16.0 370.35 1291.6 168.58 400 1500 0.001 0.000 84.595 50 0.040 1800 Y 28 @ 150
on earth face otherthan CF88.0 0.637 0.150 2162 4102.93 1500 1440 0.003 16.0 374.09 1315.3 163.07 400 1500 0.001 0.000 84.595 50 0.033 1800 Y 28 @ 150
away from e/ f 82.0 0.593 0.140 2011 4102.93 1500 1440 0.003 16.0 374.09 1315.3 151.95 400 1500 0.001 0.00 84.595 50 0.019 1800 Y 28 @ 150
Shear Design Critical elements
plate L/c Tv Ast pt b Tc

Max. Shear stress 933 24 0.7 8206 0.56985 6.112657 0.52 Hence need to provide shear reinforcement Vus/d 1.76
provide Y8 links at 300mm clc across and 200mm along
as shown in the drawing
Hence Provide Y28-150( through) + Y28-150(x) at wall/CF location on Earth face
Y28 -200 ( through) on earth face ( at bottom) + Y28-200(x) at wall location
Y28-200 top b/w
However provide extra bars of 20-Y28 at CF location (extent of CF width) provide ( as per contour stress diagram)
4
Design of raft at RL 166.670
STAAD ANALYSIS AND RESULTS (WT 1&2) for raft at -9.9m

Y apron feeder raft Plate L/C MX MY MXY Remarks
X 6594 44 213 47 88 -Mx at wall location (e/f)

6530 26 118 4 0 + Mx) centrre inside
9454 24 77 104 20 (for max My)
6466 42 130 109 15 away from E/f - My
Designed moments (Wood's criteria)

Factored M Remarks
ON E/F +ve M*x 301 200.67 other than zone x (for max mx)
ON E/F +ve M*y 124 124.00 other than zone x (for max my)
Away from E/F - ve M*y 124 124.00

Away from E/F -ve M*x 118 118.00
5
DESIGN OF RAFT 166.7
Conc 30 Design based on limiting crack width (as per cl:35.3.2 of IS:456-2000)
fy 500 limiting crack width for the surfaces in contact with water/soil) 0.1 mm
limiting crack width (other than mentioned above) 0.2 mm
min.
Design Provided modular crack reinf.
Details BM ™ M/bd2 pt Ast Ast D d As /bd ratio (m) x z fs 0.8fy a1 e1 em acr cmin width (mm) (0.12 Provided reinforcement
Design of Raft along x
on earth face at CF 200.7 1.503 0.368 5213 10717.9 1500 1415 0.008 16.0 545.95 1233 151.84 400 1500 0.001 0.001 59.909 50 0.104 1800 Y 32 @ 75
on earth face otherthan CF

124.0 0.897 0.214 3081 5358.93 1500 1440 0.004 16.0 418.53 1300.5 177.92 400 1500 0.001 0.000 83.905 50 0.097 1800 Y 32 @ 150
away from e/ f 118.0 0.854 0.203 2926 4102.93 1500 1440 0.003 16.0 374.09 1315.3 218.66 400 1500 0.001 0.00 84.595 50 0.103 1800 Y 28 @ 150
Design of slab along y

on earth face at CF 124.0 0.897 0.214 3081 10717.9 1500 1440 0.007 16.0 551.9 1256 92.111 400 1500 0.000 0.000 59.909 50 0.0450 1800 Y 32 @ 75
other than CF location 0.0 0 0.000 0 5358.93 1500 1440 0.004 16.0 418.53 1300.5 0 400 1500 0.000 -0.001 83.905 50 -0.1265 1800 Y 32 @ 150
away from e/ f 52.0 0.363 0.085 1242 4102.93 1500 1465 0.003 16.0 377.81 1339.1 94.647 400 1500 0.000 0.00 78.418 40 -0.05 1800 Y 28 @ 150
Shear Design Critical elements
plate L/c Tv Ast pt b Tc

Max. Shear stress 933 24 0.9 #### 0.7443 4.680003 0.58 Hence need to provide shear reinforcement Vus/d 3.16
Y8-150C/C 300 ALONG LENGTH
6
RAYALASEEMA THERMAL POWER PROJECT(1X600MW) ,COAL HANDLING PLANT (CHP)
Project
PACKAGE
Doc Title ANALYSIS AND DESIGN OF WAGON TIPPLER
a) Floor slab at RL 163.680,RL 166.670 (150mm thick)
Basic dimensions of slab = Lx Ly

2.6 3.1
Basic Ly/Lx ratio = 1.192 <2
Hence designed as an two way slab
Clear cover to reinforcement d' = 30 mm
Provided overall depth D = 150.00 mm

Effective depth d = 115.00 mm
Diameter of bar f = 10 mm
Select Grade of Concrete fck = 25 N/mm²
Select Grade of Steel fy = 500
Load calculation :
Dead load of the slab DL = 3.750 kN/m²

Floor finish(Roof finish) FF = 1.25 kN/m²
Live load LL = 5 kN/m²
Total load TL = 10.000 kN/m²
Moment and Area of Steel calculations:
Coeff Mu Mu/bd² Pt Ast reqd Min Ast Dia ofSpacing

bar Ast pro
Kn.m N/mm2 % mm² mm² mm mm mm²
0.043 4.36 0.330 0.077 88.57 138 10 150 523.60 safe
0.032 3.24 0.245 0.057 65.65 138 10 150 523.60 safe
0.032 3.24 0.245 0.057 65.65 138 10 150 523.60 safe
0.024 2.43 0.184 0.043 49.09 138 10 150 523.60 safe
PROVIDE Y10-150(B/W & T&B)

Check for Deflection
The effective depth provided = 115.000 mm

From figure 3 of I.S 456:1978 modification factor is
Modification factor = 2.00
Required depth under deflection consideration 50.00 mm
PROVIDING Y10-150( T&B) (B/W)

7
PROJECT RAYALASEEMA THERMAL POWER PROJECT(1X600MW) , COAL HANDLING PLANT (CHP) PACKAGE
c) Floor slab at RL 176.070 (500mm thick , Grade slab area) Lx 4.1 m

SW 1.25 Ly 6.5 m on e/f away on e/f away
Soil Filling (3.4*2.1) 7.14 T/m2 ly/Lx 1.5854 mx mx-v my my-
surcharge 2 T/m2 Moment coeff 0.050 0.02 0.050 0.0213
10.39 T/m2 Moment 13.09919 5.58 13.099 5.5803
DESIGN OF TOP SLAB at EL+6.438m (500mm thick)

Conc 35 Design based on as per cl:35.3.2 of IS:456-2000)
fy 500
modula crack min.

Design Provided r ratio width reinf.
Details BM ™ M/bd2 pt Ast Ast D d As /bd (m) x z fs 0.8fy a1 e1 em acr cmin (mm) (0.12) Provided reinforcement
on earth face 13.1 1.0149 0.242 1064 2009.6 500 440 0.0046 16.0 139.104 393.63 110 400 500 0.001 0.0003 68.6 50 0.057 600 Y 16 @ 100
away from e/ f 5.6 0.3871 0.090 419 2009.6 500 465 0.004 16.0 143.735 417.09 44.4 400 500 0.000 -0.0001 61.3 40 -0.01 600 Y 16 @ 100

on earth face 13.1 1.0149 0.242 1064 2009.6 500 440 0.005 16.0 139.104 393.63 110 400 500 0.001 0.0003 68.6 50 0.06 600 Y 16 @ 100
away from e/ f 5.6 0.3871 0.090 419 2009.6 500 465 0.004 16.0 143.735 417.09 44.4 400 500 0.000 -0.0001 61.3 40 -0.01 600 Y 16 @ 100
Moments as per staad results( at face of beams) ( Factored Moments) Shear ( at deff from face of beam/wall)
Ele L/c Mx My Mxy Ele L/c Sqx Sqy
16472 100 10.2 4.6 -0.9 11.1 17862 107 -30.8 -15
17178 109 -1.8 1.1 3.3 16584 103 -15.3 38.5
17037 103 12.2 8.4 1.1 13.3
16468 106 4.6 0 -1.1 Tv 0.385 n/sq.mm Tc = 0.44 n/sq.mm for provided pt 0.37%
From above the design moments are more than that off staad results Hence Ok
8
c) Floor slab at EL 176.995 (300mm thick , equipment area) Lx 3.4 m

SW 0.75 Ly 4.75 m on e/f away on e/f away
eq. LL 1 T/m2 ly/Lx 1.3971 mx mx-v my my-
Moment coeff 0.050 0.02 0.050 0.0213
1.75 T/m2 Moment 1.51725 0.65 1.5173 0.6463
DESIGN OF TOP SLAB at EL+6.438m (300mm thick)

Conc 35 Design based on as per cl:35.3.2 of IS:456-2000)
fy 500
modula crack min.

Design Provided r ratio width reinf.(0.
Details BM ™ M/bd2 pt Ast Ast D d As /bd (m) x z fs 0.8fy a1 e1 em acr cmin (mm) 12) Provided reinforcement
on earth face 5.9 1.5451 0.376 901 1130.4 300 240 0.005 16.0 76.8272 214.39 163 400 300 0.001 0.0007 69.1 50 0.118 360 Y 12 @ 100
away from e/ f 0.6 0.1381 0.032 85 1130.4 300 265 0.004 16.0 81.4772 237.84 16 400 300 0.000 -0.0003 61.9 40 -0.04 360 Y 12 @ 100

on earth face 1.5 0.3951 0.092 221 1130.4 300 240 0.005 16.0 76.8272 214.39 41.7 400 300 0.000 -0.0002 69.1 50 360 Y 12 @ 100
away from e/ f 0.6 0.1381 0.032 85 1130.4 300 265 0.004 16.0 81.4772 237.84 16 400 300 0.000 -0.0003 61.9 40 -0.04 360 Y 12 @ 100
Check with Staad model
Ele L/c Mx My Mxy Total

16868 100 0.4 1.3 0.5 0.9
17470 106 -2.9 -1.2 0.1 3
17588 103 -8.9 -1.8 -0.2 9.1
17479 110 0.4 0.5 0.1 0.6
with revised moments from staad , Provided reinforcement is oK (as the slab face is not contacted with soil , hence crack width check is not required)
9
ANALYSIS AND DESIGN OF HOPPER
10
Configuration and loading of Coal on Hopper ( with respect staad model)
The hopper is to be designed for
Case-1 The hopper is full upto its full capacity with top surface horizontal at
grating level
Design of Plate 1 (Designed per 1m width) (applicable for short and long plates)
The Plate is modelled in staad Coal parameters

= 1.2 t/m3
ka = 1-sin
1+sin
for = 37o
Ka = 0.25
1
1.63
2 p2
p1
1.413
p3
5
4
3.9
CF
p4
4.65 3
o
= 70
reaction A = 0.5*2.4x(1.63+1.42+4.65)x1.2 = 11t/m (which is axial tension)
for 3 joints 11/3 3.67 t per joint applied in staad
vertical pr , q= h
Hori pr , p1= ka h = 0.25*1.2*1.63 0.489 t/m2
2 2 o
p2 = h (cos + ka sin ) , = 70 < 73.13 deg in drg 1.222 radians (conservative )
(from Mark fintel) Conservative
p2 = 1.63*1.2*((COS( 1.222))^2+0.25*(SIN( 1.222))^2) 0.660 t/sq.m
p3 = (1.6+1.413)*1.2*((COS( 1.222))^2+0.25*(SIN( 1.222))^2) 1.221 t/sq.m
p4 = (1.63+1.42+4.65)*1.2*((COS( 1.222))^2+0.25*(SIN( 1.222))^2) 3.119 t/sq.m

applied in staad
Extract from Mark fintel :
11
SUBJECT DESIGN OF WAGON TIPPLER COMPLEX -
Configuration and loading
The hopper is to be designed for
The hopper is full upto its full capacity with top surface horizontal at
grating level
Case-1
Designed case
12
Design of Plate 1 (Designed per 1m width) (short plate) Coal parameters

= 1.2 t/m3
The Plate is modelled in staad ka = 1-sin
1+sin
for = 37o
Ka = 0.25
-2.95
1
1.63
2.95 2 p2
p1
1.413
p3
5
4
wall
3.9
p4
4.65 3
o
71
q =
reaction A = 0.5*2.4x(1.63+1.42+4.65)x1.2 = 11t/m

for 3 joints 11/3 3.67 t per joint
p1 = ka h = 0.25*1.2*1.63 0.489 t/m2
p2 = h (cos2q+ ka sin2q) , q = 70
o
p2 = 1.63*1.2*((COS( 1.222))^2+0.25*(SIN( 1.222))^2) 0.660

p3 = (1.6+1.413)*1.2*((COS( 1.222))^2+0.25*(SIN( 1.222))^2) 1.221
p4 = (1.63+1.42+4.65)*1.2*((COS( 1.222))^2+0.25*(SIN( 1.222))^2) 3.119
The configuration and above loads applied in staad
Analysis results
max BM= 7.4tm

0.3
max BM= 17tm
tens
ion
=
11 t
includes soil load on hopper wall on earth side
13
Design of plate 1 (DL(1)+Coalload(2)+Equipmentload(3)) (applicable longer plates)

Design of section at bottom portion of hopper (varies from 450 th to 250th)
Moments wrt staad (Unit mton meter)

mx My Mxy
t-m t-m t-m
50396 107 0.1 16.4 -0.9
49348 109 -21 -3.2 -0.2
Mx 27.426 tm
Mxy 0.45 tm
Mx* = 27.87 tm
Mu/Bd^2 = 4.12 N/sq.mm
pt = 1.20 %
Ast = 3240.00 sq.mm
Tension in( Plate

mb =3) 11.00 t
Reinf. Due to Tension in plate 478.26 sq.mm
Total reinf.
= Steel 3479.13 sq.mm
Provide Y16-100c/c both faces vertical
with revised moments from staad , Provided reinforcement is oK

check for shear (Mton)
sqx sqy
49077 103 -43.1 0.3
Tv= 0.43 n/sq.mm Tc = 0.46 n/sq.mm for provided pt 0.37%
Hence Ok
Design of section at top portion of hopper (300mm thk)
moment with respect staad result (Unit mton meter)

mx My Mxy
51470 103 1.3 3.03 0.112
51314 103 -6 -1.445 0.065
Shear check is not critical
BM = 11.00 tm 7.1+3.5
Mu = 11.00 tm
Mu/Bd^2 = 0.51 N/sq.mm
pt = 0.17 %
Ast = 364.59 sq.mm
Tension in Plate 11.00 t
Reinf. Due to Tension in plate 478.26 sq.mm
Total reinf. Steel 603.72 sq.mm
14
Provide Y16-100 c/c (Vertical in side portion and out side of Hopper)
Distibution steel Provide Y16-100c/c inside face Y16-150 c/c out side face
Horizontal)
out side
Y16-150 inside
300 Y16-100
450
Y16-100
Y16-150
Design of Shorter Plate
0.6 0.6 339.45
3.45
4.8 x 2.95
333.05 0.40625
p2
q 2a 4
2 b 2.95
2 2 o
p = g h (cos q+ ka sin q) , 70
p1 = 2.2*1.2*((COS(1.222))^2+0.25*(SIN(1.222))^2) 0.89
p2 = 7.7*1.2*((COS(1.222))^2+0.25*(SIN(1.222))^2) 3.12
Avg Pressure on Plate (P1+P2)/2 2.01

say 1.80 t/sq.m
Total pressure (pre due to coal+ pre due to self wt) 2.46 t/sq.m
Using engg Monograph 27, for a/b = 0.67
Max -ve BM My 0.0395*2.2*3^2 0.78 tm

Max +ve BM My 0.0145*2.2*3^2 0.29 tm
Max -ve BM Mx 0.052*2.2*3^2 1.03 tm
Max -ve BM Mx 0.0187*2.2*3^2 0.37 tm
15
M/bd^2 Max -ve BMMy 0.78*1.5*10000000/1000/(250-20-10)^2 0.24
Max +ve BMMy 0.29*1.5*10000000/1000/(250-20-10)^2 0.09
Max -ve BMMx 1.03*1.5*10000000/1000/(250-20-10)^2 0.32
Max -ve BMMx 0.37*1.5*10000000/1000/(250-20-10)^2 0.11
Ast min reinf
pt Max -ve BM
My ((1-SQRT(1-4.6/30*0.24))*30/415)*50 0.07 318.68 600
Max +ve BM
My ((1-SQRT(1-4.6/30*0.09))*30/415)*50 0.02 116.28 600
Max -ve BM
Mx ((1-SQRT(1-4.6/30*0.32))*30/415)*50 0.09 420.80 600
Max -ve BM
Mx ((1-SQRT(1-4.6/30*0.11))*30/415)*50 0.03 150.11 600
Reinforcement due to axial tension
pre. On plate 1/2 10.9*12.5/2 68.13 t per 3m
22.71 t/m
Reinforcment 987.32 sq.mm
495 sq.mm per face
Total Ast 1287.32 sq.mm
Y16-150 mm c/c b/w coal side portion
From STAAD Results (Mton meter)
mx My Mxy
tm tm tm
49651 100 -2.6 4.01 0.2 ( Ignoring junction of walls)
Shear check is not critical
My* = My+Mxy 4.30 tm 15.681+1.288
Mu = 4.30 tm
Mu/Bd^2 = 0.93 considered deff as 215mm
pt = 0.26
Ast = 560.00 sq.mm
Total reinf. Steel 560.00 sq.mm

However the short plate at bottom portion has provided with 450mm to 250 varied section
with below reinforcement sectional details
HENCE PROVIDED REINFORCEMENT IS OK.
Y16-100
Y16-150
Both faces Both faces
Y16-100
Y16-150
16
RAYALASEEMA THERMAL POWER PROJECT(1X600MW)
Project Designed SKR
(COAL HANDLING PACKAGE)
Doc Title ANALYSIS AND DESIGN OF WAGON TIPPLER CHD NVDV

Design of Columns/Counter forts/Tie Beams ( Refer staad analysis results for forces and moments)
(refer enclosed sketches for member nos in staad configurations)
1 COL Mkd. CF-8,9 size (mm) 600 x 1500 deff. = 1440 min Ast 1814
CF-17,18 BM on E/F ™ 245 Mu/bd2 1.969 pt 0.4868 Ast 4206 7-Y32 E/F
BM away from e/f™ 85 Mu/bd2 0.683 pt 0.1608 Ast 1390 7-Y32 away from E/f
SF (t) 120 Tv 1.39 beta 5.96 Tc 0.484 s/f 5-Y20 e/f

Vus/d = 5.432 provide Y10-4L-200
12960
2 CF-10 size (mm) 900 x 1500 deff. = 1440 min Ast 2722
CF-16 BM on E/F ™ 274 Mu/bd2 1.468 pt 0.3558 Ast 4611 7-Y32 E/F

11880
3 C-7 size (mm) 1890 x 1400 deff. = 1340 min Ast 5318
C-12 BM on E/F ™ 305 Mu/bd2 0.899 pt 0.2132 Ast 5400 12-Y32 E/F

Y10-4L-150
Vus/d = 6.257 provide Y8-links
23285
4 C8,C11 size (mm) 1000 x 1400 deff. = 1340 min Ast 10720
BM on E/F ™ 260 Mu/bd2 1.448 pt 0.3506 Ast 4698 6-Y32
BM away from e/f™ 80 Mu/bd2 0.446 pt 0.1040 Ast 1394 6-Y32
Vus/d = 5.633 provide Y10-4L-200 11200
5 COL Mkd. C9 C10 size (mm) 1150 x 2850 deff. = 2790 min Ast 6738
BM on E/F ™ 972 Mu/bd2 1.086 pt 0.2593 Ast 8321 10-Y32 E/F
s/f 15-Y25 e/f

SF (t) 180 Tv 0.56 beta 11.19 Tc 0.371 Y8-links
5 COL Mkd. C1 C6 size (mm) 1150 x 2500 deff. = 2440 min Ast 5893
s/f 15-Y25 e/f

SF (t) 525 Tv 1.87 beta 5.43 Tc 0.502 Y8-links
Vus/d = 15.739 provide Y10-6L-100
6 COL Mkd. HC2 HC3 size (mm) 500 x 1500 deff. = 1410 min Ast 5640
Refer staad column design results
16-Y25
column des results 6233 Y8-links
7 COL Mkd. Floating column(FC3) size (mm) 500 x 600 deff. = 510 min Ast 2040
Refer staad column design results
12-Y20
Floating cloumn supporting rail beams 17
8 COL Mkd. CF-11 CF-15 size (mm) 600 x 1500 deff. = 1440 min Ast 1814

8 COL Mkd. C 13 C-14 size (mm) 600 x 950 deff. = 890 min Ast 1121
(above CF-13 &CF-14 RESPECTIVE) BM on E/F ™ 87 Mu/bd2 1.831 pt 0.4500 Ast 2403 5-Y32 E/F

9 COL Mkd. CF-19 2.NOS size (mm) 600 x 1500 deff. = 1440 min Ast 1814

10 COL Mkd. CF12.CF13,CF14 size (mm) 600 x 1500 deff. = 1440 min Ast 1814
s/f 5-Y20 e/f

SF (t) 202 Tv 2.34 beta 4.96 Tc 0.521 Y10-4L-100
Vus/d = 10.902 provide 12960
Side arm Charger columns
11 COL Mkd. SC1,SC3,SC5,SC6 size (mm) 450 x 1250 deff. = 1190 min Ast 1125
16-Y20
12 COL Mkd. SC2,SC4(2 No.s) size (mm) 1150 x 500 deff. = 440 min Ast 1063
16-Y20
column des results 5000 Y8links
13 COL Mkd. SC7,SC8,SC9&SC10 size (mm) 1250 x 600 deff. = 540 min Ast 1418
20-Y20
column des results 6000 Y8links
18
SUBJECT ANALYSIS AND DESIGN OF WAGON TIPPLER
wagon tippler -Design of Floor beams
Design of Floor Beams at RL 163.680m grade of concrete M35

Grade of steel Fe 500
Beam Mkd. FB1 & FB4 size (mm) 400 x 1200 deff. = 1145 min Ast 824
_FB1 19310 TO 19333
_FB4 19334 TO 19357
span - ve BM ™ 113.5 Mu/bd2 2.164 pt 0.539 Ast 2470 4-Y32(ST)+2-Y20(X) BOT
supp +ve BM ™ 123 Mu/bd2 2.345 pt 0.589 Ast 2698 4-Y32(ST)+2-Y20(X) TOP
SF (t) 56.25 Tv 1.23 beta 6.90 Tc 0.455
additional moment due to monorail load of 2t = 1.25*2 = 2.5t , 2.5*9/4 *1.5 =8.5tm at supports, SF = 1.25t
** +ve & -ve BM supp and span respectively Vus/d = 3.092 provide Y8-4L-200
Beam Mkd. FB2 4.NOS size (mm) 400 x 450 deff. = 395 min Ast 284
_FB2 19491 TO 19433,19488 TO 19490,19274 TO 19279
span - ve BM ™ 2 Mu/bd2 0.320 pt 0.074 Ast 118 3-Y-20(ST) BOT
supp +ve BM ™ 4 Mu/bd2 0.641 pt 0.151 Ast 238 3-Y-20(ST) TOP
SF (t) 5 Tv 0.32 beta 26.97 Tc 0.250
Beam Mkd. FB3 size (mm) 500 x 950 deff. = 895 min Ast 806
_FB3 19285 TO 19308
span - ve BM ™ 50 Mu/bd2 1.248 pt 0.300 Ast 1342 4-Y32(ST) BOT
SF (t) 122 Tv 2.73 beta 8.81 Tc 0.411
Beam Mkd. FB5 2.NOS size (mm) 350 x 750 deff. = 695 min Ast 438
_FB5 19426 TO 19459,19460 TO 19487,19282 TO19284,19309
span - ve BM ™ 33.5 Mu/bd2 1.982 pt 0.490 Ast 1192 4-Y25(ST)+2-Y25(x) BOT
supp +ve BM ™ 45 Mu/bd2 2.662 pt 0.678 Ast 1649 4-Y25(ST)+2-Y25(x) TOP
SF (t) 21.25 Tv 0.87 beta 6.00 Tc 0.482
Beam Mkd. FB6,FB7,FB8 size (mm) 350 x 750 deff. = 695 min Ast 438
_FB6 19392 TO 19425, FB7 19358 TO 19391
span - ve BM ™ 43.5 Mu/bd2 2.573 pt 0.65 Ast 1588 4-Y25(ST)+2-Y20(x) BOT
SF (t) 36.25 Tv 1.49 beta 3.77 Tc 0.581
Beam Mkd. FB9 size (mm) 1500 x 1500 deff. = 1445 min Ast 3902
_FB8 21952 TO 21979
SF (t) 255 Tv 1.18 beta 20.29 Tc 0.285 10-Y25 E/F
19
Design of Floor Beams at RL 166.670m (refer STAAD analysis and design )
Beam Mkd. SB1 & SB5 size (mm) 500 x 900 deff. = 845 min Ast 761
_SB1 19556 TO 19579,SB5 19513 TO 19536

supp +ve BM ™ 48 Mu/bd2 1.344 pt 0.324 Ast 1370 5-Y25(ST) TOP
SF (t) 20 Tv 0.47 beta 12.53 Tc 0.353
Beam Mkd. SB2 2.NOS size (mm) 800 x 750 deff. = 695 min Ast 1001
_SB2 19537 TO 19555 18873 TO 18877 SB2 18878 TO 18882 19494 TO 19507
span - ve BM ™ 65 Mu/bd2 1.682 pt 0.411 Ast 2285 10-Y25 BOT
supp +ve BM ™ 110 Mu/bd2 2.847 pt 0.731 Ast 4065 10-Y25 TOP
SF (t) 45 Tv 0.81 beta 5.56 Tc 0.498
Beam Mkd. SB3 4.NO.S size (mm) 500 x 1000 deff. = 945 min Ast 851
_SB3 18753 TO 18776 18777 TO 18800 18801 TO 18824 18849 TO 18872

span - ve BM ™ 86 Mu/bd2 1.926 pt 0.475 Ast 2246 5-Y25(ST)+3-Y20(X) BOT
SF (t) 83 Tv 1.76 beta 3.88 Tc 0.574
Beam Mkd. SB4 size (mm) 500 x 1000 deff. = 945 min Ast 851
_SB3 18825 TO18848
SF (t) 60 Tv 1.27 beta 5.93 Tc 0.485
Beam Mkd. SB6 ,SB7 & SB10 size (mm) 300 x 500 deff. = 445 min Ast 240
_SB6 2.NO.S 18901 TO 18904,18888 TO 18892 SB7 2.NO.S 18883 TO 18887, 18903,18893 TO 18897 SB10 19093,19094,19105,19108
SF (t) 5 Tv 0.37 beta 14.39 Tc 0.332
Beam Mkd. SB8 & SB9 size (mm) 300 x 500 deff. = 445 min Ast 240
_SB8 18978,18980,19118,19116 SB9 18973,18974 ,19103,19106
SF (t) 19 Tv 1.42 beta 4.33 Tc 0.550
20
DESIGN OF FLOOR SLABS AND BEAMS AT +6.438

INCLUDING HOPPER SUPPORTING BEAMS
21
Design of Floor Beams at RL 176.070(refermSTAAD analysis and design )

Beam Mkd. TB1 size (mm) 1150 X 5000 deff. = 4945 min Ast 10236
_TB1 19818 TO 19848 ,19163 TO 19168
M T MT Total Design Moment
span - ve BM ™ 1200 56 1376.164 1376.16 Mu/bd2 0.489 pt 0.114 Ast 6507 14-Y32(ST) BOT
supp +ve BM ™ 300 211 963.7596 963.76 Mu/bd2 0.343 pt 0.080 Ast 4534 14-Y32(ST) TOP
SF (t) 435 257 792.5652 792.57 Tv 1.39 beta 35.52 Tc 0.221
Beam Mkd. TB2 size (mm) 1150 X 2500 deff. = 2445 min Ast 5061
_TB2 19860 TO 19892,19900,23590,23591,21683,21687,21688
span - ve BM ™ 707 26 755.5422 755.54 Mu/bd2 1.099 pt 0.263 Ast 7384 9-Y32(ST)+9-Y25(X) BOT
supp +ve BM ™ 1211 62 1326.754 1326.75 Mu/bd2 1.930 pt 0.476 Ast 13392 9-Y32(ST)+9-Y32(X) TOP
SF (t) 481 70 578.3913 578.39 Tv 2.06 beta 8.53 Tc 0.416
Beam Mkd.TB3 2.nos size (mm) 500 X 1500 deff. = 1445 min Ast 1301
_TB3 19905 TO 19932
span - ve BM ™ 60 7 76.47059 76.47 Mu/bd2 0.732 pt 0.173 Ast 1248 5-Y32(ST)+2-Y25(x) TOP
supp +ve BM ™ 225 7.5 242.6471 242.65 Mu/bd2 2.324 pt 0.583 Ast 4213 5-Y32(ST)+2-Y32(x) TOP
SF (t) 110 7.7 134.64 134.64 Tv 1.86 beta 6.97 Tc 0.453
Beam Mkd.TB4 2.nos size (mm) 500 X 1000 deff. = 945 min Ast 851
_TB4 18575 TO 18598,19901 TO 19904
span - ve BM ™ 65 1.2 67.11765 67.12 Mu/bd2 1.503 pt 0.365 Ast 1723 5-Y25(ST) BOT
supp +ve BM ™ 37 1.9 40.35294 40.35 Mu/bd2 0.904 pt 0.214 Ast 1013 5-Y20(ST) TOP
SF (t) 23.125 0.6 25.045 25.05 Tv 0.53 beta 11.14 Tc 0.371
Beam Mkd.TB6,TB8 2.nos size (mm) 400 X 3900 deff. = 3845 min Ast 2768
_TB6 18637 TO 18638,18456 TO 18459,18640 TO18645,19121 TO19125,19767 TO 19788
span - ve BM ™ 120 6.8 163 163.00 Mu/bd2 0.276 pt 0.064 Ast 984 4-Y32(ST) BOT
SF (t) 131 4.8 150.2 150.20 Tv 0.98 beta 30.00 Tc 0.238

Beam Mkd.TB5 size (mm) 500 x 1600 deff. = 1545 min Ast 1391
_TB5 18737 to 18750

SF (t) 138 Tv 1.79 beta 4.80 Tc 0.528
Beam Mkd.TB16,TB25 size (mm) 400 X 1825 deff. = 1770 min Ast 1274
_TB16,TB25 21090 TO 21092 21131 21291 TO 21295
SF (t) 65 3.1 77.4 77.40 Tv 1.09 beta 13.13 Tc 0.346
Beam Mkd.TB21 TB30 size (mm) 400 X 1000 deff. = 945 min Ast 680
_TB20,TB21,TB29,TB30 19933 TO 19960 20101 TO20110 20051 TO 20062
supp +ve BM ™ 130 2.8 135.7647 135.76 Mu/bd2 3.801 pt 1.024 Ast 3870 4-Y32(ST)+2-Y25(X) TOP
SF (t) 40 1.7 46.8 46.80 Tv 1.24 beta 3.97 Tc 0.569
Beam Mkd.TB7 size (mm) 500 x 1600 deff. = 1545 min Ast 1391
_TB7 18794 to 19808
SF (t) 95 Tv 1.23 beta 8.96 Tc 0.408
22
Beam Mkd.TB9,10,11 ,12 size (mm) 300 x 900 deff. = 845 min Ast 456
_TB9,TB10 21093 to 21142 21156 to 21203
SF (t) 62 Tv 2.45 beta 8.61 Tc 0.415
Beam Mkd.TB15 TB24 400 x 1000 deff. = 945 min Ast 680
_TB13 20037 to 20050,20129 TO 20131,20134,20135 ,19161 TO19162,20121 20122 20125
span - ve BM ™ 65 65 Mu/bd2 1.820 pt 0.447 Ast 1690 4-Y25(ST) BOT
supp +ve BM ™ 80 Mu/bd2 2.240 pt 0.560 Ast 2116 4-Y32(ST TOP
70 Tv 1.85 beta 7.26 Tc 0.446
Beam Mkd.TB17, TB26, TB18,TB27 400 x 900 deff. = 845 min Ast 608
_TB17,18TB26,27 58497 TO 58512
_TB18,TB27 20063 TO 20071,20009,20010,20014,20111 TO20115
SF (t) 25 25 Tv 0.74 beta 5.58 Tc 0.497
Beam Mkd.TB19,TB28 400 x 1825 deff. = 1770 min Ast 1274
21218 TO 21221,19965 21254 TO 21258
_TB19,TB28
span - ve BM ™ 201 Mu/bd2 1.604 pt 0.391 Ast 2766 4-Y32(ST BOT
SF (t) 70 Tv 0.99 beta 10.40 Tc 0.383
Beam Mkd.TB31 400 x 600 deff. = 545 min Ast 392
_TB31 20326 TO 20331
SF (t) 5 Tv 0.23 beta 41.40 Tc 0.205
Beam Mkd.TB13, TB14 TB22 TB23 TB20 TB29 600 x 1250 deff. = 1195 min Ast 1291
_TB13 20037 to 20050,20129 TO 20131,20134,20135 ,19161 TO19162,20121 20122 20125
span - ve BM ™ 90 90 Mu/bd2 1.050 pt 0.251 Ast 1797 6-Y25(ST) BOT
SF (t) 120 Tv 1.67 beta 11.03 Tc 0.373
RAIL SUPPORTING BEAMS
Beam Mkd.RB4,5 500 x 1350 deff. = 1295 min Ast 1166
_TB31 20326 TO 20331
SF (t) 201 Tv 3.10 beta 5.40 Tc 0.504
Beam Mkd.TB34 600 x 800 deff. = 745 min Ast 805
_TB31 20326 TO 20331
SF (t) 85 Tv 1.90 beta 5.35 Tc 0.505
Beam Mkd.RB2,3 650 x 750 deff. = 695 min Ast 813
_TB31 20326 TO 20331
SF (t) 41 Tv 0.91 beta 19.21 Tc 0.292
23
Hopper Supporting Beams @ RL 176.070 (refer STAAD analysis and design )
Beam Mkd.HB1&HB2 size (mm) 700 X 1600 deff. = 1545 min Ast 1947
_HB1 HB2 18524 TO 18573, 19854 TO 19859,19961 TO19964 ,20033 TO20036
span - ve BM ™ 196 7 209.5294 209.53 Mu/bd2 1.254 pt 0.301 Ast 3260 6-Y32(ST) BOT
supp +ve BM ™ 70 10 89.32773 89.33 Mu/bd2 0.535 pt 0.125 Ast 1354 6-Y25(ST) TOP
SF (t) 86 9 106.5714 106.57 Tv 0.99 beta 13.48 Tc 0.342
additional moment due to monrail load of 5t = 1.25*5 = 6.25t , 6.25*13/4 *1.5 =30.5tm at supports, SF = 3.125t
Beam Mkd.HB3&HB4 size (mm) 1000 X 1600 deff. = 1545 min Ast 2781
_HB3 HB4 19580 TO 19658
span - ve BM ™ 401 31 448.4118 448.41 Mu/bd2 1.879 pt 0.463 Ast 7148 8-Y32(ST)+4-Y32(X) BOT
supp +ve BM ™ 370 31 417.4118 417.41 Mu/bd2 1.749 pt 0.428 Ast 6619 8-Y32(ST)+4-Y32(X) TOP
SF (t) 145 32 196.2 196.20 Tv 1.27 beta 8.78 Tc 0.411
additional moment due to monrail load of 5t = 1.25*5 = 6.25t , 6.25*13/4 *1.5 =30.5tm at supports, SF = 3.125t
Beam Mkd.HB5,HB7 2.nos 500 x 1600 deff. = 1545 min Ast 1391
_HB5 19976 TO 19983, 20067,20004 TO 20013 HB7 19984 TO19991,20080,20015 TO 20024
SF (t) 62 Tv 0.80 beta 6.76 Tc 0.459
Beam Mkd.HB6 2.nos 500 x 1600 deff. = 1545 min Ast 1391
_HB6 18488 TO 18497,19095 19099,19109,19112,19115
supp +ve BM ™ 270 Mu/bd2 2.262 pt 0.566 Ast 4373 5-Y32(ST)+2-Y25 TOP
SF (t) 60 Tv 0.78 beta 7.18 Tc 0.448
Beam Mkd.HB 8 2104 x 1600 deff. = 1545 min Ast 5851
_HB7 19984 TO19991,20080,20015 TO 20024
SF (t) 328 Tv 1.01 beta 14.44 Tc 0.332
SAC Beam
Beam Mkd. size (mm) 2250 X 1500 deff. = 1445 min Ast 5852
SAC beam 23139 TO 23253
span - ve BM ™ 167 66 231.7059 231.71 Mu/bd2 0.493 pt 0.115 Ast 3750 20-Y20
supp +ve BM ™ 167 66 231.7059 231.71 Mu/bd2 0.493 pt 0.115 Ast 3750 20-Y20
SF (t) 84 32 106.7556 106.76 Tv 0.33 beta 35.24 Tc 0.221
24
DESIGN OF PIVOT PILLER
25
Design of Pivot Piller ( 1150x1600) (Refer drg no RTPP-CHP-WT-CVL-001)
A
Load position -I
P( Fz) 200 t ( down ward)

Fy (across) 39 t (lateral)
Fx ( along) 19 (lateral)
2.5
Mx 30 tm
1.6
x My 16.5 tm
MY 105.3 tm
Mx 76.8 tm
1.15 P L1 206.3525 t ( down ward)
Fy across rail 39 t (lateral)
A
P y
0.3 0.33 P =200 t

Fy = + 39t
0.7
1.6
1.2
1.2
1
2.5
179.47
0.44
CG
beam/column
0.63
0.85
Beam/column
Designed as Short column as per clause 26.5.3.1 of IS 456-2000
1.2 = 2.40 > 3.00

(.85+1.15)/2 M30 grade conc
Hence the section is designed as Short columns Fe 500 grade st
Self weight of column = 6.3525
Piller design size 1000 x 2050
Mu/fckb
Case P My Mx My' Mx' pu/fckbd Mu/fckdb^2 d^2 p/fck p Ast Min As Prov
2 206 105 77 261.52 FALSE 0.060 0.064 0.000 0.03 0.9 18450 16400 27032
However Provide 9-Y32 on E/F of columnn ( shorter width)

20-Y20 on other side ( longer width)
Y10-200 links in 3-Dimesional
26
Design of Pivot Piller ( 1000x1700) (Refer drg no RTPP-CHP-WT-CVL-001)
A
Load position -I
P( Fz) 200 t ( down ward)

Fy (across) 39 t (lateral)
Fx ( along) 19 (lateral)
2.5
Mx 30 tm
1.6
x My 16.5 tm
MY 162.7 tm
Mx 217.2 tm
1.15 P L1 225.41 t ( down ward)
Fy across rail 39 t (lateral)
A
P y
0.3 0.33 P =200 t

Fy = + 39t
0.7
1.6
4.8
4.8
1
2.5
179.47
0.44
CG
beam/column
0.63
0.85
Beam/column
Designed as Short column as per clause 26.5.3.1 of IS 456-2000
1.2 = 2.40 > 3.00

(.85+1.15)/2
Hence the section is designed as Short columns M30 grade conc

Fe 500 grade st
Self weight of column = 25.41
Piller design size 1000 x 2050
Mu/fckb
Case P My Mx My' Mx' pu/fckbd Mu/fckdb^2 d^2 p/fck p Ast Min As Prov
1 225 163 217 FALSE 290.77 0.055 0.000 0.035 0.01 0.3 6150 16400 27032
However Provide 9-Y32 on E/F of columnn ( shorter width)

20-Y20 on other side ( longer width)
Y10-200 links in 3-Dimesional
27
RAYALASEEMA THERMAL POWER PROJECT(1X600MW) , COAL HANDLING PLANT (CHP)
PROJECT
PACKAGE
DESIGN OF SUPPORTING SYSTEM FOR

LOAD CELL TYPE WEIGHT BRIDGE
28
Configuration and loading
along rail 3.3225
across B = 45 T B = 45.T B= 45 T 3.5t due to r.w
593
248 C=16.7T
C=16.7 T 850
1900
C=16.7 T
1059
0.56
1.307 HB3 beam

638
1400
421
669
wall 2 /C2/C3
593
Section A-A
Design
Loading( Refer load data drawing no
A - 15t( )
B - 45t ( + or - along railway track)
C - 16.7t (+ or - across railway track)
load combinations
Case 1) Wagon tippler at rest with wagon ie wagon just kept on tippler table - (A, B and C) loading
Case 2) Wagon just lift from rest position but it is still connected to load cell - (A) & (C) loading
Horizontal load along the rail is not critical for design
Total Moment = 0.5*0.33*2.1*2.215*(2.215/3)+3.5*1.5+45*1.5 73.316669
= 73.32 109.98 (Factored Moment) = 110 t-m
M/Bd^2 = 110*10000000/1890/1685^2 0.2049892
Provide Min steel 15-Y25(T) through along 3.8m direction
15-Y20(B) through along 3.8m direction
stirups Y10-4L-125mm c/c veritcal
4 no.s of Y12-4L horizantal
Compare with staad analysis and results
size (mm) 1890 x 1685 deff. = 1635 min Ast 5562
-Mz 170 Mu/bd2 0.336 pt 0.094 Ast 2914 15-Y25(ST) (T/B)

My 50 Mu/bd2 0.099 pt 0.028 Ast 850 15-Y25(ST) (T/B)
SF Y (t) 116 Tv 0.38 beta 43.10 Tc 0.239
SF Z (t) 35 Tv 0.11 beta 147.71 Tc 0.133
** -ve & +ve BM span and supp respectively Vus/d = 2.587 provide Y10-4L-125
** -ve & +ve BM span and supp respectively Vus/d = -0.372 provide Y10-4L-200
29
DESIGN OF STAIR CASE
30
DOC. NO DESIGN OF WAGON TIPPLER COMPLEX -
Designed ( type-1)
a b a Thickness of waist slab 200 mm

1.0 Loading
SELF WEIGHT SLAB= ((0.2)*(SQRT((0.18^2)+(0.3^2))/(0.3)*2.5)) 0.58 T/m
SELF WEIGHT OF STEP= (0.18/2)*2.5 0.225 T/m
LIVE LOAD= 0.5 T/m
FLOOR FINISH= 0.1 T/m
HAND RAIL= 0.25 T/m
2.5 1.0 B)TOTAL LOAD= SUM(0.58+ .225+ .5+ .1+ .25) 1.658 T/m
SELF WEIGHT OF LANDING= 0.2*2.5 0.5 T/m
A)TOTAL LOAD ON LANDING = SUM( .5+ .1+ .5) 1.1 T/m
3.6
3.6
5.2
Design BM = 5.2 T-m

Mu/bd² Pt Ast reqd Min Ast Dia of bar Spacing Ast pro
N/mm2 % mm² mm² mm mm mm²
1.70 0.42 830.30 240 16 150 1340.41
Provide 200 thk slab with Y16-150mm c/c

Designed ( type-2)

1.2 Loading
LIVE LOAD= 0.5 T/m
HAND RAIL= 0.25 T/m
4.5
6.1 4.5
Design BM = 6.10 T-m
N/mm2 % mm² mm² mm 31 mm mm²
1.99 0.49 985.64 240 16 150 1340.41
Designed ( type-3)

1.2 Loading
LIVE LOAD= 0.5 T/m
HAND RAIL= 0.25 T/m
4.7
6.5
4.7
2.12 0.53 1055.98 240 16 150 1340.41
Designed ( type-4)

1 Loading
LIVE LOAD= 0.5 T/m
HAND RAIL= 0.25 T/m
2.75 1 B)TOTAL LOAD= SUM(0.58+ .225+ .5+ .1+ .25) 1.658 T/m
4
5.45 32
1.93 0.48 950.77 240 16 150 1340.41
UDL = DL+LL 4 t
Mid landing Beam LB1 & LB2 ( cantilever)
( span 2.0m) BM = 8.75 t-m
Mu = 2.16 N/sq.mm 2.6
(300x500) Bd^2
Pt = 0.54
Ast 807.47 sq.mm
Shear check SF (t) = 5.575 t

Tv = 0.62 N/sq.mm
Tc = 0.5 N/sq.mm Provide Y8-2L-150
Vus/d = 0.36 KN/cm
Hence Provide 3-Y20 at top and 3-Y20 at bottom ( shear reinf. Y8- 2l-150)
33
DESIGN OF RETAINING WALL
34
Check for stability
As the wall is resting on 300 thick solid raft/slab which is monolithk with main Wt structure
and supported on PCC back fill over a compacted earth fill and hence the stability of retaining wall is not critical for design.
Force LA Moment
earth pressure 3.22331625 1.016666667 3.28
LL surcharge pressure 2.013 1.525 3.07
5.23631625 6.35 @ bottom of wall
earth pressure +
ll surcharge pressure
Total designed ht = 3.05 m
Wall design
slab
BM = 6.35 t-m 15.9 T-m
Thickness of wall= 300 mm
Clear cover to reinforcemen= 50 mm
Effective depth= 250 mm PCC fill
2
N/mm % mm² mm² mm mm mm²
2.54 0.68 1691.77 300 12 150 753.98
provide 300mm thk with Y12-150 mm c/c
Wall design (acted upon by horizontal thrust L7 of +or- 5 T, vertical not critical for wall design )
5 t acting at 3.00 m width I.e 5 /3.0 = 1.67 t
Design BM due to thrust = 1.67 * 3.05 = 5.1 tm
Total design BM = 6.35 + 5.1 = 11.45 tm/m
M/bd2 = 0.85, pt = 0.24, Ast = 0.24*1000*450/100 = 1080 sqmm
Hence provide Y16-150 c/c for retaining wall acted upon by thrust of 5 t on e/f
(For 500 mm thick wall provide Y16-150 mm c/c on Either face)
As the wall is resting on 500 thick solid raft (slab) which is monolith with main Wt structure
Hence the stability of retaining wall is not critical for design.
35

Check for stability
Wall design
BM = 6.35 t-m 13.8 T-m

Thickness of wall= 350 mm
Clear cover to reinforcemen= 25 mm
Effective depth= 315 mm
Staad results (Moments)

ele l/c Mx My Mxy
19451 100 13.1 0.6 1.4
19332 100 -13.8 -0.9 -1.4
18767 103 1 6.8 -1.6
19526 107 -1.4 -7.4 0.4
Staad results (shear check )

ele l/c sqx sqy
18834 100 -28.8 26.5
Tv =0.28 n/sq.mm , Tc= 0.43 n/sq.mm for pt = 0.36 Hence OK
2
N/mm % mm² mm² mm mm mm²
1.39 0.34 1081.94 378 12 100 1130.97
provide 350mm thk with Y12-100 mm c/c
36

Analysis and Design of Grizzly Supporting Beams ( WT1& WT2)
Equip.side
Configuration
Hopper wall
Hopper wall
Hopper wall GB2 GB-2
Hopper wall
Loading from Grizzly
Considered 10t point load per wheel is considered on grating beams (4x 10 = 40t < 35T.0 as per spec)
Refer Staad analysis and results
Beam Mkd. GB1 500 x 750 deff. = 695 min Ast 626
bot - ve BM ™ 48 Mu/bd2 1.987 pt 0.492 Ast 1708 5-Y25(ST) BOT
top +ve BM ™ 0 Mu/bd2 0.000 pt 0.000 Ast 0 5-Y20(ST) TOP
SF (t) 30 Tv 0.86 beta 8.27 Tc 0.422
37

RTPP-WT - annexure-II-R0 02-8-2016

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ANDHRA PRADESH POWER

DOC. NAME: STRUCTURAL DESIGN CALCULATIONS OF WAGON TIPPLER

OWNER ANDHRA PRADESH POWER GENERATION

VA TECH WABAG LTD.

CHP SUB ThyssenKrupp Industries India Pvt. Ltd.

ANNEXURE-II to Design Report - R0

10 DESIGN OF RAFT AT RL 166.670(APRON FEEDER LEVEL)

11 DESIGN OF COUNTER FORT ABOVE APRON FEEDER LEVEL

12 DESIGN OF FLOOR SLABS AND BEAMS AT VARIOUS LEVELS

13 DESIGN HOPPER SUPPORTING BEAMS AND HOPPER WALLS

14 DESIGN OF GRIZZLY SUPPORTING BEAMS

15 DESIGN OF LOAD CELL SUPPORTING PEDESTALS

16 DESIGN OF PIVOT PILLER SUPPORTING SYSTEM

17 DESIGN OF SAC PEDESTALS & SUPPORTING BEAMS

18 DESIGN OF RETAINING WALLS (EXTERNAL)

SUBJECT DESIGN OF WAGON TIPPLER COMPLEX

ANALYSIS AND DESIGN OF FLOOR SLAB

title ANALYSIS AND DESIGN OF WAGON TIPPLER

Design Of raft at RL 157.67m lvl

STAAD ANALYSIS AND RESULTS for raft at EL-15.3m

Plate L/C MX MY MXY Remarks

503 100 123 127 0 -Mx

Y 1853 101 127 127 5 -My

194 201 181 18 28 (for max + mx) on e/f CF location

Designed moments (Wood's criteria)

CONV Factored Moments Remarks

Design of Raft along x /y

Y28-150+Y28-150 x at support (along wall/cf location)

Shear Design Critical elements

plate L/c Tv Ast pt b Tc

STAAD ANALYSIS AND RESULTS (WT 1&2) for raft at -9.9m

X 6594 44 213 47 88 -Mx at wall location (e/f)

Designed moments (Wood's criteria)

Away from E/F - ve M*y 124 124.00

Y28-150+Y25-150 x at support (along wall/cf location)

on earth face otherthan CF

Design of slab along y

Shear Design Critical elements

plate L/c Tv Ast pt b Tc

Y8-150C/C 300 ALONG LENGTH

a) Floor slab at RL 163.680,RL 166.670 (150mm thick)

Basic dimensions of slab = Lx Ly

Provided overall depth D = 150.00 mm

Select Grade of Concrete fck = 25 N/mm²

Select Grade of Steel fy = 500

Dead load of the slab DL = 3.750 kN/m²

Live load LL = 5 kN/m²

Total load TL = 10.000 kN/m²

Moment and Area of Steel calculations:

Coeff Mu Mu/bd² Pt Ast reqd Min Ast Dia ofSpacing

PROVIDE Y10-150(B/W & T&B)

The effective depth provided = 115.000 mm

PROVIDING Y10-150( T&B) (B/W)

SUBJECT DESIGN OF WAGON TIPPLER COMPLEX

c) Floor slab at RL 176.070 (500mm thick , Grade slab area) Lx 4.1 m

DESIGN OF TOP SLAB at EL+6.438m (500mm thick)

modula crack min.

Design of slab along y

SUBJECT DESIGN OF WAGON TIPPLER COMPLEX

c) Floor slab at EL 176.995 (300mm thick , equipment area) Lx 3.4 m

DESIGN OF TOP SLAB at EL+6.438m (300mm thick)

modula crack min.

Design of slab along y

p2 = 1.631.2((COS( 1.222))^2+0.25*(SIN( 1.222))^2) 0.660 t/sq.m

p3 = (1.6+1.413)1.2((COS( 1.222))^2+0.25*(SIN( 1.222))^2) 1.221 t/sq.m

p4 = (1.63+1.42+4.65)1.2((COS( 1.222))^2+0.25*(SIN( 1.222))^2) 3.119 t/sq.m

p2 = 1.631.2((COS( 1.222))^2+0.25*(SIN( 1.222))^2) 0.660

Max -ve BM My 0.03952.23^2 0.78 tm

Max -ve BM Mx 0.01872.23^2 0.37 tm