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Installation Guide
ZF Sachs Twin XTend™
Two plate 15.5”
Self-Adjusting Clutch
3 Install Transmission
Twin XTend™ automatically adjusts for clutch 4 Check Clutch Bearing Clearance to
wear; no manual adjustments required Clutch Brake / Linkage
5 Lubricate System
Important Notes
X X
1
an brand
Before Proceeding
• Inspect all mating components of the clutch and
the entire clutch actuation system are inspected and
replace worn components as needed
2
Step 1
Mount Clutch Assembly to Flywheel an brand
Note:
Check that alignment tool is all the way into the pilot bearing!
6 TOP 2
• Hand tighten bolts #1, 2, 3, 5, 6, and 7
1 5
BOTTOM
3
Step 2
Remove Shipping Bolts an brand
Step 3
Install Transmission
• Use guide pins installed in the flywheel housing at 10 & 2
o’clock to align transmission during installation
Note:
To ease transmission installation maintain release bearing
alignment!
Note:
The transmission should slide without force into the disc splines
and the pilot bearing
4
Step 4
Check Clutch Bearing Clearance to Clutch Brake/Linkage
After engine start, actuate clutch several times before doing
the following:
Step 5
Lubrication an brand
5
an brand
Self-Adjusting Clutch
182.6 MM ± 0.3
RELEASE BEARING HEIGHT
6
Step 1
Loosen Lock Nut #2 an brand
• While holding nut #1 with Twin XTend wrench 87, break loose
locknut #2 with Twin XTend wrench 75 by turning it
COUNTERCLOCKWISE
Note:
Direction of view is always towards the engine!
Step 2
Adjust Bearing Height
Use the following procedures to achieve a Clutch Brake
DECREASE CLUTCH HEIGHT
Gap of 0.530"
(CLOCKWISE)
• Release clutch pedal to upward position
Note:
To aid in turning nut #3 the adjusting hook can be used
INCREASE CLUTCH HEIGHT
(COUNTER CLOCKWISE)
Step 3
Tighten Lock Nut #2 to Specified Torque
• First, hold nut #1 with Twin XTend wrench 87
7
an brand
Removal Guide
ZF Sachs Twin XTend™
Two plate 15.5”
Self-Adjusting Clutch
8
an brand
Step 1
Insert Alignment Tool and Install (4) Shipping Bolts
• First, insert alignment tool through the clutch all the way into
the pilot bearing
(HIDDEN)
Note:
DO NOT USE IMPACT WRENCH as tightening beyond the
recommended amount can damage clutch release mechanism!
9
Step 2
Removal of Clutch Assembly an brand
10
4
Contact an brand
© ZF Sachs TP-0854
Information in this document is the confidential property of Meritor® and ZF Sachs Automotive of America, Inc. and is not to be used or reprinted without the express
written permission of Meritor® and ZF Sachs Automotive of America, Inc. In no event shall Meritor® and ZF Sachs be liable for any direct, indirect, incidental,
special, exemplary or consequential damages (including, but not limited to, procurement of substitute goods or services ; loss of use, data or profits; or business
interruption) however caused, and on any theory of liability, whether in contract, strict liability or tort (including negligence or otherwise) arising in any way out of the
use of the information contained herein, even if it is advised of the possibility of such damage. Failure to adhere to and comply with the requirements and
prohibitions set forth in these product installation considerations will void the warranties, if any, in effect with respect to the subject products.
The installation and maintenance of Meritor® and ZF Sachs products is solely the responsibility of the installer and user (reference to one or more or all herein being
deemed references to each, as required). Improper or incorrect installation or usage is not the responsibility of Meritor® and ZF Sachs.